MANUALE ISTRUZIONI INSTRUCTION MANUAL MANUEL D’INSTRUCTIONS MANUAL DE INSTRUCCIONES AOWEKS S. P. A. cePos] (i) componente WM] (ux) Component S| cm articies WH | cs) componente =— 4, | Teaio portante (serbatoio | Mainframe (gasoltank) _| Chassis (reservoir de gas-oi) | Chasis (tanque gaséleo) rai ar as Cas | Tappo serbaoio detrgente | Chemical tank pg ‘Boucton reserve’ detergent _| Tapan angus cetera | Toppe sabato gasois | Fost ani pag Bouhon réseneir gaze’ | Taps tanaue gassloo | Racoordo dents Ta rG Raccod dente Enlace enada © | Raccordo ata ressione | Figh pressure fing ‘Branchement hauls pression | Erlace ala presion 7 | Rabineta Gatrgarie Tisiarng vale Yor comical | Rabinet Saroent Gio daargente | Comando vapors (ot) | Stearn contol (nt) ‘Gommande de vapeur (opt) | anda vapor (eet) 9 | Pompe gassto ‘olpamp Pompe de gaa Bomba gasSIeo 70 | Fite gaat Foal ie Five do gaol Five gos5I06 | TT | Freno Brakerwheal Fein Fran Ta | Vaschetia recupere (op) | Recovery water tank (Get) | Bac de récupsration (ont) | Peta recobro (opt) 7a | Targnetta dat tenich Rating pate Piaque snalique Praca indeadora dates arions 7a | Pannetis comand Tasrument panel Tableau de bord Panel de atramerios 7 | Tube aia pressions igh pressure hase Taya Rae pression "Tubo ala presion 76 | Pae Ca Past Pia 77 [tania Tans Taree Tae 8 | Uaeo aa pressions TP rowzie iaur fake pression Bogulla aa resibn 7 | Serbainio detererta ‘Chemical tank asarvai Ge Biargant | Tans astargorta 270 [Feb var verbs | Pa eons ook | Sion gs Tan i esa nace 2A | Pompa ala pressions igh pressure pump Pompe & eau Bomba alta presion 2D | Raina Wells ole ‘Oi ere ineaior Tndlcaieuriveau de hulle | Indicator vel acate 2S | Manama Pressure gauge Manomee Maremeee Zi | Regalatre d pressions | Uibader valve randle ‘Vanne de regiage pression | Vala egulecon presion DE | Notes eiaiice eee OI Moteur Becrique weer 26 | Valois er siowrezza Seoury vane Vanne de seen Varia de eogurad 27 | Termestato Thermostat Thenmostat Terms 2B | Comando "0 = freddo = caer |"O= cold =hat” wich | Commande O= Woid = chaod | Mando O= Wi —calente a | Shia Tunelonamenio « Fedde | Gold working lamp ‘imoin de fanefonment® | Essie uncionariento fo | Sa aes IES | For woGTaS Ter do naioonent 8 | Es nconanios ao 1 | Shia tensione alatica eskietenson amp Gn aan eane | Ea waa SSS 32 | Spa alarms ‘ia indcaior lamp Team de alert Esp dara 3S | Shia mancanza gasoto | FoeTndiater lamp Temoin gee Epi convo gas6Te0PRELIMINARY OPERATIONS AND CORRECT USE OF ‘THE HYDROCLEANING MACHINE '8. Unpack and make sure that the machine is complete ‘and undamaged. i the machine appears damaged in ‘any way, do not use the machine and consult cur ‘desler 9. Connect the water supply to the inlet fiting(pos.5). ‘Open the water supply. 10. Connect the high pressure pipe (pos. 15) tothe gun (p0s.16). Connect the HP hose to the outlet ting (05.6) on the machine, ad tightening hard the high pressure couplings. Connect the high pressure nozzle (p0s.18) to the lance. 114. Unserew the tank cap (pos 4) and pour the gas of ‘through the special tank filer Being careful thatthe ‘ue is tered and good quality (the use of arty fuel or having water resduats would compromise the ‘combustion and spoil the gas oll pump), es AY Fl the gas ol tank; fuel pump would otherwise be estroyed! 