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Wheel Loader

, PARTS MANUAL
MODEL 7500
MANUAL TB 102
MANUAL PART NO. 2023076
REVISION 3
Serial No. 79-1310 and up
PARTS MANUAL

Machine Serial No .. ' .

Engine Model .................... ................ Serial No.. ........................ .

Transmission Part No. . .. Serial No•.

Front Axle Part No•...... Serial No.

Rear Axle Part No. . ... .......... Serial No •....................

MODEL 7500
MANUAL TB 102
MANUAL PART NO. 2023076
REVISION 3

TAO".II IIIDUSTAIES IIIC.


I N T ROD U C T ION

This manual illustrates and identifies maintenance parts for the Model 7500,
to enable you to determine the part number and name assigned to the part you
wish to order. Ordering by proper part number and name will help ensure the
receipt of the proper part the first time without time-consuming exchanges or
correspondence or other annoying delays.
An index is provided in the front of this manual to help you determine which
illustration contains the part you want to order. Determine the basic system
or assembly in which the part is used, and find this system or assembly in the
Index. It will reference the pages which illustrate and list the part.
This manual contains the latest information available at the time of
printing. However, at the discretion of Trojan Industries Inc. its contents
are subject to change without notice. This reservation is in keeping with the
Company's policy of constant progressive improvement and refinement of all our
products. As a result of such policy, certain changes may be made from time
to time which will not be covered in this manual.
Because we are constantly upgrading our equipment, it is necessary that the
SERIAL NUMBER of your machine accompany every repair parts order. To assure
the receipt of the proper part, it is essential that the following information
be included with your parts order:
MACHINE MODEL NUMBER
MACHINE SERIAL NUMBER
PART NUMBER OF THE DESIRED PART
QUANTITY OF ITEM WANTED
NAi-1E AND ADDRESS TO WHICH PART SHOULD 6E SENT

USE ONLY PARTS WHICH ARE AUTHORIZED dY TROJAN INDUSTRIES, INC. TO ENSURE THAT
ORIGINAL OEPENDABILITY AND PERFORMANCE WILL BE MAINTAINED.
Certain abbreviations are used in the parts list to call your attention to
specific situations. These abbreviations are explained as follows:
AIR - As Required: No specific quantity can be assigned
to the part since the number used varies from machine to
machine.
N.S.S. - Not Serviced Separately: This part is not serviced
by itself but, for reasons of matching fit with another part
or for other reasons, it is serviced only as parts of another
assembly.
N.I. - Not Illustrated: The part is used on the machine,
but is not shown on the parts illustration.
WHEN YOU RECEIVE PARTS:
Check immediately to assure that you have received the correct parts, the
correct quantity, and that they are in good condition.
Report any errors to your Trojan Distributor.
In case of shipment damage, make any claims to the carrier immediately.

3
INDEX
A

Accelerator Pedal and Linkage (GM) 44, 45


Accelerator Peaal and Linkage (CD) 42, 43
Accessory Control Panel 201
Accessory Panel Wiring 202-203
Accessory Hydraulic Piping 86, 87
Air Cleaner (GM) 61
Air Cleaner (CD), 60
Air Chamber (Front and Rear) 170, 171
Air Dryer 165
Air Horn 160-162
Air Intake System (CD) 54, 55
Air Reservoir Piping (CD) 164, 166
Air Governor 168, 169
Air Shift 137
Alternator 67, 70
Automatic Bucket Leveler 72, 73
Automatic Hoist Cut-Out 71
Automatic Lubrication Manifolds 212-214
Automatic Lubrication System (Front Frame) 218, 220
Automatic Lubrication System (Rear Frame) 216-217
Axle Assembly (Front) 182, 184
Axle Assembly (Rear) 190-192
Axle Cradle 12, 13
B

Ball Slip Assembly 176-177


Back Up Warning Alarm 38, 39
Battery and Wiring 67-70
Belly Pans and Guards 14, 15
Srake Control and Lines 160-162
Brake Control and Lines (Two Pedal System) 1638
Brake Assembly 198, 199
Brake Chamber 170-171
Bucket Assembly and Attachments 10-10E
Bucket Leveler, Automatic 72, 73
Bucket Cylinder Assembly 98, 99
C

Cab 204-205
Carrier Assembly Planet 200
Clutch Cut-Out Switch 173
Connector, Watertight 71
Controls, Main Hydraulic Valve 100-102
Controls Transmission 134, 136
Control Valve Assembly, Main 92-95
Control Valve Assembly, Transmission 150, 152
Control Valve Console 24-26
Controls, Valve 100-102
Counterweight 12, 13
Converter, Torque 154, 157
Cradle, Axle 12, 13
4 Oct., 1986
0249A 7366
Cylinder Bucket 98 99B
Cy linder, Hoist 96, 97B
Cylinder Steering 124, 1258

Defroster, Fan 206-207


Decals and Identification 210, 211
Differential Group (Front) 186-189
Differential Group (Rear) 194-196
Differential No-Spin Assembly 189

E
Electrical System, Main 67-70
Electrical; System Accessory 202-203
Emergency Brake Valve 74-75
Emergency Steer Hydraulics 221
Engine and Related Parts (CD) 32-34
Engine Cooling (GM) 48, 49
Engine Cooling (CD) 46, 47
Engine Controls (GM) 44, 45
Engine Controls (CD) 42, 43
Engine Mounting (GM) 34, 36
Engine Mounting (CD) 32, 33
Ether Start Kit 76, 77
Ether Start Switch 76, 77
Exhaust System 56, 57
F
Fenders 58-59
Filter Assembly Engine Oil (CD) 32, 33
Filter Assembly, Hydraulic Oil 40, 41
Filter Assembly, Transmission Oil 133
Filter Assembly, Fuel (CD) 66
Floor Plates and Seat Support 24, 26C
Frame, Front and Rear 12, 13
Fuel Tank 40, 41
Fuel Tank and Lines (GM) 64, 65
Fuel Tank and Lines (CD) 62, 63
G
Gauges, Instrument Panel 74, 75
Governor, Air 168-169
Guards, Belly Pans 14, 15
H
Headlights 78, 79
Heater 206, 207
Hood 16-18
Hoist Cut-Out Automatic 71
Horn, Air 160-162
Hydraulic Piping Accessory 86, 87
Oct. 1986
0249A 7366A 5
Hydraulic Control Valve Levers Main 100 102, 107
Hydraulic Control Valve, Main (2 Spools) 92-95E
Hydraulic Pump Main 88, 89
Hydraulic Pump Steering and Servo 90-91 , 128C-129
Hydraulic Reservior 40, 41
Hyaraulic System, Bucket Cylinder 84, 85
Hydraulic System Embergency Steering 221
Hydraulic System, Main 80-830
Hydraulic System Steering 112, 116
Hydraulic System, Servo 126-129
Hydraulic System Transmission 130, 132

Identification, Decals' 210-211


Instument Panel 74, 75

Lift Arm 20-21


Li ft Arm Linkage 20-21
Li ft Cylinder 96, 978
Lights 78, 79
Lights, Dash 74, 75
LUbrication System (Front Frame) Automatic 218-220
Lubrication System (Rear Frame) Automatic- 216-217
Lubricator and Air Piping 215
M

Main Hydraulic System 80-83


Main Hydraulic Pump 88, 89
Manifolds, Automatic Lubrication 212-214
Muffler (GM) 59A 59B
Muffler (CD) 56, 57
o
Oil Cooler 46-49,118-119
Oil Cooler System 118-119
Oil Filter Assembly, Hydraulic 40, 41
Oil Filter Assembly, Transmission 133
Orbitrol Assembly, Steering 111
P

Paint 27
Pans and Guards Belly 14-15
Parking and Emergency Brake 160-162
Pillow Block 174 175
Pivot Group Main 22-238
Planet Carrier Assembly 200
Precleaner 55
Propeller Shaft Assemblies 178-180
Pump, Emergency Steering 224, 225
Pump, Main Hydraulic 88, 89
Pump, Steering and Servo Hydraulic 90-91,128C-129
6 Oct. 1986
0249A 7366A
R

Radiator Assemoly (GM) 52, 53


Radiator Assembly (CO) 50, 51
Reservoir, Air 164-165
Reservoir, Fuel 40, 41
Reservoir, Hyudraulic 40, 41
S

Seat Assembly 28-29


Seat Support 24-26
Servo Valve Assembly (2 Spool) 105, 1070
Servo Valve Assembly (3 Spool) 108-110
Shaft Assemblies, Propeller 178-180
Sheetmetal 16-18
Shroud, Front 16-18
Starter Engine 67, 70
Steering Cylinder 124, 125
Steering Gear Installation III
Steering Hydraulic System 112-116
Steering Pump 90-91,128C-129
Steering Valve Assembly 120-123
Steering Valve Assembly (Orbitrol) III
Switch, Back-up Alarm 38, 39
Switch, Battery 74, 75
Switch, Clutch Cut-Out 173
Switch, Ether Start 76, 77
Switch, Neutral Start 70, 151
Switch, Proximity (Limit) 68-70
Switch, Starter 74, 75 .
T

Tires and Wheels 30


Tools 27
Torque Converter Assembly 154-157
Transmission Assembly 138-142
Transmission Case Assembly 144-145
Transmission Clutches 147-149
Transmission Control Valve Assembly 150-152
Transmission Controls 134, 1360
Transmission Hydraulic Filter 133
Transmission Hydraulic System 130-132
Transmission Mounting Parts 143

Oct., 1986
0249A 7366A 7
v
Valve Controls, Main 100-102,107
Valve, Main Hydraulic Control 92-95
Valve, Neutralizer 117
Valve, Pressure Regulating 158, 159
Valve, Orbitrol 111
Valve, Servo (2 Spool) 104-106,1078
Valve, Servo (3 Spool) 108-110
Valve, Steer 120-123
W

Wheels 30
Windshield Wiper Kit 208-209
windshield washer Kit 208-209
winterization Kit 206-207
wiring, Main 67-70
Wiring, Accessory 202-203
Wiring, Emergency Steering 222-223

TROJAN STANDARD PARTS LISTING


(See Index Rear of Manual)

8
QUICK REFERENCE

Quantit:z:
Air Cleaner
Large Element (CO) 6953107 - 0746916 1
Large Element ( ()v1) 6953030 - 4197572 1
Small Element (CD) 6953106 - 4194702 1
Small Element ( (}.1) 6953031 - 4197573 1
Filter Elements
Transmission 6955910 - 4194827 1
Hydraulic Tank 2092442 - 4191560 6
Lube-Oil (CD) 6851862 - 4197896 1
By-Pass Oil (CD) 6956022 - 4198280 1
Lube-Oil (GM) 6955303 - 4194770 1
Lube-Oil «()v1) Spin-On 6960327 - 4198867 1
Fuel - Primary (GM) 6954847 - 4197615 1
Fuel - Secondary (GM) 6954525 - 4197612 1
Fuel (CD) 2078834 - 4191413 2
Corrosion Resistor (CD) 6851867 - 4197897 1
Belts
Fan (CD) 6851865 - 4197256 1
Fan (GM) 6954947 1
Alternator (CO) 2103461 - 4196120 1
Alternator «()v1) (Set3) 6954948 - 4197616 1
Identification Kit
(CD) SIN 79-1398 & Up 4606500 1
(CD) Thru SIN 79-1397 6955973 - 4197635 1
(GM) 6955972 - 4197636 1

Oct., 1986
0249A 7367A 9
TROJAN
BUCKET ASSEMBLIES

Size
Item PIN ~ CU. YO. Width Description ~
1 2104585 EXC. 6.5 143.5" Bucket Assembly 1
2108401 Cutting Edge 1
2105115 Cutting Edge, Side 2
2104579 Spillguard 1

2 2105729 GP 7.5 143.5" Bucket Assembly 1


2108401 Cutting Edge 1
2105721 Cutting Edge, Side 2
2105717 Spi11guard 1

3 2105065 MH 8.5 143.5" Bucket Assembly 1


2108401 Cutting Edge 1
2105048 Cutting Edge, Side 2
2105041 Spi11guard 1

4 2106891 LM 9.5 143.5" Bucket Assembly 1


2108401 Cutting Edge 1
2105094 Cutting Edge, Side 2
2106740 Spillguard 1

5 2106693 ROCK 7.0 143.5" Bucket Assembly 1


2108401 Cutting Edge 1
2106666 Cutting Edge, Side 2
2108710 Ear, Spill guard 6
2111259 Rail, Spillguard 3
2119755 Expanded Metal 2

6 2110978 ROCK 7.0 143.5" Bucket Assembly 1


2110965 v-Cutting Edge 1
2105093 Cutting Edge, Side 2
2108710 Ear, Spill guard 6
2111259 Rail, Spi11guard 3
2119755 Expanded Metal 2

Oct., 1986
0249A 7372A 10
TROIAN
BUCKET ASSEMBLIES

Size
Item PIN ~ CU. YD. Width Description ~
7 2101817 LP 7.5 143.5" Bucket Assembly 1
2108401 Cutting Edge 1
2105094 Cutting Edge, Side 2
2103921 Spillguard 1
8 2107909 ROCK 7.0 143.5 Bucket Assembly 1
2107906 Cutting Edge 1
2105093 Cutting Edge, Side 2
2108710 Ear, Spill guard 6
2111259 Rail, Spill guard 3
2119755 Expanded Metal 2

9 2118498 GP 7.0 143.5" Bucket Assembly 1


2108401 Cutting Edge 1
2105721 Cutting Edge, Side 2
2118548 Spillguard 1
10 2109119 LP 7.5 143.5" Bucket Assy. W/Space Cutting Edge 1
2104866 Cutting Edge 1
2105094 Cutting Edge Side 2
2103921 Spillguard 1
11 2110294 ROCK 6.0 "139" Bucket Assembly 1
2106528 Cutting Edge 1
2110279 Cutting Edge, Side 2
2110285 Spillguard 1
2111253 Rail, Spil1guard 3
12 2118610 ROCK 6.0 139" Bucket Assy.,W/Bolt on Wear Plates 1
2118612 Bucket Assembly 1
2118609 Zipperlip 1
2118583 Cutting Edge, Side 2
2118608 Expanded Metal 2
2118577 Rail, Spill guard 1
2118578 Rail, Spillguard 2
2118579 Wear Plate 3
2118580 Wear Plate, RH 1
2118581 Wear Plate, LH 1
2037749 Bolt 17
2031464 Nut 17

IDA Oct. 1986


0249A 7372A
iROIAN
BUCKET ASSEMBLIES

Size
Item PIN ~ CU.VD. Width Description Qty.

13 2110739 LP 7.5 143.5" Bucket Assy. W/Zipperlip and Teeth 1


13A 2116797 Zipper Lip Assy. (Incl. Items 13B-L) 1
138 2111005 Zipper Lip 1
13C 2107048 Wear Edge, Center 8
130 2110941 Wear Edge, Corner 2
DE 2110942 Wedge 9
13F 2110943 C Clamp 9
13G 2110939 Adapter, Lip 7
13H 2110940 Adapter, Corner 2
13J 2110938 Point 9
13K 2110936 Pin 9
13L 2110937 Lock, Pin 9
2110880 Cutting Edge, Side 2
2103921 Spi11guard 1
2110944 Installation Diagram - Zipper Lip 1
14 2106893 Bucket Assy. WIZipper Lip and Teeth 1
14A 2107046 Zipper Lip Assy. (Incl. Items 14B-K) 1
148 2107048 Wear Edge, Center 8
14C 2107049 Wear Edge, Corner 2
140 2107050 Wedge 9
14E 2107051 C-Clamp 9
14F 2107052 Adapter, Lip 7
14G 2107053 Adapter, Corner 2
14H 2107054 Point 9
14J 2107055 Pin 9
14t< 2107056 Lock, Pin 9
2107035 Cutting Edge, Side 2
2117039 Spi11guard 2
2111257 Rail, Spillguard 3
2101293 Reinforcing Spillguard 6
2107071 Installation Diagram, Zipper Lip 1

15 2112774 MH 8.0 130" Bucket Assembly 1


2112808 Cutting Edge 1
2105048 Cutting Edge, Side 2
2112811 Spi11guard 1
16 . 2113642 7.0 143.5" Bucket Assembly 1
2108401 Cutting Edge 1
2113687 cutting Edge, Side 2
2113689 Spillguard 1

Oct. 1986
0249A 7372A lOB
TRDlAN
BUCKET ASSEMBLIES

Size
Item PIN ~ CU.vO. Width Oescrietion ~
17 2119364 COAL 15.0 157.5" Bucket Assembly 1
2112283 Cutting Edge 1
2119485 Cutting Edge, Side 2
2119487 Spillguard 1
2119634 Screen 2
18 4600175 ROCK 6.0 139" Bucket Assy. W/Zipper Lip 1
4600155 Zipper Lip Assembly 1
4600239 Cutting Edge Side' 2
4600235 Ear, Spillguard 6
2111257 Rail Spillguard 3
2119790 Expanded Metal 2
19 4601052 BONUS 10.00 115" Bucket Assy. WIBolt on Edge 1
4601131 Bucket Assy. 1
4601023 Cutting Edge 1
4601071 Cutting Edge, Side 2
4601079 Spillguard 1
4601077 Cutting Edge - Bolt-on 3
2033917 Bolt, Plow 12
2116033 Nut 12
4601059 Cover 4
2031521 Bolt 12
2031619 Nut 12
2031393 Lockwasher 12
20 4604748 MH 8.2 138" Bucket Assembly 1
4604836 Cutting Edge 1
2105048 Cutting Edge, Side 2
4604839 Spillguard 1

10C Oct. 1986


0249A 7372A
TROJAN

BUCKET ATTACHMENTS

1 2108056 Weld-on, Spade Nose Cutting Edge (ESCO) 1


2108062 Installation Diagram 1
2107999 Tooth Assembly - Center 3
4600942 Pin 9
4600941 Lock 9
2108001 Tooth Assembly RH 2
2108002 Tooth Assembly LH 2
2109687 Tooth Assembly LH Corner 1
2109688 Tooth Assembly ~H Corner 1

2 2111008 Weld-On (ESCO) 1


2111009 Installation Diagram 1
2107999 Tooth Assembly 7
2108000 Tooth Assembly, Corner 2
4600942 Pin 9
4600941 Lock . 9

3 2107241 Weld-On 1
2117240 Installation Diagram 1
2104904 Tooth Assembly, Center 3
2104905 Tooth Assembly, RH 1
2104906 Tooth Assembly, LH 1
2104727 Point 5
2076106 Pin, Flex 5
4 2111052 Weld-On, Spade Hose Cutting Edge 1
2111053 Installation Diagram 1
2108001 Tooth Assembly 3
2108002 Tooth Assembly, LH 3
2109687 Tooth Assembly, LH 1
2109688 Tooth Assembly, RH 1
4600942 Pin 8
460U941 Lock, Pin 8
5 2105077 Weld On 1
2105083 Installation Diagram 1
2104904 Tooth Assembly, Center 3
2104905 Tooth Assembly, RH 2
2104906 Tooth Assembly, LH 2
2104903 Tooth Assembly, Corner 2
2104727 Point 9
2076106 Pin, Flex 9

Oct. 1986
0249A 7373A 100
TRDlAN
SUCKET ATTACHMENTS

6 2105157 Weld-On 1
2105158 Installation Diagram 1
2104904 Tooth Assembly 8
2104903 Tooth Assemoly, Corner 2
2104727 Point 10
2076106 Pin, Flex 10

10E oct. 1986


0249A 7373A
TROd. .

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6048

12
TROIAN
FRAME AND COUNTERWEIGHT

Trojan Faun
Item Part No. Part No. - Description Qty.

1 2115040 Frame, Rear (Thru SIN 79-1318) 1


2116759 Frame, Rear (Thru SIN 79-1319 & Up) 1
2 2114907 4198478 Counterweight, RH 1
2114906 4198477 Counterweight, LH 1
3
4
N/A
2114891 4198479
NOT APPLICABLE
Bolt
-
8
5 2041078 4195609 Nut 8
6 2099600 4195919 Pin Assy., Pi vot 1
6A 2301210 4196768 Pin, Cotter (NI) 1
7 2099598 4195918 Pin Assy. Lock 1
7A 2301210 4196768 Pin, Cotter (NI) 1
8 2103971 4196161 Spacer 1
9 2103528 4196127 Link, Safety 1
10 2103510 4196124 Tuoe Assembly 1
11 2032550 4195519 Bolt 8
12 2075186 4195144 Nut 8
13 2032550 4195519 Bolt 8
14 2075186 4195144 Nut 8
15 2099299 4195908 Spacer (Thru 79-1356) 2
0040408 4195901 Seal (SIN 79-1357 & Up) 4
16 2099226 Pin 2
17 2080946 4195747 Bolt 2
18 2031624 4195491 Nut 2
19 4602255 Lockplate (was 2099227/2118679) 2
20 2031562 4190339 Bolt 6
21 2115302 4198480 Frame Assy., Front (Thru S/N79-1318) 1
2116758 Frame Assy., Front (SIN 79-1319 & Up) 1
22 2099570 4195917 Cradle Assy., (Incl. Items 25-27)(Thru SIN 79-1376) 1
4601347 Cradle Assy., (Incl. Items 25-27)(S/N 79-1377 & Up) 1
23 4601000 Pin Assy. Cradle (Supersedes 2107650)(Thru S/N791360) 2
4601093 Pin Assy. Cradle ($/N 79-1361 & Up) 2
24 2107651 4196533 Shim (.036) 16
2107653 4196534 Shim (.343) 16
25 2103367 4196115 Seal (Thru SIN 79-1376) 2
4601051 Seal (SIN 79-1377 & Up) 2
26 2103366 4196114 Bearing (Thru SIN 79-1360) 2
4601091 Bearing (SIN 79-1361 & Up) 2
27 2099043 4195887 Seal . 2
28 2037701 4195586 Bol t , Rear Pln 8
2037699 4195584 Bolt, Front Pin (NI) 8
29 N/A NOT APPLICABLE -
30
31
N/A NOT APPLICABLE -
2032007 4197763 Elbow, 90 degrees 1
32 2103509 4196123 Tube Assembly 1
33 2032007 4197763 Elbow, 90 degrees 1
34 2115438 4198442 Pin, Drawbar (Optional)(NI) 1
35 2115436 4198443 Pin, Drawbar Locking (NI) 1

Revision Oct. 1986


0249A 7376A 13
TROd. .

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4

3~
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,-
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14
TROIAN
BELLY PANS AND GUARDS

Trojan Faun Qty.


Item Part No. Part No. Description

1 2105381 4196300 Pan Assy., Front Frame Belly 1


2 2031579 4195483 Bolt 4
3 2031622 4190351 Nut 4
4 2032965 4190421 Flatwasher 4
5 2105378 4196299 Pan Assy., Transmission Belly 1
6 2031582 4195485 Bolt 2
7 2031622 4190351 Nut 2
8 2032965 4190421 Flatwasher 4
9 2031576 4195481 Bolt 2
10 2105382 4196301 Pan Assy., Cradle Belly 1
11 2031613 4195490 Bolt 4
12 2031624 4195491 Nut 4
13 2036824 4195575 Flatwasher 4
14 2105376 4196298 Pan Assy., Rear Frame Belly 1
15 2031582 4195485 Bolt 2
16 2031622 4190351 Nut 4
17 2032965 4190421 Flatwasher 4
18 2031580 4195484 Bolt 2
19 2107669 4196536 Guard Assy., Radiator 1
20 2094027 4195739 Pin, Clevis 4
21 2094028 4195840 Wire, Spring 4
22 2106378 4196392 Guard Assy., Brake Cylinder - R.H. 1
23 2106380 4196393 Guard Assy., Brake Clyinder - L.H. 1
24 2031475 4190317 Bolt 4
25 2031391 4190304 Lockwasher 4
26 2106382 4196394 Guard Assy., Brake Line - R.H. 1
27 2106383 4196395 Guard Assy., Brake Line - L.H. 1
28 2031475 4190317 Bolt 4
29 2031391 4190304 Lockwasher 4
30 2031477 4190318 Bolt 2
31 2032960 4195527 Flatwasher 4
32 2031617 4190347 Nut 2
33 2031391 4190304 Lockwasher 2
34 2112664 4198501 Hose Assy. Air Tank Drain (N.I.) 1
35 2087515 4198503 Hose Assy. Air Tank Drain 1
36 2112314 4198502 Hose Assy. Air Tank Drain (N.I.) 1
37 2087435 4198506 Elbow 90 degree (At Air Tank) (N.I.) 3
38 2087411 4198507 Connector (At Bulkhead)(N.I.) 3
39 2105382 4196301 Guard, Crankcase (N.I.) 1
39A 2031613 4195490 Bolt Guard to Frame (N.I.) 4
398 2032967 4195529 Washer, Flat (N.I.) 4
39C 2031624 41954.91 Nut (N. I.) 4

Revision Oct., 1986


0249A 7377A 15
rIIO. . . .

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16
TROJAN
SHEETMETAL SHROUDING

Trojan Faun Qty.


Item Part No. Part No. Description

*1 2114279 4198482 Cowl Assembly I


+1 4600828 Cowl Assembly (Superseded 2117089) I
IA 2106052 4198481 Cover, Radiator Cap (N.I.) I
18 2031480 4190320 Bolt, Cover to Cowl (N.I.) I
IC 2032960 4195527 Washer, Flat (N.I.) 1
10 2041069 4195606 Nut (N.I.) 1
IE 4601574 Padlock ( N• I. ) I
2 2031582 4195485 Bolt - Rear Cowl Assy. to Rear Frame 4
3 2032965 4190421 Flatwasher 8
4 2041074 4190838 Nut, stop 4
5 2109263 4198483 Grill Assembly ~
I
6 2071028 4199084 Bolt - Grill Assembly to Rear Cowl 6
7 2032962 4195528 Flatwasher 6
8 2114292 4198484 aulkhead Assembly I
9 2036818 4195573 Flatwasher 4
10 2031517 4190327 Bolt - Bulkhead to Frame 4
11 2114280 4198485 Hood Assemoly 1
12 2020422 4198486 Spacer 5
13 2031525 4190332 801t 5
14 2314392 4196818 Flatwasher 5
15 2031393 4190306 Lockwasher 5
16 2041071 4195607 Nut 5
17 4601111 Spacer (Supersedes 2020422) 3
18 2031525 4190332 801t- Hood To Bulkhead (Top) 3
19 2314392 4196818 Flatwasher 3
20 2031393 4190306 Lockwasher 3
21 2041071 4195607 Nut 3
22 2031496 4195472 Bolt - Hood to Bulkhead (Side) 2
23 2031392 4190305 Lockwasher 2
24 2036817 4190641 Flatwasher 2
25 2111243 4198487 Panel Assembly, Rear Side - R.H. 1
26 2111244 4198488 Panel Assembly, Rear Side - L.H. 1
27 2111241 4198489 Panel Assembly, Forward Side - R.H. 1
28 2111242 4198490 Panel Assembly, Forward Side - L.H. 1
29 2110495 4198291 Swivel Assembly 4
30 2036816 4195572 Flatwasher 8
31 2041069 4195606 Locknut 4
32 2100320 4198292 Rod, Hood 4
33 2036818 4195573 Flatwasher 4
34 2031761 4198491 Pin, Cotter 4
35 2031450 4190312 Bolt - Hinge to Hood 20
36 2031390 4190303 Lockwasher 20
37 2031616 4190346 Nut 20
38 2109839 4198492 Panel Assembly, Lower Side - R.H. 1
39 2109840 4198493 Panel Assembly, Lower Side - L.H. 1
40 2031517 4190327 Bolt - Lower Panel to Frame 6
41 2031393 4190306 Lockwasher 6
42
43
N/A
2113513 4198494
NOT APPLICA8LE
Shroud, Front 1
-
44 2031477 4190318 Bolt - Front Shroud to Frame 4
Revision Oct. 1986
0249A 7378A 17
TROIAN
SHEETMETAL SHROUDING

Trojan Faun Qty.


Item Part No. Part No. Description

45 2031391 4190304 Lockwasher 4


46 2036816 4195572 Flatwasher 4
47 2110889 4198265 Latch Assemlby, Draw 8
47A 2110876 4198495 Rivet, Pop (3/16 x .25 Grip) 32
48 2114141 4198496 Plate, Cover (Used wlo Precleaner Option)(N.I.) 2
49 2031475 4190317 Bolt (N.I.) 8
50 2031391 4190304 Flatwasher (N.I.) 8
51 2031617 4190347 Nut (N.I.) 8
52 2045331 4198497 Latch Side Panel Locking (N.I.) 4
53 2031836 4198498 Bolt, Latch to Panels (N.I.) 16
54 2031867 4198499 Washer, Lock (N.I.) 16
55 2031861 4198500 Nut (N.I.) 16
56 4601574 Padlock (N. I. ) 4

*- For Machines Having Serial Numbers thru 79-1318


+ - For Mahcines Having Serial Numbers 79-1319 & Highe r

18 Oct. 1986
0249A 7378A
N
o -I
9
31
1'-
-_/c~ I
tr-i
--<::: ."-->
~

10 ~_
6/
4
"r.~'-< ...............
27
. ~~~
\ 21
10

,- -1

c..../ /12
~
14
~

...oo
t"'

16 15
TROIAN
LIFT ARM AND LINKAGE

Trojan Faun Description Qty.


Item Part No. Part No.
1 2115064 4198508 Lift Arm Assy. (Incl. Items I, /;, l6 &: l l ) .1

4197650 Fitting, Grease 10


2 2030225 2
3 2112276 4198199 Bolt
Nut 2
4 2067439 4198200
4195893 Pin, Lift Arm to Frame 2
5 2099093 2
6 2112371 4196747 Spacer (114)
6 2112738 4198194 Spacer (1/8) 2
4198193 Seal Grease 4
7 2114961 2
8 2115288 4198195 Bushing, Lift Arm Pivot
4195480 Bolt Cylinder to Frame and Lever Pins 4
9 2031571 2
9 2037709 4198445 Bolt, LinK to Lever Pin
9 2112279 4198197 Bolt, Link to Bucket Pin 2
9 2112630 4J.98196 Bolt, Lift Arm to Bucket Pin 2
10 2067437 41~1237 Nut (5/8-11) 12
10 2067438 4195699 Nut (3/4-10) Lift Arm to Bucket Pin Bolt 2
11 2099094 4195894 Pin 2
12 2114692 4198191 Pin 2
12A 21119.83 4196744 Spacer (N.I.) (.250) AIR
128 2112740 4198190 Spacer (N.I.) (.125) . AIR
13 2037710 4190664 Bolt Lever to Lift Arm Pin 2
13 2031572 4190340 Bolt, Lift Cylinder to Lift Arm Pin 2
14 4603475 Pin, Lift Arm to Bucket (Supersedes 2104554) 2
15 2111985 4196744 Spacer (1/4) 2
15 2112740 4198190 Spacer (1/8) 2
16 2114960 4198188 Seal Grease 4
17 2115382 4198189 Bushing Bucket Pivot 2
18 2099205 4195899 Pin, Bucket Cylinder to Frame 2
*18 2103940 4198446 Pin, Bucket Cylinder to Frame 2
19 2115062 4198509 Lever Assy. (Incl. Item 22 thru 24) 2
20 2099045 4195889 Pin 2
21 2099045 4195889 Pin, L.H. (Plain) 1
21 2102890 4196090 Pin, R.H. (Step) 1
22 2114386 4198192 Seal, Grease 4
23 2099040 4195885 Bushing 4
24 2099042 4195886 Spacer 2
25 2115060 4198505 Link Assy. (Incl. Items 29 & 30) 2
26 4603472 Pin (Supersedes 4602129/2120227) 2
26A 2072353 4191330 Spacer (N.I.)(.1340)(Supersedes 2112739) AIR
27 2031577 0027473 Bolt 6
28 2099097 4195895 Plate Capture 2
29 2112900 4196752 Seal, Grease 8
30 2103878 4196142 Bushing 4

* For Machines Equipped With Optional


Automatic Lubrication Systems •

. .
Rev~s~on 3 Oct. 1986
0249A 7379A 21
e..~.---1
TROIAN ~J,-~
®u-·- - 2
~-'---3
- _- "" I
'1

,. (- ;:1',),
':, ":
t=~_':/ __ 4

§. 5
~. 6
fR'I,
~7
~I-j- 8
~_.i_ _ 9

,A----l0

1----11

TP-3212

LOWER PIVOT GROUP


(FOR MACHINES THRU SIN 79-1356)
Item Trojan Faun Qty.
Part No. Part No. Description

A 2105568 4196304 Pivot Assy., Lower Frame (Incl. Items 8, 9 & 10) 1
1 2116752 Bolt (Supersedes 2037746) 3
1A 2093287 4195833 Washer, Flat 3
1B
2
NSS
2037746 4195589
Lockwire (Obtain Locally)
Bolt
-2
2A 2093287 4195833 Washer, Flat 2
3 2101276 4196006 Plate, Capture 1
4 2101275 4196005 Sleeve 1
5 2101279 4196009 Seal 1
6 2037722 4198268 Bolt 8
7 2101274 4196004 Retainer 1
8 2099323 4195912 Bearing, Thrust 1
9 2101279 4196009 Seal 1
10 2101273 4196003 Housing, Bearing 1
11 2099390 4195913 Pin, Main Pivot 1

22 Revision 3 Oct. 1986


0249A 7380A
TROIAN

TP3213

UPPER PIVOT GROUP


(FOR MACHINES THRU SIN 79-1356)
Trojan Faun
Item Part No. Part No. Description Qty.

A 2105567 4196303 Pivot Assy. Upper Frame (Incl. Items 6, 7 & 8) 1


1 2031572 4190340 Bolt 1
1A 2031621 4190350 Nut 1
2 2099391 4195914 Pin 1
3 2099043 4195887 Seal 1
4 2037663 4198269 Bolt 6
5 2101278 4196008 Retainer 1
6 2099315 4195911 Bearing 1
7 2099043 4195887 Seal 1
8 2101277 4196007 Housing, Bearing 1

Revision 3 Oct. 1986


0249A 7381A 23
TROJAN 6-7 - - - t - - I I

UPPER MAIN PIVOT

19 3

g
I

U
28

23A LOWER MAIN PIVOT


TROIAN
MAIN PIVOT GROUP
(FOR MACHINES SIN 79-1357 AND HIGHER)

Trojan Faun Qty.


Item Part No. Part No. Description
Seal Upper Pivot 1
1 2099043 4195887
2 2101279 4196009 Seal Lower Pivot 1
3 2037746 4195589 Salt 2
4 2037722 4198268 Bolt 8
5 2037663 4198269 Bolt 6
6 2031572 4190340 Bolt 1
7 2067437 4191237 Nut 1
8 4601580 Searing, Lower Pivot (Was 2099323) 1
9 2099315 4195911 Bearing, ypport Pivot 1
10 4602041 Pivot Assembly, Lower (Incl. Items 2, 8 & 9) 1
11 2101274 4196004 Retainer, Lower Pivot 1
12 2101276 4196006 Plate, Capture 1
13 2099390 4195913 Pin, Lower Pivot 1
14 2118894 Pivot Assembly, Upper (Incl. Items 1 & 9) 1
15 2101278 4196008 Retainer, Upper Pivot 1
16 2093287 4195833 Washer 5
17 2099391 4195914 Pin, Upper Pivot 1
18 2101275 4196005 Sleeve 1
19 2116752 Bolt 3
20 4602250 Sleeve 1
21 4602247 Sleeve 1
22 4602249 Sleeve 1
23 4602248 Sleeve 1
24 2031473 4190315 Bolt 1
25 2031391 4190304 Lockwasher 1
26 2049224 Washer 1
27 REF Rear Frame (See Page 13) -
28 REF Front Frame (See Page 13) -
29 4606134 Shim Kit 1
30 2030025 4197650 Grease Fitting (N.I.) 2

.
..
Rev~s~on 3 Oct. 1986
0250A 7525A ' 23B
TROd. .

..
/-.
6I
I

...

6049

24
TROIAN
FLOORPLATES, CONSOLE AND SEAT SUPPORT

Trojan Faun Description


Item Part No. Part No. Qty.

For Machines Having Serial Numbers thru 79-1318)


1 2114699 4198510 Support Assembly, Seat 1
2 2031619 4190349 Nut 3
3 2031475 4190317 Bolt 4
4 2036816 4195572 Washer, Flat 4
5 2031391 4190304 Washer, Lock 4
6 2031617 4190347 Nut 4
7 2031475 4190317 Bolt 2
8 2036816 4195572 Washer, Flat 2
9 2031391 4190304 Washer, Lock 2
10 2031617 4190347 Nut 2
11 2109338 4198311 Mount Plate Assy., Arm Cushion 1
12 2090256 4195801 Cushion Arm 1
13 2036815 4195571 Washer, Flat 2
14 2031390 4190303 Washer, Lock 2
15 2031616 4190346 Nut 2
16 2031471 4195467 Bolt, Cover to Console 2
17 2031391 4190304 Washer, Lock 2
18 2106703 4196431 Cover, Console 1
18A 2106697 4196430 Plate (N.r.) 1
188 2031473 4190315 Bolt (N. I.) 2
18C 2031391 4190304 Washer, Lock (N.!.) 2
19 2031475 4190317 Bolt, Cover Plate to Console 2
20 2031391 4190304 Washer, Lock 2
21 2107791 4196552 Plate, Cover - Bottom 1
21 2114872 4198512 Plate, Cover - Bottom (See Note 2) 1
22 2071029 4191299 Bolt 4
23 2031391 4190304 Washer, Lock 4
24 2036816 4195572 Washer, Flat 4
25 2107790 4196551 Plate, Cover - Top I
26 2031475 4190317 Bolt 4
27 2031391 4190304 Washer, Lock 4
28 2036816 4195572 Washer, Flat 4
29 2111286 4198513 Floorplate Assy., Front I
29 2114873 4198514 Floorplate Assy., Front (See Note 2) I
30 2078673 4195738 Block, Terminal I
31 2036099 4195562 Screw 2
32 6950888 Washer, Lock (N.!.) 2
33 2115013 4197500 Floorplate Assy., Center Rear I
34 2102980 ·4198792 Support Assy., Rear Floorboard I
35 2102180 4196103 Console I
36 2031522 4190330 Bolt 2
37 2031619 4190349 Nut 2
38 2031473 4190315 Bolt 3
39 2031391 4190304 Washer, Lock 3
40 2036816 4195572 Washer, Flat 3
41 2031473 4190315 Bolt 4
42 2031391 4190304 Washer, Lock 4
43 2036816 4195572 Washer, Flat 4
44 2115016 4198805 Floorp1ate Assy., Rear 1
Revision 3 Oct. 1986
0249A 7382A 25
TROIAN
FLOORPLATES, CONSOLE AND SEAT SUPPORT

Trojan Faun
Item Part No. Part No. Description aty.

