bi. ii Page dof 4 Explain the following terms: (Consumer's risk (ii) Producer's risk (6 Marks) Construct an operating characteristics curve for the single sampling plan with n= 100; C = 1. ‘What is the AOQL value eRe IsMR6rMEAOS HEA Bee bEEr B.Tech. (PT) DEGREE EXAMINATION, MAY 2015 Sixth Semester PME403 - METROLOGY AND QUALITY CONTROL. (Usage of statistical table is permitted) Time: Three hours ‘Max. Marks: 100 Answer ALL Questions PART - A (10 x 2= 20 Marks) Define: the term “Precision”. ‘What is Interchangeability? What is ‘Profile error’ observed in gears? ‘Mention any two methods of measuring the gear tooth thickness. Name the different types of interferometers. 6. Which instruments are used to check the flatness of the work piece? 7. State the definition of quality. What is meant by ‘Assignable cause"? Give an example. 9. Define: The term ‘AQL’. 10. State any two advantages and limitations of acceptance sampling technique. ayy ” * PART -B (5x 16 = 80 Marks) Explain with a neat sketch the construction and working of solex pneumatic comparator. Page tof 4 JSMROPMENOSii, What precautions should be taken while using slip gauges? ‘Also enumerate the various factors that affect the accuracy while measuring with slip gauges. (OR) bi. With suitable sketch explain how the angle of cone can be measured with angle dekker. ji, With suitable sketch explain the working principle and applications of cantilever type coordinate measuring machine. 12, a. The following elements of a screw thread plug are to be measured. (Outside diameter ii Effective diameter Pitch ‘Threaded profile (OR) bi With a line sketch, explain the working principle of a ‘Thomlinson surface meter. ii, With the help of a sketch describe the working principle of ‘an instrument used for checking the involute shape of gears. Explain how the roundness of a shaft is assessed by using a V-block, with a suitable diagram. ii, Discuss the working principle and applications of NPI. flatness interferometers. (OR) Page 2 0f4 ISMRGPMEAOS ii. l4ai, ii, 1S.ai. ii, Page3of 4 Explain the different types and characteristics of light sources used in inter ferometers. Describe the measurement of following: (a) Paralletism — (b) Squareness ‘Bnumerate the advantages and limitations of SQC. (4 Marks) ‘A certain dimension is specified in mm as 3.5100 +t 0.0050 control charts for X and R show that the X chart is out of ‘control but R. chart is always under control. From the R chart o° is estimated as 0.0010, Find the UCL for X with a sub group of 4 and for a process average of 3.5100. (12 Marks) (OR) Explain the term ‘process capability’ with a suitable example. (6 Marks) ‘A large number of samples 200 items each are taken from a process that has a percentage non-conforming of 10%. (a) What is the expected average number of non- conforming units per sample? (b) Find 3- sigma control limits for an np — chart to control this process. (10 Marks) Explain the different steps involved in the construction of O-C curve. (6 Marks) Draw the OC curves for the following doubling sampling plan N= 4000 =O G=4 (10 Marks) iswrerrans