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DocuPrint M205b / M105ab / M105b /

P205b / P105b
Service Manual 1st Edition
Draft
DocuPrint M205b / M105ab / M105b / P205b / P 105b
Service Manual 1st Edition Issued: February 2011

• This service manual covers the following


models FUJI XEROX Co. Ltd. Color Laser • Revision and Modification Information
Printer When design changes or revisions relating to
DocuPrint M205b / M105ab / M105b / P205b / this service manual occur, the overseas
P105b technical information or overseas service
bulletin may be issued as supplementary
• Related Materials information until such changes are
No other related materials issued other than this accomodated in the updated version of this
service manual. service manual.
• Confidentiality
• This service manual is issued intending use by CAUTION Important changes including
maintenance service personnel authorized by revisions of spare part
FUJI XEROX Co. Ltd. Copying, transferring or numbers and adjustment
leasing this manual without prior consent by specifications must
FUJI XEROX Co. Ltd. is prohibited. immediately be reflected on
• When a page becomes irrelavant (e.g. the respective pages of this
superceded by a replacement page) service manual upon
• Handle with care to avoid loss or damage of reception of such
the manual. information.

Edited by: Fuji Xerox Co., Ltd. CS/TS


MinatoMirai Center Bldg. 7F
3-6-1 Minatomirai Nishi-ku, Yokohama, Kanagawa 220-0012, JAPAN
TEL: 045-414-5725

[XEROX] is registered trademark.

PRINTED IN JAPAN
Company Name

Department Name

Telephone No.

Full Name Employee No.


Preface
Getting to know the Service Manual
How to use the Service Manual
Terms and Symbols
Abbreviations

Chapter 1 Service Call Procedure


(Not yet issued)

Chapter 2 Troubleshooting

Chapter 3 Image Quality Troubleshooting


(Not yet issued)

Chapter 4 Disassembly / Assembly and Adjustments

Chapter 5 Parts List

Chapter 6 General
(Not yet issued)

Chapter 7 Wiring Data


(Not yet issued)

Chapter 8 Accessories
(Not yet issued)

Chapter 9 Installation
(Not yet issued)

Chapter 10 Machine Overview


Preface
Preface
Table of Contents

Table of Contents
1 Getting to know the Service Manual .............................................................. Preface-1
2 How to use the Service Manual ..................................................................... Preface-1
2.1 Contents of Manual ......................................................................................................Preface-1
2.2 Information on Updating ...............................................................................................Preface-2
3 Terms and Symbols ....................................................................................... Preface-3
4 Abbreviations ................................................................................................. Preface-4
Introduction
1. Getting to know the Service Manual

1. Getting to know the Service Manual


This manual is used as the standard service manual for the DocuPrint M205b / M105ab / M105b /
P205b / P105b.

• Publication Comment Sheet


Enter any comments and/or corrections regarding the DocuPrint M205b / M105ab / M105b /
P205b / P105b service manual into the Publication Comment Sheet, and send it to FX/TS/OSG
through the OpCo TS or CS department.

2. How to use the Service Manual


This manual describes the standard procedures for the servicing of the DocuPrint M205b / M105ab
/ M105b / P205b / P105b.

2.1 Contents of Manual


• Hardware
This manual summarizes all technical information on the DocuPrint M205b / M105ab / M105b /
P205b / P105b.
• Chapters
This manual is divided into ten chapters as described below.

Chapter 1 Service Call Procedure


Not yet issued.

Chapter 2 Troubleshooting
This chapter describes the troubleshooting procedures other than image quality
troubleshooting of the DocuPrint M205b / M105ab / M105b / P205b / P105b. It also describes
how to use the diagnostics and some programs.

Chapter 3 Image Quality Troubleshooting


Not yet issued.

Chapter 4 Disassembly / Assembly and Adjustments


This chapter describes the disassembly, assembly, adjustment and replacement procedures
for components of the DocuPrint M205b / M105ab / M105b / P205b / P105b.

Chapter 5 Parts List


This chapter contains spare parts list for DocuPrint M205b / M105ab / M105b / P205b /
P105b.

Chapter 6 General
Not yet issued.

Chapter 7 Wiring Data


Not yet issued.

Chapter 8 Accessories
Not yet issued.

Chapter 9 Installation
Not yet issued.

Chapter 10 Machine Overview


This chapter gives an overview of the functions of the main components of DocuPrint M205b
/ M105ab / M105b / P205b / P105b.

Preface-1
Introduction
2. How to use the Service Manual

2.2 Information on Updating


This manual will be revised and sent to each customer engineer as specified below. Revisions must
be incorporated correctly to keep the manual up-to-date.

Updating Procedure
• When the entire manual is revised, "1st Edition" on the front cover will be renewed to 1st Edition,
2nd Edition, 3rd Edition and so on.
• When this manual is partially revised, revisions will be sequentially indicated as Revision A,
Revision B, Revision C, etc. All revised pages will be marked accordingly with "Revision A",
"Revision B", "Revision C" and so on.

Revision Sidebar
When any paragraph, table or figure has been added or amended, a revision sidebar will be
added to indicate where the revision was made.

(Example)

If the same page is changed again due to a subsequent revision, revision sidebars associated
with the previous revision(s) will be deleted.

Preface-2
Introduction
3. Terms and Symbols

3. Terms and Symbols


Specific terms and symbols used in any particular chapter are described in the Preface for that
section. The terms and symbols described here are used throughout this manual.

• The terms and symbols used at the beginning of a text are defined as follows:
DANGER Indicates an imminently hazardous situation, such as death or serious
injury if operators do not handle the machine correctly by disregarding
the statement.

WARNING Indicates a potentially hazardous situation, such as death or serious


injury if operators do not handle the machine correctly by disregarding
the statement.

CAUTION Indicates a potentially hazardous situation, such as injury or property


damage if operators do not handle the machine correctly by
disregarding the statement.

INSTRUCTION Indicates that the printer or its components may be damaged if the instructed
procedure is not strictly observed.

NOTE Used to emphasize the procedure, servicing, and regulation.

REFERENCE Used to describe the technical terminology and supplementary explanations.

OBJECTIVE Used to explain purpose of adjustment.


• REP : Indicates the disassembly/assembly procedure for reference.
• ADJ : Indicates the adjustment procedure for reference.
• PL : Indicates the parts list for reference.
• ASSY : Means Assembly.

Safety Critical Components (SCC)


Control of the safety of components that are designated Safety Critical Components shall conform
to Fuji Xerox Co. Ltd-stipulated rules and regulations on Safety Critical Components.
As to replacement of any component designated SCC, the complete component unit must be
replaced. It must never be disassembled or no individual internal parts of it must be
replaced.Installation of any part other than the ones designated by Fuji Xerox Co. Ltd. shall be
strictly prohibited because it cannot be guaranteed in quality and safety.

Important Information Stored Component (ISC)


Important Information Stored Components store customers’ important information they have
entered after machine installation. When replacing Important Information Stored Components, you
must replace and discard them, following the procedure described in Chapter 4 Adjustments. Take
care never to let customer information leak out.