44 2115463 4198807 Floorplate Assy., Rear (N.I.)(See Note 1) 1


44A 2115506 415f9026 strap Assy., Tool Box (N.I.)(See Note 1) 1
45 2102729 4196069 Handle 4
46 2041067 4195605 Nut 8
47 2031475 4190317 Bolt 3
48 2031391 4190304 Washer, Lock 3
49 2031617 4190347 Nut 3
50 2115011 4198803 Floorplate Assy. Center Front 1
50A 2031473 4190315 Bolt (N.I.) 2
50B 2071029 4191299 Bolt, Center Floorplate Connecting (N.I.) 1
50C 2036816 4195572 Washer, Flat (N.I.) 3

Note 1: For machines equipped with optional tool


kit 2114805 only.
Note 2: For machines equipped with 2 pedal brake
system 2114812 only.

26 Revision 3 Oct. 1986


0249A 7382A
TROd. .

/<;;;
®
I
I

Re V1Sl0n
.. 1 - June, 1981
26B
TROIAN
FLOORPLATE, CONSOLE AND SEAT SUPPORT

Trojan Faun
Item Part No. Part No. Description Qty.
For Machines Having Serial Numbers 79-1319 &: Hlgner
1 2116558 4199185 Support Assy. 1
2 2031621 4190350 Nut 3
3 2031475 4190317 Bolt 4
4 2036816 4195572 Washer, Flat 4
5 2031391 4190304 Washer, Lock 4
6 2031617 4190347 Nut 4
7 2116556 4199184 Console, Valve Controls 1
8 2031522 4190330 Bolt 4
9 2031619 4190349 Nut 4
10 2113541 4199122 Shroud, Console 1
11 2101258 4199092 Bolt 4
12 2113932 4199126 Cover (2 Spool) 1
2113602 4199123 Cover (3 Spool) 1
13 2101258 4199092 Bolt 3
14 2115011 4198803 Floorplate Assy., Center 1
15 2115013 4198804 Floorplate Assy., Center
15A 2031473 4190315 Salt (3/8-16 x 3/4)(N.I.) 3
16 2036816 4195572 Washer, Flat 4
17 2031391 4190304 Washer, Lock 4
18 2071029 4191299 Bolt 4
19 2111286 4198513 F100rplate Assy., Front 1
2114873 4198514 Floorplate Assy., Front (See Note 1) 1
20 2036816 4195572 Washer, Flat 4
21 2031391 4190304 Washer, Lock 4
22 2031475 4190317 Bolt 4
23 2107791 4196552 Cover, Plate Bottom 1
24 2107790 4196551 Cover Plate, Top 1
25 2036816 4195572 Washer, Flat 4
26 2031391 4190304 Washer, Lock 4
27 2071029 4191299 Bolt 4
28 2102980 4198792 Support Assy., Rear F1oorp1ate 1
29 2031475 4190317 Bolt 3
30 2031391 4190304 Washer, Lock 3
31 2031617 4190347 Nut 3
32 2115016 4198805 F1oorp1ate, Rear 1
2115463 F1oorplate, Rear (See Note 2) 1
32A 2115506 4199026 Strap Assy., Tool Box (N.I.)(See Note 2) 1
33 2036816 4195572 Washer, Flat 4
34 2031391 4190304 Washer, Lock 4
35 2071029 4191299 Bolt 4
36 2102729 4196069 Handle, Rear F1oorp1ate 4
37 2041067 4195605 Nut 8

NOTE 1: For Machines Equipped with Optional


Two PEDAL BRAKE SYSTEM 2114812 (TBG) Only.
NOTE 2: For Machines Equipment with Optional Tool
Kit 2114805 (TBG) Only.

Revision 3 Oct. 1986


0249A 7383A 26C
TROJAN
TOOLS
(Optional)

Trojan Faun Qty.


Item Part No. Part No. Description
-I
1 2114918 Socket, wheel Nuts U 15/16)
2 2114917 Handle, Wheel Nuts (3/4 drive) 1
2062739 4195676 Gun, Grease 1
3 1
4 2072266 4195716 Wrench, Chain
Wrench, Spanner (Bucket Cylinder) 1
5 2104068 1
6 2104055 Wrench, Spanner (Lift Cylinder)
4195791 Wrench, Wheel Bearing Nut 1
7 2089294 1
8 6951719 4197523 Quadrigage
4195845 Kit, Test Adapter 1
9 2094912

PAINT

1 6960207 81ack (1 US. Gallon) -


2 4602235 Yellow (1 US. Gallon) -
3 6960209 Red (1 US. Gallon) -
4 6960213 Yellow Primer (1 US. Gallon) -
5 6960210 Black (12 oz. Aerosol Can) -
6 4602236 Yellow (12 oz. Aerosol Can) -
7 6960212 Red (12 oz. Aerosol Can) -
8 6960214 Yellow Primer (Aerosol Can) -
9 4602234 Yellow (5 US. Gallon) -

ReV1Slon 3 Oct. 1986


0249A 7387A 27
TROd. .

13-15-17

6082

28
TROIAN
SEAT ASSEMBLY

Trojan Faun Description Qty.


Item Part No. Part No.
A 2113972 4198474 Seat and Suspensionfossy. Complete (Incl. Items Lis tee
On Pages 28 thru 29) 1
B 6960339 4198744 Seat Assy. (Incl. Items 2, 10 & 31) 1
C 2092046 Belt, Seat 1
1 2031475 4190317 Bolt 2
2 6960108 4198835 Cushion Assy. Seat (Incl. Item 3) 1
3 6960371 4198893 Clip 1
4 REF Suspension Assy. (See Pages 288-29) -
5 6960147 4198860 Cap, Height Adjustment 1
6 6960356 4198883 Cap, Slide Lever 1
7 2031475 4190317 Bolt 2
B 2032960 4195527 Washer, Flat 2
9 6960148 4198861 Shaft and Latch Assy., Tilt 1
10 6960107 4198741 Cushion Assy. Back (Incl. Items 3, 11, 12, 14, 16, 28
& 30) 1
11 NSS Seat (Order Item 10) -
12 NSS Pan Assy. (Order Item 10) -
13 N/A Not Applicable -
14 6960340 4198872 Nut 4
15 N/A Not Applicable
Cushion (Order Item 10)
-1
16 NSS
17 N/A Not Applicable -
18 N/A Not Applicable
Nut
-6
19 2041069 4195606
20 2032960 4195527 Washer, Flat 4
21 N/A Not Applicable -
22 6960149 4198862 Spring 2
23 6960152 4198864 Cable 2
24 6960150 4198863 Cap, Tilt -
25 N/A Not Applicable -
26 6960142 4198855 Bolt, Shoulder 2
26A 2041071 4195607 Nut 2
268 2032962 4195528 Washer, Flat 2
27 N/A Not Applicable
2
-
28 6960342 4198873 Screw
29 N/A Not Applicable
Link Assy., Tilt
-2
30 6960370 4198892
31 6960109 4298836 Bracket Assy., LH (Not As Illustrated) 1
31 6960110 4199030 Bracket Assy., RH (Not As Illustrated) 1
32 N/A Not Applicable -

Revision 3 Oct., 1986


0249A 7391A 28A
lAOd. .

7 20 17 9

!o 0 o o
10

12
II

24
13
14
19---rr..
15

16
20

18 6084

28B
TROJAN
SEAT SUSPENSION

Trojan Faun Description Qty,


ItemPart No. Part No.
1 6960365 4198890 Lever Assy. 1
2 6960145 4198858 Bolt 4
3 6960127 4198847 Block, Sliding 1
4 6960124 4198843 Housing, Upper 1
5 6960120 4198742 Arm Assy., Suspension (Incl. Item 6) 1
6 NSS Searing (Order Item 5) -
7 '6960359 4198877 Bolt 2
7A 2041067 4195605 Nut 2
8 6960143 4198856 Link, Connecting 1
9 6960144 4198857 Spring 2
10 6960139 4198853 Link Assy., Cross 2
11 6960143 4198856 Link, Connecting 1
12 6960353 4198880 Retainer 4
13 6960130 4198980 Shock Absorber 1
14 6960137 4198852 Boot Assy. 1
15 6960131 4198849 Bolt 1
15A 2041069 4195606 Nut 1
16 6960361 4198887 Bearing, Shock Absorber 2
17 6960133 4198850 Bumper 2
18 6960364 4198889 Fastener, Push On 22
19 N/A Not Applicable -
20 6960129 4198848 Block, Sliding 1
21 N/A Not Applicable -
1
22 6960146 4198859 Latch Assy.
23 6960115 4198837 Spring 1
24 N/A N9t Applicable 1
25 6960141 4198854 Spring 1

Revision 3 Oct. 1986


0249A 7392A 28C
TROIAN

1/tiil
A 2
,,~...
\ \:t----------~
B
~~ \ ll' :OJIL
6 -7
12

o 0 o o

~--~~-----VI~--D--D----~--~~. 6083

SEAT SUSPENSION GROUP

Trojan Faun
Item Part No. Part No. Description Qty.

1 2041071 4195607 Nut 2


2 6960361 4198887 Bearing 2
3 6960121 4198842 Bearing 4
4 6960363 4198888 Shaft 2
5 6960117 4198839 Shaft and Gear Assy. 1
5A 6960125 4198844 Washer, Thrust 1
6 6960116 4198838 Washer, Spring 1
7 6960369 4198891 Pin 1
8 6960128 4198846 Block, Sliding L.H. 1
9 6960126 4198845 Block, Sliding R.H. 1
10 N/A
6960136 4198743
Not Applicable
Knob Assy. (Incl. Item 12)
-1
11
12 NSS
6960358 4198885
Handle (Order Item 11)
Pin
-1
13
14 6960134 4198851 Indicator 1
15
16
NSS
6960118 4198840
Pad, Spring
Shaft and Gear Assy.
-
1
17 6960119 4198841 Bracket 1

280 Revision 3 Oct. 1986


0249A 7393A
TROIAN

II

10 9 7
6085

SEAT ADJUSTING ARRANGEMENT

Trojan Faun
Item Part No. Part No. Description aty.

1 6960357 4198884 Roller and Bearing Assy. 4


4198879 Lever Assy. 1
2 6960352 1
2A 6960356 4198883 Cap, Slide Lever
4198875 Housing Assy. 1
3 6960347
696034c 4198874 Slide Track Assy. 1
4 1
5 696034E 4198876 Latch, L.H.
696035C 4198878 Rod, Latch Connecting 1
6 2
7 6960145 419886~ Spring
696035; 419888~ Capscrew 1
8 1
8A 696035~ 4198881 Spacer, Slide Stop
9 N/A Not Applicable -1
10 6960345 4198871 Latch, R.H.
11 696035 419888( Fastener, Push-On 7

Revision 3 Oct. 1986


0249A 7394A 29
TROIAN
2 4 5 6 7

TP2162

TIRES AND WHEELS

Trojan Faun
Item Part No. Part No. Description Qty.

A 2115093 4198768 Wheel Assy. (Incl. Items 1 & 4 - 7) -4


1 2115080 4198767 Rim Base Assembly
2 2030210 4195448 Valve Stem Assembly 4
2A 2056824 4198766 Cap, Valve 4
28 2030204 4195447 Adapter 4
*3 REF Tire, Tubeless (29.5 x 29) 4
4 2072137 4195715 Flange 8
5 2053609 4195650 Band, Bead Seat 4
6 2053610 4195651 o Ring 4
7 2072136 4195714 Ring, Lock 4
7A 2107716 2509049 Driver (N.!.) 4
8 2070314 4195708 Plug, Pipe (N.I.) 4

*Not Sold For Replacement.

30 Revision 3 Oct. 1986


0249A 7395A
TROd. .

30
~.~~23
2.
22

32
TROIAN
ENGINE AND RELATED PARTS

Trojan Faun Qty.


Item Part No. Part No. Description
Engine Assy. 1
1 2115192 4199009
lA 6960396 4199031 Bushing Flywheel Pilot (N.I.) 1
2 2101560 4196023 Mount Plate, Fuel Filter (N.I.) 1
6851862 4197896 Element Lube Oil Filter (N.I.) 1
3 1
4 6851867 4197897 Corrosion Resistor (N.I.)
5 REF Filter Assy. Fuel (See Page 66) -
6 2031617 4190347 Nut 4
7 2031391 4190304 washer, Lock 4
8 2031475 4190317 Salt 4
6952669 4197552 Filter Assy., Oil Bypass 1
9
10 6956022 4198280 Elemnet, Bypass Oil Filter (N.!.) 1
2033256 4190429 Valve, Drain 1
11
12 6851865 4097256 Belt, Fan 1
13 2103461 4196120 Belt, Alternator (5-RIB) 1
14 2031475 4190317 Bolt 1
15 2031391 4190304 Washer, Lock 3
16 2041069 4195606 Nut (Supersedes 2031617) 2
*17 2031477 4190318 Bolt 1
+17 2031452 4190313 Bolt 1
*18 2036816 4195572 Washer, Flat 1
+18 2036815 4195571 Washer 1
19 2031452 4190313 Bolt 1
20 2031390 4190303 Washer, Lock 1
21 2036815 4195571 Washer, Flat 1
*22 2114615 4199025 Bolt 1
+22 2031492 4190322 Bolt (3/8 16x5 1/2) 1
+22 2031489 0027550 Bolt (3/8 16x4) 1
23 2036816 4195572 Washer, Flat 1
24 2109010 4199022 Spacer 1
:25 NIA Not Applicable -
26 2115218 4198214 Strap, Adjusting 1
26A 2113407 4198213 Bracket Strap to Engine (N.I.) 1
268 2031521 4190329 Bolt, Strap to Bracket (N.I.) 1
26C 2031393 4190306 Washer, Lock (N.I.) 1
260 2036818 4195572 Washer, Flat (N.I.) 1
26E 2031619 4190349 Nut (N.I.) 1
*27 2114449 4199024 Bracket, Mounting 1
+27 4605610 Bracket (Supersedes 2117102)(Not As Illustrated) 1
28 2031485 4198990 Bolt 2
29 REF Alternator (See Page 67, 70) -1
30 2109012 4198993 Pulley
31 REF Converter, Torque (See Page 154, 157)
12
-
32 2031500 4190325 Bolt
33 2031392 4190305 Washer, Lock 12
34 6901397 4194389 Gear Assy. Ring (Incl. Items 35-38) 1
35 6901398 4197450 Plate, Backing 1
36 6902611 4194494 Stud 24
37 6901393 4197449 Washer, Bellville 96
38 6901971 4197465 Nut, Ring Gear Stud 24
39 2083724 4191455 Stud 8

Revision 3 Oct, 1986


0249A 7396A 33
TROIAN
ENGINE AND RELATED PARTS

Item Trojan Faun Description Qty.


Part No. Part No.
40 2067437 4191237 Nut 8
41 2031587 4195487 Bolt 6
42 2100543 4195935 Washer 6
43 2103564 4196130 Mount, Shock 6
44 2067438 4195699 Nut 6
45 2103582 4196131 Bracket. Engine Mounting 2
46 2100761 4195968 Angle, Motor Mount 1
47 2031580 4195484 Bolt 2
48 2067438 4195699 Nut 2
49 2038545 4195593 Adapter, Straight 1
50 2103556 4196128 Hose 1
51 2038545 4195593 Adapter, Straight 1
52 2105287 4198992 Hose 1
53 2038470 4190677 Elbow, 90 Degrees 1
54 2031999 4190383 Elbow, 45 Degrees 1
55 2101523 4196022 Mount, By-Pass Filter 1
56 2091497 Hose Assy. Engine Oil Pressure (N.I. ) 1

34 Revision 3 Oct. 1986


0249A 7396A
lAOd. .

38
TROIAN
BACK UP ALARM

Trojan Faun Qty.


Item Part No. Part No. Description

1 REF Valve, Transmission Control (See Page 150-152) -


2 REF Breaker, Circuit (See Page 67, 70) -
1
*3 REF Wire (See Note 1)
+3 2117594 4199032 Wire 1
*4 2110047 4199033 Snubber 1
*5 2101808 4196040 Switch, Pressure 1
+5 2115091 4198998 Switch, Pressure (See Note 2) 1
6 REF Wire (See Note 1) -
7 2110152 4198222 Bac-A-Larm 1
8 2110159 4199035 Mount 1
9 2031475 4190317 Bolt 2
10 2031391 4190304 Washer, Lock 2
11 2031617 4190347 Nut 4
12 2031489 0027550 Bolt 2
13 2036816 4195572 Washer, Flat 2
14 2031391 4190304 Washer, Lock 2

Note 1: Included in Main Harness


Note 2: Not as Illustrated. Switch is mounted at basE
of steer column.
*For Machines Having Serial Numbers Thru 79-1342
+For Machines Having Serial Number 79-1343 & Higher •

,., 3 Oct. 1986


. 7397A 39
TRO""

c9"
" 28 29
24

25

15 ~---19
l046L

40
TROJAN
FUEL AND HYDRAULIC RESERVOIRS

Trojan Faun Description Qty.


Item Part No. Part No.
Fuel Tank Assembly 1
1 2115686 4198810 1
2 2077067 4195724 Cap Fuel
2077038 4195723 Gasket, Fuel Cap 1
3 1
4 2089475 4195797 Gauge Fuel
2031614 4198026 Bolt, Tank to Frame (Fuel and Hydraulic) 6
5 6
6 2032967 4195529 Washer, Flat
7 2041076 4190833 Nut, Elastic Stop 6
6901566 4197457 Plug Drain 1
8 1
9 2103965 4196158 Handrail Assembly - Right Front
2115581 4198737 Handrail Assembly - Right Front 1
9 1
10 2106073 4196357 Handrail Assembly - Right Rear
2115578 Handrail Assembly - Right Rear (German TBG Only) 1
10 1
*11 2115687 4198738 Hydraulic Tank Assembly
2116831 Hydraulic Tank Assembly 1
+11 1
til 4601368 Hydraulic Tank Assembly
@llA 2118270 Valve, Tank (N.I.) 1
12 2119747 Cover, Access Hole (Supersedes 2097243) 2
13 2097242 4191603 Gasket 2
14 2096989 Stud - Cover to Tank 16
15 2031617 4190347 Nut 16
16 2031391 4190304 Washer, Lock 16
17 2036816 4195572 Washer, Flat 16
18 2100516 4195933 Screen 16
19 2067433 4195697 Nut Lock 1
A 2089387 4195792 Pres. Relief Valve Assy. (Incl. Items 20-24) 2
2088197 4195777 Screw, Shoulder 2
20 2
21 2089389 4195794 Plate, capture
22 2089388 4195793 Spring 2
23 2089390 4195795 Plate, Valve 2
24 2067435 4195798 Nut, Lock 2
25 2088331 41~5779 Rod, Threaded - Relief Valve 4
26 2089391 4195796 Spacer, Pipe 4
27 2067425 4195693 Nut, Lock 4
28 6750769 4195007 O-Ring 1
29 2077833 4195732 Cap Assembly (Incl. Item 28) 1
31 NIA Not Applicable -
1
32 2089477 4191529 Plug, Drain
33 2092442 4191560 Filter Assembly 6
34 2092449 4195824 Plate, Cover 3
35 2041074 4190838 Nut, Elastic Lock (Carr. PIN) 3
36 2111189 4196732 Gasket 1
37 4111269 4196736 Cover Assy. (Not as Illust.)(Incl Items 36, 37A~37D 1
37A 2113726 4198309 Bolt (N.I.) 1
371:3 2036820 4198308 Washer (N.I.) 1
37C 2039493 4194944 O-Ring· 1
370 2031779 4198307 Pin, Cotter (N.I.) 1

Revision 3 Oct. 1986


0249A 7398A 41
TROIAN
FUEL AND HYDRAULIC RESERVOIRS

Trojan Faun Qty,


Item Part No. Part No. Description

38 2103966 4196159 Handrail Assy. - Left Front 1


38 2115582 4198808 Handrail Assy. - Left Front 1
39 2106072 4196356 Handrail Assy. - Left Rear 1
39 2115577 4198740 Handrail Assy. - Left Rear (German TBG Only) 1
40 2103968 4196160 Handrail - Lower 1
41 2031473 4190315 Bolt 8
42 2031391 4190304 Washer, Lock 8
43 2031519 4190328 Bolt 16
44 2031619 4190349 Nut 16
45 2114085 4198310 Padlock, Tanks and Battery Box (N.1. ) 3
46 2115744 4198812 Glass, Sight 1

* For machines having SIN thru 79-1318.


+ For machines having SIN 79-1319 thru 1376.
~ For machines having SIN 79-1377 & Higher.

41A Revision 3 Oct. 1986


0249A 7398A
••ao.l"

---10

6050

42
TROJAN
ENGINE CONTROLS
(CO)

Trojan Faun Qty.


Item Part No. Part No. Description

2111251 4196733 Pedal, Acceslerator 1


1
2 2102689 4196066 Joint, Ball 2
3 2033513 4195545 Nut, Jam 2
4 2031389 4195460 Washer, Lock 2
5 2031369 4197704 Nut, Roll Joint 2
6 2031464 4198759 Bolt, Accelerator Stop 1
7 2031616 4190346 Nut 1
8 2054810 4195654 Pin, Fulcrum 1
9 2031770 4198585 Pin, Cotter 1
10 2092332 4195819 Spring 1
11 2111266 4196735 Cable Control 1
12 2102702 4196067 Spring 1
13 2103848 4196140 Bracket, Throttle Cable 1
14 2031391 4190304 Washer, Lock 2
15 2031475 4190317 Bolt 2

.~

..
'ton 3 Oct. 1986
.1 7401A 43
TROd. .

.
I

\
-\1
,.--
17
/\

--24

6051

44
TROIAN
ENGINE CONTROLS
(GM)

Trojan Faun Description Qty.


Item Part No. Part No.
Pedal, Accelerator J.
1 2111251 4196733
2102689 4196066 Joint, Ball 1
2 1
3 2033513 4195545 Nut
2031389 4195460 Washer, Lock 1
4 1
5 2031369 4198758 Nut
2031464 4198759 Bolt, Accelerator stop 1
6 1
7 2031616 4190346 Nut
2064810 4195654 Pin, Fulcrum 1
8
9 2031770 4198585 Pin, Cotter 1
10 2092332 4195819 Spring 1
11 2111265 4196734 cable, Control 1
12 2102725 4196068 Housing, Engine Shut-Down 1
13 2031389 4195460 Washer, Lock 3
14 2031615 4190345 Nut 3
15 2007026 4190136 Cable, Fuel and Air Shut-Down 2
16 2031816 4195499 Screw 1
17 2040074 4190761 Pellet Cable (Engine Shut-Down) 1
18 2031758 Pin, Cotter 1
19 2105057 4196282 Bracket, Throttle 1
20 2031661 4190352 Pin, Clevis 1
21 2031762 Pin, Cotter 1
22 2104358 4196197 Clevis, Adjustable 1
23 2033513 4195545 Nut 1
24 2104983 4196279 Stud 2
25 2031618 4190348 Nut 2
26 2036817 4190641 Washer 2

.In 3 Oct. 1986


'" 7403A 45
lAO.I. .

46
TROIAN
ENGINE COOLING SYSTEM
(CD)

Trojan Faun Description Qty.


Item Part No. Part No.
1 REF Radiator Assy. (See Page 50-51)
2 2104515 4196223 Stud 2
a3 2103564 4196130 Mount, Shock 2
tal3 2093620 4198750 Mount, Shock 2
4 2100543 4195935 Washer 2
4195699 Nut, Lock 2
5 2067438 2
5A 2301447 4196771 Nut, Jam (N • 1. )
*6 2104466 4196216 Mount 2
*7 2104440 4196215 Angle 2
*8 2314392 4196818 Washer, Flat 2
*9 2041071 4195607 Nut, Lock 4
4190341 Bolt 4
*10 2031581
*11 2036822 4195574 Washer, Flat 4
*12 2041074 4190838 Nut 4
13 2108213 4198797 Baffle 2
14 REF Cooler Assy. (See Page 118-119) -
20
15 2036816 4195572 Washer, Flat
16 2031391 4190304 Washer, Lock 20
17 2031473 4190315 Bolt 20
18 2114789 4198802 Baffle 1
19 2031475 4190317 Bolt 2
20 2036816 4195572 Washer, Flat 2
21 2031391 4190304 Washer, Lock 2
22 2031617 4190347 Nut 2
23 2100927 4195986 Shroud, Fan 1
24 2036810 4195572 Washer, Flat 10
25 2031391 4190304 Washer, Lock 10
26 2031473 4190315 Salt 10
27 2100939 4195987 Tube, Bypass 1
28 2032820 4195524 Clip 2
. 29 2031473 4190315 Salt 2
30 20313~1 4190304 Washer, Lock 2
31 2041069 4195606 Nut 2
32 2092369 4195821 Elbow, Formed 2
33 2032039 4195513 Clamp, Hose 4
a34 2115194 4198806 Cap 1
a35 2116019 4198813 Clamp, Hose 1
36 2033256 4190429 Valve, Drain 1
37 2100884 4195985 Hose 2
38 2032041 4190390 Clamp Hose 4
39 2314537 4196829 Hose Assy. 1
40 2084210 4195761 Connector 1
41 2053376 4191058 Bushing Reducer 1
42 2094722 4195842 Hose 2
43 2032043 4190391 Clamp, Hose 4
44 2100865 4195984 Tube, Suction 1
45 2034287 4190478 Plug, Pipe (Was 6750822) 1
@46 2116019 4198813 Clamp, Hose 1
iM7 2036797 4198762 Elbow, Hose 1

. 3 Oct. 1986
ReV1Slon
0249A 7404A 47
TRDlAN
ENGINE COOLING SYSTEM
(CD)

Trojan Faun Qty.


Item Part No. Part No. Description

®48 2116858 4198816 Tube 1


®49 2036797 4198762 Elbow Hose 1
@50 2117165 4198818 Tube 1
@51
@52
REF
2117104 4198817
o Ring (Furn. W/Engine)
Support
-
1
®53 2031391 4190304 Washer, Lock 2
@54 2031486 4195469 Bolt 2
®55 2032822 4198760 Clip 1
@56 2031479 4190319 Bolt 1
®57 2036816 4195572 Washer, nat 1
@58 2067433 4195697 Nut 1
x59 2116603 4198815 Rod Radiator Brace 2
®59 2117812 4198819 Rod Radiator Brace 2
+60 2056469 4198764 Bolt 2
x6l 2301447 4196771 Nut, Jam 2
~1 2067129 4198788 Nut, Jam 2
x62 2031622 4190351 Nut 2
~2 2031621 4190350 Nut 2
x63 2100543 4195935 Washer, nat 4
@63 2102286 4198790 Washer, Flat 2
x64 2116577 4198814 Mount, Shock 2
®64 2117818 4198820 Mount, Shock 2
x65 2067438 4195699 Nut 2
@65 2067437 4191237 Nut 2

* For Machines Having SIN thru 79-1318.


+ For Machines Having SIN 79-1319 & Higher.
x For Machines Having SIN 79-1319 thru 79-1337
a For Machines Having SIN thru 1337.
@ For Machines Having SIN 79-1338 & Higher.

47A Revision 3 Oct. 1986


0249A 7404A
lAOd. .

48
TROIAN
ENGINE COOLING SYSTEM

Trojan Faun Description Qty.


Item Part No. Part No.

1 REF Radiator Assy. (See Page 52-53) -


2104515 4196223 Stud 2
2 2
a3 2103564 4196130 Mount, Shock
@3 2098620 4198750 Mount, Shock 2
4 2100543 4195935 Washer 2
2067438 4195699 Nut Lock 2
5 2
5A 2301447 4196771 Nut, Jam (N. 1. )
*6 2104466 4196216 Mount 2
*7 2104440 4196215 Angle 2
*8 2314392 4196818 Washer, Flat 2
2041071 4195607 Nut, Lock 4
*9 4
*10 2031581 4190341 Bolt
2036822 4195574 Washer, Flat 4
*11 4
*12 2041074 4190838 Nut
13 2108213 4198797 Baffle 2
14 REF Cooler Assy. (See Page 118-119) -
10
15 2038616 4195572 Washer, Flat
16 2031391 4190304 Washer, Lock 10
17 2031473 4190315 Bolt 10
18 2114789 4198802 Baffle 1
19 2031475 4190317 Bolt 2
20 2036816 4195572 Washer, Flat 2
21 2031391 4190304 Washer,' Lock 2
22 2031617 4190347 Nut 2
23 2101572 4196025 Shroud, Fan 1
24 2036816 4195572 Washer, Flat 10
25 2031391 4190304 Washer, Lock 10
26 2031473 4190315 Bolt 10
27 2101740 4196038 Tube, Bypass 1
28 2032820 4195524 Clip 2
29 2031473 4190315 Bolt 2
30 2031391 4190304 Washer, Lock 2
31 2041069 4195606 Nut 2
32 2092369 4195821 Elbow, Formed 2
33 2032039 4195513 Clamp, Hose 4
a34 2115194 4198806 Cap 1
a35 2116019 4198813 Clamp, Hose 2
36 2033256 4190429 Valve, Drain 1
37 2039150 4195985 Hose 2
38 2032041 4190390 Clamp, Hose 4
39 2088774 4191516 Hose 2
40 2038545 4195593 Adaptor 2
41 2079161 4195741 Elbow 2
42 2101594 4196026 Hose, . Lower 2
43 2032041 4190390 Clamp, Hose 3
44 2104557 4196227 Tube Suction 1
45 2034287 4190478 Plug, Pipe (was 6750822) 1
@46 2063880 4195678 Clamp, Hose 1

..
Rev~s~on 3 Oct. 1986
0249A 7405A 49
TROIAN
ENGINE COOLING SYSTEM

Trojan Faun
Item Part No. Part No. Description Qty.

®47 2032039 4195513 Clamp, Hose 1


@48 2116992 Hose 1
@49 2116993 Nipple 1
@50 2092369 4195821 Eloow Hose 1
oilI5l 2116154 Adapter 1
x52 2116603 4198815 Rod, Radiator Brace 2
@52 2117812 4198819 Rod, Radiator Brace 2
+53 2056469 4198764 Bolt 2
x54 2301447 4196771 Nut, Jam 2
@54 2057129 4199078 Nut, Jam 2
x55 2031622 4190351 Nut 2
@55 2031621 4190350 Nut 2
x56 2100543 4195935 Washer, Flat 4
®56 2102286 4198790 Washer, Flat 4
x57 2116577 4198814 Mount, Shock 2
@57 2117818 4198820 Mount, Shock 2
x58 2067438 4195699 Nut 2
~58 2067437 4191237 Nut 2

*For Machines Having SIN thru 79 1318.


+For Machines Having SIN 79 1319 & Higher
xFor Macnines Having SIN 79 1319 thru 79 1337
aFor Machines Having SIN thru 79 1337
@For Machines Having SIN 79 1338 & Higher.

49A Revision 3 Oct. 1986


0249A 7405A
TROd. .

TP17..

50
TROIAN
RADIATOR ASSEMBLY
(CD)

Trojan Faun Description Qty.


Item Part No. Part No.
A 2115079 4195883 Radiator Assy. (Incl. ltemS Tl:nru lL) J.

4198866 Washer, Core 4


1 6960226 4
lA 6960228 4198868 Bar, Backing
4197241 Hose, Overflow 1
2 6851843 2
2A 6851842 4197240 Clip (N.!.)
2031475 4190317 Bolt (N.!.) 2
28 2
2C 2031391 4190304 Washer, Lock (N.I.)
4197233 Cap, Radiator 1
3 6851833 1
4 6960230 4198869 Tank Assy., Top
2031452 4190313 Bolt 80
5 80
5A 2031390 4190303 Washer, Lock
6 6953226 4194710 Gasket 6
7 6960225 4198865 Side Assy. R.H. 1
8 2031454 41~0314 Bolt 40
8A 2031390 4190303 Washer, Lock 40
9 6960232 4198871 Core & Header Assembly 1
10 6960231 4198870 Tank & Cooler Assy, Bottom 1
11 6851839 4197237 Side Assy., L.H. 1
12 6960227 4198867 Pad, Vibration (N.I.) 2

)n 3 Oct. 1986
t 7406A 51
TkO. . . .

1 6

11 10 7
TP2741

52
TROJAN
RADIATOR ASSEMBLY
(GM)

Trojan Faun Description Qty.


Item Part No. Part No.
A 2115078 Radiator Assy0 UncI. Item 1 thru lL) J.

Washer, Core 4
1 6960226 4198866 4
lA 6960228 4198868 Bar, Backing (Nolo)
Hose, Overflow 1
2 6851843 4197241 2
2A 6851842 4198240 Clip (Nol.)
Bolt (N.I.) 2
28 2031475 4190317 2
2C 2031391 4190304 Washer, Lock (N.I.)
Cap, Radiator 1
3 6851833 4197233 1
4 6960223 Tank Assy. Top
4190313 Bolt 80
5 2031452 80
5A 2031390 4190303 Washer, Lock
4194710 Gasket 6
6 6953226 1
7 6960225 4198865 Side Assembly, RoHo
419.0314 Bolt 40
8 2031454 40
8A 2031390 4190303 Washer, Lock
Core and Heater Assembly 1
9 6960229 1
10 6960224 Tank And Cooler Assembly Bottom
4198865 Side Assy L.H. 1
11 6960225 0

1
12 6960227 4198867 Pad, Vibration (N.I.)

. . 3 Oct. 1986
ReVlSlon
0249A 7407A 53
TROJAN

54
TROIAN
AIR INTAKE SYSTEM
(CD)

Trojan Faun Qty.


Item Part No. Part No. Description

1 REF Air Cleaner (See Page 6U) -4


2 2046329 4195624 Band Assy.
Bolt (3/8 - 16 x 114) 12
3 2031477 4190318 12
4 2032960 4195527 Washer, Flat 20
5 2031391 4190304 Washer, Lock
Nut 12
6 2031617 4190347 1
7 2111098 4198731 Mount Plate, R.H.
Mount Plate, L.H. 1
8 2111099 4198732 8
9 2031475 4190317 Bolt (3/8 - 16 x 1)
Bracket R.H. 1
10 2111065 4198799 1
11 2111064 4198798 Bracker L.H.
4196259 Angle 2
12 2104835 1
13 2111100 4198230 Rubber Elbow 90 Degree
Intake Tube Assy. 1
14 2111072 41~8800
4191036 Hump Hose 1
15 2049424 1
16 2070303 4195707 Clamp Hose
17 2064659 4195680 Clamp Hose 5
2039246 4198763 Coupling 3
18 2
19 2036772 4195568' Pipe Nipple
2065858 4195689 Indicator Restriction 2
20 1
21 2104805 4196254 Rubber Elbow 90 Degree
2113821 4199255 Prec1eaner (N.!.) 2
*22 4
*23 2104805 4196254 Rubber Elbow, 90 Degree (N.1. )
Clamp Hose (N.I.) 8
*24 2064659 4195680 1
*25 2114587 Tube, Flexible (N.I.)
2070303 4195707 Clamp Flexible Tube (N.I.) 2
*26

,un 3 Oct. 1986


A 7408A 55
•NO.1. .
n
13~

~
.:1 I

6003

56
TROJAN
EXHAUST SYSTEM

Trojan Faun aty.


Item Part No. Part No. Description
Clamp .1.
1 2102322 4198791
2 2105952 4198795 Elbow (CD) 1
2106010 Adapter (GM) 1
3 2031763 Pin, Cotter 1
4 2110489 4198689 Tube, Flex (CD) 1
2110488 Tube, Flex (GM) 1
5 2105645 4198793 Elbow, Exhaust (CD) 1
2106012 4199099 Elbow, Exhaust ~) 1
6 2064667 4195134 Clamp 5
7 2105892 4197996 Muffler 1
8 2031473 4190315 Bolt (3/8 ..16 x3/4) 4
9 2031391 4190304 Loekwas/ner {;'V8) 4
10 2032960 4195527 W$sSer t Flat (3~8) 4
11 2031617 4190347 NUt (3fti - 16) 1
12 2105857 4198794 Pipet Tail 1
13 2106046 4198796 Bracket 1
14 2031473 4190315 Bolt (3/8 - 16 x 314) 2
15 2031391 4190304 Lockwasher (3/8) 2
16 2031617 4190347 Nut (3/8 - 16) 2
17 2032960 4195527 Washer, Flat (3/8) 2

,
~n 3 Oct. 1986
. 7409A 57
TROd. .

I ~~-*- '
/ - '

~.
l./

58
TROJAN
FENDER INSTALLATION

Trojan Faun·
Item Part No. Part No. Description Qty.
T
1 2115236 4198733 Fender Assy. R.H. Front
4198734 Fender Assy. L.H. Front 1
2 2115237 6
3 2061579 4195483 Bolt, Front Fender to Frame (3/4-10 x 2 1/4)
4190351 Nut (3/4 - 10) 2
4 2031622 2
5 2113716 4198801 Brace, Front Fender
4190317 Bolt, Brace to Front Fender and Frame 16
6 2031475 16
7 2031391 4190304 Washer, Lock
4198735 Fender Assy., R.H. Rear (Opt.) (Incl. 2 of item 18) 1
8 2115474 1
9 2115475 4198736 Fender Assy., L.H. Rear (Opt.) (Incl. 2 of item 18)
2110890 4198410 Latch Assy., Rear Fender 2
10 2
11 2115590 4198809 Keeper Bracket
2031523 4190331 Bolt, Hinge to Tank 8
12 8
13 2031619 4190349 Nut
14 2036818 41~5573 Washer, Flat 8
2031482 0027585 Bolt, Keeper to Side Panel 4
15 4
16 2031617 4190347 Nut
2031391 4190304 Washer, Lock 4
17 4
18 2115467 4198412 Hinge Assy. (Welded to Fender)

.~

"... on 3 Oct. 1986


/A 7411A 59
I ROlAN

1~
~
\

AIR CLEANER
(CD)
Trojan Faun
Item Part No. Part No. Description Qty.

(Two Air Cleaners Per Machine; Quantity Shown is for ( ne)

A 2081099 4195750 Air Cleaner Assy. (Incl. Items 2 & 4 thru 11) 1
1 REF Indicator, Restriction (See Page 54-55) -1
2 6953060 4197579 Body Assy.
3 REF Band (See Page 54-55) -
4 6950176 4197495 Clamp Assy. 1
5 6953106 4194702 Element Assy. 1
6 6953107 0746916 Element Assy. 1
7 6953035 4197577 Nut Assembly 2
8 6953063 4197580 Baffle Assy. 1
9 6953065 4197582 o Ring 1
10 6953064 4197581 Cup Assembly 1
11 2057939 4195661 Valve, Vacuator 1

60 Revision 3 Oct. 1986


0249A 7412A
I ROlAN

1~
e
\

l036L

AIR CLEANER
(GM)
Trojan Faun
Item Part No. Part No. Description aty.

r
Two Air Cleaners Per Machine, Quantity Shown is for ( e
A 208239€ 4195755 Air Cleaner Assy. (Incl. Item 2 & 4 thru 11) 1
1 REF Indicator Restriction (See Page 55A-55B)
Body Assy.
-1
2 6953025 4197571
3 REF
4197497
Band, Mounting (See Page 55A-55B)
Clamp Assy.
-
1
4 6950423
5 6953031 4197573 Element Assy. 1
6 695303C 4197572 Element Assy. 1
7 6953035 4197577 Nut 2
8 695303~ 4197574 Baffle 1
9 695303il 4197576 o Ring 1
10 695303_ 4197575 CUp Assy. 1
11 205793Ci 4195377 Valve, Vacuator 1

~evision 3 Oct. 1986


0249A 7413A 61
laod'"

....
--------~~----------~

62
TROJAN
FUEL TANK AND LINES
(CD)

Trojan Faun Description Qty.


