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7500 TB102 PDF
7500 TB102 PDF
, PARTS MANUAL
MODEL 7500
MANUAL TB 102
MANUAL PART NO. 2023076
REVISION 3
Serial No. 79-1310 and up
PARTS MANUAL
MODEL 7500
MANUAL TB 102
MANUAL PART NO. 2023076
REVISION 3
This manual illustrates and identifies maintenance parts for the Model 7500,
to enable you to determine the part number and name assigned to the part you
wish to order. Ordering by proper part number and name will help ensure the
receipt of the proper part the first time without time-consuming exchanges or
correspondence or other annoying delays.
An index is provided in the front of this manual to help you determine which
illustration contains the part you want to order. Determine the basic system
or assembly in which the part is used, and find this system or assembly in the
Index. It will reference the pages which illustrate and list the part.
This manual contains the latest information available at the time of
printing. However, at the discretion of Trojan Industries Inc. its contents
are subject to change without notice. This reservation is in keeping with the
Company's policy of constant progressive improvement and refinement of all our
products. As a result of such policy, certain changes may be made from time
to time which will not be covered in this manual.
Because we are constantly upgrading our equipment, it is necessary that the
SERIAL NUMBER of your machine accompany every repair parts order. To assure
the receipt of the proper part, it is essential that the following information
be included with your parts order:
MACHINE MODEL NUMBER
MACHINE SERIAL NUMBER
PART NUMBER OF THE DESIRED PART
QUANTITY OF ITEM WANTED
NAi-1E AND ADDRESS TO WHICH PART SHOULD 6E SENT
USE ONLY PARTS WHICH ARE AUTHORIZED dY TROJAN INDUSTRIES, INC. TO ENSURE THAT
ORIGINAL OEPENDABILITY AND PERFORMANCE WILL BE MAINTAINED.
Certain abbreviations are used in the parts list to call your attention to
specific situations. These abbreviations are explained as follows:
AIR - As Required: No specific quantity can be assigned
to the part since the number used varies from machine to
machine.
N.S.S. - Not Serviced Separately: This part is not serviced
by itself but, for reasons of matching fit with another part
or for other reasons, it is serviced only as parts of another
assembly.
N.I. - Not Illustrated: The part is used on the machine,
but is not shown on the parts illustration.
WHEN YOU RECEIVE PARTS:
Check immediately to assure that you have received the correct parts, the
correct quantity, and that they are in good condition.
Report any errors to your Trojan Distributor.
In case of shipment damage, make any claims to the carrier immediately.
3
INDEX
A
Cab 204-205
Carrier Assembly Planet 200
Clutch Cut-Out Switch 173
Connector, Watertight 71
Controls, Main Hydraulic Valve 100-102
Controls Transmission 134, 136
Control Valve Assembly, Main 92-95
Control Valve Assembly, Transmission 150, 152
Control Valve Console 24-26
Controls, Valve 100-102
Counterweight 12, 13
Converter, Torque 154, 157
Cradle, Axle 12, 13
4 Oct., 1986
0249A 7366
Cylinder Bucket 98 99B
Cy linder, Hoist 96, 97B
Cylinder Steering 124, 1258
E
Electrical System, Main 67-70
Electrical; System Accessory 202-203
Emergency Brake Valve 74-75
Emergency Steer Hydraulics 221
Engine and Related Parts (CD) 32-34
Engine Cooling (GM) 48, 49
Engine Cooling (CD) 46, 47
Engine Controls (GM) 44, 45
Engine Controls (CD) 42, 43
Engine Mounting (GM) 34, 36
Engine Mounting (CD) 32, 33
Ether Start Kit 76, 77
Ether Start Switch 76, 77
Exhaust System 56, 57
F
Fenders 58-59
Filter Assembly Engine Oil (CD) 32, 33
Filter Assembly, Hydraulic Oil 40, 41
Filter Assembly, Transmission Oil 133
Filter Assembly, Fuel (CD) 66
Floor Plates and Seat Support 24, 26C
Frame, Front and Rear 12, 13
Fuel Tank 40, 41
Fuel Tank and Lines (GM) 64, 65
Fuel Tank and Lines (CD) 62, 63
G
Gauges, Instrument Panel 74, 75
Governor, Air 168-169
Guards, Belly Pans 14, 15
H
Headlights 78, 79
Heater 206, 207
Hood 16-18
Hoist Cut-Out Automatic 71
Horn, Air 160-162
Hydraulic Piping Accessory 86, 87
Oct. 1986
0249A 7366A 5
Hydraulic Control Valve Levers Main 100 102, 107
Hydraulic Control Valve, Main (2 Spools) 92-95E
Hydraulic Pump Main 88, 89
Hydraulic Pump Steering and Servo 90-91 , 128C-129
Hydraulic Reservior 40, 41
Hyaraulic System, Bucket Cylinder 84, 85
Hydraulic System Embergency Steering 221
Hydraulic System, Main 80-830
Hydraulic System Steering 112, 116
Hydraulic System, Servo 126-129
Hydraulic System Transmission 130, 132
Paint 27
Pans and Guards Belly 14-15
Parking and Emergency Brake 160-162
Pillow Block 174 175
Pivot Group Main 22-238
Planet Carrier Assembly 200
Precleaner 55
Propeller Shaft Assemblies 178-180
Pump, Emergency Steering 224, 225
Pump, Main Hydraulic 88, 89
Pump, Steering and Servo Hydraulic 90-91,128C-129
6 Oct. 1986
0249A 7366A
R
Oct., 1986
0249A 7366A 7
v
Valve Controls, Main 100-102,107
Valve, Main Hydraulic Control 92-95
Valve, Neutralizer 117
Valve, Pressure Regulating 158, 159
Valve, Orbitrol 111
Valve, Servo (2 Spool) 104-106,1078
Valve, Servo (3 Spool) 108-110
Valve, Steer 120-123
W
Wheels 30
Windshield Wiper Kit 208-209
windshield washer Kit 208-209
winterization Kit 206-207
wiring, Main 67-70
Wiring, Accessory 202-203
Wiring, Emergency Steering 222-223
8
QUICK REFERENCE
Quantit:z:
Air Cleaner
Large Element (CO) 6953107 - 0746916 1
Large Element ( ()v1) 6953030 - 4197572 1
Small Element (CD) 6953106 - 4194702 1
Small Element ( (}.1) 6953031 - 4197573 1
Filter Elements
Transmission 6955910 - 4194827 1
Hydraulic Tank 2092442 - 4191560 6
Lube-Oil (CD) 6851862 - 4197896 1
By-Pass Oil (CD) 6956022 - 4198280 1
Lube-Oil (GM) 6955303 - 4194770 1
Lube-Oil «()v1) Spin-On 6960327 - 4198867 1
Fuel - Primary (GM) 6954847 - 4197615 1
Fuel - Secondary (GM) 6954525 - 4197612 1
Fuel (CD) 2078834 - 4191413 2
Corrosion Resistor (CD) 6851867 - 4197897 1
Belts
Fan (CD) 6851865 - 4197256 1
Fan (GM) 6954947 1
Alternator (CO) 2103461 - 4196120 1
Alternator «()v1) (Set3) 6954948 - 4197616 1
Identification Kit
(CD) SIN 79-1398 & Up 4606500 1
(CD) Thru SIN 79-1397 6955973 - 4197635 1
(GM) 6955972 - 4197636 1
Oct., 1986
0249A 7367A 9
TROJAN
BUCKET ASSEMBLIES
Size
Item PIN ~ CU. YO. Width Description ~
1 2104585 EXC. 6.5 143.5" Bucket Assembly 1
2108401 Cutting Edge 1
2105115 Cutting Edge, Side 2
2104579 Spillguard 1
Oct., 1986
0249A 7372A 10
TROIAN
BUCKET ASSEMBLIES
Size
Item PIN ~ CU. YD. Width Description ~
7 2101817 LP 7.5 143.5" Bucket Assembly 1
2108401 Cutting Edge 1
2105094 Cutting Edge, Side 2
2103921 Spillguard 1
8 2107909 ROCK 7.0 143.5 Bucket Assembly 1
2107906 Cutting Edge 1
2105093 Cutting Edge, Side 2
2108710 Ear, Spill guard 6
2111259 Rail, Spill guard 3
2119755 Expanded Metal 2
Size
Item PIN ~ CU.VD. Width Description Qty.
