TS270 In production up to 1995 Parts Book red TEREX LIFTING UK LIMITED Jeb site: http: ‘IMavwew.terexlifting.uk.com Tel: +44 (0/1666 502502 Fax: +44 (0)1666 504483,MATBRO SECTION 4 - ENGINE Air Cleaner Exhaust System Engine and Mountings Fuel System Cooling System Cooling System Throttle Linkage SECTION 2 - TRANSMISSION Page Drive Shaft Assemblies Cooling System ‘Transmission and Mountings il pump Clutch and Drive Shafts Internal Components Reverser Unit Gear Change Linkage Converter Housing 2 2 2 2 2 2 2 2 2 Tetttreae COVanhone SECTION 3 - AXLES & BRAKES Rear Axle Housings and Pivots ‘Swivel Housings & Steer Cylinders Differential Assembly and Driveshafts ‘Wheel Hubs & Brakes Hydraulic Braking System Caliper - Parking Brake Assembly Parking Brake Assembly SECTION 4- STEERING Steering — Hydraulic Circuit Steering Controls TS270 CONTENTS SECTION 5 - CHASSIS & CAB Chassis Assembly Engine cover, Fuel/Hydraulic Tank Assy. Engine cover, Fuel/Hydraulic Tank Assy. Cab Assembly Cab Trim & Windows Seat Assembly SECTION 6 - TELESCOPIC ARM Telescopic Arm Assembly SECTION 7 - HYDRAULIC SYSTEMS Tank to Control Valve Control Valve to Telescopic Arm Hydraulic System Telescopic Arm Hydraulic System — Carrier Control Valve Assembly — Cable Control Controls ~ Cable Control Valve Control Valve Assembly — Electric Control Controls - Electric Control Valve Lift and Extension Cylinder Assemblies Lift and Extension Cylinder Assemblies Titt, Comp. & Plunger Cylinder Assemblies Tilt, Comp. & Plunger Cylinder Assemblies SECTION 8 - WHEELS & TYRES ‘Wheels & TyresMATBRO CONTENTS SECTION 9 - ELECTRICS Chassis Looms & Electrics Chassis Looms & Electrics ‘Cab Looms and Electrics Cab Instruments and Switch Panels Cab Heating Windscreen Wipers & Washers Road Lights ‘SECTION 10 - TRANSFERS Transfers SECTION 14 - OPTIONAL FITTINGS Pick-up-hitch and Mirror Pick-up-hitch Control Valve, Electric Control ick-up-hitch Control Valve, Cable Control Pick-up-hitch Cable Controls Various Options Extra Soundproofing KitSECTION 1-1 Air Cleaner Assembly TS270 PAGE 10f1 ITEM PART NO. QTY. [DESCRIPTION SERIAL NO. REMARKS 1 35545 1 | Aircleaner assembly 37000 - 371499 2 35545/002 1 . Element, safety 3 | 35545001 1 | Element, main 4 | 365451003 1 | ‘cover assembly 5 | 35545/008 1 | LEvacuator valve 6 35545/006 1 Pre-filter 7 2315/015 1 | Clip, retaining 8 35545/005 1 Mounting band 9 | sore 2. | spring, mounting band to | s9017020 2 | Screw, m6 x 20 1 99317 2 Washer, M6 12 35545/007 4 Hose, elbow 13 2315/015 1 Clip, hose 14 23151014 2 Clip, hose 15, 36787/005 1 Connecting tube 16 25776 1 Air restrictor indicator 17 | 35607 1 | Hose, elbow 18 23151013 3 Clip, hose 19 | 37064 + | Connecting tube 20 | 2saonors 1 | Hose, elbow 21 35545/010 1 Pre-clean dust bow! NOTE: double asterisk ** (where appears in ty. col. throughout book) = order as required[AIR CLEANER ASSEMBLY FILTRE A AIR LUFTFILTER |DEPURADOR DE AIREExhaust Assembly SECTION 1-2 TS270 PAGE oft TTEM_[-PARTNO. ‘TY. |_ DESCRIPTION SERIAL NO. REMARKS, 1 | 7620 1 | Exhaust assembly 37000 - 371499 2 | 0582 1 | Gasket 3 | s9019025 3. | Screw, m10x25 4 | 99349 3. | Washer, spring M10 5 | sest9 3. | Washer, plain M10 6 | s0s013 1 | FlangeEXHAUST SYSTEM ISYSTEME D’ ECHAPPEMENT |AUSPUFFANLAGE |SISTEMA DE ESCAPEEngine Assembly - TURBO TS270 SECTION PAGE 1-3 tft TEM PART NO. ‘OW. DESCRIPTION ‘SERIAL NO, REMARKS Fi A 2 2 3 3 4 5 6 7 8 9 10 10 " " 12 8 4 15 16 7 18 19 20 4 22 23 24 25 37662 ‘AB50524 37627 38527 37628 38528 99007/080 :99007/070 907/040 99352 99322 99207 37625 38525 37626 38526 199019/030 99360 99320 '99007/100 36936/003 36936/008 36936/002 38030 PE2485C518 PE2814A65R PE2654407 PE3178C148 PE4124E033 PE26740147 Engine assembly, turbo Engine assembly, 96hp turbo Mounting, engine LIH, rear Mounting, engine LH, rear Mounting, engine R/H, rear Mounting, engine R/H, rear Bolt, Mi6 x 80 Bolt, M16 x 70 Bolt, M12 x 40 ‘Washer, spring M16 Washer, M16 Nut, self locking M16 Mounting, engine L/H, front Mounting, engine UH, front Mounting, engine R/H, front Mounting, engine R/H, front ‘Screw, M12 x 30 Washer, spring M12 Washer, M12 Bolt, M16 x 100 Washer, rebound Mounting, rubber, rear Mounting, rubber, front Heatshield. Fuel pipe Fan assembly Fan belt il fiter cannister Dipstick Fuel pipe Turbo 37000 - 371499 37000 - 371083 371084 - 371499 37000 - 371083 371084 - 371499 37000 - 371499 37000 - 371083, 371084 - 371499 37000 - 371083 371084 - 371499 Not illustrated - supplied in pairs Not illustrated Not illustrated Not illustrated - for engine ABS0524 Not illustrated - for engine AB50524SECTION 1-4 Fuel Tank Assembly TS270 PAGE 1 0f2 ITEM PART NO. QTY. | DESCRIPTION SERIAL NO. REMARKS: 37977 1 | Tank assembly 37000 - 371499 23337018 2 | Seal, bonded 2178/04 2 | Drain plug 99019/060 2 | Screw, M10 x 60 99319 10. | Washer, M10 99204 2 | Nut, seff locking, M10 99349 4 | Washer, spring M10 990197025 4 | Screw, M10 x 25 37979 1 | Handle, tee 37891/005 1 | Filler, breather assembly 503400 1 | Cap 503398 1 | Oring Not illustrated 503399 1 | Fillerneck 503397 2 | Gasket 503396 1 | Filter basket 6 6 1 1 8 8 1 1 1 99102/016 Screw, MS x 16 Washer, MS. Cover Gasket ‘Screw, M8 x 20 Washer, copper M8 Adaptor, elbow Olive Nut, tube Nylon tube, 1/4 x 2 mtrs 99316 35356 20155 :99018/020 99377 2586/05 501417 10362/003 35355/001 Pipe stand Olive Nut, tube Nylon tube, 5/16 x 3 mtrs ‘Sender unit, fuel level 37968/001 Gasket 1 501420 1 1 1 4 99101/016 6 | Screw, M4x 16 6 6 A 1 1 501419 10362/004 37968 99345 Washer, spring M4 99315 Washer, M4 40590 Water trap PE26560016 - Washer Not illustrated PE0490786 Sealing ring Not illustrated 5 2 3 4 5 6 7 8 9 10 "1 12 8 14 15 16 7 18 19 20 24 22 23 | s01418 24 25 26 27 28 29 30 31 32 33 34 35 36 37.FUEL SYSTEM CIRCUIT DE COMBUSTIBLE KRAFTSTOFFANLAGE |SISTEMA DE COMBUSTIBLESECTION 1-4 Fuel Tank Assembly TR250 PAGE 20f2 ITEM PART NO. QTY. | DESCRIPTION SERIAL NO. REMARKS" 38 PE26560075 4 . Container Not illustrated 39 PE26560614 1 . Plug Not 40 38021 1 Mounting bracket 41 99018/025 2 ‘Screw, M8 x 25 42 99318 2 Washer, M8 43 99203 2 Nut, self locking M8 44 500044 1 Pump, fuel lift 45 500045 “ Service kit, pump 46 PE26561117 1 Element kit, fuel filter 47 PE26560601 1 Glass bowl 48 PE0576112 1 ‘Nut, tube 49 | PE0s66003, 1 | olve 50 | saza0i001 2. | Adaptor, elbow 51 27938/003 2 | Clip, tube 62 30532/002 2 Adaptor, elbow: 53 501644 2 Seal ring 54 10362/004 ” Nylon tube 5/16 x 3 mtrs ‘55 13513 1 Olive 56 13514 1 ‘Nut, tube 87 | 376011001 Spacer plate 58 505847 Diaphram kit, injection pump Not illustrateditor & Cooling System TS270 SECTION PAGE 1-5 10f2 PART NO. aW. DESCRIPTION ‘SERIAL NO. REMARKS. 37579 42775 38346 99017/020 99317 99202 37912 37909 37910 37911 99019/025 99832 99204 99018/025 99333 99203 38251 2315/009 2315/01 PE2485613 34479 36064 40584 -99018/020 99348 99318 36153, 40587 23151001 33642/001 9025/008 2315/07 38024 36148 2315/012 2315/013 36147 Radiator Cowling, fan Cowiing, fan ‘Screw, M6 x 20 Washer, M6 Nut, seff locking, M6 ‘Mounting, radiator top ‘Mounting, radiator LIH ‘Mounting, radiator R/H Mounting, radiator bottom Sorew, M10 x 25 Washer, M10 Nut, seif locking, M10 Screw, M8 x 25 Washer, M8 Nut, seif locking, M8 Hose, top Clip, hose Clip, hose Thermostat Bottle, expansion Mounting. Bottle Bracket, retaining Screw, MB x 20 Washer, spring, MB ‘Washer, MB Bottle, filer Cap, bottle Clip, hose Hose, 1 mtrs Hose, 300mm Clip, hose Pipe Hose Clip, hose Clip, hose Hose 37000 - 37607 37000 - 37174 37175 - 371499 This radiator will not fit machines before 5/2/96Radiator & Cooling System TR250 ‘SECTION PAGE 1-5 20f2 TEM PART NO. aT. DESCRIPTION ‘SERIAL NO. REMARKS: 37 38 39 40 a PE4131E012 PEU7LWO071 99019/030 40594 38347 Water pump Repair kit, water pump Screw, M10 x 30 Oil cooler, transmission Seal, radiator surround 37175 - 371600 Not illustratedSECTION 1-5A Cooling System TS270 PAGE 10f2 PART NO. DESCRIPTION SERIAL NO. REMARKS. 38767 Radiator assembly 37608 - 371499 42775 Cowling, fan 99317 Washer, M6 99232 Nt, self locking, M6 38536 Mounting, radiator top 38251 Hose, top 2315/008 Clip, hose 2315/011 Clip, hose PE2485613 Thermostat 34479 Bottle, expansion 36064 Mounting, bottle 37927 Bracket, retaining 99018/020 Screw, MB x 20 99348 Washer, spring MB 99318 Washer, M8 36153 Botte, filer 40587 Cap, bottle 23151001 Clip, hose 33642/001 Hose, 1.0.x 7 mtrs 38543 Bracket, filler bottle 99018/025 Screw, M8 x 25 99318 Washer, MB 99203 Nut, self locking MB 37926 Tube 9025/005 Hose 37025 Tube PE4131E012 ‘Water pump PEU7LWO071 Repair kit, water pump 37034 Hose 2315/013 Clip, Jubilee 40594 Cooler, transmission oll 37638 Spacer 37638/001 Shim, 4mm Not illustrated 37638/002 Shim, 2mm Not illustrated 99048/020 ‘Screw, csk socket head,MB x 20 99318 Washer, M8 99348 Washer, spring M8SECTION 1-5A Cooling System TS270 PAGE 20f2 | TTEM [PART NO. QTY. | DESCRIPTION ‘SERIAL NO. REMARKS, 38 | 99018/016 4 | Screw, M8 x 16 39 | 37629/001 1 | Tie-rod 99234 4 | Nut M10 99378 4 | Washer, M10 2315/012 1 | Clip, hose 2315/05 2 | Clip, hose 41679 can be used in an emergency 99018 2 | Screw, MB x 20 37920 1 | Hose 12/3/40 1 | Hose 127201021 1 | Potip[COOLING SYSTEMSECTION 1-6 Throttle Linkage TS270 PAGE 10f1 TTEM_| BART NO. GTY. | DESCRIPTION SERALNO. REMARKS, 1 | 342051001 Pedal assembly 37000 - 371499 501017 Gaiter 500832 Spring 99017/016 Screw, MB x 16 99347 Washer, spring M6 99317 Washer, M6 34204 Bracket, throttle cable 99018/020 Screw, M8 x 20 99318 Washer, MB 99203 Nut, self locking, MB 342037002 Clamp assembly 199470/006 ‘Screw, 10-32unf x 3/4 99500 Nut, self locking 10-32unf 34201/006 Cable assembly 500833 Gaiter 99545 Nut, thin 4/4unf 99889 Washer, shakeproof 7/16 99548 ‘Nut, thin 7/16unf 342037004 Clevis assembly 916/48 Pin, clevis 1212136 Pin, split 34203/003 Ball joint 99886 ‘Washer, shakeproof 1/4 99545 Nut, thin 4/4unf 40527 Bracket, cable anchor 99016/016 Screw, M8 x 16 99348 ‘Washer, spring