12. On demand (as optional accessory) the cleaner include a deviee to eliminate limestone, Fil the apposite tank wit the product fourished by he manufacture, any other procuct would spol the device, 413, Inlet hose that connect with water supply has to be reinforced (min. 1Sbar) and with an intemal diameter not less than 1/2" (13mm). The maxcmum temperature ‘of the inlet wator must not exceed 30°C (86° F) “The inlet pressure in medels without wator tank (pos.12) has tobe atleast bar. 14, Check that vltagefrequency/kw ofthe electrical _ystom is the same incicatad on the ID label of te ‘machine, and put the main sw (pos 23) ino ‘osion befoa to connect tothe electric network. Connect the electric cable f the machine toa switch with fuses s0to the machine power and provided with the compulsory static ground ‘The assembling of electical plugs must be done in conformity with IEC rule 60634, and must be effected ‘by qualified personnel aocording to national and local rls. Do not use extensions. [STARTING OF THE WATER CLEANING MACHINE 3. After preliminary operations have been carried out erat, the machine can be started. ‘Tur conto (p02) in th first release (cold postion), ddrve the gun lever (pos.16) andthe cleaning machine reaches the working pressure which can be controlled from the gauge (pos.23). For hot working establish the temperature es required by turning the thermostat (p0s.27), then turn the main contol (p0s.28) onthe second release (HOT), In order to eliminate any manufacturing residuals in the hycraulc cult, at the frst starting ofthe mactine Jet water fow down for about ton minutes, without lancegur-nozzle set INSTALLATION 4. Pressure regulation: itis possible to regulate the sng prose by rig be ogden (poe: ‘STEAM WORKING 3. The cleaning machines (as an optional accessory) are provided wih the steam detvery contro) when is ‘equired a temperature over 100°C. Sette thermostat {908.27} onthe highest temperature; open ston the steam contol hand-wheel(pos.8) anticlockwise unt the required steam working effects achive. 4. After operating with steam, the unit must be cooled for ‘atleast two minutes, by operating it with cold water ‘and its open handgun. USE OF ADDITIVES OR DETERGENTS FOR WASHING 4, The cleaning machines can be used with leaning agents for washing and disinfestaton (that must be ‘@ppropriate forte surface to be cleaned) by using ‘metering valve (handle in pos). High pressure or fow ‘ressure suction according tothe models (1400 or 2800rm). ‘5. The cleaning machines inside bears an apposite 6. tank (pos.19). FU up the tank wih the product, after ‘removed the cap (p0s.3). Open the chemical faucet (908.7) aocoring to the required quantity of adcive, It ‘should be always checked that chemical faucet isnot ‘pen in case of no detergent: by ar intake the water ‘pump cannot works. In case of necessity to use calves oF dinfectants that might cause corosion ‘8k to the manufacturer. 6. Cleaning way: wait 2-3 minutes after the chemical distribution; then remove the dty with hot wate. ter ‘operating with chemical, close the chemical faucet anc ‘se the machine for 2-3 minute, AUTOMATIC GUN 8. When the automatic gun is shut of the pressure tothe lance is interupted wih a by-pass discharge ofthe pump and automatic biowing-out the burner, wen the ‘gun is opened again the pump tums back to the working pressure and the bumer restart automatically DELAYED TOTAL STOP SYSTEM With TOTAL STOP SYSTEM (standard ‘acoassory}, te gun shutting-off, more than 20° (ce diferent delay st request) causes the biow- ‘ut of the cleaning machine. ‘When the gun is opened again the machine automatically re-start. When the total stop time is more than 30 minuts the machine defiritve stop. (nccated to the ALARM warning light in poe32 A\ nati sig Troster be tachi is necessary ure man sc (Gen) in of poston wat afew second and {Ema some Fane nN postionCLEANING MACHINE STOP AT WASHING END 8. Close the