Preface-3
Introduction
4. Abbreviations

4. Abbreviations
Abbreviations
This manual contains abbreviations that are specific to this manual, as well as general
abbreviations, which include:
ADC Automatic Density Control MAG Mag. Roll
AG Analog Ground MCU Machine Control Unit
APS Auto Paper Select MOB Marks On Belt
ARC Auto Registration Control MOT Motor
ASSY Assembly MSI Multi Sheet Inserter
ATS Auto Tray Switching N/P No Paper
B Black NVM Non Volatile Memory
BCR Bias Charge Roll OEM Original Equipment
Bk Black Manufacuring
BLK Black OHP Overhead Project
BLU Blue OP Operation
BRN Brown OPC Organic Photo Conductor
BTR Bias Transfer Roll ORN ORANGE
C Cyan PC Personal Computer
CLN Cleaner PCDC Pixel Count Dispense Control
CRU Customer Replaceable Unit PH Paper Handling
CRUM CRU Monitor PHD Printer Head
CTRG Cartridge PNK Pink
DET Detoner Roll POP Paper On Photoreceptor
DEVE. Developer PPM Prints Per Minute
DIAG. Diagnostic PR,P/R Process
DISP Dispense PV Print Volume
dpi dots per inch PWB(A) Printed Wiring Boad
DTS Detack Saw (Assembly)
DUP Duplex R Right
ESB Electro Static Brush R Rear
ESS Electric Subsystem R/H Right Hand
F Front REF Refresher
FEED, FDR Feeder REGI. Registration
FIP Fault Isolation Procedure RH Right Hand
GND Ground ROS Raster Output Scanner
GRN Green ROT Rotary
GRY Gray RTC Rubber Tube Charger
HT Half Tone RTN Return
HUM Humidity SEF Short Edge Feed
HVPS High Voltage Power Supply SG Signal Ground
ICDC Image Count Dispense Control SMH Special Material Handler
ID Image Density, or SNR Sensor
Identification SOL. Solenoid
IBT Intermediate Belt Transfer SOS Start Of Scan
INTL, INLK Interlock STM Single Tray Module
IOT Image Output Terminal SW Switch
K Black TEMP. Temperature
L Left TM Tray Module
L/H Left Hand TNER, TNR Toner
LD Laser diode TP Thermopile
LDD Lightly Doped Drain TR Transfer
LED Light-emitting diode VIO Violet
LEF Long Edge Feed WHT White
LH Left Hand XERO Xerographic
LV Low Voltage Y Yellow
LVPS Low Voltage Power Supply YEL Yellow
M Magenta

Preface-4
Chapter 2 Troubleshooting
Contents
2.1 Status Codes .............................................................................................................2-1
2.1.1 Controller ........................................................................................................................................ 2-1
2.1.2 IOT .................................................................................................................................................. 2-3
2.1.3 Scanner [DocuPrint M205b / M105ab / M105b].............................................................................. 2-4
Chapter 2 Troubleshooting
2.1 Status Codes

2.1 Status Codes


2.1.1 Controller

Status
Error Summary/Description Solution
Code
016-315 Quick DRAM check failure Replace ESS PWB. (REP10/REP8)
016-317 CODEROM content invalid Replace ESS PWB. (REP10/REP8)
016-501 Can not update application code in FLASH Replace ESS PWB. (REP10/REP8)
016-502 Can not update parameters correctly in FLASH Replace ESS PWB. (REP10/REP8)
Wait until the other job releases memory
Out of Memory
016-718 and the system becomes idle, and then
Memory is insufficient.
retry.
016-719 Decode error No action required.
PDL Error
016-720 No action required.
An invalid command/data has been detected.
Firmware Download Format Error
016-744 Download the correct firmware.
An invalid code has been downloaded.
Firmware Download Format Error
016-745 Download the correct firmware.
An invalid data has been downloaded.
PJL Error
016-749 No action required.
A PJL format error has been detected.
016-791 USB Memory was removed Insert the USB memory.
File Format Error
016-795 Select a supported file.
A JPEG/TIFF/PDF header check error has occurred.
Select a file that can be read
016-797 File Read Error
successfully.
016-920 AP detecting fail while WPS setup. Replace ESS PWB. (REP10/REP8)
018-338 Configuration to WIFI dongle is failed. Replace ESS PWB. (REP10/REP8)
024-360 MCU firmware AP code is failed. Replace ESS PWB. (REP10/REP8)
024-371 Controller board failed to communicate with IOT engine Replace ESS PWB. (REP10/REP8)
The selected paper size is not available in the printer
024-958 The actual paper size in tray is different from the specified Load print media of the correct size.
paper size.
Paper is not loaded in the selected tray.
024-963 The specified paper size is not available on the actual Load print media of the correct size.
machine. (or MPF [PSI] is empty)
Press the Set button
075-921 The printer is waiting for the <OK> button to be pressed after Press the <OK> button.
Side 2 for manual duplex print was set.
116-210 USBH port failed Replace ESS PWB. (REP10/REP8)
Cannot get MAC address / WIFI MAC address when
116-314 Replace ESS PWB. (REP10/REP8)
initialization

2-1
Chapter 2 Troubleshooting
2.1 Status Codes

Status
Error Summary/Description Solution
Code
NVRAM R/W Check Fail
116-323 Replace ESS PWB. (REP10/REP8)
An error has been detected in the NVRAM Read/Write check.
NVRAM R/W Check Fail
116-325 Replace ESS PWB. (REP10/REP8)
An error has been detected in the NVRAM Read/Write check.
NVRAM R/W Check Fail
116-326 Replace ESS PWB. (REP10/REP8)
An error has been detected in the NVRAM Read/Write check.
116-335 Check sum is not right when NVRAM initialization Replace ESS PWB. (REP10/REP8)
Network Fatal Error
116-355 Replace ESS PWB. (REP10/REP8)
A fatal error has occurred in the network application.
116-395 USBD port failed Replace ESS PWB. (REP10/REP8)
117-331 ESS related error Replace ESS PWB. (REP10/REP8)
117-332 ESS related error Replace ESS PWB. (REP10/REP8)
117-333 ESS related error Replace ESS PWB. (REP10/REP8)
117-334 ESS related error Replace ESS PWB. (REP10/REP8)
117-349 ESS related error Replace ESS PWB. (REP10/REP8)
117-350 ESS related error Replace ESS PWB. (REP10/REP8)
117-351 ESS related error Replace ESS PWB. (REP10/REP8)
117-366 ESS related error Replace ESS PWB. (REP10/REP8)
134-211 Controller board failed to communicate with FAX module Replace ESS PWB. (REP10/REP8)

2-2
Chapter 2 Troubleshooting
2.1 Status Codes

2.1.2 IOT

Status
Error Summary Detection Condition Solution
Code
An operation error of the fusing unit (abnormal Replace IOT
010-397 Fuser Failure
temperature, etc.) has occurred. ASSY.
Replace IOT
024-340 Firmware Error The CPU has detected an internal error.
ASSY.
Replace IOT
041-340 NV-RAM Error MCU has detected an NVRAM error.
ASSY.
A signal of abnormal rotation of the fan has been
042-358 Fan Motor Failure -
detected.
Replace IOT
061-370 LPH Failure An error regarding LPH has been detected.
ASSY.
The Regi Sensor was not turned ON after a sheet was Replace IOT
075-100 Misfeed Jam / No Paper
fed from the tray. ASSY.
077-100 Reg On early Jam A sheet is remaining at the registration section. IOT ASSY交換
The sheet did not pass through the Regi Sensor within
077-104 Reg Off Jam IOT ASSY交換
the specified time.
The sheet did not reach the Exit Sensor within the
077-106 Exit On Jam IOT ASSY交換
specified time.
The sheet passed through the Exit Sensor before the
077-108 Exit off early Jam IOT ASSY交換
specified time elapsed.
The sheet did not pass through the Exit Sensor before
077-109 Exit Off Jam IOT ASSY交換
the specified time elapsed.
Replace IOT
077-304 Rear Cover The Rear Cover is open. (detected by the cover switch)
ASSY.
A jam has been detected at the Exit section by the Exit Replace IOT
077-900 Remain at Exit
sensor. ASSY.
A jam has been detected at the registration section by Replace IOT
077-901 Remain at Reg
the Regi Sensor. ASSY.
Replace IOT
091-402 XERO Life Warning Work time > setting time
ASSY.
Replace IOT
092-651 ATC Sensor Error The developer unit is faulty.
ASSY.
Abnormal temperature or high humidity has been
092-661 Environment Sensor -
detected.
Sheet count > setting value or
093-426 K CRU Life Warning Work time > setting time or -
Waste toner count > setting value
Replace IOT
093-926 CRUM ID Warning (K) An ID error has been detected.
ASSY.
The end of life of a toner cartridge has been detected Replace IOT
093-933 CRU Life Over (Toner)
by the ATC Sensor. ASSY.
Replace IOT
093-974 CRU Detached CRU not installed
ASSY.