Oct. 1986
0249A 7372A lOB
TRDlAN
BUCKET ASSEMBLIES
Size
Item PIN ~ CU.vO. Width Oescrietion ~
17 2119364 COAL 15.0 157.5" Bucket Assembly 1
2112283 Cutting Edge 1
2119485 Cutting Edge, Side 2
2119487 Spillguard 1
2119634 Screen 2
18 4600175 ROCK 6.0 139" Bucket Assy. W/Zipper Lip 1
4600155 Zipper Lip Assembly 1
4600239 Cutting Edge Side' 2
4600235 Ear, Spillguard 6
2111257 Rail Spillguard 3
2119790 Expanded Metal 2
19 4601052 BONUS 10.00 115" Bucket Assy. WIBolt on Edge 1
4601131 Bucket Assy. 1
4601023 Cutting Edge 1
4601071 Cutting Edge, Side 2
4601079 Spillguard 1
4601077 Cutting Edge - Bolt-on 3
2033917 Bolt, Plow 12
2116033 Nut 12
4601059 Cover 4
2031521 Bolt 12
2031619 Nut 12
2031393 Lockwasher 12
20 4604748 MH 8.2 138" Bucket Assembly 1
4604836 Cutting Edge 1
2105048 Cutting Edge, Side 2
4604839 Spillguard 1
BUCKET ATTACHMENTS
3 2107241 Weld-On 1
2117240 Installation Diagram 1
2104904 Tooth Assembly, Center 3
2104905 Tooth Assembly, RH 1
2104906 Tooth Assembly, LH 1
2104727 Point 5
2076106 Pin, Flex 5
4 2111052 Weld-On, Spade Hose Cutting Edge 1
2111053 Installation Diagram 1
2108001 Tooth Assembly 3
2108002 Tooth Assembly, LH 3
2109687 Tooth Assembly, LH 1
2109688 Tooth Assembly, RH 1
4600942 Pin 8
460U941 Lock, Pin 8
5 2105077 Weld On 1
2105083 Installation Diagram 1
2104904 Tooth Assembly, Center 3
2104905 Tooth Assembly, RH 2
2104906 Tooth Assembly, LH 2
2104903 Tooth Assembly, Corner 2
2104727 Point 9
2076106 Pin, Flex 9
Oct. 1986
0249A 7373A 100
TRDlAN
SUCKET ATTACHMENTS
6 2105157 Weld-On 1
2105158 Installation Diagram 1
2104904 Tooth Assembly 8
2104903 Tooth Assemoly, Corner 2
2104727 Point 10
2076106 Pin, Flex 10
--4='Jt -
In
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6048
12
TROIAN
FRAME AND COUNTERWEIGHT
Trojan Faun
Item Part No. Part No. - Description Qty.
2-~ ,---~---~
\
\
---(
4
3~
Gl
,-
~ '...-c-'
14
TROIAN
BELLY PANS AND GUARDS
rr----/
:--,
I
CIt f-·
- .-
./1 .
I
r-.-.J
1I61L
16
TROJAN
SHEETMETAL SHROUDING
18 Oct. 1986
0249A 7378A
N
o -I
9
31
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tr-i
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4
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27
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10
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c..../ /12
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14
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t"'
16 15
TROIAN
LIFT ARM AND LINKAGE
. .
Rev~s~on 3 Oct. 1986
0249A 7379A 21
e..~.---1
TROIAN ~J,-~
®u-·- - 2
~-'---3
- _- "" I
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t=~_':/ __ 4
§. 5
~. 6
fR'I,
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~I-j- 8
~_.i_ _ 9
,A----l0
1----11
TP-3212
A 2105568 4196304 Pivot Assy., Lower Frame (Incl. Items 8, 9 & 10) 1
1 2116752 Bolt (Supersedes 2037746) 3
1A 2093287 4195833 Washer, Flat 3
1B
2
NSS
2037746 4195589
Lockwire (Obtain Locally)
Bolt
-2
2A 2093287 4195833 Washer, Flat 2
3 2101276 4196006 Plate, Capture 1
4 2101275 4196005 Sleeve 1
5 2101279 4196009 Seal 1
6 2037722 4198268 Bolt 8
7 2101274 4196004 Retainer 1
8 2099323 4195912 Bearing, Thrust 1
9 2101279 4196009 Seal 1
10 2101273 4196003 Housing, Bearing 1
11 2099390 4195913 Pin, Main Pivot 1
TP3213
19 3
g
I
U
28
.
..
Rev~s~on 3 Oct. 1986
0250A 7525A ' 23B
TROd. .
..
/-.
6I
I
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6049
24
TROIAN
FLOORPLATES, CONSOLE AND SEAT SUPPORT
Trojan Faun
Item Part No. Part No. Description aty.
/<;;;
®
I
I
Re V1Sl0n
.. 1 - June, 1981
26B
TROIAN
FLOORPLATE, CONSOLE AND SEAT SUPPORT
Trojan Faun
Item Part No. Part No. Description Qty.
For Machines Having Serial Numbers 79-1319 &: Hlgner
1 2116558 4199185 Support Assy. 1
2 2031621 4190350 Nut 3
3 2031475 4190317 Bolt 4
4 2036816 4195572 Washer, Flat 4
5 2031391 4190304 Washer, Lock 4
6 2031617 4190347 Nut 4
7 2116556 4199184 Console, Valve Controls 1
8 2031522 4190330 Bolt 4
9 2031619 4190349 Nut 4
10 2113541 4199122 Shroud, Console 1
11 2101258 4199092 Bolt 4
12 2113932 4199126 Cover (2 Spool) 1
2113602 4199123 Cover (3 Spool) 1
13 2101258 4199092 Bolt 3
14 2115011 4198803 Floorplate Assy., Center 1
15 2115013 4198804 Floorplate Assy., Center
15A 2031473 4190315 Salt (3/8-16 x 3/4)(N.I.) 3
16 2036816 4195572 Washer, Flat 4
17 2031391 4190304 Washer, Lock 4
18 2071029 4191299 Bolt 4
19 2111286 4198513 F100rplate Assy., Front 1
2114873 4198514 Floorplate Assy., Front (See Note 1) 1
20 2036816 4195572 Washer, Flat 4
21 2031391 4190304 Washer, Lock 4
22 2031475 4190317 Bolt 4
23 2107791 4196552 Cover, Plate Bottom 1
24 2107790 4196551 Cover Plate, Top 1
25 2036816 4195572 Washer, Flat 4
26 2031391 4190304 Washer, Lock 4
27 2071029 4191299 Bolt 4
28 2102980 4198792 Support Assy., Rear F1oorp1ate 1
29 2031475 4190317 Bolt 3
30 2031391 4190304 Washer, Lock 3
31 2031617 4190347 Nut 3
32 2115016 4198805 F1oorp1ate, Rear 1
2115463 F1oorplate, Rear (See Note 2) 1
32A 2115506 4199026 Strap Assy., Tool Box (N.I.)(See Note 2) 1
33 2036816 4195572 Washer, Flat 4
34 2031391 4190304 Washer, Lock 4
35 2071029 4191299 Bolt 4
36 2102729 4196069 Handle, Rear F1oorp1ate 4
37 2041067 4195605 Nut 8
PAINT
13-15-17
6082
28
TROIAN
SEAT ASSEMBLY
7 20 17 9
!o 0 o o
10
12
II
24
13
14
19---rr..
15
16
20
18 6084
28B
TROJAN
SEAT SUSPENSION
1/tiil
A 2
,,~...
\ \:t----------~
B
~~ \ ll' :OJIL
6 -7
12
o 0 o o
~--~~-----VI~--D--D----~--~~. 6083
Trojan Faun
Item Part No. Part No. Description Qty.
II
10 9 7
6085
Trojan Faun
Item Part No. Part No. Description aty.
TP2162
Trojan Faun
Item Part No. Part No. Description Qty.
30
~.~~23
2.
22
32
TROIAN
ENGINE AND RELATED PARTS
38
TROIAN
BACK UP ALARM
c9"
" 28 29
24
25
15 ~---19
l046L
40
TROJAN
FUEL AND HYDRAULIC RESERVOIRS
---10
6050
42
TROJAN
ENGINE CONTROLS
(CO)
.~
..
'ton 3 Oct. 1986
.1 7401A 43
TROd. .