aun 7. Set contol (pos.28) on cold positon; keep gun ‘operated unl cold water flows out rom the lane, for about 1 minute 8, Turn the same handle in OFF postion and remove the main plug from socket, 9, Close the water faucet and remove the water ‘connection 40. Open the gun a few seconds to depressurise the uit PERIODICAL MAINTENANCE FOR A GOOD RUNNING ‘Some simple operation t be caried out periodically wi ‘allow o avold some troubles that might compromise the ‘900d running ofthe cleaning mactine 2. Check the conditions ofthe electric cable, t must be roplaced in case of damage or bad conditions in ‘general (lectrcal danger). 410. High pressure hose check: it doasnt be damage orn bad conditions, replace immediatly (burst danger). 111. By using dy fuel may leave depost onthe tank bottom: in thie cage necessary empty out and clean the tank 42, Fuel fer cleaning: every 50 hours of work check o2s all fitr (908.10), postioned above the gas of tank. In ‘case theft is logged very much, we recommend its Subetttion eo thet avoid the gas cll pump blocking ‘and a bad work ofthe bumer.iits necessary clean ‘l20 the gas al fier inside the same pump(pos.8), 418. Water pump iter leaning: every 50 hours of work or when tis necessary, clean the fitrpositoned in the ‘eter inet iting (po6.5); wash the filer under running ‘ator or with an a pressure gun. in models win water tank (poe 12) fs necessary to clean also the second fiter,slioned in the water tank. Taking off the tank's cap before. 14. Check periodically the olin the pump; ol level Indioator muet bo always reach the right level (pos:2). Replace oll inthe pump aftr the first 100 hours of ‘work: subsequent oll changes must be carried out ‘every 500 hours of machine operations. Remove the ap discharge and make the ol flow out completly (Grotect the ground - dispose of used ol ecological). Relocate the eap and put the new ol through the ‘pening of the level rod up to reach the normal level “sible by the incicator. Oil ype: SAE 15140 mineral If there ie water presence in the cil, contact the accistance center. 16, Anti4rozen protection: do not expose the unit to low temperature: intense cold may damage the pump and ‘thar components. In case of long stp store bring the Unk in @fosttee location; if temperatures lower than °C empty the circus and put anti-ost quid inside the hydraute cre 16. Check periodically the col contions. Remove the HP ‘oz (pos 18) and tart the pump. I pressure gauge reach 40 bar or moro Its necessary @ col leaning so that re-establish the sandard prformances. “Tis operation can be dane by remove the HP nozzle ‘and using sutable descaling quid as feeding liquid [Rust be done by quaified personnel peed ates Inspectons, mainlonance and repairs shoud be cared out by qualified personne, in any ‘case unplug the machine before pereing {ny of the above operators. Use only orginal spare pats Ifthe machine s used in @ danger 20n0 (ex: ‘near to @ petol pump) ect accorcng tothe safty nds, ‘Avoid to remove the protective cover ofthe ‘unt during is running Never laave the antine unattended when Stunning. n ase of ong stops its compulsory to swich tof ‘Toprotoctagoinet parts rebounding, t's recoseary te wear protective clethas (ecopecialy suring eondblasting of descaling operations.) ‘Rid using the extencion, or use extensions according oles suanmwanmane our AN LACK OF WATER In case of lack of feed wator when the unit is running (or i's larting) fase & aviamento (t may due t a very dirty Tobstructed water fit); the machine cary out n°3 restarting atiempls, aftewarts, I there's lack of water again the ‘machine etop. Alarm