2-3
Chapter 2 Troubleshooting
2.1 Status Codes

Status
Error Summary Detection Condition Solution
Code
Replace IOT
124-333 ASIC Failure An ASIC failure has been detected.
ASSY.
Replace IOT
191-310 XERO Life Over Work time > setting value
ASSY.

2.1.3 Scanner [DocuPrint M205b / M105ab / M105b]

Status
Description Solution
Code
ADF Jam
005-121 Replace ADF ASSY.
A jam has occurred on the ADF.
ADF Cover Open
005-301 Replace ADF ASSY.
The ADF Top Cover is open.
016-372 DRAM memory allocation Fail. Replace ESS PWB. (REP10/REP8)
1. Check with the system administrator whether the
016-503 Email Send Sever Name Error server settings are correct.
2. Retry the scan job.
1. Check with the system administrator whether the
016-504 Email Send POP Authentication Error authentication settings are correct.
2. Retry the scan job.
Email Send Error because some fields are
1. Check whether the e-mail server IP address or the e-
blank.
016-506 mail recipient address is correct.
The server IP address or e-mail recipient
2. Retry the scan job.
address is not specified.
1. Check with the system administrator whether the
016-507 Email Send SMTP Authentication Error authentication settings are correct.
2. Retry the scan job.
016-720 PDL Error -
016-749 PJL Error -
Email Send Connect Failed 1. Check whether the network cables are correctly
016-764 Connection to the mail server cannot be connected.
established when e-mail is sent. 2. Retry the scan job.
1. Send a ping to the remote mail sever to check
016-766 Email Send Error whether it is available.
2. Retry the scan job.
1. Check whether the e-mail server is correctly
016-767 Email Send Invalid Recipient Address configured.
2. Retry the scan job.
USB Memory was removed 1. Check whether the USB memory is correctly
016-791 It has been detected that the USB memory is inserted.
not inserted. 2. Retry the scan job.
1. Remove any unsupported device.
016-930 The device is not supported
2. Check the content of the message.

2-4
Chapter 2 Troubleshooting
2.1 Status Codes

Status
Description Solution
Code
1. Remove any unsupported device.
016-931 The USB hub is not supported
2. Check the content of the message.
Reduce the number of the original documents and then
016-981 Collate full
reload them.
1. Check the scan default settings for e-mail size.
016-985 Email Send File Size Limit Error Enlarge it to a larger value according to the image size.
2. Retry the scan job.
1. Check the scan default settings for e-mail size.
017-970 Out of Memory Enlarge it to a larger value according to the image size.
2. Retry the scan job.
017-980 Report Error -
017-981 Report Error -
1. Check whether the USB cable is correctly
017-988 Scan Timeout Error connected.
2. Check whether the host computer is available.
017-990 Can not find Reference mark well Replace IIT ASSY. (REP6)
Paper is not loaded in the selected tray.
The specified paper size is not available on the
024-963 Load print media of the correct size.
actual machine. (Only A4 and Letter are
supported.)
1. Check whether the USB memory is filled to
026-720 USB Memory Full capacity.
2. Retry the scan job.
1. Check whether the USB memory is write-protected
026-721 USB Memory Send File Write Error or has a disk error.
2. Retry the scan job.
1. Check whether the USB memory is write-protected
026-721 USB Memory Send File Write Error or has a disk error.
2. Retry the scan job.
1. Check whether the USB memory is write-protected
026-722 USB Memory Write Protect or has a disk error.
2. Retry the scan job.
1. Check whether the path name/file name is not too
026-723 USB Memory Send File Path Limit long.
2. Set a shorter path, and then retry the scan job.
1. Check whether the USB cable or the network cable
Scan Error is correctly connected.
026-750 An unknown command or protocol has been 2. On the host computer, exit the scan application and
detected via USB or network. then restart it.
3. Retry the scan job.
Scan Error 1. Check whether the USB cable or the network cable
026-751 During data transmission, the connection via is correctly connected.
USB or network was cut off. 2. Retry the scan job.
Scan Connect Failed 1. Check whether the USB cable is correctly
026-752
An interrupt request cannot be sent to the USB. connected.

2-5
Chapter 2 Troubleshooting
2.1 Status Codes

Status
Description Solution
Code
1. Check with the system administrator whether the
access settings to the SMB server are correct.
031-521 SMB Login Failed
2. Resolve the server problem, and then retry the scan
job.
1. Check whether the domain name for the SMB server
031-526 SMB Name Resolve Error is correct.
2. Retry the scan job.
1. Check whether the network connection is
SMB Send Login Failed established.
031-529 A folder ID error has occurred or the password 2. Check whether the password settings for the SMB
is wrong. server are correct.
3. Retry the scan job.
1. Check whether the working path settings to the
SMB server are correct.
031-530 SMB Send Error
2. Resolve the server problem, and then retry the scan
job.
1. Check whether the SMB server has not encountered
a problem of file name conflict, write-protection, or
SMB Send Error
031-533 disk error.
File names cannot be created.
2. Resolve the server problem, and then retry the scan
job.
1. Check whether the SMB server has not encountered
SMB Send Error
031-534 a problem of write protection or disk error.
Directories cannot be created for SMB.
2. Retry the scan job.
1. Check whether the SMB server has not encountered
a problem of write protection or disk error.
031-535 SMB Send Error
2. Resolve the server problem, and then retry the scan
job.
1. Check whether the SMB server has not encountered
a problem of write protection or disk error.
031-536 SMB Send Error
2. Resolve the server problem, and then retry the scan
job.
1. Check whether the disk of the SMB server is filled
SMB Send Error to capacity.
031-537
The SMB server is filled to capacity. 2. Resolve the server problem, and then retry the scan
job.
1. Check whether the network connection is
031-555 SMB Send Connect Failed established.
2. Retry the scan job.
1. Check whether the SMB server has not encountered
SMB Send Error a problem of write protection or disk error.
031-556
Data cannot be written to SMB. 2. Resolve the server problem, and then retry the scan
job.
1. Check whether the SMB server has not encountered
a problem of file name conflict.
031-557 SMB Send Error
2. Resolve the server problem, and then retry the scan
job.

2-6
Chapter 2 Troubleshooting
2.1 Status Codes

Status
Description Solution
Code
1. Check with the system administrator whether the
access settings to the SMB server are correct.
031-558 SMB Connect Failed
2. Resolve the server problem, and then retry the scan
job.
1. Check whether the network connection is
031-571 FTP Send Connect Failed established.
2. Retry the scan job.
1. Check whether the domain name for the FTP server
031-574 FTP Send Name Resolve Error is correct.
2. Retry the scan job.
1. Check whether the host name settings for the FTP
sever is correct.
031-575 FTP Send Error
2. Resolve the server problem, and then retry the scan
job.
1. The FTP server has not encountered a problem of
FTP Send Server not Found
031-576 write protection or disk error.
The FTP server cannot be accessed.
2. Retry the scan job.
1. Check whether the network connection is
FTP Send Login Failed established.
031-578 An FTP ID error has occurred or the password 2. Check whether the password settings for the FTP
is wrong. server are correct.
3. Retry the scan job.
1. Check whether the working path settings for the
FTP server are correct.
031-579 FTP Send Error
2. Resolve the server problem, and then retry the scan
job.
1. The FTP server has not encountered a problem of
FTP Send Error write protection or disk error.
031-582
File names cannot be created. 2. Resolve the server problem, and then retry the scan
job.
1. The FTP server has not encountered a problem of
FTP Send Error file name conflict, write protection or disk error.
031-584
Directories cannot be created for FTP. 2. Resolve the server problem, and then retry the scan
job.
1. The FTP server has not encountered a problem of
delete/write protection or disk error.
031-585 FTP Send Error
2. Resolve the server problem, and then retry the scan
job.
1. The FTP server has not encountered a problem of
delete/write protection or disk error.
031-587 FTP Send Error
2. Resolve the server problem, and then retry the scan
job.
1. The FTP server has not encountered a problem of
FTP Send Error write protection or disk error.
031-588
Data cannot be written to FTP. 2. Resolve the server problem, and then retry the scan
job.
1. Check whether the disk of the FTP server is filled to
FTP Send Error capacity.
031-589
The FTP server is filled to capacity. 2. Resolve the server problem, and then retry the scan
job.

