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To cite this article: J. Clay Loyless & Ronald F. Malone (1997): A Sodium Bicarbonate Dosing
Methodology for pH Management in Freshwater-Recirculating Aquaculture Systems, The
Progressive Fish-Culturist, 59:3, 198-205
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The Progressive Fish-Culturist 59:198-205. 1997
ۥ Copyright by the American Fisheries Society 1997
this CO2-enriched environment. The methodology presented for alkalinity adjustment uses mea-
surements of pH and alkalinity to obtain an estimate of the system CCh level, which, in turn, is
used to define the alkalinity concentration required to reach a targeted pH. A dosage table facilitates
determination of the amount (g) of sodium bicarbonate to be added to reach the targeted pH for
a variety of system sizes. The charts, which arc designed for personnel with limited training, also
indicate when additional CO? stripping capacity is dictated.
Numerous scientific and commercial ventures The pH also has a major influence on the activity
have demonstrated the technical feasibility of rais- of nitrifying bacteria in the biological filters used
ing a wide variety of aquacultural species under a to purify the waste stream. Both low and high pH
water-recirculating regime (Parker and Simco levels can create harmful effects. However, the
1974; Broussard and Simco 1976; Bovendeur et complicated physical and chemical dynamics of
al. 1987). The enhanced quality control offered by the systems make it difficult for operators to de-
the recirculation approach, coupled with an in- termine the appropriate corrective actions to main-
herent reduction in water usage and environmental tain the pH within a desired range.
impact, presages its selection as the technology of Unit operations are selected to "recondition"
choice for the future of the aquaculture industry. recirculating waters according to a hierarchy of
Water-recirculating aquaculture systems are thus treatment needs. In reality, the water is only par-
poised for widespread adoption if cost-effective tially reconditioned—just enough to allow for an
design and simple operating procedures that focus extended reuse period. Early system designers
on basic water treatment processes can be imple- used aeration, clarification, and biofiltration pro-
mented. Although several technological issues cesses as their main water quality management
need to be refined, the emphasis has shifted to tools. When this strategy is applied to high-density
training the commercial sector and reducing costs production systems with extended hydraulic re-
to accelerate field implementation. Significant eco- tention times (>5 d) it results in a classic pattern
nomic gains can be realized by reversing the his- of decreasing alkalinity levels often accompanied
toric trend toward increasingly complex systems by a gradual increase in aqueous carbon dioxide
and by coupling good production strategies with concentrations. These two factors compound
simpler engineering approaches to the water re- through the carbonate equilibria system to cause
conditioning problem. a decline in system pH; such a situation is illus-
Proper pH management is a fundamental re- trated in Figure 1 with data collected on one of
quirement for obtaining the optimum performance the authors* systems. Note that the slope of the
from water-recirculating aquaculture systems. The curves may vary depending on the attributes of the
pH controls a wide variety of solubility and equi- particular system studied, but the trend is repre-
libria reactions, and many aquatic organisms are sentative. Left unchecked, the pH falls to a level
sensitive to its concentration. For instance, pH that severely inhibits the nitrifying bacteria; the
controls the ratio of the innocuous ammonium ion bacteria are then overwhelmed by the nitrogenous
(NH4") to the toxic ammonia (NH^) concentration. waste load, and the system ultimately collapses.
In recent years, the impact of pH and alkalinity
on the biofiltration process has been recognized,
1
To whom correspondence should be addressed. and the additional processes of alkalinity adjust-
198
MF.THCWOLOGY FOR pH MANACiF.MKNT 199
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FiCtURH I.—Alkalinity and pH data collected in a lightly loaded freshwater-recirculating system (5,1 10 L. 1,100
kg tilapia. 30°C, 2c/c feed rate) with 10% daily water replacement without supplement addition. The decline in
both variables illustrates the typical response when intervention measures are not taken.
ment and degasification (carbon dioxide stripping) carbon dioxide production during peak loading,
have been added to the list of unit operations in- typically late in the growoul sequence.
cluded in most reuse schemes. Routine alkalinity This paper presents a practical approach to solv-
adjustments are required because the nitrifying ing the alkalinity exhaustion problem that, togeth-
bacteria continually consume alkalinity at a rate er with good degasification procedures, eliminates
of about 7 mg (expressed as CaCOj) per milligram pH decline as an issue in recirculating systems.
of total ammonia nitrogen (TAN) oxidized to ni- The method proposed for pH management is
trate (ERA 1975). A high-density system with 0.06 straightforward and can be implemented by staff
kg fish/L and a 2% feed rate can experience a daily personnel with a limited amount of training or ex-
alkalinity consumption of about 250 mg CaCO^/L. perience. It is intended to bridge the gap between
This is far too much to be replenished by water theoretical complexity and field level application.
