Washing Machine Service Manual

WASHING MACHINE
DRUM TYPE
Basic Model : WF8500NMW/YLP
(AEGIS PROJECT)
Model Name : WF8504* WF8604*
WF8502* WF8602*
WF8500* WF8600*
WF8508* WF8608*
(AEGIS PROJECT)
Model Code : WF-M592NMH/YLP
(AEGIS PROJECT)
SERVICE Manual
WASHING MACHINE (DRUM) CONTENTS
1. Safety Instructions
2. Features and Specifications
3. Disassembly and Reassembly
4. Troubleshooting
5. Exploded Views and Parts List
6. PCB Diagram
7. Wiring Diagram
8. Schematic Diagram
9. Reference
Refer to the service manual in the GSPN (see the rear cover) for the more information.
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Contents
1. Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-1. Safety instructions for service engineers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Features and Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2-1. Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2-2. Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2-3. Comparing specifications with existing models (5 kg washer). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2-4. Comparing specifications with existing models (6 kg washer). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2-5. Options specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3. Disassembly and Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3-1. Tools for disassembly and reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3-2. Standard disassembly drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4. Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4-1. Error modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4-2. Corrective actions for each error code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5. Exploded views and Parts list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5-1. MAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5-2. FRAME & COVER PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5-3. ASS’Y TUB DRUM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5-4. ASS’Y FRAME FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5-5. PANEL-CONTROL & DRAWER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5-6. ASS’Y HOUSING DRAWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
5-7. PARTS LIST (OTHERS PARTS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
5-8. PARTS LIST (SCREW PARTS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
6. PCB diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6-1. Main PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6-2. Circuit diagrams of main parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
6-3. Sub PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
6-4. Detailed descriptions of contact terminals (sub PCB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
7. Wiring diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
7-1. Wiring diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
8. Schematic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
8-1. Main/Sub control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
9. Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
9-1. AEGIS Project name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
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2. Features and Specifications
2-1. Features
■ common features
Features Description
Big Door • This is the maximum capacity to be implemented at the standard 55 cm depth.
- The benefits for customers have been greatly increased due to the efficient
use of limited space.
- Usability has been improved due to the easier loading and removing of the
laundry.
• The size of the loading entry has increased: 300 mm → 330 mm (Wide)
- A lot more washing can be conveniently added and removed.
330 mm
Diamond Drum • The washing performance has increased but potential damage to the washing has
been minimized. (The size of the holes on the diamond drum has been reduced
for minimizing damage to the washing.)
- The embossed wall of the drum serves as a washboard, dramatically
increasing the washing performance compared with existing drum washing
machines, which use the power of the difference in elevation only.
- The size of holes has been reduced drastically, maintaining the optimal wash
performance (Washing Cost 1.0) while saving on water and electricity required
for washing.
- The structure of the holes on the diamond drum has been changed minimizing
potential damage to the washing since it is difficult for strands to enter the
holes.
Conventional
Fabric
Diamond Drum
Fabric
Features and Specifications _
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■ Optional features
► The features below depend on the model.
Air Refresh System • Sterilization/Deodorization/Removal of Ticks without Water Washing (Air Washing
Using Air and Heating)
- Destroying bacteria and ticks without the use of water
- Removing the sweat and dirt odors
- Maintaining the shape and color of the washing without dry-cleaning
• Washing with air.
- Removing odors by heating, keeping the washing as new.
- Washing with air conveniently, compared with dry-cleaning
The goal of deodorization is 60 percent. (40-minute cycle)
• Washing one or two shirts in 30 minutes
- If a piece of clothes is not completely dry when it is humid, the machine can
dry it within 30 minutes
• Preventing bio-film caused by humidity from occurring
- You do not need to worry about the humidity inside the drum.
- The drum is dried regularly, preventing bio-film.
Water Safety System • The Water Safety System has invented for perfect leakage protection. The double
safety valve connects directly to the water faucet. In the event of a leakage,
the built-in sensor immediately detects the leak within a few short seconds,
automatically turning off both the water supply and the washing machine.
- Inlet hose
It attached to the water supply hose and automatically
cuts off water flow when hose damaged. It also
displays a warning indicator.
- Leakage Sensor
A water leakage sensor attached at the bottom of the washing machine to
cutoff the power automatically if a leakage occurs, to prevent danger of a fire.
_ Features and Specifications
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Silver Wash System • Samsung’s unique technology generates silver ions that remove bacteria and
fungi, and create an invisible shield that protects your clothes from unwanted
odors until your next wash. Using an ancient and proven purification technique so
simple, yet so advanced it removes microbes even in cold water.
• Effect of Silver Wash System
- Keeps Stored Clothes Fresh
The Ag+ Silver (Nano) Technology anti-bacterial effect keeps fabric free from
odor-causing micro-organisms for up to one month, without the use of strong
chemical cleaners. There’s no need to worry about musty-smelling clothes
even if they remain unused for a long period.
- Makes Shapeless Garments a Thing of the Past
High temperatures and harsh bleaches can damage and discolor your clothes.
The Ag+ Silver (Nano) Technology helps your clothes last longer, without
stretching, shrinking, pilling or fading.
Ceramic Heater • The ceramic heater in Samsung washing machine prevents metals in hard water
from being attach to the heater, which may cause a reduction in heater efficiency.
It saves energy, time and costs.
- Energy Savings
Over time, conventional heaters increase their power consumption an average
of 5.8 percent, while ceramic heaters only become 1.8 percent less efficient.
- Time Savings
After three years, conventional heaters take 7.5 percent longer to heat up,
whereas ceramic only lose 2.5 percent longer to heat up, whereas ceramic
only lose 2.5 percent of their ability to heat up.
10 Years
Ceramic
Enlarged Producted No Build-Up
View Surface
2.7 Years
Normal
Enlarged Molecules Scale
View binding Formation
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WOOL MARK • Fabric Care

- Minimize shrinking
- Gently and carefully cleans
- delicate fabrics that are usually washed by hand.
Normal vs Wool mark
VOLT CONTROL • The solution for more Durable and Reliable Washing Machine
- Although you may not see the direct problems of power surges that run
through your electronic devices, a real danger in sudden surges of voltage
does exist and this definitely affects your washing machine. This is especially
true for machines that require a lot of energy. Samsung’s Volt Control
guarantees that your washing machine works safely even with voltage
deviations of ±25%.
• What does the “Volt Control” mean?
- This is technology that allows to safe a washing machine from high shock and
even lower voltage. There is an additional protective measure in a washing
machine for your precious clothes. It constantly controls washing cycle in a
fluctuated situation and re-start automatically when the standard voltage flows
back again.
400V
350V
300V
250V
220V
200V
180V
165V
400V
350V
300V
250V
220V
200V
180V
165V
_ Features and Specifications
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2-2. Specifications
Model WF8604/WF8602/WF8600/WF8608 WF8502/WF8500/WF8508
Wash Type FRONT LOADING TYPE
Dimension W 600 mm X D 550 mm X H 850 mm W 600 mm X D 450 mm X H 850 mm
Water Pressure 50 kPa ~ 800 kPa
Water Volume 48 ℓ 40 ℓ
Weight 59 kg 54 kg
Wash & Spin Capacity 6.0 kg 5.0 kg
220±15% V 150 W 220±15% V 150 W
WASHING
Power 240±15% V 150 W 240±15% V 150 W
Consumption 220±15% V 2000 W 220±15% V 2000 W
WASHING and
HEATING 240±15% V 2400 W 240±15% V 2400 W
Spin Revolution rpm 1400 / 1200 / 1000 / 800 1200 / 1000 / 800
850
550
600
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Project AEGIS Heba
WF-M592NMH-YLP.indb 10
Grade Best Better Good Basic Flat -
Model Name WF8502FEA WF8500FFV WF8500SGV WF8500NHW WF-M592NMH WF8500NMW*
Image
10 _ Features and Specifications

Capacity 5.0 kg 5.0 kg
Drum Volume 40 ℓ 40 ℓ
Max Rpm 1200 / 1000 / 800 1200 / 1000 / 800
(★) : Functions may be different depending on the model.
Motor Universal Universal

Control Sys General General
Weight Detection 3 Stages 3 Stages
Main
Spec Heater Capacity 2000 W / 230 V 2000 W / 230 V
Water Supply Cold Only / Cold and Hot Cold Only
Drainage Pump Pump
Power-outage
Yes Yes
Compensation
Zero Standby Power Yes (1W or Less) Yes (1W or Less)
2-3. Comparing specifications with existing models (5 kg washer)
2010-2-22 13:29:28
Project AEGIS Heba
Grade Best Better Good Basic Flat -
Model Name WF8502FEA WF8500FFV WF8500SGV WF8500NHW WF-M592NMH WF8500NMW*
Image
Voltage Protector Yes -

Air Refresh No Yes (★)
Silver Wash Yes Yes Yes (★) No Yes (★)
USP Water Safety Yes (★) Yes (★) No No Yes (★)
Ceramic Heater Yes (★) Yes (★)
Diamond Drum Yes Yes
Loading Entry Size Wide (330 mm) Wide (330 mm)
Big Door Yes (460 mm) Yes (480 mm)
Center Jog Dial Yes Yes
Design
G.LED / Dot
Display G.LED DOT LED DOT LED DOT LED
Display
Dimension (W X D X H mm) 600 X 450 X 850 600 x 450 x 850
Features and Specifications _ 11
2010-2-22 13:29:32
Project AEGIS Heba
Grade Best Better Good Basic -
Model Name WF8600FEA WF8600FFV WF8600NGW WF8600NHV WF8802*
Image

Capacity 6.0 kg 8.0 kg
Drum Volume 48 ℓ 64 ℓ
(★) : Functions may be different depending on the model.
Max Rpm 1400 / 1200 / 1000 / 800 1400 / 1200 / 1000

Motor Universal Universal
Control Sys General General
Weight Detection 3 Stages 3 Stages
Main
Spec Heater Capacity 2000 W / 230 V 2000 W / 230 V
Water Supply Cold Only / Cold and Hot Cold Only
Drainage Pump Pump
Power-outage
Yes Yes
Compensation
Zero Standby Power Yes (1W or Less) Yes (1W or Less)
2-4. Comparing specifications with existing models (6 kg washer)
2010-2-22 13:29:36
Project AEGIS Heba
Grade Best Better Good Basic -
Model Name WF8600FEA WF8600FFV WF8600NGW WF8600NHV WF8802*
Image
Voltage Protector Yes -