Item Part No. Part No.
1 REF Engine (See Page 32-33) -
2 REF Adapter, Straight (Furnished W/Engine) -
1
3 2087434 4198231 Hose Assy. (Incl. Item 3A)
3A 2314380 4198821 Hose (Less Fittings) 1
4 2038471 4195592 Adapter, Straight 1
5 2031947 4195509 Elbow, 90 Degree 2
6 2036256 4195564 Nipple (Supersedes 2013670) 1
7 2036256 4195564 Nipple (Supersedes 4195564) 1
8 2033386 4190445 Plug 1
9 REF Tank, Fuel (See Page 40-41) -
10 2031989 4190380 Adapter, Straight 1
11 2108662 4198232 Hose Assy. (Incl. Item llA) 1
llA 2314381 4198822 Hose' (Less Fittings) 1
12 2031926 4195507 Elbow, 90 Degree 1

Revision 3 Oct. 1986


0249A 7414A 63
-

L-~-------+--------------~
~~~~__~__c:~---------4------------------------~

~--------------~
.,-
~ _ _ _ _ _ _- - - - - - - co

-
c...,

64
TROIAN
FUEL TANK AND LINES
«(1.1)

Trojan Faun Qty.


Item Part No. Part No. Description

REF Engine Assy. (See Page 34-36) T


1 1
2 2104718 4196245 Hose
2104717 4196244 Hose 1
3 1
4 2031988 4190379 Adapter, Straight
5 2033084 4195534 Coupling 1
6 REF Valve, Check (Furnished with Engine) -
7 2004358 4195426 Nipple 1
8 2031946 4195508 Elbow 1
9 2041474 4195611 Nipple 1
10 2053266 Bushing, Reducer 1
11 REF Tank, Fuel (See Page 40-41) -
12 2033386 4190445 Plug 1
13 2036256 4195564 Nipple 1
14 2031947 4195509 Eloow 1
15 2301008 4196766 Adapter, Straight 1
16 2090453 4195804 Adapter, Straight 1
17 2005266 4195429 Plug 2
18 2031999 4190383 Elbow, 45 Degrees 2
19 REF Filter, Fuel (Primary) (Furnished With Engine) --
19 REF Filter, Fuel (Secondary) (Furnished With Engine)
19A 6954847 4197615 Element, Primary Fuel Filter 1
198 6954525 4196712 Element, Secondary Fuel Filter 1
20 2104719 4196246 Hose 1
21 2032010 4190386 Elbow 1
22 2032842 4195525 . Clip (N.I.) 1
22A 2031517 4190327 Bolt (N.I.) 1
228 2036818 4195573 Washer, Flat (N. I.) 1
22C 2031393 4190306 Washer, Lock (N.I.) 1

Revision 3 Oct. 1986


0249A 7415A 65
IROIAN 1 2

I
'-l--. ---+-3

~'-.4---------4-4

FUEL FILTER
(CD)
TrOjan Faun
Item Part No. Part No. Description Qty.

A 2079431 4195744 Filter Assy, Fuel (Incl. Items 1 thru 5) 1


1 2078834 4191413 Cartridge 2
2 6952879 4197553 Head 1
3 6952880 4197554 Bolt 2
4 6952881 4197555 Ring 2
5 6950956 4197503 Seal 2

66 Revision 3 Oct. 1986


0249A 7416A
i
i
.." ~
SfJH.1("
DlIECTIOlIAl
~ Sl6IJAL CONTROl
aATTER'l
2&12V
I.1 ~I ~i
"ED

_~
1116Hf .

1
FROI/f

I I I I I I
I I

-= -= - . -=
BASIC. WIRING DIAGRAM
-- - -.
I I
+! - - 11 I
++
I

OPTIOIJAL DIRECTIOIJAL LIGHTS

SCHEMATIC WIRING DIAGRAM

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51 49 47 45 43 41 39 37 35 33 31 29 27 25 TP3248
TROIAN
BATTERY AND WIRING

Trojan Faun Description


Item Part No. Part No. Qty.

1 2107464 4196516 Alternator 1


lA 2111048 4198471 Resistor and Bracket (N.I.) 1
alB 2118070 Harness, Alternator (N.I.) (CD) 1
alB 2118072 Harness, Alternator (N.I.) (GM) 1
2 6952479 4197549 Starter (CD) 1
2 6951693 4197522 Starter (GM) 1
2A 2113880 4198996 Solenoid Relay (Not As Il1ust.) (GM & CD) 1
3 2033414 4195540 Strap, Ground 1
4 2059994 4195672 Cable, Ground (At Converter - Not As Illust. ) 1
4 2058300 4195664 Cable, Ground (At Converter - Not As Illust. ) 1
5 2087661 4195773 Cable Battery (GM) 1
5 2059994 4195672 Cable Battery (CD) 1
6 2303864 4196781 Battery (N.S.S. - Obtain Locally) 2
6A 2101288 4196012 Hold Down Assy. (N.I.) 1
68 2101285 4196011 J-Bolt, Battery Hold-Down (N.!.) 2
6C 2036816 4195572 Washer, Plain (N.I.) 2
60 2041069 4195606 Nut, Lock (N.I.) 2
6E 2106032 4196355 Mat (N.I.) 1
7 2033412 4190449 Cable, Jumper 1
8 2114765 4198515 Wire, Colum to Horn Solenoid (Not As Illst.) 1
9 N/A Not Applicable
10 N/A Not Applicable
11 2046238 4195125 Switch, stop Light 1
12 2096400 4195851 Cable, Circuit Breaker 1
13 Switch, Light (See Page 74-75) -
14 2096400 4195851 Cable, Main Light Switch 1
15 2104420 4196209 Cable, Dash Lights 1
16 2078490 4195735 Wire 1
17 REF Light, Dash (See Page 74-75) -
18 2091550 4195153 Breaker, Circuit 1
l8A 2038628 4195594 Bolt 8reaker to Panel (N.I.) 2
188 2031389 4195460 Washer, Lock (N.I.) 2
18C 2031615 4190345 Nut (N.I.) 2
19 2104390 4196205 Wire 1
20 2104418 4196207 Harness, Left Panel Connector 1
21 2109979 4198516 Harness, Front Electrical 1
22 REF
23 REF
Lamp, Headlight (See Page 78-79) -
Lamp, Floodlight (See Page 78-79) -
*24 2110046 4196692 Switch, Hoist and Bucket Cut-Out 2
+24 2108972 Switch, Hoist and Bucket Cut-Out (Supersedes 2116627) 2
25 2102782 4196074 Cable, Dash Lights 1
26 N/A Not Applicable
27 2103317 4196112 Switch, Heater 1
28 2104398 4196206 Wire 1
29 2047972 4199077 Buzzer, Low Air Pressure 1
29A 2104336 4196193 Screw, (N • I • ) 2
298 2031389 4195460 Washer, Lock (N.I.) 2
29C 2031615 4190345 Nut (N.I.) 2
30 2305156 4196785 Cable, Buzzer to Pressure Switch 1
31 2083437 4191450 Switch, Low Air Pressure 1
Revision 3 Oct. 1986
0249A 7417A 69
TROIAN
BATTERY AND WIRING

Trojan Faun Qty.


Item Part No. Part No. Description

32 2083982 4195760 cable, Battery Switch to Buzzer 1


33 2096475 4195852 Cable, Battery Switch to Ether Start Switch 1
34 REF Hourmeter (See Page 74-75) -
34A 2035671 4190610 Switch Pressure (N.I.) 1
35 REF Switch Starter (See Page 74-75) -
1
36 2096399 4195850 cable Battery Switch to Start Switch
37 REF Switch, Battery (See Page 74 75)
38 REF Switch, Ether Start (See Page 74 75)
39 2114369 4198234 Solenoid, Air Horn 1
39A 2114721 4198323 Electric Horn Lo Tone (N.I.) (See Note) 1
398 2114722 4198235 Electric Horn Hi Tone (N.I.) (See Note) 1
39C 2075587 4191364 Cap Air Shift Solenoid (See Note) 1
40 N/A Not Applicable
41 REF Valve, Air Shift Solenoid (See Page 137)
42 2102882 4196089 Caole Assy. stop Light Switch 1
43 REF Valve Servo (See Page 104 110) 1
*43A 2077508 4195727 Connector 2
*43B 2051065 4195638 Terminal (Female) 2
*43C 2095269 4195843 Terminal (Knife) 2
*430 2046559 4190990 Sleeve 4
+43E 2116561 4199186 Harness, Servo Valve (N.I.) 1
44 2078673 4195738 Block, Terminal 1
44A 6950889 4197501 Screw (N.I.) 2
44B 6950888 4197500 Washer, Lock (N.I.) 2
45 REF Switch, Air Shift (See Page 100-102) -
46 6901391 7395244 Switch Neutral Start 1
47 2102779 4196071 Harness, Right Main Electrical 1
48 2101808 4196040 Switch, Back-Up 1
a48 2115091 4198998 Switch, Back-Up 1
*49 2114889 4198517 Harness, Left Main Electrical 1
x49 2116787 Harness, Left Main Electrical 1
a49 2118073 Ha·rness, Left Main Electrical 1
@50 2102801 4196077 Harness, Engine (CD) Electrical 1
a50 2118071 Harness, Engine (GM) Electrical 1
@50 2102800 4196076 Harness, Engine (GM) Electrical 1
a50 2118069 Harness, Engine (CD) Electrical 1
51 REF Valve, Fuel (Furnished with Engine)
52 REF Ether Start (See Page 76 77)
53 REF Lamp, stop and Tail Light (See Page 78-79)
55 REF Cable, Back- Up Horn Ground (See Page 38 39)
56 REF Horn Back Up (See Page 38 39)
57 2117913 Cable, Alternator Ground (Supersedes 2084646) 1
Note Items 39A,39B & 39C replace item 39 on machines
equipped wloptional elctric horn Kit PIN 2114752 only
*For Machines Having SIN thru 79-1318
+For Machines Having SIN 79-1319 and Higher
xFor Machines Having SIN 79-1319 thru 79-1343
@For Machines Having SIN thru 79-1342
aFor Machines Having SIN 79-1343 and Higher

70 Revision 3 Oct. 1986


0249A 7417A
TROIAN

TP3235

AUTOMATIC HOIST CUT-OUT

Trojan Faun
Item Part No. Part No. Description Qty.

1 2031815 4195501 Screw 2


lA 695088~ 419750C Lockwasher 2
IS 203186C 4195503 Nut 2
2 204326J 4195615 Screw, Set 1
3 210181t 419604J Slack, Actuating 1
3A 203682C 419830~ Flatwasher 2
38 203162J 4195491 Nut 2
4 209370~ 419157~ Magnet 1
5 REF Switch Assembly, Proximity (See Page 67-70) -
6 21056L 419630f Connector, watertight 1
7 210999 c 419669 wire -
1
7A 2l0454( 419622~ Grommet (N.I.)

Revision 3 Oct. 1986


0249A 7418A 71
lAOd. .

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72
TROJAN
AUTOMATIC BUCKET LEVELER AND INDICATOR

Trojan Faun Qty.


Item Part No. Part No. Description

A 2104889 4196269 Tube Assy. Actuating (Incl. Items 4 thru 8, 14, 16


17 and 19) 1
1 REF cylinder, Bucket (See Pages 98-99) -
2 2103381 4196116 Clamp (Not As Il1ust.) 1
2A 2036815 4195571 Flatwasher 2
3 2103061 4196093 Pointer 1
4 2092410 4191556 Rod 1
5 2104883 4196264 Magnet 1
6 2110353 4198518 Dowel, Wooden 1
7 2104885 4196265 Tube 1
8 2104887 4196267 Plug 1
9 2031508 4198024 80lt 4
9A 2031392 4190305 Lockwasher 4
10 2031830 4195502 Screl1l 2
lOA 6950888 4197500 Lockwasher 2
108 2031860 4195503 Nut 2
10C 2113935 Spacer (N.1.) 2
11 REF Switch Assy. Proximity (See Pages 67-70) -
12 2105613 4196308 Connector 1
13 2106246 4196377 Support Assy. (Incl Items 13A,13B,13C,13D) 1
13A NSS Support (Order Item 13) 1
138 2104869 4196261 Bearing Assembly (N.I.) 1
13C 2104888 4196268 Ring, Snap (N.I.) 1
130 2030225 4197650 Fitting, Grease 1
14 2105348 4196297 Dowel 1
15 N/A Not Applicable
16 2104883 4196264 Magnet 1
17 2110354 4198519 Rod 1
18 2092424 4195822 Bolt - Rod End to Pin 1
18A 2036822 4195574 Flatwasher 1
19 2104886 4196266 Adapter, Tube End 1
20 2088950 4195789 End, Spherical Rod 1
20A 2092433 4191558 Nut, Jam 1
21 2104540 4196225 Grommet (N • 1. ) 1

.-

Revision 3 Oct. 1986


0249A 7419A 73
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5 6 7 8 9 10 11 12

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20 19 18
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17 16 15 14 13
TP3239

74
TROIAN
INSTRUMENT PANEL

Trojan Faun Description Qty.


Item Part No. Part No.
1 2110362 4196706 Gauge, Engine Oil Pressure 1
2 2110325 4196701 Gauge, Transmission Oil Pressure 1
3 2108717 4196645 Ammeter 1
4 2111167 4196726 Panel, Instrument L.H. 1
5 N/A Not Applicable
6 2111483 4196741 Panel, Instrument Center 1
7 2104337 4196194 Screw 10
8 2104338 4196195 Retainer, Nut 10
9 2104347 4196196 Panel, Instrument RH. 1
10 2104521 4196224 Plate, Blackout 1
11 2097713 4195860 Gauge, Air Pressure 1
12 2092923 4195831 Valve, Emergency Brake Control 1
13 2048300 4195629 Switch, Clutch Disconnect 1
13A 2036099 4195562 Screw 2
14 4600255 Hourmeter, Assembly (Supersedes 2105232) 1
15 2042896 4198236 Switch, Starter 1
16 2062644 4194857 Switch, Ignition 1
17 6954737 4197613 Switch, Ether Start 1
18 2115477 4198237 Swtich, Light 2
19 2104982 4196278 Gauge, Tranmission Temperature 1
20 2104981 4196277 Gauge, Engine Temperature 1
21 2104966 4198520 Light Assy. Dash (Incl. Item 21A)(N.I.) 4
21A 2048862 4191029 Bulb (N.1.) 4

"
'!:In 3 Oct. 1986
"" 7420A 75
II£OdAN

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76
TROIAN
ETHER START KIT

Trojan Faun Qty.


Item Part No. Part No. Description

A 2110174 'Kit, Ether Start (GM)( Incl. Items 5,7,11,13,16 & 17) 1
A 2110175 4198521 Kit, Ether Start (CO)(Incl. Items 4thru7,11,13,16,17) 1
1 2031496 4195472 Bolt 2
lA 2031392 4190305 Washer, 'Lock 2
2 2104767 4196251 t3racket (GM) 1
2 2114791 4198522 Bracket (CO) 1
3 6954953 4197617 Gasket, Valve 1
4 2036555 4190631 Bottle, Ether 1
5 6851829 4197230 Block, Clamp 1
6 2031427 4195462 Bolt (Not As Illustrated) 2
6A 2036814 4195570 Washer, Flat 2
613 2031389 4195460 Washer, Lock 2
6C 2031615 4190345 Nut 2
7 6960061 Atomizer (GM) 1
6851832 4197232 Atomizer (CD) (Incl. 1 each of Items 14 & 15) 1
8 2053262 4195646 8ushing, Reducer 1
9 REF Switch, Battery -1
10 2096475 4195852 Wire Assembly
11 6954737 4197613 Switch, Ether Start 1
12 2314833 ·4198523 Sleeve, Neoprene 1
12A 2062302 4195675 Terminal 1
13 6954324 4197611 Tube 1
14 NSS Nut (Order Item 7) -
15 NSS Sleeve (Order Item 7) -
1
16 6954738 4197614 Fi tting, Valve
17 6954997 4199250 Valve Assy. (GM) 1
17 6960062 4198238 Valve Assy. (CD) 1
18 2031427 4195462 Bolt 2
18A 2036814 4195570 Washer, Flat 2
188 2031389 4195460 Washer, Lock 2
18C 2031615 4190345 Nut 2
19 2062296 4195674 Terminal 1

Revision 3 Oct. 1986


0249A 7421A 77
TROd"

'-----------------4

TP3244

78
TROJAN
LIGHTS AND MOUNTING

Trojan Faun Qty.


Item Part No. Part No. Description

A 2060809 4195673 Light, stop and Tail (Incl. Items 1,2, and 3) Z
B 2048130 4195627 Light, Rear Work (Incl. Items 1,2, and 4) 2
1 6951120 4197513 Frame 4
lA 6951121 4197514 Screw 12
2 6950508 4194542 Retainer 4
3 6951356 4194621 Lamp (Red) 2
4 2051982 Lamp (Clear) 2
C 2074852 Lamp Assy., Flood (Incl. Items 5,6,8,9,12, & 13) (Top 2
5 6952580 4197551 Shell Assembly 4
6 6950846 4197498 Bushing, Pivot 4
7 2031520 4195475 Bolt 4
7A 2031393 4190306 Washer, Lock 4
7B 2035666 4195559 Washer, Lock 4
7C 2031619 4190349 Nut 4
8 6950847 4197499 Washer 4
9 2032982 4195531 Nut 4
10 2081491 4195753 Bracket Assy., Light 2
11 2074851 4195720 Lamp Assy Headlight(Incl Items 5,6,8,9,12,13)(Bottom) 2
12 6952579 4197550 Retainer 4
13 2048234 4191019 Lamp, Headlight (Bottom) 2
13 2034911 4190569 Lamp, Floodlight (Top) 2

..In 3 Oct. 1986


'"' 7422A 79
•ROd. .

80
TROIAN
MAIN HYDRAULIC SYSTEM .
(FOR MACHINES THRU SIN 79-1318)

Trojan Faun Qty.


Item Part No. Part No. Description

1 REF Tank Hydraulic (See Page 40 41)


2 REF Valve Ass., Main Control (See Page 92-95)
3 2053396 4198524 Bolt 3
4 2031393 4190306 Washer, Lock 6
5 2031619 4190349 Nut 3
6 REF Pump Assy. Main (See Page 88-89)
7 2119313 4198923 Coupling Pump Drive (Supersedes 2078832) 1
8 2033268 4190430 Gasket Pump 1
9 2112743 4198525 Stud Pump Mounting 4
10 2068799 4198526 Washer, Flat 4
11 2031373 4190298 Nut 4
12 REF Cylinder L.H. Lift (See Page 96-97)
13 REF Cylinder R.H. Lift (See Page 96-97)
14 2047014 4191003 o Ring 1
15 2112746 Elbow 90 Degrees (GM Only) 1
15 2112742 4198527 Elbow 45 Degrees (CD Only) 1
16 2033320 4195536 Half Flange 2
17 2031393 4190306 Washer, Lock 4
18 2031522 4190330 Bolt 4
19 2112710 4198528 Clamp 2
20 2113389 4198529 Hose (GM Only) 1
20 2113390 4198239 Hose (CD Only) 1
21 2110521 Elbow 90 Degrees (GM Only) 1
21 "2112742 4198527 Elbow 45 Degrees (CD Only) 1
22 2047014 4191003 o Ring 1
23 2033320 4195536 Half, Flange 2
24 2031393 4190306 Washer, Lock 4
25 2031522 4190330 Bolt 4
26 2072633 4191333 o Ring 1
27 2112247 Hose (GM Only) 1
27 2092501 4198240 Hose (CD Only) 1
28 2070816 4195712 Half, Flange 2
29 2031393 4190306 Washer, Lock 4
30 2031521 4190329 Bolt 4
31 2072633 4191333 o Ring 1
32 2070816 4195712 Half, Flange 2
33 2031393 4190306 Washer, Lock 4
34 2031521 4190329 Bolt 1
35 2072633 4191333 o Ring 1
36 2100855 4195974 Hose 1
37 2070816 4195712 Hal f, Flange 2
38 2031393 4190306 Washer, Lock 4
39 2031521 4190329 Bolt 4
40 2072633 4191333 o Ring 1
41 2070816 4195712 Hal f, Flange 2
42 2031393 4190306 Washer, Lock 4
43 2031521 4190329 Bolt 4
44 REF o Ring (See Page 112-115) , -
\5
\
REF Block, Manifold (See Page 112-115) -
~on3 Oct. 1986
A 7423A 81
TRDlAN
MAIN HYDRAULIC SYSTEM
(FOR MACHINES THRU SIN 79-1318)

Trojan Faun Qty.


Item Part No. Part No. Description

46 REF Bolt (See page 112-115) -


47 2072634 4191334 o Ring 1
48 2100856 4195975 Hose 1
49 2070817 4195137 Hal f, Flange 2
50 2031393 4190306 Washer, Lock 4
51, 2031521 4190329 Bolt 4
52 2072634 4191334 o Ring 1
53 2070817 4195137 Hal f, Flange 2
54 2031393 4190306 Washer, Lock 4
55 2031521 4190329 Bolt 4
56 REF o Ring (See Page 126'-128) -
57 REF Block, Manifold (See Page 126-128) -
58 2072632 4195139 o Ring 1
59 2069457 4195704 Hose 1
60 2033316 4190439 Half, Flange 2
61 2031393 4190306 Washer, Lock . 4
62 2031529 4198376 Bolt 4
63 2072632 4195139 o Ring 1
64 2033316 4190439 Hal f, Flange 2
65 2031392 4190305 Washer, Lock 4
66 2031500 4190325 Bolt 4
67 2072632 4195139 o R,ing 1
68 2108623 4196637 Hose 1
69 2033316 4190439 Hal f, Flange 2
70 2031392 4190305 Washer, Lock 4
71 2031500 4190325 Bolt 4
12 2072632 4195139 o Ring 1
73 2033316 4190439 Hal f, Flange 2
74 2031392 4190305 Washer, Lock 4
75 2031500 4190325 Bolt 4
76 2072632 4195139 o Ring 1
77 2069457 4195704 Hose 1
78 2033316 4190439 Hal f, Flange 2
79 2031392 4190305 Washer, Lock 4
80 2031500 4190325 Bolt 4
81 2072632 4195139 o Ring 1
82 2033316 4190439 Half, Flange 2
83 2031392 4190305 Washer, Lock 4
84 2031500 4190325 Bolt 4
85 2072632 4195139 o Ring 1
86 2108622 4196636 Hose 1
87 2033316 4190439 Hal f, Flange 2
88 2031392 4190305 Washer, Lock 4
89 2031500 4190325 Bolt 4
90 2072632 4195139 o Ring 1
91 2033316 4190439 Half, Flange 2
92 2031392 4190306 Washer, Lock 4
93 2031500 4190325 Bolt 4
94 REF Hose, Bucket Cylinder Shank End (See Page 84-85) -
82 Revision 3 Oct. 1986
0249A 7423A
TROIAN
MAIN HYDRAULIC SYSTEM
(FOR MACHINES THRU SIN 79-1318)

Trojan Faun Qty.


Item Part No. Part No. Description

95
96
REF
REF
Hose, Bucket Cylinder Rod End (See Page 84-85)
Hose, Bucket Cylinder Rod End (See Page 84-85)
-
97 REF Hose, Bucket Cylinder Shank End (See Page 84-85)
98 2009846 4198530 Nipple 1
99 2032311 4195518 Tee 1
100 2070772 4191288 Valve, Check 1
101 2115757 .4198472 Valve, Relief 1
102 2033038 4198531 Bushing, Reducer 1
103 2039441 4198532 Nipple 1
104 2032038 4195512 Clamp ,. Hose 1
105 2075598 4198279 Hose 1
106 2032817 4199067 Clamp 1
'107 2031391 4190304 Washer, Lock 1
108 2031617 4190347 Nut 1
109 2034663 4190523 Plug 1

.A1 3 Oct. 1986


.-1 7423A 83
co

i
w
:t:>

'f
1
6112
TROIAN
MAIN HYDRAULIC SYSTEM
(FOR MACHINES SIN 79-1319 & HIGHER

Trojan Faun
Item Part No. Part No. Description Qty.

1 REF Tank, Hydrualic (See Page 40-41) -


2 REF Valve Assy. Main Control (See Page 92-95) -
2A 2031922 4190365 Elbow, Test Port 1
2B 4601315 Hose, Assy., Test Port 1
2C 2101406 4196017 Fitting, Buckhead 1
2D 2075587 4191364 Cap 1
3 2053396 4198524 Bolt 3
4 2031393 4190306 Washer, Lock 6
5 2031619 4190349 Nut 3
6 REF Pump Assy. Main (See Page 88-89) -
7 2119313 4198923 Coupling Pump Drive (Supersedes 2078832) 1
8 2033268 4190430 Gasket Pump 1
9 2112743 4198525 Stud Pump Mounting 4
10 2068799 4198526 Washer, Flat 4
11 2031373 4190298 Nut 4
12 REF Cylinder, L.H. Lift (See Page 96-97) -
13
14
REF
2047014 4191003
Cylinder, R.H. Lift (See Page 96-97)
o Ring
-
1
15 2112746 Elbow 90 degrees (GM Only) 1
2112742 4198527 Elbow 45 degrees (CD Only) 1
16 2033320 4195536 Hal f, Flange 2
17 2031393 4190306 Washer, Lock 4
18 2031522 4190330 Bolt 4
19 2112710 7198528 Clamp 2
20 2113389 4198529 Hose (GM Only) 1
2113390 4198239 Hose (CO Only) 1
21 2110521 Elbow 90 degrees (GM Only) 1
2112742 4198527 Elbow 45 degrees (CD Only) 1
22 2047014 4191003 o Ring 1
23 2033320 4195536 Half Flange 2
24 2031393 4190306 Washer, Lock 4
25 2031522 4190330 Bolt 4
26 2072633 4191333 o Ring 1
27 2112247 Hose (GM Only) 1
2092501 4198240 Hose (CD Only) 1
28 2070816 4195712 Hal f, Flange 2
29 2031393 4190306 Washer, Lock 4
30 . 20.31521 4190329 Bolt 4
31 2072633 4191333 o Ring 1
32 2070813 4195712 Half, Flange 2
33 2031393 4190306 Washer, Lock 4
34 2031521 4190329 Bolt 1
35 2072633 4191333 o Ring 1
36 2100855 4195974 Hose 1
37 2070816 4195712 Half, Flange 2
38 2031393 4190306 Washer, Lock 4
39 2031521 4190329 Bolt 4
40 2072633 4191333 o Ring 1
41 2070816 4195712 . Half Flange 2

Revision 3 Oct. 1986


0249A 7424A 83B
TROIAN
MAIN HYDRAULIC SYSTEM
(FOR MACHINES SIN 79-1319 & HIGHER

Trojan Faun
Item Part No. Part No. Description Qty.

42 2031393 4190306 Washer, Lock "4


43 2031521 4190329 Bolt 4
44 REF o Ring (See Page 112-115) -
45 REF Block Manifold (See Page 112-115) -
46 REF dolt (See Page 112-115) -
47 2072634 4191334 o Ring 1
48 2100856 4195975 Hose 1
49 2070817 4195137 Half, Flange 2
50 4031393 4190306 Washer, Lock 4
51 2031521 4190329 Bolt 4
52 2072634 4191334 o Ring 1
53 2070817 4195137 Hal f, Flange 2
54 2031393 4190306 Washer, Lock 4
55 2031521 4190329 Bolt 4
56 2034663 4190523 Plug 1
57 REF Block, Manifold (Furnished with Main Valve) 1
58 2072632 4195139 o Ring 1
59 2069457 4195704 Hose 1
60 2033316 4190439 Half, Flange 2
61 2031393 4190306 Washer, Lock 4
62 2031529 4198376 Bolt 4
63 2072632 4195139 o Ring 1
64 2033316 4190439 Hal f, Flange 2
65 2031392 4190305 Washer, Lock 4
66 203150G 4190325 Bolt 4
67 2072632 4195139 o Ring. 1
68 2108623 4196637 Hose 1
69 2033316 4190439 Hal f, Flange 2
70 2031392 4190305 Washer, Lock 4
71 2031500 4190325 Bolt 4
72 2072632 4192139 o Ring 1
73 2033316 4190439 Half, Flange 2
74 2031392 4190305 Washer, Lock 4
75 2031500 ·4190325 Bolt 4
76 2072632 4195139 o Ring 1
77 2069457 4195704 Hose 1
78 2033316 4190439 Half, Flange 2
79 2031392 4190305 Washer, Lock 4
80 2031500 4190325 Bolt 4
81 2072632 4195139 o Ring 1
82 2033316 4190439 Half, Flange 2
83 2031392 4190305 Washer, Lock 4
84 2031500 4190325 Bolt 4
85 2072632 4195139 o Ring 1
86 2108622 4196636 Hose 1
87 2033316 4190439 Half, Flange 2
88 2031392 4190305 Washer, Lock 4
89 2031500 4190325 Bolt 4
90 2072632 4195139 o Ring 1

83C Revision 3 Oct. 1986


0249A 7424A
TROJAN
MAIN HYDRAULIC SYSTEM
(FOR MACHINES SIN 79-1319 & HIGHER

Trojan Faun Qty.


Item Part No. Part No. Description

91 2033316 4190439 Hal f, Flange 2


92 2031392 4190306 Washer, Lock 4
93 2031500 4190325 Bolt 4
94 REF Hose, Bucket Cylinder Shank End (See Page 84-85) -
95 REF Hose, 8ucket Cylinder Rod End (See Page 84-85) -
96 REF Hose, Bucket Cylinder Rod End (See Page 84-85) -
97 REF Hose, Bucket Cylinder Shank End (See Page 84-85) -
98 2009846 4198530 Nipple 1
99 2032311 4195518 Tee 1
100 2070772 4191288 Valve, Check 1
101 2115757 4198472 Vlave, Relief 1
102 2033038 4198531 Bushing, Reducer 1
103 2039441 4198532 Nipple 1
104 2032038 4195512 Clamp, Hose 1
105 2075598 4198279 Hose 1
106 2032817 4199067 Clamp 1
107 2031391 4190304 Washer, Lock 1
108 2031617 4190347 Nut 1

"

... on 3 Oct. 1986


/A 7424A 830
TROd. .

84
TROIAN
BUCKET CYLINDER HYDRAULIC SYSTEM

Trojan Faun Description Qty.


Item Part No. Part No.
1 REF Valve Assy. Ma~n Control (See Pages 92-95) -
2 REF cylinder, LH Bucket (See Page 98-99) -
3 ~EF cylinder, RH Bucket (See Page 98-99) -1
4 2108681 4196642 Manifold, LH. Cylinder
5 2072632 4195139 o Ring 1
6 2031392 4190305 Washer, Lock 4
7 2031506 4190326 Bolt 4
8 2103381 4196116 Clamp (Incl. Item 10) 1
9 2036815 4195571 Washer, Flat 2
10 2031616 4190346 Nut 2
11 2108681 4196642 Manifold, RH Cylinder 1
11A 2113936 Spacer 2
12 2072632 4195139 o Ring 1
13 REF Support Assy. (See Pages 72-73) -4
14 2031392 4190305 Washer, Lock
15 2031508 4198024 Bolt 4
16 2103381 4196116 Clamp (Incl. Item 18) 1
17 2036815 4195571 Washer, Flat 2
18 2031616 4190346 Nut 2
19 2100860 4195979 Hose 1
20 2072632 4195139 o Ring 1
21 2033316 4190439 Half, Flange 2
22 2031392 4190305 Washer, Lock 4
23 2031500 4190325 Bolt 4
24 2072632 4195139 o Ring 1
25 2033316 4190439 Half, Flange 2
26 2031392 4190305 Washer, Lock 4
27 2031496 4195472 Bolt 4
28 2100863 4195982 Hose 1
29 2072632 4192139 o Ring 1
30 2033316 4190346 Half, Flange 2
31 2031392 4190305 Washer, Lock 4
32 2031496 4195472 Bolt 4
33 2072632 4195139 o Ring 1
34 2033316 4190346 Half, Flange 2
35 2031392 4190305 Washer, Lock 4
36 2031500 4190325 Bolt 4
37 2100859 4195978 Hose 1
38 2072632 4195139 o Ring 1
39 2033316 4190346 Half, Flange 2
40 2031392 4190305 Washer, Lock 4
41 2031500 4190325 Bolt 4
42 2072632 4195139 o Ring 1
43 2033316 4190346 Half, Flange 2
44 2031392 4190305 Washer, Lock 4
45 2031498 7392165 Bolt 4
46 2100861 4195980 Hose 1
47 2072632 4195139 o Ring 1
48 2033316 4190346 Half, Flange 2
49 2031392 4190305 Washer, Lock 4
Rev~s~on 3 Oct. 1986
0249A 7425A 85
TROIAN
BUCKET CYLINDER HYDRAULIC SYSTEM

Trojan Faun Qty.


Item Part No. Part No. Description

50 2031496 4195472 Bolt 4


51 2072632 4195139 o Ring 1
52 2033316 4190346 Hal f, Flange 2
53 2031392 4190305 Washer, Lock 4
54 2031506 4190326 Bolt 4
55 2100858 4195977 Hose 1
56 2072632 4195139 o Ring 1
57 2033316 4190346 Half, Flange 2
58 2031392 4190305 Washer, Lock 4
59 2031500 4190325 Bolt 4
60 2072632 4195139 o Ring 1
61 2033316 4190346 Half, Flange 2
62 2031392 4190305 Washer, Lock 4
63 2031498 7392165 Bolt 4
64 2100862 4195981 Hose 1
65 2072632 4195139 o Ring 1
66 2033316 4190346 Half, Flange 2
67 2031392 4190305 Washer, Lock 4
68 2031498 7392165 Bolt 4
69 2072632 4195139 o Ring 1
70 2033316 4190346 Hal f, Flange 2
71 2031392 4190305 Washer, Lock 4
72 2031500 4190325 Bolt 4
73 4600263 Hose (Supersedes 2100857) 1
74 2072632 4195139 '0 Ring 1
75 2033316 4190346 Hal f, Flange 2
76 2031392 4190305 Washer, Lock 4
77 2031500 4190325 Bolt 4
78 2072632 4195139 o Ring 1
79 2033316 4190346 Half, Flange 2
80 2031392 4190305 Washer, Lock 4
81 2031498 7392165 Bolt 4
82 2100861 4195980 Hose 1
83 2072632 4195139 o Ring 1
84 2033316 4190346 Half, Flange 2
85 2031392 4190305 Washer, Lock 4
86 2031496 4195472 Bolt 4
87 2072632 4195139 o Ring 1
88 2033316 4190346 Half, Flange 2
89 2031392 4190305 Washer, Lock 4
90 2031506 4190326 Bolt 4

85A Revision 3 Oct. 1986


0249A 7425A
!!dId. .
~---- -

86
TROIAN
ACCESSORY HYDRAULIC PIPING

Trojan Faun Qty.


Item Part No. Part No. Description

*1 2094909 4195843 Main Control Valve - 3 Spool(See Page 92-95) 1

+1 2116619 Main Control Valve - 3 Spool(See Page 92-95) 1


+2 2116094 Hose Assy. - Block to Valve 1
*2 2104940 4196272 Hose Assy. - Block to Valve 1
3 2104941 4196273 Hose Assy. - Block to Valve 1
4 2072632 4195139 o Ring 6
5 2033316 4190346 Half, Split Flange 16
6 2031500 4190325 Bolt 8
7 2031392 4190305 Lockwasher 32
8 2031504 4195474 Bolt 16
9 2031618 4190348 Nut 16
10 2104942 4196274 Hose Assy. - Pipe to Block 2
11 2104922 4196270 Pipe Assy. - RH 1
12 2104923 4196271 Pipe Assy. - LH 1
13 2068076 4195701 Clamp 4
14 2031524 4195476 Bolt 8
15 2031393 4190306 Lockwasher 8
16 2046318 4195623 Adapter, 90 degrees Swivel 2
17 2031964 4190375 o Ring 2

* For Machines Having Serial Numbers thru 79-1318.


7 For Machines Having Serial Numbers 79-1319 & Higher

"
.Lon 3 Oct. 1986
.lA 7426A 87
lAO.....

88
TROIAN
MAIN HYDRAULIC PUMP

Trojan Faun Qty.


Item Part No. Part No. Description

A 2112645 4198242 Pump Assy. (Incl. Items 1 thru 22) 1


B 6956045 4198241 Kit, Seal (Incl. Items 10,12,13,14,16,19 & 20) 1
C 6956055 4198243 Kit, Gear (Incl. Items 17 & 18) 1
1 6752243 4198534 Flange Assy. (Incl. Item 9 ) 1
2 6753342 4198535 Section, Center 1
3 6753345 4198536 Plate, End (Incl Item 9) 1
4 6753339 4198537 Stud, Short 4
5 6753338 4198538 Stud, Long 4
6 2036822 4195574 Washer 8
7 2031376 4198539 Nut 8
8 6753352 4198540 Dowel 4
9 NSS Bushing (Order Item 1 or 3) 4
10 6753340 4198541 o Ring 2
11 6753353 4198542 Ring, Steel 4
12 6753337 4198543 Ring, Back Up 2
13 6753336 4198544 o Ring 2
14 6753350 4198545 Ring, Retainer 2
15 6753348 4198546 Plate, Pressure 2
16 6753349 4198547 Plate, Isolation 2
17 NSS Gear and Shaft (Order Item C) 1
18 NSS Gear and Shaft (Order Item C) 1
19 6753351 4198548 Ring, Spacer 1
20 6801482 4198549 Seal 2
21 6801483 4198550 Plug 1
22 6800338 4198551 Ball 1
23 2119313 4198923 Sleeve, Pump Drive (N.I.)(Supersedes 2078832) 1

~on 3 Oct. 1986


/A 7427A 89
/
TROd. .

- - - -"~V\.JL

90
TROIAN
STEER AND SERVO PUMP ASSEMBLY
(FOR MACHINES THRU SIN 79-1318)

Trojan Faun Qty.


Item Part No. Part No. Description

A 2112652 4198244 Pump Assy. Steer and Servo (Incl. Items 1-35) 1
t3 6801411 4198552 Pump Assy. Steer and Servo (Incl. Items 1-29 & 32-35) 1
C 6956054 4198245 Seal Kit (Incl. Items 4,5,10,15,20,32 & 34) 1
