Appendix A

Appendix A

Figure A 1 : Standard Manhole Cover

HINGE DEVICE
Y
C 16mm Ø BOLT
HOLE
STAINLESS STEEL
BOLT AND NUT
Y
10mm Ø, 100mm BAHAYA
LONG RUANG TERKURUNG
SEE DETAIL '2' DILARANG MASUK
B B C
SEE DETAIL '1'

A A
MODEL NO.
AND THE MANUFACTURER'S NAME AND
MARKING " EN 124 PLACE OF MANUFACTURE
CLASS D400 "
DANGER
CONFINED SPACE
SEE DETAIL '3' EMBOSSED LOGO(SEE DETAIL '4') DO NOT ENTER

SERIAL NO.

LOCKING AND DETAIL '2' & '3' : EMBOSSED DESIGN

LIFTING DEVICE

PLAN

TYPICAL DETAILS OF HEAVY DUTY

D.I. MANHOLE COVER AND FRAME

DETAIL '4' : EMBOSSED LOGO

Z
SECTION A - A
TYPICAL SECTION OF HEAVY DUTY 3mm ± 0.5

D.I. MANHOLE COVER AND FRAME

Z
ALL CORNERS
TO BE ROUNDED OFF

SECTION Z - Z
DETAIL '1'
( TYPICAL SURFACE DETAIL )

FILLED WITH NON-SHRINK

CEMENTITIOUS MATERIAL /
PREMIX

10mm Ø STAINLESS
PRECAST R.C. MANHOLE STEEL BOLT

SECTION B - B SECTION X - X : TYPICAL LOCKING DEVICE SECTION Y - Y : TYPICAL HINGE

FILLED WITH NON-SHRINK

CEMENTITIOUS MATERIAL /
ANCHORING DEVICE WITH PREMIX
12mm Ø THREAD AND
16mm Ø HOLE (ANCHOR
DEPTH : 50mm)

PRECAST R.C. MANHOLE

SECTION C - C SECTION Y - Y : COVER HINGE OPEN AT 90° SECTION Y - Y : COVER HINGE OPEN AT MIN. 100°

Sewer Networks and Pump Stations Volume 3 119

Appendix A

Figure A 2 : Plan View of Typical Manhole

120 Volume 3 Malaysian Sewerage

Industry Guidelines
 Appendix A
Figure A 3 : Typical Shallow Precast Concrete Manhole
Figure(Ground LevelShallow
A 3 Typical to Invert of PipeConcrete
Precast 1.2 m ≤ Depth < 2.5 m)
Manhole
(Ground Level to Invert of Pipe 1.2 m ≤ Depth < 2.5 m)

Sewer Networks and Pump Stations Volume 3 121

Appendix A

Figure A
Figure A44 :Typical
TypicalShallow
ShallowPrecast
PrecastConcrete
Concrete Manhole
Manhole with
with Backdrop
Backdrop
(Ground Level to Invert of Pipe 1.2m ≤ Depth < 2.5m)
(Ground Level to Invert of Pipe 1.2 m ≤ Depth < 2.5 m)

>
≥

122 Volume 3 Malaysian Sewerage

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 Appendix A

Figure
Figure A
A 55 :Typical
TypicalMedium
MediumPrecast
PrecastConcrete
ConcreteManhole
Manhole
(Ground Level to Invert of Pipe 2.5 m ≤ Depth << 55m)
(Ground Level to Invert of Pipe 2.5m ≤ Depth m)

Sewer Networks and Pump Stations Volume 3 123

Appendix A

FigureAA66 Typical
Figure : TypicalMedium
MediumPrecast
PrecastConcrete
Concrete Manhole
Manhole with Backdrop
backdrop
(Ground Level to Invert of Pipe 2.5m ≤ Depth < 5m)
(Ground Level to Invert of Pipe 2.5 m ≤ Depth < 5 m)

>
≥

124 Volume 3 Malaysian Sewerage

Industry Guidelines
 Appendix A

FigureAA77Typical
Figure : Typical Deep
Deep Precast
Precast ConcreteManhole
Concrete Manhole
(Ground Level to Invert of Pipe 5 m ≤ Depth ≤≤99m)
(Ground Level to Invert of Pipe 5m ≤ Depth m)