Air Refresh No Yes (★)
Silver Wash Yes Yes Yes (★) No Yes (★)
USP Water Safety Yes (★) Yes (★) No No Yes (★)
Ceramic Heater Yes (★) Yes (★)
Diamond Drum Yes Yes
Loading Entry Size Wide (330 mm) Wide (330 mm)
Big Door Yes (460 mm) Yes (480 mm)
Design Center Jog Dial Yes Yes
Display G.LED DOT LED DOT LED DOT LED G.LED / Dot Display
Dimension (W X D X H mm) 600 X 550 X 850 598 x 600 x 844
Features and Specifications _ 13
2010-2-22 13:29:39
2-5. Options specifications
Item Code QTY Remarks
BOLT-SPANER DC60-40146A 1 Default
For specific
HOSE-WATER DC62-10289C ★
models only
HOSE-WATER For specific

DC62-00079A ★
(AQUA-STOP) models only
MANUAL-BOOK DC68-02796A 1 Default
CAP-FIXER DC67-00251A 4 Default
HOSE-HANGER DC62-10278A 1 Default
Note
• (★) is supplied for specific models only among those without water supply hoses.
• You can purchase additional water supply and drain hoses from a service center.
• For built-in models, the spanner, water supply and drain hoses are not supplied. Both the water supply and drain
hoses are supplied during the installation.
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9. Reference
9-1. AEGIS Project name
Model Name in the Market
BOM Model Code
WF - 8 50 0 N M W / YLP
► Drum Machine Classification ► INTRO Year ► Capacity ► RPM Notation ► Project Code ► Buyer Code
according to type: 8: 2008 80: 8Kg 0: 1000rpm E Aegis (Best, G.LED)
WF: Washer Front Loading 70: 7Kg 2: 1200rpm F Aegis (Better, D.LED)
WD: Washer & Dryer 60: 6Kg 4: 1400rpm G Aegis (Good, D.LED)
50: 5Kg 8: 800rpm H Aegis (Basic, D.LED)
M Aegis (Basic Flat, D.LED)
► Option Code ► Color Code

A: Water Safety J: Air Wash + Water Safety + Leakage Sensor A: Crome Cover + Black Deco (White Body) P: Chromed Cover + Black pattern Deco (Silver Body)
B: AG + Water Safety L: None B: Blue Door (Blue Body) Q: Chromed Cover + White pattern Deco (White Body)
C: AG + Air Wash N: None C: Chromed Door (White Body) R: Chromed Cover + Black Deco (Silver Body)
D: AG + Air Wash + Water Safety P: Air Wash + Steam D: Chromed Door (Black Body) S: Silver spray Door (Silver Body)
E: Air Wash + Water Safety R: Air Wash F: Crome Cover + Silver Deco (White Body) T: White Door (Silver Body)
F: Water Safety + Leakage Sensor S: AG G: Silver Cover + Black Deco (White Body) U: Chrome Door (Silver Body)
G: AG + Water Safety + Leakage Sensor T: Steam H: Silver Cover + White Deco (White Body) V: Silver spray Door (White Body)
H: AG + Air Wash + Water Safety + Leakage Sensor V: AG + Air Wash + Steam K: Imperial siver Door (White Body) W: White Door (White Body)
L: Blue colored Door (White Body) X: Chromed Cover+ Black Color (Tango Red Body)
M: Caribbean silver (White Body) Z: Crome Cover + Silver Deco (Silver Body)
66 _ Reference
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3. Disassembly and Reassembly
3-1. Tools for disassembly and reassembly

Tool Type Remarks
Heater(1),Tub(12), Fixer screw(5), Motor(2),
10mm
Balance(9)
Box driver Shock Absorber (2 holes each in left/right),

13mm
Damper(2), Damper(friction 2)
19mm Pulley(1)
10mm
Double-ended Replaced by box driver
13mm
spanner Leg
19mm
A Tool for protecting empty turning of bolt or

Vice pliers abrasion from using box driver
For disassembly of Spin drum
Others
(screwdriver, nipper, Common tools for servicing
long nose pliers)
Removal and Reassembly _ 15
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3-2. Standard disassembly drawings
► This is a standard disassembly diagram and may differ from the actual product.
Use this material as a reference when disassembling and reassembling the product.
Part Figure Description
1. Remove the two screws holding the Top

Cover at the back of the unit.
2. Remove the top-cover by lifting it up after

pulling it back about 15mm.
ASSY COVER TOP
Water valve Noise filter
3. Then, the Water (Pressure) Sensor, Noise

Filter and Water Valve can be replaced.
Sensor pressure
16 _ Removal and Reassembly
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1. Remove the 2 screws holding the front

operating panel.
2. Remove the two screws at the top of the

ASSY-PANEL CONTROL.
3. Hold the ASSY-PANEL CONTROL while

MAIN-PCB AND
pulling it upwards and release the hook to
SUB-PCB PANEL
remove it.
4. Disconnect the terminals connected to the

PCB by hand.
5. Remove the four screws holding the PCB

and release the hooks on both sides to
remove the PCB for repair / replacement.
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1. Open the Door.
Remove the Wire Diaphragm and remove it
from The Front Frame.
For easier disassembly, remove the
spring from the lower part of the
Diaphragm with a (-) screwdriver.
Since the Diaphragm can be damaged
when removing it, remove it slowly in
one direction.
2. Remove the ASSY-CLAMP DIAPHRAGM.
3. Remove the two screws holding the

FRAME-FRONT.
FRAME FRONT
4. Remove the three screws holding the

bottom of the FRAME-FRONT.
5. Disconnect the terminal for the DOOR-

LOCK switch.
6. The DOOR-DIAPHRAGM, HEATER, PUMP,

SHOCK- DAMPER and DOOR LOCK
switch.
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• Remove the 4 screws holding the Back-

COVER-BACK
Cover at the back of the washing machine.
1. Separate the belt and then assembly it.

2. Check if the belt position is at the center of
the Pulley.
BELT
Assembling the belt
Place the belt around the Pulley ( )
and then over the Motor-Pulley ( ).
1. Separate the Wire Housing from the motor.

2. Remove the two bolts holding the motor at
the back of the washing machine.
The 2 screws designated ‘A’ which are
inside must be also removed.
3. Separate the motor.
A
MOTOR
When installing the Belt around the Motor

Pulley, the bottom of the belt must be
located on the second floor of the Motor
Pulley.
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1. Connect the Water-Hose to the main body

of the Pressure-Switch.
2. Fix the Hose-Clamper.
SENSOR PRESSURE
3. Place the Pressure-Switch into the Bracket

Hole holding the main body of the Pressure-
Switch.
4. To separate the Pressure-Switch, pull the

Pressure-Switch forwards while pushing the
marked part with your finger.
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1. Separate the Assy Cover top.

2. Separate the water supply valve wire.
WATER SUPPLY
VALVE
3. Remove the 2 screws holding the water

supply valve.
DAMPER 1. Remove the 2 screws shown in the figure.
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1. Assemble the bracket-diaphragm and the
diaphragm.
2. Check if there is a hole in the displayed

DOOR-DIAPHRAGM panel.
Disassembly and Reassembly of Clamp-Assy

Diaphragm
Check if there is a marking before fixing Clamp-
Assy Diaphragm.
Caution
Take care when disassembling or
reassembling the product, as the direction
the screws turn used for this product differs
from the standard direction for screws.
1. To disassemble it, turn the screw clockwise.
2. To reassemble it, turn the screw
counterclockwise.
Disassembling and Reassembling the Hose-

Joint Clamper
Caution
Take care when disassembling or
reassembling the product, as the direction
HOSE-FILTER TUB the screws turn used for this product differs
from the standard direction for screws.
1. To disassemble it, turn the screw clockwise.
2. To reassemble it, turn the screw
counterclockwise.
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Water valve Noise filter
1. Separate the Top Assy-Plate.
ASSY-AG PCB Sensor pressure
ASSY-AG PCB
and
WATER LEVEL
SENSOR
2. Remove the screw holding the water level

sensor.
1. Remove the 2 screws holding the Door

Hinge and separate the door.
DOOR-HINGE
2. Remove the 11 screws holding the Holder

Glass, separate the Holder Glass and
replace the hinge.
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1. Insert the (-) screwdriver into the upper part

of the Filter Cover and push it downwards
to release the catch.
2. Remove the remaining water through the

drainage hose.
Place a bowl under the drainage hose,
or the remaining water may flow out.
3. Separate the Drain Filter by turning it

counterclockwise.
DRAIN PUMP Since the remaining water may flow
out, place a bowl underneath it when
separating the filter..
4. Remove the 1 screws holding the Drain

Pump.
5. Remove the remaining water through the

drainage hose.
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6. Release the BAND RING (2EA) to remove

the HOSE (2EA).
7. Push the TUB inwards slightly to remove

the PUMP.
DRAIN PUMP
8. Disconnect the wires (2EA).
※ Check Points for Troubleshooting

1. Separate the Drain Filter and check if any alien substances are inside the pump (e.g.
coins, buttons .., etc.) → Remove these if found.
2. Check if the wire driving the pump is has come loose → Take the relevant countermeasure
if necessary.
3. When water leaks, check the assembly status of the Clamp Hose, and Cap Drain → Take
the relevant countermeasure if necessary.
Turn the filter counterclockwise to remove the remaining water.
WF-M592NMH-YLP.indb 25 2010-2-22 13:29:52

1. Open the Door.

Remove the Wire Diaphragm and remove it
from The Front Frame.
For easier disassembly, remove the
spring from the lower part of the
Diaphragm with a (-) screwdriver.
Since the Diaphragm can be damaged
when removing it, remove it slowly in
one direction.
2. Remove the ASSY-CLAMP DIAPHRAGM.
DOOR-LOCK S/W
3. Remove the two screws.
4. Remove the screw holding the Door-Lock

S/W.
Remove the Door-Lock S/W.
Remove the connection wire.
(Remove the connector after releasing it by
pressing the catch.)
WF-M592NMH-YLP.indb 26 2010-2-22 13:29:54

1. Separate the Back Cover.
2. Separate the Connection Housing (3).
HEATER
3. Remove the nut holding the heater and

separate the Heater.
4. Remove the Heater from the Tub.

