General Safety Instructions For FIN FAN RE-TUBING SERVICES + CONTRACTOR shall have overall responsibility for safety at the work site. As a minimum, the CONTRACTOR shall appoint a safety inspector who will be responsible for monitoring all loss prevention activities on the work site and report findings to the SAUDI ARAMCO. + CONTRACTOR shall review the SAUDI ARAMCO’s safety manual and comply with the instructions contained in the manual. CONTRACTOR shall obtain the manual and instruction from the SAUD| ARAMCO's Industrial Security & Safety Department. All chemicals brought to site must be properly labelled and stored. * CONTRACTOR shall ensure that a valid Work Permit Receiver is present at all times at the WORK Site and is employed in a supervisory position ‘+ CONTRACTOR shall adhere to G.. 2.100 "Work Permits” throughout the WORK which is made part of this Contract by this reference. CONTRACTOR'S personnel will be authorized to receive Work Permits only after successful completion of SAUDI ARAMCO's "Work Permit Test” requirements + CONTRACTOR shall commence the WORK in restricted areas only after the receipt of Work Permits from the appropriate authority, and shall ensure that its designated employees take the "Work Permit Test" and acquire the Certificate within 10 calendar days of signing the Contract. ‘+ CONTRACTOR shall maintain sufficient qualified and certified WORK Permit Receivers to accommodate the WORK immediately ‘+ CONTRACTOR shall obtain "clearance to weld’ from SAUD! ARAMCO Inspection before any welding takes place on existing pipelines. The clearance to weld shall be issued by SAUDI ARAMCO Inspection only after the repair material has been fitted up to the pipeline fittings by means other than tack welding ‘+ CONTRACTOR shall ensure that all CONTRACTOR's WORK Site Supervisors are in possession of a valid Work Permit Receiver's Certificate. + CONTRACTOR shall obtain all necessary Work Permits on a daily basis and shall be responsible for closing these permits on a daily basis before leaving the WORK Site. ‘+ Contractor shall provide the nomination of a person to act as the point of contact between SAUDI ARAMCO. and CONTRACTOR for safety liaison ‘* Contractor shall provide a Safety Officer with a valid First Aid and CPR certificate, The safety officer could be one of the employees designated to do the job and he should be available all the time. + CONTRACTOR shall immediately report to SAUDI ARAMCO Rep. any accidentfincident occurrences, in ‘SAUDI ARAMCO premises resulting to personal injury or damage to property. ‘+ CONTRACTOR shall ensure that the CONTRACTOR's personnel wear, at all times while on WORK Site, CONTRACTOR supplied safety equipment including but not limited to: coveralls, safety hats, gloves, safety boots, goggles, life vests. SAUD! ARAMCO Loss Prevention shall approve all life vests. Failure to comply with such requirement may result in personnel being requested to leave the WORK Site until such time as they are able to comply with the requirement. Such requests by SAUDI ARAMCO shall not constitute a claim for standby time due to subsequent stoppages in part or in whole of WORK nor shall be allowed to affect the overall progress of the WORK or the "Critical Milestone Dates" ‘Saudi Aramco: Company General Use+ CONTRACTOR shall provide adequate safety and warning signs around the work area to deter entry of unauthorized personnel and shall provide all the site workers with the required personal protective equipment (PPE). ‘+ CONTRACTOR shall take immediate corrective action if deficiencies are identified in the application of the safety precautions. + CONTRACTOR employees should attend the Safety orientation course prior to mobilization to Abqaiq Plants facilities as recommended by APMD-068/07 dated on 06/3/2007. ‘+ All hand and power tools and equipment shall be subject to inspection prior to commencement of work. SAUDI ARAMCO shall coordinate with CONTRACTOR and arrange the schedule of inspection. + Joint safety inspection together with the Area Authority and CONTRACTOR representative shall be conducted before signing and issuing the work permit. ‘+ Where proper working platform is not feasible when working at elevated areas, a full body hamess shall be required and must be worn by the operators engaged to such jobs ‘+ CONTRACTOR shall be responsible for ensuring that all vehicles are used in a safe manner and shall take such precautions as may be necessary to ensure that all personnel qualified to drive are fully knowledgeable with the relevant Loss Prevention Regulations governing the use of vehicles in SAUDI ARAMCO facilites, and G.I. 6.030, Traffic and Vehicle Safety. + CONTRACTOR at its expense shall provide to CONTRACTOR's employees safety equipment including, but not limited to, helmets (hard hats), eye protection, safety shoes, ear protectors, protective clothing, and protective gloves and shall ensure that CONTRACTOR's employees wear them on all SAUD! ARAMCO WORK Sites +» When required by WORK conditions, CONTRACTOR at its expense shall provide CONTRACTOR's employees with industrial gloves, noise reducing ear protection, gas masks, paint masks, and/or appropriate protective clothing to complete the WORK. + Per G.I. 7.025, all CONTRACTOR's heavy equipment operators shall possess a SAUDI ARAMCO Heavy Equipment Operator Certificate and a valid Saudi Arab Government Heavy Equipment License during any performance of WORK. ‘+ Per G.I. 7.025-1, all CONTRACTOR's crane operators shall possess a SAUDI ARAMCO Crane Operator Certificate for the specific crane to be used and a valid Saudi Arab Government Heavy Equipment License during any performance of WORK. + SAUDI ARAMCO, when the WORK requires, shall make available to the CONTRACTOR the following safety equipment that shall be returned to the point of issue on completion of the WORK: © Test Equipment © Scott Air Packs © Breathing Masks © SAUDI ARAMCO shall inspect the safety conditions, and issue the necessary work permits to the Contractor. ‘Saudi Aramco: Company General UseScope Of Work For Fin Fan Re-Tubing Services Contract Objective To supply all Materials, Machinery, Tools, Supervision, Skilled Labor, Management, QA/QC and other services necessary to Re-tubing fin fan condensers in accordance to Saudi Aramco drawings, specifications and procedure. Important Notes: ‘All bidders shall be aware that the subject service is targeted to last of three (3) years. ‘© Payments will be performed on the number of unit(s) released and completed only. ‘+ There is no minimum guarantee of work quantities, cells release will depend on either a failure or planned ‘5/0 