2-7
Chapter 2 Troubleshooting
2.1 Status Codes

Status
Description Solution
Code
1. Check with the system administrator whether the
settings for the scanned file being transferred to the
031-594 FTP Send Error FTP server are correct.
2. Resolve the server problem, and then retry the scan
job.
1. The FTP server has not encountered a problem of
write protection or disk error.
031-598 FTP Send Error
2. Resolve the server problem, and then retry the scan
job.
1. Retry the job.
033-503 Fax Memory Full
2. Check the report.
1. Retry the job.
033-513 Fax Memory Full
2. Check the report.
033-517 Fax Send Error Retry the job.
033-518 Fax Send Error Retry the job.
033-519 Fax Send Error Retry the job.
1. Retry the job.
033-787 Fax Memory Full
2. Check the report.
1. Retry the job.
033-788 Fax Memory Full
2. Check the report.
034-700 Fax Send Error Retry the job.
034-701 Fax Send Error Retry the job.
034-702 Fax Send Error Retry the job.
034-703 Fax Send Error Retry the job.
034-704 Fax Send Error Retry the job.
034-705 Fax Send Error Retry the job.
034-706 Fax Send Error Retry the job.
034-707 Fax Send Error Retry the job.
034-708 Fax Send Error Retry the job.
034-709 Fax Send Error Retry the job.
034-710 Fax Send Error Retry the job.
034-711 Fax Send Error Retry the job.
034-712 Fax Send Error Retry the job.
034-713 Fax Send Error Retry the job.
034-714 Fax Send Error Retry the job.
034-715 Fax Send Error Retry the job.
034-716 Fax Send Error Retry the job.
034-717 Fax Send Error Retry the job.
034-718 Fax Send Error Retry the job.
034-719 Fax Send Error Retry the job.
034-720 Fax Send Error Retry the job.

2-8
Chapter 2 Troubleshooting
2.1 Status Codes

Status
Description Solution
Code
034-721 Fax Send Error Retry the job.
034-722 Fax Send Error Retry the job.
034-723 Fax Send Error Retry the job.
034-724 Fax Send Error Retry the job.
034-725 Fax Send Error Retry the job.
034-726 Fax Send Error Retry the job.
034-727 Fax Send Error Retry the job.
034-750 Fax Receive Error Retry the job.
034-751 Fax Receive Error Retry the job.
034-752 Fax Receive Error Retry the job.
034-753 Fax Receive Error Retry the job.
034-754 Fax Receive Error Retry the job.
034-755 Fax Receive Error Retry the job.
034-756 Fax Receive Error Retry the job.
034-757 Fax Receive Error Retry the job.
034-758 Fax Receive Error Retry the job.
034-759 Fax Receive Error Retry the job.
034-760 Fax Receive Error Retry the job.
034-761 Fax Receive Error Retry the job.
034-762 Fax Receive Error Retry the job.
034-763 Fax Receive Error Retry the job.
034-764 Fax Receive Error Retry the job.
034-765 Fax Receive Error Retry the job.
034-766 Fax Receive Error Retry the job.
034-767 Fax Receive Error Retry the job.
034-768 Fax Receive Error Retry the job.
062-321 Carriage Motor Error Replace IIT ASSY. (REP6)
Can not get valid calibration result by default
062-322 Replace IIT ASSY. (REP6)
algorithm.
062-790 Scan Error Replace IIT ASSY. (REP6)
117-340 SIA encounter DSP emergency error. Replace ESS PWB. (REP10/REP8)
117-342 SIA detects CODEC service error Replace ESS PWB. (REP10/REP8)
117-343 ESS related error Replace ESS PWB. (REP10/REP8)
117-344 ESS related error Replace ESS PWB. (REP10/REP8)
117-346 ESS related error Replace ESS PWB. (REP10/REP8)
117-348 ESS related error Replace ESS PWB. (REP10/REP8)

2-9
Chapter 2 Troubleshooting
2.1 Status Codes

2-10
Chapter 4 Disassembly / Assembly
Contents
4.1 Preface .......................................................................................................................4-1
4.1.1 Before starting service work............................................................................................................ 4-1
4.2 Disassembly / Assembly.............................................................................................4-2
PL1 DocuPrint M205b / M105ab / M105b................................................................................................ 4-2
REP1 Kit Cover MSI ........................................................................................................................... 4-2
REP2 Kit Cover Front ......................................................................................................................... 4-3
REP3 Front Inner Cover Assy............................................................................................................. 4-4
REP4 Cover Side L............................................................................................................................. 4-8
REP5 Cover Side R .......................................................................................................................... 4-10
REP6 IIT Assy................................................................................................................................... 4-12
REP7 Cover Assy Top ...................................................................................................................... 4-15
REP8 Kit Cover Rear Inner............................................................................................................... 4-18
REP9 Kit Cover Assy Rear ............................................................................................................... 4-20
REP10 ESS PWB ............................................................................................................................. 4-21
PL1 DocuPrint P205b / P105b ............................................................................................................... 4-24
REP1 Kit Cover MSI ......................................................................................................................... 4-24
REP2 Kit Cover Front ....................................................................................................................... 4-25
REP3 Cover Side L........................................................................................................................... 4-29
REP4 Cover Side R .......................................................................................................................... 4-30
REP5 Cover Assy Top ...................................................................................................................... 4-31
REP6 Kit Cover Rear Inner............................................................................................................... 4-33
REP7 Kit Cover Assy Rear ............................................................................................................... 4-35
REP8 ESS PWB ............................................................................................................................... 4-36
REP99.1 Safety Critical Components (SCC) .................................................................................... 4-38
Chapter 4 Disassembly / Assembly
4.1 Preface

4.1 Preface

NOTE
When working on an item which is controlled as a spare part but the procedure therefore is not described,
observe carefully how the part is attached before removing the item.

NOTE
As a general rule, optional items are assumed to be removed from the equipment. However, you may work
with optional items attached if it does not disturb your work.

Safety Critical Component (SCC)

Control of the safety of components that are designated Safety Critical Components shall conform to Fuji Xerox Co. Ltd-
stipulated rules and regulations on Safety Critical Components.
As to replacement of any component designated SCC, the complete component unit must be replaced. It must never be
disassembled or no individual internal parts of it must be replaced.
Installation of any part other than the ones designated by Fuji Xerox Co. Ltd. shall be strictly prohibited because it can-
not be guaranteed in quality and safety.

Important Information Stored Component (ISC)

Important Information Stored Components store customers' important information they have entered after machine
installation. When replacing Important Information Stored Components, you must replace and discard them, following
the procedure described in Chapter 4 Adjustments.
Take care never to let customer information leak out.

4.1.1 Before starting service work


 Start the procedure after turning off the power and removing the power cord from the outlet.
 When performing the service operation around the FUSING UNIT, ensure that FUSING UNIT and its sur-
rounding area have cooled down sufficiently.
 Pay sufficient attention to the parts during the procedure because they may be broken or may not perform their
functions properly if unreasonable force is applied.
 Since various types of screws are used, ensure that the right screws are used in their right positions.
Use special caution not to confuse the screws for plastic and the ones for sheet metal, because using the wrong
type of screw may result in damage to the screw threads or other troubles.
 Wear a wristband or the like as far as possible to remove static electricity of the human body.