Caution
Make sure to insert
the Heater into the
correct position of
the bracket inside
the Tub when
reassembling it.
Otherwise, there is
a danger of a fire.
Make sure to push it inwards until the
packing part comes into the Tub completely
when reassembling it so that the packing
part is completely stuck to the Tub.
Fasten the holding nut with a force of 5Kgf/
cm2.
If the nut is not fastened properly, there is a
danger of water leaking.
WF-M592NMH-YLP.indb 27 2010-2-22 13:29:55

1. Separate the Back Cover.
Water-safety 2. Remove the 2 screws.
3. Assemble the 2 housings of the Assy-wire

harness.
Reassembly is in the reverse order of the removal.
WF-M592NMH-YLP.indb 28 2010-2-22 13:29:57

5. Exploded views and Parts list
[Material code standards]

Material codes and names and their respective naming rules are managed in accordance with the prescribed standards.
Please refer to these standards when requesting a material.
1. Material Code Type
● : Number
■ : Letter (Alphabet)
Enterprise-wide parts
●●●●-●●●●●● Type 1 materials can be used for all Samsung Electronics
Type 1
products.
ex) 0204-000418 FREON
(Most electrical parts belong to this type.)
■■●●-●●●●●■ Division-wide parts (DC**-Washing machine)

Type 2 Type 2 materials can be used for specific products.
ex) DC96-01390A ASSY-CONTROL (Most instruments and tools belong to this type.)
2. Ass’y Materials
All ass’y material codes start with DC9*.
An ass’y material is created by combining more than two materials. If a requested material cannot be provided, you
can request an ass’y material that contains that material.
Exploded views and Parts list _ 45
WF-M592NMH-YLP.indb 45 2010-2-22 13:30:06

5-1. MAIN
J0013
I0030
I0003
A0043
1
A0043
A0034
R0019
C0115
2
0
46 _ Exploded views and Parts list
WF-M592NMH-YLP.indb 46 2010-2-22 13:30:08

Model code: WF-M592NMH/YLP
Service Bom (SA: SERVICE AVAILABLE, SNA: SERVICE NOT AVAILABLE)
SVC SA/
Code No. Description Specification QTY Un
Code SNA
A0034 DC60-40146A BOLT-SPANER -,CR,-,T2.5,OD36,-,-,-,- 1 PC SA
A0043 DC67-00208A CAP-FIXER J1453GW/XEU,PP,1.5mm,-,-,NTR,- 1 PC SA
A0043 DC67-00251A CAP-FIXER SEW-6HR115B,PP,-,-,-,-,META2-P 4 PC SA
C0115 DC92-00175D ASSY PCB MAIN AECI-08R12NB20-00,WF8 1 PC SA
I0003 DC62-10289C HOSE-WATER(C) RUSSIA,PVC+NYLON,ID10.3,-, 1 PC SA
I0030 DC62-10278A HOSE-HANGER -,PP,-,-,-,-,NTR,JS20 RESIN 1 PC SA
J0013 DC97-15861B ASSY PUMP DRAIN AEGIS,WF8500NHW,220V/240 1 PC SNA
R0019 DC97-15204A ASSY HOUSING DRAWER WF8500NHW,NO-AG+/COL 1 PC SA
5.1-0 WF-M592NMW_YLP SET - 1 - -
5.1-1 - FRAME & COVER PARTS Refer to 5.2 Frame & Cover Parts 1 - -
5.1-2 - PANEL-CONTROL & Refer to 5.5 Control & Drawer 1 - -

DRAWER
5.1-3 - ASSY-FRAME FRONT Refer to 5.4 Ass’y Frame Front 1
5.1-4 DC97-15223A ASSY TUB&DRUM WF8502,AEGIS-PJT/5KG/1200R 1 PC SNA
WF-M592NMH-YLP.indb 47 2010-2-22 13:30:09

(Option)
A0282
P0001
R0164
R0027
3
0
Y0040
F0125 1

5-2. FRAME & COVER PARTS
W0002
4
A0025
J0020 W0005
I0046
U0353 U0018
J0025
I0022
J0019
J0013
7 6
9 12
A0132 8 B0070
10
11
(Option)
13
14
18
17
A0362 5 U0353 15
A0114
2010-2-22 13:30:11
��
SVC SA/
Code SNA
A0025 DC97-14653B ASSY FIXER TUB AEGIS,WF8500NHW,SCM435,-, 4 PC SA
A0114 DC64-01667A SHUTTER AEGIS-5Kg,PP,T3.0,W580,L380,NATU 1 PC SA
A0132 DC61-10673A CAP-DRAIN SWF-P12,PP(TB53),-,-,-,WHT,-, 1 PC SA
A0282 DC63-00862B COVER-BACK WF8600NMW,GI,T0.4,W352,L490,- 1 PC SA
A0362 DC61-40081A HOLDER-WIRE DAWH-2NC,NYLON66,-,-,-,-,NTR 5 PC SA
B0070 DC97-00920C ASSY LEG SEW-HW108,-,-,-,-,- 4 PC SA
F0125 DC61-02119A FRAME-PLATE(U) WF8600NMW,GI,-,-,NATURAL, 1 PC SA
I0022 DC97-14291D ASSY HOSE DRAIN(O) Aegis-PJT,SSEC,-,L1750,OD25,GRY 1 PC SA
I0046 DC67-00244D HOSE-DRAIN -,EPDM,ID6,OD11,T0.6,L270,BLK 1 PC SNA
J0013 DC97-15861B ASSY PUMP DRAIN AEGIS,WF8500NHW,220V/240 1 PC SNA
J0019 DC61-02173A CASE-PUMP AEGIS,PP,T3.0,W167,L108,WHT,- 1 PC SA
J0020 DC63-00951A COVER-PUMP COVER-PUMP,PP,T2.5,W65,L140,V 1 PC SA
J0025 DC31-00030A PUMP-DRAIN B20-6,220V,50Hz,-,HANYU 1 PC SA
P0001 DC97-15297A ASSY COVER TOP AEGIS-PJT,WF8500NMW/5.0KG 1 PC SA
R0027 DC96-01703A ASSY SENSOR PRESSURE AEGIS-PJT,-,-,DRUM 1 PC SA
R0164 DC61-02146A SPRING ETC-HANGER AEGIS,HSWR,CD3.5,ID19, 2 PC SA
U0018 DC63-00927A COVER-HEATER AEGIS PJT,ABS+PC,T2.5,-,-,- 1 PC SA
U0353 DC61-00133A CLAMPER HOSE-FIX P1291,PP,ID24.5,OD29.5, 2 PC SA
U0353 DD65-00001F CLAMPER HOSE SDW-H120,STEEL,-,D10.5/T1.2 1 PC SNA
W0002 DC96-00146A ASSY POWER CORD UCP2,250V/16A,-,1500/EUR 1 PC SA
W0005 DC96-01688B ASSY M.GUIDE WIRE AEGIS-PJT,5KG, 1 PC SA

HARNESS
Y0040 DC29-00006C FILTER EMI DFC-2712R,P/PV/SLIM,250V,12,P 1 PC SA
5.2-0 - FRAME & COVER PARTS Refer to 5.2 Frame & Cover Parts 1 - -
5.2-1 DC61-02140A GUIDE-SPRING WF8500NMW,POM,T1.5,W20,L20, 2 PC SNA
5.2-3 DC61-02121A GUIDE-HOSE WF8500NMW,PP(TB53),T1.5,W33,L 1 PC SNA
5.2-4 DC97-15782A ASSY FRAME Aegis-PJT,WF8500NHW,PCM,T0.8, 1 PC SNA
5.2-5 DE65-20026A HOLDER-WIRE -,NYLON,-,-,-,NTR,LOCK-TWIST 3 PC SNA
5.2-6 DC61-02143A GUIDE-WIRE(F) WF8500NMW,PP(TB53),T1.5,W3 1 PC SNA
5.2-7 DC63-00956A CUSHION-PUMP(L) AEGIS,BUTYL,T2.5,W41.5,L 1 PC SNA
5.2-8 DC69-01232A PACKING-PUMP AEGIS,EPDM,EPDM,T3,W45,L22, 1 PC SNA
5.2-9 DC73-00022A RUBBER-PACKING SEW-HVR149ATA,EPDM,-,40,- 1 PC SNA
5.2-10 DC63-00865A FILTER-PUMP WF8804DP,PP,T1.7,W53,L66.95, 1 PC SNA
5.2-11 DC64-01317A HANDLE-FILTER HANDLE-FILTER,PP,T2.5,W55, 1 PC SNA
5.2-12 DC61-02221A GUIDE-CUSHION AEGIS,PP,-,W20,L40,NATURAL,- 1 PC SNA
WF-M592NMH-YLP.indb 49 2010-2-22 13:30:12