window so there is no guarantee. ‘+ No material procurement shall be attempted from the contractor end unless an official request is been received from the appointed Saudi Aramco representative ‘+ Alltubes must be procured by the contractor from an approved Saudi Aramco Manufacturer. Prior to any procurement, contractor shall obtain an endorsement for their targeted supplier from Saudi Aramco representative. ‘* Upon material arrival, contractor must inform Aramco rep. to facilitate material inspection ‘© For each job, contractor must submit a detail work schedule and agree with Aramco rep. on each phase. Inspection team will be involved at various phases as quality control and witness of job performance & quality. ‘+ Allwelders involved in the process must have a valid Saudi Aramco welding certificate covering the material used and shall pass ABQ internal test. Contractor Shall: 1. Procure required tube materials from Aramco approved supplier 2. Provide MTCs forall the materials and Consumables 3. Provide qualified management, supervision and labor for the timely and successful completion of the work. 4. Prepare and submit ITP, Method of Statement, Re Tubing Procedures and WPS/PQR prior to start the job for approvals. Provide schedule chart. Provide all necessary tools, tackles and equipment to perform the re tubing. Transport Fin Fan condensers from Abgaiq Plants to contractor local shop. Set up the unit at convenient shop to repair. Re-tube the tube Bundle as per drawings using approved procedures. 10. Inspections after re tubing. 11. Provide all the NDT inspections as per agreed ITP. 12. Box up the unit. 13, Hydro-test the unit at shop and witness by ARAMCO. All testing must be done while having an approved calibrated gauges from an approved 3 party with a validity of less than one month. 14. After hydrotest, dry out the unit. 15. Transport the unit back to Abqaiq Plants. 16. Upon each job completion, a quality documentation report must be submitted, The repot must include: a. all Non Destructive Testing / OPT required Positive Material Identification Material test certificates Re-tubing and Expansion Procedure Test Reports ‘Saudi Aramco: Company General Use17. Guarantees all materials and workmanship. This includes a basic warranty period of twelve (12) months. In the event of a defect being found and proved that is a result of workmanship or installation work, contractors shall carry out remedial works free of charge. Material Specification: The below attachments show the general specification of the fin tubes as per the data sheets to be used during the re-tubing process. Data Sheet Equipment Name | Plant TUBE SPEC au Attachment (1) No Tubes Rows 4 No Tubes 154 No.Passes: 2 El 340 No Tubes Rows 6 No Tubes: 249 No.Passes: 6 £2 340 No Tubes Rows 7 No Tubes: 291 No.Passes: 2 E101 461 No Tubes Rows 6 No Tubes 219 No.Passes: 6 E102 461 461-£--271F No Tubes Rows No Tubes: 263 No.Passes: 2 E2o1asc | 462 No Tubes Rows 6 No Tubes 264 No.Passes: 4 eE202asc | 462 No Tubes Rows 4 No Tubes 224 No.Passes: 4 e211 462 No Tubes Rows 6 No Tubes/bundle: 279 No.Passes: 2 EL 499 499-61 and 2pdf No Tubes Rows 8 E2 499 NoTubes/bundle: 279 No.Passes: 3 No Tubes Rows E19 499 499-£-19.x6« No Tubes/Pass: 476 No.Passes: 2 No Tubes Rows: 8 No Tubes/Pass: 364 No.Passes: 4 £20 499 ‘Saudi Aramco: Company General UseContractor shall be aware that: ‘+ Finned Tube must be procured from Aramco Approved Manufacturer. + Allrequired measurement shall be field verified prior to ordering the material. ‘+ Un-finned tube shall be coated if any. ‘+ Inaddition to each cell re-tubing order/job, the contractor shall deliver © Additional 5% Gasket washer & o 15%Header’s plug ‘* Packing Spec 844403 Applies. Attachment (2) ia Za a ro 8314-02 ASC8444_03 The below photos are illustration or a typical cell configuration and its main parts pen 8 1 ‘Saudi Aramco: Company General UseAdditional Documentations in below table: Attachment (3) Additional Documentations i = i 2 Dimension 499-£1-2 Tube £-182 General Caleuationpat | Sunale Arrangemen | Arrangement pdf Work Schedule 1 Saudi Aramco regular working hours is from 7:00 o'clock in the morning to 4:00 in the afternoon with one (1) hour lunch break (11:30 to 12:30), Sunday to Thursday. Contractor may work on extended hours or ‘weekends (at no additional cost to Saudi Aramco) upon giving notice to the Company Representative. Contractor shall schedule Work during the day (within the timing per item 1 above) if possible to ensure that proper information and that the company Representative can assist the contractor during work. However, if the work requires; Contractor shall schedule his work suitable (i.e. two shift schedule or 24 hours round the clock) to meet the completion timetable in Paragraph 3 below. Contractor shall advise Company Representative if a slip in the completion of the work is forthcoming including justification of the delay and a remedial plan/new schedule completion date. Such remedial plan and schedule shall be approved by the Company Representative and shall not involve any additional cost to the Abgaig Plant. Contractor Responsibilities Be responsible to coordinate all activities and requirements (including material) in advance to avoid delays on work schedule. Re-tubing activities shall be performed in the contractor shop no longer than two weeks. Be responsible in the delivery at site of all equipment to be used in the project. Be responsible to the tubes from an approved Saudi Aramco Manufacturer right after receiving the order from the Maint. Engineer. ‘Submit Monthly reports, schedule, and activities bar chart and immediately report any delays in work progress. Comply fully with all applicable Saudi Aramco safety, traffic and operational procedures. Avoid interference with Plant Equipment and work activities Not claim any delay or stand by time due to Saudi Aramco operational requirement. Fully adhere to Saudi Aramco Safety Policies inside plant area. Provide all his personnel amenities such as food, accommodation, medical facilities, insurance, transport to and from the WORK site, local transport and safety requirements (PPE's). Adhere to all requirements provided by Abgaiq plants inspector with respect to: a. Welding procedure & certificates b. Hydro testing procedure & requirements . Agreed upon inspection points. Aramco Responsibility: 1 To provide access for vehicle and equipment. To assist in obtaining gate passes, if applicable To assign an ARAMCO representative for focal point. To remove and install fin fan units. To load and unload units in side ARAMCO premises. To receive the unit. ‘Saudi Aramco: Company