4-1
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

4.2 Disassembly / Assembly


PL1 DocuPrint M205b / M105ab / M105b
REP1 Kit Cover MSI

[Removal]

1 Turn off the power switch, and then unplug the power cord from the power outlet.

2 Remove the Kit Cover MSI. (Fig.4-1)


① Move the printer slightly toward you.
② Release the tab from the hole by depressing the Kit Cover MSI toward the arrow direction,
and then remove the Kit Cover MSI.

Fig.4-1 Kit Cover MSI

[Replacement]

1 To install, carry out the removal steps in reverse order.

4-2
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

REP2 Kit Cover Front

[Removal]

1 Turn off the power switch, and then unplug the power cord from the power outlet.

2 Remove the Kit Cover MSI. (REP1)

3 Remove the Kit Cover Front. (Fig.4-2)


① Release the tab from the hole, and then remove the Kit Cover Front.

Fig.4-2 Kit Cover Front

[Replacement]

1 To install, carry out the removal steps in reverse order.

4-3
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

REP3 Front Inner Cover Assy

[Removal]

1 Turn off the power switch, and then unplug the power cord from the power outlet.

2 Remove the Kit Cover MSI. (REP1)

3 Remove the Kit Cover Front. (REP2)

4 Remove the Screw-Tapping(2) that fix the Front Inner Cover Assy. (Fig.4-3)
① Remove the Screw-Tapping(2).

Fig.4-3 Front Inner Cover Assy

4-4
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

5 Release the Hook(2) on the bottom side of the Front Inner Cover Assy (Fig.4-4)
① Move the printer slightly toward you.
② Release the Hook(2) on the bottom of the printer.

Fig.4-4 Front Inner Cover Assy

4-5
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

6 Release the Hooks(2) on the front side of the Front Inner Cover Assy. (Fig.4-5)
① Release the Hook(2) using the Tool Cover Opener.

Fig.4-5 Front Inner Cover Assy

4-6
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

7 Remove the Front Inner Cover Assy by releasing the Hook(4) on its upper side. (Fig.4-6)
① Release the Hook(2) on the upper side.
② Release the Hook(2) using the Tool Cover Opener.

Fig.4-6 Front Inner Cover Assy

[Replacement]

1 To install, carry out the removal steps in reverse order.

4-7
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

REP4 Cover Side L

[Removal]

1 Turn off the power switch, and then unplug the power cord from the power outlet.

2 Remove the Kit Cover MSI. (REP1)

3 Remove the Kit Cover Front. (REP2)

4 Remove the Front Cover Inner Assy. (REP3)

5 Release the Hook(2) on the bottom side of the Cover Side L. (Fig.4-7)
① Move the printer slightly toward you.
② Release the Hook(2) on the bottom of the printer.

Fig.4-7 Cover Side L

4-8
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

6 Remove the Cover Side L. (Fig.4-8)


① Disengage the Cover Side L in the arrow direction.
② Move the Cover Side L toward the arrow direction to remove it.

Fig.4-8 Cover Side L

[Replacement]

1 To install, carry out the removal steps in reverse order.

4-9
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

REP5 Cover Side R

[Removal]

1 Turn off the power switch, and then unplug the power cord from the power outlet.

2 Remove the Kit Cover MSI. (REP1)

3 Remove the Kit Cover Front. (REP2)

4 Remove the Front Cover Inner Assy. (REP3)

5 Release the Hook(2) on the bottom side of the Cover Side R. (Fig.4-9)
① Move the printer slightly toward you.
② Release the Hook(2) on the bottom of the printer.

Fig.4-9 Cover Side R

4-10
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

6 Remove the Cover Side R. (Fig.4-10)


① Disengage the Cover Side R in the arrow direction.
② Move the Cover Side R toward the arrow direction to remove it.

Fig.4-10 Cover Side R

[Replacement]

1 To install, carry out the removal steps in reverse order.

4-11
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

REP6 IIT Assy

[Removal]

1 Turn off the power switch, and then unplug the power cord from the power outlet.

2 Remove the Kit Cover MSI. (REP1)

3 Remove the Kit Cover Front. (REP2)

4 Remove the Front Cover Inner Assy. (REP3)

5 Remove the Cover Side L. (REP4)

6 Disconnect the Connector(4). (Fig.4-11)


① Disconnect the Flat Cable(2).
② Disconnect the Connector(2).
③ Release the Harness Guide(2).

Fig.4-11 IIT Assy

4-12
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

7 Remove the Screw(2) that fix the Holder Assy,ARM(L,R). (Fig.4-12)


① Remove the Screw(2).

Fig.4-12 IIT Assy

8 Remove the Holder Assy,ARM(L,R). (Fig.4-13)


① Release the Hook(2), and then remove the Holder Assy,ARM(L,R).

Fig.4-13 IIT Assy

4-13
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

9 Remove the IIT Assy. (Fig.4-14)


① Swing up the IIT Assy to the vertical position, and then pull it out upward in the arrow direction.

Fig.4-14 IIT Assy

[Replacement]

1 To install, carry out the removal steps in reverse order.

4-14
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

REP7 Cover Assy Top

[Removal]

1 Turn off the power switch, and then unplug the power cord from the power outlet.

2 Remove the Kit Cover MSI. (REP1)

3 Remove the Kit Cover Front. (REP2)

4 Remove the Front Cover Inner Assy. (REP3)

5 Remove the Cover Side L. (REP4)

6 Remove the IIT Assy. (REP6)

7 Disconnect the Connector. (Fig.4-15)


① Disconnect the Connector.

Fig.4-15 Cover Assy Top

4-15
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

8 Remove the Screw(4) that fix the Cover Assy Top. (Fig.4-16)
① Remove the Screw(4).

Fig.4-16 Cover Assy Top

9 Remove the Screw(2) that fix the Cover Assy Top. (Fig.4-17)
① Remove the Screw(2).

Fig.4-17 Cover Assy Top

4-16
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

10 Remove the Cover Assy Top. (Fig.4-18)


① Raise the Cover Assy Top in the arrow direction.
② Release the Hook(3), and then remove the Cover Assy Top.

Fig.4-18 Cover Assy Top

[Replacement]

1 To install, carry out the removal steps in reverse order.

4-17
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

REP8 Kit Cover Rear Inner

[Removal]

1 Turn off the power switch, and then unplug the power cord from the power outlet.

2 Remove the Kit Cover MSI. (REP1)

3 Remove the Kit Cover Front. (REP2)

4 Remove the Front Cover Inner Assy. (REP3)

5 Remove the Cover Side L. (REP4)

6 Remove the Cover Side R. (REP5)

7 Remove the IIT Assy. (REP6)

8 Remove the Cover Assy Top. (REP7)

9 Remove the Screw-Tapping(4) that fix the Kit Cover Rear Inner. (Fig.4-19)
① Remove the Screw-Tapping(4).

Fig.4-19 Kit Cover Rear Inner

4-18
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

10 Remove the Kit Cover Rear Inner. (Fig.4-20)


① Pull up the Lever(2).
② Remove the Kit Cover Rear Inner.

Fig.4-20 Kit Cover Rear Inner

[Replacement]

1 To install, carry out the removal steps in reverse order.

4-19
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

REP9 Kit Cover Assy Rear

[Removal]

1 Turn off the power switch, and then unplug the power cord from the power outlet.

2 Remove the Kit Cover Assy Rear. (Fig.4-21)


① Move the printer slightly toward you.
② Release the tab from the hole by depressing the Kit Cover Assy Rear in the arrow direction,
and then remove the Kit Cover Assy Rear.