0 6956053 4198246 Gear Kit (Incl. Items 17 & 18) 1
1 6801414 4198553 Flange (Incl. Bushings) 1
2 6801412 4198554 Body Assy. (Incl. Bushings) 1
3 6801413 4198555 Plate, Transition 1
4 6801445 4198556 Seal 2
5 6800394 4198557 Ring, Spacer 1
6 6801420 4198558 Plug 1
7 6800338 4198551 Sall 1
8 NSS Bushing (Order Item 1 or 2) -
9 NSS Sushing (Order Item 1 or 2) -
10 6700201 4198559 o Ring 1
11 6801444 4198560 Ring, Sack Up 2
12 6800462 4198561 o Ring 2
13 6800368 4198562 Ring, Retainer 2
14 6800366 4198563 Plate, Isolation, Top 1
15 6800365 4198564 Plate, Isolation, Bottom 1
16 6800353 4198565 Plate, Pressure 2
17 NSS Shaft Assy, Drive (Order Item 0) 1
18 NSS Shaft Assy, Drive (Order Item D) 1
19 6800399 4198566 Pin, Dowel 4
20 6800836 4198567 o Ring 1
21 6800562 4198562 Ring, Snap 1
22 6801417 4198570 Coupling, Spline 1
23 6801448 4198248 Coupling, Adapter 1
24 6800618 4194201 Setscrew 1
25 6801419 4198569 Spacer 1
26 6801447 4198570 Stud 8
27 6800360 4198571 Washer 8
28 6801446 4198572 Nut 8
29 6801450 4198573 Stud 2
30 6801427 4198574 Pump Assy. Servo 1
31 6801426 4198575 Key 1
32 6801471 4198576 o Ring (Supersedes 6951656) 1
33 6801418 4198577 Adapter 1
34 6801471 4198576 o Ring 1
35 2031617 4190347 Nut 2
36 2078832 4191412 Sleeve, Pump Drive (N.r.) 1

NOTE : Steer and Servo Pump Assembly For Machines


Having SIN 79-1319 and Higher is listed
on pages 128C-129 •

.In 3 Oct. 1986


.~ 7428A 91
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13 12

TP32 1'
TROIAN
MAIN CONTROL VALVE ASSEMBLY
(2 SPOOL)
(FOR MACHINES THRU SIN 79-1318)
Trojan Faun Description Qty.
Item Part No. Part No.
Valve Assembly, Control (Incl. Items 1-102) 1
A 2094910 4195844
B 6753062 Valve Assembly, Overload Relief (Incl. Items 51-70)
4197116 1
6752918 Cap
4197104 1
1 1
*2 2035394 o Ring
4190602
1
3 6752915 Seat, Check
4197101
4 2108555 Cover, Flange
4196628 1
4A 2031911 Adapter (N.r.)
4190364 1
413 2075587 Cap (N.r.)
4191364 1
*4C 2072633 o Ring
4191333 1
5 6750379 Capscrew
4197015 4
5A 2031393 Washer, Lock
4190304 1
6 6752482 Plug, Pipe
4197080 1
6A 2031958 o Ring
4190371 1
7 6752916 Check
4197102 1
8 6752919 Spring
4197105 1
9 6752914 Seat, Relief
4197100 1
*10 2033306 o Ring
4198578 1
11 6750035 Poppet
4193994 1
12 6750057 Spring
4193999 1
*13 2035394 o Ring
4190602 1
14 6752917 Cap
4197103 1
15 6750050 Screw, Adjustment
4197010 1
16 6750406 Washer
4194021 2
17 2033517 Nut, Jam
4197823 1
18 6750907 Nut, Acorn
4197039 1
19 6750404 Eye, Plunger
4197021 1
*20 2035400 o Ring
4190603 1
21 6750400 Spring
4197020 1
22 6750396 Check
4197018 . 1
23 6752892 Cap
4197085 1
*24 2033304 o Ring
4190434 1
25 NSS Plunger Assy, Bucket Spool (Order Item A) -
(Incl. Items 19-27 , 36-42 and 102)
26 6752893 4197086 Spring 1
27 6752891 4197084 Check Assembly 1
28 6751500 4197050 Plate, Retainer 1
29 6751501 4197051 Plate, Retainer 1
*30 6751502 4194997 wiper 1
*31 6753380 4198579 Seal 1
*32 6753380 4198579 Seal 1
*33 6750386 4197016 Ring, Back Up 1
34 6750856 4197028 Plate, Retainer 1
35 N/A Not Applicable
36 6752478 4197077 Check 1
37 6752479 4197078 Spring 1
38 6752480 4197079 Spring 1
*35 2035400 4190603 o Ring 1
40 6750395 4195313 Spring, Retainer 1
41 6751089 4197040 Spring 1

Revision 3 Oct. 1986


0249A 7429A 93
TROIAN
MAIN CONTROL VALVE ASSEMBLY
(2 SPOOL)
(FOR MACHINES THRU SIN 79-1318)
Trojan Faun
Item Part No. Part No. Description Qty.

42 6750395 4195313 Spring, Retainer 1


*43 6753380 4198579 Seal 1
*44 6751502 4194997 Wiper 1
45 6751501 4197051 Plate, Retainer 1
46 6751500 4197050 Plate, Retainer 1
47 2031450 4190312 Capscrew 8
47A 2031390 4190303 Washer, Lock 8
48 NSS Plunger Assy.(Order Item A)(Incl Items 48-50 & 85-95) -
*49 2035400 4190603 o Ring 1
50 6750404 4197021 Eye, Plunger 1
51 6750907 4197039 Nut, Acorn 1
52 2033517 4197823 Nut, Jam 1
53 6750406 4197021 Washer 2
54 6751247 4197042 Screw, Adjustment 1
55 6752908 4197096 Cap 1
*56 2035400 4190603 o Ring 1
57 6750057 4193999 Spring 1
58 6750035 4193994 Poppet 1
59 6752904 4197093 Seat, Pilot 1
*60 6750347 4197011 o Ring 1
61 6752893 4197086 Spring 1
*62 2039190 4190695 o Ring 1
*63 6752909 4197097 Ring, Back-Up 1
64 6752907 4197095 Check 1
65 6752905 4197094 Seat, Check 1
*66 6752910 4197098 Ring, Back-Up 1
*67 2041333 4190857 o Ring 1
*68 2072631 4149227 o Ring 1
69 NSS Housing (Order Item B) -
*70 6750999 4194100 o Ring 1
71 6753126 4197118 Valve Assy. Anticavitation(Incl. Items 72-79) 2
72 6752900 4197091 Cap 2
*73 2033304 4190434 o Ring 2
74 6752901 4197092 Spring 2
75 6752899 4197090 Check 2
76 6752898 4197089 Seat, Check 2
77 NSS Housing (Order Item 71) -
*78 6750999 4194100 o Ring 2
*79 2072631 4149227 o Ring 2
80 NSS Housing (Order Item A) -
*81 6753380 4198579 Seal 1
*82 6750386 4197016 Ring, BaCk-Up 1
83 6750856 4197028 Plate, Retainer 1
84 6750858 4194075 Spacer 1
85 6750396 4197018 Check 1
86 6750400 4197020 Spring 1
*87 2035400 4190603 o Ring 1
88 6752895 4197087 Cap 1

94 Revision 3 Oct. 1986


0249A 7429A
TROJAN
MAIN CONTROL VALVE ASSEMBLY
(2 SPOOL)
(FOR MACHINES THRU SIN 79-1318)
Trojan Faun Qty.
Item Part No. Part No. Description

89 6750848 4194074 Retainer, Spring 1


90 2031452 4190313 Capscrew 4
90A 2031390 4190303 Washer, Lock 4
91 6752911 4197099 Cover 1
92 6750390 4197017 Ring, Retainer 2.
93 6750374 4197014 Plug 1
94 6750047 4193995 Plug, Bleeder 1
95 2031479 4190319 Cap'screw 1
95A 2031391 4190304 Washer, Lock 1
96 6752896 4197088 Spacer 1
97 6750395 4195313 Retainer, Spring 1
98 6750851 4197027 Spring 1
99 6750047 4193995 Plug, Bleeder 1
100 6750365 4197013 Cover 1
.101 2031450 4190312 Capscrew 4
101.£ 2031390 4190303 Washer, Lock 4
102 6750397 4197019 Cap 1
103 6753117 4197117 Cover, Flange 1

* Indicates Items Incl. In Seal Kit


PIN 6955974-4198271

.
3 Oct. 1986
1429A 95
~
U1
)::0

-I
I
I
I

6127
,;
TROIAN.
MAIN CONTROL VALVE
(2 SPOOL)

Trojan Faun
Item Part No. Part No. Description Qty.

A 2116615 4198433 Valve Assy., Control (SIN 79-1319 thru 79-1370)


(Include Items 1-143) 1
4602852 Valve Assy., Control (SIN 79-1371 & Higher)
(Include Items 1-143)(Supersedes 4600272) 1
1 NSS Housing (Order Item A) -1
2 6752918 4197104 Cap
3 2035394 4190602 OlRing 1
4 6752915 4197101 Seat, Check 1
5 6752916 4197102 Check 1
6 6752919 4197105 Spring 1
7 6752914 4197100 Seat, Relief 1
8 2033306 4198578 OlRing 1
9 6750035 4193994 Poppet 1
10 6750057 4193999 Spring 1
11 2035394 4190602 O'Ring 1
12 6752917 4197103 Cap i
13 6750050 4197010 Screw, Adjustment 1
14 6750406 4194021 Washl;!r 1
15 2033517 4197828 Nut 1
16 6750406 4194021 Washer 1
17 6750907 4197039 Nut, Acorn 1
18 2056294 4198899 Capscrew 4
19 2031390 4190303 Washer, Lock 4
20 4602866 Cover, Remote (Supersedes 6753234) 1
20A 4603472 Spring 1
208 6750406 4194020 Washer 2
20e 6750907 4197039 Nut, Acorn 1
200 2033517 4197823 Nut 1
20E 4603480 Screw 1
20F 6700679 4198924 o Ring 1
21 6753227 4198941 Cap 1
22 6753319 4198971 Spacer 1
23 6753225 4198939 Retainer, Spring 1
24 6753230 4198944 Spring 1
25 6753225 4198939 Retainer, Spring 1
26 6750680 4198928 OlRing 1
27 N/A Not Applicable -
28 6752480 4197079 Spring 1
29 6752478 4197077 Check 1
30 6753242 4198953 Plate, Retainer 1
31 6700679 4198924 OlRing 1
32 6700679 4198924 OlRing 1
33 6753242 4198953 Plate, Retainer 1
34 NSS Spool, Bucket (Order Item A) 1
35 6752891 4197084 Check Assy. (Incl. Items 36-40) 1
36 NSS OlRing ( Order Item 35) -
37 NSS Ring, Seal (Order Item 35) -

Revision 3 October 1986 95B


0195A-4038A
TROIAN
MAIN CONTROL VALVE
(2 SPOOL)

Trojan Faun Description Qty,


Item Part No. Part No.
38 NSS . Poppet (Order Item 35) -
39 NSS
NSS
Spring (Order Item 35) -
40 Cap (Order Item 35) -
41 6752893 4197086 Spring 1
42 6752804 4198935 OlRing 1
43 6752892 4197085 Cap 1
44 6750396 4197018 Check 1
45 6750400 4197020 Spring 1
46 6750680 4198928 OlRing 1
47 6753226 4198940 Cap 1
48 6750395 4195313 Retainer, Spring 1
49 6753229 4198943 Spring 1
50 6750395 4195313 Retainer, Spring 1
51 6753228 4198942 Retainer 1
52 2031391 4190304 Washer, Lock 1
53 6753320 4198972 Bolt (40-60 Ft. Lbs.) 1
54 6753235 4198947 Cap 1
55 2031390 4190303 Washer, Lock 4
56 2056294 4198899 Capscrew 4
57 2056294 4198899 Capscrew 4
58 2031390 4190303 Washer, Lock 4
59 6753236 4198948 Cap 1
60 6753239 4198951 Spring, Pack Assy. 1
61 6753227 4198941 Cap 1
62 2035400 4190603 OlRing 1
63 6753225 4198939 Retainer, Spring 1
64 6753230 4198944 Spring 1
65 6753225 4198939 Retainer, ~pring 1
66 6750400 4197020 Spring 1
67 6750396 4197018 Check 1
68 6753242 4198953 Plate, Retainer 1
69 6700679 4198924 OlRing 1
70 6700679 4198924 OlRing 1
71 6753242 4198953 Plate, Retainer 1
72 6753240 4198952 Spacer 1
73
74
NSS
2035400 4190603
Spool, Hoist (Order Item A)
OlRing
-1
75 6753232 4198945 Cap 1
76 6750395 4195313 Retainer, Spting 1
77 6753229 4198943 Spring 1
78 6750395 4195313 Retainer, Spring 1
79 6753228 4198942 Retainer 1
80 2031393 4190306 Washer, Lock 1
81 6753318 4198970 Bolt (40-60 Ft. Lbs. ) 1
82 6753237 4198949 Cover 1
83 2056294 4198899 Capscrew 4
84 2031390 4190303 Washer, Lock 4
85 6750999 4194100 OlRing 1
86 2072631 4199227 OlRing . 1
87 6753062 4197116 Valve, Overload Relief (Incl. Items 85, 86 & 88-105) 1

95C Revision 3 Oct9ber 1986


0195A-4038A
TROIAN
MAIN CONTROL VALVE
(2 SPOOL)

Trojan Faun Qty.


Item Part No. Part No. Description

88 2041333 4190857 O'Ring 1


89 6753444 4198978 Ring, Back-Up 1
90 6752905 4197094 Seat, Check 1
91 6752907 4197095 Check 1
92 6752909 4197097 Ring, Sack-Up 1
93 2039190 4190695 O'Ring 1
94 6752893 4197086 Spring 1
95 6750347 4197011 O'Ring 1
96 6752904 4197093 Seat, Pilot 1
97 6750035 4193994 Poppet 1
98 6750057 4193999 Spring 1
99 2035400 4190603 o'Ring 1
100 6752908 4197096 Cap 1
101 6751247 4197042 Screw, Adjusting 1
102 6750406 4194021 Washer 1
103 2033517 4197823 Nut, Jam 1
104 6750406 4194021 Washer 1
105 6750907 4197039 Nut, Acorn 1
106 2072631 4199227 O'Ring 1
107 6750999 4194100 O'Ring 1
108 6956100 Valve, Overload Relief (Incl. Items 106,107 & 109-126 1
109 2041333 4190857 O'Ring 1
110 6753444 4198978 Ring, Sack-Up 1
III 6752905 4197094 Seat, Check 1
112 6752907 4197095 Check 1
113 6752909 4197097 Ring, Sack-Up 1
114 2039190 4190695 O'Ring 1
115 6752893 4197086 Spring 1
116 6750347 4197011 O'Ring 1
117 6752904 4197093 Seat, Pilot 1
118 6750035 4193994 Poppet 1
119 6750057 4193999 Spring 1
120 2035400 4190603 o'Ring 1
121 6752908 4197096 Cap 1
122 6751247 4197042 Screw, Adjusting 1
123 6750406 4194021 Washer 1
124 2033517 4197823 Nut, Jam 1
125 6750406 4194021 Washer 1
126 6750907 4197095 Nut, Acorn 1
127 2072631 4199227 o'Ring 1
128 6750999 4194100 O'Ring 1
129
130
NSS
6752898 4197089
Housing (Order Item 137)
Seat, Check
-2
131 6752899 4197090 Check 2
132 6752901 4197092 Spring 2
133 2033304 4190434 O'Ring 2
134 6752900 4197091 Cap 2
135 2072631 4199227 O'Ring 1
136 6750999 4194100 O'Ring 1

Revision 3 October 1986 950


0195A-4038A
TROIAN
MAIN CONTROL VALVE
(2 SPOOL)

Trojan Faun Qty.


Item Part No. Part No. Description

137 6753126 4197118 Valve Assy., Anticavitation


(Incl. Items 127, 128 & 130-136) 2
138 2072633 4191333 O'Ring 1
138 2072634 4191334 O'Ring, Plain Cover to Housing (N.I.) 1
139 6753238 4198950 Cover 1
139 6750363 4197012 Cover, Plain (N.r.) 1
140 2031393 4190306 Washer, Lock 8
141 6750379 4197015 Capscrew 8
142 2031956 4190370 O'Ring 1
143 6752660 4198934 Plug 1
+144 6753062 4197116 Valve, Overload Relief
(Incl. Items 145, 146 & 88 Thru 105) 1
+145 2072631 4199227 "0" Ring 1
+146 6750999 4194100 "0" Ring 1

NOTE: Bucket Rollover Relief Field Fix Kit


Serial Numbers 79-1122-79-1320 - Order Kit
PIN 4600316
Serial Numbers 79-1231 & Higher - Order Kit
PIN 4600265
Replacemnt of 2116615 Control Valve Assembly, Order
Kit PIN 4600356

95E Revision 3 Oct. 1986


0195A 4038A
lAOd. .

~./~C~'::=
-.. ,"- , :, ,;-= ,...;
~~
t '., ~~'
,.

r~~;~:'~1T':1~~

lZ19L

96
TROJAN
HOIST CYLINDER ASSEMBLY
(TWO CYLINDERS PER MACHINE: QUANTITY SHOWN IS FOR ONE)
(FOR MACHINES SIN 79-1310 - 79-1365)
Trojan Faun Qty.
Item Part No. Part No. Description

A 2113331 4196760 Cylinder Assy. Lift (Incl. Items 1-26) 1


B 2112889 4196749 Kit, Service (Incl. Items 7,9,11-13,15-19 & 21) 1
C 2110335 4196703 Kit, Piston Service (Include Items 8-10) 1
1 2103959 4196156 Body Assy. (Include Items 2,3, and 1 of Item 4) 1
2 2099313 4195909 Bearing 1
3 2094026 4195838 Ring, Retaining 2'
4 2030225 4197650 Fitting, Grease 2
5 2103956 4196153 Nut, Catridge 1
6 2302573 4196777 Nut, Lock 1
7 2102828 4196083 Bearing, Piston 3
8 2110341 4196704 Piston 1
9 2112829 4198745 o Ring 1
10 2110309 4196698 Washer 1
11 2083311 4195758 Seal, Piston 1
12 2101847 4196043 Bearing, Piston 1
13 2102826 4196082 o Ring 1
14 2102825 4196081 Spacer 1
15 2112907 4196755 Bearing, Rod 1
16 2116478 Seal, Rod (Supersedes 2l12899) 1
17 2102824 4196080 o Ring 1
18 2041155 4195610 Ring, Back-up 1
19 2103953 4196152 o Ring, Dust Seal 1
20 2112911 4196756 Stuffing Box 1
21 2112903 4196753 Wiper, Rod. 1
22 2103958 4196155 Rod Assy. (Incl. Items 23,24 and 1 of Item 4) 1
23 2099315 4195911 Bearing 1
24 2092988 4198224 Ring, Retaining 2
25 2105317 4196294 Setscrew 2
26 2105316 4196293 Plug, Nylon 2

.In 3 October 1986


A 7433A 97
TROIAN

97A
TROJAN
Hoist Cylinder Assembly
(For Machines SIN 79 1366 & Higher)

Trojan Faun Qty.


Item Part No. Part No. Description
Cylinder Assembly, Hoist (Incl. Items 1 through ~o) I
A 4602482 1
B 4602483 Service Kit, Cylinder Packing (Incl. Items *)
C 4602485 Service Kit, Body & Bearing (Incl. Items 1 & 23-25) 1
0 4602484 Service Kit, Rod & Bearing (Incl. Items 18-20 & 25) 1
1 N.S.S. Body Assembly (Order Item C) -
2 4174429 Lock Ring 1
3 4174428 Locknut 1
*4 0042443 Bearing Set, Piston 1
5 7124608 Piston 1
*6 4149257 110" Ring 1
*7 0040418 Bearing, Rod 1
*8 0040419 Beari ng, Rod 4
*9 0042261 Seal, Rod 1
*10 0040416 110 11 Ring 1
0040417 Ring, Back-Up 1
*11 1
12 4174607 Box, Stuffing
13 2036820 4198308 Washer 24
14 2030883 0027584 Bolt 24
0042442 U-Packing 1
*15 1
*16 0040415 Ring, Back-Up, U-Packing
*17 0040414 Wiper, Rod 1
18 N.S.S. Rod Assembly (Order Item D) -
19 2099315 4195911 Bearing, Spherical 1
20 2093988 4195837 Snap Ring 2
21 0040408 Seal 2
22 2030225 Fitting, Grease 1
23 2099313 4195909 Bearing, Spherical 1
24 2094026 4195838 Snap Ring 1
25 2030225 4197650 Fitting, Grease 1

'" ,

~er, 1986 97B


JA-5652A
lROd. .

-
/ ~

/ ~

/
/
/
\
)

.' lZZOL

98
TROJAN
BUCKET CYLINDER ASSEMBLY
(TWO CYLINDERS PER MACHINE; QUANTITY SHOWN IS FOR ONE)
(FOR MACHINES SIN 79-1310 - 79-1365)
Trojan Faun Qty.
Item Part No. Part No. Description

A 2113333 4196761 Cylinder Assy. Bucket (Incl. Items 1 thru -24) 1


B 2112890 4196750 Kit, Service (Incl. Items 6,8-10,12,15,16 & 19-22) 1
C 2110334 4196702 Kit, Piston Service(Incl. Items 7,8 & 11) 1
1 2088224 4195778 Ring, Retaining 4
2 2099157 4195898 Bearing 2
3 2030225 4197650 Fitting, Grease 3
4 2108561 4196630 t30dy Assy.(Incl 2 of Item 1,1 of Items 2, 2 of Item 3) 1
5 2102856 4196088 Nut, Lock 1
6 2102854 4196087 Ring, Piston Rear 2
7 2110342 4196705 Piston 1
8 2116510 o Ring 2
1
9 2083315 4191448 Seal, Piston
10 2101281 4196010 Bearing, Piston Front 1
11 2110272 419.6696 Washer 1
12 6801449 o Ring 1
13 2103972 4196162 Spacer 1
14 . 2108560 4196629 Rod Assy ( Incl. 2 of Item 1, 1 of Item 2 & 1 of Item 3) . 1
15 2112900 4196752 Wiper, Rod 1
16 2116476 Seal, Rod (Supersedes 2101973) 1
17 2103720 4196133 Nut, Cartridge 1
18 2112912 4196757 Box, Stuffing 1
19 2103910 4196144 o Ring 1
20 2093283 4195832 Ring, Back-Up 1
21 2014260 4195443 o Ring 1
22 2112904 4196754 Bearing, Rod 1
23 2314061 4196812 Plug 2
24 2105318 4198000 Setscrew (Was 2314265) 2

.. 3 October 5, 1986
ReVlslon
0249A 7435A 99
TROJAN

99A
TROIAN
Bucket Cylinder Assembly
(For Machines SIN 79 1366 &Higher)

Trojan Faun Qty.


Item Part No. Part No. Description

A 4602486 Cylinder Assembly (Incl. Items 1 through 27) 1


B 4602489 Service Kit Packing (Incl. Items *) 1
C 4602490 Service Kit, Rod &Bearing (Incl. Items 18-20 & 25) 1
0 4602491 Service Kit, Body &Bearing (Incl. Items 23,24 & 25) 1
1 N.S.S. Body Assembly (Order Item D) --
2 4174429 Lock Ring 1
3 4174427 Locknut 1
*4 0042436 Bearing Set, Piston 1
5 4174485 Piston 1
*6 4149253 110 11 Ring 1
*7 0042423 Bearing, Rear Piston 1
*8 0042424 Bearing, Rod 4
*tj 4149158 Seal, Rod 1
*10 4149459 110 11 Ring 1
*11 4149002 Ring, Back-Up 1
12 4174484 Box, Stuffing 1
13 2036820 Washer 18
14 2030880 Bolt 18
*15 0042435 U-Packing 1
*16 0040403 Ring, Back-Up, U-Packing 1
*17 0040402 Wiper, Rod 1
18 N.S.S. Rod Assembly (Order Item C) -
19 2099157 4195898 Bearing, Spherical 1
20 2088224 4195778 Snap Ring 1
21 0040399 Seal Rod 2
22 2030225 4197650 Fitt i ng, Grease 1
23 2099157 4195898 Bearing, Spherical 1
24 2088224 4195778 Snap Ring 1
25 2030225 4197650 Fitting, Grease 1
26 0040408 Seal 1
*27 0039955 Bearing, Piston 1

November, 1986 99B


0195A-5652A
.....
o
o

3- 11!:9'_ ~J/
II ..
,F:::;,. 11
./32
. I
.l
i
.($ i
/33 ~.~
. I


nJ)h

18
'\i
II 8
--®

12.----- II, 11 j

1&\ @ _ _ 13

~ ..... ~
______ (lb,~
14 /
15

(])
a
01
I\)
TROIAN
VALVE CONTROLS
FOR MACHINES THRU SIN 79-1318

Trojan Faun Qty.


Item Part No. Part No. Description

1 2106730 4196433 Lever Assy. Bucket Control (Inc!. 2 at Item L 6: ~) 1

*2 2077717 4195730 Bearing, Needle 4


+2 2077717 4195730 Bearing, Needle 6
*3 6950131 4194512 Seal 4
+3 6950131 4194512 Seal 6
*4 2077719 4195731 Bearing, Thrust 4'
+4 2077719 4195731 Bearing, Thrust 5
5 2106731 4196434 Lever Assy. Hoist Control (Incl. 2 of Items 2 & 3) 1
6 2112614 4198343 Switch 2
7 2112616 4198344 Knob 2
7A 2112618 4198345 Screw, Set (N.I.) 2
*8 2048821 4195631 Spacer 1
+8 2107727 4196546 Lever Assy. Aux. (Incl. 2 of Items 2 & 3) 1
9 2100246 4195927 Shaft (Control Lever Pivot) 1
10 2031480 4190320 Bolt 2
11 2031.391 4190304 Washer, Lock 2
*12 2103212 4196104 Rod, Control Hoist and Bucket 2
+12 2103212 4196104 Rod, Control Hoist and Auxiliary 3
*13 2033514 4190456 Locknut 4
+13 2033514 4190456 locknut 6
*14 2077720 4191394 End, Rod 4
+14 2077720 4191394 End, Rod 6
*15 2031456 4195466 Bolt 4
+15 2031456 4195466 Bolt 6
*16 2067432 4195696 Locknut 4
+16 2067432 4195696 Locknut 6
17 REF Valve, Servo (See Page 104-106) -3
18 2031618 4190348 Nut (Servo to Console Base)
19 2031392 4190305 Washer, Lock 3
*20 6752979 4197111 Arm, External 2
+20 6752979 4197111 Arm, External 3
*21 6751555 4197124 Pin, Spiral 2
+21 6751555 4194124 Pin, Spiral 3
*22 2096964 4191601 Rod End, Spherical Bearing (Servo to Link) 2
+22 2096964 4191601 Rod End, Spherical Bearing (Servo to Link) 3
*23 2033515 4190457 Nut, Jam 2
+23 2033515 4190457 Nut, Jam 3
*24 2109312 4198580 Bellcrank Assy.(Incl 1 of Item 25; 2 of Items 27 & 28 2
+24 2109312 4198580 8elicrank Assy.(Incl 1 of Item 25; 2 of Items 27 & 28 3
*25 2079876 4195745 Bearing, Spherical 2
+25 2079876 4195745 Bearing, Spherical 3
*26 2077719 4195731 Bearing, Thrust 3
+26 2077719 4195731 Bearing, Thrust 4
*27 2116060 4198581 Bearing 4
+27 2116060 4198581 Bearing 6
*28 6950131 4194513 Seal 4
+28 6950131 4194513 Seal 6
*29 2109313 4198582 Spacer 1

..
Rev~s~on 3 October 1986
0249A 7436A 101
TRDlAN
VALVE CONTROLS
FOR MACHINES THRU SIN 79-1318

Trojan Faun
Item Part No. Part No. Description Qty.

30 2109311 4198583 Shaft Bellcrank Pivot 1


31 2116031 Spring Pin 1
32 2301447 4196770 Nut 1
33 2112298 4198302 Bar, Guide 1
*34 2103279 4196111 Link (Servo to Bellcrank) 4
+34 2103279 4196111 Link (Servo to Bellcrank) 6
*35 2031521 4190329 Bolt (Link to Bellcrank) 2
+35 2031521 4190329 Bolt (Link to Bellcrank) 3
*36 2031619 4190349 Nut 2
+36 2031619 4190349 ~t 3
*37 2031479 4190319 Bolt (Link to Servo Rod End) 2
+37 2031479 4190319 dolt (Link to Servo Rod End) 3
*38 2031617 4190347 ~t 2
+38 2031617 4190347 Nut 3
*39 2031391 4190304 Lockwasher 2
+39 2031391 4190304 Lockwasher . 3
*40 2090373 4191543 Clevis, Adjustable (Control Cable to Bellcrank) 2
+40 2090373 4191543 Clevis, Adjustable (Control Calbe to Bellcrank) 3
*41 2031662 4190353 Pin Clevis 2
+41 2031662 4190353 Pin Clevis 3
*42 2031764 4195492 Pin, Cotter 2
+42 2031764 4195492 Pin, Cotter 3
*43 2033515 4190457 Nut, Jam 4
+43 2033515 4190457 Nut, Jam 6
*44 2117197 4197930 Cable Control (Supersedes 2108986) (See Note 2) 2
+44 2117197 4197930 Cable, Control (Supersedes 2108986) (See Note 2) 3
*45 2103132 4196096 ~~ 2
+45 2103132 4196096 Yoke 3
*46 2091254 4195814 Pin Clevis 2
+46 2091254 4195814 Pin Clevis 3
*47 2031770 4198585 Pin Cotter 2
+47 2031770 4198585 Pin Cotter 3
48 REF Valve Main Control(See Page 92-95) _
49 2104219 4196185 Half, Clamp 4
*50 2089937 4198586 Spacer (Link to Bellcrank)(N.I.) 4
+50 2089937 4198586 Spacer (Link to Bellcrank)(N.I.) 6
51 2031617 4190347 Nut . 4
52 2031391 4190304 Lockwasher 4
53 2112617 4198346 Boot Rubber 2
+54 2107729 4196547 Knob 1
* 2 Spool Installation
+ 3 Spool Installation
NOTE 1: For Valve Control Parts Listing Covering
Machines Having SIN 79-1319 & Higher, Refer tc
Servo Hydraulic System.
NOTE 2: 2117197 Consists of 2116869 Cable & 2117196
Diagram. Re f. Bulletin No. 740.

102 Revision 3 October 1986


0249A 7436A
- uJAN

59
\~­
~

51

IlIIL
104 ;'
TROIAN
SERVO VALVE ASSEMBLY
(2 - SPOOL)
(FOR MACHINE THRU SIN 79-1318)
Trojan Faun Qty.
Item Part No. Part No. Description

A 2104589 4196232 Servo Valve Assy. (Incl. Tiems 1 thru 60) 1


B 6955935 4194976 Kit, Seal (Incl. Items 1,7,14,26,32,42,44,47,53,55,57 1
1 6753158 4197119 Retainer 2
2 6751532 4197052 Detent, Electric (Incl. Items 1 & 3 thru 7) 2
3 NSS Support (Order Item 2) -,
4 NSS Collar (Order Item 2) -
5 NSS o Ring (Order Item 2) -
6 NSS Plunger (Order Item 2) -
7 6751534 4194119 o Ring 2
8 6751533 4194118 Seat 2
9 2079410 4195743 Terminal (Knife Connector) 2
10 2051065 4195638 Terminal (Ring) 2
lOA 2046559 4190990 Sleeve (N.I.) Used with Item 10 2
11 6751707 4194136 Shaft, Detent (Sucket Spool) 1
12 6751708 4197071 Spacer (Bucket Spool) 1
13 6752982 4197113 Plug 2
14 6751539 4194120 o Ring 2
15 6751694 4197066 Guide, Spring 2
16 6751699 4197068 Spring, Retainer 2
17 6753042 4197115 Spring, Centering 2
.18 6751705 4197069 Spacer (Hoist Spool) 1
19 6751543 4197054 Retainer, Spring 2
20 6751703 4194134 Shaft, Detent (Hoist Spool) 1
21 6751711 4197073 Housing, Upper 2
22 2037572 4195578 Capscrew 6
23 2037574 4195579 Caps crew 2
24 2102132 4196051 Spacer 2
25 6751544 4197055 Plug 4
26 6800572 4194200 o Ring 4
27 6751536 4197053 Spring, Detent 4
28 6751545 4194121 Plunger 4
'29 6751547 4194122 Pin, Spiral 2
30 6751604 4197057 Arm, Internal 2
31 6752980 4197112 Shaft 2
32 6752689 4195316 o Ring 4
33 6751551 4194123 Back-up Ring 4
34 6752979 4197111 Arm 2
35 6751555 419412# Pin, Spiral 2
36 6750991 4194099 o Ring 2
37 6751697 4197067 Pin, Roll 2
38 6751546 4195314 o Ring 2
39 6751686 4197060 Body 2
40 2037612 4195581 Capscrew 4
41 6751684 4194131 Ring, Piston 2
42 6751685 4194132 o Ring 2
43 6751556 4197056 Plug 2
44 6751546 4195314 o Ring 2
45 6751683 4197059 Piston 2
46 6751687 4197061 Ring 2

Revision 3 October 1986


0249A 7437A 105
TROIAN
SERVO VALVE ASSEMBLY
(2 - SPOOL)
(FOR MACHINE THRU SIN 79-1318)
Trojan Faun
Item Part No. Part No. Description Qty.

47 6751688 4194133 o Ring 2


48 6902461 4197468 Pin, Spiral 2
49 6751682 4197058 Spool, Pilot 2
50 6751689 4197062 Manifold 1
51 2104588 4196231 Stud 3
52 6751706 4197070 Plug 1
53 2015448 4190160 o Ring 1
54 6752983 4197114 Spool 2
55 6752688 4194157 o Ring 2
56 6751690 4197063 Plate, Retainer 2
57 6751691 4195315 Wiper 2
58 6751692 4197064 Retainer 2
59 2037609 4195580 Capscrew 4
60 2108618 4196633 Guard 1

106 Revision 3 October 1986


0249A 7437A
TROIAN

I 3
- jl
:I
- II
3 ~Yl~'
II
II

l4~ !. 4
I II
I II

-5- ~5

6664
11_ \ 10
12 ~.
1068
TROIAN-
VALVE CONTROLS
(FOR MACHINES SIN 79-1357 AND HIGHER)

Trojan Faun Qty.


Item Part No. Part No. Description
1 REF Console, ValverSee Page 26C) -
2 REF Bolt (See Page 26C) -2
3 4602883 Push Botton Assy.
4 4602882 Handle 2
5 2116568 4198912 Lever 2
6 2116767 4198920 Nut 2
7 2068505 4198920 Grommet 1
8 REF Servo Valve (See Page 107B) -2
9 2036099 4195562 Screw
10 2078673 4195738 Block, Terminal 1
11 6950888 4197500 Lockwasher 2
12 2031863 4195504 Nut 2
13 2116562 4198908 Wire 4
14 2093555 4198903 Terminal, Ring 4

. 3 October 1986
1438A 107
lAOd. .

107A
TROIAN
SERVO VALVE ASSEMBLY
(2 SPOOL)
(FOR MACHINES SIN 79-1319 AND HIGHER)
Trojan Faun Qty.
Item Part No. Part No. Description

A 2116614 4198440 Servo Valve Assy. (Incl. Items 1-22) 1


1 NSS Housing (Order Item A) -1
2 6753265 4198966 Flange, Mounting
3 6752307 4198932 Plate, Retainer 1
4 NSS Spool (Order Item A) -
5 REF Retainer (See Page 107C-107D) -
6 2039493 7395254 o Ring 4
7 6750032 4198925 Seal 2
8 6753259 4198962 Retainer 2
9 6752311 4198933 Pin 1
10 2056486 4198901 Bolt 2
11 2056485 4198900 Bolt 1
12 6753262 4198964 Block, Lever 1
13 6753261 4198963 Block, Pivot 1
14 6753263 4198965 Block, Lever 1
15 6753443 4198977 Pin 1
16 2031390 4190303 Washer, Lock 1
17 2031452 4190313 Bolt 1
18 NSS Screw, Drive -
19 NSS Plate, Identification -
20 REF Receptacle (See Page 107C-I070) -
21 REF Detent Assy. (See Page 107C-I07D) -
22 REF Detent Assy. (See Page 107C-I07D)
Plug and Cable (N.I.)
-
2
23 6752758

.sion 3 October 1986


.49A 7439A 107B
lAO.I. .

2
1 6148

lD7e
TROIAN
DETENT ASSEMBLIES SERVO VALVE
(FOR MACHINES SIN 79-1319 AND HIGHER)

Trojan Faun Qty.


Item Part No. Part No. Description

A 6753433 4198974 Detent Assy. 8ucket (Incl. Items 1-25; 1


8 6753424 4198973 Detent Assy. Hoist (Incl. Items 1-25) 1
1 6753246 4198954 Cover 1
2 6753313 4198967 Adapter 1
3 2031390 4190303 Washer, Lock 2
4 2031450 4190312 t:301t 2
5 2031390 4190303 Washer, Lock 2
6 2031464 4198759 80lt 2
7 6753434 4198976 Cap 8ucket Spool 1
7 6753432 4198975 Cap Hoist Spool 1
8 6753258 4198961 Spring 1
9 6753317 4198969 Spacer 1
10 6753254 4198959 Retainer, Ball 1
11 6753252 41~8958 Armature 1
12 6753314 4198968 Spacer 1
13 6753251 4198957 Coil 1
14 6752301 4198931 Spring 1
15 6752297 4198930 Retainer, Spring 2
16 6753247 4198955 Cap Detent 1
17 6750316 4198926 Washer 1
18 6753248 4198956 Retainer 1
19 REF Spool (See Page 107A-I07B)
20 6753255 4198960 Retainer, Ball 1
21 6751243 4198929 Ball 4
22 6750526 4198927 o Ring 1
23 6753217 4198937 Receptacle 1
24 6753218 4198938 Connector (N.I.) 4
25 6753034 4198936 Screw, Receptacle To Valve (N.I.) 4

In 3 October 1986
. 7440A 1070
T ••OdAN

59
\A-::::l-
\:.r

13 14
\ \ 15 '
16\

~\ r-\\\
WJI\!Y
I

so

58 57

11l7L
108
TROJAN
SERVO VALVE ASSEMBLY
( 3 SPOOL)
(FOR MACHINES THRU SIN 79-1318)
Trojan Faun Qty.
Item Part No. Part No. Description

4196352 Servo Valve Assy. (Incl. Items 1 thru 62; 1


A 2105968
8 6955936 4197627 Kit, Seal (Incl. Items 1,7,14,26,32,42,44,47,53,55,57) 1
1 6753158 4197119 Retainer 2
2 6751532 4197052 Detent, Electric (Incl. Items 1 and 3 thru 7) 2
3 NSS Support (Order Item 2) -
4 NSS Collar (Order Item 2) -
5 NSS o Ring (Order Item 2) -
6 J'-JSS Plunger (Order Item 2) -2
7 6751534 4194119 o Ring