turnover with hydraulic retention times in the The proposed method is directly applicable to wa-
range of 5-10 d for all but the most alkaline waters. ter-recirculating systems for culturing warmwater
Determining the appropriate intervention strategy (20-30°C), freshwater (salinity <10%o) ornamen-
is complicated by the elevated CC>2 levels that de- tal or food fish, such as tilapia, catfish, striped bass,
fine the alkalinity required to maintain the pH and other common species. It is most suitable for
within a target range. application to high-density production systems
The daily carbon dioxide production rate has with moderate hydraulic retention times in the
been estimated at about 0.5 mg/g of biomass for range of 5 to 30 d.
both fish and bacteria (Colt and Bouck 1984).
Driven by the organic loading (i.e., feed applica- Theory
tion) rate, this CC>2 production must be counter- The interdependence of carbon dioxide and al-
balanced by an appropriate gas stripping mecha- kalinity through the carbonate equilibria system
nism, or aqueous carbon dioxide levels will in- enables pH control through either physical meth-
crease. Piedrahita and Grace (1991) defined design ods that alter the CC>2 content of the water or chem-
guidelines for packed column degasification units ical methods that adjust the alkalinity constituents.
capable of cost-effective control of carbon dioxide Controlling the CC>2 removal rate requires adjust-
levels. Loyless (1996) discussed degasification ef- ment of the stripping equipment (e.g., increasing
fectiveness of blown air systems. Thus, well-de- air flow rates, changing injection depths, etc.). For
signed systems can be configured to provide ad- a given system, the CC>2 stripping capacity is fixed
equate degasification capacity to accommodate by design and the equipment is usually operated
200 LOYLHSS AND MALONE
TABI.K 1.—Carbon dioxide concentrations (mg/L) for various pH and alkalinity combinations. The CCh levels above
15 mg/L arc shaded to indicate levels that are potentially stressful to animals.
tential ammonia toxicity problems. Fortunately, presumed to be defined as (Snoeyink and Jenkins
the maintenance of CO2 at too low a level is rarely 1980; Stumm and Morgan 1981)
a problem in practice, because economics require alkalinity (eq/L) = [HCO3 ] + 2[CO3 2]
high stocking densities; carbon dioxide increases, + [OH ] - [H'|. (3)
not deficiencies, are the real concern. Equation (3) can be combined with the recognized
A methodology based on three tables has been relationship between the bicarbonate and carbon-
developed to determine the supplemental amount ate ions (Snoeyink and Jenkins 1980; Stumm and
of sodium bicarbonate required to achieve a given Morgan 1981),
pH correction. Table 1 provides the approximate
CC>2 concentration in a system for each potential
pH-alkalinity combination. Table 2 gives the al- ICO, >1 = (4)
TABLH 2.—Alkalinity values (mg CaCOVD in equilibrium with the system carbon dioxide concentration and the
target pH. The CCh levels above 15 mg/L are shaded to indicate levels that are potentially stressful to animals.
C02 Target pH
(mg/L) 6.0 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 7.0 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.9 8.0
1 <10 <10 <10 <10 <10 <10 <10 <10 <10 <10 <10 10 10 10 10 10 20 20 30 40 50
2 <10 <10 <10 <10 <10 <10 <10 <10 10 10 10
10 20 20 30 30 40 50 60 80 100
3 <10 <10 <10 <10 <10 <10 10 10 10 10 10 20 20 30 40 50 60 70 90 KtO 150
4 <10 <10 <10 <10 <10 10 10 10 10 20 20 20 30 40 50 60 80 100 120 K50 200
5 <10 <10 <10 <10 10 10 10 10 20 20 20 30 40 50 60 80 100 120 150 1<K)
6 <10 <10 <10 10 10 10 10 10 20 20 30 40 50 60 70 90 120 150 190
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carbon dioxide concentration. Accepted values for isms. Assuming that the added bicarbonate com-
K a , and K a2 at 25°C of 4.3 x 10 7 and 4.7 x pletely dissociates, Table 3 was constructed by
10 n , respectively, (Lide 1993) were used in the converting the required alkalinity from milligrams
construction of Table 1. Carbon dioxide data points as CaCO} per liter to grams of NaHCO^ per unit
above 15 mg/L are shaded gray to indicate poten- of system volume. The sodium bicarbonate dosage
tial stress on the animals (Tucker and Robinson is additive, and Table 3 is configured to allow se-
1990); points above 100 mg/L are not enumerated lection of multiple volumes or alkalinity incre-
and enhanced gas stripping is suggested as a more ments to represent a total not shown on the table.
appropriate pH adjustment measure than chemical All intersecting dosage points must be summed for
addition under such conditions. calculation of the total dosage.