Sewer Networks and Pump Stations Volume 3 125

Appendix A

Figure A8
Figure A 8Typical
: TypicalDeep
DeepPrecast
PrecastConcrete
ConcreteManhole
Manhole with
with Backdrop
Backdrop
(Ground Level to Invert of Pipe 5m ≤ Depth ≤ 9m)
(Ground Level to Invert of Pipe 5 m ≤ Depth ≤ 9 m)

>
≥

126 Volume 3 Malaysian Sewerage

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 Appendix A

Figure A 9 : Typical Details of Large Diameter Manhole (LDM) Type

Sewer Networks and Pump Stations Volume 3 127

Appendix A

Figure A 10 : Typical Induct Vent Detail

Induct Vent

Centreline of manhole

150 Min. 750 Min.

Inside face of Manhole

150 Min.

Column Support

Notes :
1. All dimmensions are in millimetres.
2. Diameter of induct vent shall be approximately 1/2
of the forcemain but shall not exceed 300mm.

128 Volume 3 Malaysian Sewerage

Industry Guidelines
 Appendix A

Figure A 11 : Details of Household Connection to Main Sewer Reticulation

Pipe for V.C. Pipe

VARIES

Sewer Networks and Pump Stations Volume 3 129

Appendix A

Figure A 12 : Typical Details of Concrete Thrust and Anchor Block

¼°

½°

°
°
°
°
½°
¼°

130 Volume 3 Malaysian Sewerage

Industry Guidelines
 Appendix A

Figure A 13(a) : Typical Details of Inverted Siphons or Depressed Sewer

Figure A 13a : Typical Details of Inverted Siphons or Depressed Sewer

Sewer Networks and Pump Stations Volume 3 131

Appendix A

Figure A 13(b) : Typical Details of Inverted Siphons or Depressed Sewer

Figure A 13b : Typical Details of Inverted Siphons or Depressed Sewer

132 Volume 3 Malaysian Sewerage

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 Appendix A

Figure A 14a
14(a): Typical
: TypicalDetails
Detailsforfor Force
Force Main
Main – Scour
– Scour Valve
Valve and
and Receiving
Receiving
Manhole
Manhole

Sewer Networks and Pump Stations Volume 3 133

Appendix A

Figure A 14(b) : Typical Details for Force Main – Air Valve

Figure A 14b : Typical Details for Force Main – Air Valve

134 Volume 3 Malaysian Sewerage

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 Appendix A

Figure A 15 : Typical Detail of Force Main Crossing

Sewer Networks and Pump Stations Volume 3 135

Appendix A

Figure A 16(a) : Standard Pipe Beddings

Figure A 16a : Standard Pipe Beddings

136 Volume 3 Malaysian Sewerage

Industry Guidelines
 Appendix A

Figure A 16(b) : Standard Pipe Beddings

Figure A 16b : Standard Pipe Beddings

Sewer Networks and Pump Stations Volume 3 137

Appendix A

Figure A 17 : Vacuum Sewage Collection System

sewage treatment works

vacuum station
vacuum sewer

Figure A 18 : House Connection

gravity lateral sewer

vacuum sewer
crossover pipe

collection chamber

138 Volume 3 Malaysian Sewerage

Industry Guidelines
 service platform force main moisture trap

washdown sump

suction pipe from

washdown sump
vacuum pumps
biofilter

incoming sewer non-return valve

mains

Sewer Networks and Pump Stations

toilet

discharge
pumps

fire-fighting system

fuel tank
Vessel

Volume 3
service platform
sight glass
AMF board

handrail
standby diesel
vacuum gauges generator

chart recorder

up

control panel /
telemetry system
Figure A 19 (a) : Example Of Vacuum Station With Housed Collection

PLAN

139
Appendix A
 140
Appendix A

ABS pipework to
vacuum pumps
vacuum take-off pipe
to vacuum pumps

bypass moisture trap

connection ABS suction pipe

vacuum pump
ABS vacuum exhaust
pipework to biofilter
Vessel

Volume 3
moisture trap
cast in-situ biofilter media
drainage pipe
plinth
vacuum vessel

discharge
pumps

ELEVATION
Figure A 19 (b) : Example Of Vacuum Station With Housed Collection

Industry Guidelines
Malaysian Sewerage
 Appendix A

Figure A 20 (a) : Collection Chambers With Interface Valves Vented

Through Breather Pipes

hingged D.I. manhole cover

breather pipe breather pipe

heavy duty cover heavy duty cover

slab slab

fall interface fall interface

valve chamber ring valve chamber ring

valve controller
to vacuum sewer to vacuum sewer

landing slab landing slab

gravity lateral swer gravity lateral

sewer
150mm thick
concrete surround

sensor pipe

suction pipe sensor pipe

150mm thick
concrete surround
chamber ring suction pipe
with base and
conical
benching