8 6751533 4194118 Seat 2
9 2079410 4195743 Terminal (Knife Connector) 2
10 2051065 4195638 Terminal (Ring) 2
lOA 2046559 4190990 Sleeve (N.I.) Used with Item ID 2
11 6751707 41~4136 Shaft, Detent (Bucket Spool) 1
12 6751708 4197071 Spacer (Bucket Spool and Accessory Spool) 2
13 6752982 4197113 Plug 3
14 6751539 4194120 o Ring 3
15 6751694 4197066 Guide, Spring 3
16 6751699 4197068 Retainer, Spring 3
17 6753042 4197115 Spring, Centering 3
18 6751705 4197069 Spacer (Hoist Spool) 1
19 6751543 4197054 Retainer, Spring 2
20 6751703 4194134 Shaft, Detent (Hoist Spool) 1
21 6751711 4197073 Housing, Upper 2
22 2037572 4195578 Capscrew 6
23 2037574 4195579 Capscrew 2
24 2102132 4196051 Spacer 2
25 6751544 4197055 Plug 4
26 6800572 4194200 o Ring 4
27 6751536 4197053 Spring, Oetent 4
28 6751545 4194121 Plunger 4
29 6751547 4194122 Pin, Spiral 3
30 6751604 4197057 Arm, Internal 3
31 6752980 4197112 Shaft 3
32 6752689 4195316 o Ring 6
33 6751551 4194123 Back-Up Ring 6
34 6752979 4197111 Arm 3
35 6751555 4194124 Pin, Spiral 3
36 6750991 4194099 o Ring 3
. 37 6751697 4197087 Pin, Roll 3
38 6751546 4195314 o Ring 3
39 6751686 4197060 Body 3
40 2037612 4195581 Capscrew 6
41 6751684 4194131 Ring, Piston 3
42 6751685 4194132 o Ring 3
43 6751556 4197056 Plug 3
44 6751546 4195314 o Ring 3
45 6751683 4197059 Piston 3
46 6751687 4197061 Ring 3
47 6751688 4194133 o Ring 2
. .
Rev~s~on 3 October 1986
0249A 7441A 109
TROIAN
SERVO VALVE ASSEMBLY
( 3 SPOOL)
(FOR MACHINES THRU SIN 79-1318)
Trojan Faun
Item Part No. Part No. Description Qty.

48 6902461 4197468 Pin, Spiral 2


49 6751682 4197058 Spool, Pilot 2
50 6751693 4197065 Manifold 1
51 2104588 4196231 Stud 3
52 6751706 4197070 Plug 1
53 2015448 4190160 o Ring 1
54 6752983 4197114 Spool 2
55 6752688 4194157 o Ring 2
56 6751690 4197063 Plate, Retainer 2
57 6751691 4195315 Wiper 2
58 6751692 4197064 Retainer 2
59 2037609 4195580 Capscrew 4
60 6751710 4198475 Housing, Accessory Spool (Carr. PIN) 1
61 6751709 4197072 Shaft (Accessory Spool) 1
62 2108618 4196633 Guard 1

110 Revision 3 October 1986


0249A 7441A
I ROlAN

STEERIN GEAR INSTALLATION

Trojan Faun
Item Part No. Part No. Description Qty.

A 204634J 419098~ Button Assy. Horn ( Incl. 1 thru 7) 1


1 6950155 4194521 Cover, Weather 1
2 695016C 419749C Sutton, Horn 1
3 695016 419749] Cup, Contact 1
4 695016~ 419749~ Spring 1
5 695016 419719. Cup, Contact 1
6 695012( 419748f Base, Plate Assembly 1
6A 695012 4197485 Screw 3
7 204634' 419098L Nut 1
8 209896( 419588 Wheel, Steering 1
8A 203406 4190465 Spinner, Steering Wheel (N.1. ) 1
9 203151 419032 Bolt 4
10 REF Shround Assy. Front (See Page 16-17) -1
11 NSS Gear Assy. Steering (Order Items 11A and 118)
11) 211308 419868( Shaft and Column Assembly 1
11i REF Orbitrol Unit Assembly (See Page IlB) -

'ion 3 October 1986


/A 7442A 111
4

24 25 26
TROIAN
STEERING GEAR ORBITROl UNIT

Trojan Faun Qty.


Item Part No. Part No. Description

A 2112678 4198047 Orbitrol Unit Assy. (Incl Item l-:l6) 1

1 6960043 End Cap 1


4602563 Capscrew 7
2
3 6960044 Seal 2
4 6960105 Gear Set 1
5 6960106 Valve Assy. (Incl. Item 6-9) 1
6 NSS Order Item A or 5 - Sleeve --
7 NSS Order Item A or 5 - Spool
8 NSS Order Item A or 5 -·Pin -
9 NSS Order Item A or 5 - Spring -
1
10 6960055 Bushing
11 6960054 Race, Bearing 2
12 6953270 Bearing, Thrust 1
13 6950131 41~4513 Seal 1
14 6950132 4],94514 Seal 1
15 6960056 Seal 1
16 6960057 Ring, Retainer 1
17 6950127 4194512 Control Drive 1
18 4602564 Spacer 1
19 6960200 Seal 1
20 6960047 Plate, Spacer 1
21 6960049 . Retainer, Ball 1
22 6960050 " Ball Check I
23 6950142 Seal I
24 6960051 Seat, Check Ball 1
25 6960052 Seal I
26 6960053 Set Screw I

..
Rev~s~on 3 October 1986
0249A 7443A 111B
TROd. .

112
TROJAN
STEERING HYDRAULIC SYSTEM

Trojan Faun Qty.


Item Part No. Part No. Description

1 REF Tank, Main Hydraulics (See Page 40-41)


2 REF Pump Assy. Steer and Servo (See Page 90-91 & 128C 129
3 2033268 4190430 Gasket 1
4 2119313 4198923 Adapter, Pump Drive (Supersedes 2078832) 1
5 2112743 4198525 Stud 4
6 2068799 4198526 Washer, Lock 4
7 2031373 4190298 Nut 4
8 Valve Steering (See Page 120-123)
8A 4600278 Elbow, Test Port (N.I.) 1
88 4601316 Hose Assy., Test Port(N.I.) 1
8C 2101406 4196017 Fitting, Bulkhead (N.I.) 1
80 2075587 4191364 Cap (N.1.) 1
9 2113681 4198601 Support Assy. 1
10 2031397 0005162 Washer, Lock 3
11 2031506 4190326 Bolt 3
12 2044992 4198249 o Ring 1
13 2031935 4198602 Elbow 45 degrees (Incl. Item 12)(Thru SIN 79-1376) 1
14 2302100 4198603 Cap (SIN Thru 79-1376) 1
15 REF Column, Steering (See Page Ill)
16 REF Cylinder, L.H. Steer (See Page 124-125)
17 KEF Cylinder, R.H. Steer (See Page 124-125)
18 2099623 4195920 Spacer 2
19 2103960 4196157 Pin 2
20 2031567 4197965 Bolt 2
21 2041073 4190837 Nut 2
22 2072635 4191335 o Ring 1
23 2112830 Elbow 45 degrees (GM Only) 1
23 2108029 4196576 Elbow 90 degrees (CD Only) 1
24 2033319 4190441 Hal f, Flange 2
25 2031393 4190306 Washer, Lock 4
26 2031519 4190328 Bolt 4
27 2069891 4195705 Clamp, Hose 2
28 2112329 Hose, Suction (GM Only) 1
2111282 4196737 Hose, Suction (Supersedes 2112831) (CD Only) 1
29 2111130 4196724 Tube, 90 degrees (Supersedes 2111205)(CD Only) 1
30 2069891 4195705 Clamp, Hose (CO Only) 2
31 2111782 4198251 Hose (CO Only) 1
32 2112843 Elbow 90 degrees (GM Only) 1
32 2108028 4196575 Elbow 135 degrees (CO Only) 1
32A 2072635 4191335 o Ring (N.1.) 1
33 2033319 4190441 Half, Flange 2
34 2031393 4190306 Washer, Lock 4
35 2031519 4190328 dolt 4
36 2072633 4191333 o Ring 1
37 2097577 4198060 Elbow, 90 Degrees 1
38 2070816 4195712 Half, Flange 2
39 2031393 4190306 Washer, Lock 4
40 2031519 4190328 801t 4
41 2112248 Hose (GM Only) 1

Revision 3 OctOber 1986


0249A 7444A 113
IRDIAN
STEERING HYDRAULIC SYSTEM

Trojan Faun
Item Part No. Part No. Description Qty.

42 2111944 4198067 Hose (CD Only) 1


42 2072632 4192139 o Ring 1
43 2033316 4190439 Half, Flange 2
44 2031392 4190305 Washer, Lock 4
45 2031500 4190325 Bolt 4
46 2044992 4198249 o Ring 1
47 2040732 4195604 Adapter (Incl. Item 46) 1
48 2112245 4198046 Hose 1
49 2044992 4198249 o Ring 1
50 2040732 4195604 Adapter (Incl. Item 49) 1
51 REF Valve, Neutralizer (See Page 117)
52 2044992 4198249 o Ring 1
53 2302858 4196778 Elbow 90 degrees 1
54 2112246 4198051 Hose 1
55 2041342 4194943 o Ring 1
56 2031914 4198599 Adapter (Incl. Item 55) 1
57 2031957 4198272 o Ring 1
58 2112330 4198049 Tee (Incl. Item 57) 1
59 2112314 4198052 Hose Assy. 1
60 2031957 4198272 o Ring 1
61 2031923 4198605 Elbow 90 degrees (Incl. Item 60) 1
62 REF Valve, Neutralizer (See Page 117)
62A 2112878 4198608 Shim (1/4) (Use as Required) (N.I.) 3
628 2112877 4198607 Shim (16GA) (Use as Required) (N.I.) 3
62C 2112876 4198606 Shim (10GA) (Use as Required) (N.I.) 3
63 2031486 4195469 Bolt 6
64 2031391 4190304 Washer, Lock 6
65 2031617 4190347 Nut 6
66 2044992 4198249 o Ring 1
67 2302858 4196778 Elbow (Incl. Item 66) 1
68 2112246 4198051 Hose 1
69 2041342 4194943 o Ring 1
70 2031914 4198599 Adapter (Incl. Item 69) 1
71 2044992 4198249 o Ring 1
72 2040732 4195604 Adapter (Incl. Item 71) 1
73 2112245 4198046 Hose 1
74 2044992 4198249 o Ring 1
75 2040732 4195604 Adapter (Incl. Item 74) 1
76 2112315 4198042 Hose Assy. (Incl. Item 76A) 1
76A 2314378 4198502 Hose (Less Fittings) (47") /
1
77 2031957 4198272 o Ring 1
78 2087411 Adapter (Incl. Item 77)(Supersedes 2031912) 1
79 2072635 4198507 o Ring 1
*80 2112926 4198609 Block, Return Manifold (See Note 2) 1
+80 2116260 Block, Return Manifold 1
+80A 6900692 Capscrew, Adapter Plate to Tank (N.I.) 4
+80B 2031393 4190306 Washer, Lock (N.I.) 4
+80C 2116261 Plate, Adapter (At Tank)(N.I.) 1
+800 2072635 4198507 o Ring, Plate to Tank (N.I.) 1
@80 2116293 Block, Return Manifold 1
114 Revision 3 October 1986
0249A 7444A
TROIAN
STEERING HYDRAULIC SYSTEM

Trojan Faun Qty.


Item Part No. Part No. Description

*81 2045381 4195622 Salt 4


+81 2116297 Bolt 4
+81A 2031391 4190304 Washer, Lock (N. I.) 4
82 2041342 4194943 o Ring 1
$83 2077388 4198610 Tee (Incl. Item 82) 1
ri83 2031914 4198599 Adapter, Straight (Incl. Item 82) 1
$84 REF Hose, Servo Relief Return (See Page 126-128) -
85 2111502 4198043 Hose 1
86 2071342 4194943 o Ring 1
87 2031914 4198599 Adapter (Incl. Item 86) 1
88 2044992 4198249 o Ring 1
89 2302858 4196778 Elbow 90 degrees (Incl. Item 88) 1
90 2111497 4198044 Hose 1
91 2041342 4194943 o Ring 1
92 2031914 4198599 Adapter (Incl. Item 91) 1
93 2072631 4149227 o Ring 1
94 2115167 4198057 Elbow 45 degrees 1
95 2070814 4195711 Hal f, Flange 2
96 2031391 4190304 Washer, Lock 4
97 2031475 4190317 Bolt 4
98 2115238 4198062 Tee 1
99 2111501 4198055 Hose 1
99A 2072631 4149227 o Ring (N.I.) 1
100 2070814 4195711 Half, Flange 2
101 2031391 4190304 Washer, Lock 4
102 2031475 4190317 Bolt 4
103 2111500 4198054 Hose 1
103P 2072631 4149227 o Ring (N. I.) 1
104 2070814 4195711 Half, Flange 2
105 2031391 4190304 Washer, Lock 4
106 2031475 4190317 Bolt 4
107 2072631 4149227 o Ring 1
108 2115167 4198057 Elbow 45 degrees 1
109 2070814 4195711 Hal f, Flange 2
110 2031391 4190304 Washer, Lock 4
111 2031475 4190317 Bolt 1
112 2115238 4198062 Tee 1
113 2111500 4198054 Hose 1
113P 2072631 4149227 o Ring (N.I.) 1
114 2070814 4195711 Half, Flange 2
115 2031391 4190304 Washer, Lock 4
116 2031475 4190317 Bolt 4
117 2111501 4198055 Hose 1
117P 2072631 4149227 o Ring (N.I.) 1
118 2070814 4195711 Half, Flange 2
119 2031391 4190304 Washer, Lock 4
120 2031475 4190317 Bolt 4
121 2070860 4198611 Clamp 2
122 2031477 4190318 Bolt 2
123 2031391 4190304 Washer, Lock 2

Revision 3 October 1986 115


0249A 7444A
TROIAN
STEERING HYDRAULIC SYSTEM .

Trojan Faun Qty.


Item Part No. Part No. Description

124 2031617 4190347 Nut 2


125 2032292 4198612 Elbow 90 degrees 2
126 2070780 4191289 Hose 2
127 2070800 4198613 Tube, Grease 2
128 2032806 4198614 Clip 2
129 2031391 4190304 Washer, Lock 2
130 2031617 4190347 Nut 2
131 2031996 4190381 Elbow 45 degrees 2
132 2030225 4190265 Fitting, Grease 2
133 2112915 4198615 Plate, Mounting 1
134 2031517 4190327 Bolt 2
135 2112880 4198616 Bolt, Adjusting 2
136 2301447 4196771 Nut, Jam 2
NOTE 1: Two neutralizer valve by~pass connectors (PIN
2062266) are required for testing and adjust-
ment only.
NOTE 2: When replacing return manifold block on units
having SIN thru 79-1320 and 79-1323, order
PIN 2116302 manifold replacement kit. Kit
consists of items +80 thru +800 & +81A.
* For machines havi~ SIN thru 79-1320 & 79-1323.
+ For machines having SIN thru 79-1320 & 79-1323 equi
ed with manifold kit 2116302.
-
@ For machines having SIN 79-1321, 79-1322, 79-1324 t ru
79-1377.
$ For machines having SIN thru 79-1318.
¢ For machines having SIN 79-1319 and higher.

116 Revision 3 October 1986


0249A 7444A
TROIAN

10

NEUTRALIZER VALVE
(TWO VALVES USED PER MACHINE, QUANTITY SHOWN IS FOR ONE)
Trojan Faun
Item Part No. Part No. Description Qty.

A 2112684 4198050 Valve Assy. Neutralizer (Incl Items 1-17) 1


1 6753268 4198617 Boot 1
2 6853269 4198618 Plug 1
3 6753360 4198619 Seal 1
4 6753270 4198620 Spring 1
5 6753271 4198621 Plug 1
6 2044992 4198249 Seal 2
7 6753272 4198622 Ball 1
8 6753273 4198623 Plug 1
9 2039801 4198469 Seal 1
10 NSS Plug (Shipping Only) -
1
11 6753274 4198624 Spring
12 6753275 4198625 Body Assy. (Incl. Items 13-17) 1
13 6753363 4198626 Bolt 1
14 2031390 4190303 Washer, Lock 1
15 2032959 4190419 Washer, Flat 1
1'6 NSS Spool (Order Item A) -
17 6753364 4198627 Seal 1
Revision 3 Oct~ 1986
0249A 7445A 117
lAOd. .

118
TROIAN
OIL COOLER SYSTEM

Trojan Faun Qty.


Item Part No. Part No. Description

1 REF Tank Assy. Main Hydraulic (See Page 40-41) -


2 REF Valve, Steering (See Page 120-123)
Cooler Assy. Oil
-
1
3 2112857 4196748
4 2114728 4198037 Hose 1
5 2031919 4198628 Connector (Incl. Item 5A) 1
5A 2072632 4195139 o Ring 1
6 2069947 4198036 Elbow 2
7 2016302 4198629 Tee 2
8 2031992 4195511 Adapter 4
9 2033644 4195549 Nipple, Pipe 1
10 2111010 4196718 Valve, Relief (Incl. Items lOA-IOD) 1
lOA 6753372 4198630 Ball (N. I.) 1
103 6753373 4198631 Plug (N.I.) 1
10C 6753374 4198632 Spring (N.I.) 1
100 6753375 4198633 Retainer (N. I. ) 1
11 2068277 4198035 Hose 1
12 2112419 4198061 Hose 1
13 2111157 4198056 Manifold, Steer Valve 1
14 2072632 4195139 o Ring 1
15 2033316 4190439 Half, Flange 2
16 2031392 4190305 Washer, Lock 4
17 2031500 4190325 Bolt 4
18 2113312 4198045 Hose 1
19 2073569 4198039 Adapter (Incl. Items 19A) 1
19A 2072631 4149227 o Ring 1
20 2112926 4198609 Block, Manifold 1
21 2072635 4191335 o Ring 1
22 2045381 4195622 Salt 4

.
-"

Revision 3 Oct. 1986


0249A 7463A 119
l-
N
10

i
0
36_ I. i I

11
18
VIEW A-A
i
4
5

A~

I
I t~:
I ErE I
I i I + "
) "I 11
18
I
I
A~

26 15
38 16
39
12 6079
13
TROIAN
STEERING VALVE ASSEMBLY

Trojan Faun
Item Part No. Part No. Description Qty.

A 2113368 4198058 Valve Assy. Steering (Incl. Items 1-40) 1


1 REF Valve Sub-Assy. (See Pages 122-123) -
2 6753291 4198634 Screw
3 6753292 Plate
4 NSS Cover (Shipping Only) -
5 NSS Seal (Shipping Only) -
6 6753293 4198636 Flange 4
7 2030898 4198637 Bolt 8
8 6753294 4198638 Washer 8
9 6753295 4198639 Cover 1
10 6850137 4198640 Seal 8
11 6800753 4197144 Seal 3
12 NSS Plug (Shipping Only) -
13 NSS
14 NSS
Seal (Shipping Only)
Bolt (Shipping Only)
-
-
15 NSS Cover (Shipping Only) -
16 NSS
17 6753286 4198641
Seal (Shipping Only)
Plug
-
4
18 6753361 4198273 Seal 4
19 2037665 4198642 Bolt 2
20 2113367 4198643 Shim, Flow Control 2
21 2037663 4198369 Bolt 2
22 6753296 4198644 Plug 1
23 2041342 4194943 Seal 14
24 2114352 4198645 Shim 1
25 6753297 4198646 Spring 1
26 2037638 4198647 Bolt 4
27 6753298 4198648 Plunger and Seat Assy. (Incl. Items 27A & 27B) 1
27A 6753299 4198649 Seal, Pilot 2
278 6753300 4198650 Plunger, Pilot 1
28 6851490 4198651 Seal 1
29 6753301 4198652 Spring 1
30 6753302 4198653 Spring 1
31 6753272 4198622 t3all 1
32 6753303 4198654 Spring 1
33 6753304 4198655 Plug 1
34 6753305 4198656 Stop 1
35 6750674 4194064 Seal 1
36 6753306 4198657 Cover 1
37 2031522 4190330 Bolt 2
38 6753307 4198658 Washer 4
39 6753308 419"8659 Flange 2
40 2044992 4198249 Seal 1

Revision 3 Oct. 1986


0249A 7464A 121
•ROd. .

...

......

122
TROIAN
STEERING VALVE SUB-ASSEMBLY

Trojan Faun
Item Part No. Part No. Description Qty.

A 6753278 4198439 Valve, Sub Assy. (Incl. Items 1-7, 8-24)(See Note) 1
1 NSS Spool (Order Item A) 1
2 NSS Body (Order Item A) 1
3 6753356 4198660 Shim (Use as Required) 1
4 6753357 4198661 Shim (Use as Required) 3
5 6753358 4198662 Spacer 1
6 6753281 4198663 Spring 1
7 6753282 4198664 Retainer 1
7A 2113035 4198665 Shim, Flow Balancer(N.I.) 1
8 6700176 4198666 Screw 1
9 6851447 4178667 Washer, Lock 1
10 6753359 4198668 Washer 1
11 6753L83 4198669 Seat 1
12 2044992 4198249 Seal 1
13 6753284 4198670 Plug 1
14 2041342 4194943 Seal 1
15 6753272 4198622 Ball 1
16 6753285 4198671 Seat 1
17 6753360 4198619 Seal 1
18 6753286 4198641 Plug 8
19 6753361 4198273 Seal 8
20 6753287 4198673 Retainer 1
21 6753288 4198674 Plug 1
22 6753362 4198672 Shim 3
23 6753289 4198675 Valve 1
24 6753290 4198676 Seat 1

Note .. All items shown on this page are included in


steering valve assembly PIN 2113368 as shown
on page 120-121

.sion 3 Oct. 1986


.49A 7465A 123
.. ..,.....

At

\ ~/5
@'
\ ~~1
o /8

\----- -.~

TP-290 S

124
TROJAN
STEER CYLINDER ASSEMBLY
(TWO CYLINDERS PER MACHINE: QUANTITY IS SHOWN FOR ONE)
(FOR MACHINES SIN 79-1310 - 1356)
Trojan Faun
Item Description Qty.
Part No. Part No.
A 2099237 4195903 Cylinder Assy. Steer (Inc. Items t thru 21) 1
8 2103171 4196099 Kit, Service (Incl. Items 5,7,8,9,15 & 17-20) 1
1 6953493 4194720 Ring, Retaining 2
2 2099314 4195910 Bushing 1
3 2103172 4196100 Body Assy. (Incl. Items 1, 2, & 1 of Item 13) 1
4 2313963 Nut, Lock 1
5 2101893 4198677 Bearing, Piston 1
6 2101891 4196046 Piston 1
7 2314075 4196814 o Ring 1
8 2101284 4198678 Seal, Piston 1
9 2101892 4198679 Bearing, Piston 1
10 6953493 4194720 Ring, Retaining 2
11 2099314 4195910 Bushing 1
12 2103173 4196101 Rod Assy. (Incl. Items 10, 11 and 1 of Item 13) 1
13 2030225 4190265 Fitting, Grease 2
14 2081154 4195752 Nut, Cartridge 1
14A 2314265 4196815 Screw, Set 1
14d 2314061 4196812 Plug (N.I.) 1
15 2103125 4197847 Wiper 1
16 2099257 4195904 Stuffing Box 1
17 6700877 4197009 o Ring 1
18 2040112 4195602 Ring, Back-Up 1
19 2041397 4190871 o Ring 1
20 2116480 Seal, Rod (Supersedes 2313958 and 2099424) 1
21 2081129 4195751 Bearing, Rod 1

Revision 3 Oct. 1986


0249A 7466A 125
TROIAN

4 5 6 7 8

ZI 19 11 11 1& 15 . 14 13 1Z 11 10 9
TP2908

125A
TROJAN
STEER CYLINDER ASSEMBLY
(TWO CYLINDERS USED PER MACHINE: QUANTITY SHOWN IS FOR ONE)
(FOR MACHINES SIN 79-1357 AND HIGHER)
Trojan Faun
ItemPart No. Part No. Description Qty.

A 2117135 Cylinder Assembly, Steer (Incl. Items 1 thru :el) 1


8 2117136 Kit, Service (Inc. Items 5,7,8,9, 15 & 17 thru 20) 1
1 6953493 4194720 Ring, Retaining 2
2 2099314 4195910 Bushing 1
3 2103172 4196100 Body Assy. (Incl. Items 1,2, & 1 of Item 13) 1
4 2313963 Nut, Lock 1
5 2101893 4198677 Searing, Piston 1
6 2101891 4196046 Piston 1
7 6800753 4197144 o Ring 1
1
8 2101284 4198678 Seal, Piston
9 2101892 4198679 Searing, Piston 1
10 6953493 4194720 Ring, Retaining 2
11 2099314 4195910 Bushing 1
12 2103173 4196101 Rod Assy. (Incl Items 10,11 and 1 of Item 13) 1
13 203022.5 419026.5 Fitting, Grease 2
14 2081154 419.57.52 Nut, Catridge 1
14A 69.51336 Screw, Set 1
148 2314061 4196812 Plug (N.I.) 1
1.5 2116893 Wiper 1
16 2116939 Stuffing Box 1
17 6700877 7197009 o Ring 1
18 2040112 4195602 Ring, 8ack Up 1
19 2041397 4190871 o Ring 1
20 2116480 Seal, Rod 1
21 2081129 41957.51 Bearing, Rod 1

...on 3 Oct. 1986


.IA 7467A 12.58
~~

i
N
C\

/
i
59 60

V'·
~./,
~~ \ 62
61

t
38

6075
TROIAN
SERVO HYDRUALIC SYSTEM
(FOR MACHINES THRU SIN 79-1318)

Trojan Faun
Item Part No. Part No. Description Qty.

1 REF Tank Assy. Main Hydraulic (See Page 40-41) -


2 REF Valve, Main Hydraulic Control (See Page 92-95) -
3 REF Valve Assy., Servo (See Page 104-106) -
4 2109162 4196677 Valve Assy., Relief (Incl. Items 4A -4E) 1
4A 6753159 4198588 Cartridge, Relief 1
4B 6753379 4198592 Gasket (.77 ID x .88 00) 1
4C 6753377 4198590 o Ring (.69 ID x .88 00) 1
40 6753378 4198591 o Ring (.62 ID x .75 OD) 1
4E 6753376 4198589 Sack-Up Ring (TEFLON) 2
5 2031391 4190304 Washer, Lock 2
6 2031486 4195469 Bolt 2
7 REF Pump Assy. Steer and Servo (See Page 90-91) 1
8 2119313 4198923 Coupling Pump Drive (Supersedes 2078832) 1
9 2033268 4190430 Gasket 1
10 2114743 419859.3 Stud 4
11 2068799 4198526 Washer, Lock 4
12 2031373 4190298 Nut 4
13 2113236 4198212 Valve, Manual Relief 1
14 2031435 4198594 Bolt 2
15 2031389 4195460 Washer, Lock 2
16 2031615 4190345 Nut 2
17 2072635 4191335 o Ring 1
18 REF Block, Return Manifold (See Pages 112-115) -
19 REF Salt (See Page 112-115) -
20 2072632 4195139 o Ring 1
21 2109161 4196676 Slack, Manifold 1
22 2072632 4195139 o Ring 1
23 REF Hose, Valve To Lift Cylinder (See Page 80-83) 2
24 2033316 4190439 Hal f, Flange 2
25 2031393 4190306 Washer, Lock 4
26 2031529 4198376 ' Bolt 4
27 2072632 4195139 o Ring 1
28 2112243 Hose (GM Only) 1
28 2111952 4198252 Hose (CO Only) 1
29 2033316 4190439 Half Flange 2
30 2031392 4190305 Washer, Lock 4
31 2031500 4190325 Salt 4
32 2032003 4190384 Elbow, 45 degrees 1
33 2033304 4190434 o Ring 1
34 2112908 4198595 Elbow, 90 degrees 1
35 2033314 4198596 Half, Flange 2
36 2031391 4190304 Washer, Lock 4
37 2031477 4190318 Bolt 4
38 2100594 4195940 Hose 1
39 2044992 4198249 o Ring 1
40 2302858 4196778 Elbow 90 degrees (Incl. Item 39) 1
41 2115143 4198597 Eloow 45 degrees 1
42 2112245 4198046 Hose 1
43 2031959 4190372 o Ring 1
44 2031925 4198598 Elbow 90 degrees (Inc!. Item 43) 1
Revision 3 Oct. 1986
0249A 7468A 127
TROIAN
SERVO HYDRUALIC SYSTEM
(FOR MACHINES THRU SIN 79-1318)

Trojan Faun Description


Item Part No. Part No. Qty.

45 2041342 4194943 o Ring 1


46 2031914 4198599 Adapter (Incl. Items 45) 1
47 2113242 4198165 Hose 1
48 2044992 4198249 o Ring 1
49 2040732 4195604 Adapter (Incl. Item 49) 1
50 REF o Ring (See Page 112-116) -
51 REF Tee (See Page 112-116) -
52 2112644 4198275 Hose 1
53 2044992 4198249 o Ring 1
54 2040732 4195604 Adapter (Incl. Item 53) 1
55 REF Hose, Tee to Steer Column (See Page 112-116) -
56 2044992 4198249 o Ring 1
57 2031913 4195505 Adapter (Incl. Item 56) 1
58 2109392 4196683 Hose 1
59 2044992 4198249 o Ring 1
60 2031913 4195505 Adapter (Incl. Item 59) 1
61 2044992 4198249 o Ring 1
62 2031913 4195505 Adapter (Incl. Item 61) 1
63 2109392 4196683 Hose 1
64 2044992 4195249 o Ring 1
65 . 2031913 4195505 Adapter (Incl. Item 64) 1
66 2090376 4195802 Elbow, 90 degrees 1
67 2075587 4191364 Cap 1
68 2044992 4198249 o Ring 1
69 2114783 4198600 Plug 1

128 Revision 3 Oct. 1986


0249A 7468A
TROd. .

1288
TROIAN
SERVO HYDRAULIC SYSTEM
(FOR MACHINES SIN 79-1319 AND HIGHER)

Trojan Faun aty.


Item Part No. Part No. Description

1 REF Reservior, Hydraulic (See Page 40-41A) -


2 2116748 4198748 Pump, Steer and Servo (Incl. Items 2A thru 2D) 1
2A REF Pump, Steer (See Page 91) -
28 6801499 4198979 Pump Servo 1
2C 6956062 4199029 Kit, Servo Pump Seal 1
3 2119313 4198923 Adapter, Pump Drive (Supersedes 2078832) 1
4 2033268 4190430 Gasket 1
5 2112743 4198525 Stud 4
6 2068799 4198799 Washer, Flat 4
7 2031373 4190398 Nut 4
8 REF Valve, Main Control (See Page 95B) 1
9 REF o Ring (Furnished with Valve) -
10 REF Block (Furnished with Valve) -
11 2114123 4198905 Valve Assy. Relief 1
llA 2116780 4198921 Block, Manifold 1
11S 2039190 4190695 o Ring (N.I.) 2
11C 2031462 4198700 Bolt 4
11D 2031390 4190303 Washer, Lock (N.I.) 4
lIE 2032007 4197763 Elbow, Test Port (N.I.) 1
IlF 2070473 4191285 Hose Assy., Test Port (N.I.) 1
11G 2075587 4191364 Cap (N.1.) 1
11H 2101406 4196017 Fitting, Bulkhead (N.I.) 1
12 2031391 4190304 Washer, Lock 2
13 2031489 0027550 Salt 2
14 2031956 4190370 o Ring 1
15 2031985 4190378 Adapter Straight (Incl. Item 14) 1
16 2075587 4191364 Cap 1
17 2116551 4198436 Filter Assy. (Incl. Item 17A and 17B) 1
17A 6960332 4198447 Element 1
17B 2035425 4195557 o Ring 1
18 2031389 4195460 Washer, Lock 4
19 2030743 4198894 Bolt 4
20 2113236 4198212 Valve, Manual Lowering 1
21 2031435 4198594 Salt 2
22 2036814 4195570 Washer, Flat 4
23 2031389 4195460 Washer, Lock 2
24 2031615 4190345 Nut 2
25 REF Valve Assy. Servo (2 Spool)(See Page 107) -
+25 2116618 Valve Assy. Servo (3 Spool) 1
26 2031479 4190319 Bolt 4
27 2031617 4190347 Washer, Lock 4
28 2040073 4198897 Nut 4
29 2116723 4198916 Block, Hoist Spool 1
30 2116722 4198915 Block, Bucket Spool 1
+30~ 2116747 4198918 Slack, Aux. Spool (N.I.) 1
Note: Items 31-38 Ref Only See Page 107. Use Kit
PIN 2120223 to replace these items thru SIN
79-1357.

Revision 3 Oct. 1986


0249A 7469A 128C
TROIAN
SERVO HYDRAULIC SYSTEM
(FOR MACHINES SIN 79-1319 AND HIGHER)

Trojan Faun Qty.


Item Part No. Part No. Description

39 2116566 4198911 Hanger Assy. 2


40 2056469 4198764 Bolt 2
41 2049228 4198898 Washer, Flat 2
42 2116564 4198910 Clamp 14
43 2041342 4194943 o Ring 1
44 2031914 4198599 Adapter (Incl. Item 43) 1
45 2116542 4198454 Hose 1
46 2041342 4194943 o Ring 1
47 2031925 4198598 Elbow 90 degrees (Incl. Item 46) 1
48 2041342 4194943 o Ring 1
49 2031925 4198598 Eloow 90 degrees (Incl. Item 48) 1
50 2116542 4198454 Hose 1
51 2041342 4194943 o Ring 1
52 2031914 4198599 Adapter, Straight (Incl. Item 51) 1
53 2041342 4194943 o Ring 1
54 2031914 4198599 Adapter, Straight (Incl. Item 53) 1
55 2116593 4198452 Hose 1
56 2041342 4194943 o Ring 1
57 2031914 4198599 Adapter, Straight (Incl. Item 56) 1
58 2041342 4194943 o Ring 1
59 2031914 4198599 Adapter, Straight (Incl. Item 58) 1
60 2116593 4198452 Hose 1
61 2041342 4194943 o Ring 1
62 2031914 4198599 Adapter, Straight (Incl. Item 61) 1
63 2041342 4194943 o Ring 1
64 2031925 4198598 Elbow (Incl. Item 63) 1
65 N/A Not Applicable
66 N/A Not Applicable
67 2116595 4198453 Hose 1
68 2041342 4194943 o Ring 1
69 2031914 4198599 Adapter, Straight (Incl. Item 68) 1
70 2041342 4194943 o Ring 1
71 2031925 4198598 Elbow (Incl. Item 70) 1
72 N/A Not Applicable
73 N/A Not Applicable
74 2116595 4198453 Hose 1
75 2041342 4194943 o Ring 1
76 2031914 4198599 Adapter, Straight (Incl. Item 75) 1
77 2032003 4190384 Elbow 1
78 2070035 4198902 Tee 1
79 2114781 4198906 Reaucer 1
80 2116594 4198449 Hose 1
81 2031959 4190372 o Ring 1
82 2031925 4198598 Elbow 90 degrees (Incl. Item 81) 1
83 2031959 4190372 o Ring 1
84 2031925 4198598 Elbow 90 degrees (Incl. Item 81) 1
85 2116730 4198451 Hose 1
86 2031959 4190372 o Ring 1
87 2031925 4198598 Adapter 90 degrees (Incl. Item 86) 1
88 2072632 4195139 o Ring 1
1280 Revision 3 Oct. 1986
0249A 7469A
TROIAN
SERVO HYDRAULIC SYSTEM
(FOR MACHINES SIN 79-1319 AND HIGHER)

Trojan Faun
Item Part No. Part No. Description Qty.

89 REF Hose (To L.H. Lift Cylinders)(See Page 83A-83D) -


90 20333164190439 Half, Flange 2
91 2031392
4190305 Washer, Lock 4
92 2031500
4190325 Bolt 4
93 2033304
4190434 Q Ring 1
94 2111952
4198252 Hose (CD Only) 1
94 2117169
4198922 Hose (GM Only)(Supersedes 2112243) 1
95 2033314
4198596 Half, Flange 2
96 2077501
4195726 Washer, Lock 4
97 2031477
4190318 Salt 4
98 2033304
4190434 o Ring 1
99 2116760
4198919 Adapter 90 degrees 1
100 2033314
4198596 Half, Flange 2
101 2031391
4190304 Washer, Lock 4
102 2031477
4190318 Bolt 4
103 2100893
4195963 Hose 1
104 2031961
4190373 o Ring 1
105 2031927
4190366 Elbow 90 Degrees (Incl. Item 104) 1
106 2031961
4190373 o Ring 1
107 2031916
4198895 Adapter, Straight (Incl. Item 106) 1
108 2077626
4198450 Hose 1
109 2031961
4190373 o Ring 1
110 2031927
4190366 Elbow 90 degrees (Incl. Item 109) 1
111 2031990
4198896 Adapter, Straight 1
112 2100896
4198904 Hose (Supersedes 2077626) 1
113 2031961 4190373 o Ring 1
114 2031916 4198895 Adapter, Straight (Incl. Item 113) 1

+ For 3 Spool Installations Only.

Revision 3 Oct. 1986,


0249A 7469A 129
lAO.I. .

6053

130
TROJAN
TRANSMISSION HYORAULIC SYSTEM

Trojan Faun
Item Part No. Part No. Description Qty.

1 REF Radiator (See Page 50-53) -


2 REF Converter Torque (See Page 154-157) -
3 REF Transmission Assembly (See Page 138-142) -
4 REF Filter Transmission (See Page 133) -
1
5 2101560 4196023 Plate, Filter Mounting
6 2031391 4190304 Washer, Lock 4
7 2031475 4190317 Bolt 4
8 2031391 4190304 Washer Lock 4
9 2031491 Bolt (Supersedes 2030807) 4
10 2100614 4195953 Hose Assy. (GM) 1
10 2102221 4196058 Hose Assy. (CO) 1
11 2072631 4149227 o Ring 1
12 2070814 4195711 Half, Flange 2
13 2031391 41~0304 Washer, Lock 4
14 2031483 4195468 Bolt 4
15 2100926 4198375 Elbow 1
16 2100604 4195943 Hose Assy. (GM) 1
16 2108656 4198253 Hose Assy. (CO) 1
17 2031929 4194868 Elbow 90 degrees 1
18 2031940 4190368 Elbow 45 degrees 2
19 2100605 4195944 Hose Assy. 1
20 2032003 4190384 Elbow 90 degrees 1
21 2100607 4195946 Hose Assy. (GM) 1
21 2100606 4195945 Hose Assy. ( CO) 1
22 2032014 4190389 Elbow 1
23 2038901 4195596 Adaptor 1
24 2100613 4195952 Hose Assy.(Q.1) 1
24 2100610 4195949 Hose Assy.(Co) 1