General Use7. Totest the unit after installation, 8. To provide first Aid during working hours only for personnel engaged to the work Operating Condition ‘© Contractor shall start all required work and procurement immediately after receiving an official request from the appointed representative. Contractor shall supply required manpower, supervision, equipment and any miscellaneous material required to complete the job to the entire satisfaction of the appointed Maint. Engineer(s) Contractor shall supply tools and any miscellaneous material required to complete the work. ‘The contractor shall be responsible for the safety training to his employees before signing the contract. This, includes but not limited to, attending SAOO safety orientation, ‘+ _Itis required that supervisor allocated to this contract shall have the ability to communicate in the English language in a competent manner, such that the written and verbal instruction issued by the Company Representative is fully understood. Additionally, the Supervisor shall be able to communicate in a competent manner with all members on the contractor's work force allocated to this contract. Should inspection or test reveal defect in Contractor's workman ship, Contractor shall promptly correct such defect at no cost to Saudi Aramco without delaying the completion of work beyond the date specified in the contract. Contractor shall maintain weekly communication with the appointed Maint. Engineer(s) once a job is active. Line Items & Quantities: Attachment (4 Prequalification requirements: Attachment (5) Pre-qualification ‘Saudi Aramco: Company General UseAttachment (1) ‘Saudi Aramco: Company General UseARABIAN AMERICAN OIL COMPANY. Desien Bast on Licur Fete GE AMO WINTER CONUITON, wt Ror YE Seciicsten Yo wupAcTuAtA DATA Fa0k® eee eee eee Se a Satara 7 : ae Sce Sra cecas HBS vals Sete ay ast rece aeeehione ned Unie SpRERMS METIS) ese aad nies eel foot amen r CHRIS oe HO ian 350" T eeare cay SF eee wakes i tescte 07 Zhe atic i an Mamslectrer Hie 2s ‘i peg Pasa go PSIG [Gears east calateed Presers Br t a ee a fs een File Resisrenee GT [pave tet Tee Exohen Extended Sree "fais Bare Tbe flees [Auto VAR-Fit cH ON So% OF Tae THATERIAT AN CORTYRUCTION Ie: ofSopeeble Seine & Avazgaroni O) GE Fearsers PE [tes musi Rowe po Coil Sq /ate Pie eat asd tw meee rt my PEb O0 morn 3 585 TaN Co Sp ZW Type GxTRWGEG Fine par lash af Tain 10. SPECIFICATIONS FOR AIR COOLED HEAT EXCHANGERS. 3yo E-1ee i j 2 sewiea LPP Coai2s AIER Cove ER VY sspucrs Coa poner ion OK io. Specific Hani @ Ave, Temps 7 Letest Host Ave. Ta Ait ATE wa 8 SCP AN BOE. yA ane AGA inghes of Waar Mana FacTaaea DATA ADOEO. Tin Bo7/A25 983 Ove (217 a gett. [Sea het Bess aaa aE [Brive St ae EleeTe. Bitar Pu, sree os et TATERIAT ANG CONSTRUCTION Tebesc AK Teeiy E Fine Alumni Te aches [censeetins ten, Sa fp 4 OW za Tas Pro Tea te Tague Wewvy, Feeo case (5) Fok nun ipifuenrion amb WATER GooLng Sec Tier SEE GREET 2 Fi Fiat SPECIFICATIONS FOR AUR COOLED HEAT EXCHANGERS 3y0-£-2 DRAWING Ha NEwsyby lb - 1 SHL OFZARABIAN AMERICAN OIL COMPANY Teno Ri aE TT LPG Cowparssoa wTERETA JMessaetar Hudson ITAL biedel TATU sie 1g) unr oe asker Sar FEED cnst, SuneA/wereR (Noh e 9) TMSIDE TUBES id Toren? WC, M8 ,COp_ Weare 30_FT ie Fem Scruan i [ivi iy SUPE Ti [zo Letom Wee Aye: Te TaTT 570 [BEB ear [43.59 Bark [0-018 aay oe Seely = Uigad Vaver or Ges a ST el Fast Tssae ara Te 2s [262 *F, oye DS 70 75:3 i 5.2 (GY -RELT OI] Es0T Fira ba FORTE FAME Q- 237863 sort. cheer Enclnged ELE SETAE ‘err pen arr js Ser ee SOFT. } a z Sa pe Wear a 3 eS ere BaRE BT) rte ae a Ao Bs Pee gee eee mF ae ee a, ee Bo Tieedes (]C5 ASIS-bO; Threi Hones este, 2 Sie 10" y Ove, Z Bag [0 ited 150 WAP ine eens es FTeECroh HOR -QIWR ET PK acral Beige poo iysa0 Sinerars SPECIFICATIONS FOR rian 0. 46. Beane HN Aim COOLED HEAT EXCHAN : 265 650 F LED NEAT EXCHANGERS ee] Bes és0°1 bem } ss ona Pee Jrace Joe. 2.1 JI ~~ ARABIAN AMERICAN OIL COMPANY emer aer eer Spaccain We 1S Ta vie LPG COMPATEGOR —AFTEACOIER Gn Nu, HB4G1-32-O005 Dam Fart 7 fo fsietemartcasen encoun Scontenat ion Q_ emt iaa5e afer ties ate wae Soa. E[iiipicien OR tsoise, yiniTS SF ToECTIons EAcn whi $ [efaunnetpanren ond! Zan NSIDE TURES BE TRE, Ws (0, TD aye oe el ! 3 Ton. | [itfomeiy Be centtone \Shat ie pag STW aap WHEE Pee ac at Pad aces Eat ~ 2A Fae, aatortere RUS SOM 20 WHR] noel W] ndey BELLS _< aa TEWoT TUT wa TOL] 3g 8T | a ig sos t07 hou Tf SHANATACTAREA OATA AoazO. rae ié 240) = is St ES a ss aear [ure lbeame_ Eres a OBOE arrnovacs Gare [LE HART MRaios Manson Wes NSisu Elective Trent Ba SOFT] Bede a Suaide Bure Tobe Sareea “uF Ree Son “er HE 35 a i. Wr MES page — ee rei ceatantiend ie oc & Rregemea OTE _PRRATTEL ae vp Gall 7 [stevie 6 Rows _G Bis [Leva Toes boven asd 7 Ps hoe, a ot Tiere rte —F eegd Ree GEE Ome Tes ilcnee Re A We Cease ifins Als invert Type EAT@ASEO—— Finn urls ot Tom_—_10 E Wid Ickes, ")ASI6~ 90 + Thwat Nenbeis ipeedl, Broiye: ds Tor wnled prseu Bi 1yES inabeced and senonal UDES Baie SF We Lael: WATER TAS Bo 4892 Tee Give [le oA upon rlerTsOn AND WATRE TRG Cicion Ste ENT Ne -60868/+/ SPECIFICATIONS FOR AIR COOLED HEAT EXCHANGERSAremeo 214 (10-37) [Si tiemae EP= = FOIA EC top Linwies WEL Cmovecion Artes Crum Dun Pipe OLE Nemteaver Hanson DtsSucticod peeston Douw Ne. FR-Glacd: ay TiMedel QNSGA SIZE 19'-4o" PACKING 1yP€ Bumeterinduced “Sinai Flow Q ST Sinat oF Tetctiod Paorueire ypabitel section PSs egpee te et i pe a eG TaatHe ae’ Ce TO [iin 30 © [Soeeie Gavi SUPE Decuria “0.5370.82. Inlet aie Tomi] SE ESZIE Fl [spn et are Tmo Sez Stent a [itjusem ies Ave Fonre Qt Serty fave. cone 1B lia atacter tag Sis emtennay pea cueyZe Dor | Ue ieeny” Uap Rana) 6-5) Spa ee aor oat Eat Al 18 | Qwerty — tnt nS ys Manufacturer HUDSOM wg Aes 3] he a 3 Siete GFT 3 2a) 12 ft ET 5 Gadd) 7R2 Rl “Rea Nnnamecgr Fen SE Se aE ea een # eR ee Aig [Somn encocier” PHILA GEAR TB a a yas ce w GA26 [Coleviaied Pst Type SPIRAL BEuTL GEAR Geviions [a7 [cass Fin Renee” —G). met rfacece fee BET as vena Bae CTE was an feasrenoaet Fa God Tapes ata WET Serr Extended Srlsce ao as ie Detelas Bere Tots Sonar $45 @ TOS. Renter 2 [yt 33 [Free Avon 9G UD mote [Fass Ares a Call 1s 35 [WoT D, Coote Te 7 0 3 [renee Rate = Goo TENDED 2 57 [renner Rate = Service TARE TwBEC ah6 ee a TATERIAC ANG CONSTRUCTION 38 | Design Tenpestoe 70. ab Yee Rvssure PETS Zig; pions Length af Tubes betwsen Rosters Lat ever Van. Calle vio + nin. Cel f. Above Grade 7 Pies A Thee ERTES 8 Wa e/a 7 Tash 08-1. Ts Tieieg STR Re eww AIO BED Fine er inch ef Tobe io SUE egal JoEcrion In UH FT Seen SPECIFICATIONS FOR AIR COOLED HEAT EXCHANGERS ABGAIQ sAvDI ARABIA pce nd tmp) Sunes Somat moa cach Me Tone Une lares2izizer. race... /.0e. 1 elec [G)DERGH EAMES SHUNTER COND. 7) ac 10% Te CALC. See qeaRTiTieS Ay DATAEeuooon He, YZ = 2 =2/) Speeteaion Ne ARABIAN AMERICAN OIL COMPART- Saview Ep ie ERini Conpericee Oi No ban 7B Ser dere. FEMUTGE~ GOGH vat }IUDSan PASDAeTS CORPORA die Medel JNSGA SIRE ay"= 49! PACKING Tp EasERE Id af poaiutie Sr thee ott eaes er emets evi {he tgomme gaaunceat TERETE $ [fists once lar 7 = = aera pa \| 5 Iya [et ——— 9-98 76-5 —— ooh Trp | | Re S 5S aren nae gaye Presscrop 3.618 ) leh Zig elouP2 Vs ee se Volslty Sif 13 |Condveiiy_ ve) VARIED. 