W0031 I0043
U0026
W0031
R0158
U0030 R0160
0
W0031
1 P0094
U0027
5-3. ASS’Y TUB DRUM
U0023

8
R0007 R0001
U0353 R0160
2 W0031
4 9 U0095
U0029
U0033
Z0006 Z0006
W0031
U0088
11
U0023
A0358
R0006 U0221
3
U0016 U0334
10
U0335
6 5
U0078
Z0006
U0116
U0320 U0133
U0018 Z0006
U0018
2010-2-22 13:30:16
��
SVC SA/
Code SNA
A0358 DC93-00015A ASSY WIRE EARTH AEGIS,5KG,230V/50HZ,EART 1 PC SA
I0043 DC67-00355A HOSE-AIR AEGIS-PJT,EPDM,ID20.5,OD24.6,T1 1 PC SA
P0094 DC97-14637B ASSY HOSE PRESSURE AEGIS-PJT,-,-,-,-,- 1 PC SA
R0001 DC97-15186B ASSY DRUM AEGIS-PJT,5KG/CUBIC,-,1200RPM, 1 PC SA
R0006 DC66-00523A DRUM-LIFTER AEGIS-PJT,PP-TI42,T2.5,-,L15 3 PC SA
R0007 DC97-15183A ASSY FLANGE SHAFT AEGIS-PJT,5KG,-,1200RP 1 PC SA
R0158 DC67-00334A HOSE-DRAWER TUB AEGIS-PJT,EPDM,ID35,OD40 1 PC SA
R0160 DC61-70029C SPRING-CLIP SEW-HW125,HSWR67,CD1.2,ID8.5 2 PC SNA
U0016 DC62-00242A SEAL-OIL Q1044/SEW-6HW111,NBR,BLACK,-,-, 1 PC SA
U0018 DC47-00006X HEATER SU8E6547-X,HEBA Pjt,SUS 316L,2000 1 PC SA
U0018 DC61-02199A BRACKET-HEATER AEGIS,STS430,T0.6,-,-,-,- 1 PC SNA
U0023 DC61-40348B BRACKET-NUT SBHG-R,P1291,T3,-,-,-,NO-PAI 3 PC SA
U0023 DC61-40348B BRACKET-NUT SBHG-R,P1291,T3,-,-,-,NO-PAI 6 PC SA
U0026 DC97-15274A ASSY TUB FRONT WF8500/ WF8502,AEGIS-PJT/ 1 PC SNA
U0027 DC97-15255A ASSY SEMI TUB FRONT AEGIS,5KG/6KG/WASH,- 1 PC SNA
U0029 DC64-01664A DOOR-DIAPHRAGM AEGIS-PJT,EPDM,T2.0,-,-,- 1 PC SA
U0030 DC61-02085A TUB-FRONT AEGIS 5kg~6kg,FRPP-GF15%,-,OD5 1 PC SA
U0033 DC67-00335A HOSE-FILTER TUB AEGIS-PJT,EPDM,ID65,OD70 1 PC SA
U0078 DC97-15235B ASSY SEMI TUB BACK AEGIS-PJT,1200RPM,5KG 1 PC SA
U0088 DC67-00337B WEIGHT-BALANCER(U) AEGIS-PJT,CONCRETE,YE 1 PC SA
U0095 6602-001535 BELT-TIMING GEAR T3.4/1270-4J,RUBBER(GAT 1 PC SA
U0116 DC61-01097A BUSH-MOTOR F1235,NYLON,-,-,-,NTR,- 2 PC SNA
U0133 DC66-00531A DAMPER-SHOCK AEGIS-PJT,SBHG T1.0~2.0,70N,- 2 PC SA
,W27,L197.5,GRY,-
U0221 DC66-00524A PULLEY-MOTOR AEGIS-PJT,ALDC12,-,-,ID17*W 1 PC SA
U0320 DC60-40144A BOLT-HEX M10,L41,ZPC2(YEL),SM10C/DAMPER 2 PC SA
U0334 DC31-00002R MOTOR UNIVERSAL-DRUM HXGN2I.08,1200,-,22 1 PC SA
U0335 DC67-00336B WEIGHT-BALANCER(F) AEGIS-PJT,CONCRETE,YE, 2 PC SA
U0353 DC65-00021A CLAMPER HOSE-JOINT HEBA PJT,HSWR,-,ID67/ 1 PC SA
W0031 DC72-00001H BAND-RING HEBA-PJT,HSWR,PI3.0,ID35,-,WHT 1 PC SA
W0031 DC65-60118R BAND-RING AEGIS-PJT,HSWR,T3.0,ID36.5,-,W 1 PC SA
W0031 DC65-60125B BAND-RING -,HSWR,T2.4,PI25,-,YEL,- 2 PC SNA
W0031 DC72-00001G BAND-RING HEBA-PJT,HSWR,PI3.0,W21.5,ID49 1 PC SNA
Z0006 DC97-02412P ASSY BOLT AEGIS-PJT,ALL MODEL(WEIGHT-BAL 9 PC SA
Z0006 DC97-14263A ASSY BOLT HEBA-PJT,MOTOR/BOLT(M8)+WASHER 4 PC SA
5.3-0 DC97-15223A ASSY TUB&DRUM WF8502,AEGIS-PJT/5KG/1200R 1 PC SNA
5.3-1 DC67-00230D HOSE-WATER AEGIS-PJT,EPDM,ID4.5,OD8,T1.7 1 PC SNA
5.3-2 DC91-12077G ASSY CLAMP DIAPHGRAM AEGIS,WF8500NHW/YLP 1 PC SNA
5.3-3 DC61-02205A TUB-BACK AEGIS 5kg 1200RPM,FRPP-GF15%,-,, 1 PC SNA
5.3-4 DC67-00297A HOSE-JOINT AIR HEBA-PJT,PP,ID22,OD26,T2. 1 PC SNA
5.3-5 DC32-00010B THERMISTOR NTSF0123XZ004,R=3.243KΩ±2%(at 1 PC SNA
5.3-6 DC69-00824A PACKING-THERMISTOR GW-PJT,EPDM,-,-,W17,- 1 PC SNA
5.3-8 6031-001648 WASHER-WAVE SK5(SCP1),H2.0,ID25,OD28.8,T 1 PC SNA
5.3-9 DC66-00492A DRUM-BACK HEBA PJT,STS430/T0.5,ID492,OD4 1 PC SNA
5.3-10 DC66-00520A DRUM-FRONT AEGIS-PJT,STS430,ID311,OD488, 1 PC SNA
5.3-11 DC66-00521A DRUM-WRAPPER AEGIS-PJT/5.0kg,STS430,ID48 1 PC SNA
WF-M592NMH-YLP.indb 51 2010-2-22 13:30:16

5-4. ASS’Y FRAME FRONT
C0058
F0103
D0112
A0230
R0030
A0004
D0048
D0001
P0042
C0103
1
D0003
D0072
D0081
D0076
D0075
D0049
D0045
D0112
0
D0061
WF-M592NMH-YLP.indb 52 2010-2-22 13:30:17

��
SVC SA/
Code SNA
A0004 DC63-00921A COVER-FILTER WF8500NMW,ABS,T2.0,W300,L20 1 PC SA
A0230 DC61-02091A GUIDE-FILTER WF8500NMW,ABS(HB),T2.5,W300 1 PC SA
C0058 DC64-01538A DOOR-LOCK S/W ZV-446L5,PA66,T19.5,-,W95. 1 PC SA
C0103 DC66-00519A LEVER-DOOR WF8500NHW,ZNDC,T5.7,W14,L46,- 1 PC SNA
D0001 DC97-15194A ASSY DOOR AEGIS-PJT,WF8500NHW,-,-,-,WHT 1 PC SNA
D0003 DC61-02099A HINGE-DOOR WF8500NHW,ALDC,T5.0,-,L155,-, 1 PC SNA
D0045 DC97-15192A ASSY HOLDER GLASS AEGIS-PJT,WF8500NHW,-, 1 PC SA
D0048 DC61-02184A BRACKET-HINGE WF8500NHW,GI,T1.4,-,-,-,AE 1 PC SA
D0049 DC61-02100A BRACKET-HOLDER WF8500NHW,GI,T1.4,-,-,-,A 1 PC SNA
D0061 DC64-01790A DOOR-GLASS AEGIS,HeatTreatmentGLASS,T5.0 1 PC SA
D0072 DC61-00891A GUIDE-HINGE HAUZEN(DOM),POM,-,-,-,WHT,HI 2 PC SA
D0075 DC64-01661A HANDLE-DOOR WF8500NHW,ABS,T2.0,-,L107,-, 1 PC SNA
D0076 DC64-00564A HANDLE-PIN Q1636GW/XEU,STS,-,-,-,-,-,TS- 1 PC SA
D0081 DC61-02097A HOLDER-GLASS WF8500NHW,PP,T3.0,OD459.5,- 1 PC SNA
D0112 DC63-00923A COVER-DOOR WF8500NMW,ABS,T2.5,OD460,-,-, 1 PC SA
D0112 DC63-00967A COVER-DOOR SWITCH AEGIS-PJT/ WF8500NHW,P 1 PC SA
F0103 DC61-02089A FRAME-FRONT WF8500NMW,EGI,-,-,WHT,T0.8,W 1 PC SA
P0042 DC63-00924A COVER-HANDLE WF8500NHW,ABS,T2.2,-,L115,- 1 PC SNA
R0030 DC91-12078E ASSY WIRE DIAPHRAGM AEGIS,WF8500NHW/YLP, 1 PC SA
5.4-0 - ASSY-FRAME FRONT - 1 - -
5.4-1 DC61-02098A SPRING ETC-LEVER WF8500NHW,STS304,CD1.0, 1 PC SNA
WF-M592NMH-YLP.indb 53 2010-2-22 13:30:18

5-5. PANEL-CONTROL & DRAWER
3
5
C0015
A0242
2
1
C0002
U0030
R0025
0
R0124
6
7
WF-M592NMH-YLP.indb 54 2010-2-22 13:30:20

��
SVC SA/
Code SNA
A0242 DC64-01676C INLAY-PANEL AEGIS-PJT,PC,T1.0,W56.4,L87. 1 PC SNA
C0002 DC97-15981B ASSY PANEL CONTROL AEGIS-FLAT,WF-M592NMH 1 PC SA
C0115 DC92-00175D ASSY PCB PART-MAIN AECI-08R12NB20-00,WF8 1 PC SA
R0025 DC97-15311A ASSY PANEL DRAWER AEGIS,BASIC,FLAT,DA-WH 1 PC SA
R0124 DC61-02106A STOPPER-DRAWER WF8500NHW,PP(TB53),T2.0,- 1 PC SA
U0030 DC61-02107A BODY-DRAWER WF8500NHW,PP,T2.0,-,-,-,-,AE 1 PC SA
5.5-0 - Panel-Control & Drawer - 1 - -
5.5-1 DC64-01670A BUTTON-PUSH(O) AEGIS-PJT/BASIC,ABS,-,-,D 1 PC SNA
5.5-2 DC61-70181A BUTTON-SPRING SEW-745DW,STS304,-,-,-,-,-,-,-,-,- 1 PC SNA
5.5-3 DC64-01726A PANEL-CONTROL AEGIS-PJT,ABS,T2.5,-,-,-,D 1 PC SNA
5.5-4 DC64-01727A BUTTON-PUSH(F) AEGIS-PJT/BASIC-FLAT,ABS, 1 PC SNA
5.5-5 DC64-01728A DECORATION-LED AEGIS,ABS,T1.2,-,-,-,CLEA 1 PC SNA
5.5-6 DC64-01729A PANEL-DRAWER AEGIS-PJT,ABS,T2.5,-,-,-,DA 1 PC SNA
5.5-7 DC64-01730A HANDLE-DRAWER AEGIS-PJT,ABS,T2.5,-,-,-,D 1 PC SNA
WF-M592NMH-YLP.indb 55 2010-2-22 13:30:21

5-6. ASS’Y HOUSING DRAWER
I0047
W0032
R0158
(Option)
(Option)
R0158
I0047
(Option)
(Option)
(Option)
R0019
WF-M592NMH-YLP.indb 56 2010-2-22 13:30:22

��
SVC SA/
Code SNA
I0047 DC65-00008A CLAMPER HOSE SEW-DR605,SK5,-,-,YEL,ID14.2/T0.9 4 PC SA
R0019 DC97-15204A ASSY HOUSING DRAWER WF8500NHW,NO-AG+/COL 1 PC SA
R0158 DC67-00051B HOSE-DRAWER Q1636GW/XEU,EPDM,ID9.0,OD14.5,-,- 0.31 M SA

,BLK,-
W0032 DC62-00024F VALVE-WATER B1215J,NYLON66/250TRMN,NTR,2 1 PC SA
5.6-1 DC61-02105A HOUSING-DRAWER(L) WF8500NHW,PP(TB53),T1. 1 PC SNA
5.6-2 DC97-15234A ASSY S.HOUSING DRAWER WF8500NHW,NO-AG+/S 1 PC SNA
WF-M592NMH-YLP.indb 57 2010-2-22 13:30:22