.
I
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17
/\
--24
6051
44
TROIAN
ENGINE CONTROLS
(GM)
46
TROIAN
ENGINE COOLING SYSTEM
(CD)
. 3 Oct. 1986
ReV1Slon
0249A 7404A 47
TRDlAN
ENGINE COOLING SYSTEM
(CD)
48
TROIAN
ENGINE COOLING SYSTEM
..
Rev~s~on 3 Oct. 1986
0249A 7405A 49
TROIAN
ENGINE COOLING SYSTEM
Trojan Faun
Item Part No. Part No. Description Qty.
TP17..
50
TROIAN
RADIATOR ASSEMBLY
(CD)
)n 3 Oct. 1986
t 7406A 51
TkO. . . .
1 6
11 10 7
TP2741
52
TROJAN
RADIATOR ASSEMBLY
(GM)
Washer, Core 4
1 6960226 4198866 4
lA 6960228 4198868 Bar, Backing (Nolo)
Hose, Overflow 1
2 6851843 4197241 2
2A 6851842 4198240 Clip (Nol.)
Bolt (N.I.) 2
28 2031475 4190317 2
2C 2031391 4190304 Washer, Lock (N.I.)
Cap, Radiator 1
3 6851833 4197233 1
4 6960223 Tank Assy. Top
4190313 Bolt 80
5 2031452 80
5A 2031390 4190303 Washer, Lock
4194710 Gasket 6
6 6953226 1
7 6960225 4198865 Side Assembly, RoHo
419.0314 Bolt 40
8 2031454 40
8A 2031390 4190303 Washer, Lock
Core and Heater Assembly 1
9 6960229 1
10 6960224 Tank And Cooler Assembly Bottom
4198865 Side Assy L.H. 1
11 6960225 0
1
12 6960227 4198867 Pad, Vibration (N.I.)
. . 3 Oct. 1986
ReVlSlon
0249A 7407A 53
TROJAN
54
TROIAN
AIR INTAKE SYSTEM
(CD)
~
.:1 I
6003
56
TROJAN
EXHAUST SYSTEM
,
~n 3 Oct. 1986
. 7409A 57
TROd. .
I ~~-*- '
/ - '
~.
l./
58
TROJAN
FENDER INSTALLATION
Trojan Faun·
Item Part No. Part No. Description Qty.
T
1 2115236 4198733 Fender Assy. R.H. Front
4198734 Fender Assy. L.H. Front 1
2 2115237 6
3 2061579 4195483 Bolt, Front Fender to Frame (3/4-10 x 2 1/4)
4190351 Nut (3/4 - 10) 2
4 2031622 2
5 2113716 4198801 Brace, Front Fender
4190317 Bolt, Brace to Front Fender and Frame 16
6 2031475 16
7 2031391 4190304 Washer, Lock
4198735 Fender Assy., R.H. Rear (Opt.) (Incl. 2 of item 18) 1
8 2115474 1
9 2115475 4198736 Fender Assy., L.H. Rear (Opt.) (Incl. 2 of item 18)
2110890 4198410 Latch Assy., Rear Fender 2
10 2
11 2115590 4198809 Keeper Bracket
2031523 4190331 Bolt, Hinge to Tank 8
12 8
13 2031619 4190349 Nut
14 2036818 41~5573 Washer, Flat 8
2031482 0027585 Bolt, Keeper to Side Panel 4
15 4
16 2031617 4190347 Nut
2031391 4190304 Washer, Lock 4
17 4
18 2115467 4198412 Hinge Assy. (Welded to Fender)
.~
1~
~
\
AIR CLEANER
(CD)
Trojan Faun
Item Part No. Part No. Description Qty.
A 2081099 4195750 Air Cleaner Assy. (Incl. Items 2 & 4 thru 11) 1
1 REF Indicator, Restriction (See Page 54-55) -1
2 6953060 4197579 Body Assy.
3 REF Band (See Page 54-55) -
4 6950176 4197495 Clamp Assy. 1
5 6953106 4194702 Element Assy. 1
6 6953107 0746916 Element Assy. 1
7 6953035 4197577 Nut Assembly 2
8 6953063 4197580 Baffle Assy. 1
9 6953065 4197582 o Ring 1
10 6953064 4197581 Cup Assembly 1
11 2057939 4195661 Valve, Vacuator 1
1~
e
\
l036L
AIR CLEANER
(GM)
Trojan Faun
Item Part No. Part No. Description aty.
r
Two Air Cleaners Per Machine, Quantity Shown is for ( e
A 208239€ 4195755 Air Cleaner Assy. (Incl. Item 2 & 4 thru 11) 1
1 REF Indicator Restriction (See Page 55A-55B)
Body Assy.
-1
2 6953025 4197571
3 REF
4197497
Band, Mounting (See Page 55A-55B)
Clamp Assy.
-
1
4 6950423
5 6953031 4197573 Element Assy. 1
6 695303C 4197572 Element Assy. 1
7 6953035 4197577 Nut 2
8 695303~ 4197574 Baffle 1
9 695303il 4197576 o Ring 1
10 695303_ 4197575 CUp Assy. 1
11 205793Ci 4195377 Valve, Vacuator 1
....
--------~~----------~
62
TROJAN
FUEL TANK AND LINES
(CD)
L-~-------+--------------~
~~~~__~__c:~---------4------------------------~
~--------------~
.,-
~ _ _ _ _ _ _- - - - - - - co
-
c...,
64
TROIAN
FUEL TANK AND LINES
«(1.1)
I
'-l--. ---+-3
~'-.4---------4-4
FUEL FILTER
(CD)
TrOjan Faun
Item Part No. Part No. Description Qty.
_~
1116Hf .
1
FROI/f
I I I I I I
I I
-= -= - . -=
BASIC. WIRING DIAGRAM
-- - -.
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20
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51 49 47 45 43 41 39 37 35 33 31 29 27 25 TP3248
TROIAN
BATTERY AND WIRING
TP3235
Trojan Faun
Item Part No. Part No. Description Qty.
::t
M
N
M
0..
I-
.~
..... -----~
\
72
TROJAN
AUTOMATIC BUCKET LEVELER AND INDICATOR
.-
5 6 7 8 9 10 11 12
~
~~
~~
.~
20 19 18
Jr~·
17 16 15 14 13
TP3239
74
TROIAN
INSTRUMENT PANEL
"
'!:In 3 Oct. 1986
"" 7420A 75
II£OdAN
GO
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--7/ I
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76
TROIAN
ETHER START KIT
A 2110174 'Kit, Ether Start (GM)( Incl. Items 5,7,11,13,16 & 17) 1
A 2110175 4198521 Kit, Ether Start (CO)(Incl. Items 4thru7,11,13,16,17) 1
1 2031496 4195472 Bolt 2
lA 2031392 4190305 Washer, 'Lock 2
2 2104767 4196251 t3racket (GM) 1
2 2114791 4198522 Bracket (CO) 1
3 6954953 4197617 Gasket, Valve 1
4 2036555 4190631 Bottle, Ether 1
5 6851829 4197230 Block, Clamp 1
6 2031427 4195462 Bolt (Not As Illustrated) 2
6A 2036814 4195570 Washer, Flat 2
613 2031389 4195460 Washer, Lock 2
6C 2031615 4190345 Nut 2
7 6960061 Atomizer (GM) 1
6851832 4197232 Atomizer (CD) (Incl. 1 each of Items 14 & 15) 1
8 2053262 4195646 8ushing, Reducer 1
9 REF Switch, Battery -1
10 2096475 4195852 Wire Assembly
11 6954737 4197613 Switch, Ether Start 1
12 2314833 ·4198523 Sleeve, Neoprene 1
12A 2062302 4195675 Terminal 1
13 6954324 4197611 Tube 1
14 NSS Nut (Order Item 7) -
15 NSS Sleeve (Order Item 7) -
1
16 6954738 4197614 Fi tting, Valve
17 6954997 4199250 Valve Assy. (GM) 1
17 6960062 4198238 Valve Assy. (CD) 1
18 2031427 4195462 Bolt 2
18A 2036814 4195570 Washer, Flat 2
188 2031389 4195460 Washer, Lock 2
18C 2031615 4190345 Nut 2
19 2062296 4195674 Terminal 1
'-----------------4
TP3244
78
TROJAN
LIGHTS AND MOUNTING
A 2060809 4195673 Light, stop and Tail (Incl. Items 1,2, and 3) Z
B 2048130 4195627 Light, Rear Work (Incl. Items 1,2, and 4) 2
1 6951120 4197513 Frame 4
lA 6951121 4197514 Screw 12
2 6950508 4194542 Retainer 4
3 6951356 4194621 Lamp (Red) 2
4 2051982 Lamp (Clear) 2
C 2074852 Lamp Assy., Flood (Incl. Items 5,6,8,9,12, & 13) (Top 2
5 6952580 4197551 Shell Assembly 4
6 6950846 4197498 Bushing, Pivot 4
7 2031520 4195475 Bolt 4
7A 2031393 4190306 Washer, Lock 4
7B 2035666 4195559 Washer, Lock 4
7C 2031619 4190349 Nut 4
8 6950847 4197499 Washer 4
9 2032982 4195531 Nut 4
10 2081491 4195753 Bracket Assy., Light 2
11 2074851 4195720 Lamp Assy Headlight(Incl Items 5,6,8,9,12,13)(Bottom) 2
12 6952579 4197550 Retainer 4
13 2048234 4191019 Lamp, Headlight (Bottom) 2
13 2034911 4190569 Lamp, Floodlight (Top) 2
80
TROIAN
MAIN HYDRAULIC SYSTEM .