25 2100611 4195950 Hose Assy.(GM) 1
25 2100609 4195948 Hose Assy.(Co) 1
26 2072631 4149227 o Ring 1
27 2070816 4195712 Half Flange 6
28 2031393 4190306 Washer', Lock 12
29 2031521 41~0329 Bolt 12
30 2032015 4198682 Elbow 90 degrees 1
31 2112244 Hose Assy. (GM) 1
31 2113966 4198254 Hose Assy. (CO) 1
32 2072633 4191333 o Ring 2
33 2102165 4196054 Manifold (CO ONLY) 1
34 2072633 4191333 o Ring (to ONLY) . 1
35 2031530 4195478 Bolt (Co'ONLY) 4
36 2104967 4196276 Hose 1
37 2090376 4195802 Elbow 90 degrees 1
38 2032007 4197763 Elbow 90 degrees 1
39 2033082 4195533 Coupling 1
40 REF Gauge, Tranmission Pressure (See Page 74,75) -
41 REF
2033053 4198683
Gauge, Transmission Temp. (See Page 74,75)
8ushing, Reducer
-1
42
43 6950649 4198684 Valve, Check 1
44 2049101 4191033 Breather 1
.
Revlslon 3 Oct. 1986
0249A 7471A 131
TROIAN
TRANSMISSION HYORAULIC SYSTEM

Trojan Faun
Item Part No. Part No. Description Qty.

45 2032294 4198418 Elbow 90 degrees 1


46 2114790 4198685 Nipple 1
47 2033084 4195534 Coupling 1
48 2106135 4198686 Stabilizer 1
49 2031477 4190318 Salt 1
50 2036816 4195572 Washer, Flat 2
51 2031391 4190304 Washer, Lock 1
52 2031617 4190347 Nut 1
53 2109420 Clamp (Was 2100669) 2
54 2109440 Clamp (Was 2100667) 1
55 2032960 4195527 Washer, Flat 6
56 2031391 4190304 Washer, Lock 6
57 N/A Not Applicable
58 2031617 4190347 Nut (N.I.) 6

132 Revision 3 Oct. 1986


0249A 7471A
TROIAN

I 0
----0
7- ~
-1

6-----~
I
5-----
v I047L

TRANSMISSION HYDRAULIC OIL FILTER ASSEMBLY

Trojan Faun
Item Part No. Part No. Description aty.

A 2107737 4196548 Filter Assy. Oil (Incl. Items 1 thru 9) 1


8 6955910 4194827 Kit, Element and Gasket (Incl. Items 2, 5, and 8) 1
1 6851334 4197213 Housing Assembly 1
2 6851331 4194209 Washer, Gasket 1
3' 6851492 4197215 801t, Hex 1
4 6851335 4197214 Spring 1
5
6
NSS
6851326 4197210
Element (Order Item B)
Valve Assy. By-pass (Incl. Item 7)
-
1
7 6851328 4197211 o Ring 1
8 6851325 4194208 o Ring 1
9 6851960 4197278, Head Assembly (Incl. Item 8) 1

Revision 3 Oct. 1986


0249A 7472A 133
I ROd. .

/'
51

l075L

134
TROJAN
TRANSMISSION CONTROLS
(FOR MACHINES SIN THRU 79-1318)

Trojan Faun Qty.


Item Part No. Part No. Description
Support Clamp .L
1 2104296 4196191
2 2031477 4190318 Bolt 2
4190347 Nut 2
3 2031617
4 2031391 4190304 Lockwasher 2
2036816 4195572 Flatwasher 2
5
6 2031479 4190319 Salt 2
2031617 4190347 Nut 2
7
8 2031391 4190304 LOCkwasher 2
2036818 4195573 Flatwasher 2
9
10 2105772 4196335 Base, Clamp 1
11 2106813 4196441 Clamp 2
12 6900664 4198687 Capscrew 4
13 2031390 4190303 Lockwasher 4
14 2106815 41~6442 Tube Assembly (Incl. Item 15) 1
15 2104760 4196248 Bearing 2
16 REF Steering Wheel (See Page Ill) -
1
17 2105765 4196333 Control Lever Assembly
18 2033542 4195547 Handle 2
19 2106817 4196443 alack Assembly 1
20 2031477 4190318 Salt 2
21 2031391 4190304 Lockwasher 2
22 2115735 4198688 Mount Weldment- Steer Valve & Trans. Control 1
23 2031521 4190329 Bolt 4
24 2031619 4190349 Nut 4
25 2105766 4196334 Plate, Quadrant 1
26 2031477 4190318 Salt 2
27 2031617 4190349 Nut 2
28 2031391 4190304 Lockwasher 2
29 2036816 4195572 Flatwasher 2
30 REF Cylinder, Double Acting (See Page 137) 1
31 2104359 4196198 Brackets (Pair) 1
32 2031427 4195462 Bolt - Bracket to Mount Block 4
33 2031389 4195460 Lockwasher 4
34 2077712 4195728 Bolt, Stop 2
35 2031617 4190347 Nut 2
36 2031617 4190347 Nut 1
37 2031391 4190304 Lockwasher 1
38 2077720 4191394 Rod End - Air Cylinder to Shift Lever 1
39 2033514 4190456 Nut, Jam - Air Cylinder to Rod End 1
40 2031456 4195466 Salt - Roo End to Shift Lever 1
41 2031616 4190346 Nut 1
42 2031390 4190303 Lockwasher 1
43 2079839 4195148 Rod End - Cable to Shift Lever 2
44 2033513 4195545 Nut, Jam 2
45 2031431 4195464 Bolt 2
46 2031615 4190345 Nut 2
47 2031389 4195460 Lockwasher 2
48 2104366 4196203 Clamp 2
49 2048888 4195632 Capscrew 4
50 6950888 4197500 Lockwasher 4
. .
Rev~s~on 3 Oct. 1986
0249A 7473A 135
TROIAN
TRANSMISSION CONTROLS
(FOR MACHINES SIN T/-RU 79-1318)

Trojan Faun Qty.


Item Part No. Part No. Description

51 2104364 4196202 CaDle, Shift 2


52 2104366 4196203 Clamp 2
53 2104826 4196256 Shim 2
54 2104822 4196255 Capscrew 4
55 6950888 4197500 Lockwasher 4
56 2031860 4195503 Nut 4
57 2104358 4196197 Clevis 2
58 2033513 4195543 Nut, Jam 2
59 2031661 4190352 Pin, Clevis 2
60 2031763 4197829 Pin, Cotter 2
61 2104269 4196190 Bracket - Cable Anchor At Transmission 1
62 2031517 4160327 Bolt 2

136 Revision 3 Oct. 1986


0249A 7473A
(
"
6~'0

136B
TROJAN
TRANSMISSION CONTROLS
(FOR MACHINES SIN 79-1116, 1119 AND 1319 AND HIGHER)

Trojan Faun
Item Part No. Part No. Description Qty.
Support Clamp 1
1 ~lD4296 196191
2 031477 190318 Bolt 2
3 ~031617 190347 Nut 2
4 ~031391 190304 Lockwasher 2
~036816 J195572 Flatwasher 2
5
6 2031479 J190319 Bolt 2
7 2031617 U90347 Nut 2
8 2031391 U90304 Lockwasher 2
9 2036816 U95572 Flatwasher 2
10 ~105772 U96335 Base, Clamp 1
11 ~106813 4196441 Clamp 2
12 ~900664 ~198687 Capscrew 4
13 ~031390 4190303 Lockwasher 4
14 ~106815 4196442 Tube Assy. (Incl. Item +5) 1
15 f2104760 4196248 Bearing 2
16 REF Steering Wheel (see page 130-131 -1
17 ~600670 Control Lever Assy
18 ~033542 4195547 Handle 2
19 ~601191 Block Assembly 1
20 2031477 ~190318 Bolt 2
21 2031391 ~190304 Lockwasher 2
22 4600673 Mount weldment-steer valve & Trans. Control 1
23 2031521 4190329 Bolt 4
24 2031619 4190349 Nut 4
25 N/A Not Applicable -
26 N/A Not Applicable -
27 N/A Not Applicable -
28 N/A Not Applicable -
29 N/A Not Applicable -
30 REF Cylinder Double Acting (see page 137 B
Brackets (pair)
-1
31 2104359 4196198
32 2031427 4195462 Bolt, Bracket to mount block 4
33 2031389 4195460 Lockwasher 4
34 2077712 4195728 Bolt, Stop 2
35 2031617 4190347 Nut 2
36 2031617 4190347 Nut 1
37 2031391 4190304 Lockwasher 1
38 2077720 4191394 Rod End Air Cyl. To Shift Lever 1
39 2033514 4190456 Nut Jam. Air. Cyl. To rod end 1
40 2031456 4195466 Bolt Rod end to shift lever 1
41 2031616 4190346 Nut 1
42 2031390 4190303 Lockwasher 1
42A 2036815 4195571 Flat Washer 2
43 2079839 4195148 Rod end, cable to shift lever 2
44 2033513 4195545 Nut 2
45 2031431 4195464 Bolt 2
46 2031615 4190345 Nut 2
47 2031389 4195460 Lockwasher 2
48 2104366 4196203 Clamp 2-
49 2048888 4195632 Capscrew 2

Revision 3 Oct. 1986 136C


0195A-5729A.
TROIAN
TRANSMISSION CONTROLS

Trojan Faun Qty.


Item Part No. Part No. Description

50 ~950888 ~197500 Lockwasher 4


51 ~104364 ~196202 Cable Shift 2
52 ~104366 4196203 Clamp 2
53 2104826 4196256 Shim 2
54 ~104822 4196255 Capscrew 4
55 ~950888 4197500 Lockwasher 4
56 1;)031860 ~195503 Nut 2
57 lz104358 ~196197 Clevis 2
58 D033513 1+195545 Nut 2
59 D031661 ~190352 Pin, Clevis 2
60 D031763 197829 Pin, Cotter 2
61 ~600658 8racket cable anchor at trans. 1
62 D031517 160327 Bolt 2

1360 Revision 3 Oct. 1986


0204A 5729A
TROIAN
5
3

3 .~ _ /' ='"

/,
8 \
/

~
(
\
\
'~
i~ 13

"-- 9
~ \ .

14 ~ 15
l070L

AIR SHIFT
(FOR MACHINES THRU SIN 79-1384)
Trojan Faun
Item Part No. Part No. Description Qty.

1 2031985 4190378 Adapter, Straight 1


2 2031996 4190381 Elbow, 45 degrees 1
3 2108406 4196609 Valve, Solenoid 2
3A 2104360 4196199 Vent, Breather 2
4 2104789 4196253 We1dmont, Pipe Fitting 1
5 2032007 4197763 Elbow 90 degrees 1
6 2088819 4195786 Hose 1
7 2301387 4196770 Tee, Run 1
8 2104362 4196201 Cylinder, Double Acting 1
9 2032007 4197763 Elbow 90 degrees 1
10 2314401 4196820 Hose 1
11 2053376 4191058 Bushing Reducer 1
12 2032031 4191159 Regulator, Pressure 1
13 2090376 4195802 Elbow 90 degrees 1
14 2314403 4196821 Hose Assembly 1
15 2031431 4195464 Bolt 2
16 2031615 4190345 Nut 2
17 2031389 4195460 Lockwasher 2

Revision 3 Oct. 1986


0249A 7476A 137
I ROlAN

. 3~"
.

" "

'\

/
/
/

.
,Jj;1 /;.,
'\
,'-- ' /
~::-.~

~ 9

AIR SHIFT
(FOR MACHINES SIN 79-1385 AND HIGHER)
Trojan Faun
Item Part No. Part No. Description Qty.

1 2031985 4190378 Adapter, Straight 1


2 2031996 4190381 Elbow 45 degrees 1
3 2108406 4196609 Vavle, Solenoid 2
3A 2104360 4196199 Vent, Breather 2
4 2104789 4196253 Weldment, Pipe Fitting 1
5 2032007 4197763 Eloow, 90 degrees 1
6 2088819 4195786 Hose 1
7 Tee, Run (See Page 161) 1
8 2104362 4196201 Cylinder, Double Acting 1
9 2032007 4197763 Elbow, 90 degrees 1
10 2314401 4196820 Hose 1

."

Revision 3 Oct. 1986


0249A 7475A 1378
....
w
00

-I
III
I

163

128 129

6054
TROJAN
TRANSMISSION ASSEMBLY

Trojan Faun
Item Part No. Part No. Description Qty.

A 2103361 4198470 Transmission Assy. (Thru SIN 79-1318) 1


2108408 Tranmission Assy. (SIN 79-1116,1119 & 1319 & UP) 1
8 6955659 Gasket and Seal Kit 1
1 6600609 4193788 Ring, Snap 1
2 REF Clutch Group, Input (See Page 147) -
3 6901311 4194377 Ring, Piston 2
4 6903517 Screw, Clutch Support (Supersedes 2031521) 8
5 6903045 4198690 Clutch Support Ana Plug Assembly 1
6 6901303 4197395 Nut Lock 1
7 6901304 4197396 Nut Lock 1
8 6901303 4197395 Nut Lock 1
9 6901302 4197394 Bearing, Input Shaft 1
10 6901301 4197393 Spacer Input Shaft Bearing 1
11 6901300 41~7392 Gear Reverse Shaft 1
12 6901384 4194972 Gasket, Valve to Case 1
13 2031391 4190304 Washer, Lock 6
14 2031475 4190317 Screw, Valve to Case 4
14A 2031479 4190319 Screw, Valve to Case 2
15 REF Valve Assy. Control (See Page 150-152) -
16 2031483 4195468 Screw, Valve to Case 6
17 2031391 4190304 Washer 6
18 6901206 7391591 o Ring 6
19 4602430 Plug, Dipstick Hole 1
20 N/A Not Applicable
21 N/A Not Applicable
22 2009954 4195442 Cap, Filter 1
23 2034914 4195556 Pipe Filler 1
24 6901300 4197392 Gear, Input Shaft (50 Teeth) 1
25 6901299 4197391 Spacer Gear 1
26 6901298 4197390 Shaft, Input 1
27 6901305 4197397 Bearing Front 1
28 6901307 4194375 Gasket 1
29 6901306 4197398 Cap Input Shaft Bearing 1
30 6901308 4194376 Seal, Oil 1
31 2031393 4190306 Washer, Lock 4
32 2031519 4190328 Capscrew 4
33 6900825 4197300 Deflector 1
34 6901385 4197445 Input Flange & Deflector Assy. (Include Item 33) 1
35 6900811 7395069 o Ring 1
36 6900812 4194318 Washer 1
37 6900826 4197301 Nut Flange 1
38 2031519 4190328 Capscrew 4'
39 2031393 4190306 Washer, Lock 4
40 2031784 4195498 Pin, Cotter 1
41 6901329 4197411 Cap Bearing 1
42 6901307 4194375 Gasket 1
43 6900826 4197301 Nut 1
44 6901328 4197410 Spacer, Bearing 1
45 6901305 4197397 Bearing, Front 1
46 6901298 4197390 Shaft, Reverse 1
Rev~s~on 3 Oct. 1986
0249A 7477A 139
TROIAN
TRANSMISSION ASSEMBLY

Trojan Faun Qty.


Item Part No. Part No. Description

47 6901299 4197391 Spacer, Reverse Gear 1


48 6901301 4197393 Spacer, Reverse Gear 1
49 6901302 4197394 Bearing Rear 1
50 6901303 4197395 Nut Lock 1
51 6901304 4197396 Nut Lock 1
52 6901303 4197395 Nut Lock 1
53 6903045 4198690 Clutch Support and Plug Assembly 1
54 6903517 Screw, Clutch Support (Supersedes 2031521) 8
55 6901311 4194377 Ring, Piston 2
56 REF Clutch Group Reverse (See Page 147)
57 6600609 4196788 Ring, Disc Hub Snap 1
58 6901027 4197336 Snap Ring 1
59 6901347 4197426 Gear (46 Tooth) 1
60 6901343 4197422 Cap Idler Shaft Bearing 1
61 6901344 4197423 Shim, Bearing Cap AIR
61A 6901345 4197424 Shim, Bearing Cap AIR
61B 6901346 4197425 Shim, Bearing Cap AIR
62 6901340 4197419 Cup Bearing 2
63 6900971 4197310 Cone, Bearing 2
64 6900971 4197310 Cone, Bearing 2
65 6901340 4197419 Cup, Bearing 2
66 6901339 4197418 Spacer Bearing 1
67 6901342 4197421 Ring, Snap 1
68 6901341 4197420 Baffle Oil 1
69 6903008 4197476 Shaft, Idler 1
70 6903009 4197477 Bearing, Front 1
70A 6901181 4197363 Ball, Bearing Lock 1
71 2031784 7195498 Pin, Cotter 1
72 6903010 4197478 Gear, Idler Shaft (20 Teeth) 1
73 6900795 4197298 Ring, Snap 1
74 N/A Not Applicable
75 N/A Not Applicable
76 N/A Not Applicable
77 N/A Not Applicable
78 N/A Not Applicable
79 6901290 4197386 Cover, 1st and 2nd Clutch 1
80 6903011 4197479 Gasket, 1st and 2nd Clutch Cover 1
81 6600535 4193777 Ring, Disc Hub Snap 1
82 REF Clutch Group 1st Speed (See Pages 148-149)
83 6902857 Ring, Clutch Support Piston 2
83A 6902858 4197471 Spring, Piston Ring Expander 2
84 6903517 Screw Clutch Support to Case (Supersedes 2031521) 8
85 6901091 4197356 Clutch Support and Plug Assembly 1
86 6901330 4197412 Shaft 1
87 6901331 4197413 Bearing Assembly, Tapered 1
88 6901099 4197358 Ring Snap 1
89 6901332 4197414 Spacer 1
90 REF Transmission Case Assembly (See Pages 144 and 145)
91 6901003 4197326 Spacer 1
92 6901334 4197416 Bearing Roller 1

140 Revision 3 Oct. 1986


0249A 7477A
TROIAN
TRANSMISSION ASSEMBLY

Trojan Faun Qty.


Item Part No. Part No. Description

93 6901303 4197395 Nut, Lock 2


94 6901304 4197396 Nut, Lock 1
95 6901303 5297395 Nut, Lock 2
96 6903045 4198690 Clutch Support and Plug Assembly 1
97 6903517 Screw, Clutch Support (Supersedes 2031521) 8
98 6901311 4194377 Ring, Piston 2
99 REF Clutch Group, 3rd Speed (See Pages 147) -
100 2031393 4190306 Washer, Lock 5
101 2031519 4190328 Screw, Bearing Cup 5
102 6600609 4193788 Ring, Snap 1
103 6600609 4193788 King, Snap 1
104 REF Clutch Group 4th Speed (See Pages 147) -2
105 6901311 4194377 Ring, Piston
106 6903517 Screw (Supersedes 2031521) 8
107 6903045 4198690 Clutch Support and Plug 1
108 6901303 4197395 Nut, Lock 1
109 6901304 4197396 Nut, Lock 1
110 6901303 4197395 Nut, Lock 1
111 6901334 4197416 Bearing, Roller 1
112 6901003 4197326 Spacer 1
113 6901332 4197414 Spacer 1
114 6901333 4197415 Gear (45 Teeth) 1
115 6903012 4197480 Gear (60 Teeth) 1
116 2032294 4198418 Elbow 90 degrees 1
117 2049101 4191033 Breather, Air 1
118 6901099 4197358 Ring, Snap 1
119 6901331 4197413 Bearing Assembly, Tapered 1
120 6901330 4197412 Shaft 1
121 6901091 4197356 Clutch Support and Plug 1
122 6903517 Screw, Clutch Support (Supersedes 2031521) 8
123 6902857 Ring, Clutch Support Piston 2
123A 6902858 4197471 Spring Piston Ring Expander 2
124
125
REF
6600535 4193777
Clutch Group, 2nd Speed (See Pages 148-149)
Ring, Snap
-
1
126 N/A Not Applicable
127 N/A Not Applicable
128 2031391 4190304 Washer 20
129 2031473 4190315 Bolt 20
130
131
N/A
N/A
Not Applicable
Not Applicable
-
132 N/A Not Applicable
133 6901386 4197446 Flange Output 1
134 2064902 4195683 Cup, Bearing 1
135 6901355 4194384 Cone Bearing 1
136 N/A Not Applicable
137 2064907 4195688 Shaft, Output 1
138 6901352 4197428 Gear (43 Teeth) 1
139 6600913 4196896 Plug, Drain 2
140 2031473 4190315 Bolt 18

Revision 3 Oct. 1986 141


0249A 7477A
TROIAN
TRANSMISSION ASSEMBLY

Trojan Faun
Item Part No. Description Qty.
Part No.

141 2031391 4190304 Washer 18


142 6901295 4197389 Sump, Oil 1
143 6901076 7392256 Magnet, Sump 2
144 6903013 4197481 Gasket 1
145 2031481 4190321 Screw 3
146 2031391 4190304 Washer, Lock 3
147 6901074 4197354 Gasket, Oil Sump Frame 1
148 6901294 4197388 Frame and Screen Assembly, Oil Sump 1
149 6901353 4197383 Gear, Output Shaft (58 Teeth) 1
150 6901355 4194384 Cone, Bearing 1
151 2064902 4195683 Cup, Bearing 1
152 6900997 4194336 Seal, Oil 2
153 2041397 4190871 o Ring Bearing Cap 2
154 6901358 4194385 Shim (.004") AIR
154,c 6901359 4197430 Shim (.007") AIR
1548 6901360 4197431 Shim (.010") AIR
155 6901356 4197429 Bearing Cap and Oil Assembly (Include Item 152) 2
156 2064411 4191189 Flange, Output 1
157 2031393 4190306 Washer, Lock 12
158 2031519 4190328 Screw, Bearing Cap 12
159 6901002 4194974 o Ring 2
160 6901003 4197326 Washer, Flange 2
161 2031783 4195497 Pin, Cotter 2
162 6901004 4194337 Nut, Flange 1
163 6901293 4194374 Gasket, Clutch Cover 1
164 6901292 4197387 Cover, Clutch 1
165 2031473 4190315 Salt 25
166 2031391 4190304 Washer 25

142 Revision 3 Oct. 1986


0249A 7477A
I NOlAN
6 7

TRANSMISSION MOUNTING

Trojan Faun
Item Part No. Part No. Description Qty.
-
1 2031587 4195487 Bolt, 8racket to Frame 4
2 2100543 4195935 Washer, Flat 4
3 2103564 4196130 Mount, Shock 4
4 2067438 4195699 Nut, Lock 4
5 2100501 4195931 Bracket, Right Hand 1
6 2031612 4195489 8o1t, Bracket To Transmission S.
7 2067440 4195700 Nut, Lock 8
7A 2093287 4195833 Washer (N.I.) 8
8 REF Transmission (See page 138-142) -
1
9 2100498 4195930 8racket, Left Hand

Revision 3 Oct. 1986


0249A 7478A 143
I
,I .....
.p- \

i
, .p- \
.~. _____ ,J. 2 3 4. 5 11 19 20 21 22 23 24

~~
~ TYPICAL SECTON
10 Places on contra co"er face.

6---...." I
16 Places on front & regr
11
face 01 c~

16

15

14
~ [U~O)i-H
13
Arhr-. '\l1Jl~')-... t /\ 1'-.. _ t ,,""", If,""", I 1 ~~
12

11

F'RONT-IN~ REAR -INSIDE

SECTION C-C

6056
TROJAN
TRANSMISSION CASE ASSEMBLY

Trojan Faun Description Qty.


Item Part No. Part No.
A 6903230 4198692 Transmission Case Assembly tIncl • .items .L r.nru 4.:;1)
"T

Tube, 1st Clutch Pressure 1


1 6901274 4197370
2 INss Case, Transmission (Order Item A) -1
3 6901276 4197372 Tube, 2nd Clutch Lube
6901275 4197371 Tube, 2nd Clutch Pressure 1
4 10
5 6901068 4194346 Sleeve, Tube
6901068 4194346 Sleeve, Tube 16
6 1
7 6901277 4197373 Tube, 2nd to First Lube
8 6901061 4197450 Clip, Tube 1
6901289 4197385 Rivet 1
9 1
10 6901062 4197351 Washer
6901287 4197383 Rivet 1
11 1
12 6901062 4197351 Washer
6901061 4197350 Clip, Tube 1
13 1
14 6901066 4197353 Washer
6901288 4197384 Rivet 1
15 1
16 6901065 4197353 Clip, Oipstick Tube
6901286 4197382 Tube, Reverse to Idler 1
17 1
18 6901281 4197377 Tube, 4th Clutch Pressure
6901279 4197375 Tube, Reverse Pressure 1
19
20 6901283 4197379 Tube, Reverse Clutch Lube 1
6901284 4197380 Tube, 3rd Clutch Lube 1
21 1
22 6901282 4197378 Tube, Input Lube
4197374 Tube, Input Pressure 1
23 6901278 1
24 6901280 4197376 Tube, 3rd Clutch Pressure
4197381 Tube, 2rd and 4th Lube 1
25 6901285
.

. .
Rev~s~on 3 Oct. 1986
0249A 7479A 145
TROIAN

INPUT, REVERSE, 3rd & 4th CLUTCH CROUP

146
TROIAN
INPUT-REVERSE 3RD - 4TH CLUTCH GROUPS
(FOR GROUPS PER MACHINE; QUANTITY SHOWN IS FOR ONE)

Trojan Faun Qty.


Item Part No. Part No. Description

1 6901323 419740a Ring, Oil Saffle 1


2 6901322 4197407 Disc Hub Assembly 1
3 6901111 4194358 Spring, Disc 6
4 6901112 4194359 Pin, Disc Spring 6
6901706 4194445 Disc, Outer 9
5
6 6901324 4194380 Disc, Inner 10
7 6901326 4194381 Plate, End 1
8 6901327 4197409 Ring, End Plate Snap 1
9 6901320 4197406 Piston 1
10 6901321 4194379 Ring, Outer Piston 1
11 6901127 4195332 Ring, Inner Piston 1
12 6903015 4199001 Snap Ring .100/.103 A/R
6903016 4199002 Snap Ring .109/.112 AIR
6903017 4199003 Snap Ring .118/.121 AIR
6903018 4199004 Snap Ring .127/.130 AIR
13 6903014 4197482 Washer, Bearing 1
14 6903019 4197483 Cone 1
15 6903020 4197484 Cup 1
16 6901313 4197401 Race, Outer 1
17 6901035 4197343 8all , Outer Race 1
18 6903021 4197485 Clutch Drum Assy. (Incl. Item.s 16 and 17) 1
19 6903022 4197486 Cup 1
20 6903023 4197487 Cone 1

. . 3 Oct. 1986
ReV1Slon
0249A 7480A 147
TROd. .

lst & 2nd CLUTCH GROUP

6058

148 t
I ROlAN
FIRST AND SECOND CLUTCH GROUP
(TWO GROUPS PER MACHINE; QUANTITY SHOWN IS FOR ONE)

Trojan Faun Description Qty.


Item Part No. Part No.
Ring, Oil Baffle 1
1 6901106 4197359
2 6901105 7392248 Disc Hub Assembly 1
4194358 Spring, Disc 8
3 6901111 8
4 6901112 4194359 Pin, Disc Spring
6901705 4194444 Disc, Outer 9
5 10
6 6901816 7392431 Disc, Inner
4194357 Plate, End 2
7 6901109
6901110 4197360 Ring, Snap 1
8 1
9 6901103 4194354 Piston
10 6901104 4194355 Ring, Outer Piston 1
6901102 4194353 Ring, Inner Piston 1
11 1
12 6901101 4194352 Washer, Snap Ring
4198693 Washer, Spring 1
13 6903033
14 6901099 419.1358 Ring, Snap 1
4194350 dearing, Support dall 1
15 6901098
16 6901095 4197357 Race, Outer 1
17 6901035 4197343 SaIl, Outer Race 1
18 6901094 4194347 Clutch Drum Assembly (Incl. Items 16-17) 1
19 6902978 4197474 Searing, Support Roller 1
20 6901097 4194349 Ring, Snap 1
21 6902168 4197467 Gear, Clutch Drum Hub (40 Teeth) 1
22 6901351 4197427 Ring, Snap 1

... .

"
..Lon 3 Oct. 1986
.iA 7481A 149
lAO. . . .

:._--
:: _ _ _ _d-..

~-- I

~--+.--?- -...

150
TROIAN
CONTROL VALVE ASSEMBLY

Trojan Faun
Item Part No. Part No. Description Qty.

A 6901755 4197459 Control Valve Assy. (Incl. Items 1 thru 52) 1


1 2033303 4190433 o Ring 2
2 6901378 4197439 Spring, Outer 1
3 6901214 4197366 Plug 1
4 6901374 4197437 Spool, Shutoff Valve 1
5 2061574 4191155 Ring, Snap 1
6 6902048 4194483 Seal, Oil 1
7 6901372 4194387 Washer, stop 1
8 6901369 4197435 Valve, Inner Selector 1
9 6902048 4194483 Seal, Oil 1
10 2061574 4191155 Ring, Snap 1
11 6901372 4194387 Washer 1
12 2038032 4195590 Plug (High and Low Valve Bore) 1
13 2034287 4190478 Plug 1
14 2057197 4195659 Plug 1
15 6901379 4197440 Pin, Regulator and Safety Valve stop 2
16 2033384 4195538 Plug 1
17 6901379 4197440 Pin, Regulator and Safety Valve Stop 1
18 2033384 4195538 Plug 1
19 6901391 4195244 Switch, Neutral 1
20 2039490 7392336 Ball, Poppet 1
21 6901194 4197365 Pin, Shutoff Valve 1
22 N/A Not Applicable
23 N/A Not Applicable
24 6901370 4197436 Pin, Selector Valve 1
25 6901368 4197434 Valve, Outer Selector 1
26 6901561 4197455 Valve, Forward and Reverse'Selector 1
27 6901361 4197432 Spacer, Valve 1
28 6901372 4194387 Washer 2
29 6902048 4194483 Seal, Oil 2
30 2061574 4191155 Ring, Snap 2
31 2033303 4190433 o Ring 1
32 6901008 4197328 Stop, Regulator Valve 1
33 N/A Not Applicable
34 2040735 4194966 o Ring 1
35 6901815 4197463 Spool, Regulator Valve 1
36 2039327 4195597 Stop, Shutoff Valve Spool 1
37 6901193 4197364 Spring, Shutoff Valve Spool 1
38 2039490 7192336 Ball, Poppet 1
39 6901805 4197462 Spring, Poppet 1
40 2039490 7392336 8all, Poppet 1
41 6901805 4197462 Spring, Poppet 1
42 6901364 4197433 Plate, Control Cover 1
43 2035542 4195558 Washer, Lock 17
44 2031450 4190312 Screw 17
45 6901778 4197461 Cover 1
46 6901377 4197438 Spring, Inner Valve 1
47 6901380 4197441 Seat, Valve 1
48 6901381 4197442 Ball, Safety Valve 1
49 6901383 4197444 Spring, Safety Valve 1
Revision 3 Oct. 1986
0249A 7482A 151
TROIAN
CONTROL VALVE ASSEMBLY

Trojan Faun Qty.


Item Part No. Part No. Description

50 6901382 4197443 Spacer 1


51 6901008 4197328 stop, Regulator and Safety Valve 2
52 6901562 4197456 Pin, Dowel (N.l.) 1
53 6901400 4194390 Valve, Clutch Cut-Out 1

152 Revision 3 Oct. 1986


0249A 7482A
lAOd. .

22 21 2D --

6060

154
TROIAN
TORQUE CONVERTER ASSEMBLY

Trojan Faun Qty.


Item Part No. Part No. Description

A 2098875 4195880 Torque Converter Assembly (See Note) 1


8 4606510 Gasket and Seal Kit 1
1 6900991 4197319 Baffle 1
2 6900993 4197321 Cup 1
3 6900995 4197322 Spacer 1
4 6900971 4197310 Cone 1
5 2040745 4198694 Cup 1
6 6900998 4194999 o Ring 1
7 6900988 4197316 Stud 4
8 2031393 4190306 Washer, Lock 4
9 2033517 4197823 Nut 4
10 6901387 4197447 Flange, Output 1
11 6901003 4197326 Washer 1
12 2031783 4195497 Pin, Cotter 1
13 6901004 4194337 Nut 1
14 6901002 4194974 o Ring 1
15 6900997 4197336 Seal 1
16 6900996 4194335 Cap @ Oil Seal Assembly ( Incl. Item 15) 1
17 6900999 4197323 Shim .004 AIR
17A 6901000 4197324 Shim .007 AIR
178 6901001 4197325 Shim .010 AIR
18 6900989 4197317 Shaft Output 1
19 6902979 4197475 Gear putput Shaft 1
20 6900994 4194334 Cone 1
21 6900992 4197320 Ring Snap 1
22 6900990 4197318 Tube, Oil 1
23 2017670 4198022 Plug (Carr. PIN) 1
24 6901570 4197458 Housing 1
25 REF Valve Pressure Regulating (See Pages 158-159) -
26 2033384 4195538 Plug 1
27-3 Not Applicable
33 6900984 4197315 Cap 1
34 2003450 4198007 o Ring 1
35 6900956 4197302 Tube, Lube 1
36 2003450 4198007 o Ring 1
37 2015774 4195071 o Ring 1
38 NIA Not Applicable
39 2040745 4198694 Cup 1
40 6901045 4197348 Cover, Rear 1
41 6901046 4197349 o Ring 1
42 6902979 4197475 Gear, Turbine Shaft 1
43 6902860 4197473 Shaft, Turbine 1
44 6900970 4194326 Cone 1
45 6900969 4197309 Cup 1
46 6900968 4197325 Ring, Piston 1
47 6901156 4197361 Plug 1
48 6901035 4197343 Ball 1
49 6903453 Screw, Sleeve to Housing 8
50 2039290 4190701 Ring, Snap 1
51 6900966 4197308 Gear, Pump Drive 1
..
RevlSlon 3 Oct. 1986
0249A 7483A 155
TROIAN·
TORQUE CONVERTER ASSEMBLY

Trojan Faun Qty.


Item Part No. Part No. Description

*52 6901036 Ring, Piston 1


52A 6903037 Expander (N.I.) 1
53 6956034 Support Assy. Stator (Incl. Items 48, 52, 52A, and 54 1
(Supersedes 6901033)
54 6901034 4197342 Sleeve, Oil Oistributor 1
55 6901043 4197347 Screw, Lockwasher 4
56 6901041 4197346 Cover, Inspection 2
57 N/A Not Applicable
58 2034663 4190523 Plug, Drain 4
59 N/A Not Applicable'
60 6901041 4197346 Plate, Inspection 1
61 N/A Not Applicable
62 NSS Washer (Order Item 63)
63 6901043 4197347 Screw, Lockwasher Assembly (Inc!. Item 62) 2
64 6900971 4197310 Cone 1
65 N/A Not Applicable
66 6900985 4194331 Shim - .004 AIR
66A 6900986 4197332 Shim - .007 AIR
66B 6900987 4194333 Shim - .010 AIR
67 N/A Not Applicable
68 6900988 4197316 Stud 4
69 2033517 4197823 Nut 4
70 2031393 4190306 Washer, Lock 4
71 N/A Not Applicable
72 N/A Not Applicable
73 N/A Not Applicable
74 N/A Not Applicable
75 2031499 4198025 Bolt 1
76 2031392 4190305 Washer, Lock 12
77 2039343 4198695 Pin, Dowel 1
78 6900960 4197304 Ring, Snap 1
79 6900959 4197303 Gear, Pump Driven 3
80 6900961 4197305 Bearing 3
81 6900958 4194323 Shaft 3
82 2016376 4195444 Bearing 3
83 6900965 4194324 Ring, Snap 3
84 2039312 4190712 Ring, Snap 3
85 N/A Not Applicable
86 N/A Not Applicable
87 6901389 4197448 Sleeve Pump 1
88 6902856 4197469 Gasket 1
89 2055552 4195656 Pump Charging 1
90 2033515 4190457 Nut 3
91 2031391 4190304 Washer, Lock 3
92 6901271 4194372 Stud 3
93 N/A Not Applicable
94 N/A Not Applicable
95 N/A Not Applicable
96 6900964 4197307 Washer, Inner 3
97 6900963 4197306 Washer, Outer 3
156 Revision 3 Oct. 1986
0249A 7483A
TROIAN
TORQUE CONVERTER ASSEMBLY

Trojan Faun Qty.


Item Part No. Part No. Description

98 6903030 Seal (Was 2039278) 1


99 6901038 4194345 Baffle 1
100 6901018 4194339 Bolt 8
101 6901019 4194340 Plate, Lock 4
102 2031500 4190325 Bolt 32
103 2031302 4190305 Washer, Lock 32
104 6901020 4197332 Hub, Impeller 1
105 6901021 7392363 Bearing 1
106 6901022 4194341 Spacer 1
107 6001023 4194342 Bolt 8
108 6901024 4197334 Plate, Lock 4
109 6901025 7392583 Turbine 1
110 6900975 4197328 Ring, Snap 1
111 6901026 4197335 o Ring Impeller to Cover 1
112 6900977 4194330 Retainer 1
113 6900979 4197313 Ring, Snap ,1
114 6901216 4194362 o Ring - Impeller Cover Cap 1
115 6901971 4197465 Nut 24
116 690139.3 4197449 Washer, Belleville 96
117 6901398 4197450 Plate Backing 1
118 6902611 4194494 Stud 24
119 N/A Not Applicable
120 6902983 4197990 Gear Asy Flywheel & Ring(Item 115-118)(Was 6901397) 1
121 4601417 Capscrew Impeller Cover 8
122 6900981 4197314 Cap, Impeller Cover 1
123 4601418 Ring, Piston (Was 6900978)
123 4601419 Expander Spring (N.I.) 1
124 6900976 4194329 Bearing 1
125 6901032 4197340 Cover - Impeller 1
126 6900974 4197311 Pin, Oowe1 2
127 6900973 4194327 Hub, Turbine 1
128 6901027 4197336 Ring, Snap Reaction Member 1
129 6901028 7392540 Member Reaction 1
130 6901029 4197338 Pin, Roll 1
131 6901030 4197339 Ring Snap, Impeller Hub 1
132 6901215 4194361 o Ring 1
133 6901234 4194365 Impeller 1
134 6901037 4194344 o Ring Oil Baffle 1
135 2031473 4190315 Bolt 3
136 2035543 4190605 Washer, Lock 3
137 6901039 4197345 Washer 3
138 6902164 4194487 Valve, Air Breather Check (N.!.) 1
139 6901217 4197367 Bushing RedUCing (N.I.) 1