MBDrive Shaft Assembly TS270 SECTION PAGE 2-1 10f1 TEM PART NO. ‘Ory. DESCRIPTION ‘SERAL NO. REMARKS 38384/001 38384/002 38388/001 500278 501647 500280 501648 35544 34030/001 34030/004 223271003 501646 35544/002 38072 38253 37461/001 99017/020 99317 99202 99017/045 99017/035 38074 1 1 Drive shaft assembly - Gearbox to front axle Drive shaft assembly - Gearbox to front axle Drive shaft assembly - Gearbox to rear axle Drive shaft assembly - Torque converter to gearbox Universal joint Universal joint Universal joint Dust cover Bolt Fixing kit Fixing kit Grease nipple Dust cover Bolt Disc, speedo Nut Sender, speedo Screw, M6 x 20 Washer, M6 Nut, self locking M6 Screw, M6 x 45 Screw, M6 x 35 Cover assembly Note: Unable to find part number for second item 1 for the LWB chassis 37000 - 37819 & 37824 - 37842 37820 - 37823 37843 - 371500 37000 - 371500 37000 - 371500 LWB chassisSECTION 2-2 Oil Cooler Assembly TS270 PAGE 1012 ITEM PART NO. QTY. [DESCRIPTION SERIAL NO. REMARKS 40594 1 Oil cooler 37000 - 371499 23331015 3 Seal, bonded 35965/004 1 Plug, blanking 2315/004 3 Clip, jubilee 38008/053 1 Hose 38008/008, 1 | Hose 11016/011 2 | Adaptor 2333025 2 Seal, bonded 2333018 4 | Seal, bonded 11018/004 4 Adaptor 8008/09 1 | Hose 38008/006 1 | Hose, pump suction 40588 1 | Clamp, cooler retaining 99317 8 Washer, M6 99017/025 2 ‘Screw, M6 x 25 99202 4 Nut, self locking M6 3604 1 | Bracket, clamp mounting 99018/020 4 ‘Screw, M8 x 20 99348 4 Washer, spring M8 99318 8 Washer, M8 38020 + | Manifold 36367/002 1 | Switen, oi temp 36329/030 1 ‘Sender, oil temp. 37000 - 37236 37461/002 1 ‘Sender, oil temp. 37237 - 371499 99002/080 2 Bolt, M6 x 80 37000 - 371499 99317 14 | Washer, Me 34501/006 2 | Adaptor 2333021 2 ‘Seal, bonded 32609/013 1 Clamp assembly 38008007 + | Hose 38021 1 ‘Mounting, filter 36019/002 4 Filter assembly 36019/003 1 Element kit, filter 38007/001 2 Adaptor 503186 2 | Seairing 38008/070 1 Hose 1 1015/04 Adaptor[TRANSMISSION COOLING SYSTEM SYSTEME DE REFROWISSEMENT DE LA TRANSMISSION |GETRIEBEK( |SISTEMA DE ENFRIAMIENTO DE TRANSMISIONSECTION 2-2 Oil Cooler Assembly TS270 PAGE 20f2 ITEM PART NO. QTY. DESCRIPTION SERIAL NO. REMARKS. 37 | 2333018 Seal, bonded 38 | 501807 Adaptor 39 | 38008071 Hose 40 | 99017/016 Screw. M6 x 16 41 | 99018/030 Screw, M8 x 30 42 | 99203 Nut, self locking M8 43 | 11015/002 ‘Adaptor 44 | 2333011 Seal bonded 45 | 33252/001 Adaptor. Tee 4s | 37470 ‘Adaptor 47 | 374617003 ‘Sender unit, oil pressure 48. | 286867002 ‘Adaptor, test point 49 | 37664/001 Transmission, remote 50 | 36843 Converter housing Note: Re-routing of pipe work, serial number 37237 onwards, see fig 2 (no parts changes)| TRANSMISSION COOLING SYSTEM Z-Z2 feg 2 MG eee BEL Setiue May mad. a let Zn 508585 oe Folhonusy AZTransmission & Mountings TS270 ‘SECTION PAGE 2-3 10f1 TEM PART NO. ‘OW. DESCRIPTION. ‘SERIAL NO. REMARKS, 37664/001 31451/001 37967 501417 501418 97200/061 '99019/030 99364 99019/040 99204 10362/003 99207 99322 ‘99007/070 38026 34580/002 40589 ‘99005/075 37622/001 24203/003 99230 36721 99005/060 -24203/006 99205 37622/002 99350 99020/030 1 2 1 4 4 2 4 8 4 8 6 10 2 1 4 4 2 al 2 @OraNnan Transmission assembly Mounting - sandwich Bracket - mounting Nut - tube Olive ‘Adaptor (includes items 3 & 4) Screw - set m10 X 30 Washer - shakeproof m10 ‘Screw - set m10 X 30 Nut - self lock m10 Tube - nylon 1/4 X 0.75m Nut - self lock mi6 Washer - plain m16 Bolt - m16 X 70 Tube - dipstick Dipstick ‘Adaptor & seal assembly Bolt - m16 X 70 Bracket - mounting Mounting - fiexible ‘Washer - plain m12 Bracket - mounting Bolt - m12 X60 ‘Washer - rebound Nut - self lock m12 Bracket - mounting Washer- spring m2 Screw - set m12 X 30 37000 -SECTION 2-4 Oil Cooler Assembly TS270 PAGE oft ITEM PART NO. QTY. DESCRIPTION SERIAL NO. REMARKS 1 | soat02 + | Casing, rear 37000- 371499 2 | sostos 4 | Casing, front 3 | sostos 18 | Screw 4 | 500310 4 | Dowel 5 500311 1 Gasket 6 500312 1 Adaptor, block assy 7 | 800313 1 | Tube, breather 8 | 2eca6i003 1 | Test point, pressure 9 503108 4 ‘Screw 10 99016/050 4 ‘Screw, M5 x 50 ah 502907 1 Valve, solenoid 12 502203 4 ‘Seal kit 13 501643, 2 Plug 14 500559, 4 Plug, magnetic drain 15 500558, 7 Seal, bonded 16 500321 1 Strainer, suction 17 | s00a22 1 | Gasket 18 503106 2 Screw 19 11015/011 1 Adaptor 20 | 233/025 1 | Seal 21 | 41018/004 2 | Adaptor 22 2333/018 2 seal 23 11018/001 1 Adaptor, pressure tube 24 2333/008 1 Seal, bonded 25 2333/011 1 Seal, bonded 26 | 353677001 1 | Switch, oil prossure 27 500331 2 O'ringSECTION 2-5 Clutch and Driveshafts TS270 PAGE 10f2 ITEM PART NO. QTY. | DESCRIPTION ‘SERIAL NO. REMARKS 1 500578 2 Nut 37000 - 371499 2 500577, 2 Washer 3 503110, 2 Yoke flange 4 500017, 1 ‘Seal 45-60 10/8 5 | 500336 + | Bearing 6 500336, 1 ‘Spacer, collapsible 7 | 500337 + | Bearing 8 501328, 1 Gear, output 66T 9 500339, 1 Bearing, needle 10 | 500340 1 | Clutch pack includes items 11 to 28 1 500341 1 Circlip 12 500342, 4 Disc, spring 13 500343, 1 Plate, pressure 14 500344, 11 Plate, counter 15 500345, ah Plate, friction 16 | 500346 1 | Sleeve, actuating 17 | 503833 1 | Girclp, external 18 | 500348 1 | Washer, support 19 500349 ” ‘Spacer, kit 20 500350, 41 Drum, clutch 21 500351 1 Disc, spring 22 500352 1 Ring, spring 23 501430 1 Piston 24 | 500354 4 | Oting 25 | 500355 4 | Oting 26 | sosi1t 1 | Housing, piston 27 500357, 2 Seal ze | 500358 + | shat, output 23 | 500477 1 | Bearing, ball 30 | soda 4 | Girelip 31 500361 4 ‘Cover, clutch 32 500362 1 Gasket 33 603112 12 ‘Screw, M10 x 30 34 603113 41 Adaptor, non return valve 35 500327 4 Seal 36 | sosit4 1 | Pipe 37_| 503115 1_| Valve, solenoidClutch and Driv shafts TS270 SECTION PAGE 2-5 20f2 PART NO. DESCRIPTION ‘SERIAL NO. REMARKS: 500002 Seal 80x 54-8SECTION 2-6 Internal Components TS270 PAGE 1 0f2 ITEM PART NO. Qty. DESCRIPTION SERIAL NO. REMARKS 503472 Nut 37000 - 371499 500369 Washer 503473 Flange disc 500016 Seal 500371 Bearing 500574 Spacer, colapsible 501431 Bearing 503116 Gear, 36T 500375 Bearing 500376 Thrust washer 500377 Synchroniser assembly 500378 Sleeve 500379 Gear, 317 500380 Main shaft 500381 Bearing 501434 Cover 500383, Gasket 500384 Spacer 500385 Kit, shim 990197016 Bolt 500387 Cover 500388 Gasket 503474 Spacer 503476 Kit, shim 500335 Bearing 503475 Layshaft 500393 Gear 40T 500304 Sleeve. Hub shaft 500395 Gear 500306 Bearing 500397 Bearing 501322 Gear, input 501436 Gear. Idler 35 501438 Bearing 501439 Spacer 501435 Shaft, idler 501437 ‘SpacerInternal Components TR250 SECTION 2-6 PAGE 20f2 TEM PART NO, ‘ary. DESCRIPTION ‘SERIAL NO. REMARKS: 38 | s00404 39 | 502359 1 | Bearing 4 | Bolt, verbusSECTION 2-7 Reverser Unit TS270 PAGE tof TEM_[-BARTNO. TY. |_ DESCRIPTION SERIAL NO, REMARKS 503118 + | Reverser assembly 37000 - 371499 1 | soto7s + | Housing, clutch 2 | soi07e 2 | Oring 3 | sozast 2 | Piston 4 | s00a4 2 | oting 5 | sota4o 2 | Liner, piston 6 | so1079 2 | citbatne 7 | so1080 2 | spring 3 | soto81 2. | Retainer, spring 9 | sotosz 2 | Gircip to | sot083 4. | Disc, spring assembly a1 | sotoss 2 | Plate, pressure 12 | sooat9 44 | Plate, fiction 13, | sotoss 40 | Plate, counter 14 | sotos6 2 | circip 15 | so1087 = | Plate, shim 16 | s00408 2. | Thrust washer 17 | so1090 4 | Needie bearing te | soat19 4 | Thrustwasher 19 | so1088 1 | Support, gear and plate 20 | 501089 1 | Support, gear and plate 21 | sooat2 2 | Needle bearing 22 | soodoe + | Thrust washer 23. | 503120 2 | Bearing 24 | 500474 3. | Seal ing 25 | 500431 1 | Spacer 26 | 500430 | kit shim 27 | 500436 1 | Spacer 28 | 500432 1 | Gasket 29 | 503107 + | Cover 30 | so0017 1 | Seat ring 31 | 500479 1 | Yoxe 32 | 503109 1 | Washer 33. | 0041 1 | Nut, stake 34 | 99019020 6 | Screw, M10 x20| WENDEGETRIEBE ICONJUNTO DE MARCHA ATRAS.SECTION 2-8 Note. Unable to find serial no. change over on the TS270 as on the TS280 section 2.8 in both books are identical Gear Change Linkage TS270 PAGE 10f1 ITEM. PART NO. QTY. DESCRIPTION SERIAL NO. REMARKS 1 502215, 4 Housing assembly, gear change 1 505510, 4 Housing assembly, gear change 2 500464 4 Clip 3 | so0s40 1 | Gater 4 | s00441 1 | clip 5 | 500613 4 | Bott 6 | sooas2 1 | Gasket 6 | sossi1 1 | Gasket 7 | 5004s 4 | Screw 8 501442 1 Fork selector, 1st and 2nd 9 502216 1 ‘Shaft selector, 1st and 2nd 10 | so14a7 2. | Bock, selector 11 502216 1 Shaft, selector 3rd and 4th 12 501443, 1 Fork, selector 3rd and 4th. 13 500459, 1 Roller, baulk 14 | 502217 + | Pug 18 | 500461 2 | bai 16 | soraas 2 | Spring, detent 17 | sor4as 2 | Plug detent 18 37894/001 1 Lever, gear 18 | 42651 1 | Lever, gear Rubber mounted 19 32732/003 1 ‘Switch: 20 | 32732002 1 | Knob 21 32732/004 1 Socket 22 327321005 1 Ring, tolerance 23. | sz7s2008 1 | Hames 24 | 99204 1 | Nut selflocking M10 25 | se00a40 1 | Bott, m0 x 40 26 | 36268 6 | Fastener Firtree 27 | 37588 1 | Plate, retaining 28 | 37584 1 | Gaiter 505509 1 | BreatherLI Al JARTICULACIONES DE CAMBIO DE VELOCIDADES: a ' (GEAR CHANGE LINKAGE TRIConverter Housing TS270 SECTION 2-9 PAGE 1 0f2 TEM, PART NO, ‘ary. DESCRIPTION ‘SERIAL NO. REMARKS 36843 500466 500467 500468 500469 500470 500471 501641 500473 500474 500475 500478 800477 500478 500019 500479 500480 500481 501807 2333/018 500483 500484 500485 500486 500487 500488 500489 500490 501642 501643 500493 500494 500495 501806 501805 36845 500020 Converter Housing Housing il Pump Seal - shaft Seal - ring Bott Washer - seal Housing - valve Shaft - drive Seal - ring Cirelip ‘Washer - support Bearing - ball Circlip Seal Yoke Washer Nut - stake Adaptor Seal - bonded Bolt Bolt Bolt Bolt Plug ‘Washer - seal Spring Spool Plug Plug Plug ‘Spring Ball ‘Adaptor Seal - ring Converter Kit - drive plates Includes items 1 to 34 Includes items 3 & 4Converter Housing TS270 ‘SECTION PAGE 2-9 20f2 TEM PART NO. ‘any. DESCRIPTION ‘SERIAL NO. REMARKS a7 500766 12 BoltICONVERTER HOUSING Oa ' bt A, " ae’. Sree A®) * ioSECTION 3-4 Axle Housing and Pivots TS270 PAGE tof ITEM PART NO. QTY. | DESCRIPTION SERIAL NO. REMARKS 37670/001 1 | Axle Assembly - front 37669/001 1 | Axle Assembly - rear 4 601527 1 Axle housing - front 2 502374 1 Axle housing - rear 3. | sore 1 | Breather 4 | s01510 4. | Seat- cil front axe only) 5 501556 2 Bush 6 501529 2 Bush 7 501522 2 Seal - oil 8 501557, 2 Bearing - spherical 9 501550 4 Differential Support - front axle Includes items 10, 11 & 12. 