(FOR MACHINES THRU SIN 79-1318)
95
96
REF
REF
Hose, Bucket Cylinder Rod End (See Page 84-85)
Hose, Bucket Cylinder Rod End (See Page 84-85)
-
97 REF Hose, Bucket Cylinder Shank End (See Page 84-85)
98 2009846 4198530 Nipple 1
99 2032311 4195518 Tee 1
100 2070772 4191288 Valve, Check 1
101 2115757 .4198472 Valve, Relief 1
102 2033038 4198531 Bushing, Reducer 1
103 2039441 4198532 Nipple 1
104 2032038 4195512 Clamp ,. Hose 1
105 2075598 4198279 Hose 1
106 2032817 4199067 Clamp 1
'107 2031391 4190304 Washer, Lock 1
108 2031617 4190347 Nut 1
109 2034663 4190523 Plug 1
i
w
:t:>
'f
1
6112
TROIAN
MAIN HYDRAULIC SYSTEM
(FOR MACHINES SIN 79-1319 & HIGHER
Trojan Faun
Item Part No. Part No. Description Qty.
Trojan Faun
Item Part No. Part No. Description Qty.
"
84
TROIAN
BUCKET CYLINDER HYDRAULIC SYSTEM
86
TROIAN
ACCESSORY HYDRAULIC PIPING
"
.Lon 3 Oct. 1986
.lA 7426A 87
lAO.....
88
TROIAN
MAIN HYDRAULIC PUMP
- - - -"~V\.JL
90
TROIAN
STEER AND SERVO PUMP ASSEMBLY
(FOR MACHINES THRU SIN 79-1318)
A 2112652 4198244 Pump Assy. Steer and Servo (Incl. Items 1-35) 1
t3 6801411 4198552 Pump Assy. Steer and Servo (Incl. Items 1-29 & 32-35) 1
C 6956054 4198245 Seal Kit (Incl. Items 4,5,10,15,20,32 & 34) 1
0 6956053 4198246 Gear Kit (Incl. Items 17 & 18) 1
1 6801414 4198553 Flange (Incl. Bushings) 1
2 6801412 4198554 Body Assy. (Incl. Bushings) 1
3 6801413 4198555 Plate, Transition 1
4 6801445 4198556 Seal 2
5 6800394 4198557 Ring, Spacer 1
6 6801420 4198558 Plug 1
7 6800338 4198551 Sall 1
8 NSS Bushing (Order Item 1 or 2) -
9 NSS Sushing (Order Item 1 or 2) -
10 6700201 4198559 o Ring 1
11 6801444 4198560 Ring, Sack Up 2
12 6800462 4198561 o Ring 2
13 6800368 4198562 Ring, Retainer 2
14 6800366 4198563 Plate, Isolation, Top 1
15 6800365 4198564 Plate, Isolation, Bottom 1
16 6800353 4198565 Plate, Pressure 2
17 NSS Shaft Assy, Drive (Order Item 0) 1
18 NSS Shaft Assy, Drive (Order Item D) 1
19 6800399 4198566 Pin, Dowel 4
20 6800836 4198567 o Ring 1
21 6800562 4198562 Ring, Snap 1
22 6801417 4198570 Coupling, Spline 1
23 6801448 4198248 Coupling, Adapter 1
24 6800618 4194201 Setscrew 1
25 6801419 4198569 Spacer 1
26 6801447 4198570 Stud 8
27 6800360 4198571 Washer 8
28 6801446 4198572 Nut 8
29 6801450 4198573 Stud 2
30 6801427 4198574 Pump Assy. Servo 1
31 6801426 4198575 Key 1
32 6801471 4198576 o Ring (Supersedes 6951656) 1
33 6801418 4198577 Adapter 1
34 6801471 4198576 o Ring 1
35 2031617 4190347 Nut 2
36 2078832 4191412 Sleeve, Pump Drive (N.r.) 1
i
N
18
11
15 16 \ \
I
19
~~
13 14 ' -' " .'6) 21 20
y.,f)
II
I
12 . 22
I ~~.,,(:)
9 10 \I
214/23 J,~~
1 ............... \5l 6)
I f;)~
25
4 5 \ ');j/' 26
3 "'" I 21 I .'
~33 I I ~@\f;) f;)~'
_.~'" !S1>~~~ I~',>-~~ /1~ 1 ~ ~ ~'50
32 !.:=' J
101 102... ,f:l 43 44
W"~\ o~~
l'
~ i '. , ~.!~'~~o,~.,o~"\.~26160
~<I'~
\ '34 5851
\ 36 35 Q:il '.;"§J K. 41 ",,"--
- - - 5554
/" .' .,,"
~~~ ~~
46 - - 56
/" \ \ 38 31 59
~ I 1~~ ~:,
39 _ _ '\
66 65
~~
\41 40 il-==-82 81 80 \" 64 3
'~
68
42 ..... Iv. 13 61
_f::;, .... , ......... 85 14 69
86 FYj,a-
_~~.........'88 81
£'>,.'iJlT. -.....
91- -
_~
96- 98
/~~
/~~'
_I1'0.V. 89
19
18
t ';', "
)
Q,~
IIO~
~~~,
@
95- -.@\.Y 11 16/
~
.....0i() · ' ....
" 94 93 92
!..90 15
u \
\'''\
13 12
TP32 1'
TROIAN
MAIN CONTROL VALVE ASSEMBLY
(2 SPOOL)
(FOR MACHINES THRU SIN 79-1318)
Trojan Faun Description Qty.
Item Part No. Part No.
Valve Assembly, Control (Incl. Items 1-102) 1
A 2094910 4195844
B 6753062 Valve Assembly, Overload Relief (Incl. Items 51-70)
4197116 1
6752918 Cap
4197104 1
1 1
*2 2035394 o Ring
4190602
1
3 6752915 Seat, Check
4197101
4 2108555 Cover, Flange
4196628 1
4A 2031911 Adapter (N.r.)
4190364 1
413 2075587 Cap (N.r.)
4191364 1
*4C 2072633 o Ring
4191333 1
5 6750379 Capscrew
4197015 4
5A 2031393 Washer, Lock
4190304 1
6 6752482 Plug, Pipe
4197080 1
6A 2031958 o Ring
4190371 1
7 6752916 Check
4197102 1
8 6752919 Spring
4197105 1
9 6752914 Seat, Relief
4197100 1
*10 2033306 o Ring
4198578 1
11 6750035 Poppet
4193994 1
12 6750057 Spring
4193999 1
*13 2035394 o Ring
4190602 1
14 6752917 Cap
4197103 1
15 6750050 Screw, Adjustment
4197010 1
16 6750406 Washer
4194021 2
17 2033517 Nut, Jam
4197823 1
18 6750907 Nut, Acorn
4197039 1
19 6750404 Eye, Plunger
4197021 1
*20 2035400 o Ring
4190603 1
21 6750400 Spring
4197020 1
22 6750396 Check
4197018 . 1
23 6752892 Cap
4197085 1
*24 2033304 o Ring
4190434 1
25 NSS Plunger Assy, Bucket Spool (Order Item A) -
(Incl. Items 19-27 , 36-42 and 102)
26 6752893 4197086 Spring 1
27 6752891 4197084 Check Assembly 1
28 6751500 4197050 Plate, Retainer 1
29 6751501 4197051 Plate, Retainer 1
*30 6751502 4194997 wiper 1
*31 6753380 4198579 Seal 1
*32 6753380 4198579 Seal 1
*33 6750386 4197016 Ring, Back Up 1
34 6750856 4197028 Plate, Retainer 1
35 N/A Not Applicable
36 6752478 4197077 Check 1
37 6752479 4197078 Spring 1
38 6752480 4197079 Spring 1
*35 2035400 4190603 o Ring 1
40 6750395 4195313 Spring, Retainer 1
41 6751089 4197040 Spring 1
.