5 “cee Fle Reciatanee vert va Resistones (1) __0-GOS Lit Hecherial esipment 16 Suatty = Ug BUT Sw] 7 Ben — ene 1 wy. Pail B55 205 7353/08 Ama WF — ay tao = Ha el Fld Wap Condade xT [22] Stem Condes MANUFACTURER DATA ADDIS. 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S comPoRATin Gre No, FE=YbE= 47-0 1y Tish TRIGA Sige Gols yo" TACK Type Pete hawred — SIRCIE PLOW EL Gunins of Tsecrios Pach GNIT A pASSES hecriod SPLIT wenBeR DEGENGS $1 Sante fl asrca(OXS S]W. bE TUBES Ta DATA Tr Liat Ha, SC, aD Baa" 1 |ioestle Garny BOO La tor SFod 9697 SEE [Spee Het 8 Av. Top alr Ar Tong 89 qi later tes ae: Tome Scru ni Peet 1500 bo 9 it pte tee Sed Bia ache wag Bia [cestetniy Va Goria Car fielvscest z ehs Coogi Te § [fee — eee CFE LST ($06,129 Wit Fea Matinee Ha24oe opel ae Eizeh ed cua ian het a 22015] _2, fra KE, es 2h Fiat epost [iat anise Contes i 5 213 [opening 1 rs ean 3 [ae ne Oeatg Pras Fain PETA GERRY 25 [Alleebe Presse Oop eds! “3g CT a oleia reer 5 Type SPRL 3EO CERRO Gerais fir [tines Fe Renna GD vem Se (itsiee Posy Resaoe et —| Baez gg ag Bs ET TA arerovus [it{haar fase SUE L 9p 8 totais aoe Sininome il thf [20 tes rsa Sern a sar Mi toile. Net a fer meer ceMeEOIL ta fare gg age QHGrT qiunet a 35] Fe Av per Cll See fo[ moro 6 ee 3 > {ar ert Zz ae Or euler Rak vie BE Tak QL 85-3 Zz ATER ab CONSTRUE TION Saig Tempera 7 he Sept ects & Arango a wirbannes Pate iter poane Reve pr Col [80/29 (iEowony [WES Dates Prevnve PaO. seg ot Tabs Soteen Weeds 7 7 Design Wed Gnd So¥[sapr Ra Wa oer ale Roe Call Rios Gade 7 Pee Ring ner OG 88-1NSGINs Takers 06s hw Wr Umeha FT fae AL Type $ATAUDED Pon gorincho Tete 10 oi Wa Tak eee ot seal TURE ENDS TE por, SORA, Heed Tate Fuge 2-3 As108 esac eee Tate Pik och en i) Baca 5 quan nS gATA FOR Eden be Twas units SPECIFICATIONS FOR AIR COOLED HEAT EXCHANGERS ABQAIG. SAUDI ARABIA35300./ 165500. Ihe /umst‘Saud Aramco 2716-ENG (09/ 2 ¢ SAUDI ARABIAN OIL COMPANY = DATA SHEET - AIR COOLED HEAT EXCHANGERS FaurMENTHO. <396-E 0018 SPECIFICATION NO. S2SANSET = ser INTERSTAGE COOLER .0.NO DATE é 3 MODEL Size GENGTH WOTH Aa TERA FORGED ar WOU ROUGE RAT e = PERFORMANCE DATA TUBE SIDE PERFORMANGE DATA -AIR SIDE if FrOTaL LUD ENTERING easv6a eae icon DESIGN NLETAR TEN, #8 er 3 w Oat OUTLET AR TEMP ra97 =o eng i jaror Ta Rat Na Wasson] —SesTae [era] —aaoeeo [a7 [STATIC PRESSURE 790 a WD) 2 ON-COND. tah Rel WoL Masse Wor FACE vELOGTTY ca iva Fm g i Srene hate [IR GUANTITY (TOTAL) —tassaae erway OFM |= £ § [iafnare te [AR QUANTITY FAN) 733678 re way (SOFMM |B z 4 |i scosrrmame PRS anise) | OTF Os ER roti cag 3 16 OPERATING TEVPERATURE! seen] zea 0 MECHANICAL EGUPENT e 17 peNrTY, OUD Tad ura] 0498 carat [Ne E fe| SPEC. HEAT wind (awison | 0300 7.800.680 | WANUFAGTORER 5 is|conoucr. waar Bam us oF MODEL Ta e pokeTHAL SERVICE Lives D1Ko NO. PER BAY a e fs [POUR FREEZE PONT SERA ORNETER a a ws fz |ouseie pon SOF NO. OF BLADES @ bah = aga) nig) | RPMITP SPEED z > [es PRESSURE DROP ALLOWEATS EE 72a ipa) | RED. AW PER FAN arora a & as Foutna Resterance 100 TEFEN | BLADE WATERIAL ZAIN 8 15 |SURFACE 7 UNIT FINNED TUBE, 534060 ‘re am | _PITGHANGLE: ADJIAUTO. MANUAL ADJUST 2 [27 SURFACE [UNIT BaRe TOBE 72908 1 9 [SPEED REDU z z 5 [Bslicro. connecreo aa SCFI| MANUFACTURER a lz [29 TRANSFER RATE. SERVIGE, FINNED TUBE 21 Wins 1) (eine °F | _MODEL 5 Eo LEAN BARE TUBE a8 Wee ue FR | TYPE CER e a SERVICE BARE TURE wae A ba oe [no PERE 5 Senet rATENT HEAT ae Tuna (Surv) | RATIO aonreaar _|8 a fs woTOR (DRIVER B Siete OBE 3 Ss __ [ag EAT EXOENGED TH wisuna| TRE: Tene [5 owe ews 57 No PERBAT 2 CRT Fag HORSEPOWER, Ee e sawn fp Ra 600 sso [a] VOLTS FASETHERTE #000 Sore OREN fax DESIGN MATERIALS - CONSTRUCTION wan ___ fea |SESGNPRESSORE orcs Weigel) [FESTPRESSURE vo» Pte) (oa) [DESIGN TEMPERATURE maxs007nin-2o_ eG) [ea frude BUND HEADER TYPE m7 FUSE MATERIAL se Hy false TreeKao FT ]WnrERIAL Seas CR [iseaness— [Twerpeo |= no _ fs osBay NO-TUBEROWS INO.PASSES —®—wcpe mmm nt) |OD1_memn) MN THICK. 608mm Of [es No. oF TUBESPASS a uGWATERRC ‘saasoira—_|vormuneie «7 ene _@ mn] [47 JARRANGENENT [GASKET MATERIAL ‘SOFT IRON lPrrcH 28, mm mafe Jeajaunowes “J JIN PARAL] TW SERIES|CORROSION ALLOWANCE 0.196 mm [FIN WE RIED 5 2] fesfonvs |] IW PARALLEL| | IN SERIES|NO, SIZE INLET NOZZLE —PRH0™ mm Gn) MATERIAL ALUMNI A | oleuoie rae TGARSONSTEEL —[NO, SE OUTLETNOZZLE 2x10" nm gn 0 214 rn fa) BTOOR THOR ams a 2 a)iscetiancous ISPECIALNOZziE iim im) |NOTM 19 JFINDESIGN zoe] ic [stRucT. MOUNT. (GRADEKAPERACK ‘le|RATING & FACING ANSIISOORF — [CODEASMEVa,on? (STAMP [2] YES [ JNO |= 3 | = [aisurencerneraranon —reRswas [no = 7 e q ls weionr-ePrviruLL oF WATER jexa7a0 0200 a ND LORD ira os) z DATA SHEETFOR (AR COOLED HEAT EXCHANGER ‘we re | munerwo] woed] _onameno, —_[ewtno [revo | aia INTERSTAGE COOLER (9 =-0019 80) DAT [agg | & | BE 453363 ge ‘AIR COOLED HEAT EXGHANGER 001 | 01 ‘Saudi Aramco: Company General Use TDSDIATIE-DOD NS,2] Jale SAUDI ARABIAN OIL COMPANY = DATA SHEET - AIR COOLED HEAT EXCHANGERS 3 | 3 [Tr eaueventno. 2996-5 0020NBICID 'SPEGIFIGATION NO. S2-5ANSS11 eT Tete bee AFTER COOLER .0.NO DATE lg SIT Tos omens cenaTn WoT SERRA FORGED ar WOU ROUGE RAT e = é PERFORMANCE DATA TUBE SIDE PERFORMANGE DATA -AIR SIDE if 7 aoe NL FEED GAS CAB 258 aw|8 @ [OTAL FLUDENTERNG 776 Koheicsn DESIGN RLETAR TENE #0 fF 3 w Oat OUTLETAR TEMP 187 =o eng fo [ooo mo an DESGN STENT % Gay i jaror Tie Ra Wal Wasson War] —aeTD_[ ET fsranceressune —awva a WD) 2 ON-COND. tah Rel WoL Masse Wor FACE vELOGTTY 0 iva Fm g i Srene hate [AR GUANTITY (TOTAL) —ea88H9 —nvereay OFM |= £ § [iafnare te [AR QUANTITY Fan) 2272173 rea (SOFIE z 4 |i scosrrmame Pa anise 0 Ts ER roti cag 3 16 OPERATING TEVPERATURE! scien] 208 0 MECHANICAL EGUPENT e 17 peNrTY, OUD Tad Cura | 03890 aameari6 [PN E fe| SPEC. HEAT wind wiser a0 aaraaase —| _WANUFACTORER sae 5 is|conoucr. waar Bam us oF MODEL EE e pokeTHAL SERVICE Lives D1Ko NO. PER BAY e fs [POUR FREEZE PONT SERA ORNETER a a ws fz |ouseie pon SOF NO. OF BLADES ro ain = Palos ipsa)|_REMITIP SPEED ST] a |e palenessune oor atromon: EE 72a ipa) | RED. AW PER FAN wa &|_ |§ | E psjrouncresierance 