* For Machines Equipped W/One Piece Piston Ring
+ For Machines Equipped W/Piston Ring & Expanded
Note: When replacing converter assy., check
orientation of pressure regulator valve on replacemen
converter valve may have to be rotated 180 degrees
to position "temp" port faCing downwards and "out"
port faCing up-wards.
Revision 3 Oct. 1986
0249A 7483A 157
TROd"

TP790

158
TROIAN
PRESSURE REGULATING VALVE

Trojan Faun Qty.


Item Part No. Part No. Description

A 6901007 4195368 Press. Regulating Valve Assy. (Incl. Items 1-4, 1-15) 1
6901008 4197328 Piston stop 1
1 1
2 2033303 4190433 Piston stop 0 Ring
6901010 4197330 Pressure Spring 1
3 1
4 6901009 4197329 Piston stop Roll Pin
5 2031498 7392165 Valve To Housing Screw 4
2031392 4190305 Valve to Housing Screw Lockwasher 4
6 1
7 2033384 4195538 Pressure to Tape Pipe Plug
8 NSS Pressure Regulating Valve Body (Order Item A) -
9 6901009 4197329 Piston stop Roll Pin 1
10 2038032 4195590 Piston Plug 1
11 NSS Regulating Valve Piston (Order Item A) -
1
12 2033303 4190433 Piston stop 0 Ring
13 6901008 419.7328 Piston stop 1
14 6901012 4194338 Gasket 1
15 6901011 4197331 Regulating Spring 1

..
Rev~s~on 3 Oct. 1986
0249A 7485A 159
...... i
iI
{]\
o

55
I ROlAN
BRAKE CONTROLS ANO LINES

Trojan Faun Qty.


Item Part No. Part No. Description

1 REF Axle Assy. Front (See Page 182-184) -


2 REF Air Chamber Front Axle (See Page 170-171) -
4
3 2091838 4198696 Elbow 90 degrees
4 2092617 4195828 Hose Assembly 4
5 2104054 4196177 Valve Quick Release (Supersedes 2090687) 1
6 2104098 4196178 Elbow 1
7 2031450 4190312 Bolt 4
8 2031390 4190303 Washer, Lock 4
9 2032842 4195525 Clip 2
10 2031481 4190321 Bolt 2
11 2031617 4190347 Nut 2
12 2031391 4190304 Washer, Lock 2
13 2088765 4191517 Hose 1
14 2032007 4197763 Elbow 1
15 REF Valve Emergency Brake Control (See Page 74,75) -
16 REF Switch, Low Pressure (See Page 68-70) -
17 2032007 4197763 Elbow 1
18 2314401 4196820 Hose 1
19 2031387 4196770 Tee 1
20 2033082 4195533 Coupling 1
21 REF Gauge Air Pressure (See Page 74-75) -
22 REF Switch, Clutch Cut-Out (See Page 74,75)
Elbow 45 degrees
-
1
23 2031996 4190381
24 2032007 4197763 Elbow 90 degrees 1
25 2088819 4195786 Hose 1
26 2090376 4195802 Elbow 90 degrees 1
27 2314412 4196827 Hose 1
28 2038032 4195590 Plug 1
29 REF Treadle Valve Brake (See Page 164-166)
Adapter, Straight
-
1
30 2031989 4190380
31 2314409 4196824 Hose 1
32 2049697 4195637 Elbow 90 degrees 1
33 2104054 4196177 Vavle Quick Release 1
34 2108030 4196577 Bracket, Mounting 1
35 2031452 4190313 Bolt 4
36 2031616 4190346 Nut 4
37 2031390 4190303 Washer, Lock 4
38 2031988 4190379 Adapter 2
39 2092617 Hose Assy. 4
40 2091838 4195828 Elbow 4
41 2090376 4195802 Elbow 1
42 2314404 4196822 Hose Treadle Valve To Transmission Air Shift 1
43 2104788 Tee 1
44 2090051 4199088 Hose (Supersedes 2314401) 1
45 2031996 4190381 Adapter 1
46 2114369 4198234 Valve Solenoid 1
47 2031985 4190378 Adapter 1
48 2113491 4198226 Air Horn (Incl. Item 48A and 48B) 1
48A 6960374 4199253 Bell L.H. Long 1
48B 6960375 4199254 Sell R.H. Short 1
Revision 3 Oct. 1986
0249A 7486A 161
TROIAN
BRAKE CONTROLS AND LINES

Trojan Faun
Item Part No. Part No. Description aty.

49 2031456 4195466 Bolt 1


50 2031616 4190346 Nut 1
51 2031390 4190303 Washer, Lock 1
52 2104054 4196177 Valve, Quick Release 1
53 2031988 4190379 Adapter 2
54 2049697 4195637 Elbow 1
55 REF Axle, Rear (See Page 190-192) -
56 REF Air Chamber Assy. (See Page 170-171) -
57 2101115 4195994 Hose 1
58 2108027 4196574 Tee 1
59 2088830 4195788 Hose 1
60 2104098 4196178 Elbow 90 degrees 1
61 2104054 4196177 Valve Quick Release 1
62 2031988 4190379 Adapter 2
63 2032842 4195525 Clip 2
64 2087851 4195776 Hose Assy. 1
65 2031450 4190312 Bolt 2
66 2031390 4190303 Washer, Lock 2
67 2088819 4195786 Hose 1
68 2090376 4195802 Elbow 1
69 2114232 4198699 Tee Assy. 1
70 2031475 4190317 Bolt 1
71 2067433 4195697 Nut 1
72 2090376 4195802 Elbow 1
73 2036538 Elbow 1
74 2053265 4198312 Reducer 1
75 N/A Not Applicable
76 2031989 4190380 Adapter 1
77 REF Switch, stop Light (See Page 68) -

162 Revision 3 Oct. 1986


0249A 7486A
TROIAN

.
r-_ ~

...
/
'i'=
1/
tlr"'-_
-( ...
c::I

--t
- II

163A
TROIAN
BRAKE CONTROLS ANO LINES
(OPTIONAL TWO PEDAL SYSTEM)

Trojan Faun Qty.


Item Part No. Part No. Description

1 4600364 Valve Assy., UOUDle cneCK .J.

2 REF Frame, Rear (See Page 12-13) -


1
3 2031484 4197679 Bolt 3
4 2077501 4195726 Washer, Lock 3
5 2031617 4190347 Nut 1
6 2114951 4198413 Valve, Pressure Holding 2
7 2031452 4190313 801t
8 REF Frame, Rear (See Page 12-13) -
1
9 2104618 4191649 Valve Assy. L.H. Treadle 1
10 2090057 4195362 Valve Assy. R.H. Treadle
11 REF Reservoir, L.H. Air (See Page 164-166) -
12 REF Tee (See Page 164-166) 1
4196826 Hose 1
13 2314411
14 2032000 4198415 Elbow 1
15 2115511 4198730 Hose 1
16 2032000 4198415 Elbow 90 degrees 5
1
17 2045647 4198417 Cross, Pipe
18 2032011 4190387 Elbow 3
19 2314408 4196823 Hose 2
20 2053266 4191056 Bushing, Reducer 3
2033635 4195548 Nipple 1
21 1
22 2032294 4198418 Elbow 90 degrees
23 2031999 4190383 Adapter 2
24 2091307 4195816 Hose 1
25 2032321 4198420 Tee 1
26 2031259 Hose 1
27 2314404 4196822 Hose 1
28 2031989 4190380 Adapter 1
29 2104098 4196178 EIQow 1
30 . 2088765 4195782 Hose 1
31 2314412 4196827 Hose 1
32 2104081 4198421 Hose 1
33 2031989 4190380 Adapter 1
34 2096644 4195853 Tee 1
35 2114869 4198422 Reducer 1
36 2101115 4195994 Hose 1
37 REF Elbow (See Page 160-162) -
38 REF Tee (See Page 160-162) -
39 REF Switch, stop Light (See Page 68-70) -
1
40 2033384 4195538 Plug
41 2116056 4198424 Adapter 1
42 2314409 4196824 Hose 1
43 2033384 4195538 Plug 2
44 2038032 4195590 Plug 3

.. 3 Oct. 1986
Revlslon
0249A 7487A 163B
lRO. . . .

t7

164
TROIAN
AIR RESERVIOR PIPING
(CD)

Trojan Faun Qty.


Item Part No. Part No. Description

1 REF Compressor, Air (Furnished w~th Eng~ne) -


2 REF Govenor, Air (See Page 169) -
3 2034239 4190473 Gasket 1
2031462 4198700 Bolt 2
4
5 2031390 4190303 Lockwasher 2
6 2031985 4190378 Adapter 1
7 2032011 4190387 Elbow 1
8 2988776 4095783 Hose Assembly 1
9 2090376 4195802 Elbow 1
10 2067187 4195691 Cross Pipe 1
11 2034221 4190472 Valve, Pressure Relief 1
12 2033448 4195543 Nipple 1
13 2032293 4190399 Elbow 1
14 2064731 419.5681 Reservoir, RH 1
15 2059832 4195670 . Bracket, Clamp 2
16 2031475 4190317 Bp;t 4
17 2067433 4195697 Nut 4
18 2082646 4191444 Valve, Drain 1
19 2032011 4190387 Elbow 1
20 2070524 4195709 Hose Assembly 1
21 2032011 4190387 Elbow 1
22 2109591 4196686 Air Dryer 1
22A 4603715 Maintenance Kit, Thermostat 1
228 6960032 4197956 Desiccant Catridge Refill Kit 1
22C 6960034 4197957 Maintenance Kit, Purge Valve 1
220 6960031 4197955 Maintenance Kit, Check Valve 1
22E 6955911 4197953 Disiccant Cartride Complete 1
22F 4603716 Maintenance Kit, End Cover 1
22G 6954218 Valve, Safety 1
22H 6954217 Elbow, Safety Valve 1
22J 6960029 Bracket, Mounting 1
23 2032960 4195527 Washer 4
24 2031391 4190304 Lockwasher 4
25 2031617 4190347 Nut 4
26 2032011 4190387 Elbow 1
27 2314408 4196823 Hose Assembly 1
28 2032011 4190387 Elbow 1
29 2054598 4191079 Valve Check 1
30 2117451 Hose Assembly 1
31 2031989 4190380 Adapter 1
32 2054598 4191069 Valve, Check 1
33 2032295 4195516 Elbow 1
34 2064731 4195681 Reservoir, LH 1
35 2069832 4195670 Bracket, Clamp 2
36 2031475 4190317 Bolt 4
37 2067433 4195697 Nut 4
38 2033384 4195538 Plug 1
39 2082646 4191444 Vavle, Drain 1
40 2096644 4195853 Tee 1
41 2112324 4198257 Hose Assembly 1
..
Rev~s~on 3 Oct. 1986
0249A 7488A 165
TROIAN'
AIR RESERVIOR PIPING
(CD)

Trojan Faun
Item Part No. Part No. Description Qty.

42 2314411 4196826 Hose Assembly 1


43 2032011 4190387 Adapter 1
44 2031989 4190380 Adapter 1
45 2084210 4195761 Adapter 1
46 2314400 4196825 Hose Assembly 1
47 2090057 4195362 Vavle, Brake Treadle 1
48 2031450 4190312 Bolt 3
49 2031390 4190303 Lockwasher 3
50 2031616 4190346 Nut 3
51 2090801 4195810 Hose Assembly 1
52 2084210 4195761 Adapter 1
53 2031985 4190378 Adapter 1
54 REF Tee (See Page 160-162) -
55 REF Coupling (See Page 160-162) -
56 REF Gauge, Air Pressure (See Page 74,75) -
57 2115672 4199156 Tank, Purge 1
58 N/A Not Applicable
59 N/A Not Applicable
60 N/A Not Applicable
61 2032000 4198415 Elbow 1
62 2314752 4196832 Hose Assembly 1
63 2031980 4190380 Adapter 1
64 2030739 4195453 Reducer 1

166
- Revision 3 Oct. 1986
0249A 7488A
TROd. .

"
I ......... "
..........

20 - - - - : - - - - - - - - I~
I ~-.---------
I
19 -----------Q I ~-.~--------2
'u
1 8 - - - - - - - ,•
I
I 0-,-----3
17--------· ~ I
--------:-~
I 0-'--------- 4

16 o~ I

15------- i ~-'----5
14
0

e : ~-'---6
-

13:--------
- - - - - - - ,

I e-,o----7
12-
0

- - - - - - -
(@ " . . . . . JI

11--------

10-----

TP-4022

168
TROIAN
AIR GOVERNOR

Trojan Faun Qty.


Item Part No. Part No. Description
A 2046601 4195625 Governor Assembly (Incl. Item 1 thru 20) 1
8 6952018 4194653 Piston Assembly (Incl. Items 15, 16 & 17) 1
c 6952027 4197533 Adjusting Screw &Spring Assy (Inc1 Items 2, 4-7 & 20) 1
1 6952034 4197540 Cover 1
2 2031615 4190345 Nut 1
3 6952033 4197539 Ring, Retainer 1
4 6952032 4197538 Seat, Upper Spring 1
5 6952031 4197537 Spring 1
6 6952029 4197535 Seat, Lower Spring 2
7 6952030 4197536 Guide, Spring 1
8 6954255 4197610 Plug 2
9 6952017 4197652 Filter 2
10 6954255 4197610 Plug . 2
11 NSS Body (Order Item A) -2
12 6952024 4197530 o Ring
13 6952023 4197529 Spring, Valve 1
14 6952022 4197528 Valve 1
15 6952019 4197526 Piston 1
16 6953780 4197609 o Ring 1
17 6952021 4197527 Washer 1
18 6952025 4197531 Spring, Exhaust Stem 1
19 6952026 4197532 Stem, Exhaust 1
20 6952028 4197534 Screw, Adjusting 1

..
Rev~s~on 3 Oct. 1986
0250A 7492A 169
TROd. .

c==---_ Lft

----- u:I

----- r-

----'VI"
-
=----
en _ _ _ __
-----
@I co

co ~----- en

- -------co..=

-----co..-

N=-__
-
----....-

170
TROJAN
AXLE AIR CHAMBER ASSEMtiLY
(FOUR CHAMBERS USED PER MACHINE; QUANTITY SHOWN IF FOR ONE CHAMBER)

Trojan Faun Qty.


Item Part No. Part No. Description

A 2088705 4191513 Chamber Assy. Brake ~ lnC.L.1 terns L wru L.L) ..I.

Kit, Service (Incl. Items 6-10, 12 &: 22) 1


B 6955593 4194807 1
C 2086133 4195768 Kit, Maxi Tool
Clevis (Incl. Items lA and IB) 1
1 2042420 4195617 1
lA 6600630 4196868 Pin, Clevis
Pin, Cotter 1
18 2301769 1
2 6953008 4197569 Nut, Jam
4197567 Nut, Flange 1
3 6953004 1
4 6952992 4197560 Cylinder Assembly
Plug, Waterproof (N.I.) 3
4A 6953009 4197570 8
5 6952999 4197563 Capscrew
Ring, Back-Up 1
6 6953012 4194698 1
7 6953011 4194697 Bushing, Nylon
4194691 o Ring 1
8 6952994 1
9 6952996 4194693 o Ring 1
10 6953010 4194696 Ring, Wiper
4194692 piston Assembly 1
11 6952995
6953003 4197566 Bushing, Push Rod 1
12 1
13 6953006 4194695 Plate, Pressure
14 2030820 4195456 Bolt. 1
2031372 4195459 Nut 2
14A 1
15 6953005 4194394 Clamp (Inc. Items 14 &: 14A)
16 6953007 4197568 Diaphragm 1
17 6953717 4197608 Rod, Push 1
18 6953002 4197565 Retainer, Spring 1
19 6953001 4197564 Spring 1
20 6952998 4197562 Support, Spring 1
21 6952997 4197561 Spring 1
22 6953200 4197589 Lubricant TR3 (N.I.) 1

~lon 3 Oct. 1986


. . OA 7493A 171
I ROlAN

10-_ _ ~
1--
~-----2

9~

\..,_----4
r 5
0------
6~ TP796

CLUTCH CUT-OUT SWITCH

Trojan Faun
Item Part No. Part No. Description Qty.

A 2048300 4195629 Switch, Clutch Cut-Out (Incl. Item 1 thru 10) 1


1 6951104 4197511 Lever 1
2 6951100 4197507 Grommet 1
3 6951105 4197512 Pin 1
4 6951101 4197508 Valve 1
5 6951102 4197509 o Ring 1
6 6951103 4197510 Nut, Cap 1
7 6951097 4197504 Spring, Valve 1
8 NSS Body (Order Item A) -
9 6951098 4197505 Spring, Plunger Return 1
10 6951099 4197506 Plunger 1
11 2049477 4195634 Dial (N.I.) 1

Revision 3 Oct. 1986


0250A 7494A 173
I ROd. .

N
:::r
....
....
_ a..I
- I-

- - -
~ C")

174
TROIAN
PILLOW BLOCK ASSEMBLY

Trojan Faun Qty.


Item Part No. Part No. Description

A 2099219 4195900 Pillow Slack Assembly (Incl. Items 1 thru 15) T


1 6900997 4194336 Seal 2
2 2064902 4195683 Cup, Bearing 2
3 2064903 4195684 Cup, Bearing 2
4 2064904 4195685 Shim AIR
2064905 4195686 Shim AIR
2064906 4195687 Shim AIR
5 2062146 4191160 Fitting, Relief 1
5A 2062147 4191161 Fitting, Grease (N.I.) 1
6 2031521 4190329 Salt 12
6A 2031393 4190306 Washer, Lock 12
7 2064901 4195682 Plate, Cover 2
8 2064411 4191189 Yoke 2
9 6901004 4194337 Nut 2
9A 6901003 4194336 Washer, Retaining (N.I.) 2
10 2064907 4195688 Shaft, Drives 1
11 2031783 4195497 Pin, Cotter 2
12 NSS Support AssemtiTy (~l'der Item A) -
13 2031621 4190350 Nut 8
14 N/A Not Appliqable
15 2037701 4195586 Bolt, Pil1o~Block to Frame 4

..
Rev~s~on 3 Oct. 1986
0250A 7495A 175
11

TP8'O

176
TROIAN
BALL SLIP ASSEMBLY

Trojan Faun Qty.


Item Part No. Part No. Description

A 2064465 4195679 Ball Slip Assy. (Incl. Items 1 thru 16) 1


1 6950201 4194533 Screw, Cap 8
2 N/A Not Applicable
3 2032982 4195531 Nut 8
4 6952087 4197542 Yoke and Shaft Assembly I
5 6951449 4194632 Spring 8
6 6951341 4194618 Ball, Steel 56
7 2030224 4190264 Fi tting, Grease I
8 6952089 4197544 Washer, Guide 2
9 6952089 4197544 Washer, Guide 2
10 6952092 4197547 Slip, Yoke 1
lOA 6952091 4197546 Ring, Retaining (N.I.) I
11 6951586 4194634 Cross and Bearing Assy. (Incl. Items 14, 14A 15 & 16) 2
12 6952088 4197543 Ring, Retaining 2
13 6952090 4197545 Seal, Rubber 1
14 6950201 4194533 Screw, Cap (N.I.) 8
14A 2032982 4195531 Nut (N.I.) 8
15 6951588 4197518 Seal, Grease (N.I.) 8
16 6951597 4197520 Fitting, Grease (N.I.) 4

Revision 3 Oct. 1986


0250A 7496A 177
1

7
6

178
TROJAN
PROPELLER SHAFT ASSEMBLIES

Trojan Faun Qty.


Item Part No. Part No. Description

FROM CONVERTER TO TRANSMISSION


( (}.1)

2300160 4196762 Shaft Assembly, Propeller (Incl. Items 1 thru 9) 1


A
Yoke Assembly 1
1 6953595 4197592
2034377 4195553 Washer, Felt 1
2
Cap Group, Dust (Incl. Items 2, 3A, and 6) 1
3 2034375 4195551
2034376 4195552 Cap, Dust 1
3A 1
4 2041569 4195614 Tube Assembly
2030225 4197650 Fi tting, Grease 2
5
2034378 4195554 Washer, Metal 2
6
7 2033517 4197823 Nut 16
6951148 4197515 Spider & Bearing Assy. (Incl. Items 5, 7, 9) 2
8
9 2034372 4198702 Capscrew 16

(CO)

A 2094131 4191574 Shaft Assy. Propeller (Incl. Items 1 thru 9) 1


1 6851677 4197222 Yoke Assy. 1
2 6951982 4197525 Washer, Felt 1
3 2041506 4195612 Cap 1
4 6851678 4197223 Tube Assy. 1
5 2030225 4197650 Fitting, Grease 3
6 6951981 4197524 Washer Metal 2
7 2033517 4197823 Nut 16
8 6950172 4197494 Spider & Bearing Assy. (Incl. Items 5, 7, 19) 2
9 2034372 4198702 Capscrew 16

FROM PILLOW BLOCK TO FRONT AXLE

A 2090602 4195805 Shaft Assembly, Propeller (9C)(Incl. Items 1 thru 9) 1


1 6851852 4197247 Yoke Assembly, Slip 1
2 6851857 4197247 Seal, Rubber 1
3 6851855 4197250 Cap 1
4 6851853 4197248 Tube Assembly 1
5 2030225 4197650 Fitting, Grease 3
6 6851856 4197251 Washer 2
7 2031373 4190298 Nut 16
8 6851854 4197249 Spider & Bearing Assy. (Inc. Items 5, 7, 9) 2
9 6851858 4197253 Capscrew 16

Revision 3 Oct. 1986


0250A 7497A 179
TROIAN
PROPELLER SHAFT ASSEMBLIES

Trojan Faun
Item Part No. Part No. Description Qty.

FROM TRANSMISSION TO REAR AXLE


A 2103504 4196122 Shaft Assy. Propeller (8C)(Incl. Items 1 thru 9) 1
1 6851849 4197244 Yoke Assembly, Slip 1
2 2006730 4195439 Seal, Felt 1
3 2006732 4195440 Cap 1
4 6851850 4197245 Tube Assembly 1
5 2030225 4197650 Fitting, Grease 3
6 6851851 4197246 Washer 2
7 2031373 4190298 Nut 16
8 6950396 4197496 Spider and Bearing Assembly 2
9 6951595 4197519 Capscrew 16

180 Revision 3 Oct. 1986


0250A 7497A
a-

i
CD
N


I10

//'\\\ I
11 12

f{{.-;.l'J1 / I
@ ~ --- EiJ ---~-<I
{':(V;tf
\: ~."
~~--.
"F./ '- e
~
- - - __ !9;I
O@G'

\ 11
'-- ----
In\\ 19 18

il1l
<)

66

0-
o
0-
I-'
TROJAN
FRONT AXLE ASSEMBLY

Trojan Faun Qty.


Item Part No. Part No. Description

2090607 4195807 Axle Assembly, Front 1


A
4198703 Axle Assembly, Front (With Optional No-Spin) 1
A 2111889
B 6602564 4196953 Gear and Hub Assy, Internal (Incl. Items 6,7,26,28) 2
4195938 Cone, Inner 2
1 6602583
2 6602560 4196959 Cup, Inner 2
6602559 4196958 Hub and Cup Assy. (Incl. Items 2 and 4) 2
3
4 6602561 4196960 Cup, Outer 2
6602539 4196939 Cone, Outer 2
5
6 REF Hub, Internal (N.S.S.)(Order Item B)
7 6602565 4196964 Gear, Internal 2
8 6600661 4193794 Nut, Spindle 4
9 6600695 4193810 o Ring, Planet Carrier 2
10 REF Carrier Assembly, Planet (See Page 200)
11 6602547 4196947 Washer, Thrust 2
12 6602548 4196948 Shaft, Axle 2
13 6600697 4193812 o Ring, Thrust Cap 2
14 6600688 4196869 Washer 2
15 6602549 4196949 Cap, Thrust (Incl. Item 14) 2
16 N/A Not Applicable
17 N/A Not Applicable
18 6602550 4196950 Capscrew 18
19 6600690 4196870 Washer 18
20 6601349 4196907 Nut, Wheel 54
21 6602551 4196951 Stud, Wheel 54
22 6602552 4196952 Capscrew 8
23 N/A Not Applicable
24 6600600 4196865 Plug, Filler 2
25 6600662 4193795 Lock 2
26 6602566 4196965 Plate, Retainer 12
27 N/A Not Applicable
28 2030814 4195455 Capscrew 24
29 6600830 4196894 Breather 1
30 6601135 4196902 Plug, Filler 1
31 REF Plate, Identification (NSS)
32 REF Screw, Drive (NSS)
33 6602553 4196953 Housing, Axle 1
34 6602554 4196954 Spindle (Incl. Item 34A) 2
34A 6602555 4196955 Sleeve, wear (N.I.) 2
35 6600733 4196873 Screw 4
36 2031391 4190304 Lockwasher 4
37 6600732 4196872 Cover Dust 4
38 REF Brake, Axle (See Page 198-199)
39 6600783 4193822 Spring, Return 2
40 2036818 4195573 Washer 4
41 2031768 4195493 Pin 4
42 2037733 4195588 Bolt 48
43 6600591 4193783 Washer 2
44 6602562 4196961 Drum, Brake 2
45 6602556 4196956 Seal 2

Revision 3 Oct. 1986


0250A 7498A 183
TROIAN
FRONT AXLE ASSEMBLY

Trojan Faun Qty.


Item Part No. Part No. Description

46 6602563 4196962 Catcher, Oil 2


47 6602557 4196957 Stud 32
48 6600781 4196891 Spacer 8
49 6600730 4196871 Plate, Reinforcing 2
50 2031391 4190304 Lockwasher 4
51 6600734 4196874 Screw 4
52 6600591 4193783 Washer 32
53 2032986 4195532 Nut 32
54 6600530 4193775 Camshaft, R.H. 1
54 6600529 4193774 Camsha ft, L. H. 1
55 6600531 4196860 Washer, Thrust 2
56 6600782 4196872 Fitting, Grease 2
57 6600585 4193781 o Ring 2
58 6600532 4193776 Bushing 2
59 6600533 4196861 Retainer 6
60 6600534 4196862 Washer 4
61 6600535 4193777 Ring, Snap 4
62 N/A Not Applicable
63 2030225 4197650 Fitting, Grease 2
64 6600532 4193776 Bushing 2
65 6601352 4196908 Adjuster, Slack 2
66 2084646 4195763 Bracket (R.H) (Incl. Item 64) 1
66A 2084647 4195764 8racket (L.H) (Incl. Item 64)
67 REF Chamber, Air (See Page 170-171)
68 2031578 4195482 dolt 4
69 2031396 4195461 Lockwasher 4
70 2031395 4190308 Lockwasher 4
71 6600606 4196866 Screw 4
72 N/A Not Applicable
73 6600596 4193786 Washer 22
74 66008,28 4195293 Nut 22
75 REF Carrier Assembly, Differential (See Page 194-196)
76 6601140 4195048 Ring, Seal 1
77 6601371 4196915 Stud 18
77A 6601370 4196914 Stud 4
78 6600600 4196865 Plug, Dr~in 1
79 6600609 4193788 Ring, Snap 2
80 6600608 4193787 Washer, Retaining 2
81 6601353 4196909 Shield, Slack Adjuster (NI.) 2
81A 6601090 4196897 Capscrew, (N.I.) 8
81B 2031391 4190304 Lockwasher (N.I.) 9

184 Revision 3 Oct. 1986


0250A 7498A
TROd. .

6062

186
TROIAN
FRONT AXLE DIFFERENTIAL GROUP

Trojan Faun Qty.


Item Part No. Part No. Description

A 6602577 4196976 Differential & Carrier Assy. (Incl. Item 1-51A) 1


B 6602578 4196977 Ring Gear & Pinion Assy. (Incl. Items 15 and 22) 1
C 6601123 4196898 Case Assy. Differential (Incl. Items 4,16,51 & 51A) 1
D 6602568 4196967 Body Assy. Differential (Incl. Items 5-13 and C) 1
1 6602579 4196978 Lock 2
2 2031392 4190305 Washer, Lock 2
3 2031496 4195472 Screw, Cap 2
4 NSS Case, Flange (Order Item C)
5 6601128 4196899 Disc, Outer 6
6 6601129 4196900 Disc, Inner 4
7 6601733 4196930 Spacer, Outer 8
8 6601144 4193817 Washer, Thrust 4
9 6955881 4197625 Kit, Pinion Gear 1
10 6601731 4196928 Roller, Needle 216
11 6601732 4196929 Spacer, Inner 4
12 6601730 4196927 'Spider 1
13 6602570 4196969 Gear, Side 2
14 2032202 4199066 Bolt 12
15 NSS Gear, Ring (Order Item B)
16 NSS Case, Plain Half (Order Item C)
17 N/A Not Applicable
18 N/A Not Applicable
19 2067427 4195694 Nut 12
20 6600768 4196884 Ring, Retainer 1
21 6600767 4193820 Bearing 1
22 NSS Pinion (Order Item B)
23 6601130 4196901 Carrier and Cap Assy. (Incl. Items 41 and 42) 1
24 6600575 4193780 Cone 1
25 6600572 4193779 Cup 1
26 6602827 4198704 Kit, Spacer 1
27 6600762 4196881 Shim, .004 AIR
27A 6602099 4196933 Shim, .007 AIR
27B 6602100 4196934 Shim, .010 AIR
28 6600765 4196882 o Ring 1
29 6600760 4196879 Cage and Cup Assy. Pinion (Incl. Items 25 & 30) 1
30 6600761 4196880 Cup 1
31 6600766 4196883 Cone 1
32 6600580 4196864 Seal 1
33 N/A Not Applicable
34 N/A Not Applicable
35 N/A Not Applicable
36 N/A Not Applicable
37 6601363 4196912 Flange & Sleeve Assembly (Incl. Item 37A) 1
37A 6601369 4196913 Sleeve, Wear 1
38 6600774 4196888 Washer 1
39 6600773 4196887 Nut 1
40 6901178 4197362 Pin, Cotter 1
41 6601212 4196906 Screw, Cap 4
42 2031398 4190309 Washer, Lock 4
43 6600776 4196889 Cone 2
Revision 3 Oct. 1986
0250A 7500A 187
TROIAN
FRONT AXLE DIFFERENTIAL GROUP

Trojan Faun Qty.


Item Part No. Part No. Description

44 6600777 4196890 Cup 2


45 6601136 4196903 Nut 2
46 6600771 4196886 Screw, Cap 8
47 2031395 4190308 Washer, Lock 8
48 2034287 4190478 Plug 2
49 6600769 4196885 Retainer, Oil Seal and Bearing 1
50 "N/A Not Applicable
51 6602569 4196968 Bolt 8
51A 6601143 4196904 Washer (N.1.) 8

188 Revision 3 Oct. 1986


0249A 7500A
TROd. .

6089

l88B
TROIAN
FRONT AXLE DIFFERENTIAL GROUP
(OPTIONAL NO-SPIN)

Trojan Faun Qty.


Item Part No. Part No. Description

A 6602751 4198258 Differential & Carrier Assy. (Incl. Items 1-44) 1


B 6602578 4196977 Ring Gear and Pinion Assy. (Incl. Items 8 and 15) 1
C 6601123 4196898 Case Assembly, Differential (Inc. Items 4,5,5A & 9) 1
1 6602579 4196978 Lock 2
2 2031392 4190305 Washer, Lock 2
3 2031496 4195472 Screw, Cap 2
4 NSS Case, Flange Half (Order Item C) -8
5 6602569 4196968 Bolt
5A 6601143 4196904 Washer (N.!.) 8
6 N/A Not Applicable
7 2037682 4195583 801t 12
8 NSS Gear, Ring (Order Item B) -
9 NSS
N/A
Case, Plain Half (Order Item C)
Not Applicable
-
10
11 N/A Not Applicable
12 2067427 4195694 Nut 12
13 6600768 4196884 Ring, Retainer 1
14 6600767 4193820 8earing 1
15 NSS
6601130 4196901
Pinion (Order Item B)
Carrier and Cap Assy. (Incl. Items 34 and 35)
-1
16
17 6600575 4193780 Cone 1
18 6600572 4193779 Cup 1
19 6602827 4198704 Kit, Spacer AIR
20 6600762 4196881 Shim, .004 AIR
20A 6602099 4196933 Shim, .007 AIR
208 6602100 4196934 Shim, .010 1
21 6600765 4196882 o Ring 1
22 6600760 4196879 Cage and Cup Assy. Pinion (Incl. Items 18 & 23) 1
23 6600761 4196880 Cup 1
24 6600766 4196883 Cone 1
25 6600580 4196864 Seal 1
26 N/A Not Applicable
27 N/A Not Applicable
28 N/A Not Applicable
29 N/A Not Applicable
30 6601363 4196912 Flange & Sleeve Assy. (Incl. Item 30A) 1
30A 6601369 4196913 Sleeve, Wear 1
31 660077~ 4196888 Washer 1
32 6600773 4196887 Nut 1
33 6901178 4197362 Pin, Cotter 1
34 6601212 4196906 Screw, Cap 4
35 2031398 4190309 Washer, Lock 4
36 6600776 4196889 Cone 2
37 6600777 4196890 Cup 2
38 6601136 4196903 Nut 2
39 6600771 4196886 Screw, Cap 8
40 2031395 4190308 Washer, Lock 8
41 2034287 4190478 Plug 2
42 6600769 4196885 Retainer, Oil Seat and Bearing 1
43 N/A Not Applicable -
. Revision 3 Oct. 1986
0250A 7501A 188C
TROIAN
FRONT AXLE DIFFERENTIAL GROUP
(OPTIONAL NO-SPIN)

Trojan Faun
Item Part No. Part No. Description Qty.

44 REF No-Spin Assy. (See Page 189) -

1880 Revision 3 Oct. 1986


0250A 7501A
TROIAN

NO SPIN ASSEMBLY, FRONT AXLE

Item Trojan Faun Description Qty.


Part No. Part No.

A 2111888 4198705 No Spin Assembly (Incl Items 1-5) 1


1 6602793 4198706 Spider, Snap Ring and center Cam Assy. 1
2 6602794 4198707 Clutch and Holdout Ring Assy. 2
3 6602795 4198708 Retainer, Spring 2
4 6603797 4198709 Spring 2
5 6602798 4198710 Gear, Side 2

Revision 3 Oct. 1986


0250A 7502A 189
.....
\0
o -I
I
Ii ~ i i · ll'\\'.~\ I!
4 5 1 10
11 12

,~
~ir" ,~,) -.~tf(~!,~} lal
\
\
28 21
~-'\
2l
" 25
~'@: @ -
"r\t&/'
Tn\
N nn~
-
e
w
O@G-,
If
11 18
\
'-------- --- --- - ----- ------ --- ---- --- -------

iill
Q

66

0-
o
0-
.....
TROIAN
REAR AXLE ASSEMBLY

Trojan Faun Qty.


Item Part No. Part No. Description

A 2090606 4195806 Axle Assembly, Rear 1


B 6602564 4196963 Gear and Hub Assembly, Internal (Inc. 6,7,26,28) 2
1 6602538 4196938 Cone, Inner 2
2 6602560 4196959 Cup, Inner 2
3 6602559 4196958 Hub and Cup Assembly (Incl. Items 2 and 4) 2
4 6602561 4196960 Cup, Outer 2
5 6602539 4196939 Cone, Outer 2
6 NSS Hub, Internal Gear (Order Item B) -
7 6602565 4196964 Gear, Internal 2
8 6600661 4193794 Nut, Spindle 4
9 6600695 4193810 o Ring, Planet Carrier 2
10 REF Carrier Assembly, Planet (See Page 200) -2
11 6602547 4196947 Washer, Thrust
12 6602548 4196948 Shaft, Axle 2
13 6600697 4193812 o Ring, Thrust Cap 2
14 6600688 4196869 Washer 2
15 '6602549 4196949 Cap, Thrust (Incl. Item 14) 2
16 N/A Not Applicable
17 N/A Not Applicable
18 6602550 4196950 Caps crew 18
19 6600690 4196870 Washer 18
20 6601349 4196907 Nut, Wheel 54
21 6602551 4196951 Stud, Wheel 54
22 6602552 4196952 Capscrew 8
23 N/A Not Applicable
24 6600600 4196865 Plug, Filler 2
25 6600662 4193795 Lock 2
26 6602566 4196965 Plate, Retainer 12
27 N/A Not Applicable
28 2030814 4195455 Capscrew 24
29 6600830 4196894 Breather 1
30 6601135 4196902 Plug, Filler 1
31 NSS Plate, Identification -
32 NSS Screw, Drive -
1
33 6602553 4196953 Housing, Axle
34 6602554 4196954 Spindle (Incl. Item 34A) 2
34A 6602555 4196955 Sleeve, Wear (N.I.) 2
35 6600733 4196873 Screw 4
36 2031391 4190304 Lockwasher 4
37 6600732 4196872 Cover, Dust 4
38 REF Brake Axle (See Page 198-199) -2
39 6600783 4193822 Spring, Return
40 2036818 4195573 Washer 4
41 2031768 4195493 Pin 4
42 2037733 4195588 Bolt 48
43 6600591 4193783 Washer 48
44 6602562 4196961 Drum, Brake 2
45 6602556 4196956 Seal 2
46 6602563 4196962 Catcher, Oil 2

Revision 3 Oct. 1986


0250A 7503A 191
TROIAN
REAR AXLE ASSEMBLY

Trojan Faun Qty.


Item Part No. Part No. Description

47 6602557 4196957 Stud 32


48 6600781 4196891 Spacer 8
49 6600730 4196871 plate, Reinforcing 2
50 2031391 4190304 Lockwasher 4
51 6600734 4196874 Screw 4
52 6600591 4193783 Washer 32
53 2032986 4195532 Nut 32
54 6600529 4193774 Camshaft, R.H. 1
54 6600530 4193775 Camsha ft , L. H. 1
55 6600531 4196860 Washer, Thrust 2
56 6600782 4196872 Fitting, Grease 2
57 6600585 4193781 o Ring 2
58 6600532 4193776 Bushing 2
59 6600533 4196861 Retainer 6
60 6600534 4196862 Washer 4
61 6600535 4193777 Ring, Snap 4
62 N/A Not Applicable
63 2030225 4197650 Fitting, Grease 2
64 6600532 4193776 Bushing 2
65 6601352 4196908 Adjuster, Slack 2
66 2084646 4195763 Bracket (R.H.) (Incl. Item 64) 1
66A 2084647 4195764 Bracket (L.H.) (Incl. Item 64) 1
67 REF Chamber, Air (See Page 170-171)
68 2031578 4195482 Bolt 4
69 2031396 4198461 Lockwasher 4
70 2031395 4190308 Lockwasher 4
71 6600606 4196866 Screw 4
72 N/A Not Applicable
73 6600596 4193786 Washer 22
74 6600828 4195293 Nut 22
75 REF Carrier Assy. Differential (See Page 194-196)
76 6601140 4195048 Ring, Seal 1
77 6601371 4196915 Stud 18