Figure A. 20 (b) : Collection Chamber With Interface Valve Activated By

Float

hingged D.I. manhole cover

heavy duty cover

slab

chamber ring

to vacuum sewer
interface valve

landing slab

float

150mm thick chamber ring

concrete surround with base and
conical
benching
suction pipe

Sewer Networks and Pump Stations Volume 3 141

Appendix A

Figure A. 20 (c) : Multi-valve Collection Chamber

hingged D.I. manhole cover

heavy duty cover

slab

chamber ring

A A
landing slab

150mm thick
concrete surround

chamber ring with

base and conical
benching

Plan

gravity lateral sewer

breather pipe

150mm thick
concrete surround

Section A - A

142 Volume 3 Malaysian Sewerage

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 Appendix A

Figure A 21: Vacuum Sewer Profiles (not to scale)

0.2% min. slope

300mm

flow
150m 150m
100-200mm

flow

10m 15m 10m 15m 10m

100-200mm

flow

L/2 L/2 L/2 L/2

L L

Figure A. 22 : Example of Vacuum Sewer Profiles For Uphill and Downhill

Transport (Not To Scale)

0.2% min.
slope
flow

6m min.

flow

0 .2
%m
in . s
lo p e

Sewer Networks and Pump Stations Volume 3 143

Appendix A

Figure
Figure AA2323 : Y-Branch
: Y-Branch for
for Vacuum
Vacuum Sewer
Sewer

Direction
Direction of flow
of flow

branch
branch °
60° 60 vertical angle
vertical angle

Figure
Figure AA2424 : Method
: Method ofof Joining
Joining Crossover
Crossover Pipes
Pipes and
and Branch
Branch Sewers
Sewers toto
Vacuum
Vacuum Mains
Mains
flow
flow

45° elbow
45° elbow

45° elbow
45° elbow 45° elbow
45° elbow
vacuum
vacuum mainmain

flow flow flow flow

Plan
Plan
crossover
crossover pipe pipe
/ /
branch
branch sewersewer
flow flow

flow flow flow flow

vacuum
vacuum mainmain 45fitting
45 `Y' `Y' fitting
(may(may be fabricated)
be fabricated)
Elevation
Elevation
ground
ground levellevel
min. cover
min. cover

900mm
900mm

flow flow flow flow 60° max

60° max

End
End View
View

144 Volume 3 Malaysian Sewerage

Industry Guidelines
 Appendix A

Figure A 25 : Typical Details of Dry-well Pump Station

OVERFLOW PIPE DISCHARGE

TO MONSOON DRAIN

OVERFLOW CHAMBER

3 LAYER CONC. VENTILATION

DRAIN LIQUID RETURN FROM OTHER UNIT PROCESSES BLOCK AT TOP AND BOTTOM LEVEL
RAMP DOWN WP
CONC. APRON LAID TO FALL
FORCEMAIN

MECHANICAL COARSE SCREEN

A

A CONC. THRUST BLOCK.

GATE VALVE. 12
13 11
14 10
15 9
INCOMING SEWER
16 8
AIR EXTRACTOR FAN CHECK VALVE. EXTRACTOR FAN
G.I CHAIN GUARD 17 7
18 6
PENSTOCK R.C STAIRCASE TO ENGR'S DETAIL.
19 5
GRATING COVER 3 LAYER CONC. CONC. THRUST BLOCK. 20 4
VENTILATION BLOCK

G.I CHAIN GUARD.

14 15 16 17 18 19 20 21 21 3
AT TOP AND BOTTOM
LEVEL 22 2 CONCRETE VENTILATION
23 1 BLOCK AT TOP AND BOTTOM LEVEL
DN
CHAIN GUARD.
R.C STAIRCASE TO ENGR'S DETAIL DN
13 12 11 10 9 8 7 6 5 4 3 2 1