3 Oct. 1986
1429A 95
~
U1
)::0
-I
I
I
I
6127
,;
TROIAN.
MAIN CONTROL VALVE
(2 SPOOL)
Trojan Faun
Item Part No. Part No. Description Qty.
~./~C~'::=
-.. ,"- , :, ,;-= ,...;
~~
t '., ~~'
,.
r~~;~:'~1T':1~~
lZ19L
96
TROJAN
HOIST CYLINDER ASSEMBLY
(TWO CYLINDERS PER MACHINE: QUANTITY SHOWN IS FOR ONE)
(FOR MACHINES SIN 79-1310 - 79-1365)
Trojan Faun Qty.
Item Part No. Part No. Description
97A
TROJAN
Hoist Cylinder Assembly
(For Machines SIN 79 1366 & Higher)
'" ,
-
/ ~
/ ~
/
/
/
\
)
.' lZZOL
98
TROJAN
BUCKET CYLINDER ASSEMBLY
(TWO CYLINDERS PER MACHINE; QUANTITY SHOWN IS FOR ONE)
(FOR MACHINES SIN 79-1310 - 79-1365)
Trojan Faun Qty.
Item Part No. Part No. Description
.. 3 October 5, 1986
ReVlslon
0249A 7435A 99
TROJAN
99A
TROIAN
Bucket Cylinder Assembly
(For Machines SIN 79 1366 &Higher)
3- 11!:9'_ ~J/
II ..
,F:::;,. 11
./32
. I
.l
i
.($ i
/33 ~.~
. I
•
nJ)h
18
'\i
II 8
--®
12.----- II, 11 j
1&\ @ _ _ 13
~ ..... ~
______ (lb,~
14 /
15
(])
a
01
I\)
TROIAN
VALVE CONTROLS
FOR MACHINES THRU SIN 79-1318
..
Rev~s~on 3 October 1986
0249A 7436A 101
TRDlAN
VALVE CONTROLS
FOR MACHINES THRU SIN 79-1318
Trojan Faun
Item Part No. Part No. Description Qty.
59
\~
~
51
IlIIL
104 ;'
TROIAN
SERVO VALVE ASSEMBLY
(2 - SPOOL)
(FOR MACHINE THRU SIN 79-1318)
Trojan Faun Qty.
Item Part No. Part No. Description
I 3
- jl
:I
- II
3 ~Yl~'
II
II
l4~ !. 4
I II
I II
-5- ~5
6664
11_ \ 10
12 ~.
1068
TROIAN-
VALVE CONTROLS
(FOR MACHINES SIN 79-1357 AND HIGHER)
. 3 October 1986
1438A 107
lAOd. .
107A
TROIAN
SERVO VALVE ASSEMBLY
(2 SPOOL)
(FOR MACHINES SIN 79-1319 AND HIGHER)
Trojan Faun Qty.
Item Part No. Part No. Description
2
1 6148
lD7e
TROIAN
DETENT ASSEMBLIES SERVO VALVE
(FOR MACHINES SIN 79-1319 AND HIGHER)
In 3 October 1986
. 7440A 1070
T ••OdAN
59
\A-::::l-
\:.r
13 14
\ \ 15 '
16\
~\ r-\\\
WJI\!Y
I
so
58 57
11l7L
108
TROJAN
SERVO VALVE ASSEMBLY
( 3 SPOOL)
(FOR MACHINES THRU SIN 79-1318)
Trojan Faun Qty.
Item Part No. Part No. Description
Trojan Faun
Item Part No. Part No. Description Qty.
24 25 26
TROIAN
STEERING GEAR ORBITROl UNIT
..
Rev~s~on 3 October 1986
0249A 7443A 111B
TROd. .
112
TROJAN
STEERING HYDRAULIC SYSTEM
Trojan Faun
Item Part No. Part No. Description Qty.
10
NEUTRALIZER VALVE
(TWO VALVES USED PER MACHINE, QUANTITY SHOWN IS FOR ONE)
Trojan Faun
Item Part No. Part No. Description Qty.
118
TROIAN
OIL COOLER SYSTEM
.
-"
i
0
36_ I. i I
11
18
VIEW A-A
i
4
5
A~
I
I t~:
I ErE I
I i I + "
) "I 11
18
I
I
A~
26 15
38 16
39
12 6079
13
TROIAN
STEERING VALVE ASSEMBLY
Trojan Faun
Item Part No. Part No. Description Qty.
...
......
122
TROIAN
STEERING VALVE SUB-ASSEMBLY
Trojan Faun
Item Part No. Part No. Description Qty.
A 6753278 4198439 Valve, Sub Assy. (Incl. Items 1-7, 8-24)(See Note) 1
1 NSS Spool (Order Item A) 1
2 NSS Body (Order Item A) 1
3 6753356 4198660 Shim (Use as Required) 1
4 6753357 4198661 Shim (Use as Required) 3
5 6753358 4198662 Spacer 1
6 6753281 4198663 Spring 1
7 6753282 4198664 Retainer 1
7A 2113035 4198665 Shim, Flow Balancer(N.I.) 1
8 6700176 4198666 Screw 1
9 6851447 4178667 Washer, Lock 1
10 6753359 4198668 Washer 1
11 6753L83 4198669 Seat 1
12 2044992 4198249 Seal 1
13 6753284 4198670 Plug 1
14 2041342 4194943 Seal 1
15 6753272 4198622 Ball 1
16 6753285 4198671 Seat 1
17 6753360 4198619 Seal 1
18 6753286 4198641 Plug 8
19 6753361 4198273 Seal 8
20 6753287 4198673 Retainer 1
21 6753288 4198674 Plug 1
22 6753362 4198672 Shim 3
23 6753289 4198675 Valve 1
24 6753290 4198676 Seat 1
At
\ ~/5
@'
\ ~~1
o /8
\----- -.~
TP-290 S
124
TROJAN
STEER CYLINDER ASSEMBLY
(TWO CYLINDERS PER MACHINE: QUANTITY IS SHOWN FOR ONE)
(FOR MACHINES SIN 79-1310 - 1356)
Trojan Faun
Item Description Qty.
Part No. Part No.
A 2099237 4195903 Cylinder Assy. Steer (Inc. Items t thru 21) 1
8 2103171 4196099 Kit, Service (Incl. Items 5,7,8,9,15 & 17-20) 1
1 6953493 4194720 Ring, Retaining 2
2 2099314 4195910 Bushing 1
3 2103172 4196100 Body Assy. (Incl. Items 1, 2, & 1 of Item 13) 1
4 2313963 Nut, Lock 1
5 2101893 4198677 Bearing, Piston 1
6 2101891 4196046 Piston 1
7 2314075 4196814 o Ring 1
8 2101284 4198678 Seal, Piston 1
9 2101892 4198679 Bearing, Piston 1
10 6953493 4194720 Ring, Retaining 2
11 2099314 4195910 Bushing 1
12 2103173 4196101 Rod Assy. (Incl. Items 10, 11 and 1 of Item 13) 1
13 2030225 4190265 Fitting, Grease 2
14 2081154 4195752 Nut, Cartridge 1
14A 2314265 4196815 Screw, Set 1
14d 2314061 4196812 Plug (N.I.) 1
15 2103125 4197847 Wiper 1
16 2099257 4195904 Stuffing Box 1
17 6700877 4197009 o Ring 1
18 2040112 4195602 Ring, Back-Up 1
19 2041397 4190871 o Ring 1
20 2116480 Seal, Rod (Supersedes 2313958 and 2099424) 1
21 2081129 4195751 Bearing, Rod 1
4 5 6 7 8
ZI 19 11 11 1& 15 . 14 13 1Z 11 10 9
TP2908
125A
TROJAN
STEER CYLINDER ASSEMBLY
(TWO CYLINDERS USED PER MACHINE: QUANTITY SHOWN IS FOR ONE)
(FOR MACHINES SIN 79-1357 AND HIGHER)
Trojan Faun
ItemPart No. Part No. Description Qty.
i
N
C\
/
i
59 60
V'·
~./,
~~ \ 62
61
t
38
6075
TROIAN
SERVO HYDRUALIC SYSTEM
(FOR MACHINES THRU SIN 79-1318)
Trojan Faun
Item Part No. Part No. Description Qty.