0100 TEFEN | BLADE WATERIAL 7 S| |" |” os |SuRFACE UN FINED TOBE 245467 am | PITGHANGLE: ADJIAUTO. MANUAL ADJUST w | |e |g fezjouneacerowrenne roe S04 1 9 [SPEED REDU z S| [2] fasjero.connecteo og SCFI| MANUFACTURER a lz [29 TRANSFER RATE. SERVIGE, FINNED TUBE 296 Wins 1) (eine °F | _MODEL 5 5 ha LEAN BARE TUBE wr Wee ue FR | TYPE CER e bt ‘SERVICE, BARE TUBE e282 Wii (Stuhr oF | NO. PER BAY F Senet rATENT HEAT wa Tuna (Surv) | RATIO aonreaar _|8 a fs woTOR (DRIVER B Sh bs ODE 3 12 __ fis ear CENCE wera Wwisun |e Tene [5 owe ome _f57 No PERBAT 2 CRT Fag HORSEPOWER, wire e sawn fp Ra 609 sso [a] VOLTS FASETHERTE #000 Sore OREN fax ‘DESIGN NATERIACS- CONSTRUCTION was __ fa )BESGN PRESSURE senza Wate Goa) [FESTPRESSURE v= atGe) (ong) [DESIGN TEMPERATURE ran S07nin-20 “OO [ea frude BUND HEADER TYPE em FUSE MATERIAL a 5 false axa A MATERIAL SaaS GRES [iseaness— [Twerpe |= ran [@5|NOBAY 2 _no-Tupenows 6 [NO.PASGES —@ sone mam Gf) OO_1_rmGni|wn. THICK 0009 mom ard | [es No. oF TUBESPASS ae uGWATERRC saasoira—_vormuneie ae Jeno _@ mm] [47 JARRANGENENT [GASKET MATERIAL ‘SOFT IRON lPrrcH 25 mm mafe Feajaunowes “| TIN PARAL] TW SERIES|CORROSION ALLOWANCE 0.196 mm a) |FIN WE RIED 5 | fesfoxvs [7] paRaLLeL[_| IW SERIES|NO. Size NLET NOZZLE 206" mm in) MATERIAL ALUMNI A _ poleunoce rae TGARSONSTEEL —[NO, SIZE OUTLETNOZZLE axa" mm Qn 00 2 14 na) STOOR THOR ams a 2 a)iscetiancous ISPECIALNOZziE iim im) |NOTM 19 JFINDESIGN zoe] ic [stRucT. MOUNT. (GRADEKAPERACK ‘le|RATING & FACING ANSIISOORF — [CODEASMEVa,on? (STAMP [2] YES [ JNO |= 53 SURFACE PREPARATION —PERSAWSS [1 ro A 7 e [a velour ewPTviFULL OF WATER azo Tao a Is mo LOAD ira os) j [fata sueer For: [AIR COOLED HEAT EXCHANGER ‘owe. Tree | euaxr no] mex] RANING NO. ‘swrao[revno. | fill [AETERCOOLER (906-0020 IC DAT [agg | & | BE 453363 go ‘AR COOLED HEAT EXGHANGER 002 | 02 ‘Saudi Aramco: Company General Use TDSDIATIE-DOD NS,Attachment (2) ‘Saudi Aramco: Company General UseMS 8314-02 ISSUED BY: | DHAHRAN MATERIALS & LOGISTICS DEPARTMENT|ISSUE DATE [REPLACES TRAFFIC DIVISION 05-2005 02-05 SUBJECT. | SAUDI ARAMCO PACKING SPECIFICATIONS, PAGE NUMBER 1 oF 3 PART | GENERAL PACKING SPECIFICATION FOR BREAK BULK CARGO. 1, PURPOSE: This specification presents the requirements and procedures for protecting material and equipment during export shipment and multiple handling. It applies when material is to be packed and shipped in accordance with Saudi Aramco Packing Specifications 8314-03 to 8314-08. In some instances, these requirements are designed to provide protection during outside storage in Saudi Arabia 2. USE: This specification is a statement of minimum requirements. The vendor's own ‘experience and practice should be used to determine whether certain items require more than the minimum standards in this specification to ensure safe delivery to their final destination. The specification may also be used by Saudi Aramco receiving staff at loading ports to determine if goods are adequately packed for export 3. REQUIREMENTS: These requirements are in addition to any that may be in the material descriptions or other Saudi Aramco specifications. Deviation from these requirements is not allowed without the Buyer's prior written approval. Substitution by the vendor's standard packing which provides equal or better protection at a lesser or equal cost will be allowed after the Buyer's prior review and written approval. 3.1 Atmospheric protection: All items require protection from rain, sea spray, condensation, high humidity, high temperature, and fine dust. 3.1.1 Alll surfaces subject to corrosion must be treated with an appropriate protective compound. 3.1.2 Material that must be sealed against atmospheric intrusion must be placed in moisture-/vapor-proof packages, protected with a suitable desiccant. 3.1.3 All openings in equipment or material susceptible to atmospheric damage must be securely sealed. 3.2 Packing: The pack must adequately protect the material prior to, during and after handling, stacking and shipping. 3.2.1 Alll packaging, including protectors and atmospheric inhibitors, must be sound and undamaged after packing3.3 34 3.2.2 3.2.3 top. 3.24 3.25 3.2.6 3.27 -2- Finished and coated surfaces must be protected from rubbing or abrasion. Weight must be evenly distributed within each pack, with lighter items on Ifan item consists of more than one component, the components must be either assembled or packaged together, whichever is appropriate, as a single unit of issue. Components should only be assembled as a single unit in a pack when it will not negatively impact safe and cost-effective packing. Items in the pack must be prevented from damaging each other Loose and moving parts within an item may require temporary securing while in transit; for example, drawers in furniture, rotors in drivers, header boxes in air-cooled heat exchangers. Clear warning must be indicated on items to remove all securing devices before start-up. Securing devices applied to articles packed must not abrade or otherwise damage the material. Hazardous materials: Materials which are subject to International Maritime Organization (MO), International Air Transport Association (IATA), Saudi Arabian Standards Organization (SASO), United States Department of Transportation (DOT), International Civil Aviation Organization (ICAO) or other industry or government organization directives or regulations require that the vendor must be in full compliance with those directives in the treatment of the materials. 3.3.1 3.3.2 3.3.3 All hazardous materials must be packed separately from other nonhazardous materials. All hazardous materials must be identified by the proper shipping name and packaged, packed, and labeled in accordance with the applicable directives, regulations, and specifications established in paragraph 3.3 and the purchase order. Deviation from these requirements is not permitted without prior written approval from Saudi Aramco Dhahran Materials & Logistics Department! Traffic Division, Dhahran Marking: Individual items, packages, packs, and unitized loads must be marked in accordance with instructions provided with the Saudi Aramco purchase order. 3.5 Use of packing specifications:3.5.1 Saudi Aramco's packing mode for items in the "Request for Quotation/Purchase Order’ is indicated in the RFQ/PO document; the corresponding packing specifications are attached (Part I) 3.5.2 Consolidation of suitable material into a single unit is preferred up to a gross weight limit of 5 tonnes, (Material with different purchase order numbers is not to be packed together unless authorized by the Buyer. Purchase order line-item numbers should preferably be packed separately, when possible, without increasing the packing cost.) 3.5.3 If the indicated packing mode is unsuitable for any reason such as order size or nature of material, the Buyer must be contacted. 