SPOT LIGHT ADJUSTABLE GLASS

CHEQUER PLATE LOUVRES WINDOW

BRICKWALL C/W CEMENT DOOR

PLASTER ON BOTH SIDES
DRY PIT PUMPS

PLAN VIEW

COPPER TYPE LIFTING I-BEAM C/W

LIGHTNING ARRESTOR CARRIER R.C GUTTER TO ENGR'S DETAIL

RAIN WATER DOWN PIPE

MECHANICAL COARSE SCREEN TO NEAREST SUMP

DOOR
SCREENINGS COLLECTION BIN
PENSTOCK BRICKWALL C/W
CEMENT PLASTER ON BOTH SIDES
WINDOW
HANDRAIL CHEQUER PLATE
3 LAYER CONC. VENTILATION
BLOCK

HANDRAIL

R.C STAIRCASE TO ENGR'S DETAIL

WET WELL
DRY WELL

PERFORATED SLAB

CAT LADDER

OPENINGS

ALARM
CHECK VALVE 2nd. STANDBY PUMP START
1st. STANDBY PUMP START
INCOMING SEWER 2nd. DUTY PUMP START
(FLOAT SWITCH) GATE VALVE 1st.. DUTY PUMP START
ALL PUMP STOP
STOP LOG

SUMP BWL

N.B. : The discharge level for dewatering pump shall be

higher than the invert level of overflow pipe to prevent
sewage from back flowing into the dry well during DEWATERING PUMP
DRY PIT PUMPS
flooding

SECTION VIEW

Sewer Networks and Pump Stations Volume 3 145

Appendix A

Figure A 26 : Typical Detail of Wet-well Pump Station

146 Volume 3 Malaysian Sewerage

Industry Guidelines
 Appendix A

Figure A 27 : Buffer Zone for Pump Station with Super Structure

Sewer Networks and Pump Stations Volume 3 147

Appendix A

Figure A 28 : Buffer Zone for Pump without Super Structure

148 Volume 3 Malaysian Sewerage

Industry Guidelines
 Appendix A

Figure A 29 : Standards Symbols and Abbreviations

Figure A. 29 : Symbols
Symbols PI PE

BUILDING (WOODEN OR
DN 375 R.C.P DN 375 R.C.P
PROPOSED MANHOLE AND
SEWER IN PLAN
1:80 1:72
DIRECTION OF
BUILDING
SEW ER
(MASONRY)

GATE

POND
P ON

PROPOSED MANHOLE AND SEWER IN

FIRE PROFILE
H

PAVED

RAIL
ROAD
CULVER EXIST ING MANHOLE AND SEWER IN
PLAN
BRIDGE

PAVED CHANNEL AND FLOW

EXIST ING MANHOLE AND SEWER IN

UNPAVED SIDE PROFILE
SLOPES
CHAINLINK
FENCE
UT ILIT Y G GAS

T ELEPHONE
POLE

ELECT RIC W WATER MAIN (GENERALLY 1m DEEP)

ELECT RICAL T RANSMISSION LINE OR

E CONDUIT (GENERALLY 1m DEEP)
STREET

LIGHT SIDE
T ELEPHONE CONDUIT
P OLE SIDE
T (GENERALLY 1.5m DEEP)
PROPERT Y, LOT OR RESERVE
PROVISION FOR BACKDROP FOR
SEWER CONNECT ION
SEPT IC PROVISION FOR T -JOINT FOR
T ANK SEWER CONNECT ION
ST BOREHOL

Abbreviations
A.C.P. ASBESTOS CEMENT N.T.S. NOT TO
C.I. CAST O.D. OUTSIDE
CH. CHAINAG R.C. REINFORCED
CL. CLASS R.C.P REINFORCED CONCRETE
CONC. CONCRET RET. RETICULATION
CRS CENTRE RT RIGHT
D.I. DUCTILE S SLOPE
DIA.(ø) DIAMETE STREAM OR
SG.
D.M.H. DROP SHT. SHEET
DN. NOMINAL SPEC SPECIFICATIO
DRG. DRAWIN STD. STANDAR
EXIST. EXISTIN SCW. STANDARD CUT-OUT
GD. GROUND STEEL
STL.
GR. GRADE STA. STATIO
H.A. HIGH
HORIZONTA TYP. TYPICA
HORZ VARIE
INSIDE VAR.
I.D. VERTICA
INVER VERT.
INV. V.C.P VITRIFIED CLAY
JLN. JALAN HDPE HIGH DENSITY
KG. KAMPUN
LRG. LORON
LT LEFT
MAX. MAXIMU
M.H. MANHOL
MIN. MINIMU
MOD. MODIFIE
NO. NUMBE

Sewer Networks and Pump Stations Volume 3 149