Fig.4-21 Kit Cover Assy Rear

[Replacement]

1 To install, carry out the removal steps in reverse order.

4-20
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

REP10 ESS PWB

[Removal]

ᵡᵟᵳᵲᵧᵭᵬ
Static electricity may damage electrical parts. Always wear a wrist band during servicing. If a wrist band is
not available, touch some metallic parts before servicing to discharge the static electricity.

1 Turn off the power switch, and then unplug the power cord from the power outlet.

2 Remove the Kit Cover MSI. (REP1)

3 Remove the Kit Cover Front. (REP2)

4 Remove the Front Cover Inner Assy. (REP3)

5 Remove the Cover Side L. (REP4)

6 Remove the Cover Side R. (REP5)

7 Remove the IIT Assy. (REP6)

8 Remove the Cover Assy Top. (REP7)

9 Remove the Kit Cover Rear Inner. (REP8)

4-21
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

10 Release the Harness Guide(2). (Fig.4-22)


① Release the Harness Guide(2).

Fig.4-22 ESS PWB

4-22
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

11 Remove the ESS PWB. (Fig.4-23)


① Tilt the block of the Connector Housing in the arrow direction to unlock the Flat Cable connector.
② Disconnect the Flat Cable.
③ Disconnect the Connector(2).
④ Remove the Screw(4).
⑤ Remove the ESS PWB.

Fig.4-23 ESS PWB

[Replacement]

1 To install, carry out the removal steps in reverse order.

4-23
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

PL1 DocuPrint P205b / P105b


REP1 Kit Cover MSI

[Removal]

1 Turn off the power switch, and then unplug the power cord from the power outlet.

2 Remove the Kit Cover MSI. (Fig.4-24)


① Move the printer slightly toward you.
② Release the tab from the hole by depressing the Kit Cover MSI in the arrow direction,
and then remove the Kit Cover MSI.

Fig.4-24 Kit Cover MSI

[Replacement]

1 To install, carry out the removal steps in reverse order.

4-24
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

REP2 Kit Cover Front

[Removal]

1 Turn off the power switch, and then unplug the power cord from the power outlet.

2 Remove the Kit Cover MSI. (REP1)

3 Remove the Toner Cartridge.

4 Remove the Kit Cover TNR. (Fig.4-25)


① Remove the Kit Cover TNR by depressing it toward the arrow direction.

Fig.4-25 Kit Cover Front

4-25
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

5 Remove the Screw-Tapping(2) that fix the Kit Cover Front. (Fig.4-26)
① Remove the Screw-Tapping(2).

Fig.4-26 Kit Cover Front

6 Release the Hook on the right side of the Kit Cover Front. (Fig.4-27)
① Release the Hook using the Tool Cover Opener.

Fig.4-27 Kit Cover Front

4-26
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

7 Release the Hook on the left side of the Kit Cover Front. (Fig.4-28)
① Release the Hook using the Tool Cover Opener.

Fig.4-28 Kit Cover Front

8 Release the Hook on the front side of the Kit Cover Front. (Fig.4-29)
① Release the Hook using the Tool Cover Opener.

Fig.4-29 Kit Cover Front

4-27
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

9 Remove the Kit Cover Front by releasing the Hook on its front side. (Fig.4-30)
① Release the Hook using the Tool Cover Opener.
② Move the Kit Cover Front toward the arrow direction to remove it.

Fig.4-30 Kit Cover Front

[Replacement]

1 To install, carry out the removal steps in reverse order.

4-28
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

REP3 Cover Side L

[Removal]

1 Turn off the power switch, and then unplug the power cord from the power outlet.

2 Remove the Kit Cover MSI. (REP1)

3 Remove the Kit Cover Front. (REP2)

4 Remove the Cover Side L. (Fig.4-31)


① Move the printer slightly toward you.
② Release the Hooks(2) on the bottom of the printer.
③ Open the Kit Cover Assy Rear.
④ Release the Hook(2) using the Tool Cover Opener.
⑤ Move the Cover Side L in the arrow direction to remove it.

Fig.4-31 Cover Side L

[Replacement]

1 To install, carry out the removal steps in reverse order.

4-29
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

REP4 Cover Side R

[Removal]

1 Turn off the power switch, and then unplug the power cord from the power outlet.

2 Remove the Kit Cover MSI. (REP1)

3 Remove the Kit Cover Front. (REP2)

4 Remove the Cover Side R. (Fig.4-32)


① Move the printer slightly toward you.
② Release the Hooks(2) on the bottom of the printer.
③ Release the Hook(2) using the Tool Cover Opener.
④ Move the Cover Side R in the arrow direction to remove it.

Fig.4-32 Cover Side R

[Replacement]

1 To install, carry out the removal steps in reverse order.

4-30
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

REP5 Cover Assy Top

[Removal]

1 Turn off the power switch, and then unplug the power cord from the power outlet.

2 Remove the Kit Cover MSI. (REP1)

3 Remove the Kit Cover Front. (REP2)

4 Remove the Cover Side L. (REP3)

5 Remove the Cover Side R. (REP4)

6 Remove the Cover Assy Top. (Fig.4-33)


① Move the Cover Assy Top in the arrow direction to remove it.

Fig.4-33 Cover Assy Top

4-31
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly
[Replacement]

1 To install, carry out the removal steps in reverse order.

NOTE
When installing Cover Assy Top, make sure to fit the Hook(4) of the Cover Assy Top securely into
place. (Fig.4-34)

Fig.4-34 Cover Assy Top

4-32
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

REP6 Kit Cover Rear Inner

[Removal]

1 Turn off the power switch, and then unplug the power cord from the power outlet.

2 Remove the Kit Cover MSI. (REP1)

3 Remove the Kit Cover Front. (REP2)

4 Remove the Cover Side L. (REP3)

5 Remove the Cover Side R. (REP4)

6 Remove the Cover Assy Top. (REP5)

7 Open the Kit Cover Assy Rear.

8 Open the Kit Cover TNR.

9 Remove the Screw-Tapping(4) that fix the Kit Cover Rear Inner. (Fig.4-35)
① Remove the Screw-Tapping(4).

Fig.4-35 Kit Cover Rear Inner

4-33
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

10 Remove the Kit Cover Rear Inner. (Fig.4-36)


① Pull up the Lever(2).
② Remove the Kit Cover Rear Inner.

Fig.4-36 Kit Cover Rear Inner

[Replacement]

1 To install, carry out the removal steps in reverse order.

4-34
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

REP7 Kit Cover Assy Rear

[Removal]

1 Turn off the power switch, and then unplug the power cord from the power outlet.

2 Remove the Kit Cover Assy Rear. (Fig.4-37)


① Move the printer slightly toward you.
② Release the tab from the hole by depressing the Kit Cover Assy Rear in the arrow direction,
and then remove the Kit Cover Assy Rear.

Fig.4-37 Kit Cover Assy Rear

[Replacement]

1 To install, carry out the removal steps in reverse order.

4-35
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

REP8 ESS PWB

[Removal]

ᵡᵟᵳᵲᵧᵭᵬ
Static electricity may damage electrical parts. Always wear a wrist band during servicing. If a wrist band is
not available, touch some metallic parts before servicing to discharge the static electricity.

1 Turn off the power switch, and then unplug the power cord from the power outlet.

2 Remove the Kit Cover MSI. (REP1)

3 Remove the Kit Cover Front. (REP2)

4 Remove the Cover Side L. (REP3)

5 Remove the ESS PWB. (Fig.4-38)


① Tilt the block of the Connector Housing in the arrow direction to unlock the Flat Cable connector.
② Disconnect the Flat Cable.
③ Disconnect the Connectors(2).
④ Remove the Screws(4).
⑤ Remove the ESS PWB.