5-7. PARTS LIST (OTHERS PARTS)

��
SVC SA/
Code SNA
F0027 DC97-15783A ASSY PAINT FRAME AEGIS-PJT,WF8500NMW,PCM 1 PC SA
U0003 DC60-60044B WASHER-PLAIN -,SBC,ID8.4/OD30,T2.0,-,-,- 4 PC SA
U0004 DC63-10003H SPONGE-HOSE AIR SPONGE-HOSE AIR,EPDM,-,H 1 PC SA
Y0115 3501-001154 RELAY-MINIATURE 12Vdc,200mW,3000mA,1Form 1 PC SA
WF-M592NMH-YLP.indb 58 2010-2-22 13:30:22

5-8. PARTS LIST (SCREW PARTS)

��
SVC SA/
Code SNA
RO995 6009-001367 SCREW-HEX HWH,+,-,M6.5,L32,ZPC(WHT),SWRC 14 PC SNA
RW028 6002-000520 SCREW-TAPPING TH,+,-,2,M4,L12,ZPC(WHT),S 1 PC SNA
RW028 6002-001436 SCREW-TAPPING PH,+,2,M4,L18,ZPC(WHT),SWR 4 PC SNA
RW028 DE60-10080A SCREW-TAPPING PWH,+,-,2S,M5,L9,-,SWRCH18 2 PC SNA
RW028 6002-000630 SCREW-TAPPING PH,+,-,2S,M3,L8,ZPC(WHT),S 2 PC SNA
RW028 6002-001436 SCREW-TAPPING PH,+,2,M4,L18,ZPC(WHT),SWR 4 PC SNA
S0025 6006-001174 SCREW-TAPPING TH,+,WE,2S,M4,L12,ZPC(WHT) 6 PC SNA
U0358 6001-000592 SCREW-MACHINE TH,+,-,M4,L8,ZPC(WHT),SWRC 2 PC SNA
U0358 6001-001773 SCREW-MACHINE TH,+,-,M5,L12,PASS,STS430, 2 PC SNA
Z0005 6002-000445 SCREW-TAPPING TH,+,2,M4,L18,PASS,STS304 4 PC SNA
Z0005 6002-001327 SCREW-TAPPING PWH,+,1,M4,L12,ZPC(WHT),SW 2 PC SNA
Z0005 6009-001343 SCREW-SPECIAL PH,TORX,M4,L10,ZPC(WHT),SW 1 PC SNA
Z0005 6002-001377 SCREW-TAPPING TH,+,WS,-,M4,L10,ZPC3 (WHT 3 PC SNA
Z0005 6002-001327 SCREW-TAPPING PWH,+,1,M4,L12,ZPC(WHT),SW 2 PC SNA
Z0005 6002-000471 SCREW-TAPPING TH,+,-,1,M4,L12,PASS,STS30 2 PC SNA
Z0005 6002-000471 SCREW-TAPPING TH,+,-,1,M4,L12,PASS,STS30 10 PC SNA
Z0005 6002-001006 SCREW-TAPPING TH,+,-,2S,M4,L12,PASS,STS4 3 PC SNA
Z0005 6002-001006 SCREW-TAPPING TH,+,-,2S,M4,L12,PASS,STS4 2 PC SNA
Z0005 6002-001377 SCREW-TAPPING TH,+,WS,-,M4,L10,ZPC3 (WHT 1 PC SNA
WF-M592NMH-YLP.indb 59 2010-2-22 13:30:22

7. Wiring diagram
7-1. Wiring diagram
■ Reference Information
BLK BLACK
BLU BLUE
GRN GREEN
GRY GRAY
NTR NATURAL
ORG ORANGE
PNK PINK
RED RED
SKYBLU SKYBLUE
VIO VIOLET
WHT WHITE
YEL YELLOW
64 _ Wiring Diagram
WF-M592NMH-YLP.indb 64 2010-2-22 13:31:14

8. Schematic diagram
8-1. Main/Sub control

► This Document can not be used without Samsungs authorization.
[SUB PART]
+12V IC6 +5V
LVT1
SCHEMATIC DIAGRAM 1 8 D19 UG2D 1
IN
GND
OUT
3
R26
2 7 2 NJM7805
D21 D20 CE5 C13 C14 CE4 CE6
1KV,2.2nF 50V,100nF 25V,1000uF 16V,470uF
1N4007 1N4007 500V,10uF 100K,J,0.5W 3 6 IC3
8 9
DGND
GND VCC R1
4 5 7 10
63 I7 O7
6 11 330,J,0.5W
D24 EE1616-H 62 I6 O6
NOISE
DGND DGND DGND
L DC26-00029B 61
5 12
CN4 L1 UF4007 I5 O5
N FILTER 1 1 C16 60
4
I4 O4
13
R19 LED1 LED8 LED2 LED3
3 14 RED RED
AC220-240V YDW236-01,WHT 1000uH,ADR3102J 59 I3 O3
AC100-120V 2 15 330,J,0.5W
VA2 CC1 1KV,2.2nF 58 I2 O2
8
7
6
5
275V,680nF 1 16
680V 57 I1 O1
1405-000160 CGND LED22 LED23
S
S
NC
D
PTC1 IC7 R9 LED24 LED25
DGND 2003 RED RED RED RED
TNY266P
EN_UV
PROTECT THUNDERBOLT OPTION 330,J,0.5W
27,1.5A 1203-002545
BP
VA3 VA4 +12V +12V
S
S
CN7 D23 D22
SET GND LED16 LED21 LED20
1 1 1N4007 1N4007 R39 PC1 R33 R8 LED15
1
2
3
4
1 RED RED RED RED
YDW236-01,GRN 910V 1800V
100,J,0.5W 4
100,J,0.5W R34 330,J,0.5W
C17
CN10 HOT & COLD OPTION 50V,100nF C20 9.1K,F,0.25W R35
HEATER RELAY +12V 3 2 LED9 LED17
1 1 R18 LED5 LED12
YDH236-01S,BLK RY5 LTV817B C3 IC8 50V,100nF 2.4K,J,0.5W 3
4 1 +5V R R36 TR5 330,J,0.5W
1 O 6 7 8 9 10
CGND I 1
D34 A2 TL431 2.7K,J,0.5W F2_2
WHITE RLS4148 G R22 LED6 LED10 LED13 E D C B A
3 2 +12V R29
IC6_16 KRC246S,0.2W DSP1
PCF-112D2M-B +5V 330,J,0.5W DC07-00098A
R40 PC2 10K,J,0.125W 2
1 F G NC D2 D1
R28 DGND
100K,J,2W C21 4 ZERO_CROSS R17 LED18 LED14 LED4 5 4 3 2 1

3 IC2
DOOR SWITCH
R50 50V,10nF R27 C 1K,J,0.125W DGND
2 3 1 B TR6 10 11
HEATER
AC2 330,J,0.5W
100K,J,2W LTV814 1K,J,0.125W E
MMBT3904,0.35W +12V 9 12
VCC GND DGND
R32 2 43
8 13 LED19 LED11 LED7
THERMAL 7 14 RED
CUT OFF 47K,J,0.125W 44 I7
6 15
45
5 16
MAIN RELAY +12V 46
4 17
RY3 47 I4
4 1 3 18
DGND DGND
48
2 19
BLUE D30 49
RLS4148 1 20
MICOM PART 18 BUZZER_EN
76
3 2
IC6_12
PCF-112D2M-B KID65783AF
C2
LOAD CONTROL PART
DGND
MAIN_VALVE
+12V 50V,100nF
HOT_VALVE
50
78
77
75
74
73
72
71
70
69
68
67
GND GND 52
4 +5V
MAIN VALVE COM2 IC10
ACS108-5Sx VCC
OUT COM1 G
80
79
78
77
76
75
74
73
72
71
70
69
68
67
66
65
1 2 3
HOT VALVE D25
CE2
P65
P64
HEATER_THERMISTOR P63
TEMP_SENSING P62
AC_DETECTION P61
DOOR_LOCK P60
DRAIN_PUMP P57
VALVE_HOT P56
VALVE_PRE P55
VALVE_MAIN(COLD) P54
MOTOR_HIGH_SPEED P53
P52
HEATER_RELAY P51
POWER_RELAY P50
PB2
PB1
HOT_VALVE R55 C3
50V,1uF P6KE6.8A
50V,100nF
MOTOR_CW/CCW
F1_11
8 7 6 5 8 7 6 5 CN8 620,J,1W 1 64
GND P66 PB0 GND
1 2 3 4 1 2 3 4 SMW420A-08,NTR +12V 2 63
GND GND P67 LED P33 63
3 62 OPTION PART
D16
D14
D13
D12
D11
D10
D15
GND AVSS P32 62
D9
D8
LED
PRE VALVE 4 4 61
IC13 VCC AVCC LED P31 61
1N4148 X 9EA
DGND
COM2 5 60
ACS108-5Sx 5 P70 STAND_BY LED P30 60
OUT COM1 G 6 59
DOOR_LOCK
PRE_VALVE
DRAIN_PUMP
1N4148
6 P71 BUZZER_FREQUENCY LED P17 59
DRAIN PUMP 1 2 3 7 58
GND 58 R10
D1
D2
D3
D4
D5
D6
D7
P72 LED P16 R20
8 57
R58 GND P73 LED P15 57 36
9 56
PRE_VALVE F2_10 F2_15 3 TR1 GND P74 P14 GND 100,J,0.25W 4.7K,J,0.25W
10 55
1N4148
1N4148
1N4148
1N4148
1N4148
1N4148
1N4148
620,J,1W O 10 P75 ZERO CROSS P13 GND
+12V I 1 11 54 C10
72 GND P80 P12 GND 50V,4.7nF
12 MICOM1 53
G C4 12 P81 TACHO P11 GND DGND
4
50V,10nF 13 TMP91FU62DFG 52
COM2 IC11 13 P82 MOTOR_CONTROL
DC13-00219A
DIGIT P10 52
14 51
ACS108-5Sx 2 KRC246S,0.2W C5 14 P83 PWM_AG DVSS GND
OUT COM1 G 15 50
50V,10nF 15 P84 AG-IH DIGIT P07 50 DGND
1 2 3 16 49
SW6
SW4
SW3
16
17
P85 AG_SIG-B DIGIT P06
48
49 FLASH WRITING & RESET CIRCUIT +5V +5V
R56 17 P86 AG_SIG-A DIGIT P05 48
1
DGND DGND
18 47
MAIN_VALVE IC6_13 F1_13 3 TR2 18 P87 BUZZER_ENVELOPE DIGIT P04 47
19 46 3404-001189
620,J,1W O DGND
GND P90 DIGIT P03 46