1288
TROIAN
SERVO HYDRAULIC SYSTEM
(FOR MACHINES SIN 79-1319 AND HIGHER)
Trojan Faun
Item Part No. Part No. Description Qty.
6053
130
TROJAN
TRANSMISSION HYORAULIC SYSTEM
Trojan Faun
Item Part No. Part No. Description Qty.
Trojan Faun
Item Part No. Part No. Description Qty.
I 0
----0
7- ~
-1
6-----~
I
5-----
v I047L
Trojan Faun
Item Part No. Part No. Description aty.
/'
51
l075L
134
TROJAN
TRANSMISSION CONTROLS
(FOR MACHINES SIN THRU 79-1318)
136B
TROJAN
TRANSMISSION CONTROLS
(FOR MACHINES SIN 79-1116, 1119 AND 1319 AND HIGHER)
Trojan Faun
Item Part No. Part No. Description Qty.
Support Clamp 1
1 ~lD4296 196191
2 031477 190318 Bolt 2
3 ~031617 190347 Nut 2
4 ~031391 190304 Lockwasher 2
~036816 J195572 Flatwasher 2
5
6 2031479 J190319 Bolt 2
7 2031617 U90347 Nut 2
8 2031391 U90304 Lockwasher 2
9 2036816 U95572 Flatwasher 2
10 ~105772 U96335 Base, Clamp 1
11 ~106813 4196441 Clamp 2
12 ~900664 ~198687 Capscrew 4
13 ~031390 4190303 Lockwasher 4
14 ~106815 4196442 Tube Assy. (Incl. Item +5) 1
15 f2104760 4196248 Bearing 2
16 REF Steering Wheel (see page 130-131 -1
17 ~600670 Control Lever Assy
18 ~033542 4195547 Handle 2
19 ~601191 Block Assembly 1
20 2031477 ~190318 Bolt 2
21 2031391 ~190304 Lockwasher 2
22 4600673 Mount weldment-steer valve & Trans. Control 1
23 2031521 4190329 Bolt 4
24 2031619 4190349 Nut 4
25 N/A Not Applicable -
26 N/A Not Applicable -
27 N/A Not Applicable -
28 N/A Not Applicable -
29 N/A Not Applicable -
30 REF Cylinder Double Acting (see page 137 B
Brackets (pair)
-1
31 2104359 4196198
32 2031427 4195462 Bolt, Bracket to mount block 4
33 2031389 4195460 Lockwasher 4
34 2077712 4195728 Bolt, Stop 2
35 2031617 4190347 Nut 2
36 2031617 4190347 Nut 1
37 2031391 4190304 Lockwasher 1
38 2077720 4191394 Rod End Air Cyl. To Shift Lever 1
39 2033514 4190456 Nut Jam. Air. Cyl. To rod end 1
40 2031456 4195466 Bolt Rod end to shift lever 1
41 2031616 4190346 Nut 1
42 2031390 4190303 Lockwasher 1
42A 2036815 4195571 Flat Washer 2
43 2079839 4195148 Rod end, cable to shift lever 2
44 2033513 4195545 Nut 2
45 2031431 4195464 Bolt 2
46 2031615 4190345 Nut 2
47 2031389 4195460 Lockwasher 2
48 2104366 4196203 Clamp 2-
49 2048888 4195632 Capscrew 2
3 .~ _ /' ='"
/,
8 \
/
~
(
\
\
'~
i~ 13
"-- 9
~ \ .
14 ~ 15
l070L
AIR SHIFT
(FOR MACHINES THRU SIN 79-1384)
Trojan Faun
Item Part No. Part No. Description Qty.
. 3~"
.
" "
'\
/
/
/
.
,Jj;1 /;.,
'\
,'-- ' /
~::-.~
~ 9
AIR SHIFT
(FOR MACHINES SIN 79-1385 AND HIGHER)
Trojan Faun
Item Part No. Part No. Description Qty.
."
-I
III
I
163
128 129
6054
TROJAN
TRANSMISSION ASSEMBLY
Trojan Faun
Item Part No. Part No. Description Qty.
Trojan Faun
Item Part No. Description Qty.
Part No.
TRANSMISSION MOUNTING
Trojan Faun
Item Part No. Part No. Description Qty.
-
1 2031587 4195487 Bolt, 8racket to Frame 4
2 2100543 4195935 Washer, Flat 4
3 2103564 4196130 Mount, Shock 4
4 2067438 4195699 Nut, Lock 4
5 2100501 4195931 Bracket, Right Hand 1
6 2031612 4195489 8o1t, Bracket To Transmission S.
7 2067440 4195700 Nut, Lock 8
7A 2093287 4195833 Washer (N.I.) 8
8 REF Transmission (See page 138-142) -
1
9 2100498 4195930 8racket, Left Hand
i
, .p- \
.~. _____ ,J. 2 3 4. 5 11 19 20 21 22 23 24
~~
~ TYPICAL SECTON
10 Places on contra co"er face.
6---...." I
16 Places on front & regr
11
face 01 c~
16
15
14
~ [U~O)i-H
13
Arhr-. '\l1Jl~')-... t /\ 1'-.. _ t ,,""", If,""", I 1 ~~
12
11
SECTION C-C
6056
TROJAN
TRANSMISSION CASE ASSEMBLY
. .
Rev~s~on 3 Oct. 1986
0249A 7479A 145
TROIAN
146
TROIAN
INPUT-REVERSE 3RD - 4TH CLUTCH GROUPS
(FOR GROUPS PER MACHINE; QUANTITY SHOWN IS FOR ONE)
. . 3 Oct. 1986
ReV1Slon
0249A 7480A 147
TROd. .
6058
148 t
I ROlAN
FIRST AND SECOND CLUTCH GROUP
(TWO GROUPS PER MACHINE; QUANTITY SHOWN IS FOR ONE)
... .
"
..Lon 3 Oct. 1986
.iA 7481A 149
lAO. . . .
:._--
:: _ _ _ _d-..
~-- I
~--+.--?- -...
150
TROIAN
CONTROL VALVE ASSEMBLY
Trojan Faun
Item Part No. Part No. Description Qty.
22 21 2D --
6060
154
TROIAN
TORQUE CONVERTER ASSEMBLY
TP790
158
TROIAN
PRESSURE REGULATING VALVE
A 6901007 4195368 Press. Regulating Valve Assy. (Incl. Items 1-4, 1-15) 1
6901008 4197328 Piston stop 1
1 1
2 2033303 4190433 Piston stop 0 Ring
6901010 4197330 Pressure Spring 1
3 1
4 6901009 4197329 Piston stop Roll Pin
5 2031498 7392165 Valve To Housing Screw 4
2031392 4190305 Valve to Housing Screw Lockwasher 4
6 1
7 2033384 4195538 Pressure to Tape Pipe Plug
8 NSS Pressure Regulating Valve Body (Order Item A) -
9 6901009 4197329 Piston stop Roll Pin 1
10 2038032 4195590 Piston Plug 1
11 NSS Regulating Valve Piston (Order Item A) -
1
12 2033303 4190433 Piston stop 0 Ring
13 6901008 419.7328 Piston stop 1
14 6901012 4194338 Gasket 1
15 6901011 4197331 Regulating Spring 1
..
Rev~s~on 3 Oct. 1986
0249A 7485A 159
...... i
iI
{]\
o
55
I ROlAN
BRAKE CONTROLS ANO LINES
Trojan Faun
Item Part No. Part No. Description aty.
.
r-_ ~
...