10 501652, 4 Bolt 1 501561 4 Bush 12 _ 2 Cap See items 9 or 16. 13, 501484, 2 Dowel pin 14 501485, 2 Plug 15 | so1s76 to | Bot 16 501579 1 Differential Support - rear axle Includes items 10, 11 & 12. 7 501519, 4 Bush - centering 18 501530 4 ‘Support - rear 13. | sovao7 1 | Bush-outer 20 | sor496 + | Bush- inner 21 5601610, 1 Washer - thrust 22 601458 2 Grease nipple 23 501534 1 Bolt 24 | s01562 1 | Washer thrust 25 501563 1 Bush - inner FORD No 3961191 26 | 501653 1 | Bush- outer 27 501464, 1 “O" ring 28 501520, 1 Bolt 29 501578 1 ‘Support - front 30 99323, 6 Washer - plain m20 31 99352 6 Washer - spring m20 32 99008/090 4 Bolt - m20 X 90 99008/080 2 Bolt - m20 X 80[AXLE HOUSING AND PIVOTS |BOITES - PONTS ET PIVOTSSwivel Housings and Steering Cylinder PART NO. DESCRIPTION REMARKS 501574 501573 2328/02 501584 502377 502375 502376 502378 501502 801521 501454 501523 501549 501472 501456 501590 501474 501588 501547 501548 03467 501483 501473 501477 505203 501478 Bases Bese boone san naan ‘Swivel housing - LH front & RH rear axle ‘Swivel housing - RH front & LH rear axle Grease nipple Bolt King pin - upper Washer - Belleville Washer - Belleville King pin - lower Bush Oil seal Nut Bolt Steering arm assembly - LH thread Steering arm - LH thread Nut Nut - lock, LH thread Ball joint - LH thread Bolt Steering cylinder assembly Steering arm assembly - RH thread Ball joint - RH thread Nut = lock, RH thread Steering arm - RH thread Cylinder cap fon rod Cylinder cap Seal Kit - cylinder Includes items 14, 16 & 17. Includes items 24, 25 & 26 Includes items 21, 22 & 23. NOTE: Quantities quoted are per axle NOTE: The original piston rod (Part number 505203) was 36mm dia. This was changed to 42mm dia without change of part number (501847). if a cylinder assembly is replaced it must have the same diameter as the one on the other axle. Only the 42mm dia. cylinder assembly is available as a replacement item and must not be fitted in conjuntion with a 36mm dia, cylinder. SECTION PAGE[SWIVEL HOUSINGS AND STEERING CYLINDER CARTERS D’ ARTICULATIONS ET CYLINDRE DE DIRECTION |SCHWENKGEHAUSE UND LENKZYLINDER |CAJAS DE ROTULA Y CILINDRO DE DIRECCIONDifferential Assembly and Driveshafts TS270 SECTION 3-3 PAGE 1 of2 TEM PART NO. DESCRIPTION SERIAL NO, REMARKS 503147 503148 501481 501506 501507 501552 501452 501525, 501455 501495, 501494 501493, 501492 501491 501486 501487 501488 501489 501490 501577 501575 501504 501503 501505, 501460 501500 501587, 501501 501511 501535 501580 501518 501570 501586 501585 501470 501467 RVNARNNYNOS ANNA Bevel Gear/Pinion Set- Front axle Bevel Gear/Pinion Set Rear axle Bearing assembly Lockwasher Ring nut Oil seal Bolt Flange Nut Shim - 2.50mm, Shim - 2.60mm, ‘Shim - 2.70mm ‘Shim - 2.80mm Shim - 2.0mm Shim - 3,00mm Shim - 3.4mm, Shim - 320mm, Shim - 330mm Shim - 340mm Spacer Spacer - collapsible Plate - driving Plate - driving Plate - driving Bearing Nut - ring Bolt Plate - locking Washer - thrust Gear - pinion Side pinion Shaft Bolt Housing - differential Driveshaft assembly Half shatt- differential side Spider assembly Includes items 4, 5, 11 & 12. Includes items 4, 5, 11 & 12. Includes items 26 to 30 Includes item 29DIFFERENTIAL ASSEMBLY AND DRIVE SHAFTSSECTION 3-3 Differential Assembly and Driveshafts TS270 PAGE 20f2 ITEM | PART NO. DESCRIPTION ‘SERIAL NO. REMARKS. 28 | so14es Body - central 29 | so1466 Ring - snap 30 | so14s9 Half shaft - wheel side NOTE: Quantities quoted are per axleSECTION 3-4 Wheel Hubs and Brakes TS270 PAGE 1 0f2 ITEM PART NO. DESCRIPTION SERIAL NO. REMARKS 501545, Wheel Hubs and Brakes 501453 Plug 501471 Seal - cassette 501526 Bearing 501569 Plug 504212 Self adjust kit 501499 Stud 501631 Washer 501516 Nut 501564 Bush - centering 501565 Bush - centering 50°1832, ‘Screw 501571 Ring 501542 Plug - breather Seal - ring Wheel Carrier - LH front axle, RH rear axle ‘Wheel Carrier - RH front axle, LH rear axle Quadring Ring - anti extrusion Piston - brake ‘Quadring Ring - anti extrusion Reaction plate Brake disc Reaction plate Crown gear Plug Screw Planetary Carrier Assembly Includes items 29 to 36, Gear - planetary Washer - thrust Needle bearing set 30 per gear, supplied in tens. Washer Pin Shaft Seal - ring Planetary Carrier 501465, 501567 501568 501558 501559 501560 501541 501654 501566 501544 501653 501551 501485, 501572 501480 501538 501539 501463, 501508 501589 501537 501656 501536 NOOMOSPONNNNNYNNNNNN==NNOWheel Hubs and Brakes TS270 SECTION 3-4 PAGE 20f2 TEM, PART NO, Ory. DESCRIPTION ‘SERIAL NO. REMARKS: 37 38 501533 501543 501459 501509 501540 501655 501517 Washer Sleeve Ring - snap Pin = thrust Stud ‘Screw Plug NOTE: Quantities quoted are per axle, Please refer to parts bulletin No.4 when ordering from this section.SECTION 3-4A Wheel Hubs and Brakes TS270 PAGE 1 of 2 ITEM PART NO. QTY. | DESCRIPTION SERIAL NO. REMARKS. 1 501545, 2 Wheel Hubs and Brakes: 2 501453, 2 Plug 3 501471 2 Seal - cassette 4 | so1s26 4 | Bearing 5 | so1seo 2 | Plug 6 | s04212 2 | Self adjust kit 7 | sor4so te | stua 3 | so1sa1 16 | Washer 9 501516, 16 Nut 10 501564, 2 Bush - centering 11 | 501865 14 | Bush- centering 12 501532, 16 Screw 13. | so1s71 6 | Ring 14 | 503705 2. | Bleed screw 15 601465 2 ‘Seal - ring 16 501567, 1 Wheel Carrier - LH front axle, RH rear axle 17 | 501868 1 | Wheel Carrier- RH front axle, LH rear axie ie | s01568 2 | Quacring 19 | s01569 2 | Ring - anti extrusion 20 501560, 2 Piston - brake: 21 | 501541 2 | Quacring 22 | sot6s4 2. | Ring - anti extrusion 23 501566 2 Reaction plate 24 501544, 2 Brake disc 25 | 501653 2 | Reaction plate 20 | 01051 2 | Crow gear 27 | 501485 2 | Pug 28 501572, 2 ‘Screw 504214 2 Planetary carrier assembly Includes items 29 fo 34 & 36. 29 | sos4o7 2 | Carrier - CW shafts 30 | sotsoe & | Washer - thrust ar | sotasa 18 | Needle bearing Supplied in tens. 32 501538 6 Gear - planetary 33, 503522 2 Plate - thrust 34 502834 6 ‘Snap ring 501543 2 | Sleeve 501459 2_| Snap ringWheel Hubs and Brakes TS270 ‘SECTION PAGE 3-4A 20f2 TEM PART NO. ‘ary. DESCRIPTION SERIAL NO. REMARKS, Ed 38 39 40 at 501509 501540 501655, 503706 501533, ‘Thrust pin Stud - with collar Screw Connector - for bleed screw ‘Thrust washer NOTE: Quantities quoted are per axle,SECTION 3-5 Braking Hydraulic System TS270 PAGE 1 0f2 ITEM. PART NO. QTY. DESCRIPTION ‘SERIAL NO. REMARKS 1 | a7793 1 | Brake pedal assembly 503180 1 | Brake valve 503024 1 ‘Seal kit 504842 1 | Pedal 2 | ssotar0a0 4 | Screw-set, m8 x 30 3 | soate 4 | Washer plain, ms 4 99203 4 Nut - self lock, m8 5 38007/008 4 Adaptor - includes item 6. 6 26089/006 4 | Seal-ring 7 38008/020 1 Hose 8 38008/023 1 Hose 9 38008/021 1 Hose 10 | 3e0071015 2 | Adaptor at | so3tse 2 | seal 12 | 39003 +} Switch block 13 36964/002 4 Bracket. 14 99002/050 4 Bolt -m6 X 50 15 99202 8 Nut - self lock, m6 18 | 40416001 2 | Switch - brake lights and transmission dump circuit 17 36387/005 1 Accumulator 3704/03 + | Nut 18 38007/017 1 Adaptor 19 38007/018 1 | Adaptor - tee 20 38008/022 1 Hose 21 | 380081024 1 | Hose 22 | 38007016 1 | Adaptor -tee 23 | g9018016 9 | Screw set, me x 16 24 99348 9 | Washer - spring, m8 25 | 38008026 1 | Hose 26 38007/013 2 Adaptor - includes item 27, 27 99251 2 Nut - lock 28 38007/014 2. | Adaptor - tee 29 | 38008027 + | Hose 30 | 38008028 1 | Hose 31 | 35613/001 4 | Adaptor 32 2333/009 4 ‘Seal - bonded 33__|_se008/025 +_| HoseBRAKING HYDRAULIC SYSTEMBraking Hydraulic System TS270 SECTION PAGE 3-5 20f2 TEM, PART NO. Gry. DESCRIPTION. ‘SERIAL NO. REMARKS, 35 38008/254 12720/003 99017/045 99317 99347 37513 32608/010 3792 503563 503695 36329/029 37981 38007/011 38007/019 503159 503161 503163 503160 2 4 2 Hose Clip - hose: Screw - set, m6 X 45, ‘Washer - piain, m6 Washer - spring, mé Cover Clamp assembly - hose Priority valve assembly Unloading capsule Seal kit ‘Switch - brake pressure Pipe assembly Adaptor - tee ‘Adaptor Seal - bonded Seal ring - hose end m16 Seal ring - hose end m14 Seal ring - hose end m2Caliper - Parking Brake TS270 SECTION 3-6 PAGE 10f1 PART NO, DESCRIPTION ‘SERIAL NO, REMARKS: 503141 503135 503136 503155 503121 503122 803123 503124 503125 503126 503127 03128 503129 503130 503131 503137 503140 500370 Bracket - caliper mounting Pin - mounting Circlip Bolt - Verbus Caliper assembly Cover - carrier side Pad assembly Cover - cam side Pin - push Bolt Cam Lever Washer Nut assembly Pin - split Bush’ Bracket - cable reaction Disc Supplied as a pair. Post serial number 371186(and excepting ser. No, 371167) use pad-set 504859Parking Brake Ass mbly TS270 SECTION 3-7 PAGE tof ITEM, PART NO. ‘OV. DESCRIPTION ‘SERIAL NO. REMARKS, 6785/019 23453/001 2948/12/10 7604 6785/014 31670 31672 99888 99749 99019/050 37147/008 37147/008 99395 17003 2948/14/10 99801 2535/1612 13692 40506 99889 99548 99546 36370/001 Handgrip Parking brake assembly levis pin ‘Spacer ‘Spacer Bracket - switch ‘Switch - brake warning Washer - shakeproof 3/8 Nut- thin, 3/8 unc. Screw - set, m10 X 50 Cable assembly Cable assembly Washer Clevis assembly Clevis pin ‘Washer - plain, 5/16 Split pin Clevis assembly Abutment ‘Washer - shakeproof 7/16 Nut - thin, 7/46 unt. Nut - thin, 5/46 unt. ‘Compression spring - handbrake release Includes item 4 Incl, tems 19 & 20. Fitted up to SIN 371155 & 371167. Incl, items 19 & 20. Fitted from SIN 371156 (excl. SIN 371167). Not illustratedSteering Hydraulic Circuit TS270 SECTION 4-4 PAGE 1 of2 TEM PART NO. DESCRIPTION ‘SERIAL NO. REMARKS, 1 37792 503695 17833/003 26089/010 29143/003 38008/012 38007/001 503156 