3.5.4 This specification does not apply to shipments weighing less than 25 kg (55 Ib) net weight. Such small shipments require heavy standard domestic pack suitable for containerization, air or overland shipment in accordance with Saudi Aramco Packing Specification 8314-00. 3.6 Exceptions: Deviation from this specification is not allowed without the Buyer's prior written approval. Copyright © 2005 Saudi Aramco. All rights reservedASC 8444-09 (7114) PACKING SPECIFICATION Boilers & Heat Exchanger Tubes 1 REQUIREMENTS: These requirements are in addition to those listed in 9 CAT Specifications, material ‘descriptions, and Aramco Packing Specification 8314-0 and apply only to the materials indicated. 4.1. Itis Aramco's intent to accept boiler and heat exchanger tubes packaged and packed to the manufacturer's specifications, provided such specifications meet or exceed the following minimum requirements, 4.4.1. The ends of the tubes must be protected by nonmetallic caps at least Scm (2 in) long and held in place by sturdy water- and ultravoilet-resistant tape. 1.1.2. When shipped with other boiler or heat exchanger tubes, all tubes must be segregated and, packaged by their respective material numbers to prevent intermingling, 1.2, Deviations from these requirements are not allowed without prior written approval from the Procurement Planner. Page 1 ofAttachment (3) ‘Saudi Aramco: Company General Use* B.T.T. * CALCULATION NOTE * * 25, rue du RANZAT , BP 1515 + AIR COOLER " * 44025 NANTES CEDEX #T7EM:499E-1 * * * PAGE 3* * HEADER BOX DESIGN UNDER DESIGN PRESSURE EFFECTS . * FRONT HEADER * + MALERLAL + SASLEGRED * + NORM, + ASME * * ALLOWABLE MEMBRANE STRESS FROM PARAG.UCS-23: 103.40 / 1500.0 . * MEMBRANE 4 BENDING ALLOWABLE oTREsG + 155.10 / 22500.0 * * CORROSION ALLOWANCE : 3.200 / 0.126" * * MILL UNDER TOLERANCE : 0.000 * * M.A.W.P. HOT AND CORRODED : 213 PSt/ 1468 Kea * MLA.W.P. NEW AND coLD : 278 Par/ 109¢ KPa + * STRESS ANALYSIS RESULTS * * PARTS * WELD + LIGAMENT * THICKNESS * STRESS (MPA) * . * BPPICEENCY + EPPICIENCY “UNCORRODED * MEMBRANE * MEMBRANE ~*~ * * (ow12) + (uc-53) + é ++ BEND + * mp brave + ow a + + aso + D+ ss.0 + 10°10 33/64°x* * * 0.980" * * * ao fae 8 4 + # + * * TUBE SHEET+ . * * * * * 4 PLucs + * 0.50 * a ® o.1* 60a * s10'10 23 /64eK* . * 0,984" + . * sia isyea* Z 2 . * a * PARTITION * 0.60 (a) * + 20 # Fat aia » 10°10 33/64°x * + 0.472 + * . “ise * * “ * + “BOTTOM PLAT.* A. * * 25.0 © 3.7% 55.0 + 10/10 33/64°x* * * o.9aar + . . aaa * * * * . * BND PLATE * NAA. . ‘ ww * sa . + (Ua-34) + * * 0.8B4" + * . waa ayaa" * * + + « la isyear + * * * : : " (ay P Saray Factor ” * SEE NOTE 1 ON LAST PAGE ** B.T.T. * CALCULATION NoTE . - 25, vue du RANZAT , bY 1515 * ALK COOLER * * 44025 NANTES CEDEX *TTEM:499E-1 * * * PAGE 4* * HEADER BOX DESIGN UNDER DESIGN PRESSURE EFFECTS * « REAR HEADER * * DATA e doTRRIAL, + sasisonso * * NORM ASME * * ALLOWABLE MEMBRANE STRESS FROM PARAG.UCS-23 103.40 / 1500.0 * * MEMBRANE + BENDING ALLOWABLE STRESS + 155.10 7 2250.0 * * — CORROSTEN ar.owaNeR 3.200 / 0.126" : * MILL UNDER TOLERANCE : 0.000 * + MLA.W.P. HOT AND CORRODED : 313 PST/ 2158 KPa * * MLA.W.P. NEW AND COLD 393 PSI/ 2709 KPa * + gPREse aNatvers pReULTe . + FARTS > WELD * LIGAMENT © * THICKNESS * STRESS (MPR) * i * EFFICIENCY * EFFICIENCY *UNCORRODED * MFMRRANE * MEMBRANE + . * (wz) * (6-53) * "4 BEND + * gop PLATE * NA. * + 350 2.8% 5.8 » #10"10 33/64"x* * * 0.984" + * * sn 1syRae . . E . * TUBE SHEET* * * . + . + 4 PLUGS * 0.50 * 25.0 + 56+ 28.6 + 10/10 33/64"x* * * nanae + 4 - slaasyean * * * * * * STIFPENER * 0.60 (a) + 0.66 # 3p 4 330 | a ¥10"10 33/64"x* * * o.a72" + * * "suse + + z + + + BOTTOM PLAT.* NLA, * + 25.0 + 2s : “10°10 33/64"x* * * 0.984" + * . mane 4 . * : 2 + * END PLATE * NAA. * , on * apse . * (wo-34) + * * 0,98" » * * se uyicy x + * r + * * vie asyequ * 5. m ‘i " * (a) + Safety factor . ‘ SHE NOI 1 ON LAST PAGE .: Beer + cALCULATION Nore * * 25, ruc du MANZAT , BF 1515 * ALR COOLER * * 44025 NANTES CEDEX *YTEM: 4996-1 “ ® , PACE 5 . ‘TURE BUNDLE PRESSURE DESIGN . * ama. . + waneerar + SA179 staneass . * Wor 2 ASME * * ALLOWABLE MEMBRANE STRESS FROM PARAG.UCS-23: 81.30 (SFO) * * 1180.0 PST * * — CORROSTON ALLOWANCE : 0.000 (coR) + MIL UNDER moLeRANCE . oe : + M.A.W.P. HOT AND CoRKODED + 1647 PST/ 11356 xra + * M.A.W.P. NEW AND COLD 1647 PST/11356 KPa + "WELD EPFICTENcy : Na. : {EXTERNAL DIAMETER a 91.75 (pur) 2 aye + { MHICKNEES UNDER INTER. DESIGN PRESSURE P ACC. UG 27(c)2 and App. 1.1(a)1* * ED = PYDEEE/2./(SFO+.4*P) +COR = 0.134 * * ADOPTED THICKNESS : 2.100 / 0.083 *ent. > caicuranron sore 25, roe du RANDAL , DP 1515 © AR Coole 44025 navrtes ceva rranstssm4 : nce 6 NOWULE PRESSURE DESH eZee se uer / ovrter ox vonenra euvtiens eeaneese AUOWABLE MENRANE STRESS FROM PARAG.UOS-23+ 103.40. (880) connosion xLLOWRNCE 300. (cor) ota MILL woe ToLERANce ise MaAai 2. em a Coup 2181 62/15038 KPa wou neescrexcr wa ures, praNeTeR, 272.06 (oexD) 10" es THTCKNRSS UMMER TwTER EP PYDEXT/2./(SFO+.4*P) 4cOR ADOPTED THICKNESS riace vaTeRIAL wom DESIGNATION: ANSE B16-5 10" 1508 WN RE M.A.W.P HOT AND CORRODED (FROM ANSI B16-5 TABLE 2- 150 ACC. UGLI a(2) DEeTeN PRECCUNE P ace, bo 27(4)2 and App. 1.4(aL A209 21.440 / 0.844 + SAISOLFA Ase 230 PST_1586 Koa 285 PSt 1965 KPa AND Ucd4 a}+ BATT. + cAbCULATION NOTE * " 25, rua du RANDAL, BP 22525 * AIR COOLER * * 44315 NANTES CEDEX 3 frre: 4998-1 * . * PAGE 7+ * STD 20Sirev.0 2052rev.0 2053rev.0 * - NOZZLES GATUINAL LUALSS DESIGN * * NozaLe INLET / OUTLET * * DATA ‘ % RETERNAD DPM + 978 0a 7 20" wpe . * FLANGE DIAMETER * * Nora ASME * RATING 1s0# * ‘+ NOZZLE + FLANGE ELEVATION PATO /11.3" * * ADOPTED THICKNESS : 21.44 / 0.844- * * ALLOWABLE MEMBRANE STRESS PROM SECTION II-D: 103.40 /15000 Pst * * MEMBRANE + BENDING ALLOWABLE STRESS 155,10 /22500 pat * * EXTERNAL LOADS * * LOAD lb *NOMBNT Ib ft* . Lt Serena inno 5 * mass * 44250 #961 * . * YAKIS * 6638 © * 5616 * * * pasts * gas. * aggaz * * CALCULATED oTREGGES IN CIRCULAR CROSS SECTION * * MAXIMIM PRINCIPAL STRESSES : (MPA| + * Sl= 15.14 S2= 0.00 S3- -23.63 . * STRESS INTENSITY : . * S1a=|Si-s2|= 15.14 $23=|S2-s3/2 23.63 S¥1=18%-s1l- 38.97 + * MAXIMUM STRESS INTENSITY S= MAX( $12,523,531) = 38.77 < 155.10 * * CALCULATED STRESSES IN LOW CIRCULAR CROSS SECTION : . * MAXIMUM PRINCTPAL. STRESSES : (MPA) . * SL= 13.35 sd = 0.00 S3 = -27.64 * . S12-181-S2|= 13.35 S23=|82-S3|= 27.64 SU1=IS-s11- 40.99 + * MAXIMUM STRESS INTENSITY S= MAK( $12,823,831) = 40.99 < 185,10 +" B.TT. * CALCULATION NOTE . . 