CALCULATION COVER SHEET

PROJECT JOB NO. CALC NO. / REV. SHEET

RUWAIS REFINERY EXPANSION PROJECT 25418 1031-MYC-M001-B0009 1

SUBJECT DISCIPLINE

Fire Case Sizing for PSV-171 on Instrument Air Receiver (1031-D-002A) PROCESS ENGINEERING

CALCULATION STATUS PRELIMINARY CONFIRMED SUPERSEDED VOIDED

DESIGNATION
ü

COMPUTER PROGRAM / TYPE SCP MAIN- PC PROGRAM NO. VERSION / RELEASE NO.
FRAME
Hysys NO ü 2006

MS Excel YES ü PE503 2007

MS Excel YES ü PE529 2007

CONTENT: SHEET:
1) PURPOSE OF CALCULATION 2
2) INPUT DATA AND ASSUMPTION 2
3) GENERAL BASIS OF DESIGN 2
4) CONTIGENCY CHECKLIST 3
5) FIRE CASE VAPOR OUTLET 4
6) FIRE CASE PSV SIZING 5
7) HYSYS SNAP SHOT - FIRE CASE 6
8) ATTACHMENT-1 (RELIEF SCENARIO NARRATIVE)

REFERENCES:

1) Project Specification - Process Design Criteria - 25418-1000-3PS-M001-B0001 Rev.2

2) Project Philosophy - Relief and Blowdown Philosophy - 25418-1000-M0Y-M001-B0003 Rev.2H
3) Project Philosophy - Equipment Sparing - 25418-1000-M0Y-M001-B0004 Rev.1
4) Bechtel Process Engineering Design Guide - Relief System Design (3DG-V88D-00001, Rev. 002)
5) API RP 520 Part I, 'Sizing and Selection’, 7th Edition January 2000.
6) API STD 521/ ISO 23251, ‘Guide for Pressure-Relieving and Depressurising Systems’, 5th Edition January 2007.
7) API STD 526 – 'Flanged Steel Pressure Relief Valves', 5th Edition June 2002.
8) Project Specification - Pressure Relief Devices - 25418-1000-3PS-JV14-J0001
9) PFD, 25418-1031-M51-0000-B0002
10) P&ID, 25418-1031-M61-0000-F0011
11) Instrument Air Receiver Datasheet, 25418-1031-MVD-MVB2-M0002

SUMMARY OF RESULTS
Relief Governing Contingency Relief Relieving Required Orifice Number Reference
Case flow temperature Orifice Area Size Area of PSV
kg/h °C mm² mm² #
7 Fire Case 18131 173 555 K 1186 1 Sheet # 5,6

NOTES:
1. PSV Size and Set pressure of PSV to be confirmed during EPC based on Vendor data.
2. Relief loads scenarios to be verified during EPC phase.

000 ISSUED FOR INFORMATION 7 7 MPS RC VK 30-Jan-09

TOTAL LAST
APPROVED /
REV NO. REASON FOR REVISION NO. OF SHEET BY CHECKED DATE
ACCEPTED
SHEETS NO.
RECORD OF REVISIONS
 Electronic documents, once printed, are non-controlled and may become outdated. Refer to the Electronic Document Management System for the current revision.
Bechtel Confidential
© Bechtel Oil, Gas and Chemicals, Inc. 2008. All rights reserved.
THE DESIGN OR PART THEREOF CONTAINED IN THIS DOCUMENT WAS DEVELOPED FOR TAKREER FOR THE PROJECT AND REMAINS THE PROPERTY OF TAKREER. ALL INTERNATIONAL BECHTEL CO. LTD. PROPRIETARY
INFORMATION OR UNDERLYING INTELLECTUAL PROPERTY UTILIZED IN THE CREATION OF THE DESIGN OR INFORMATION CONTAINED THEREIN SHALL REMAIN THE PROPERTY OF INTERNATIONAL BECHTEL CO. LTD.
 CALCULATION SHEET