Table 2 was generated by rearranging equation The tables presented cover a pH range of 6.0-
(5) and solving for the equilibrium alkalinity val- 8.0 and an alkalinity range of 0-200 mg/L, which
ues corresponding to each combination of aqueous includes the major portion of the systems operating
carbon dioxide and pH. The portion of Table 2 in this segment of the industry. Field techniques
above 15 mg/L is again shaded gray to indicate for alkalinity and pH determination are not highly
potentially stressful carbon dioxide concentra- accurate, thus the tabulated values have been
tions. The numerical values for alkalinity levels rounded to reflect the inexact nature of the data
above 200 mg/L as CaCO^ are not indicated on input. All values given are based on a water tem-
the table because of the potential impact of high perature of 25°C, and they are accurate to within
salt concentrations on freshwater aquatic organ- 10% over the 20-30°C range. Supplement addi-
METHODOLOGY FOR pH MANAGEMENT 203
TABLE 3.—Sodium bicarbonate dosage (g) required to reach the equilibrium alkalinity value for a given volume based
on the incremental difference from the current alkalinity level.
NaHCO3 Dosage ( g )
System
Volume Alkalinity Increment (mgCaCOa/L)
(gal) (L) 10 20 30 40 50 60 70 80 90 100 200
10 38 <1 1 2 3 3 4 5 5 6 6 15
20 76 1 3 4 5 6 8 9 10 11 13 25
30 114 2 4 6 8 10 11 13 15 15 20 40
40 151 3 5 8 10 13 15 20 20 25 25 50
50 189 3 6 10 13 15 20 25 25 30 30 65
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60 227 4 8 11 15 20 20 25 30 35 40 65
70 265 5 9 13 20 20 25 30 35 40 45 90
80 303 5 10 15 20 25 30 35 40 45 50 100
90 341 6 11 15 25 30 35 40 45 50 55 110
100 379 6 13 20 25 30 40 45 50 55 65 130
200 757 13 25 40 50 65 75 90 100 no 130 250
300 1136 20 40 55 75 95 110 130 150 170 190 380
400 1514 25 50 75 100 130 150 180 200 220 260 510
500 1893 30 L 65 95 130 160 190 220 260 280 320 640
600 2271 40 75 110 150 190 220 260 300 340 380 760
700 2650 45 90 130 180 220 260 320 360 400 450 890
800 3028 50 100 150 200 250 300 350 400 450 500 1020
900 3407 60 110 170 220 280 340 400 450 500 550 1150
1000 3785 65 130 190 250 300 400 450 500 550 600 1270
tions for temperatures outside this range should be Finally, in step 7, the required alkalinity addition
determined by adjusting the equilibrium constants is converted from concentration to dosage by
and recalculating the appropriate terms as pre- weight with Table 3.
sented in this section. Data from four representative applications of the
dosage methodology in two different systems are
Methodology presented in Table 5. The systems were dosed with
Table 4 summarizes the seven steps required to a 99.5%-pure industrial grade sodium bicarbonate
implement a pH adjustment with Tables 1, 2, and immediately following measurement of the current
3. The procedure is initiated by measuring the cur- pH and alkalinity. The resulting pH and alkalinity
rent pH and alkalinity in the system of interest. were measured 1 h after dosing to assure complete
Second, by using the determined pH and alkalinity dissolution and distribution of the sodium bicar-
values, the estimated carbon dioxide level in the bonate throughout the system's components. Sys-
system is read from Table 1. This carbon dioxide tem volumes were calculated as the total of all
level is presumed to remain steady, as it is con- water in the holding tanks, piping, and treatment
trolled by the physical gas exchange process. components. Sodium bicarbonate dosages were
Third, the operator selects a target pH. Fourth, the weighed with a laboratory balance (accurate to 10
target pH and estimated CO2 are used in Table 2 g), and alkalinity measurements were conducted
to identify the final alkalinity required to establish under APHA et al. (1995) guidelines. As the data
equilibrium at the desired point. In step 5, the dif- in Table 5 indicate, the final pH and alkalinity
ference between the current and final alkalinities values obtained by using the methodology closely
is calculated, which defines the required supple- approach the targeted values. Note that the esti-
ment addition in units of concentration. The sys- mated CC>2 contents varied about 1 mg/L for each
tem's total water volume is estimated in Step 6. system between the two tests. The actual CC>2 level
204 LOYLESS AND MALONE
TABLE 4.—Seven steps used to determine the amount in maintenance of a recirculation system within a
of sodium bicarbonate to be added to reach a target pH target zone of pH, alkalinity, and carbon dioxide.
from any given set of initial conditions.