warning ight (pos.32) lighten with 2 ‘eaular intermitence. ELECTRIC MOTOR PROTECTION In any case of overheating of electric motor (lecrc tension fot enough, other mechanal damage...) of wih alack of phase (twee-phase uns), the machine stop. The ear ‘warning ight (pos:32)lghton, wit 2 cequarintemnitience MICROLEAKAGES CHECK SYSTEM In case of mlcroleakages in hydraulic circuit (when the unit ‘automatically sop, afer by-pass Um) the machine re-start 8 few ime, than recognize that these are re-starts due to 2 leakages (and not othe gun opened); than it stop. Afier a ‘ow re-starts the unit stop and the alarm warning ight (05:22) ighten (2lghtning + 1 geuse). RESTORE OF THE MACHINE In every case of atm situation, i's necessary to understand the couse, and is important to solve it before to re-start, working, Al fst necessary to check the water feed. Incase of micrleakages it may ident the pars to replace (forex: HP hose, gun...) possibly the coupling to tighten Detter In case of electric (or mare complicated) alarm i's necessary to tum towards quaified personnel ‘To.e-start the unit fer tho blocking, tum the main switch (908.28) on! postion, wat a few seconds and re-start. FUEL WARMING OKT ® This lamp (pos:38) indicate the lack of fe; therefore the hot working stop (motor ofthe bummer. gas oll pump, solenoid Valve, electrodes...) In this case its only possiie the cold water working. To re-store the hot working if required to tum ofthe ‘machine il the fuel tank and re-start the untCaraterstiche ene tet fatre-caractrns cnc —dannesechnies “Modelo mode medee-modsT AKS}OTOAT] AKS1310AT | AKS1O12AT| AKS1410AT] AKS151AT] AKS1514AT[AKS2015AT Coteumante re cas assum omecsns | 0¥-a soe | 2ov.at sate | mow.msos | 2am sate | sont ste | anv-tisae | wny-risere ww 2a saw aan aw wow |g sew Troseaatenin ayn emg | vine | atmre [vmware | wmave | amare | mmare | ome Peru cet snentues wp ace games| Miniseiia | Maisiiin | sici?hmin | Miniskinin | intimin | mtarriven | Mie2Oiin Soon a Jesinense) ae en ect nie) ens | soe. in| 728. nm | nw on | 903m | HHA ni |PQDNA | Froweac fan cpeney peo /peen tml!" S0v00m | Seaoter | sitter | sotweke |" Soisobw | Snisner | 0-200 Feeyermars sac cringe se | NP oe we ow ” ” ” tet penne Feegectes epee) enepeigs ries | 1 Pa we ww ww tr recat cones (re apps ew Jems rcv crmormacroheitgncicomnsen | siete | cioken | aaoken | atoien | asrine | gon | omen Seatac poate quent urn ad on oo a oan osm oe oun Dimeng arahsiimensnsgtihe | ew 9246145 | om soxerens | em saxernns | emsnueinss | emsanainas | anoreeiens | om aanetnas Poo naam ri pn pen) sae | a | eee | ne | ge | hese | eae Fo iain cating) TR ae oe a se 1k us pa omcbnt’ ese pate) am as a» aa hw ka ae ces qs pe earn he caroe B Mt kt nt ut Ee Eien rn ec eae me = = ms ‘ms ‘ms m= ace aT Ta eTTo: arte oneal otc ‘Schema eletrico trifase /three-phase oecre scheme / | base 20 2047 — schema ecrique tptaze|eaquemssicro ttsco unPannello comandi instrument panel /tableau de bord / panel de instumentos ‘Screwa emcuTo RALICO EGIRCUITO CoMBUSTIONE vaschetta acqua — watar tank - bac de récupération~ pita de recotro rubinetto galleggiante acqua — water lost valve ~ robin foteur eau — grfofotador del agua ‘itro aspirazione acqua ~ water fit - fre de eau — fro acmision agua manometro pressione mandata pompa ~ pressure gauge ~ menométre -manometro ‘pompa alta pressione - HP pump - pompe haute pression - bomba alta resin serbatoio detergente - chemical tank ~réservoir de de detergent —tanque detergente vvlvola non ritome detergente ~ not return chemical valve vanne de no retour détergent - ve do no atom detergente. ‘valvola regolatrice pressione ~ unloader valve ~ vanne de réglage — villa de regulacisn vvalvola sieurezza ~ securty valve - vanno de sécurité -valvuia de seguridad ‘SC: scambiatore di calore — heat exchanger échangeur chaleur ~ intercambiador calor serbatoio gasolio— fuel tank ~ réservor de gas ol!