CALC. NO. 1031-MYC-M001-B0009

SIGNATURE MPS DATE 30/Jan/09 CHECKED RC DATE 30/Jan/09
PROJECT RUWAIS REFINERY EXPANSION PROJECT JOB NO. 25418
SUBJECT Fire Case Sizing for PSV-171 on Instrument Air Receiver (1031-D-002A) SHEET 2 OF 7 SHEETS

PURPOSE OF CALCULATION:

1) The purpose of this calculation is to determine the relief loads and their properties for all the relief scenarios
mentioned
2) Sizing in the
of relief attached
valve relief narrative.
and determine the governing scenario. The data will then be used to generate the data sheet for this valve.

Note: This Calculation is also applicable for the following PSV's which are on air receiver of same capacity:
PSV-175 - 1031-D-002B
PSV-211 - 1031-D-002C

INPUT DATA AND ASSUMPTIONS:

• HYSYS simulation
The PSV calculation files are located at:

\\ndhs2065\Takreer\Process\Design Products\Technical Documents\Calculation\RV Load Calc\Unit 1031\PSV-171

Relief loads were calculated for the following scenario.

Fire Case: Fire Relief Load Calculation & sizing.

GENERAL BASIS OF DESIGN:

-Conventional type valve is selected, back pressure is expected less than 10% of set pressure. PSV discharge line open to ATM.
-Sizing calcs based on allowable overpressure for single valve of 10% for non fire and 21% for fire scenarios.
-Loads and PSV size are calculated for PSV-171.

Electronic documents, once printed, are non-controlled and may become outdated. Refer to the Electronic Document Management System for the current revision.
Bechtel Confidential
© Bechtel Oil, Gas and Chemicals, Inc. 2008. All rights reserved.
THE DESIG
 CALCULATION SHEET

CALC. NO. 1031-MYC-M001-B0009

SIGNATURE MPS DATE 30/Jan/09 CHECKED RC DATE 30/Jan/09
PROJECT RUWAIS REFINERY EXPANSION PROJECT JOB NO. 25418

SUBJECT Fire Case Sizing for PSV-171 on Instrument Air Receiver (1031-D-002A) SHEET 3 OF 7 SHEETS

CONTINGENCY LIST (See Attachment 1 for Relief Narrative)

Valve Size

Contingency Applicability Flow rate Temperature MW

kg/h degC (SG)

1 a.BLOCKED OUTLETS NO

b.BLOCKED OUTLETS NO

2 ABNORMAL HEAT INPUT NO

3 SPLIT EXCHANGER TUBE NO

4 AUTO CONTROL FAILURE NO

5 REFLUX FAILURE NO

6 LOSS OF FEED NO

7 FIRE YES K 18,131 173.0 28.95

8 COOLING MEDIUM FAILURE NO

9 a. POWER FAILURE (Total) NO

a. POWER FAILURE (Partial) NO

10 INSTRUMENT AIR FAILURE NO

11 HEATING MEDIUM FAILURE NO

12.OTHER a.STEAM FAILURE NO

b.GAS BLOW-BY NO

c.THERMAL EXPANSION NO

d.INADVERTING VALVE
NO
OPENING
e.CHECK VALVE LEACKAGE
OR FAILURE NO

Electronic documents, once printed, are non-controlled and may become outdated. Refer to the Electronic Document Management System for the current revision.
Bechtel Confidential
© Bechtel Oil, Gas and Chemicals, Inc. 2008. All rights reserved.
THE DESIGN OR PART THEREOF CONTAINED IN THIS DOCUMENT WAS DEVELOPED FOR TAKREER FOR THE PROJECT AND REMAINS THE PROPERTY OF TAKREER. ALL INTERNATIONAL BECHTEL CO. LTD. PROPRIETARY
INFORMATION OR UNDERLYING INTELLECTUAL PROPERTY UTILIZED IN THE CREATION OF THE DESIGN OR INFORMATION CONTAINED THEREIN SHALL REMAIN THE PROPERTY OF INTERNATIONAL BECHTEL CO. LTD.
 CALCULATION SHEET
CALC. NO. 1031-MYC-M001-B0009
SIGNATURE MPS DATE 30-Jan-09 CHECKED RC DATE 30-Jan-09
PROJECT RUWAIS REFINERY EXPANSION PROJECT JOB NO. 25418
SUBJECT Fire Case Sizing for PSV-171 on Instrument Air Receiver (1031-D-002A) SHEET 4 OF 7 SHEETS