The authors adjust the majority of the high-density
Step Action Purpose growout systems under their control to a pH in the
1 Measure pH and alkalinity Ascertains current
range of 7.5 to 8.0 and an alkalinity between 150
conditions and 200 mg/L. High carbon dioxide levels (5-15
2 Read CO2 from Table I Estimates carbon dioxide mg/L) often force values on the lower end of the
level in water pH range (7.5) and the upper end of the alkalinity
3 Select target pH Establishes desired final range (200 mg/L) to be targeted. These systems
condition are often operated with TAN levels in the range
4 Read equilibrium Identities alkalinity level of 0.3-0.8 mg/L, with biofiltration units displaying
alkalinity from Table 2 required to reach the daily areal nitrification rates greater than 300
target pH at the
system's operating
mg/m 2 (Wimberly 1990; Chitta 1993; Sastry
carbon dioxide level 1996). This strategy appears to effectively avoid
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TABLE 5.—Applications of the proposed methodology indicate the efficacy of the pH adjustment procedure in two
systems on two test dates.
nitrification kinetics falls above 8.0, the increased Colt. J. E., and G. Bouck. 1984. Design of packed col-
threat of stress from accumulations of NH^ and the umns for degassing. Aquaculture Engineering 3:
251-273.
increased CC>2 stripping costs outweigh the incre-
EPA (Environmental Protection Agency). 1975. Pro-
mental benefits of marginally downsizing the bio- cess design manual for suspended solids removal.
filtration unit. Additionally, achieving a high pH in USEPA, Technology Transfer Publication. Cincin-
a CCh-enriched environment by bicarbonate addition nati, Ohio.
can be costly, particularly for systems operated with Haug, R. T. and P. L. McCarty. 1972. Nitrification in
hydraulic retention times less than 10 d, where a the submerged filter. Journal of the Water Pollution
considerable amount of the added buffer will be Control Federation 44:2086-2102.
Lawson. T. B. 1994. Fundamentals of aquacultural en-
flushed from the system. gineering. Chapman and Hall. New York.
Lide. D. R.. editor. 1993. Handbook of chemistry and
Summary
physics, 73rd edition. Chemical Rubber Co.. Boca
The pH in a water-recirculating system equipped Raton, Florida.
with a CCh-stripping apparatus can be manipulated Loyless. J. C. 1996. A feasibility study of using air-lift
through periodic additions of sodium bicarbonate. pumps for aeration, degasification and water move-
Downloaded by [University of South Carolina ] at 02:20 15 April 2013
These additions compensate for the loss of alka- ment in a recirculating aquaculture system. Master's
thesis. Louisiana State University, Baton Rouge.
linity induced by the nitrification processes. Target Parker. N. C.. and B. A. Simco. 1974. Evaluation of
pH values in the range of 6.0-8.0 can be achieved recirculating systems for culture of channel catfish.
in this CO2-enriched environment by controlling Proceedings of the Annual Conference Southeastern
the level of alkalinity exhaustion. The dosage of Association of Game and Fish Commissioners
sodium bicarbonate required to reach the desired 27(1973 ):487-495.
pH may be determined by consideration of the Paz. J. D. 1984. The effects of borderline alkalinity on
nitrification in natural water systems. Doctoral dis-
current pH and alkalinity, the degree of CO? en- sertation. Polytechnic Institute of New York. New-
richment, and the volume of water in the system. York.
Piedrahita, R. H.. and G. R. Grace. 1991. Carbon di-
Acknowledgments oxide removal for intensive aquaculture. Pages 99-
J. Loyless was supported by a Louisiana Board of 108 i/i Proceedings of workshop on design of high
Regents' Dean's Fellowship throughout the course density recirculating aquaculture systems. Louisi-
of this project. Portions of the research were funded ana State University. Baton Rouge. Louisiana.
Sastry. B. J. 1996. A comparison of nitrification ca-
by the Louisiana Sea Grant Program, a part of the pacity in bead and tubular plastic media. Master's
National Sea Grant College Program under the Na- thesis. Louisiana Slate University, Baton Rouge.
tional Oceanic and Atmospheric Administration. Sharma. B., and R. C. Ahlert. 1977. Nitrification and
nitrogen removal. Water Research 11:897-925.
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