I 1 20 45
70 GND 45 R2 R7
PA0WATER_LEVEL_SENSOR
P91 DIGIT P02
2
+12V G
21 44
GND P92 DIGIT P01 44 10K,J,0.125W 10K,J,0.125W
22 43
RY4 R3 22 P93 TX DIGIT P00 43
PA2 OPTION_DIODE
1 4 23 42
IC6_10 2 KRC246S,0.2W VCC AM0 EMU0 GND CN1
PA3 KEY_SCAN
5 24 41
SW2
SW1
SW5
SW7
10K,J,0.125W VCC DVCC P43 GND 30 6
D33 +12V
nRESET
RLS4148 22
P42 SDA
P41 SCL
5
1
P94 RX
2 3 +5V
DVSS
DOOR_LOCK
AM1
29
PA1
4
P95
P96
P97
P40
DGND
X2
X1
PCJ-112D3MH F1_14 3 TR3 3
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
O 2
2
+12V I 1
R12
73 28 1
G 10K,J,0.125W SMW250-06DW,WHT
R21 IC1
DGND
1 37
1 3
28
29
30
36
37
39
40
2 100,J,0.25W IN OUT
COM IC12 KRC246S,0.2W GND
GND
GND
GND
GND
GND
GND
ACS120-7Sx C9 R23
OUT G 50V,4.7nF 2 7042P C1 C100
2 3 C11 10K,J,0.125W C8 CE3 C12
X1 50V,100nF 50V,1uF 50V,100nF 50V,100nF 50V,100nF
R57
DGND
DGND
DRAIN_PUMP IC6_11 1 50V,1nF

3
CN9 620,J,1W R11
1 1 1K,J,0.25W DGND DGND
2 2 CSTLS16M0X51,16MHz 2 DGND DGND
CM2 +12V
YDW236-02,GRN R46
VA5
560V 250V,10nF 180,J,2W DGND
F2_22
1405-000154
1 BUZZER CONTROL PART
TS15P05G,D15XB60 BD1 COIL1 T2 T1 TRIAC1 +12V
3 2
730uH,NV2-08730
R47 12A C25
4 G 50V,100nF R49
200,J,2W CM1 IC6_15 CE1
R45 300,J,2W 50V,47uF
630V,100nF
200,J,2W RY1
HIGH SPEED 1 5
F1_12 R4
WASHING MOTOR HIGH RPM OPTION MEMORY PART TACHOMETER SENSING PART +5V CONNECTION BETWEEN MAIN AND SUB IC5
220,J,0.25W
[UNIVERSAL MOTOR] 2 +5V +5V 16 1
INSERT 800, 1000RPM D17 O1 I1 75
1 1N4148 +12V 15 2
OMIT 1200, 1400RPM O2 I2 13
2 LOW SPEED 3 4 14 3
JUMP R44 R38 F1 O3 I3 74 BUZZER_ENVELOPE
TACHO 3 COM 3.3K,J,0.125W 13 4
OJ1 OMIH-SS-112D R15 R16 27K,J,0.25W THERMISTOR_H 1 24 78 O4 I4 67 BUZZER_EN
4 +5V 10K,J,0.125W
12 5
10K,J,0.125W R100 AC_DETECTION 2 23 76 O5 I5 71
PROTECTOR 5 6 5 4 6 5 4 CN3 11 6
TACHO_1 TEMPERATURE 3 22 77 O6 I6 69
150 C
6 1 2 3 1 2 3 SMW420-06,NTR IC4 10 7
3 2.2K,J,0.25W IC6_16 4 21 O7 I7 68 R5
7 ROTOR-R +12V 4 5 9 8 BZ1 1K,J,0.25W
VSS SDA 40 R48 C IC6_15 5 20 VCC GND
STATOR 8 3 6 1 B TR7
E2 SCL 39 TACHO IC6_14 6 19 3002-001155
STATOR 9 ROTOR-L 2 7 1K,J,0.25W MMBT3904,0.35W 2003
E1 NWC E C19 IC6_13 7 18
ROTOR 10 1 8 2 50V,10nF +12V
1 2 3 4 E0 VCC IC6_12 8 17 DGND
3 TR4
+12V D28
C6 C24 C23 IC6_11 9 16 O BUZZER_FREQUENCY
24C04 50V,100nF 50V,100nF 50V,100nF I 1
CN5 RY2 1N4148 IC6_10 10 15 6
1 1 TACHO F1_11 11 14 F1_14 G
RTE24012
DGND
2 2 3501-001180 D18 F1_12 12 13 F1_13

1N4148 flat_wire_2x12p,* +5V
3 3 2
+12V +12V KRC246S,0.2W
4 4 8 7 6 5 DGND DGND DGND
F2
SMW250-04DW,WHT IC6_14 1 24
DGND
F2_2 2 23 5 R6 DGND
HEATER THERMISTOR SENSING PART F2_3 3 22 F2_22 10K,J,0.125W

HEATER THERMISTOR ZERO_CROSS 4 21 10
+5V +5V
CN6 TACHO_1 5 20 12
R14 220,J,0.25W
1 1 1 1 R31 AG_SIG-B 6 19 16
R13 220,J,0.25W
2 2 2 2 THERMISTOR_HEATER THERMISTOR_HEATER THERMISTOR_H AG_SIG-A 7 18 17
+5V D27 1K,J,0.125W R25 220,J,0.25W
3 3 AG_PWM 8 17 14
R24 220,J,0.25W
1 1 4 4 1N4148 AG-IH 9 16 15
2 2 5 5 F2_3 WATER_LEVEL_SENSOR R37 CE7 C18 F2_10 10 15 F2_15
+5V 35V,10uF
3 3 6 6 4.7K,F,0.125W 50V,100nF 11 14
SMW250-06DW,WHT D26 12 13 C7
WATER LEVEL SENSOR 1N4148 flat_wire_2x12p,* 50V,10nF
C22 +5V +5V
50V,100nF DGND DGND DGND
DGND DGND
DGND DGND
DGND
CONNECTION TO AG PBA TEMPERATURE SENSING PART AC DETECTION CIRCUIT PART

+5V IC9 +12V
R42
1 8
1K,F,0.25W OUTA VCC R43
2 7
D29 R51 R54 R53 INA- OUTB AC_DETECTION
3 6
CN2 R30 AC2 INA+ INB- 10K,J,0.125W
4 5
1 1 AG-IH 10K,J,0.125W 1N4007 270K,F,1W 270K,F,1W 20K,J,0.125W GND INB+
2 2 AG_PWM R41
2’nd AG+ PBA 3 TEMPERATURE
KA2904 ZD1
3 AG_SIG-A R52 CE9 1K,F,0.25W CE8
DE13-20007A 35V,10uF
4 4 AG_SIG-B 2 1 2 1 35V,10uF MTZJ5.6B
6.8K,F,0.25W
5 5 D32 D31
C15
SMW250-05DW,WHT BAV99 BAV99 50V,100nF
DGND
3 3 DGND
DGND DGND DGND DGND DGND DGND
Schematic Diagram _ 65
WF-M592NMH-YLP.indb 65 2010-2-22 13:31:15

6. PCB diagram
6-1. Main PCB
8
7
3
5
2 1
Location Part No. Function Description
1 RY3 Main Relay Receive 220 ACV to operate the PBA
2 RY5 Heater Realy For driving the heater power
3 CN9 Motor Protector Connection Terminal Protects the motor against abnormal current
4 CN6 Water Level and Thermal Sensor Connection Terminal Detect the water supply / drainage and the heater operations
5 CN8 Terminal for Each Driving Section Locks the door, supplies cold/hot water and operates the drain motor
6 CN5 Motor Tacho Connection Terminal Controls the speed of the motor with the tachometer
7 CN4 Power Supply Terminal Receive 220 ACV to operate the PBA
8 CN3 Motor Power Supply Terminal Detects whether the motor is operating normally
9 CN2 Silver-Nano Control Connection Terminal Controls the behavior of the silver-nano control PBA
60 _ PCB Diagram
WF-M592NMH-YLP.indb 60 2010-2-22 13:30:42

6-2. Circuit diagrams of main parts
► CN3 ► CN6
1. High Speed Relay Connection 1. 5V
2. Motor-Driving Power Connection ► CN5 2. Heater Temperature Sensor
3. Motor-Driving Power Connection 1. Motor Tachometer Connection 3. NC
4. NC 2. NC 4. 5V
5. Motor-Driving Power Connection ► CN4 3. NC 5. Water-Level Sensor Signal
6. High Speed Relay Connection Power Supply 4. Motor Tachometer Connection 6. GND
► CN8 ► Relay ► CN8

1. Motor Protector Connection RY3 Power Supply Relay 1. NC
2. Motor Protector Connection RY5 Heater Relay 2. Door Lock Relay Connection
3. Pre-Valve Connection
4. Drain Pump Connection
5. Cold-Valve Connection
6. NC
7. Hot-Valve Connection
8. NC
PCB Diagram _ 61
WF-M592NMH-YLP.indb 61 2010-2-22 13:30:49

6-3. Sub PCB
Location Part No. Function Description
1 CN1 Program Writing Connect when writing a program for updating or modifying the software
2 BZ1 BUZZER Circuitry Emits a sound when a menu key is pressed or when a program is finished
3 DSP1 Time Display Displays the remaining time of the selected cycle
62 _ PCB Diagram
WF-M592NMH-YLP.indb 62 2010-2-22 13:31:07

6-4. Detailed descriptions of contact terminals (sub PCB)
► CN1
1. Program Writing ISP_TEST Connection
2. GND
3. 5V
4. Program Writing RESET Connection
5. Program Writing TX Connection
6. Program Writing RX Connection
PCB Diagram _ 63
WF-M592NMH-YLP.indb 63 2010-2-22 13:31:13