/
'i'=
1/
tlr"'-_
-( ...
c::I
--t
- II
163A
TROIAN
BRAKE CONTROLS ANO LINES
(OPTIONAL TWO PEDAL SYSTEM)
.. 3 Oct. 1986
Revlslon
0249A 7487A 163B
lRO. . . .
t7
164
TROIAN
AIR RESERVIOR PIPING
(CD)
Trojan Faun
Item Part No. Part No. Description Qty.
166
- Revision 3 Oct. 1986
0249A 7488A
TROd. .
"
I ......... "
..........
20 - - - - : - - - - - - - - I~
I ~-.---------
I
19 -----------Q I ~-.~--------2
'u
1 8 - - - - - - - ,•
I
I 0-,-----3
17--------· ~ I
--------:-~
I 0-'--------- 4
16 o~ I
15------- i ~-'----5
14
0
e : ~-'---6
-
13:--------
- - - - - - - ,
I e-,o----7
12-
0
- - - - - - -
(@ " . . . . . JI
11--------
10-----
TP-4022
168
TROIAN
AIR GOVERNOR
..
Rev~s~on 3 Oct. 1986
0250A 7492A 169
TROd. .
c==---_ Lft
----- u:I
----- r-
----'VI"
-
=----
en _ _ _ __
-----
@I co
co ~----- en
- -------co..=
-----co..-
N=-__
-
----....-
170
TROJAN
AXLE AIR CHAMBER ASSEMtiLY
(FOUR CHAMBERS USED PER MACHINE; QUANTITY SHOWN IF FOR ONE CHAMBER)
A 2088705 4191513 Chamber Assy. Brake ~ lnC.L.1 terns L wru L.L) ..I.
10-_ _ ~
1--
~-----2
9~
\..,_----4
r 5
0------
6~ TP796
Trojan Faun
Item Part No. Part No. Description Qty.
N
:::r
....
....
_ a..I
- I-
- - -
~ C")
174
TROIAN
PILLOW BLOCK ASSEMBLY
..
Rev~s~on 3 Oct. 1986
0250A 7495A 175
11
TP8'O
176
TROIAN
BALL SLIP ASSEMBLY
7
6
178
TROJAN
PROPELLER SHAFT ASSEMBLIES
(CO)
Trojan Faun
Item Part No. Part No. Description Qty.
i
CD
N
•
I10
//'\\\ I
11 12
f{{.-;.l'J1 / I
@ ~ --- EiJ ---~-<I
{':(V;tf
\: ~."
~~--.
"F./ '- e
~
- - - __ !9;I
O@G'
\ 11
'-- ----
In\\ 19 18
il1l
<)
66
0-
o
0-
I-'
TROJAN
FRONT AXLE ASSEMBLY
6062
186
TROIAN
FRONT AXLE DIFFERENTIAL GROUP
6089
l88B
TROIAN
FRONT AXLE DIFFERENTIAL GROUP
(OPTIONAL NO-SPIN)
Trojan Faun
Item Part No. Part No. Description Qty.
,~
~ir" ,~,) -.~tf(~!,~} lal
\
\
28 21
~-'\
2l
" 25
~'@: @ -
"r\t&/'
Tn\
N nn~
-
e
w
O@G-,
If
11 18
\
'-------- --- --- - ----- ------ --- ---- --- -------
iill
Q
66
0-
o
0-
.....
TROIAN
REAR AXLE ASSEMBLY
'~ .
16
," r'r'
'~~
'-'~~
I
19
....I 6062
194
TROIAN
REAR AXLE DIFFERENTIAL GROUP
Trojan Faun
Item Part No. Part No. Description Qty.
12
11~
10~ --J----
-m 8 9 J
-t
5-_~.
\ \
" ~.......
3 -_ _ -.J
2----J
18
6063
198
TROIAN
BRAKE ASSEMBLY
(FOUR GROUPS USED PER MACHINE; QUANTITY SHOWN .IS FOR ONE)
\
---------~
\
\
\
\
\
\ 5
I
/
I
I
/
7---1
\6
6064
Item
Trojan Faun Description Qty.
Part No. Part No.
/~
I 4
TP3173
Trojan Faun
Item Part No. Part No. Description Qty.
I
III
COLOR
CODE
IRI BLACK
I
B BROWN I
DG DARK GREEN ,
G GREEN
l.B LIGHT BLUE
LG LIGHT GREEN
R RED
W WHITE
Y YELLOW
1111
24 23 22 21 20 19 18 11 16 I~
TP3176
TROJAN
ACCESSORY PANEL WIRING
.
Trojan Faun Qty.
Item Part No. Part No. Description
204
TROIAN
CAB
EROPS
A 6852263 4198831 Cab Enclosures Assy. (Incl. Items 2-6, 10-20, 24-37
44-46, 49-60 & 64-70)
1 2099687 4195921 ROPS Assembly 1
lA 4600649 Cover, Roof 1
IB 2031617 4190347 Nuts 18
lC 2031391 4190304 Lockwasher 18
2 2112584 4198781 Panel Assembly - R.H. (Incl. Items 3-6) 1
3 6851907 4197263 Rubber, Mounting 2
4 6852257 4198828 Glass 2
5 6852258 4198829 Seal 2
6 N/A Not Applicable
7 2101684 4196031 Screw, Truss Head 16
8 2077713 4195729 Nut 16
9 2077501 4195726 Washer, Lock 16
10 2116097 4198783 Door Assy. R.H. (Incl. Items 11-19, & 30-33) 1
11 6851905 4197261 Rubber, Mounting 2
12 2108205 4196589 Window with Sliding Glass R.H. 1
12 2108206 4196590 Window with Sliding Glass L.H. 1
13 6851771 4197226 Seal, Front 2
14 6851769 4197225 Seal, Upper and Lower 4
15 6852254 4198825 Hinge 2
16 6852253 4198824 Seal, Hinge 2
17 2104960 4198772 $crew, Pan Head 38
18 2031615 4190345 Nut 38
19 2031389 4195460 Washer, Lock 38
20 2112583 4198780 Panel Assembly - LH (Incl. Items 3-6) 1
21 2101895 4196047 Screw, Truss Head 12
22 2077713 4195729 Nut 12
23 2077501 4195726 Washer, Lock 12
*24 2063947 4198769 T-Handle 2
*25 6951678 4197521 Bumper Rubber 2
*26 2036099 4195562 Screw, Round Head 2
*"-7 2031863 4195504 Not Applicable 2
*28 N/A Not Applicable
29 2116098 4198784 Door Assy. LH (Incl. Items 11-19, 30-33) 1
30 6852250 4198823 Lock, Flush 2
31 2031615 4190345 Nut 8
32 2031389 4195460 Washer, Lock 8
33 2036814 4195570 Washer, Flat 8
34 6852272 4198832 Striker Assembly 2
35 2031456 4195466 Capscrew 4
35A 2031616 4190346 Nut (N.1.) 4
36 2031390 4190303 Washer, Lock 4
37 2036815 4195571 Washer, Flat 4
38 2110451 4198771 Mirror (Not as Illustrated) 2
38A 2099826 4198770 Mirror, Spot (N.I.) 2
39 2109265 4198774 Bracket R.H. (Not as Illustrated) 1
39 2109266 4198775 Bracket L.H. (Not as Illustrated) 1
40 N/A Not Applicable
41 N/A Not Applicable
Revlslon 3 Oct. 1986
0250A 7509A 205
TROIAN
CAB
EROPS
Trojan Faun
Item Part No. Part No. Description Qty.
1160L
206
TROIAN
WINTERIZATION KIT
. .
ReVlslon 3 Oct. 1986
0250A 7510A 207
lAO.I. .
14 13 12 11 10 9
TP3175
208
TROIAN
WINDSHEILD WIPER KIT
. .
Rev~s~on 3 Oct. 1986
0250A 7511A 209
TROd. .
12
1
TROd. .
! 7500- 11
6093
210
TROIAN
DECALS AND IDENTIFICATION
Trojan Faun
Item Part No. Part No. Description Qty.
212
TROIAN
.AUTOr-IATIC LUBRICATION MANIFOLD
Trojan Faun
Item Part No. Part No. Description Qty.