Fig.4-38 ESS PWB

4-36
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly
[Replacement]

1 To install, carry out the removal steps in reverse order.

4-37
Chapter 4 Disassembly / Assembly
4.2 Disassembly / Assembly

REP99.1 Safety Critical Components (SCC)

ᵡᵟᵳᵲᵧᵭᵬ
Any part marked with SCC is a Safety Critical Component. As to replacement of any SCC, the complete
component unit must be replaced. It must never be disassembled or no individual internal parts of it must
be replaced. Further, when a spare part is provided with the instructions, the CEs are required to follow
them.
Installation of any part other than the ones designated by Fuji Xerox Co., Ltd. shall be strictly prohibited
because it cannot be guaranteed in quality and safety.

4-38
Chapter 10 Machine Overview
Contents
10.1 Printing Process .....................................................................................................10-1
10.1.1 Summary of Printing Process ..................................................................................................... 10-1

10.2 Paper Path..............................................................................................................10-3


10.2.1 Layout of Paper Path .................................................................................................................. 10-3
10.2.2 Feeding from Multipurpose feeder (MPF) ................................................................................... 10-4
10.2.3 Feeding from Priority Sheet Inserter (PSI).................................................................................. 10-5
10.2.4 Feeding in Registration Section .................................................................................................. 10-6
10.2.5 Lead-edge Registration............................................................................................................... 10-7
10.2.6 Transfer/Fusing/Exit.................................................................................................................... 10-8

10.3 Drive Transmission Route ......................................................................................10-9


10.3.1 Drive Motor [DRIVE ASSY MOTOR] .......................................................................................... 10-9
10.3.2 MOTOR ASSY DISP................................................................................................................. 10-10

10.4 Operation Modes ..................................................................................................10-11

10.5 Functions of SCANNER ASSY


[DocuPrint M205b/M105ab/M105b]..............................................................10-12
10.5.1 Document Scanning.................................................................................................................. 10-12
10.5.2 Document Scanning at Platen (IIT)........................................................................................... 10-13
10.5.3 Document Scanning at Auto Document Feeder (ADF)............................................................. 10-14
10.5.4 Paper Path of ADF.................................................................................................................... 10-15
Chapter 10 Machine Overview
10.1 Printing Process

10.1 Printing Process


10.1.1 Summary of Printing Process

This device is an LED printhead-based xerographic laser printer. Xerographic printing process is composed of the fol-
lowing seven steps required to form a toner image on the drum surface, and to transfer and fix the toner image onto the
print medium:
1 Charging: The drum surface is electrically charged.
2 Exposure: The image is formed on the drum surface by the light from the LEDs
(Light Emitting Diodes).
3 Development: The image is developed with toner.
4 Transfer: The toner image on the drum surface is transferred onto the print medium.
5 Neutralization/Detachment: The electric charge on the print medium is elimnated, and the print medium is
detached from the drum surface.
6 Fusing: The toner is fixed to the print medium by heat and pressure.
7 Cleaning: The toner remaining on the drum surface is removed.

:Paper flow
:Transfer process
Feeding

1. Charging 2. Exposure 5. Neutralization/


3. Development 4. Transfer Detachment 6. Fusing

Ejecting prints

7. Cleaning
Next print cycle

As the drum rotates, a toner image is formed on the drum surface and then is transferred onto the print medium through
the steps of charging, exposure, development, transfer, detachment, and cleaning. On the other hand, the print medium
receives and fixes the toner image on its surface while being transported by the feeding mechanism through the steps of
transfer, detachment, and fusing.

10-1
Chapter 10 Machine Overview
10.1 Printing Process

The outline of the printing process is shown in the figure below.

Paper transfer
: ↪⚕៝ㅍ
Paper sensors
: ↪⚕ߦ㑐ߔࠆ
࠮ࡦࠨ࡯

Cleaning Blade
[(7)
[ 7.Cleaning]
清掃 ]

BCR Pressure Belt


[(1) Charging] [(6)
[ 1. 帯電 ] [ 6. Fusing]
定着 ]
Heat Roll
Cleaning Roll [(6)
[ 6.Fusing]
定着 ]
[(7)
[ 7.Cleaning]
清掃 ]
Drum
LPH Eliminator
[(2) Exposure] [(5)
[ 2. 露光 ] [ 5. Neutralization/
除電/剥離 ]
Detachment]
BTR
[(4)
[ 4.Transfer]
転写 ]
Magnet Roll
[(3)
[ 3. Development]
現像 ]

RaS100101AA

10-2
Chapter 10 Machine Overview
10.2 Paper Path

10.2 Paper Path


10.2.1 Layout of Paper Path

: Paper
↪⚕៝ㅍ transfer
: Paper
↪⚕ߦ㑐ߔࠆsensors
࠮ࡦࠨ࡯

Cleaning Blade
[(7)
[ 7.Cleaning]
清掃 ]

BCR Pressure Belt


[(1) Charging] [(6)
[ 1. 帯電 ] [ 6.Fusing]
定着 ]
Heat Roll
Cleaning Roll [(6)
[ 6.Fusing]
定着 ]
[(7)
[ 7. Cleaning]
清掃 ]
Drum
LPH Eliminator
[(2) Exposure] [(5)
[ 2. 露光 ] [ 5.Neutralization/
除電/剥離 ]
Detachment]
BTR
[(4)
[ 4.Transfer]
転写 ]
Magnet Roll
[(3)
[ 3.Development]
現像 ]

RaS100101AA

10-3
Chapter 10 Machine Overview
10.2 Paper Path

10.2.2 Feeding from Multipurpose feeder (MPF)

When sheet feeding from the Multipurpose feeder (MPF) starts, the Feed Roll rotates, driven by the DRIVE ASSY MOT
and controlled by the SOLENOID FEED, to feed the sheet to the position where it is nipped between the Feed Roll and
the HOLDER ASSY PAD.
As the Feed Roll rotates, the CAM MSI L and CAM MSI R also rotate to lift the PLATE ASSY BOTTOM via the ARM
MSI L and ARM MSI R to the position for sheet feeding.

Feed Roll

HOLDER ASSY PAD

PLATE ASSY BOTTOM

CAM MSI R
ARM MSI R

CAM MSI L
ARM MSI L

SOLENOID FEED

PLATE ASSY BOTTOM Multipurpose Feeder RaS100202AA

10-4
Chapter 10 Machine Overview
10.2 Paper Path

10.2.3 Feeding from Priority Sheet Inserter (PSI)

When feeding from the Priority Sheet Inserter (PSI) starts, the Feed Roll rotates, driven by the DRIVE ASSY MOT and
controlled by the SOLENOID FEED, to feed the sheet to the position where it is nipped between the Feed Roll and the
HOLDER ASSY PAD.
Since the paper path from the MPF and the paper path from the PSI are the same, the sheets loaded in the PSI positioned
nearer to the Feed Roll are given the higher priority in feeding, if both the MPF and the PSI are loaded.

Feed Roll
Paper (PSI)
Paper (MPF)
HOLDER ASSY PAD

PLATE ASSY BOTTOM

SOLENOID FEED

Priority Sheet Inserter RaS100203AA

10-5
Chapter 10 Machine Overview
10.2 Paper Path

10.2.4 Feeding in Registration Section

The sheet fed out of the MPF or PSI is forwarded to the registration section.
When the sheet reaches the registration section, its lead-edge position is adjusted (Refer to "10.2.5 Lead-edge Registra-
tion"), and then the sheet is forwarded to the toner transfer section (BTR) by the Regi Roll driven by the torque from the
DRIVE ASSY MOT.

Regi Roll
Paper

Regi Roll

GEAR REGI CLUTCH

RaS100204AA

10-6
Chapter 10 Machine Overview
10.2 Paper Path

10.2.5 Lead-edge Registration

When a sheet fed out of the MPF or PSI directly reaches the toner transfer section, the toner image may not be transferred
at the correct position on the sheet due to misalignment of lead edges in the MPF or PSI.
To avoid this problem, the lead edge position of the sheet needs to be corrected at the registration section before the sheet
is forwarded to the toner transfer section.
By thrusting the edge of the sheet fed out of the MPF or PSI against the Regi Roll (ROLL REGI / ROLL ASSY PINCH
REGI) that is locked, the lead edge position of the sheet is registered.