4. Troubleshooting
4-1. Error modes

► This is a washer integrated error mode. For detailed information, refer to the general repair scripts.
Drum
Old Fully
Error Type Error Causes Remarks
error For USA automatic
mode
mode
- The part of the hose where the water level sensor
is located is damaged (punctured).
- The hose is clogged with foreign material.
- The hose is folded.
Water Level 1E - Too much lubricant has been applied to the
1E LE 1E
Sensor E7 insertion part of the air hose.
- Hose engagement error (disengaged)
- Part fault (Faulty internal soldering)
- The water level sensor terminal is disengaged.
- Main PBA fault.
- The PBA connector terminal is not connected. For USA
3E - The motor spin net is not engaged. products, this
EA - The motor’s internal coil is damaged (short- error occurs
3E 3E
EB circuited or cut) because of
8E - The hall sensor terminal is not connected. restrained
- Foreign material (a screw) has entered the motor. revolutions
- Motor overloaded due to too much laundry (Non- For USA

sensing) products, this
3E1 3E1 error occurs
- The motor hall sensor terminal is not connected.
- PBA fault when an
Motor Driving E3
interference is
Error and Hall 3E generated due
- The motor driving error from the PBA is weak.
Sensor Error 3E2 3E2 to too much
: Unstable relay operation, etc.
laundry, etc.
- This occurs due to erroneous operating signals
for the motor hall sensor.
3E3 3E3 - The IPM terminal of the main PBA is not
connected.
bE - The DD motor cover is out of place.
- The PCB housing terminal is not connected.
3E4 3E4 - PBA fault
- DD motor fault
- Foreign material is entering the water supply
valve.
- The water supply valve terminal is not connected.
(Wire disconnected)
If this error
4E - The warm water and rinse connectors are wrongly
4E nF occurs in the
E1 connected to each other.
Wool course
- This occurs if the PCB terminal from the drain
hose to the detergent drawer is not connected.
Water Supply Check whether the transparent hose is folded or
4E
Error torn.
- The cold and warm water supply hoses are The water
wrongly engaged into each other. supplied for 1
4E1 4Ed - - The temperature of the water supplied through minute drying
the dry valve during a dry cycle is sensed as the drying cycle
higher than 70 ˚C. is 0.3 ~ 0.4 L.
- The water temperature is sensed as higher than
4E2 E8 -
50 ˚C in the Wool or Lingerie courses.
34 _ Troubleshooting
WF-M592NMH-YLP.indb 34 2010-2-22 13:29:57

Drum
Old Fully
mode
mode
- The pump motor impeller is damaged internally.
- The wrong voltage (220 V → 110 V) is supplied to
the parts.
- Part fault
5E - This occurs due to freezing in the winter season
Drain Error 5E nd 5E
E5 - The drain hose is clogged. (Injection error, foreign
material)
- Clogged with foreign material
- The water pump terminal is not connected: rubber
band, bills, cotton, hair pins, coins
- This occurs when motor driving is unstable
because the motor hall sensor does not work.
- This occurs when the PBA IPM operation is
Motor Error 8E - 3E
unstable or the control circuit has an error.
- Check whether the wire connector is connected
correctly or whether there is a contact error.
- Check the consumer’s power conditions.
: Make sure to check the operating voltage.
9E1 PH1 Connect a tester to the internal power
terminals during the Boil or Dry operations
and observe the washing machine’s operation
carefully.
2E
: Check the voltages. (An error occurs when
under or over voltage is supplied.) For Full
: Check whether a plug receptacle is used. Automated
9E2 Plo
When the connecting wire is 1m, a momentary products, no
- low voltage may drop up to 10 V error code is
- Main PBA fault (sometimes) displayed for a
- This error is not a fault but occurs during a power error.
Power Error
momentary power failure
: If started again when this error code is
displayed, the operation restarts from the cycle
PF
that was stopped due to the power failure.
: If the washing machine is not operating and
this error code is displayed, it is displayed to
notify that a power failure has occurred.
- If the voltage of the supplied power is equal to or
less than 176V, or it is equal to or greater than
287V, the washing machine will be paused to
Uc - - -
protect its electric devices.
- If the correct voltage (187V ~ 276V) is supplied,
the cycle will resume automatically.
- The signals between the sub and main PBAs are
not sensed because of a communications error.
- Check the connector connections between
Communication
AE 13E - - the sub and main PBAs carefully. → Check for
Error
incorrect or loose connections, etc.
- Remove the sub PBA C/Panel and check for any
faulty soldering.
Troubleshooting _ 35
WF-M592NMH-YLP.indb 35 2010-2-22 13:29:58

Drum
Old Fully
mode
mode
- The Power button is pressed continually (for more
than 12 seconds).
- The switch is pressed unevenly because of a
bE1 12E
deformation of the control panel.
- This error may occur when the screws that hold
E2 - the sub PBA in place are tightened too much.
Switch Error - A button other than the Power button is
(Main Relay continually pressed (for more than 30 seconds).
Error) bE2 14E - Deformation of an internal plastic injection part
- A screw for assembling the sub PBA is tightened
too much.
- The main relay of the PBA is short-circuited. When the
- The main relay terminal is connected incorrectly. PBA motor
bE3 18E Sr -
(The terminal is bent and contact cannot be relay does not
made.) operate
- This occurs when the temperature of the washing
machine is more than 55 ˚C and no draining is If this error
performed. occurs for
(Reason: If hot water comes into contact with skin, it another
CE may cause burns.) reason, it
Cooling Error CE - -
cE - This occurs when the water temperature, for a is due to a
specific course, exceeds 55 ˚C. In that case, the washing heater
water will be drained to the Reset level. sensor fault.
- This represents a thermal sensor error or any Replace it.
misuse of the unit.
When the door
dS - A switch contact error because of a deformation
is not opened
(Before of the door hook
after the door
dE operation) - When the door is pulled by force
dE open operation
Ed dE
door When the door
door dL - This occurs in the Boil wash because the door is
is not locked
(During pushed due to a pressure difference from internal
after the door
operation) temperature changes
close operation
Door Error LO - The door lock switch terminal is connected
(Unlock incorrectly.
Fail) - The door lock switch terminal is broken.
dE1 dE1 -
- This occurs intermittently because of an electric
FL wire leakage
(Lock Fail) - Main PCB fault
- This occurs if the Power switch is turned on/off
dE2 dE2 - - continually and too much heat is generated (This
error is difficult to be reproduced.)
- The start condenser terminal comes out of place
when inserting the top cover.
- The fan motor has a wire disconnected or the belt
is out of place. Therefore, the fan does not start.
F - The cooling wings are restrained or stains have
Fan Error FE - -
FE developed on the bearings. Therefore, the fan
does not start.
- Start condenser fault
→ In this case, you cannot detect it with a tester.
Always replace the start condenser
WF-M592NMH-YLP.indb 36 2010-2-22 13:29:58

Drum
Old Fully
mode
mode
HE - The washing heater is short-circuited or has a
HE
E5 wire disconnected. For USA
- The washing heater in the tub has an error. products, if
(Contact error, temperature sensor fault) the heater
- If the water level sensor operates without water has no error,
HE1 this occurs
because water is frozen or for any other reason
HE1 E1 and the temperature sensor engaged at the because of
Ec bottom to prevent overheating for the washing a PBA relay
heater detects a temperature of 100 to 150 ˚C, malfunction.
the washing machine turns the input power off.
- This error occurs when the red temperature
Hr
sensor at the center of the dry heater operates (at
Heater Error (Heater -
a temperature higher than 145 ˚C)
Relay)
: Corrective action – Press the button at the
HE2 HE2 center lightly. The washing machine will
operate normally.
Alternatively, replace the temperature sensor if
the temperature sensing is unstable because of
functional degradation.
- This occurs when the steam function does not
operate normally.
HE3 - - This error does not occur in existing drum
products. Check whether the product is a steam
model
- Heater engagement fault (out of place)
- The air hose is out of place and water leakage
occurs during the spin cycle.
- The tub back at the safety bolts fixing part is
broken.
- Water leakage occurs at the front with foaming
because of too much detergent
- Water leakage occurs because the connecting
hose to the detergent drawer is connected
Water Leakage LE 11E
LE LE incorrectly.
Error LE1 E9
- The drain pump filter cover is engaged incorrectly.
- Water leakage occurs at the drain hose.
- The duct condensing holding screws are worn.
- The nozzle-diaphragm is engaged in the opposite
direction or the rubber packaging is omitted.
- Water leakage occurs because the screws that
hold the tub back and front in place are fastened
incorrectly.
- The leakage sensor is faulty.
- Water is supplied continually because the water
level detection does not work.
- Because the drain hose is clogged and there For USA
is an injection error (at a narrow section), the products, this
OE water level detection does not work and water is error occurs
OE
Overflow Error OF OE - supplied continually. because the
OF
E3 - Water is supplied continually because of freezing water level
or because there is foreign material in the water sensor terminal
supply valve. is out of place.
- This error may occur when the water level sensor
is degraded.
WF-M592NMH-YLP.indb 37 2010-2-22 13:29:58

Drum
Old Fully
mode
mode
- The washing heater in the tub has an error.
Heater sensor
(Contact error, temperature sensor fault)
fault
- The connector is connected incorrectly or is
: When the
disconnected.
tE1 connector is
tE1 tE - - If the water level sensor operates without water
connected
6E because the water is frozen or for any other
incorrectly or
reason and the temperature sensor engaged at
has a wire
the bottom to prevent overheating for the washing
disconnected
heater detects a temperature of 100 to 150 ˚C,
or contact error
the washing machine turns the input power off.
Duct
- The temperature sensor for the duct assy fan condensing
Temperature
housing is faulty. temperature
Sensor Error
(A sensor fault such as an internal short-circuit or sensor fault (for
tE2 tE2 - -
wire disconnection) models before
- The connector is out of place or has a contact the silver nano
error. function was
applied)
- This occurs when the duct condensing Dry heater
temperature sensor is open. temperature
- This occurs when the duct condensing sensor fault (for
tE3 tE3 - - temperature sensor has a wire disconnected or is models before
short-circuited. the silver nano
- The connector is out of place or has a contact function was
error. applied)
- As laundry causes this error, check the laundry.
Unbalance UE
UE dc UE - Find the reason for the unbalance and solve it as
Error E4
directed in the user manual.
- This occurs when too much foaming is detected.
It is also displayed while foaming is removed.
When the removal is finished, the normal cycle
Foaming proceeds. “Sud” or “SUdS” is displayed when too
Sud - SUdS -
Detected much foaming is detected and “End” is displayed
when the removal of the foaming is finished.
(This is one of the normal operations. It is an error
for preventing non-sensing faults.)
- Error detected in the Mems PBA or data error
detected. Check the wire connections.
Replace if necessary.
Mems PBA
- - E8 - 1. Check the wire connections.
Error Detected
2. Replace the Mems PBA.
3. Main PBA wire connection error or PBA’s silver
nano part malfunction. Replace if necessary.
WF-M592NMH-YLP.indb 38 2010-2-22 13:29:58

► These are common troubleshooting procedures for each drum-type washer error mode. For detailed information, refer to the general repair scripts.
Error Type Error Mode Causes Corrective Actions Description of Photo
• Check the water level sensor terminal