13
IZI4L
215A
TROIAN
LUBRICATOR AND AIR PIPING
-
M
N
~ ~-
"N-- -
..,
216
TROJAN
AUTOMATIC LUBRICATION SYSTEM (REAR FRAME)
218
TROIAN
AUTOMATIC LUBRICATION (FRONT FRAME)
Trojan Faun
Item Part No. Part No. Description Qty.
i
,', .... "'-..
" ",
··/'1
~//
z'>------t. 6090
6
22
11
21
6091
222
TRDlAN
EMERGENCY STEER SYSTEM WIRING
(OPTIONAL)
. .
Rev~s~on 3 Oct. 1986
0250A 7520A 223
TROd. .
e ~'I
f .
5
TP3202
224
TROIAN
EMERGENCY STEERING PUMP AND MOTOR
(OPTIONAL EQUIPMENT)
..
Rev~s~on 3 Oct. 1986
0250A 7521A 225
lAO.I. .
BOLT TORQUE
NOTES-
Use Column "A" When Hand Torque Wrench or Air Stall Wrench is Used.
Use Column "8" When Impact Wrench is Used.
Use Lubricated Column When White Lead is Used.
Use Grade 5 Torques on Ordinary Fasteners.
Use Grade 8 Torque for Propeller Shaft 801ts.
Grade 5 and Grade 8 bolts can be distinguished by the markings on their heads.
226
TROIAN
TROJAN
STANDARD PARTS SECTION
This section includes all Bolts (GRS & GRS), Nuts,
Lockwashers, Flatwashers, Grease Fittings and
Cotter Pins. When possible, obtain locally.
NUMERICAL INDEX
Trojan Part No. Page
2030224, 2030225 11
2030741 to 2030930 . 3
2030986 to 2031127 5
2031150 to 2031367 6
2031369 to 2031388 2
2031389 to 2031402 ....................... . 2
2031425 to 2031614 .......................................... . 4
2031615 to 2031634 ....................................................................................... . 2
2031757 to 2031797 . ....................................... .................... . 11
2032083 to 2032272 ........................................... . 7
2032328 to 2032471 .................. . 9
2032472 to 2032689............ ............................ .... ..................... . 10
2032957 to 2032971 ................................................... ........ ........................... 2
2033247 to 2033250 ....................................................... .. .... .................... ............ 11
..
2037563 to 2037752 ........................................................ ........ ..................... ..... . 8
(1)
TRDlAN·
WASHERS
SPRING LOCKWASHERS FLAT WASHERS
(SAE Medium) (SAE Standards)
Trojan Nominal Trojan Nominal
Part No. Size Part No. Size
2031389 ............................... lA" 2032957
2031390 ............................... K6" 2032958
2031391 .............................. %" 2032959
2031392 •• 0 . . . . . . . . . . . . . . . •• •••• ••••••• J{," 2032960
2031393 ............................... Vz" 2032961
2031394 ............................... Y,6" 2032962
2031395 ............................... o/a" 2032963
2031396 .............................. 3,4" 2032964
2031397 ................................. Ys" 2032965
2031398 ............................... 1- 2032966
2031399 ............................... 1Va" 2032967
2031400 ............................... 1W· 2032968
2031401 ............................... 1%" 2032969
2031402 .............................. 1Vz" 2032970
2032971
(2)
TROIAN
(3)
TROIAN
(4)
TROIAN
(5)
TROIAN
_ (6)
TROIAN
(7)
TROIAN
(8)
TROIAN
Thread 3/S"-24 7116" -20 1/2" -20 9/16" -IS 5/S" -IS 3/4"-16 7/8"-14 1"-14
Hex. 9/16" 5/8" 3/4" 13/16" 15/16" 1-1/8" 1-5/16 1-1/2"
Lgt. Trojan Part Numbers
--4~~l"~--------------------~~~~-=~---------------20324~
--5" 203-2454
5W' 20324~2032455
.---6" 2032433-2032456-
6Vl" 2032328 2032340 2032344 2032366 2032388 2032410 203243~2032457'
7" 2032329 2032341 2032345 20323~67:-...;2~03~2~38~9__2~0~3~2~4~11~-=20;;.;;3;;;.24.;.;;3,;.-5--;2~03;;.;;2;...;.;45~8
7Vl" 2032330 20323~46~2~032368 2032390 2032412 2032436 2032459
-~S"~-:2::-:-:032331 2032342 2032347 2032369 2032391 2032413 2032437 2032460
8Vl" 2032332 2032348 2032370 2032392 20324~032438~32461-
~. 2032333 2032343 203~49 2032371 2032393 2032415 2032439~032462-
---::9::-:-Vl~"--=2032334 2032350 2032372 2032394 2032416
--;1~0':-'---:;2~03:-:'23":'3=-=5:----------=2032351 2032373 2032395 2032417 2032440 2032463-
10Vl" 2032336 2032352 2032374 2032396 2032418
II" 2032337 2032353 2032375 2032397 2032419 2032441 2032464
l1Vl" 2032338 2032354 2032376 2032398 2032420
12" 2032339 2032355 2032377 2032399 2032421 2032442 203246S;
--;1=3""'--"':":'-~------:2=-=0';:';:323~56 203237S 2032400 2032422 2032443---2032466-
14" 2032357=--"""'20=3=23=7-=-9--=2=03c-=2'""'"'4O"";'1-=20=""32=-"4=23---=-2032444 2032467-
15" 2032358 2032380 2032402 2032424 2032445 2032468
16" 2032359 2032381 2032403 2032425 2032446 2032469
17" 2032360 2032382 2032404 2032426 2032447 2032470
IS" 2032361 2032383 2032405 2032427 2032448 203~
19" 2032362 2032384 2032406 2032428 2032449
20" 2032363 2032385 2032407~'';;2~03:;27.42;:'9---:2~0';';32~45';;'0;-------
22" 2032364 2032386 2032408 2032430 2032451
24" 2032365 2032387 2032409 2032431 203245';;-2- - -
(9)
TROIAN,
(,10)
TROIAN
COTTER PINS
Dia. 1/16" 3/32" 1/8" 5/32" 3/16" 7/32" 1/4"
Length Trojan Part Numbers
3h" 2031757
W' 2031758 2031762
o/a" 20r1759 2031763 2031767
3,4" 2031760 i031764 2031768 2031773
1" 2031761 2031765 2031769 2031774 2031779
1~" 2031766 2031770 2031775 2031780 2031785
1V2" 2031771 2031776 2031781 2031786 2031791
13,4" 2031772 2031777 2031782 2031787 2031792
2" 2031778 2031783 2031788 2031793
2~" 2031784 2031789 2031794
2V%" 2031790 2031795
-t3A" 2031796
--3" 2031797-
GREASE FITTINGS
Trojan Thread
Part No. Size Angle
2030224 ~"-28 Straight
2033247 ~H_28 45°
2033248 ~"-28 90°
2030225 Va" NPTF Straight
2033249 Va" NPTF 45°
2033250 Va" NPTF 90°
(11)
I ROlAN
OPTION INDEX
Axles/Tires
1 2109890 Tire Inflation Kit
2 2111887 No-Spin Differential, Front Axle
Brakes
1 2115527 Air Dryer Deletion CD
2 2114812 Two Peaal Brake System
Cab
1 2112951 Cab Pressurizer - Crenco
2 2109150 Heater and Front Defroster -CD
3 2109149 Heater and Front Defroster -GM
4 2110310 Defroster Fan Rear
5 2115828 Air Conditioner/Heater and Pressurizer -co
6 4600120 Mirrors Stainless Steel west Coast
7 2110893 Fire Extinguisher
8 2114762 Horn, Elect~ical
Engine/Cooling
1 2107378 Heater,Block & Oil Pan W/50Ft~ Cord and Plug
2 2112343 Exhaust Purifick, OxY-Catalyst Muffler
3 2106780 Air Compressore, Heavy Duty Cummins KTl150
4 2112773 Sand, Grid, Radiator
5 2112817 Low Oil - Hi water Sentinel Shut-Down - GM
6 2112453 Low Oil - Hi Water Sentinel Shut-Down - CD
7 2115084 Low Oil - Hi Water Light and Buzzer GM & CO
8 4603153 75 AMP Alternator CD
9 2105836 Alcohol Injector GM
10 2105835 Alcohol Injector CD
11 2106894 Reversible Fan, CD
12 2112754 Heater, Engine Block -CD
13 2112454 Heater, Engine Block and Oil Pan - CD
.
INTRODUCTION