7. FIRE CASE

In case of fire, if the air receiver discharge line valve is closed, the pressure will start to increase in the system and the PSV will be required to relieve the air
once it has increased to the set pressure of the valve.
The relief load for the fire case has been considered based on PE-529 calculation spreadsheet (Page 5 of 7).The relief valve was sized using the Bechtel
standard PSV sizing vapor critical spread sheet PE-523.
.

Relief temperatures have been estimated based on Bechtel fire relief load calculation (gas expansion) program PE-529.

Set pressure 40.5 kg/cm2g

Accumulation 21 %
Relieving Pressure 49.01 kg/cm2g

Relieving temperature at RV inlet = 173 degC

Considering 10% back pressure at RV outlet, RV outlet temperature = 169 deg C

See Hysys PFD snapshot (Page 7 of 7) for calculation of relieving temperature & PSV discharge line properties.

Vapor Relief Load 18131.0 kg/hr

Molecular weight 28.95
Required Orifice Area 555 mm2
The selected orifice is K orifice.
Set Pressure 40.5 kg/cm2g
Relieving Pressure 49.01 kg/cm2g -21% Accumulation
Relieving Temperature 173 deg.C

Based on the above data the PSV-171 was sized for the fire case. All data regarding conditions for sizing & relief load for the valve is shown on the
PE-523 calculation spreadsheet (Page 5 of 7) and PE-529 calculation spreadsheet (Page 6 of 7).

CONCLUSIONS:

A) Relief Load requirement for

7. Fire Relief Load 18131 kg/h

B) Governing scenario is fire case.

C) Selected Orifice size is K.

D) Relief loads shall be verified during EPC phase.

Electronic documents, once printed, are non-controlled and may become outdated. Refer to the Electronic Document Management System for the current revision.
Bechtel Confidential
© Bechtel Oil, Gas and Chemicals, Inc. 2008. All rights reserved.
THE DESIGN OR PART THEREOF CONTAINED IN THIS DOCUMENT WAS DEVELOPED FOR TAKREER FOR THE PROJECT AND REMAINS THE PROPERTY OF TAKREER. ALL INTERNATIONAL BECHTEL CO. LTD. PROPRIETARY INFORMATION OR UNDERLYING INTELLECTUAL PROPERTY
UTILIZED IN THE CREATION OF THE DESIGN OR INFORMATION CONTAINED THEREIN SHALL REMAIN THE PROPERTY OF INTERNATIONAL BECHTEL CO. LTD.
 BECHTEL OG&C PROCESS DEPARTMENT
FIRE RELIEF LOAD SIZING CALCULATION (GAS EXPANSION), REV. 0
Program ID: PE529 Date : 02/Oct/20
FIRE RELIEF LOAD CALCULATION (GAS EXPANSION)

Bechtel Job No: 25418 Sheet No. : 5 of 7

Customer : TAKREER Vessel No. : 1031-D-002A

Project : RUWAIS REFINERY EXPANSION PROJECT Service : INSTRUMENT AIR RECEIVER
Location : PSV Tag : PSV 171
Originator : MPS Calculation No. : 1031-MYC-M001-B0009
Date : 30-Jan-09 Checker : RC
Date : 30-Jan-09
Critical Fire Zone Height (F): 25 feet 7.620 m

Note : This spreadsheet was developed from ANSI/API Standard 521 Fifth Edition (January 2007).
Please review these documents and any client requirements, before using this spreadsheet to calculate fire loads.