17833/025 26089/008 38008/013 31715/002 '38007/022 503158 38007/017 38008/015 38007/012 26089/008 38008/014 37961 40563/001 -40563/003 40563/004 35672 990171025 99317 99202 99018/035 99203 99031/050 38007/019 503159 38007/021 38007/020 38008/016 38008/018 38008/017 eal kit Seal ring Adaptor - test point Hose assembly ‘Adaptor Seal ring ‘Adaptor Seal ring Hose assembly Steering handpump assembly Adaptor Seal ring ‘Adaptor Hose assembly Adaptor Seal ring Hose assembly Pipe assembly ‘Steer mode valve assembly Valve assembly Sub plate Bracket ‘Screw - set, m6 X 25 Washer - plain, mé Nut - self lock, m6 Sorew - set, m8 X 35 Nut- self lock, m8 ‘Screw - caphead, m5 X 50 ‘Adaptor Seal ring Adaptor ‘Adaptor Hose assembly Hose assembly Hose assembly, See Section 4 - 2, iter 19. ‘See Section 7-1, item 3. Includes items 20 & 21 Low leak version part number is 40563/006[steering Hydraulic Circuit SECTION 4-4 TS270 PAGE 20f2 [FTE [PART No. QTY. |_DESCRIPTION SERIAL NO. REMARKS 36 | 38008019 1 | Hose assembly 37 | 501847 1 | Steering cylinder - rear 38 | 501547 1 | Steering cylinder - front 39 | 503160 st | Seal ring -hose end, m12 40 | 503161 ** | Seal ring - hose end, m16 41 | 503162 + | Sealing - hose end, m22 42 | 503663 1 | Unloading capsule NOTE: Items 34 & 36 for Clark Axles part numbers 38008/102 & 38008/103 are to be used.ing Controls TS270 SECTION 4-2 PAGE 1of1 PART NO. ‘Ory. DESCRIPTION SERIAL NO, REMARKS, 37250 36669/002 33530/003 327271014 37971 99018/016 99203 33659/001 99018/035 33637 99019/020 99349 99204 99319 20375/001 26023/002 '36792/001 249141001 31715/002 255721005 25572/008 242641004 24264/005 255721007 255721008 9408/032 Steering wheel assembly Cap Knob Nut - column Steering column - upper Screw - set, m8 X 16 Nut self lock, m8 Joint - universal Screw - set, m8 X 35 Steering column - lower Screw - set, m10 X20 Washer - spring, m10 Nut - seif lock, m10 ‘Washer - plain, m10 Spacer Stud Manifold assembly Seal ring and bot kit Steering hand pump assembly ‘Shock valve Ball Bearing assembly Spring kit Ball Relief valve assembly Seal kit Includes items 2 & 3. Includes item 18Chassis Assembly TS270 SECTION 5-1 PAGE 10f2 TTEM_[_PART NO, ‘Ty. DESCRIPTION ‘SERIAL NO. REMARKS 37600 37918 37618 37619 99009/090 99354 37969 99009/140 99322 99207 38078 ‘99018/020 99348 99333 38049 99018/025 37963 99018/016 36646 199019/040 99349 99319 38537 99008/250 99323 99208 37951 -99020/040 99205 38022 38019 99206 99319 99019/030 37608/001, 40505 -98020/025 lO PANN ABN NO PONVTH re NAB SZOawNNakaaaae Chassis assembly Ballast weight - rear Ballast weight - rear LH Ballast weight - rear RH Bolt - m24 X 90 Washer - spring, m24 Bracket - towing Bolt - m24 X 140 ‘Washer -plain, m24 Nut - self lock, m24 Cover Screw - set, m8 X 20 Washer - spring, m8 Washer - plain, mé Cover Screw - set, m8 X 25 Cover Screw - set, m8 X !* Buffer - rubber Screw - set, m10 X40 ‘Washer - spring, m10 Washer - plain, m10 Pad - axle mounting Bolt - m20 X 260 Washer - plain, m20 Nut - self lock. m20 Step - cab Screw - set, m12X 40 Nut - self lock, m12 Bracket - hose support Support - hose Nut - self lock, m14 Washer - plain, m14 Screw - set, m10 X 30 Pin - pivot, telescopic arm to chassis Shim Sorew - set, m12 X 25 Use block part No. 38870 with modified stop (41057). Part number 38396/001 fitted from SIN 371084Chassis Assembly TS270 SECTION 5-4 PAGE 20f2 TEM, PART NO, ‘Ory. DESCRIPTION ‘SERIAL NO. REMARKS 37 38 39 40 a 42 43 44 48 46 a7 48 49 50 51 52 53 54 55 56 57 58 99360 99320 37608/002 37608/004 37919 99404/020 99834 38258 29197/003 12720/003 99804 99505 '99018/030 38286 37600/002 46-04-04 37962 42840 37600/002 38259 36843 38286 Washer - spring, m12 Washer - plain, m12 Pin - pivot, compensating cylinder to chassis, Pin - pivot, lift cylinder to chassis Bracket - rear light mounting Bolt - 12 unt X 2.1/2 Washer - plain, 1/2 inch ‘Washer - rubber Washer - support Clip Washer - plain, 1/2 inch Nut - self lock, 1/2 unf Bolt - m8 X 30 Bracket - hose Lifticomp. Cylinder brackets Sealing strip - 20 X 3X 4.5m Cover - metal Cover - plastic Bracket - lift and compensating cylinders Bracket - number plate lamp Number plate lamp Bracket - number plate lamp Part number 38398/008 fitted from S/N 371084 Part number 38398/007 fitted from S/N 371084 Part number 38098 is latest type 4 light mounting Not illustrated Not illustrated Not ilus. (Pt. No. 38740/020 fitted to later type 270's) Not ilustrated Not illustrated Not illustratedso Ae HE Sign Re | Y oF . 2 kd s if g > heedEngine Cover - Fuel/Hyd Tank Assembly TS270 SECTION PAGE 5-2 1of2 TEM PART NO. OW. DESCRIPTION ‘SERIAL NO, REMARKS 37611 37612 37610 36970 99017/030 99332 99017/020 99202 99002/040 99232 99347 99317 31400/002 34560/001 99032/025 37944/001 37944/002 379441003 38097 99016/010 99316 99201 99016/014 99017 34575/009 99233 99348 37901 37977 37902 37946 99018/025 99318 99018/015 99203 503164 503165 i 1 1 2 6 4 16 4 4 2 2 ae esBassasaonsogPasaanann Bonnet Grille - bonnet Moulding - bonnet Hinge assembly Screw - set, m6 X 30 Washer - plain, mé Screw - set, m6 X 20 Nut - self lock, m6 Bolt - ms X 49 Nut- plain, mé Washer - spring, mé Washer - plain, m6 Buffer - rubber Handle Screw - caphead, m6 X 25 keep plate Latch - key lockable Latch - standard Bracket - latch mounting Screw - set, m5 X 10 Washer - plain, mS Nut - self lock, m5 Sorew - set, m5 X 14 Sorew - set, m6 X 25 Strut- gas Nut plain, ma Washer - spring, m8 Tank assembly Tank assembly Cover - tank Lock - cover Screw - set, m8 X 25 Washer - plain, m8 Screw - set, m8 X 15 Nut - self lock, m8. Pivot - stay s ‘Strut with integral lock 38173/002SECTION 5 PAGE 20f2 Engine Cover - Fuel/Hyd Tank Assembly TS270 ITEM PART NO. QTY. [DESCRIPTION SERIAL NO. REMARKS 7 37979 1 Key - tank cover 38 | 503166 1 | Grommet 39 503168, 4 Clip - stay retainer 40 31100/001 2 Buffer - rubber a1 503167 2. | Bracket - hinge 42 99018/030 4 ‘Screw - set, m8 X 30 43 503169, 4 Bush - nylon 44 38182/001 1 Wing - rear LH 38182/002 1 | Wing - rear RH 45 37903/001 1 Wing - front LH 37903/002 1 Wing - front RH 46 99019/025 8 ‘Screw - set, m10 X 25 47 99349 8 Washer - spring, m10 48 99319 8 Washer - plain, m10 49 99005/060 2 Bolt - m12 X 60 50 99320 2 Washer - plain, m12 51 99020/025 3 ‘Screw - set, m12 X 25 52 | 99350 3. | Washer - spring, mt2 53 37955, 2 Bracket - headlight mounting 54 35626/001 1 Headlight assembly - RH See section 9-6 35626/002 1 Headlight assembly - LH 55 35901 1 Mirror support arm: 6 | 24444/003, 4 | Mirror 87 | sot02t 1 | Mirror glass - large 58 501922 1 Mirror glass - small 503713 4. | Rubber strip - retaining mirrora 59 38346/001 Radiator surround 60 38347 . ‘Seal - rubber 61 | 35727/002 2 | Reflector - red 62 99122/016 4 ‘Screw - cheesehead, m5 X 16 63 99201 4 Nut - self lock, mS 64 | 99316 4 | Washer - plain, mé 65 | 99220 2 | Nut- self lock, m12 66 37601/001 1 ‘Spacer - plate 67 503389 1 Tank extension - rear 68 503388 1 ‘Tank extension - frontENGINE COVER - FUEL/HYDRAULIC TANK ASSEMBLYSECTION 5-3 (Cab Assembly TS270 PAGE 10f2 ITEM PART NO. QTY. DESCRIPTION SERIAL NO. REMARKS" 1 37650 1 Cab assembly Includes items 2 to 44 38378/001 1 Cab assembly 2 37790 1 Roof assembly 38378/001 1 Roof assembly 3 37744 1 Window - rear See section 5-4 4 503182 4 Wiper motor - rear See section 9-5 5 | 500961 + | Wiper arm 6 | 42-09.023 1 | Wiper biade 7 32531/035 Ks Hinge assembly - rear window 8 99074/020 6 ‘Screw - slotted, m8 X 20 9 26218/001 2 Grommet 10 99318 3 Washer - plain, m8 11 | 99203 3. | Nut-setf lock, m8 12 | 37774 2. | Plate - tapped 13, | 326310092 2 | Catch assembly 14 28955/5/16 2 Pin - spiral 15, 32531033 2 Pin - release 16 32531/034 2 Clip 7 602025 1 Catch - door release, female 18 99047/030 2 ‘Screw - csk, m6 X 30 19 99332 6 Washer - plain, m6 20 | 99202 5. | Nut-selflock, mé 21 37691 1 Door assembly - upper Incl. items 22 to 268 glass, see note at end of pts. list 22 | 502352 1 | Catch - door retainer, male 23 503179 1 Catch - upper door 24 99046/010 4 ‘Screw - csk, m5 X 10 25 | 90201 4. | Nut-selfiock, ms 26 502129 4 Grease nipple 7 37690 1 Door assembly - lower Includes items 28 to 34 28 35446, 1 Plate - strap retainer 29 99017/016 5 ‘Screw - set, m6 X 16 30 503173 1 Handle - outer Includes key part number 503146. 34 99347 3. | Washer - spring, m6 32 503176 7 Grommet 33, 503174 7 Handle - inner Includes catch 34 | 99047028 1 | Screw - esk, mé X25 35, 503177, 7 Strap - door retainerCab Assembly TR270 SECTION 5-3 PAGE 20f2 TEM [PART NO. any. DESCRIPTION ‘SERIAL NO. REMARKS 36 | 99047/020 37 | 502075 38 | 503181 39 | 99320 40 | 99235 a1 | 37738 42 | 30115/005 43 | 29057/002 44 | 49-09-22 503438 45 | 32531/068 46 | 33593/3/13 47 | 37903/001 48 | 379041001 49 | 99319, 50 | 99204 51 | 99131/090 52 | 99322 53 | 24203/005 54 | 29197/003 55 | 31117/002 56 | 503338 67 | 503540 sa | 37770 Screw - osk, m6 X 20 Staple - door strap Stud - door catch Washer - plain, m10 Nut - plain, m10 Cover - seat box ‘Wiper motor - front Wiper arm Wiper blade ‘Wiper blade Mirror - interior Screw - self tapping ‘Wing - front ing - rear ‘Washer - plain, m10 Nut - self lock, m10 Bolt - mi6 X 90 ‘Washer - plain, m16 Mounting - flexible, cab ‘Washer - rebound Nut - plain, m16 Striker - cam Hinge - one pair Panel See section 9-5 10.9 grade 10.9 grade Not illustratedCAB ASSEMBLY LE FAHRE!Cab Trim and Windows TS270 SECTION 5-4 PAGE 10f1 ITEM [PART NO. ‘OTY.|_DESCRIPTION ‘SERIAL NO, REMARKS: 37945 1 | Trimkit Includes items 1 to 6. 1 | 37945/001 1 | Trim-roof 2 | s7s4s/004 1 | Trim-tight 3 | 37945/005, 1 | Trim- front 4 | 37946/003 1] Trim - seat deck moulding 5 | 37945/006 1 | Trim - seat deck underlay 6 | s794s/002 1 | Trim - cab floor 7 | 37745 1 | Glass-RH 8 | 37742 1 | Glass - windscreen 9 | 37743 1 | Glass -roof ‘540mm X 480mm 42596 1 | Glass - roof 635mm X 735mm, 10 | 37744 1 | Glass - rear 11 | 503184 | Seal - rubber 2.84 metres 12 (| 3746 1 | Glass-rear LH 13 | 37740 1 | Glass - upper door Interim cab uses glass part number 505216 14 | 503184 = | Seal - rubber 1.47 metres. 