-tanque gascleo filtro gasolio — fv! fiter— fre de gas ol fio gaséloo lettrovalvola gasolio — solenoid valve ~ robinet a solénoide- electrovalvule ventola mandata aia ~ bumer fan - ventlatour cheudiére-ventiador Lgelio polverizzazione combustible ~ ol bumer nozzle ~ buse de chauclére -boquila quemedor rubinetto pistola uscita acqua AP — HP gun — petolot HP —pistola de altapresin UP: ugello regolablle pressione uscita lancla adjustable nozzle — buse ajusable ~ boqulle rebulable a3 aes 268238 12CASISTICA INCONVENTENTI, CAUSE E RIMEDI LIST OF POSSIBLE TROUBLES WITH RELEVANT CAUSES AND REMEDIES snoovwentenrt__ cust ume -amounes__eauaesCERTIFICATO DI GARANZIA | CERTIFICATE OF GUARANTEE CERTIFICADO DE GARANTIA / CERTIFICAT DE GARANTIE Modello / Model / Modelo / Modéle:........ Matricola n° / Serial No. /Matricula n° /'N. Matricule: Data consegna / Date of delivery ‘Scadenza guranzia / Guarantee expiry term ‘Fecha de entrega/ Date de lbraison: | Vencimiento garantia / Date échaance dela garantie CONDIZIONI GENERALI DI GARANZIA 1La garanzia si limita alla foritura o riparazione gratuita dei pezzi o materiali da noi riconosciutidifettosi, 1 —I pezzi difettosi devono essere resi franchi nostra sede. 2—Qualora gli interventi di geranzia vengano eseguit presso lindirizzo dell’acquirente, saranno addebitate le spese relative a viaggi, trasferte e mano dopera al puro costo. 3 —Non sono coperti da garanzia: i motor eletrci, le apparecchianure clettriche, i tubi in gomma, ad alta pressione ed i raccordi. 4—La dita costrutrice non riconosce alounrisarcimento di danni a persone 0 cose conseguenti alla forzata immobilizzazione dell’apparecchio 0 al riconoseimento di difeti costruttivi. La garanzia é esclusa nei seguenti casi: ‘Danni provocati da manomissioni arbitrarie, anche da parte di terzi, ¢ per non curanza alla attrezzatura. Danni provocati da uso errato da parte del committente. Danni provocati dal gelo. Danni provocati dal tasporto. Se il presente certificato non & convalidato dalla ditta costruttrice. La garanzia viene annullata il giorno in cui il committente non fosse in regola con i pagamenti. Inoltre ogni controversia sulla geranzia zon esime il committente dall’obbligo dei pagamenti GENERAL CONDITIONS OF GUARANTEE ‘The guarantee is limited tothe free supply or repair of parts or material we realise to be faulty. 1 ~All faulty parts are to be returned free to our factory. 2 Incase of guarantee interventions to be made atthe purchaser's address, all charges as to trips, transfers and labour atthe pure cost debiting, 3 ~ Guarantee does not cover: the electric motors, the electric equipment, high pressure rubber pipework and the relevant fittings. ‘4 The manufacturer does not allow any refund of damage occurred to person or things being due to the forced equipment locking or to construction faults acknowledgement. ‘The guarantee does not cover the followings: Damages due to unauthorised tampering, also by third parties and due to carelessness against the equipment. Damages due to wrong use by the buyer. Damages due to the frost. ‘Damages occurred during transport. If this certificate is not validated by manufacturer. Guarantee will be cancelled if purchaser is not honour the payments. Further any dispute as to the guarantee does not exempt the purchaser from the payments. Is