25, cue du RANZAT , BP 1515 * ALK COOLER * * 44025 NANTES CEDEX + ITENA99B-1 + * # PAGE 8 * * NOZZLE PRESSURE DESTGN * * NOZZLE NECK DRAIN / VENT * + NAYERLAL + SAISOLF2 * + NORM 2 ASME * * ALLOWABLE MEMBRANE STRESS FROM PARAG.UCS-22 120.60 (SFO) a z 17500 PST z + CORROSTON ALTAWANCE : 2ann (cor) . * 0.126" * + MILL UNDER TOLERANCE : 0.00 * + M.A.W.P. HOT AND CORRODED + 2242 PSI/ 15460 KPa * * M.R.W.P. NEW AND COLD 5755 PSI/29681 KPa + * WELD BFFICTENCY A ma. ~ * EXTERNAL DIAMETER : 34.20 (ERT) 1" NPS * THICKNESS UNDER INTER, DESIGN PRESSURE P ACC. UG 27(c)2 and App. 1.1[a/1* * BP = P*DEXI/2./(SFO+.4¥P) COR = 3.295 + * ADOPTED THICKNESS : 6.350 / 0.25" * * FLANGE . * MATERIAL SA350LF2 * * NORM ASME * ‘* DESIGNATION: ANSI B16-5 1" 1504 WN RF * * M.A.W.P HOT AND CoRRODED 230 PST 1506 KPa * | M.A.W.P_NEW_AND COLD 285 pst 1965. KPa : © (FROM ANST B16-5 TABLE 2-300 AC®. UGII al2) AND Uca4 a) ** Borer. * CALCULATION NOTE * : 25, rue du RANZAI , BE 902 * AIK COOLEK * * 44025 NANTES CEDEX 03 SITEM: 4995-1 * * * PAGE 9* 2 ADDITIONAL NOTES . * 1: HEADER BOX DESIGN UNDER PRESSURE EFFECTS (methods:BTT 2051 and 2052) * * THE CALCULATED STRESSES ARE THE MAXIMUM VALUE DETERMINED ALONG BACH * * PLATE BY THE RESOLUTION OF HYPERSTATIC SYSTEM CONSTITUED BY ONE * * BEANER ROX THRGR CALcHEAMIANE HAS BEEN DEVELOPPED IN AeCoRDANCD NET + 4 = ASME Sect Vi1L Div 4 para. U 2(g) UG 22 and App.12 * * 2) No2ZLE DESIGN (method: Orr 2052) * * THE FORMULAS APPLYING 70 THE NOZZLES PRESSURE DESIGN ARE ISSUED FROM = * % THE FOLLOWING TNVESTIGATIONS : . * = FINITE ELEMENT METHOD PER TYPE OF CONNECTION " + FOR EACH FINITE ELEMENT MODEL THE FULLOWING EFFECTS HAS BEEN TAKING * * ACCOUNT: INTERNAL PRESSURE, OFENING REINFORCEMENT (MODEI. TNCIIINTNG ROTH * * PARTS HEADER AND NOZZLES) * * THESE CALCULATIONS HAS BEEN DEVELOPPED IN ACCORDANCE WITH . * = ASME Sect VIII Div 1 para. U 2(g) UG 22 and App.13 * * IMPACT TESTING EXEMPTIONS * * ELEMENT © * THICKNESS * MATERIAL * IMPACT TEST * EXEMPTIONS " + HEACER * 25.00mm * exsisonso + No + ues-66(a) a“ * MAXT. PLATE * 0.984" * NORMALIZED * * * * HEADER * 12.00mm * Sasi6aREN * NA + ues-66 (a) ‘ * GOVERN. THK,* 0.472" * NORMALIZED * * * * TUBES * 210mm * saL79 * No * Ues-AB La) . + * plo" * . s * * PIPES * 21.4mm * SA333GR6* NO * ves-66 (a) * * GOVERN. THK.* 0.844" * NORMALIZED * * z * FLANGES = * © 21.4dmm * SAS5OLF2* NO + UCS-66 (a) * * GOVERN. THK.* 0.644" * NORMALIZED * * * + MAWP Ft * _-THE MANP_IN_HOD_AND CORRODED CONDITION IS LIMITED PY FRONT HEAnER * "uuU.U * * MEMBRANE 4 BENDING ALLOWABLE STRESS + 185.10 / 22500.0 * * CORROSION ALLOWANCE : 3.200 / 0.126 + + MILL UNDER TOLERANCE : 0.000 * * M.a.W.P. nor AND connopeD 632 vei azav Kea * + MLA.W.P. NEW AND COLD 716 PSt/ 4936 Kea * * STRESS ANALYSIS RESULTS * * PARTS * WELD * LIGAMENT * THICKNESS * STRESS (MPR) + * * EFFICIENCY * EFFICIENCY ‘UNCORRODED * MEMBRANE * MEMBRANE * * * (uw-12) + (ve-53) * ++ BEND + + WOP PLATE * NA. * + 35.0 + 5.8% 83.7 + woran 31/64"K * * + ama e * . 329/64" z * * . + “ruse steers “ * : * * * + Pius + * 0.55 + 35.0 = guar wea # + + . + {ane & * * yond atyetex . “ 7 * 3° 31/32" + + ‘ : + MOLYOM PLAT.* NLA. * * 35.0 * 5.8% 83.7 v9r11 31/64"K * . * aa + . . +9 29/64" * * * * . + BND PLATE + Waa. 7 300 #260 * * —(ug-34) + . + .agie + * * 49 29/54" x * + . + * * 4, 21/228 + . : . 2 ** 2.7.7. * CALCULATION NoTE * . 25, rue du KANZAL , BP 1915 * AIR COOLER * * 44025 NANTES CEDEX *17eM:499R-2 * . * PAGE 4s * HEADER BOX DESIGN UNDER DESIGN PRESSURE EFFECTS * * REAR HEADER * + MATERTAL SAS16GRE0 * * NORM + ASHE * + ALLOWARIE MRMRRANT eTRESS FROM PARAG-HICA 93 409.40 / 15000.0 . * MEMBRANE + BENDING ALLOWABLE STRESS + 155.10 / 22500.0 . * CORROSION ALLOWANCE : 3.200 / 0.126" " * MILL UNDER TOLERANCE 0.000 * * MLA.W.P. HOD ANN coRRonen i 677 ver) 4660 Kpa + * MA.W.P. NEW AND conD : 857 PSL/ 5909 KPa * * STRESS ANALYSIS RESULTS = * PARTS —* WELD * LIGAMENT —* THICKNESS + STRESS (MPR) * : * EFFICIENCY * EFFICIENCY *UNCORRODED * MEMBRANE * MEMBRANE * i * (uW-12) + (uG-53)* + ++ BEND + * gor riarc = n.a. . + 3.0" 103 * IDoe * *9°11 31/64°K + * * Late + * * 9 20/64 + ‘ 2 ” * * + ouRR curere ‘ + a . * + PLucs + * 0.55 “350 * 24.2% aaa + w911 31/6q- * * 1,37 + * * siaiyean * . , . m * PARTITION * 0,60 (a) * 4 0 + woe ey ® *9 20/64" x + . * o.a7z + * + rai 31/6ar + i. * i z . * STIFFENER * 9.60 (a) * 0.75 2 130 + Bee Be +9 29/64" % * + 0.472 + . . 91) 31yeae * + * * * * BOTTOM FLAT.* NLA. * * 35.0 4 10.3% 100.4 * v9ran 31/6arx * . * Laer + * - *9 29/64" ' * * * + * END PLATE * NA. . 7 su Sry . Fes a : delatidibioed iM " “9°28/6a" x - : . * : 1 alieee + + « ‘ 3 : (a) : Safety ractor : - SEE NOTE 1 ON LAST PAGE *, B.T.T. * CALCULATION NoTE * * 25, rue du RANZAI , BP 1515 * AIR COOLER * * 44096 maumas cnpnit rTM: 4996-2 : * * PAGE 5* * © HFANRR ROY NReTrN UNDER DEeIeN PARSeINE BErcoTS . ® BOTTOM FRONT HEADER + + para, ‘ * MATERIAL 2 SASISGREO * * NORM + ASME * + ALMOWADLE MEMBRANE SYKESS FHOM PARAG.UCS-23: 103.40 / 15000.0 * * MEMBRANE + BENDING ALLOWABLE STRESS 155.10 / 22500.0 * * CORROSION ALLOWANCE 3.200 / 0.12 ot * MILL UNDER TOLERANCE 0.000 . + LA..P. HoT AND CoRRODED 721 PSt/ 4971 KPa * * M.A.W.P. NEW AND COLD 1531 PST/10556 Kea * * STRESS ANALYSIS RESULTS * PARTS * WELD * LIGAMENT —* THICKNESS * mess (MPA) * * * EFFICIENCY * EFFICIENCY *UNCORRODED * MEMBRANE * MEMBRANE * * * (waz) + qwa-s3) + . "4 BEND * TOP PLATE * NLA. . + 35,0 * 7.7" 45.3 8 2 * * « jLamee & + * 45 a3/eanx * * * + + s9-41 31/6a- a * * * * * TUBE sHEET* * . * a » * + pLucs + * 0.55 A mt b Hidde gaa é % * : * Lote + + + se syle x a * Z * +911 31/6a" + : * * - ¢ + STIFFENER + 0.60 (a) * 0.75 ig 4 Get Fa ‘ * + * 9.472" + # +9rn1 aasearx + . * * * #5 33/60" 2 + + + * BOTTOM PLAT.* NLA. “ + Lame * 77% 45.3 # a5 22/600 + . é : + + 491 31/6" + * i * * * * END PLATE * Wa. * + 30.0 * 36.5% * +5 33/64" x * + + * * + 48 5716 4 * * 2 i + + fa) + Safety factor * * SEE NOTE 1 ON LAST PAGE+ pre * CALCULATION NOTE : * 25, rue du RANZAI , BP 1515 * AIR COOLER : + danse wantes cepa txneneavon 2 : . TUBE BUNDLE PRESSURE DESIGN : + nama . 2 maven + SA179 seaMLess : Nort 2 ASME . + ALLOWABLE MEMBRANE STRESS PROM PARAG.UCS-23: 81.30 (SFO) : : 1180.0 pst : + conRoston antowanee 0.000 con} : + ze owen sonerance a] . + w.a.W.B. Hor aND consopeD 2088 PSI/ 14297 KPa + Saeaci.e. sew ano cous 2086 s1/14297 Kea * + weup Epricrency wea. . + exes oxameren 25.40 (Deen) 1 + THICKNESS UNDER INTER. DESIGN PRESSURE P ACC. UG 27(¢)2 and App. 1.1(a)1" + BP = PeMERT/2./ (SPO+..4*P) scoR 0.543 : + abopren tuzciwess 2.100 / 0.083 .