15 | 37741 1 | Glass - lower door 16 | 503183, ** | Seal-rubber 0.86 metres 17 | 503184 ** | Seal - rubber 1.34 metres 18 | 503184 Seal - rubber 1.36 metres 19 | 38306 Windscreen guard 20 | 38305 Grommet - rubber 36366 Firtree fastener Not illustratedSECTION 5-5 Seat Assembly TS270 PAGE tof TEM [PART NO. DESCRIPTION ‘SERIAL NO. REMARKS 37954/005 ‘Seat assembly 503361 ‘Seat cushion 503362 Cushion cover 503363, Cushion back 503364 Cushion cover 503365, Bellow 503366, Bellow fixing kit 503367 Side plate cover 503368 Side plate cover 503369 Seat belt 503370 Bush and bott kit 503371 Tension spring 503372, Shock absorber 503373 Shock absorber bush 503374 Suspension handwheel 503375 ‘Suspension handwheel support 503376 Slide - LH 503377 Slide - RH 503378 Slide handle 503379 Height rise handle grip 503380 Height rise handle grip 503381 Cushion frame - back plate 503382 ‘Suspension system complete 36069 Spacer 37954/004 Sensor pad 99033/016 Bott 379541003, ‘Arm rest - LH 503044 Frame - seat height adjuster el El es al ee ana ne alan fea ees 37954/001 38110 99018/020 99033/020 99203 ‘Seat assembly (see above) Not illustrated Plate - seat mounting Not illustrated Screw - set, m8 X 20 Not illustrated Screw - caphead, m8 X 20 Not illustrated Nut - self lock, m8 Not illustrated BaaoSISRINGHAUSON. ¢Telescopic Arm Assembly TS270 SECTION 6-4 PAGE 1 0f2 PART NO. DESCRIPTION ‘SERIAL NO. REMARKS 37603 223271009 374521005 37608/001 99020/025 99350 99320 1940/0582 37616 37607 99019/020 99349 99334 99319 99204 37533 35301 99004/120 37608/002 37608/005 35285 36628/001 36628/004 35294 99019/035 37602 36305/001 99018/020 99348 38618/009 37608/012 37608/007 38075 99318 99203 374521001 35922 Telescopic arm - outer Grease nipple Bush Pin - pivot, arm to chassis, Screw - set, m12 X 26 ‘Washer - spring, m12 Washer - plain, m12 Grease nipple Cover - hose Hose tray Screw - set, m10 X 20 Washer - spring, m10 Washer - plainllarge, m10 ‘Washer - plain, m10 Nut - seif lock, m10 Extension cylinder Pin - pivot, extension cylinder to outer arm Bolt - m10 X 120 Pin - pivot, comp cylinder to outer arm Pin - pivot, lft cylinder to outer arm Wear pad Shim - 1.0mm Shim - 0.5mm Insert - wear pad Screw - set, m10 X 36 Telescopic arm - inner Plate - locking Screw - set, m8 X 20 Washer - spring, m8 Pin - pivot, tit cylinder to inner arm Pin - pivot, extension cylinder to inner arm Pin - pivot, compensating lever to inner arm Cover Washer - plain, mé Nut - self lock, m8 Bush Spacer 2 New arm (42866) now fitted. NOT interchangeable. (see note at end of list for additional information) Items 9 & 10 are available as a one-piece item. (Dungannon build). Part No. 41100 See section 7 -2 New arm now fitted (42854) with new pin (38397/010) (See note at end of parts list) Replaced by part number 38397/010 (when new telescopic arms are fitted)SECTION Telescopic Arm Assembly TS270 PAGE 20f2 ITEM. PART NO. QTY. | DESCRIPTION ‘SERIAL NO. REMARKS. 36 37605, 4 Compensating lever ‘Supplied without bushes 37 37452/002 2 | Bush - comp lever pivot 38 35086/001 inl ‘Shim - 1.0mm 35086/002 ” ‘Shim - 2.0mm 36086/003 ” ‘Shim - 3.0mm 39 37608/006 1 Pin - pivot, comp lever to tilt cylinder 40 37608/008 1 Pin - pivot, comp lever to comp link 4 37604 1 Compensating link 42 374521003 2 | Bush- comp link 43 37615 1 Carrier 44 | 3760010 +. | Pin pivot, comp ink to carrier 45 37608/009 1 Pin - pivot, carrier to arm 46 28171/1050 2 Forks a7 | 35780 2 | Locking cylinder See section 7-10 48 99007/100 2 Bolt - m16 X 100 49 99252 2 Nut - plain, m16- 50 | 99322 2 | Washer plain, mi6 st | 9191 2 | Plate - fork retaining 52 | 990201030 2 | Screw - set, mt2 X30 53 (2817112 2 Lateh kit 54 38095 1 Cover - carrier plipes 55 99048/050 4 ‘Screw - sk, m8 X 50 56 38252 2 Plate - retainer 57 37603/018 7 Boss - hose guide Not illustrated 58 37603/019 2 Boss - hose guide Not illustrated 59 38405, 4 Hose guide Not illustrated 60 | 25230 2 | Cone 61 40505 ” ‘Shim NOTE: Reference items 1 and 25. A new item + (PIN 42855) cannot be fitted without either A) replacing item 25 with new PIN 42854 or B) mod- ifying the original part (37602) by adding the following parts: 1 X 37602025, 1 X 37602/020, 2 X 37602/21 & 2 X 37602/022. In both cases a new pin to replace item 31 will be required 6-1SECTION 7-1 Hydraulic System - Tank to Control Valve TS270 PAGE 1 0f2 ITEM PART NO. QTY. | DESCRIPTION SERIAL NO. REMARKS. 1 37901 1 Tank assembly ‘See section 5-2 2 | 217781004 + | Drain plug 3 37961 1 Pipe assembly - suction 4 20155, 1 Gasket 5 35394/002 4 Element - suction 6 | se0te/020 8. | Screw - set, m8 x 20 7 | 9937 8 | Washer copper, m8 8 38008/001 1 Hose assembly “Latest build" part number 38008/294 9 11018/008 1 Adaptor 10 2333025 4 Seal - bonded ah 37791 1 Pump assembly 503939, ” Seal kit Includes internal and 2 shaft seals 502617 1 | Seal-ring, pump to timing cover 38541 + | Gasket - pump to timing cover 12 38007/006 2 | Adaptor assembly 13 503157 4 | Sealring 14 | ae008/002 1 | Hose assembly 15 38007/007 2 Adaptor assembly 16 | 260891012 2 | Seal ring a7 | 37792 + | Priority valve See page 4-1 18 38007/008 1 | Adaptor assembly 19 26089/006 4 ‘Seal ring 20 38008/005 1 Hose assembly 21 38007/011 1 | Adaptor assembly - tee 22 | 38007/019 1 | Adaptor assembly 23. | 503156 4 | Seal ring 24 38008/003 1 Hose assembly 25 38007/009 1 Adaptor assembly - elbow 26 11018/007 2 Adaptor assembly 27 | 38o0a/004 1 | Hose assembly 28 38035/001 1 Control valve - electric 38035/003 1 Control valve - cable 29 36364/006 14 | Filter assembly Includes items 30 to 33 30 502937 4 | Spring 31 35364/007 1 Element - filter 22 | sote7e 1 | Sealing ‘ ; 501679SECTION 7-1 Hydraulic System - Tank to Control Valve TS270 PAGE 20f2 ITEM PART NO. QTY. DESCRIPTION, SERIAL NO. REMARKS. 604777, 1 Head kit Without cap 505845 1 | Cap 34 | o90171028 4. | Screw-set, m6 x 25 35 | 99347 4 | Washer- spring, m6 36 | 37891/008 1 | Filler/dipstick assembly Includes items 37 to 41 37891/009 1 | Filler/dipstick assembly, with overflow 37 503401 1 Cap 503399, 4 Base 503403 1 ‘Screw pack 38 503398 1 Seal ring - cap 39 503187, 1 Dipstick 40 503402 2 Gasket 41 | 503396 + | Filter - basket 42 99016/016 6 Screw - set, m5 X 16 43 | 99345 6 | Washer spring, m5 44 99316 6 Washer - plain, m5 45 | 9004/0900 4 | Bolt-mto x 90 46 | 90349 4 | Washer - spring, mio 47 | 28686/003 1 | Adaptor - test point 48 2333/011 Seal - bonded 49 503161 Seal ring - hose end, m16 50 503189 - Seal ring - hose end, m26 51 503190 - Seal ring - hose end, m33. Ne strated 52 503388, ” Riser assembly - front Not illustrated 53 503389 «| Riser assembly - rear Not illustratedCONTROL VALVE Ble | i le fR< Ll ¥ ~ TANK BIS STEUERVENTI. STEM - TANK TO. |CIRCUTT HYDRAULIQUE - Fi HYDRAULIC SY: HyHyd. Cylinder - Control Valve to Tele. Arm TS270 SECTION 7-2 PAGE tof TEM PART NO. ‘Ory. DESCRIPTION, SERIAL NO. REMARKS 37533 37490/004 503195 38007/001 503156 38008/039 38008/040 37535 38007/036 38008/031 38008/032 38007/002 38008/030 38008/029 38008/033 38008/034 38007/003 503192 503191 37908 37532 37490003 503196 38008/037 38008/038 38008/042 38008/041 38007/017 38035/001 38035/003 503161 503162 38007/023 503194 503193 1 ii 10 10 Telescopic cylinder Valve - lock Seal kit ‘Adaptor assembly Seal ring Hose assembly Hose assembly Compensating cylinder Seal - bonded Bolt - banjo Hose assembly Hose assembly ‘Adaptor - tee Hose assembly Hose assembly Hose assembly Hose assembly ‘Adaptor assembly Nut - tube Seal Pipe manifold - upper Lift cylinder assembly Valve - tock Seal kt - lock vaive Hose assembly Hose assembly Hose assembly Hose assembly ‘Adaptor assembly Control vaive - electric Control vaive - cable Seal ring - hose end, m16 ‘Seal ring - hose end, m2 ‘Adaptor assembly Seal Nut- tube See section 7-9 Replaced by 42090/001 on Ganer cyl. or 42060/002 (on Cascade cylinder to stop judder) See section 7 - 10 ‘Supplied with items 11 and 12 Includes items 19 and 20 See section 7-3 See section 7-9 Fit part number 42090/001 to stop judder See section 7-7 See section 7-5/ORAULIC SYSTEM - CONTROL VALVE TO TELESCOPIC. ‘ARM. ICIRCUT HYDRAULIQUE - TIRO DE COMMANDE VERS BRAS TELESCOPIQUE ]HYDRAULIKANLAGE - STEUERVENTIL BIS TELESKOPARM SISTEMA HIDRAULICO - DE VALVULA DE CONTROL A BRAZO TELESCOPICO 1 HY!SECTION 7-3 Hydraulic Syst m - Telescopic Arm TS270 PAGE 1 0f2 ITEM PART NO. QTY. DESCRIPTION. SERIAL NO. REMARKS. 