W = Vapor Relief Rate, lb/hr

MW = Molecular Weight
A ' ( T w −T 1 )1. 25 P1 = Relieving Pressure, psia
W =0 . 1406 √ MW ∗P1
[ T 1. 1506
1
] A' = Total Exposed Area, ft2
Tw = Vessel Wall Temperature, ºR
T1 = Gas Relieving Temperature, ºR

P1 Tn = Normal Operating Temperature, ºR

T 1 =T n
( )
Pn Pn = Normal Operating Pressure, psia

Vessel Orientation Vertical

IMPERIAL UNITS METRIC UNITS
Vessel Diameter (D) 13.78 ft 4.200 m
Head Type, 2:1 Ellipsoidal, Hemispherical, or FLAT HEMI HEMI
Head Protected from Fire (i.e. vessels with support skirts that limit ventilation) NO NO (Default NO for horizontal)
Vessel Length (Tan to Tan) 59.06 ft 18.000 m
Elevation of Vessel Bottom Tangent line above Reference Grade (E) 6.56 ft 2.000 m

VAPOR RELIEF LOAD CALCULATION

A = Vessel Exposed Area 1096.44 ft² 101.863 m2

Estimated Piping Area as % of Vessel Exposed Area 0.00 % 0 %
Apiping = Piping Area 0.00 ft² 0.00 m2
A' = Total Exposed Area (including piping) 1096.44 ft² 101.86 m2

Molecular Weight 29.0 29.0

Set Pressure 576.05 psig 40.50 kg/cm2(g)

% Accumulation 21 % 21 %
P1 = Relieving Pressure 697.01 psig 49.01 kg/cm2(g)

Pn = Normal Operating Pressure 497.82 psig 35 kg/cm2(g)

Tn = Normal Operating Temperature 118.4 ºF 48 ºC

T1 = Gas Relieving Temperature 343.1 ºF 172.8 ºC

Tw = Vessel Wall Temperature 1100 ºF 593 ºC

Vapor Relief Rate 39,972 lb/hr 18,131 kg/hr

This is a Bechtel Confidential validated spreadsheet and as such is locked and password protected. THIS SPREADSHEET MUST NOT BE MODIFIED WITHOUT PRIOR
WRITTEN APPROVAL OF THE CHIEF PROCESS ENGINEER. The user can assume that the locked calculations are accurate and have previously been checked. The
engineer must determine if this spreadsheet is appropriate for the application and assure all input data is correct.

Electronic documents, once printed, are non-controlled and may become outdated. Refer to the Electronic Document Management System for the current revision.
© Bechtel Oil, Gas and Chemicals, Inc. 2007. All rights reserved.
 CALCULATION SHEET
DATE 30/01/2009

CALCULATION BY MPS CHECKED BY RC SHEET No 6 of 7

PROJECT Ruwais Refinery Expansion Project CALC No. 1031-MYC_M001-B0009 JOB No 25418

SUBJECT Fire Case Sizing for PSV-171 on Instrument Air Receiver (Gas Expansion) FILE No

API 520 Sizing for Vapour Relief - Critical Flow, Rev. 0 Program ID: PE523
Method taken from API RP 520 7th Ed January 2000 Section 3.6
This calculation is only valid if flow is critical - otherwise use PE532 (Vapor Sub-Critical)

1. Determine if flow is critical

k
P cf 2
P1
= [ ]
k +1
( k −1 ) API RP 520 Section 3.6.1.4 Equation 3.1 (Ideal Gas)

Pcf = Critical flow nozzle pressure (absolute pressure) k = Ratio of Specific Heats for Ideal Gas, Cp/(Cp-R)
P1 = Upstream relieving pressure (absolute pressure)
If the PSV backpressure is less than Pcf, the flow is critical and this method may be used.