ROLL REGI

ROLL ASSY PINCH REGI

REGI ROLL

Skewed Paper
ᢳ䉄䈮៝ㅍ䈘䉏䈢↪⚕ RaS100205AA

10-7
Chapter 10 Machine Overview
10.2 Paper Path

10.2.6 Transfer/Fusing/Exit

While the sheet that passed the registration section passes through the toner transfer position where it is nipped between
the Drum and BTR that rotate driven by the DRIVE ASSY MOT, the toner image on the Drum is transferred onto the
sheet. As the sheet is forwarded to the exit section, the toner image is fused onto the sheet surface by the Heat Roll that
rotates driven by the DRIVE ASSY MOT.
At the exit section, the sheet is ejected by the Exit Roll that rotates in the exit direction driven by the DRIVE ASSY
MOT.

Exit Roll

Pressure Belt

Heat Roll
BTR

Drum RaS100206AA

10-8
Chapter 10 Machine Overview
10.3 Drive Transmission Route

10.3 Drive Transmission Route


10.3.1 Drive Motor [DRIVE ASSY MOTOR]

Roll Exit Fuser Assy

Heat Roll

Gear Exit

Gear Idler Exit

Gear HR
Gear Idler HR
(A)

Drum

Drive Motor
Gear F3 (A)
Magnet Roll
Gear X2 (B)
(B)

Gear D3
Gear Mag
Auger Admix
Auger Supply

Gear Paddle Gear Auger


Gear PH5 (D)
Gear D2 (C) (C)
Gear PH4 (E)
(D)
ROLL REGI

Gear Regi Clutch Feed Roll (ROLL ASSY FEED)

Gear Feed

(E) RaS100401AA

10-9
Chapter 10 Machine Overview
10.3 Drive Transmission Route

10.3.2 MOTOR ASSY DISP

MOTOR ASSY DISP Gear Motor Auger Disp BOTTLE ASSY TN CTRG

Gear Coupling

Gear Idler 1

Gear Idler 2

Gear Auger Gear Idler 3 Gear Idler 4

RaS100402AA

10-10
Chapter 10 Machine Overview
10.4 Operation Modes

10.4 Operation Modes


The printer can be operated in the following four modes:

 Running Mode
The printer is receiving data or forming/printing image.
 Ready Mode
The printer is ready for going into the Running Mode.
 Low Power Mode
The printer is in the mode that is more power-saving than the Ready Mode.
 Sleep Mode
The printer is in the mode that is more power-saving than the Low Power Mode.

10-11
Chapter 10 Machine Overview
10.5 Functions of SCANNER ASSY [DocuPrint M205b/M105ab/M105b]

10.5 Functions of SCANNER ASSY


[DocuPrint M205b/M105ab/M105b]

10.5.1 Document Scanning

The SCANNER ASSY consists of the Image Input Terminal (IIT) and the Auto Document Feeder (ADF).
Document scanning is performed by the Carriage Assy in the Image Input Terminal.
The Carriage Assy consists of components such as the CMOS Image Sensor for converting image to data, the LED Array
for illuminating the original, and the Rod Scope for converting the original image to a full-size erect image.

ADF

Carriage Assy
IIT

Document
原稿

LED Array
LEDアレイ
Rod Scope
ロッドレンズアレイ
CMOS
CMOSImage Sensor
イメージセンサー

KaA10009AA

10-12
Chapter 10 Machine Overview
10.5 Functions of SCANNER ASSY [DocuPrint M205b/M105ab/M105b]

10.5.2 Document Scanning at Platen (IIT)

While the Carriage Assy in the IIT moves at the speed corresponding to the set magnification, the LED Array illuminates
the document, allowing the reflected image to be read by the CMOS Image Sensor through the Rod Scope.

Document
原稿 ADF

Carriage Assy Carriage Assy


IIT

Document
原稿

LED
LEDArray
アレイ
Rod Scope
ロッドレンズアレイ
CMOS
CMOSImage Sensor
イメージセンサー

KaA10010AA

10-13
Chapter 10 Machine Overview
10.5 Functions of SCANNER ASSY [DocuPrint M205b/M105ab/M105b]

10.5.3 Document Scanning at Auto Document Feeder (ADF)

When the document being fed by the torque from the ADF Motor at the speed corresponding to the set magnification
passes the Scanner Home Position (CVT: Constant Velocity Transport) of the Carriage Assy in the IIT, the LED Array
illuminates the document, allowing the reflected image to be read by the CMOS Image Sensor through the Rod Scope.

CVT Position
ADF Document
原稿

IIT Carriage Assy

Document
原稿

LED Array
LEDアレイ
Rod Scope
ロッドレンズアレイ
CMOS
CMOSImage Sensor
イメージセンサー

KaA10011AA

10-14
Chapter 10 Machine Overview
10.5 Functions of SCANNER ASSY [DocuPrint M205b/M105ab/M105b]

10.5.4 Paper Path of ADF

When the sheet feeding from the Document Feeder Tray of the ADF starts, the Nudger Roll and the Feed Roll that rotate
driven by the torque from the ADF Motor. The sheet is nipped between the Feed Roll and the ADF Separator Pad while
being fed into the ADF.
Inside the ADF, the sheet is fed by the Takeaway Roll that rotates by the torque from the ADF Motor to the Scanner
Home (CVT: Constant Velocity Transport) Position in the Carriage Assy, and is scanned.
After being scanned, the sheet is ejected to the Document Output Tray of the ADF by the Exit Roll that rotates by the
torque from the ADF Motor.

: Paper
用紙搬送 transfer
: Paper sensors
用紙に関するセンサー
Feed Roll Nudger Roll

Takeaway Roll Exit Roll

Feed Sensor Document Sensor


RETARD PAD ADF

Home Position (CVT Position)


KaA10012AA

10-15
Chapter 10 Machine Overview
10.5 Functions of SCANNER ASSY [DocuPrint M205b/M105ab/M105b]

10-16
FX CS / TS
PUBLICATION COMMENT SHEET

Use this feedback sheet to make us aware of the strengths and weaknesses of the material you have
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Specific errors or deficiencies should be referenced by page and / or page number.

Mail to your Technical Support Department and they will pass to us.
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Type or print using black pencil or ink:

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Attn : CS / TS
MinatoMirai Center Bldg. 7F
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220-0012, JAPAN

SECOND

CLEAR TAPE Before sealing, please be sure that all information is completed on reverse side. CLEAR TAPE
Regarding DocuPrint M205b / M105ab / M105b / P205b / P105b
Service Manual 1st Edition (PDF)
README.TXT 【February.2011】
====================================================

-----------------------------------------------------------------------------------------------------------------------

1. This consists of the PDF files for the following service manual.
・DocuPrint M205b / M105ab / M105b / P205b / P105b Service Manual

2. To use this service manual, prepare Adobe Acrobat Reader 6.0 or later.

For information on how to operate Adobe Acrobat Reader, see the Help in Adobe
Acrobat Reader.

3. This service manual has links set up on the bookmarks and the table of contents.
Clicking a link allows the user to jump to its linked page.

4. The text for this service manual is prepared using A4 and portrait.

When wanting to use a hard copy of this service manual, print it onto A4 paper,
using Duplex Mode and 2-up. The finished copy is almost the same as a hard copy
version of the service manual.

5. The display magnification to be applied when this service manual is opened is set for
“Default.” Users (Acrobat Reader) can decide a specific display magnification that
should be applied when any PDF file is opened.

Users can change the default display magnification to Fit in Window or any option
under Preferences in Adobe Acrobat Reader.

6. If Adobe Acrobat Reader 6.0 is in use, enabling Acrobat Reader “Smoothing” may
help improve the quality of screen-displayed images.

-----------------------------------------------------------------------------------------------------------------------
FX / CS / TS

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