1 37906, 1 Pipe manifold - upper 2 99019/030 1 ‘Screw - set, m10 X 30 3 | 9319 8 | Washer plain, mio 4 99204 3 Nut - self lock, m10 5 99019/025, 2 ‘Screw - set, m10 X 25 6 38007/003 4 Adaptor assembly 7 503191 8 Seal Items 7 & 8 are available together as P/N 38007/003 8 503192 8 ‘Nut - tube: 9 | 380087036 1 | Hose assembly - twin 10 37640 1 Pipe manifold - lower 11 | 380077005 1. | Adaptor assembly - elbow 12. | 37681 1 | Pipe 13 38007/004 2 Adaptor assembly - elbow 14 99018/020 3 ‘Screw - set, m8 X 20 15 99348, 3. | Washer- spring, m8 16 99318 3. | Washer- plain, m8 17 | 37534 1 | Titeylinder See section 7 - 10 18 37490/002 1 ‘Valve - lock 19 503196 an Seal kit - lock valve 20 | 38007/001 2. | Adaptor assembly 21 | s03t56 2 | Sealring 22 38008/036 2 | Hose assembly 23 | s8007/024 4 | Adaptor assembly 24 503193 8 Seal 25 503194 8 Nut - tube 26 | soatee 4 | seating 27 38008/043, 1 Hose assembly - twin 28 38087 1 Bracket 20 | s22a4 2 | Wear pag 30 99048/016 2 ‘Screw - csk, m8 X 16 31 38007/023 4 Adaptor assembly 32 38008/052 1 Hose assembly 33 38008/052 4 Hose assembly 34 | 3a008019 2. | Adaptor assembly 35. | 503159 2 | Seal ring cy 36598/002 4 Valve - diverter 7 503161 Seal ring - hose end, m16.SECTION 7-3 Hydraulic System - Telescopic Arm TS270 PAGE 20f2 TTEM_[_PARTNO, QTY. |_DESCRIPTION ‘SERIAL NO, REMARKS 38 | 503162 * | Seal ring - hose end, m22 39 | 503796 1 | Seal kit- diverter valve Not illustratedeReHydraulic System - Carrier TS270 SECTION 7-4 PAGE 10f2 TEM PART NO. ‘Ory. DESCRIPTION ‘SERIAL NO, REMARKS, 1 2 3 4 5 6 7 8 9 10 1 12 3 14 15 16 7 18 19 20 24 22 23 24 25 268 a 28 29 30 31 32 33 34 35 36 37 36598/002 36840 ‘99003/080 99333, 99203 '99020/025 99350 99320 380071019 38007/025 503159 38008/046 38008/045 38008/048, 38008/048, 37905 164-0471 99017/020 99347 38007/023 503193 503194 38008/047 38007/028 503201 9120/010 37648 37649 38007/027 503203 503202 38008/051 38008/050 36780 99007/100 99322 99237 Valve - diverter Bracket - valve mounting Bolt - m8 X 80 ‘Washer - plain/large, m8 Nut - self lock, m8 Screw - set, m12X 25 ‘Washer - spring, m12 Washer - plain, m12 ‘Adaptor assembly ‘Adaptor assembly Seal ring Hose assembly Hose assembly Hose assembly Hose assembly Pipe Clip - pipe Screw - set, m6 X 20 Washer - spring ‘Adaptor assembly Seal Nut - tube Hose assembly Coupling - quick fit Nut - lock Cover - dust Pipe Pipe Adaptor assembly Seal ring Nut - tube Hose assembly Hose assembly Locking oylinder Bolt - m16 X 100 Washer - plain, m16 Nut plain, mi6 For elec op clover valve see back of latest 260 book. See section 7 - 10SECTION 7-4 Hydraulic System - Carrier TS270 PAGE 20f2 TEM PART NO. QTy. DESCRIPTION SERIAL NO. REMARKS 38 503160 ba Seal ring - hose end, m12 39 503161 + | Seal ring - hose end, m16HYDRAULIC SYSTEM - CARRIERControl Valve Assembly - Cab! Control TS270 SECTION 7-5 PAGE 10f2 TEM PART NO. DESCRIPTION ‘SERIAL NO, REMARKS: 38036/003 502959 502949 502950 502725 502951 802724 802723 802722 502373, 502953, 501726 500995 500999 502316 502960 501008 501716 502963 502954 501725 500997 501724 803231 501717 501715 500998 28688/003 2333/0141 38287 99019/020 99349 99319 99018/020 Control Valve Assembly Module - inlet section’ Compensator assembly Plug Relief valve assembly Seal kit Screw - adjuster Spring Thrust pad Seat Filter Plug Tie bolt and seal kit Module - lift circuit Shuttle vaive Seal kit Spool assembly if, tt, extend Cover Seal kit Module - tit and extend Module - mechanical Sorew - flow adjuster Valve assembly - shock/anti-cavitation, 230 bar Seal ring Valve assembly - ant-cavitation Valve assembly - shock/anti cavitation, 100 bar Module - auxiliary circuit Valve assembly - check ‘Spool assembly - auxiliary Plate - end Test point Seal - bonded Plate - valve mounting Screw - set, m10 X20 Washer - spring, m10 Washer - plain, m10 ‘Sorew - set, m8 X20 Includes items 2 to 11 Only supplied with item 4 Includes items 5 to 10 Includes 5 off item 15 Includes item 14 Part of items 13 and 19 Includes item 18 Includes item 14 Includes items 18 and 21 Only supplied with item 26SECTION 7-5 Control Valve Assembly - Cable Control TS270 PAGE 20f2 ITEM. PART NO. QTY. | DESCRIPTION ‘SERIAL NO. REMARKS 37 | 99348 38 | 99333 ‘Washer - spring, m8 Washer - plain/large, m8 4 4UERVENTIL - BAUGRUPPE - BOWDENZUGBETATIGUNG [CONRNTO DE VALVOLA DE CONTROL COMTAOL Te eaaLe |CONTROL VALVE ASSEMBLY - CABLE CONTROL ENSEMBLE TIROIR DE COMMANDE « COMMANDES DES CABISECTION 7-6 Controls - Cable Control Valve TS270 PAGE 1011 ITEM PART NO. QTY. | DESCRIPTION SERIAL NO. REMARKS" 1 38035/003 1 | Control valve assembly - cable See section 7-5 2. | 37379 4 | Lever 3 37302/001 4 | Balljoint 4 | 36287 1} Mounting - control cables 5 99003/030 4 Bolt - m8 X 30 6 99348 4 | Washer - spring, m8 7 99333, 4 Washer - plain, large, m8 8 38287 1 Mounting - control valve 9 99019/020 4 ‘Screw - set,m10 X 20 10 | sea40 4. | Wesher- spring, mi0 11 | 9319 4° | Washer - plain, mio 12 34950/008. 1 | Cable assembly - auxiliary 13. | 349501009 3. | Cable assembly 14 | az22101 + | Control head - auxiliary 15 | 311017006 + | Lever auxiiay tock 16 99233 2 | Nut- plain, m8 47 | 321451008 + | Knob-red 18 32145/007 4 Lens 19 32178/008 1 Decal - auxiliary 20 (24713/007 4 Gaiter 241 32220/028 3 Control head - lift, tilt and extend 22 | s2tasio0s 3. | Knob - biack 23 32178/003 1 Decal - lift 24 32178/004 4 Decal - tilt 25 | 321761005 1 | Decal - extend 26 | 34076 4 | Lateh -tittook 7 28523 4 | Spring 28 252741004 4 | Mounting - lever 29 99318 11 Washer - plain, m8 30 99203 44 Nut - self lock, m8. wy 38289 1 Mounting - levers 32 | 9e0te025 3. | Sorew- set, ma x 25 33 38281 1 | Plate - adaptor 34 38285 1 | Gasket - adaptor plate 35, 99047/020 4 ‘Screw - csk skt head, m6 X 20 35364006 1 | Fiter return tineTS270 SECTION 7-7 Control Valve Assembly - Electric Control PAGE 1 0f2 ITEM PART NO. QTY. | DESCRIPTION. SERIAL NO. REMARKS. 38035/001 4 Control Valve Assembly 4 500993. 4 Module - inlet section Includes items 2 to 16 2 1 | Compensator assembly Only supplied with item 4 3 502949 1 Plug 4 502950 1 Relief valve assembly Includes items 5 to 10 5 502725 i Seal kit - inlet section 6 502951 1 ‘Screw - adjuster 7 | soz7z4 + | Spring 8 | s02723 1 | Thrust pad 9 502722 1 Seat io | 502373 + | Fier 11 | so2052 + | Valve assembly - pilot Includes items 12 to 15 12 502372 1 Filter plug assembly 13, 502721 1 ‘Spool 14 502720 7 Cone 15 | so27i9 1 | Spring 16 | 502953 1 | Plug 17 501726 1 Tie bolt and seal kit Includes 5 off item 20 18 500995 1 Module - lift circuit Includes item 19. 19 3 ‘Shuttle valve Part of items 18 and 25 20 | s00909 5 | Seal kit a 502316 3. | Spool assembly - lft, tlt, extend 22 601005 3 Module - mechanical, lift, tilt, extend Includes items 23 and 24 23 501008 4 ‘Seal kit 24 502954 8 ‘Screw - flow adjuster 25 | so1718 2 | Module - tit and extend circuit Includes item 19 26 501725 2 Valve assembly - shock/anti-cavitation 230 bar 27 500997 4 Seal ring 28 503231 1 | Valve assembly - shock/anti-cavitation 100 bar 29 | so1724 1 | Valve assembly - ant-cavtation 30 | 501717 1 | Module - auxiary circuit 34 1 | Valve assembly - check ‘Only supplied with item 30 32 501715 1 Spool assembly 33 500998 1 Plate - end 34 | 501000 + | Module - electrical it circuit 35 | 502958 4 | Sealkit 36 501722 4 Module - electrical, tilt circuitSECTION 7-7 Control Valve Assembly - Electric Control TS270 PAGE 2012 ITEM PART NO. QTY. | DESCRIPTION SERIAL NO. REMARKS: 37 | sor002 2 | Module - electrical, extend & aux. circuits 38 | 501003 4 | Plug - electrical 39 | 501005 1 | Module - mechanical, auxiliary Includes items 23 and 24 40 | 28686/003 1 | Test point 41 | 2333011 1 | Seal- bonded 42 | 35558 1 | Plate- valve mounting 43 | 990197020 3. | Screw -set, m10 X 20 44 | 99349 4 | Washer- spring, m10 45 | 99319 4 | Washer - plain, m10 46 | 9019/0265 1 | Screw- set, m10X 25 47 | 38096 1 | Bracket See section 7 -8 48 | 99018020 4 | Screw-set, m8 X20 49 | 99348 4 | Washer - spring, m8 50 | 99333 4 | Washer - plain/iarge, m8 99032/045 Screw - cap, m6 X 45ICONJUNTO DE VALVULA DE CONTROL - CONTROL ELECTRICOControls - Electric Control Valve TS270 SECTION 7-8 PAGE 1 of1 TEM PART NO. ‘OTY. DESCRIPTION ‘SERIAL NO, REMARKS, 36810/001 36810/002 36853 501014 35971 34858/002 501771 501772 801773 501774 501775 501776 801777 501783, 501778 501779 501780 501781 501782 38094 38088 99203 99318 2536/16/2 38090 38089 '99019/030 99319 99204 99233, 370271001 503084 504019 Control lever assembly Control lever assembly Handle assembly Gaiter ‘Adaptor Control unit assembly Screw Ring - support Screw Lock fitting ‘Washer Pin - guide Nut - lock Sleeve - wiring Cover Nut - lock Connector Washer - lock Nut Bracket Handle - depressurise Nut - self lock, m8 Washer - piain, mé Pin - split Lever - 2nd auxiliary depressurise Link -lever Screw - set, m10 X 30 Washer - plain, m10 Nat - self lock, m10 Nut - plain, m8 Lever Connector Rubber dust cap 4 button 6 button 4 button Includes items 5 to 17 Current build (1997) uses P/N 37379[CONTROLS - ELECTRIC CONTROL VALVE. COMMANDES TIROI DE COMMANDE ELEMENTE - ELEKTRISCH BerATIOTER § ‘STEVERVENTIL JCONTROLES DE VALVULA De CONTROLSECTION 7-9 Lift and Extension Cylinder Assembly TS270 PAGE 10f1 ITEM PART NO. QTY. | DESCRIPTION SERIAL NO. REMARKS: 37532 1 Lift cylinder assembly Includes items 1 to 8 1 503290 1 Piston rod assembly 2 503289 4 Bush 3 503293 4 | Grease nipple 4 503090 1 Gland 5 | 503201 1 | Cylinder 8 | 503001 1 | Piston 7 | 503080 1 | Screw - locking 8 503292 1 ‘Seal kit 37533 1 | Extension cylinder assembly Includes items 3, 9 to 16 9 503298, 1 Piston rod assembly 10 | 503204 1 | Bush 11 | 503296 + | Gland 12 503299 1 Cylinder 13. | 503297 1 | Piston rod assembly 14 | 503080 1 | Screw - locking 15 | 503295 2 | Bush 503300 4 | SealkitLift and Extension Cylinder Assembly TS270 SECTION 7-9A PAGE tof TEM PART NO. a. DESCRIPTION SERIAL NO. REMARKS: 38757 503979 37452/012 503972 503081 503982 502989 503970 503292 38760 503984 503985, 503986 503987 503988 503977 374521004 503989 503990 Lift cylinder assembly Piston rod assembly Bush Grease nipple Gland Cylinder Piston Spiral pin Seal kit Extension oylinder assembly Piston rod assembly Bush Gland Cylinder Piston Spiral pin Bush Seal kit Restrictor From SIN 37472 Includes items 1 tc 8. (Assy. is not interchangeable with P/N 41289/001) Includes items 3, 9 to 17 NOTE: P/N 38757 is not interchangeable with 41289/001. Dungannon build macines have lift cy with P/N 41146/001& extension cyl. with PIN 41148, This ext, cyl is interchangeable with cyl, P/N 42091 which needs a 2-stage load valve PIN 42090/001 ‘The piston head & the bush P/Ns for oyl, 41148 are 505821 & 505826 respectivelyUFT AND EXTENSION CYLINDER ASSEMBLY a | TS.270/37483 2 OKT DOGMA eh v {eT I OPBep=™ DepTilt - Compensating and Plunger Cylinder Ass TS270 SECTION 7-10 PAGE tof1 TEM. PART NO. ‘ary. DESCRIPTION ‘SERIAL NO. REMARKS 37534 503302 503301 503293 503090 503303 503091 503080 503289 503292 37535 503306 503304 503305 503307 503080 503095 503295 503308 35780 501963 500541 501728 501729 500544 Tit cylinder assembly Piston rod assembly Bush Grease nipple Gland Cylinder Piston Screw - locking Bush Seal kit Compensating cylinder Piston rod assembly Bush Gland Cylinder Screw - locking Piston Bush Seal kit Plunger cylinder assembly Cylinder Circtip Piston rod assembly Gland Seal kit Includes items 1 to 9 Includes items 3, 10 to 17 NOTE: Ref compensating cy. Later (Clark axled?) were fitted with P/N 42837 which can be supplied instead of 37535 providing 2 hoses (P/Ns 38008/278 & /279 are also supplied.