* 8.7.7. * CALCULATION NoTE * x 2b, rue du RANZAL , BP 1515 * AIR COOLER * * 44025 NANTES CEDEX sT9RM-490R-2 2 * i PAGE 7# * NOZZLE PRESSURE DESIGN « 7 NOZZLE NECK + INLET / OUTLET . * MATERTAL, + SA333GR6 SEAMLESS * * NORE ASME * + AETnWwaRLR MEMBRANE oupaes PROM pREAG.HER 99 403.40 (sro) + * 15009.0 PST * * CORROSION ALLOWANCE : 3.200 (COR) * * 0.126" . * MILL UNDER TOLERANCE : 12.50% * + M.A.W.P. HOP AND CORRODED + 2425 PSI/ 16720 KPa * © M.A.W.P. NRW ann carn + 2082 rezyatas0 Kra + weup erercrencr : Na. * * EXTERNAL DIAMETER + 168.30 (DEXT) 6* NPS * * THICKNESS UNDER INTER. DESIGN PRESSURE P ACC. UG 27(c)2 and App. 1-1(a)1* EP = P*DEXT/2./(SFO+.4*P)+COR = 6.049 * * ADOPTED THICKNESS : 18.260 / 0.719" * * FLANGE # + NATERTAL + SAISOLF2 * * NORM + ASME . * © peetaNA@TON, aNeI BLE 5 6" 2004 HN AF - 7 M.A.W.P HOT AND CORRODED : 645 pst 4447 KPa * * M.ALW.P. NEW AND conn " Jar pers 6109 Rpa + * (FROM ANSI B16-5 TABLE 2- 300 ACC, UGL1 a(2) AND UG4d a) ** BATT. * CALCULATION NOTE $ 25, rue du RANZAI, BP 21515 * AIR COOLER * 44315 NANTES CEDEX 3 + TTRM:a99R-9 # . PAGE * STD 2051rev.0 2052rev.0 2053rev.0 : NOZZLES EXTERNAL LOADS DBSroN * NOZZLE in “INLED / OUTLET + sureniny praniczon : abe.av yo nes + ruanan prawerer ‘ ° + wor 1 ASME + Rarins * anoe Nonone + praxos munvarro + 240.0 / 9.70" + apoPrED THrckwEss + 48.26 / 0.719" + ALLOWABLE MEMBRANE STRESS FROM SECTION Z1-p: 103.40 /15000 pet + MEMBRANE + BENDING ALLOWRDLE STRESS + 195.10 /22500 esr + pvrenine zonne * i * LOAD 1b *MOMENT 1b £t* + kaxts + 2655 4720 + vans + 33340 + 35850 + eas + et eat * CALCULATED STRESSES IN CIRCULAR CROSS secTToN + waxTi PRINCIPAL STRESSES | (MPA) + Ble USE BE 0.00 = —¥5.90 + smess avrensrry : + stcisi-nai 24.84 520-192-83}- 35.96 soaciso-sii= e748 * XR stRESS INTENSITY So Wax 512,903/531 ) = 6748. < is8.10 + CALCULATED STRESSES IN tow CTRCHTAR cones eRCTrON « i i MAXIMUM PRINCIPAL STRESSES : (MPA) 5 acall aegal gl eapeliieee alianene demonic STRESS INTENSE + + SiaIsi-s2i= 30.07 sa3-l02 93/- 41.53. saicisd-sile 71.80 MAXIMUN STRESS INTENSITY $= MAX( $12,923,531 ) 71.60 < 155.10 oe+ arn, + cancunanzon Nome : * 25, rue du RANZAT , BP 1515 + AIR COOLER : + datos wannes cena tunme, 199-2 : : . por 9+ : Noa2Le PRESSURE DESIGN . + nozarm wre + opRAIN / VEN : pan . + MATERIAL + SARSOLE2 . * row | AeME : ALLOWABLE MEMBRANE STRESS FROM pARAA NIes—73 320.60 (8Bo) : 17500 Pst : + connoszon ALtonaNtce + 3.200" (oR) . : ova26+ . + MILL UNDER TOLERANCE : 9.00 . + M.A.w.P. Hor AND consonED + aaa per/ 15459 Kea + MA.W.B. EW AND coup S755 pST/206R1 Ka + + woun nerrersncr nA : + ERTERNAL DIAMETER 33.40 (Dexn) . * "THICKNESS UNDER INTER. DESIGN PRESSURE P ACC. UG 27 (c}2 and App. 1-L(a)1* + BP = PYDENT/2./ (SFO+.4*P)=COR 2.685 . + apopren qurcrness : 6.350 / 0.25" : S ruance i + MATERIAL = SA3S0uF2 . * wor or . + peavey: snes BLE 1+ 2006 sm ne : + A.W.2 HOD AND CORRODED : 645 psr 4447 Kea * +" eRew at bie-3 TABLE 2-300 ACC. VOL ald) AND oad @) ca:* B.T.7. * CALCULATION Nore: * « 25, rue du RANZAI , BP 902 * AIR COOLER " * 44026 NANTES crDnK 03 srresassn-2 * ; + PAGE 10* « ANNTTTONNAL NOTES * i: HEADER BOX DESIGN UNDER PRESSURE EFFECTS (methods:RTT 2051 and 2082) + THE CALCULATED STRESSES ARE THE MAXIMUM VALUE DETERMINED ALONG EACH * * PLATE BY THE RESOLUTION OF HYPERSTATIC SYSTEM CONSTITUED BY ONE * + HBAUSK BOX. THESE CALCULATIONS HAS BEEN DEVELOPPED IN ACCORDANCE WITH + * > ASME Sect VIII Div 1 para. V 2(g) UG 22 and App.12 * * 2: NOZ2LE DESIGN (method: BT? 2052) * THR RORMITAS ABPLVINC TO THR NOSSLEO PnBAaUNE DESIGH ANE ISSUED FRUM THE FOLLOWING INVESTIGATIONS : * * = PINAY SUEMENT METHOU PER TYPE OF CONNECTION « * FOR BACH FINITE ELEMENT MODEL THE FOLLOWING FFFECTS HAS BEEN TAXING + ‘* ACCOUNT: INTERNAL PRESSURE, OPENING REINFORCEMENT (MODEL INCLUDING BOTH * * PANTO DADER ano NOZZLES) * * THESE CALCULATIONS HAS BEEN DEVELOPPED IN ACCORDANCE WITH * * = ASME Sect VITT Riv 1 para. U 2(g) UC 22 and App.12 . E IMPACT TESTING EXEMPTIONS * * ELEMENT = * ‘THICKNESS * MATERIAL * IMPACT TEST * EXEMPTIONS * * HEADER * 35.00mm * SASLéGRS0 * NO + ucs-66(a) * * MAXI. PLATE * 1.378" * NORMALIZED * * HEADER * 12.00nm * SASIsGRE0 * NO + UCs-66 (a) * + GOVERN. THR.* —U.ay2* * NORMALIZED * * TUBES + 2.10mm + sa179 * No + UCs-56(a) * + poles s ql * * vives * 18.26mm * SA333GR6* NO * UCS-66(a) . * GOVERN. THK.* 0.719" + NoRNALTZED * * FLANGES = + 1g.zemm * SA3S0LF2* NO ¥ Ucs-66(a) * ‘* SOVERN. THK.* 0.719" * NORMALIZED * * fi * THE MAWE TN HOD AND CORRODED CONDITION IS LIMITED BY FRONT HEADER ** Bren, * CALCULATION NoTE ¥ = 25, rue du RANGAL , EP 902 * AIR COOLER * 44025 NANTES CEDEX 03 “ITEM: 4996-2 * * * PAGE 11 * ADDITIONAL NoTES * * HEADER BOX DESIGN UNDER PRESSURE EFFECTS (methods:BT? 2051 and 2052) + + THE CALCULATED STRESSES ARE THE MAXIMUM VALUE DETRRMTNRN ALONG RACH * * PLATE BY THE RESOLUTION OF HYPERSTATIC SYSTEM CONSTITUED BY ONE * WRSNER BOX. THESE CALCULATIONG AS DERN DEVELOPPED IN AULUMUANLE WII + = ASME Sect VIII Div 1 para. U 2(g) UG 22 and App.13 * * 2: NOZZLE DESIGN (method: EIT 2052) * * THE FORMULAS APPLYING TO THE NOZZLES PRESSURE DESIGN ARR TSstIRn FROM + * THE FOLLOWING INVESTIGATIONS * * = INTE ELEMENT MeTIOn PER TyDE op commEcTzoN . * FOR EACH FINITE ELEMENT MODEL, THE FOLLOWING EFFECTS HAS BEEN TAKING * * ACCOUNT: INTERNAL PRESSURE, OPENING REINFORCEMENT (MODEL INCLUDING BOTH + * PARTS HEADER AND NOZZLES! Ei * THESE CALCULATIONS HAS DEON DEVELOPPED LN ACCORDANCE Wii 2 - ASME Sect VIII Div 1 para. U 2(g) UG 22 and App.13 * 3: Impact TRSTING EXENOMIONS 2 + ELEMENT = + THICKWESS ° MAYKRIAL * IMPACT TEST * EXEMPTIONS * * HEADER + 35.00mm * SASL6GR60 * NO * ucs-66(a} * * xr. PLATE + 41970" + NoRMALTaED * * * HEADER * 12.00mm * SAL6GR60 * No * Ues-66(a} a * GOVERN. THK * 0 472" # nopAtrzED + s * TURES + 2.Lomm * $a179 * No * ues-6 (a) * a * 0.083" * * * + * prpes + 18.26nm * 5A332GR6 + No * ues-66 (a) * * GOVERN. THK.* 0.719" * NORMALIZED * * * ‘FLANGES = + 18.26mm * cazsorPa + No + ves-66 (a) . * GOVERN. THK.* 0.719" * NORMALIZED * * * * 4: Loaprnas é * ONLY INTERNAL PRESSURE OF THE LOADINGS IN UG-22 1S CCNSIDERHD IN THE + * DESIGN. OTHER LOADINGS ARE CONSIDERED -T0_F.TNevoNtErcanT Hf WHEW. * * “THE MANP IN HOD AND CORRODED CONDITION IS LIMITED BY FRONT HEADER * * |THE MANE LN THE NEW AND COLD CONDITION IS LIMITED BY FRONT HEADER *=u = tums [\) =e ea at ae punk ftAttachment (4) ‘Saudi Aramco: Company General UseFIN FAN RE-TUBING SERVICES Service Line Items & Quantities Line Item Equipment Quantity Unit 1 340-E-1 1 EA 2 340-E-2 4 EA 3 461-E-101 2 EA 4 461-E-102 6 EA 5 462-E-201 A/B/C 6 EA 6 462-E-202 A/B/C 6 EA 7 462-E-211 4 EA 8 499-E-1 3 EA 9 499-E-2 4 EA 10 499-E-19 3 EA 11 499-E-20 4 EA ‘Saudi Aramco: Company General Use