Check the water level sensor
• Water level sensor fault connections and contacts.
frequency.
• Incorrect connections of the water • An error occurs if an incorrect water level
- Check it after the water level
Water Level level sensor terminal sensor is used. Make sure to check the
1E sensor and the connector
Sensor • The hose part for the water level material code. (Abnormal operation)
are connected.
sensor is folded. • If the water level sensor is faulty, replace it.
- Frequency: Approx. 26.4
• Main PCB fault • If the error persists despite taking the action
KHz with no load
above, replace the PBA.
► DD MOTOR
Check the resistance on the
main PCB motor. (Between pins
1 and 3, and 1 and 4 of the four
(4) pins)
- Resistance: Approx. 2 to 4
MΩ
- Check the voltage when the
power is on.
• Check the motor connector terminal

connections and contacts.
• Washing motor fault • 3E1 is displayed because overloading occurs ► UNIVERSAL MOTOR
• Washing motor hall sensor fault due to too much laundry.
3E Check the Resistance of Nos.1
• Incorrect connections of the • If the hall sensor terminal is faulty, replace the and 4 of the wire pin on the side
Washing Motor 3E1
washing motor/hall sensor hall sensor. of the TACHO SENSOR.
Error and Hall 3E2
connector • Check whether the stator of the motor cover is
4-2. Corrective actions for each error code
Sensor Error 3E3 - Resistance: Approximately

• Washing motor rotor and stator damaged. 40 to 45 Ω (Normal)
3E4 fault • Check for coil disconnections due to foreign
• Main PCB fault material.
• If the PBA control circuit is faulty, replace the
PBA.
► THREE PHASE MOTOR

Measure the Resistance of Nos.
2 and 3 of the wire pin on the
side of the HALL SENSOR.
- The revolution of the drum
needs to be reproduced.
(Turn the drum by hand.)
- Resistance: Approximately 3
to 12V (Voltages may differ
depending on the speed of
the revolutions.)
2010-2-22 13:30:00
• If the water supply valve has a wire
1. Check the resistance for the
disconnected, replace it.
water supply valve.
• Check whether the water supply valve is
4E • Water supply value fault - Resistance: 4.0 to 5.0 Ω
clogged with foreign material and whether
Water Supply between the terminals of the
4E1 • Main PCB fault water is supplied continually.
Error water supply valve.
4E2 • Freezing in the winter season • Check whether no water is supplied because
2. Check whether there is
of freezing in the winter season.
foreign material in the water
• If the PBA relay operates abnormally, replace
supply valve diaphragm.
the PBA.
• Check whether the revolutions of the drain ► DRAIN MOTOR

pump motor are restrained by foreign material. Resistance: Approximately
• Check the same thing for the natural drain 6.3 Ω between the Terminals
process. for the Water Supply Valve
• Drain pump fault • Check whether the connections are correct
• Freezing in the winter season and if there is any wires disconnected.
Drain Error 5E • Foreign materials in the drain • If the drain pump operates abnormally
pump intermittently when the temperature of the
• Main PCB fault water in the tub is high.
• If the motor revolutions are restrained due ► DRAIN PUMP
to freezing in the winter season, check the Resistance: Approximately
method to remove the freezing and remove as 174 Ω between the Terminals
directed. for the Water Supply Valve
• Check the wire connections and terminal

contacts between the sub and main PBAs.
• The signals between the sub and
• Check for disconnected wires.
Communication main PBAs are not sensed.
AE • Check whether the sub PBA is short-circuited -
Error • Incorrect wire connections
because of moisture.
between the sub and main PBAs.
• If the main PBA’s communication circuit is
faulty, replace it.
2010-2-22 13:30:02
• Check whether either the Power switch or a
Check the contact between the
tact switch is continually pressed.
control panel buttons and their
• Check whether the service PBA holding corresponding tact switch.
• The Power button is continually screws are fastened too much. If they are
bE1 pressed. - There must be a gap
Switch Error fastened too much, loosen them a little.
between a control panel
(Main Relay bE2 • A button other than the Power • If the main PBA switching IC on/off error has button and its corresponding
Error) bE3 button is continually pressed. occurred, replace the main PBA. micro switch.
• Main PCB relay fault • The “bE3” error occurs if the main relay
Otherwise, an error
connections are incorrect. Check the
occurs after approx. 30
connections. If there is no error in the
seconds has passed.
connections, replace the main PBA.
GAP
• This error occurs if the water temperature Check the resistance on the
is more than 50 ˚C in draining. Check the Heater. (For faulty features)
temperature. Check the voltages on the red
• Washing temperature sensor fault
• If the water temperature is normal, this error / blue terminals of the Heater
Cooling Error CE • Description of PL hazard is due to a temperature sensor fault. Replace while washing.
prevention the washing heater. Check 27±10% on both
When replacing the washing heater, take care terminals and the voltage
to prevent water leakage. of the Heater.
2010-2-22 13:30:03
► TYPE 1
Check the door switch voltage.
Check the voltage after the
• If a dE error occurs, check whether it occurs power is on. (That is, check the
during the Boil cycle. door switch when the power
button is turned on and no
- If it is detected that the door is open, close the
• Door switch fault door. operating key is pressed.)
dE
• Drain pump fault • The 220V is directly connected to the door.
Door Error dE1
• Dry duct fan motor fault. Check and repair the power wire connections
dE2 and insulation state.
• Main PCB fault
• Check the door switch. Replace if faulty.
• Check the main PBA door sensing circuit.
► TYPE 2
Replace if faulty.
The resistance of Nos. 3 and 5
of the DOOR LOCK SWITCH
must be approximately 949 Ω.
► TYPE 1
Check the dry fan motor
operation.
• Check for disconnected wires and insulation Check the motor voltage during
defects for the dry motor. the dry cycle.
• Check connector connections and contact
Dry Duct Fan • Dry duct fan motor fault faults.
FE
Error • Main PCB fault • If the start condenser has a functional error,
the motor rotates normally. However, because
the start condenser operates unstably, replace
it. ► TYPE 2
The resistance of both terminals
of the AIR WASH MOTOR must
be approximately 298 Ω.
2010-2-22 13:30:05
• Check for disconnected wires for the washing
• Heater fault heater. Replace if faulty.
HE • A fault of the red temperature - An HE or HE1 error occurs.
HE1 sensor at the center of the dry • Because the dry heater or air refresh heater
Heater Error -
HE2 heater overheating sensor is faulty, replace it.
HE3 • Steam function fault - An HE2 error occurs.
• Freezing in the winter season • Check the steam heater. Replace if faulty.
- An HE3 error occurs.
► DRAIN PUMP TYPE

(Automatic Drainage)
Check whether there is any
foreign material in the bellows.
• Check for any leakage on the base, Hose, Check for any foreign
Valve and Tub connections and take any material, such as
• Check for any leakage. required action. underwear wires or coins.
Water Leakage LE • Foreign material in the DV case • For natural draining, this error occurs because
Error LE1 • Fault of a hose or incorrect part the drain bellows are clogged with foreign
engagement in the product material. Remove the foreign material.
• Check the drain motor operation. Replace if it
does not operate normally.
► PUMP TYPE
Check for any leakage on the
base, Hose, Valve and Tub
connections.
• If the water level sensor has a functional error,

replace it. Check the hose connected to
• Check the hose. This error occurs if it is torn the water level sensor.
OE • Water level sensor fault
Overflow Error or has a hole. Check whether the
OF • Freezing in the winter season
• This error occurs if water is frozen in the hose is folded, cut, or
winter season. Check the method to remove damaged.
freezing and follow as directed.
2010-2-22 13:30:06
• Check the connections for the washing heater
temperature sensor connector.
• If the washing heater temperature sensor has
a functional error, replace it.
- A tE1 error occurs.
• Washing temperature sensor fault
• Check the connections for the dry heater
• Dry temperature sensor fault
tE1 temperature sensor connector.
Temperature • Faulty and incorrect connections
tE2 • If the dry heater temperature sensor has a -
Sensor Error of the dry condensing sensor
tE3 functional error, replace it.
• Main PCB fault
• Freezing in the winter season
• Check the connections for the duct
condensing temperature sensor connector.
• If the duct condensing temperature sensor
has a functional error, replace it.
• Check the type of laundry. Check whether
they may cause an unbalanced situat ion.
• Motor hall sensor fault - If they are small but absorb a lot of water,
Unbalance Error UE -
• Caused by the laundry make sure to check and follow the related
directions in the user manual and follow
the directions.
2010-2-22 13:30:06

Washing Machine Service Manual

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Washing Machine Service Manual

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WASHING MACHINE

WASHING MACHINE (DRUM) CONTENTS

2. Features and Specifications

3. Disassembly and Reassembly

5. Exploded Views and Parts List

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2. Features and Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3. Disassembly and Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5. Exploded views and Parts list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

WF-M592NMH-YLP.indb 2 2010-2-22 13:29:17

Features and Specifications _ 

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 _ Features and Specifications

WF-M592NMH-YLP.indb 6 2010-2-22 13:29:21

Features and Specifications _ 

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WOOL MARK • Fabric Care

 _ Features and Specifications

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Features and Specifications _ 

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10 _ Features and Specifications

Motor Universal Universal

Voltage Protector Yes -

Features and Specifications _ 11

12 _ Features and Specifications

Max Rpm 1400 / 1200 / 1000 / 800 1400 / 1200 / 1000

Voltage Protector Yes -

Features and Specifications _ 13

Item Code QTY Remarks

BOLT-SPANER DC60-40146A 1 Default

HOSE-WATER For specific

MANUAL-BOOK DC68-02796A 1 Default

CAP-FIXER DC67-00251A 4 Default

HOSE-HANGER DC62-10278A 1 Default

14 _ Features and Specifications

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9-1. AEGIS Project name

Model Name in the Market

BOM Model Code

► Option Code ► Color Code

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3-1. Tools for disassembly and reassembly

Box driver Shock Absorber (2 holes each in left/right),

A Tool for protecting empty turning of bolt or

Removal and Reassembly _ 15

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Part Figure Description

1. Remove the two screws holding the Top

2. Remove the top-cover by lifting it up after

Water valve Noise filter

3. Then, the Water (Pressure) Sensor, Noise

16 _ Removal and Reassembly

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1. Remove the 2 screws holding the front

2. Remove the two screws at the top of the

3. Hold the ASSY-PANEL CONTROL while

4. Disconnect the terminals connected to the

5. Remove the four screws holding the PCB

Removal and Reassembly _ 17

WF-M592NMH-YLP.indb 17 2010-2-22 13:29:42

2. Remove the ASSY-CLAMP DIAPHRAGM.

3. Remove the two screws holding the

Features and Specifications _

_ Features and Specifications

Features and Specifications _

_ Features and Specifications

Features and Specifications _