[TAT , COMPENSATING AND PLUNGER CYLINDER ASSEMBLY | _TPw4a0q/e5 |BASCULEMI + ENSEMBLE CYLINDRI IE PLONGEUR ET DE COMPENSATION T- INEIGUNGS - AUSGLEGH - UND TAUCHKOLBENZYLINDER - BAUGRUPPE T ICONJUNTOS DE CILINDRO COMPENSADOR DE INCLINACION Y DE ARIETE ite datbeabenes gg Dighie fps oN,Tilt - Compensating and Plunger Cylinder Ass TS270 SECTION 7-10A PAGE 10f1 TrEM_[_PART NO. QTY. |_ DESCRIPTION ‘SERIAL NO. REMARKS 38758 1 | Tiltoylinder assembly Includes items 1 to. 9 41149 1 | Tittoylinder assembly Dungannon build machines. 1 | 03964 1 | Piston rod assembly 2 | 503965 1 | Bush 3 | 503972 4 | Grease nipple 4 | 503966 1 | Gland 5 | 503968 1 | Cylinder 6 | 503969 1 | Piston 7 | 503970 1 | Spiral pin 8 | 503971 2 | Bush 9 | 503967 1 | Seal kit 10 | 503973 1 | Restrictor 38759 1 | Compensating cylinder Includes items 3, 10 to 17 4147/01 1 | Compensating cylinder Dungannon build machines 11 | s03974 1 |_ Piston rod assembly 12 | 503075 1 | Bush 13° | 503765, 1 | Gland 14 | 503976 1 | Cylinder 15 | 503977 1 | Spiral pin 16 | 502984 1 | Piston 17 | 37452/004 1 | Bush 18 | 503768 1 | Seatkit 4i1a7/SK 1 | Seatkit Dungannon build machines 19 | 503978 1 | Restrictor 35780 2 | Plunger cylinder assembly 20 | sot963 1 | Cylinder 21 | 500541 1 | Circtip 22 | s01728 1 | Piston rod assembly 23. | 501729 1 | Gland NOTE: Ref compensating cyl. Later (Clark axled?) were 500544 1 | Seal kit fitted with PIN 42837 which can be supplied instead of 37535 providing 2 hoses (P/Ns 38008/278 & /279 are also supplied INFO: Ref plunger cylinder. If P/N 41081 is fitted, the seal kit is P/N 505543,TILT - COMPENSATING AND PLUNGER CYLINDER ASSEMBLY reli ection SekarWheels and Tyres TS270 SECTION PAGE 8-1 10f1 TEM PART NO. avy. DESCRIPTION ‘SERIAL NO. REMARKS, 377941001 28840/007 37795 18433/001 184337002 2467 1/008 25703, ‘Wheel and tyre assembly Tyre Rim - wheel Valve Cap - dust Wrench - wheel Bar- tee Includes items 1 to 4 Mit, 405/70 R20 X M27 TLChassis Looms and El ctrics TS270 SECTION 9-14 PAGE 10f2 TEM PART NO_ OV. DESCRIPTION, ‘SERIAL NO. REMARKS: 377971001 377971002 377971005 37797/007 35626/001 35626/002 14730 37461/001 38035/001 37481/003 502907 40416/001 35387/001 32732/003 -40563/003 37988 503115 500865 36329/029 402241001 18149/001 291141003 99530 99851 29800 38036 35913 35611/001 3882/01 PE2666108 500661 21003 99018/016 99348 99318 PE2873B057 Loom - chassis Loom - engine Loom - control valve, electric Loom - rear lights Headlight - RH Headlight - LH Connector - hyd. changeover valve on carrier Horn Sender - speedo Control vaive Sender - transmission pressure Valve - forwardireverse ‘Switch - brake lights & trans. disconnect ‘Switch - transmission pressure ‘Switch - gear lever Valve - steering modes Sender - fuel level Solenoid - 2/4 wheel drive ‘Switch - 2/4 wheel drive Switch - brake pressure Battery Retainer - battery Stud Nut - plain, 1/4 unt. Washer - spring, 1/4 Wesher-- plain, 1/4 Cable - battery, negative Cable - battery, positive Transducer -overload indicator Transducer -overtoad indicator Heater - cold start ‘Solenoid - fuel shut off Cable - earth Screw - set, m8 X 16 Washer - spring, m8 Washer - plain, m8 Motor - starter Up to ser no 37874 From ser no 37575 See section 7-7 Can be supplied for earlier machines but must also supply 38882/0029-1 ‘SECTION Connector - reverse warning Cab connectors. Cab connector Chassis Looms and Electrics TS270 PAGE 20f2 ITEM PART NO. QTY. DESCRIPTION ‘SERIAL NO. REMARKS 36 cont.| PE28730188 1 Solenoid - starter motor 37 | s74stvo02 2. | Sender - engine water & trans. oil temp. 38 | 35367/004 1 | Switeh - engine oil pressure 39 PE2871A154 4 Alternator 40 35367/002 4 ‘Switch - transmission oil temperature 41 377971004 1 Loom - trailer socket Includes socket 42 | 35625 2. | Rear light unt -3 bank 38101/001 2. | Rear light unit - 4 bank 2 4 See section 9 - 2, item 2 See section 9-2, item 3 NOTE: Items 3, 7, 10, 41 & 43 are optional equipment,Cab Looms and Electrics TS270 SECTION 9-2 PAGE of 1 TEM PART NO. OW. DESCRIPTION ‘SERIAL NO. REMARKS: 37797/006 377971003 35611/003 38118/001 30115/005 290571002 42-09-022 26476/005 37895/001 503182 500591 42-09-023, 36079 31672 501900 36352/002 '36352/003 504183 26476/008 264761011 Instrument and switch panel Loom - cab front Loom - cab rear/roof Meter - overload indicator Working lights Wiper motor - front Wiper arm Wiper blade Joystick panel ‘Speaker - radio Cab heater assembly ‘Wiper motor - rear Wiper arm Wiper biade Interior light Switch - parking brake warning Washer bottle assembly Beacon - magnetic Base - beacon Lens Aerial Radio/cassette See section 9 - 3 See section 9- 4, item 44 See section 9- 4, item 45 See section 9-3 ‘Supplied in pairs See section 9-4 See section 9-5 ems 9, 10, 18, 19 & 20 are optional equipmentFAISCEAUX DE CABINE ET CIRCUITS ELECTRIQUES 9-2 FAHRERHAUS-KABELBAUME UND ELEKTRISCHE ANLAGE [_—1s2iaro09 —____ JALAMBRADO Y EQUIPO ELECTRICO DE LA CABINAInstrum nt and Switch Panels TS270 SECTION PAGE 9-3 10f3 TEM, PART NO. ‘ary, DESCRIPTION ‘SERIAL NO, REMARKS 36803 26433/001 344271002 344271008 344271008 99935/012 37460 37472 99017/016 99347 99317 37970 37862 34648 36824 37853 99937/010 37861 99019/025 99349 99319 38012 37980 99936/012 99016/016 99346 99316 99233, 99348 99318 35766 38882/002 991 10/012 30936 23530 23530/002 37875 ‘Moulding - panel ‘Switch - combination ‘Switch - forwardireverse ‘Switch - forward/reverse Screw Screw - flanged, m4 X 12 Panel - instruments Moulding - lower Screw - set, m6 X 16 Washer - spring, m6 Washer - plain, m6 Column surround - upper Column surround - lower Handle - column adjuster Pivot bolt Cover - lower Screw - flanged, m6 X 10 Mounting - column Sorew - set, m10 X25 ‘Washer - spring, m10 Washer - plain, m10 Mounting plate - load charts Mounting plate - fuse/relays Screw - flanged, m5 X 12 Screw - set, m5 X 16 Washer - spring, m5 Washer - plain, m5 Nut - plain, m& Washer - spring, m8 Washer - plain Cover - fuse/relays Panel - overioad indicator Screw - Cheesehead, m3 X 12 Buzzer - warning ‘Switch - ignition Key - ignition Panel - switch Dungannon buildInstrument and Switch Panels S270 ‘SECTION PAGE 9-3 20f3 TEM PART NO. ‘Oty. DESCRIPTION. ‘SERIAL NO. REMARKS: 36 36 7 38 39 40 a 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63. 99017/025 28672/001 428291014 28670 28670/003 28670/006 428291017 286701013 428291006 28670/014 428291019 28670/007 428291024 286701005 28672/003 28672/004 28670/010 42829/016 28673/041 28673/009 28673/007 28673/012 28673/002 28673/040 35889 28673/032 28673/028 28673/047 28673/031 28673/020 28674 29841/001 29841/003 31554/001 503030 503029 503028 ‘Screw - set, m6 X 25 Bezel Bezel ‘Switch - two position Switch - side/head lights ‘Switch - steering modes ‘Switch - steering modes ‘Switch - hazard lights ‘Switch - hazard lights ‘Switch - heater Switch - heater ‘Switch - spring return Switch - 3 way ‘Switch - washer Bezel - end section Bezel - centre section ‘Switch - auxiliary change over ‘Switch - auxiliary change over Lens - foglight Lens - working lights Lens - side/head lights Lens - black Lens - red Lens - 2/4 wheel drive Transfer - 2/4 wheel drive Lens - hazard lights Lens - beacon Lens - heater Lens - washers Lens - rear wiper motor Plate - blanking Bulb Holder - bulb Holder - relay Relay - ignition leads Relay - direction indicators Relay For Carling switches Carling switch Carling switch Carling switch Carling switch Carling switchInstrument and Switch Panels TR270 SECTION PAGE 9-3 30f3 [Tew PART NO. ‘Ory. DESCRIPTION ‘SERIAL NO. REMARKS: 64 65 66 67 68 69 70 cI 72 73 74 75 76 7 78 79 80 81 82 83 84 85 99015/012 99315 99200 99102/016 33669/001 33669/002 327241003 327241006 327241007 327241008 37960 35618 36810/001 501771 '99018/030 99333, 99203 :99017/030 99202 37982 37983, 99231 Sorew-set, m4 X 12 Washer - plain, m4 Nut - self lock, m4 ‘Screw - panhead, m5 Fuse box Cover - fuse box Fuse - 3 amp, violet Fuse - 7.5 amp, brown Fuse - 10. amp, red Fuse - 15 amp, blue Panel - control lever Pad Control lever Screw Screw - set, m8 X 30 ‘Washer - large, m8 Nut - self lock, m8 Screw - set, m6 X 30 Nut - setf look, m6 Stand - load charts Ring Nut- plain, msus To st 701073 377042845 reSECTION 9-4 Cab Heating System TS270 PAGE 10f2 ITEM. PART NO. DESCRIPTION SERIAL NO. REMARKS. 37895/001 Cab heater assembly Includes items 1 to3 and 34 to 45. 1 | 503951 Housing (Larger heater assy. is P/N 41090, see TS300 pts. book) 2 | 503310 Blower unit assembly 3 | 504675 Radiator - heater 4 | 37863 Vent - front 5 | 99232 Nut - plain, mé 6 | 99347 ‘Washer - spring, m6 7 | 99317 ‘Washer - plain, m6 8 | 501846 Valve - temperature control 9 | 99101/010 Screw - panhead, m4 X 10 10 | 2315/05 Clip- hose 11 | 38023 Pipe plate assembly 42 | s9017016 Screw - set, m6 X 16 43° | s025/005 Hose - water, 66mm long 14 | 38033/001 Elbow 15 | 9025/005 Hose - water, 1.75 metres long 146 | 8484/003 ‘Adaptor 47 | 1993/26/4/3 ‘Adaptor 18 | 9025/005 Hose - water, 2 metres long 19 | 38024 Pipe See section 1 - 5, tem 32 20 | 9025/0085 Hose - water, 230mm long 21 | 90257005 Hose - water, 738mm long 22 | 9025005 Hose - water, 865mm long 23 24 25 26 27 28 29 30 3t 32 33 34 35 36 501920 Clip - hose 32656/005 Hose - demist, 4.5 metres long 2656/05" Hose - demist, 2 metres long 99018/020 ‘Screw = set, m8 X 20 99348 Washer - spring, m8 99318 Washer - plain, m8 38119/001 Vent - air outet 381 19/002 Bracket - air vent 99935/012 Screw - flanged, m4 X 12 37877 Cover 360771019 Transfer - HotiCold 503950 Cover - end 503952 Cover - case 503953 HandleSECTION 9-4 ‘Cab Heating System TS270 PAGE 20f2 TTEM_[_PARTNO. ‘GIy |_DESCRIPTION SERIAL NO. REMARKS, 37 503954 1 Cover 38 503955, 2 Nut 39 503956 2 | Spring 40 503957 4 | Clip 41 99110/010 2 Bolt - m3 X 10 42 | 90045 2 | Washer 43 | 503960 2 | insert 44 | 503950 + | shaft 45 | 503058 + | Foam length - 300mm 503961 * | Foam length - 90mm Not illustrated 46 503712 4 Heater door Not illustrated 47 503405 4 Clip Not illustratedSYSTEME DE RECHAUFFAGE DE CABINE FAHRERHAUSHEZUNG [SISTEMA DE CALEFACCION DE LA CABINA CAB HEATING SYSTEMSECTION 9-5 Windscreen Wipers and Washer S270 PAGE tof TTEM_[-PART NO. GAY [DESCRIPTION ‘SERIAL NO. REMARKS 1 501900 1 Washer botle assembly Includes items 2 to 5 2 501901 1 Bottle 3 501903 1 ‘Strap 4 501905, 4 Bracket. 