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Capítulo 19/Procesos de deformación volumétrica en el trabajo de metales

h 0.5
= 11547/13134 = 0.8791 => h = 0.773,

which does not equal the initial trial value of h = 0.3

 Try h = 0.5 in, tf = 1.5 - 0.5 = 1 in

ε = ln(1.5/1.0) = ln 1.50 = 0.4055

Ȳf = 16,949(0.4055)0.18 = 14,538 lb/in2.

h 0.5
= 11,547/14,538 = 0.7942 => h = 0.631,

which does not equal the trial value of h = 0.5

 Try h = 0.6 in, tf = 1.5 - 0.6= 0.9 in

ε = ln(1.5/0.9) = 0.5108

Ȳf = 16,949(0.5108)0.18 = 15,120 lb/in2.

h 0.5
= 11,547/15,120 = 0.7637 => h = 0.583,

which is too much compared to h = 0.6

 Try h = 0.58 in, tf = 1.5 - 0.58 = 0.92 in

ε = ln(1.5/0.92) = ln 1.579 = 0.489

Ȳf = 16,949(0.489)0.18 = 15,007 lb/in2.

h 0.5
= 11,547/15,007 = 0.769 => h = 0.592,

which is close but still above the trial value of h = 0.55

 Try h = 0.585 in, tf = 1.50 - 0.585 = 0.915 in

ε = ln(1.5/0.915) = 0.494

Ȳf = 16,949(0.494)0.18 = 15,036 lb/in2.

h 0.5
= 11,547/15,036 = 0.768 => h = 0.590,

which is close but still above the trial value of h = 0.585.

 Try h = 0.588 in, tf = 1.50 - 0.588 = 0.912 in

ε = ln(1.5/0.912) = 0.498

Ȳf = 16,949(0.498)0.18 = 15,053 lb/in2.

h 0.5
= 11,547/15,053 = 0.767 => h = 0.588,

which is almost the same as the trial value of h = 0.588.

b)

True strain ε = ln(1.5/0.912) = 0.498

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Capítulo 19/Procesos de deformación volumétrica en el trabajo de metales

c)

Given maximum possible power

HP = 100hp = 100hp x 396000 (in-lb/min)/hp = 39600000 in-lb/min

Contact length L = (12 x 0.588)0.5 = 2.66 in

P = 2πN (400,000)(2.66) = 6685000N in-lb/min

6486000 x N = 39600000

N = 5.92 rev/min

vr = 2πRN = 2π(12/12)(5.92) = 37.2 ft/min