2. Calculate Required Area

13160∗W TZ API RP 520 Section 3.6.2.1.1 Equation 3.2 SI Units

A=
CK d P1 K b K c M
A = Required Effective Area (mm2)
√ Kc = Combination correction factor
W = Required Mass Flow (kg/h) T = Relieving Temperature (K)
C = Coefficent for k (Fig 32 or equation below) Z = Compressibility
Kd = Coefficient of Discharge M = Molecular Weight
P1 = Upstream relieving pressure, including allowable overpressure (kPa.a)
Kb = Backpressure Correction (see Fig 30 for balanced bellows valve)

( k +1 )
C=520 k
√( 2
k+1 ) ( k −1 )
C calculated using equation or API RP 520 Figure 32 (ideal gas assumption)
k = Ratio of Specific Heats for Ideal Gas, Cp/(Cp-R)

Kb determined from API RP 520 Fig 30 for balanced bellows valves.

METRIC UNITS IMPERIAL UNITS

Set pressure 40.50 kg/cm2(g) 576.0 psig

Overpressure 21 % 21 %
Upstream Relieving Pressure (P1) 50.04 kg/cm2(a) 711.7 psia
Backpressure 4.05 kg/cm2(g) 57.6 psig
5.08 kg/cm2(a) 72.3 psia
Ratio of Specific Heats (k = Cp/(Cp-R)) 1.38 1.38
Critical flow nozzle pressure (Pcf) 26.65 kg/cm2(a) 379.01 psia
Flow Regime CRITICAL CRITICAL

Flowrate (W) 18,131 kg/h 39,972 lb/h

Temperature (T) 173 o
C 343 o
F
446 K 803 o
R
Compressibility (Z) 1.01 1.01
Coefficient of Discharge (Kd) 0.975 0.975
Backpressure Correction (Kb) Fig 30 for B.B. 1.00 1.00
Combination Correction (Kc) 1.00 1.00
Molecular Weight (M) 28.95 28.95
Coefficient for k (C) 354 354
Required Area (A) 555 mm2 0.861 in2

Selected Orifice K K
Number Duty Valves (excluding spares) 1 1
API Effective Area 1186 mm2 1.838 in2
Selected Area Rated Flow 38,721 kg/h 85,365 lb/h

This is a Bechtel Confidential validated spreadsheet and as such is locked and password protected. THIS SPREADSHEET MUST NOT
BE MODIFIED WITHOUT PRIOR WRITTEN APPROVAL OF THE CHIEF PROCESS ENGINEER. The user can assume that the locked
calculations are accurate and have been previously checked. The engineer must determine if this spreadsheet is appropriate for the
application and assure all input data is correct.

Electronic documents, once printed, are non-controlled and may become outdated.
Refer to the Electronic Document Management System for the current revision.
© Bechtel Oil, Gas and Chemicals, Inc. 2007. All rights reserved.
 CALCULATION SHEET

CALC. NO. 1031-MYC-M001-B0009

SIGNATURE MPS DATE 30-Jan-09 CHECKED RC DATE 30-Jan-09
PROJECT RUWAIS REFINERY EXPANSION PROJECT JOB NO. 25418
SUBJECT Fire Case Sizing for PSV-171 on Instrument Air Receiver SHEET 7 OF 7 SHEETS

HYSYS PFD SNAPSHOT - AIR RECEIVER FIRE SCENARIO

Electronic documents, once printed, are non-controlled and may become outdated. Refer to the Electronic Document Management System for the current revision.
Bechtel Confidential
© Bechtel Oil, Gas and Chemicals, Inc. 2008. All rights reserved.
THE DESIGN OR PART THEREOF CONTAINED IN THIS DOCUMENT WAS DEVELOPED FOR TAKREER FOR THE PROJECT AND REMAINS THE PROPERTY OF TAKREER. ALL INTERNATIONAL BECHTEL CO. LTD. PROPRIETARY INFORMATION
OR UNDERLYING INTELLECTUAL PROPERTY UTILIZED IN THE CREATION OF THE DESIGN OR INFORMATION CONTAINED THEREIN SHALL REMAIN THE PROPERTY OF INTERNATIONAL BECHTEL CO. LTD.