5 501902 2 Pump 6 99017/015 2 ‘Screw - set, m6 X 15 7 99317, 4 Washer - plain, m6 8 99202 2 Nut - self lock, m6 9 31794/008 * | Tube - nylon to | 36182 2. | Vane non retuin " 30115/005, 1 Wiper motor - front 12. | 220571002 4 | Wiper arm 13 32371/004 2 | Jet-travelling 14 | 503438 + | Wiperbiade 15 503182 4 Wiper motor - rear 16 38283, 1 Wiper arm - rear and roof 17 38284 1 Wiper blade - rear and roof 18 | 30115012 1 | Cover NOTE: Roof wiper kit part number EL.611SECTION 9-6 Road Lights TS270 PAGE 10f2 ITEM PART NO. DESCRIPTION SERIAL NO. REMARKS: 35626/001 Headlight assembly - RH Includes items 4 to 24 35626/002 Headlight assembly - LH Includes items 4 to 23 and 25 501906 Housing assembly Includes items 15 to 20 501873, Support 501876 Bulb - headlight 501872 Gasket 501886 Light unit - RH 501874 Light unit - LH 501871 Bezel 501893 Screw 501879 Bulb - sidelight 501875 Holder - bulb 501894 ‘Screw 501877 Lens - indicator light 501889 ‘Spacer 7438/008 Bulb - indicators 501878 Reflector 99004/070 Bolt - m10 X 70 501895 Washer - tab 501898 Washer - sphere 501897 Washer - sphere 501896 Washer - spherical 99204 Nut - seif lock, m10 501890 Clip - spring, bulb retaining 501891 Connector - headlight bulb 501892 Grommet - housing assembly 33640/012 Wiring harness - RH 33640/015 Wiring harness - LH 35625 Rear light assembly - 3 bank Includes items 27 to 441 501793 Wiring kit 501785 Lens - direction indicator 501784 Lens - stop and tail lights 501786 Lens - fog 501790 Holder - bulb 7838/008 Bulb - indicators, fog, reversing 501788 Holder - bulb 7838/0114, Bulb - stop/tailSECTION 9-6 Road Lights TS270 PAGE 20f2 TTEM_[_PART NO. QTY. | DESCRIPTION SERIAL NO. REMARKS 35 | so1792 1 | Reflector - fog light 36 | 501789 1 | Holder - bulb 37 | 990171015 3. | Screw -set, m6 X 15 38 | 99362 3. | Washer - shakeproof 39 | 99232 3 | Nut- plain, m6 40 | 38101/001 2 | Rear light assembly Includes items 27, 31, 32, 35 to 39 and 41 to 46 41 | 503313 1 | Holder - bulb 42 | 503314 2 | Holder bulb 43 | 7838012 2 | Bulb - tail ight 44 | 801791 1 | Reflector - reversing light 45 | 503312 1 | Lens - stoprtail ight 46 | 501787 1 | Lens - reversing light 47 | 38118/001 3° | Working light 48 | 503315 1 | Light unit 49 | 33694003 1 | Bulb - working light 50 | 36079 1 | Interior light 51 | 502136 1 | Lens - interior tight 52 | 7838/020 1 | Bulb - interior ight 53 | 99101/016 2 | Screw -panhead, ma x 16 54 | 99315 4 | Washer- plain, m4 55 | 99200 2. | Nut-self lock, m4 56 | 38100 1 | Headlamp guard - RH 57 | 38100/001 1 | Headlamp guard - LH 58 | 503502 “+ | Sponge gasket 9 | 35727/001 * | Reflector - self adhesive 60 | 36727002 s+ | Reflector - ecrew on 61 | 35843 1 | Number plate lamp 62 2 | Bolt-m6 x 25 63 2 | Washer-mé 64 | 99364 2 | Washer - shakeproof m5 es | 99231 2 | Nut- plain, ms 66 | 502116 1 | Holder - bulb 67 | 502117 1 | Bulb - No. plate light 68 | 502115 1 | Lens - No. plate lightLUCES DE CARRETERATransfers TS270 SECTION 10-1 PAGE 10f1 [Tem PART NO. DESCRIPTION ‘SERIAL NO. REMARKS 35696 37987 37988 34979 33712 38029 34449/001 35891 35892 35894 36121/002 36121/004 36121/003, 35975 36121/001 35887 36011 36890 37057 34574 31080 36893 28002 4123 5892 36373 38011 36701 38135 38136 21110/001 21110/004 Transfer -'Matbro’ - arm Transfer - Matbro Logo - door Transfer - 'TS270" Transfer - Warning Transfer - Warning Serial number plate Transfer - Tow Hitch Release Transfer - Hitch Transfer - Trailer Transfer - Changeover Valve Transfer - Arm Lower Transfer -Titt Out Transfer - Tilt Back Transfer - Joystick Transfer - Arm Lift Transfer - Auxiliary Transfer - Auxiliary Changeover Transer - Tilt Lock Out Transfer - Gear Change Transfer - ‘Turn to Stop’ Transfer - "Engage Latch’ Transfer - Tilt Lock - Cable Transfer - Warning Transfer - Fuel Oil Transfer - Hydraulic Oil Transfer - Auxiliary Depressurise ‘Transfer - ‘CE’ Mark ‘Transfer - Matbro - Hyd Tank Transfer - Tyre Pressure 55 PSI Transfer - Tyre Pressure 29 PS! Non slip strip - self adhesive, 6 inches wide Non slip strip - self adhesive, 12 inches wide Black version 42830 Black version 42031 Black version 43036 Not illustrated Not illustrated Not illustrated Not illustratedWARNING = |-~ DO NOT STAND UNDER RAISED ARM HYD OIL| |FUEL OIL eeSECTION 11-14 Hydraulic Pick up Hitch TS270 PAGE 1of1 TTEM_[_PARTNO. ‘TY. |_ DESCRIBTION SERIAL NO. REMARKS 381227001 1 | Pick up hiten Includes items 1 10 8 1 503565 1 Trunnion 2 | 503566 1 | Latch assembly 3 503506 2 | Trunnion pin 4 | 503608 + | Pin-rearram 5 503507 1 Pin - front ram 6 503567 1 Ram - double acting 503577 | seatkit 7 503510 1 Cable assembly 8 503511 1 Spring 9 99007/060 6 Bolt - m16 X60 10, 99322 12 Washer - plain, m16 14 99207 6 Nut - self lock, m16_ 12 99019/030 2 ‘Screw - set, m10 X 30 13. | 90349 2 | Washer- spring, mio 14 99319 2 Washer - plain, m10 15 38008/064 1 Hose 16 | 38008065 1 | Hose 47 38007/022 2 | Adaptor te | ‘rore011 2 | Adaptor 19 2333/018 2 Seal - bonded 20 | 23502/005 + | Mirror head 21 | 235021002 4 | Mirror arm = LH 22 (38464 1 Mirror arm extension 23 99018/030 1 ‘Screw - set, m8 X 30 24 | 99209 4 | Nut- setflock, me 28 | 23502/003 2 | Plate 26 | 990177016 4 | Screw set, ma x 16 27 99202 4 Nut - self lock, m6 28 99317, 4 Washer - plain, m6 29 99318 1 Washer - plain, m8 30 | 99202 4 | Nut selflock, m6‘SECTION 11-2 Pick Up Hitch Control Valve - Electric Control TS270 PAGE tof ITEM PART NO. QTY. | DESCRIPTION SERIAL NO. REMARKS 38035/002 1 | Control valve assembly - 6 spool 34656/004 1 Valve assembly - single acting Includes items 9 to 13, 18 to 20, 24 & 25 34656/009 1 Valve assembly - double acting Includes items 1 to 20 and 22 1 503328 1 ‘Spool - trailer hitch 2 | 502861 + | Module - trailer hiten 3 503329 2 Seat 4 503330 2 | Thrust pad 5 503331 2 | Spring 6 503332 2 | Oring 7 | s02961 2 | Adjusting screw 3 | 503333 2 | Plug 9 4 | Sleeve Item not available 10 2 ‘Shuttle valve Item not available 11 503048, 2 Module - mechanical 12 501008 4 ‘Seal kit 8 Shuttle valve item not available 14 | 503034 1 | Oring 15 503335 1 | Damping screw 16 503336, 1 ‘Seal - bonded, 1/4 inch 7 503337, 1 Plug - 1/4 inch 12 | 500999 3 | Seatkt 19 501003, 2 Plug - electric 20 503053, 2 Module - electric 241 500998 1 End plate Original fitment 22 99032/045 8 ‘Screw - m6 X 45 23 | s4os0v005 4 | Tie bolt and seal kit (6 bank) 24 501717, 1 Module - trailer tip 25 501719 1 ‘Spool - trailer tip 26 28670/007 1 ‘Switch - 3 way, rocker 27 | 286731012 4 | Lens -biack 28 | 37960 1 | Panet- controlPick Up Hitch Control Valve - Cable Control TS270 SECTION 11-3 PAGE oft TEM PART NO. av. DESCRIPTION ‘SERIAL NO. REMARKS: 38035/004 38035/005 38035/006 503328 502851 503329 503330 503331 503332 502951 503333, 502962 501008 803334 503335 503336 503337 500999 502960 500998 34656/005 501719 501717 Control valve assembly - 6 bank Valve assembly - single acting Valve assembly - double acting ‘Spool - trailer hitch Module - trailer hitch Seat Thrust pad Spring Oring Adjusting screw Plug Sleeve Shuttle valve Module - mechanical Seal kit Shuttle valve Oring Damping screw Seal - bonded, 1/4 inch Plug - 1/4 inch Seal kit Cover End plate Tie bolt and seal kit Spool! - trailer tip Module - trailer tip, Includes items 9 to 13, 18, 19, 22 & 23 Includes items 1 to 18 Item not available Item not available Item not available Includes iter 18 Original fitmentPICK UP HITCH CONTROL VALVE - CABLE CONTROLSECTION 11-4 Pick Up Hitch Control Valve - Cab! Control TS270 PAGE 10f1 [ITEM 7 _PART NO. QTY. | DESCRIPTION SERIAL NO. REMARKS. 1 37797/004 1 Loom - including trailer socket - 38290 1 Console - 2 bank lever 3 32220/032 2 Control head 4 32145/005 2 Knob 5 35891 14 | Transfer - pick up hitch 6 35892 1 Transfer - trailer tip 7 38018 4 Bracket - hose 8 | s901e030 1 | Screw set, m8 x 30 9 99203, 5 Nut - self lock, m8 10 99318 140 | Washer- plain, m8 1 99018/025 4 ‘Screw - set, m8 X 25 12 252741004 2 Mounting - detachable 13 32145/007 2 Lens 14 38007/001 4 Adaptor 15 2333/018 3 Seal - bonded 16 | 38008063 1 | Hose taier tip 17 | 380071028 +} Adaptor - bulkhead 18 | 380071030 + | Adaptor- m22 x BSP 19° | 199141004 + | Couping - setf seat 20 | 91201007 1 | Dust cover a 1993/56/4 1 Plug - blanking 22 34950/010 2 Cable - control 23 37379 2 Lever 24 | 37302001 2. | Bail joint 25 99112/050 3 ‘Screw - cheesehead, m5 X 50 26 | 2916 0 | Washer - pain, ms 27 99216 3 Nut - self lock, m5Options TS270 SECTION PAGE 1-5 10f1 TEM, PART NO. DESCRIPTION ‘SERIAL NO. REMARKS: 38132 38133 99018/020 99348 99318 7838/013 244021007 33703/002 34879 36101 99018/025 99318 99203 245621003 30203/001 264761005 26476/008 264761011 Guard - front propshaft Guard - rear propshaft Screw - set, m8 X 20 Washer - spring, m8 Washer - plain, m8 Bulb - 12v21W Lamp Flasher unit Reverse alarm Cable - twin core Screw - set, m8 X 25 Washer - plain, m8 Nut - self lock, m8 Battery - maintenance free ‘Switch - battery isolator Speakers - 1 pair Aerial Radio - cassette, digitalExtra Soundproofing Kit TS270 SECTION 11-6 PAGE tof TTEM_|_PART NO. OV. DESCRIPTION ‘SERIAL NO, REMARKS, 1 | 38736/001 2 | 38736/002 3 | 38736/003, 4 | 38736/004 5 | 38736/005 Right hand infil panel Right hand side panel Rear panel Left hand side infil panel Left hand front infill panelANS