77A 6601370 4196914 Stud 4
78 6600600 4196865 Plug, Drain 1
79 6600609 4193788 Ring, Snap 2
80 6600608 4193787 Washer, Retaining 2
81 6601353 4196909 Shield, Slack Adjusting 2
81A 6601090 4196897 Capscrew, (N.I.) 8
81B 2031391 4190304 Lockwasher, (N.I.) 8

192 Revision 3 Oct. 1986


0250A 7503A
lROd. .

'~ .
16

," r'r'
'~~

'-'~~

I
19

....I 6062

194
TROIAN
REAR AXLE DIFFERENTIAL GROUP

Trojan Faun Qty.


Item Part No. Part No. Description

A 6602567 4196966 Differential & Carrier Assy. (Incl. Items 1-51A) 1


B 6602571 4196970 Ring Gear & Pinion Assy. (Incl. Items 15 and 22) 1
C 6601123 4196898 Case Assy. Differential (Incl Items 4, 16, 51 and 51A 1
D 6602568 4196967 Body Assy. Differential (Incl. Items 5-13 and C) 1
1 6600568 4196863 Lock 2
2 2031392 4190305 Washer, Lock 2
3 2031496 4195472 Screw, Cap 2
4 NSS Case, Flange Half (Order Item C) -6
5 6601128 4196899 Disc, Outer
6 6601129 4196900 Oisc, Inner 4
7 6601733 4196930 Spacer, Outer 8
8 6601144 4193817 Washer, Thrust 4
9 6955881 4197625 Kit, Pinion Gear 1
10 6601731 41~6928 Roller, Needle 216
11 6601732 4196929 Spacer, Gear 4
12 6601730 4196927 Spider 1
13 6602570 4196969 Gear, Side 2
14 2032202 4199066 Bolt 12
15 NSS Gear, Ring (Order Item B) -
16 NSS Case, Plain Half (Order Item C) -
17 N/A Not Applicable
18 N/A Not Applicable
19 2067427 4195694 Nut 12
20 6600768 4196884 Ring, Retainer 1
21 6600767 4193820 Bearing 1
22 NSS
4196901
Pinion (Order Item B)
Carrier an Cap Assy.(Incl. Iems 41 and 42)
-1
23 6601130
24 6600575 4196780 Cone . 1
25 6600572 4193779 Cup 1
26 6602827 4198704 Kit, Spacer 1
27 6600762 4196881 Shim, .004 AIR
27A 6602099 4196933 Shim, .007 AIR
27B 6602100 4196934 Shim, .010 AIR
28 6600765 4196882 o Ring 1
29 6600760 4193879 Cage and Cup Assy. Pinion (Incl. Items 25 & 30) 1
30 6600761 4196880 Cup 1
31 6600766 4196883 Cone 1
32 6600580 4196864 Seal 1
33 N/A Not Applicable
34 6602572 4196971 Retainer, Seal and Bearing 1
35 2031395 4190308 Washer, Lock 8
36 6600771 4196886 Screw, Cap 8
37 6602573 4196972 Flange 1
38 6600774 4196888 Washer 1
39 6600773 4196887 Nut 1
40 6901178 4197362 Pin, Cotter 1
41 6601212 4196906 Screw, Cap 4
42 2031398 4190309 Washer, Lock 4
43 6600776 4196889 Cone 2
44 6600777 4196890 Cup 2
Revision 3 Oct. 1986
0250A 7504 195
TROIAN
REAR AXLE DIFFERENTIAL GROUP

Trojan Faun
Item Part No. Part No. Description Qty.

45 6601136 4196903 Nut 2


46 N/A Not Applicable
47 N/A Not Applicable
48 N/A Not Applicable
49 N/A Not Applicable
50 N/A Not Applicable
51 6602569 4196968 Bolt 8
51A 6601143 4196904 Washer (N.I.) 8

196 Revision 3 Oct. 1986


0250A 7504A
TROd. .

12
11~
10~ --J----

-m 8 9 J

-t
5-_~.
\ \
" ~.......

3 -_ _ -.J

2----J

18

6063

198
TROIAN
BRAKE ASSEMBLY
(FOUR GROUPS USED PER MACHINE; QUANTITY SHOWN .IS FOR ONE)

Trojan Faun Qty.


Item Part No. Part No. Description

A 6602574 4196973 Brake Assy. (Incl. Items 1 thru 19) 1


1 6602576 4196975 Spider, Brake 1
2 6602085 4198259 Nut 32
3 6601359 4193857 Washer, Lock 32
4 6602348 4196936 Roller 2
4A 2035425 4195557 o Ring 4
5 6602349 4196937 Pin 2
6 6601361 4196911 Pin 2
7 6601360 Pin 2
8 2031371 4190297 Nut 2
9 2031391 4190304 Washer, Lock 2
10 6602347 4196935 Lining 4
11 6602056 4193873 Bolt 32
12 6600539 4193778 Plug 32
13 6600745 4196877 Pin 2
14 6602575 4196974 Bushing 2
15 6600612 4193790 Screw, Set 2
16 6600746 4196878 Plug 2
17 2031393 4190306 Washer, Lock 2
18 6600743 4196876 Pin, Anchor 2
19 6601355 4193854 Brake and Shoe Lining Assy. ( Incl. Item 14) 2

Revision 3 Oct. 1986


0250A 7505A 199
TROIAN
2 4 2

\
---------~
\
\
\
\
\
\ 5

I
/
I
I
/

7---1
\6

6064

PLANEY CARRIER ASSEMBLY


(FOUR GROUPS USED PER MACHINE; QUANTITY SHOWN IS FOR ONE)

Item
Trojan Faun Description Qty.
Part No. Part No.

A 6602540 4196940 Carrier Assy., Planet (Incl. Items 1 thru 7) 1


1 6602542 4196942 Washer, Thrust 6
2 6602543 4196943 Roller, Needle 168
3 6602544 4196944 Pinion 3
4 6602545 4196945 Spacer 3
5 6602546 4196946 Sha ft , Pinion 3
6 6600678 4193802 Ball 3
7 6602541 4196941 Carrier, Planet 1

200 Revision 3 Oct. 1986'


0250A 7506A
I ROlAN
2 3

/~

I 4
TP3173

ACCESSORY CONTROL PANEL

Trojan Faun
Item Part No. Part No. Description Qty.

1 2115452 4198711 Panel, Accessory Control 1


2 2115477 4198237 Switch, Toggle 3
3 2094254 4195841 Switch, Wiper 2
4 2100567 4195938 Clip 2
5 2033343 4195537 Screw 4
6 2101658 4196027 Light, Dome 1
7 2048862 4191029 Bulb (N.I.) 1

Revision 3 Oct. 1986


0250A 7507A 201
i
N
o
N
1 2 3 4 5 & 1 18 11 12 14

I
III
COLOR
CODE
IRI BLACK
I
B BROWN I

DG DARK GREEN ,
G GREEN
l.B LIGHT BLUE
LG LIGHT GREEN
R RED
W WHITE
Y YELLOW

=:;jb-----C::J.~~IW >, 2 = =n %'!liW'Ii!!n~fW!!'>!i!j>"I~f,i··p"'ffi;mm& < --'4 ~ I-L-I

1111

24 23 22 21 20 19 18 11 16 I~
TP3176
TROJAN
ACCESSORY PANEL WIRING
.
Trojan Faun Qty.
Item Part No. Part No. Description

1 REF Motor, Rear Wiper (See Page 208-209) -


2 REF Motor, Front Wiper (See Page 208-209) -
3 2087630 4195772 Wire 1
4 REF Light, Dome (See Page 201) -
1
5 2101691 4196034 Wire
6 REF Switch, Dome Light (See Page 201) -
7 2101692 4196034 Wire (E/Rops) 1
8 REF Switch
9 REF Switch, Floodlights (See Page 201) -1
10 2052079 4195643 Breaker, Circuit
lOA 2046755 4195626 Screw (N. I.) 2
lOB 6950888 4197500 Washer, Lock (N.I.) 2
lOC 2031860 4195503 Nut (N. I.) 2
11 2101689 4196032 Wire (E/Rops). 1
12 2101690 4196033 Wire 1
13 2107171 4196491 Floodlight, Shell (Optional) 2
13A 2046235 4190974 Lamp, Floodlight (Optional) 2
14 2068795 4195703 Beacon (Optional) 1
15 N/A Not Applicable
15A 2109817 4198713 Wire, Toggle Switch to 3-wire Connector (N.I.) 1
15B 2068352 4198712 Connector, 3-Wire (N.I.) 1
16 2079410 4195743 Terminal, Knife 3
17 2042079 4195643 8reaker, Circuit 1
17A 2046755 4195626 Screw (N.I.) 2
178 6950888 4197500 Washer, Lock (N.I.) 2
·17C 2031860 4195503 Nut (N.I.) 2
18 2087630 4195773 Wire 1
19 REF Switch, Rear Wiper (See Page 201) -
20 REF Switch, Front Wiper (See Page 201) -
21 REF Fan, Defroster (See Page 206-207) -
22 2108804 4198714 Harness, Accessory 1
23 2095269 4195847 Terminal, Knife 6
24 NSS Wire (Order Item 22) 1
25 2032813 4195521 Clamp (Harness to Frame) (E/Rops) (N. I. ) 10
26 2065405 4198715 Grommet (Front Shroud)(N.I.) 1

Revision 3 Oct. 1986


0250A 7508A 203
l055L

204
TROIAN
CAB
EROPS

Trojan Faun Qty.


Item Part No. Part No. Description

A 6852263 4198831 Cab Enclosures Assy. (Incl. Items 2-6, 10-20, 24-37
44-46, 49-60 & 64-70)
1 2099687 4195921 ROPS Assembly 1
lA 4600649 Cover, Roof 1
IB 2031617 4190347 Nuts 18
lC 2031391 4190304 Lockwasher 18
2 2112584 4198781 Panel Assembly - R.H. (Incl. Items 3-6) 1
3 6851907 4197263 Rubber, Mounting 2
4 6852257 4198828 Glass 2
5 6852258 4198829 Seal 2
6 N/A Not Applicable
7 2101684 4196031 Screw, Truss Head 16
8 2077713 4195729 Nut 16
9 2077501 4195726 Washer, Lock 16
10 2116097 4198783 Door Assy. R.H. (Incl. Items 11-19, & 30-33) 1
11 6851905 4197261 Rubber, Mounting 2
12 2108205 4196589 Window with Sliding Glass R.H. 1
12 2108206 4196590 Window with Sliding Glass L.H. 1
13 6851771 4197226 Seal, Front 2
14 6851769 4197225 Seal, Upper and Lower 4
15 6852254 4198825 Hinge 2
16 6852253 4198824 Seal, Hinge 2
17 2104960 4198772 $crew, Pan Head 38
18 2031615 4190345 Nut 38
19 2031389 4195460 Washer, Lock 38
20 2112583 4198780 Panel Assembly - LH (Incl. Items 3-6) 1
21 2101895 4196047 Screw, Truss Head 12
22 2077713 4195729 Nut 12
23 2077501 4195726 Washer, Lock 12
*24 2063947 4198769 T-Handle 2
*25 6951678 4197521 Bumper Rubber 2
*26 2036099 4195562 Screw, Round Head 2
*"-7 2031863 4195504 Not Applicable 2
*28 N/A Not Applicable
29 2116098 4198784 Door Assy. LH (Incl. Items 11-19, 30-33) 1
30 6852250 4198823 Lock, Flush 2
31 2031615 4190345 Nut 8
32 2031389 4195460 Washer, Lock 8
33 2036814 4195570 Washer, Flat 8
34 6852272 4198832 Striker Assembly 2
35 2031456 4195466 Capscrew 4
35A 2031616 4190346 Nut (N.1.) 4
36 2031390 4190303 Washer, Lock 4
37 2036815 4195571 Washer, Flat 4
38 2110451 4198771 Mirror (Not as Illustrated) 2
38A 2099826 4198770 Mirror, Spot (N.I.) 2
39 2109265 4198774 Bracket R.H. (Not as Illustrated) 1
39 2109266 4198775 Bracket L.H. (Not as Illustrated) 1
40 N/A Not Applicable
41 N/A Not Applicable
Revlslon 3 Oct. 1986
0250A 7509A 205
TROIAN
CAB
EROPS

Trojan Faun
Item Part No. Part No. Description Qty.

42 N/A Not Applicable


43 N/A Not Applicable
44 2109039 4198773 Panel Assembly (Incl. Items 45, 46, 64) 1
45 6851910 4197266 Mounting, Rubber 1
46 6852202 4198830 Glass 1
47 2104431 4196213 Weatherseal 2
48 2101684 4196031 Screw Truss Head 12
49 2077713 4195729 Nut 12
50 2077501 4195726 Washer, Lock 12
51 2115032 4198782 Windshield Assy. (Incl. Items 52, 53, and 65) 1
52 6852255 4198826 Mounting Rubber 1
53 6851912 4197268 Glass 1
54 2101684 4196031 Screw, Truss Head 6
55 2077713 4195729 Nut 6
56 2077501 4195726 Washer, Lock 6
57 2101684 4196031 Screw, Truss Head 6
58 2077501 4195726 Washer, Lock 6
59 2101684 4196031 Screw, Truss Head 2
60 2077501 4195726 Washer, Lock 2
61 2100656 4195954 Shim 12
62 2032550 4195519 Bolt .8
63 2075186 4195144 Nut 8
64 6851911 4197267 Seal 1
65 6852256 4198827 Seal 1
+66 6851210 4198787 Knob, Door Retainer (NI) 2
+67 2117824 4198785 Tube (N.I.) 2
+68 6954749 4198834 Spring (N.I.) 2
+69 6954748 4198833 Locknut (N.I.) 2
+70 2117879 4198786 Bumper Rubber rOoor stop) (N.I.) 4
*For Machines Having SIN Thru 79-1341
+For Machines Having SIN 79-1342 and Higher
NOTE: To convert from T-Handle to Knob Style
Door Retainer, Order Kit PIN 2117881. Kit
Inlcudes items 66, 70 and all necessary
mounting hardware.

205A Revision 3 Oct. 1986


0250A 7509A
lRO.I. .

1160L

206
TROIAN
WINTERIZATION KIT

Trojan Faun Qty.


Item Part No. Part No. Description

1 REF Engine Assembly (G.M.~ ~See Pages 34-36) -


2 REF Engine Assembly (C.D.) (See Pages 32-33) -
1
3 2086956 4195770 Heater
4 2053268 4191057 Reducer 2
5 2033635 4195548 Nipple, Pipe 2
6 2033084 4195534 Coupling, Pipe 2
7 2035713 4190611 Nipple, 90 degrees Hose 2
8 2113297 4198718 Hose, Heater Return (C.D.) 1
2109154 4196674 Hose, Heater Return 1
9 2113298 4198719 Hose, Heater Feed (C.D.) 1
2109155 4196675 Hose, Heater Feed (G.M.) 1
10 2032038 4095512 Clamp 4
11 2031459 0027544 Bolt - Heater to Bulkhead 4
12 2031390 4190303 Lockwasher 4
13 2040482 4195603 Spacer 4
14 2035717 4190612 Vavle, Shut-Off 2
15 2053266 4191056 Reducer (C.D.) 1
2053268 4191057 Reducer (G.M.) 1
16 2053268 4191057 Reducer 1
17 NIA Not Applicable
18 2115537 4199154 Fan, Defrost 1
19 2031819 4195501 Screw, Machine - Fan to Mount Plate 4
20 2031860 4195503 Nut 4
21 6950888 4197500 Lockwasher 4
22 2111309 4196738 Floormat - Front 1
23 2109043 4196669 F100rmat - Rear 1
23 "2115504 4198720 F100rmat - Rear (N.I.) (See Note) 1
NOTE: For Machine Equipped With Option Tool Kit
PIN 2114805-4197877 Only •

. .
ReVlslon 3 Oct. 1986
0250A 7510A 207
lAO.I. .

14 13 12 11 10 9
TP3175

208
TROIAN
WINDSHEILD WIPER KIT

Trojan Faun Qty.


Item Part No. Part No. Description
1 2107583 4196525 Blade (Front) 1
1 2102126 4198261 Blade (Rear) (Optional) 1
2 6952971 4197557 Salt 2
2A 6952972 4197558 Nut 2
3 2112359 4197992 Arm, Wiper (Front) 1
3 2089419 4198262 Arm, Wiper (Rear) 1
4 2030745 4195454 Bolt 4
4A 2031389 4195460 Washer, Lock 4
5 6952962 4197556 Nut 2
5A 2049429 4195633 Washer 2
6 6850709 4197208 Nut 2
6A 6850708 4197207 Washer (N.!.) 2
7 6850707 4197206 Driver 2
8 6850706 41~7205 Cap, Rubber 2
9 6850705 4197204 Nut 2
10 6850704 4197203 Washer, Steel 2
11 6850703 4197202 Washer, Fibre 2
12 2093617 4195836 Spacer 2
13 2080151 4191421 Kit, Adapter (Incl. Items 5, 5A & 14) 2
14 6952973 4197559 Gasket 2
15 2115603 4198263 Motor, Wiper Front (Incl. Items 6 thru 11) 1
15 2115611 4198264 Motor, Wiper Rear (Optional) 1
15A 2115447 4198717 Guard, Wiper Motor (N.I.) 1
15S 2031425 4198716 Bolt (N.I.) 2
15C 2031389 4195460 Washer, Lock (N.I.) 2
16 2092474 4195826 Pad, Mount 2
17 2109304 4197931 Windshield Washer Kit (N.I.) 1

. .
Rev~s~on 3 Oct. 1986
0250A 7511A 209
TROd. .

12

1
TROd. .

! 7500- 11

6093

210
TROIAN
DECALS AND IDENTIFICATION

Trojan Faun
Item Part No. Part No. Description Qty.

A 6955972 4197635 Decal/Identif. Kit(CD)(Incl Item 8,11,13-19,23,24) 1


A 6955973 4197636 Decal/Identif. Kit(GM)(Incl Item 8,11,13-19,23,24) 1
8 2100725 4195967 Decal Kit (Incl. Items 1-10) 1
1 2098179 4195864 Decal, Diesel Fuel 1
2 2098181 4195865 Decal, Drain (Engine, Fuel Tank, Hyd. Tank, Radiator) 8
3 2312871 4195868 Decal, Frame Warning 2
4 2098185 4195869 Decal, Suspended Loads 1
5 2098201 4195870 Decal, Air Reservoir Drain 1
6 2098202 4195871 Decal, Hyd. Oil Level 1
7 2098203 4195872 Decal, Hyd. Tank 1
8 2098204 4195873 Decal, Fan Warning 2
9 2098205 4195874 Decal, Air Cleaner Service 1
10 2099914 4195925 Emblem, Slow Moving Vehicle 1
11 2114608 Decal, Product Number (7500) 2
12 2114600 Decal, TrOjan 2
13 N/A Not Applicable
14 2104153 4196181 Decal, Engine Oil Filter (GM) 1
2104154 4196182 Decal, Engine Oil Filter (CO) 1
15 2104155 4196183 Decal, Fuel Filter (GM) 2
2104152 4196180 Decal, Fuel Filter (CO) 2
16 2098831 4195878 Decal, Transmission Filter 1
17 4602136 Chart, Lubrication (Was 2104135) 1
18 2082776 4195756 Tag, Safety Link Warning 1
19 2098183 4195867 Decal, Oil Service (GM) 1
2098182 4195866 Decal, Oil Service (CO) 1
20 2114730 Decal, Trojan (Lift Arm) 1
21 REF Plate, Machine Serial Number -
22 N/A Not Applicable
23 2078538 4195736 Tag, Engine Shut-Down (GM) 1
24 2078539 4195737 Tag, Emergency Engine Shut-Down (G.M.) 1
25 2104136 Safety Walk (N.!.) (Center Floorplate) 1
26 2117973 Trojan Nameplate (N.!.) 1
27 2104137 Safety Walk (N.!.)(Tank Tops) 4

Revision 3 Oct. 1986


0250A 7512A 211
lAOd. .

212
TROIAN
.AUTOr-IATIC LUBRICATION MANIFOLD

Trojan Faun Qty.


Item Part No. Part No. Description

1 2103799 4196137 Manifold, Front Left 1


2 2031437 4198723 Bolt 2
3 2031389 4195460 Lockwasher 2
4 2032007 4197763 Adapter 90 degrees 2
5 2084210 4195761 Adapter, Straight 1
6 2032007 4197763 Adapter, 90 degrees 2
7 2109191 4196681 Indicators 4
8 2103796 4196134 - Manifold, Front Right 1
9 2031437 4198723 Bolt 2
10 2031389 4195460 Lockwasher 2
11 2032007 4197763 Adapter, 90 degrees 2
12 2084210 4195761 Adapter, Straight 1
13 2032007 4197763 Adapter, 90 degrees 2
14 2109191 4196681 Idicator 4
15 2103800 4196138 Manifold, Lower 1
16 2031437 4198723 Bolt 4
17 2031389 4195460 Lockwasher 4
18 2032007 4197763 Adapter 90 degrees 2
19 2090376 4195802 Adapter 90 degrees 1
20 2032007 4197763 Adapter 90 degrees 1
21 2031985 4190378 Adapter, Straight 1
22 2109191 4196681 Indicator 4
23 2103802 4196139 Manifold, Primary (Incl. Item 33) 1
24 2031987 4195510 Adapter, Straight 1
25 2090376 4195802 Adapter, 90 degrees 1
26 2032311 4195518 Tee 1
27 2033448 4195543 Adapter, Straight 1
28 2109190 4196680 Indicator 1
29 2109190 4196680 . Indicators 6
30 2084210 4195761 Adapter, Straight 1
31 2038545 4195593 Adapter, Straight 1
32 2090376 4195802 Adapter, 90 degrees 1
33 REF Indicator, Cycle Switch (NSS) (Order Item 23) 1
34 2084210 4195761 Adapter, Straight 2
35 2084210 4195761 Adapter, Straight 1
36 2032311 4195518 Tee 1
37 2033448 4195543 Adapter, Straight 1
38 2109190 4196680 Indicator 1
39 2031987 4195510 Adapter, Straight 1
40 2031463 0027545 Bolt 4
41 2031390 4190303 Lockwasher 4
42 2103798 4196136 Manifold, Upper Right 1
43 2090376 4195802 Adapter 90 degrees 1
44 2031985 4190378 Adapter, Straight 1
45 2032007 4197763 Adapter, 90 degrees 1
46 2031985 4190378 Adapter, Straight 1
47 2109191 4196681 Indicators 4
48 2031437 4198723 801t 4
49 2031389 4195460 Lockwasher 4
50 2031985 4190378 Adapter, Straight 1
Revision 3 Oct. 1986
0250A 7513A 213
TROIAN
AUTOMATIC LUBRICATION MANIFOLD

Trojan Faun
Item Part No. Part No. Description Qty.

51 2103797 4196135 Manifold, Upper Left 1


52 2031437 4198723 Bolt 4
53 2031389 4195460 Lockwasher 4
54 2031985 4190378 Adapter, Straight 1
55 2032007 4197763 Adapter, 90 degrees 1
56 2031985 4190378 Adapter, Straight 1
57 2109191 4196681 Indicators 4
58 2090376 4195802 Adpater, 90 degrees 1
59 2031985 4190378 Adapter, Straight 1
60 2103800 4196138 Manifold, Rear 1
61 2031985 4190378 Adapters, Straight 2
62 2031437 4198723 Bolt 2
63 2031389 4195460 Lockwasher 2
64 2109191 4196681 Indicators 4
65 2031985 4190378 Adapters, Straight 2
66 2084210 4195761 Adapter, Straight :l
67 2031615 4190345 Nut 2
68 2031389 4195460 Washer 2
69 2031437 4198723 Bolt 2
70 2111635 4196742 Timer 1

214 Revision 3 Oct. 1986


0250A 7513A
TROIAN

13

IZI4L

215A
TROIAN
LUBRICATOR AND AIR PIPING

Trojan Faun Qty.


Item Part No. Part No. Description

1 2053376 4191058 Reducer 1


2 2036772 4195568 pipe, Nipple (Was 2072218) 1
3 2105573 4196306 Solenoid Valve Assembly (Incl. Items 4 and 5) 1
3A 2032292 4198612 Elbow 90 degrees (N.I.) 1
4 2105572 4196305 Condenser 1
5 2076755 4195626 Machine Screw 1
6 2300978 4196765 Str. Adapter 1
7 2307323 4196795 Hose Assembly 1
8 2300978 4195626 Str. Adapter 1
9 2300978 4195626 Str. Adapter 1
10 2107024 4196467 Hose Assembly 1
11 2037010 4198722 90 degree Adapter 1
12 2101174 4196001 Lubricator Assembly 1
13 2101095 4195992 Ring' SuPpo.t Assembly 1
14 2101091 4195991 Tie Roo Assembly 2
'15 2010556 4190143 Pin 2
16 2031763 4198689 Cotter Pin 2
17 2067435 4195698 Nut 2
18 2109381 4196682 Bracket, Door Lock 1
19 2031617 4190347 Nut 2
20 2031391 4190307 Lockwasher 2
21 203148C 4190320 8o.lt 2
22 2031619 4190349 Nut 1
23 2031393 4190306 Lqckwasher 1
24 2031517 41903~p e'olt 1

Revision 3 Oct. 1986


0250A 7516A 2158
lAOd"
~
In

-
M
N

~ ~-
"N-- -
..,

216
TROJAN
AUTOMATIC LUBRICATION SYSTEM (REAR FRAME)

Trojan Faun Qty.


Item Part No. Part No. Description

1 REF ~anifold, Rear (See Page 213) -


2 2088765 4195782 Hose Assy. (Rear Manifold to Cradle) 1
3 2307313 4196794 Hose Assy. (Rear Manifold to Cradle) 1
4 2088783 4195784 Hose Assy. (Primary Manifold to Rear Manifold) 1
5 2305912 4196788 Hose Assy. (Rear ~anifold to Left Steer Cyl.) 1
6 2305912 4196788 Hose Assy. (Rear Manifold to Right Steer Cyl.) 1
7 2032007 4197763 Adapter 90 degrees (Left Steer Cyl.) 1
8 2032007 4197763 Adapter 90 degrees (Right Steer Cyl.) 1
9 2088763 4195781 Hose Assy. (Lubricator Tube to Primary Manifold) 1
10 REF Container (See Page 215) -
11 2031987 4195510 Adapter, Straight 1
12 2307855 4196797 Hose Assy. (Container to Side Panel) 1
13 2075428 4195722 Grommet 1
14 2300978 4196765 Adapter, Straight 1
15 2300978 4196765 Adapter, Straight 1
16 2304119 4196782 Tee, Swivel 1
17 2304854 4196783 Adapter, Straight 1
18 2306741 4196790 Connector, Straight 1
19 2105633 4196310 Pressure Switch 1

Revision 3 Oct. 1986 .


0250A 7517A 217
lao.."'.

218
TROIAN
AUTOMATIC LUBRICATION (FRONT FRAME)

Trojan Faun
Item Part No. Part No. Description Qty.

1 REF Manifold, Primary (Ref. Pages 212 thru 214) -1


2 2088763 4195781 Hose Assy. (Lubricator Tube to Primary Manifold)
3 2088783 4195784 Hose Assy. (Primary Manifold to Rear Manifola) 1
4 2087847 4195775 Hose Assy. (Primary Manifold to Top Left Manifold) 1
5 2087437 4195771 Hose Assy. (Primary Manifold to Top Right Manifold) 1
6 2087847 4195775 Hose Assy. (Primary Manifold to Top Left Mount) 1
7 2104725 4198724 Hose Assy. (Primary Manifold to Top Hinge Pin) 1
8 2300978 4196765 Adapter, Straight 9/16 - 18 to'1/8 NPT 1
9 2032007 4197763 Adapter, 90 degrees 1
10 2098792 4195877 Tube Assembly 1
11 2031985 4190378 Adapter, Straight 7/16 - 20 to 1/8 NPT 1
12 2108825 4198725 Hose Assembly (Primary Manifold to Lower Hinge Pin) 1
13 2005680 4195430 Hose Assembly (Primary Manifold to Top Right Mount) 1
14 2101118 4195995 Hose Assembly (Primary Manifold to Lower Manifold) 1
15 2104709 4196241 Hose Assembly (Lower Manifold to Left Steering Rod) 1
16 2031985 4190378 Adapter, Straight 1
17 2104710 4196242 Hose Assy. (Lower Manifold to Right Steering Rod) 1
18 2031985 4190378 Adapter, Straight 1
19 2306329 4196789 Hose Assembly (Lower Manifold to Left Hoist Shank) 1
20 2031985 4190378 Adapter, Straight 1
21 2107118 4196479 Hose Assembly (Lower Manifold to Right Hoist at Shan~D 1
22 2031985 4190378 Adapter, Straight 1
23 REF Manifold, Lower (See Pages 212 thru 214) -
24 REF Manifold, Upper Right (See Pages 212 thru 214) -
REF Manifold, Upper Left (See Pages 212 thru 214) -
25 2302256 4196775 Hose Assy. (Top Right Manifold to Bucket Cyl. Shank) 1
2302256 4196775 Hose Assy. (Top Left Manifold to Bucket Cy1. Shank) 1
26 2032007 4197763 Adapter 90 degrees (Right Side) 1
2032007 4197763 Adapter 90 degrees (Left Side) 1
27 2102892 4196775 Hose Assy. (Upper Right Manifold to Lift Arm at Frame) 1
2102892 4196775 Hose Assy. (Upper Left Manifold to Lift Arm at Frame 1
28 2031985 4190378 Adapter, Straight (Right Side) 1
2031985 4190378 Adapter, Straight (Left Side) 1
29 2307313 4196794 Hose Assy. (upper Right Manifold to Mount) 1
2307313 4196794 Hose Assy. (Upper Left Manifold to Mount) 1
30 2104705 4196238 Hose Assy. (Upper Right Manifold to Mount) 1
2104705 4196238 Hose Assy. (Upper Left Manifold to Mount) 1
31 2101854 4196Q45 Bulkhead, 45 degrees 2
32 2101407 4196018 Bulkhead, 90 degrees 4
33 2104710 4196242 Hose Assy. (Mount to Hoist Rod End Left and Right) 2
34 2031985 4190378· Adapter, Straight 2
35 2032859 4195526 Clamp, Hose (Left and Right Side) 2
36 2031617 4190347 Nut 2
37 2031391 4190304 Washer 2
38 210173-' 4196037 Bracket, Support 2
39 203161-' 4190347 Nut 4
40 2031391 4190304 Washer 4
41 2l0701~ 4196463 Tube Assy. (Left and Right Side) 4
42 203161-' 4190347 Nut 2
43 2031371 4190297 Washer 2
Revision 3 Oct. 1986
0250A 7518A 219
TROIAN
AUTOMATIC LUBRICATION (FRONT. FRAME)

Trojan Faun Qty.


Item Part No. Part No. Description

44 2101737 4196037 Bracket, Support 2


45 2101406 4196017 Bulkhead, Straight 4
46 2104707 4196239 Hose Assy •. 2
47 2108824 4196654 Hose Assy. 2
48 2112269 4198726 Adapter, Lube 2
49 2031985 4190378 Adapter, Straight 2
50 2107021 4196465 Hose Assy. (Front Manifold to Lever at Crossmember) 2
51 2031985 4190378 Adapter, Straight 2
52 REF Manifold, Front Left (See Pages 212 thru 214) -
REF Manifold, Front Right (See Pages 212 thru 214) -
53 2032007 4197763 Ada~tent 9~ ~egrees 2
54 2104714 4196243 Hose ASsy. {Front Manifold to Bucket Cylinder Rod End 2
55 2305912 4196788 Hope Assy. (Front Manifold to Link at Lever) 2
56 2031985 4190378 Adapter, Straight 2
57 2107020 4196464 Hose Assy. (FrQn~ Manifold to Link at Bucket) 2
58 2031985 4190378 Adapter, Straight 2
59 2032859 4195526 Clamp, Hose 2
60 2102083 4196050 Bolt 6
61 2031391 4190304 Lockwasher 6
62 2101699 4196036 Guard, Hose 2

220 Revision 3 Oct. 1986


0250A 7518A
IRDJAN

i
,', .... "'-..
" ",
··/'1

~//

z'>------t. 6090

EMERGENCY STEERING HYDRAULIC SYSTEM


(OPTIONAL)
Trojan Faun
Item Part No. Part No. Description Qty.

1 2053277 4195648 Bushing, Reducer 1


2 2032014 4190389 Elbow, 90 degrees 1
3 2092914 4195830 Hose (To Hyd. Tank) 1
4 2032003 4190384 Elbow 45 degrees 1
5 REF Pump and Motor Assy. (See Page 224-225) -
1
6 2038541 4198372 Elbow 90 degrees
7 2095720 4198063 Hose 1
8 2116044 4198373 Elbow 90 degrees 1
9 2114715 4198065 Flow Switch Assy. 1
9A 2031529 4198376 Bolt, Flow Control Switch Mounting (N.L) 2
9B 2031393 4190306 Washer, Lock 2
10 2116095 4198729 Hose (To Pump) 1
11 2070816 4195712 Half, Flange 4
1l.C 2031515 4190328 Bolt (N.L) 8
lIE
12
2031393
2072633
4190306
4191333
Washer, Lock
o Ring
. 8
2
13 2097577 4198060 Adapter 90 degrees 1
14 . 211194~ 4198067 Hose (To Steer Valve) 1
1 C; ?r-?,,:;-; LL1QC;1-;q n Rinn 1
Revision 3 Oct. 1986
0250A 7519A 221
lAOd. .

6
22
11

21

6091

222
TRDlAN
EMERGENCY STEER SYSTEM WIRING
(OPTIONAL)

Trojan Faun Qty.


Item Part No. Part No. Description

4198099 Switch, Magnetic T


1 2115440
1A 2031429 4195463 Bolt, Switch Mounting (N.I.) 2
IB 2067431 4195695 Nut (N.I.) 2
2 REF Cable, to Starting Motor (See Pages 67-70) -
3 REF Battery (See Pages 67-70) -
4 REF Caole, Ground (See Pages 67-70) -1
5 2057812 4195727 Cable
6 REF Cable, Jumper (See Pages 67-70) -1
7 2113877 4197991 Buzzer
8 REF Switch Ignition (See Pages 74-75) -
2080406 4198379 Wire, Ground 1
9
10 2110132 4198380 Wire Assy. 1
2080406 4198379 Wire, Ground 1
11
12 2303284 4198381 Wire, Ground 1
2312679 4198098 Light, Indicator 1
13
13A 2107201 4197928 Bulb, Indicator Light 1
14 2115448 4198728 Harness, Wire 1
15 2110139 4198382 Harness, Wire 1
16 2035671 4190610 Switch, Engine Oil Pressure 1
17 21i0786 4198383 Wire, Assy. 1
18 2050203 4197914 Relay Assy. 1
18A 2031473 4190315 Bolt, Relay Mounting (N.I.) 2
188 2031391 4190304 Washer, Lock (N.I.) 2
18C 2031617 4190347 Nut (N. I.) 2
19 REF Switch, Flow (See Page 221)
Wire Assy.
-
1
20 2111417 4198384
21 REF Pump and Motor Assy. (See Pages 224-225) -
22 2033414 4195540 Cable 2

. .
Rev~s~on 3 Oct. 1986
0250A 7520A 223
TROd. .

e ~'I
f .
5

TP3202

224
TROIAN
EMERGENCY STEERING PUMP AND MOTOR
(OPTIONAL EQUIPMENT)

Trojan Faun Qty.


ItemPart No. Part No. Description
4197926 Pump and Motor Assy. (Incl. Items B & 1) 1
A 2095622
8 6801017 4198385 Pump Assy. (Incl. Items 6-14, 17,18, 21-25) 1
1 6801013 4198386 Motor Assembly 1
2 6801015 4198387 Gasket 1
3 6801014 4198388 Adapter 1
4 2056293 4198389 t3o1t 4
5 6801016 4198390 Coupling 1
6 6801030 4198391 Oil Seal 1
7 6801031 4198392 Ring, Retaining 1
8 2077415 4198393 Ring, Retaining 2
9 6801035 4198394 Bearing 1
10 6801039 4198395 capscrew 4
11 NSS Housing, Mounting (Order Item A or 8) 1
12 6801026 4198396 Bearing 4
13 NSS Shaft, Drive (Order Item A or B) -
1
14 6801034 4198397 Key
15 2031391 4190304 Washer, Lock 2
16 2031475 4190317 Bolt 2
17 NSS Shaft, Idler (Order Item A or 13) -
18 6801029 4198398 Pin, Drive 1
19 NSS Gear (Order Item A or B) -
20 6801027 4198399 Pin, Dowel 4
21 NSS Housing, Gear (Order Item A or B) 1
22 NSS Housing, Port (Order Item A or B) 1
23 6801025 4198400 Ring, Retaining 2
24 6801033 4198401 Caps crew 4
25 6801028 4198402 Shim (N.!.) 2
26 2110192 4198403 Plate, Assy. Pump and Motor Mounting (N.I:) 1
26A 2031475 4190317 Bolt, Mounting (N.I.) 4
268 2031391 4190304 Washer, Lock (N.I.) 4
26C 2031617 4190347 Nut (N.!.) 4

..
Rev~s~on 3 Oct. 1986
0250A 7521A 225
lAO.I. .
BOLT TORQUE

Th....d Hex Torque (Lba. - Ft.) Torque (Lbs. - Ft.)


Size Size SAEGrade5 SAE Grade a
Diy Lubricated Dry Lubricated
Bolt I Nut A B A B A B A B
1/4-20 7/16 6 4 5 3 10 6 7 4
1/4-28 7/16 8 5 6 4 11 7 8 5
5/16-18 1/2 14 9 10 7 20 13 14 9
5/16-24 1/2 15 10 11 7 20 13 16 10
3/8-16 9/16 24 15 18 12 36 23 28 18
3/8-24 9/16 28 18 21 13 40 25 28 18
7/16-14 5/8 40 25 28 18 ·56 35 44 28
7/16-20 5/8 44 28 32 20 64 40 48 30
1/2-13 3/4 60 38 44 28 88 55 64 40
1/2-20 3/4 72 45 52 33 96 60 72 45
9/16-12 13/16 88 55 64 40 120 75 88 55
9/16-18 13/16 96 60 72 45 136 85 104 65
518-11 15/16 120 75 88 55 176 110 136 85
5/8-18 15/16 144 90 104 65 192 120 144 190
3/4-10 1-1/8 208 130 160 100 304 190 224 140
3/4-16 1-1/8 240 150 176 110 336 210 256 160
3/4-16
7/8-9
7/8-14
1-5/16
1-5/16 .
I I
WHEEL MOUNTING TORQUE
320
352
200
220
I"
I
240
256
I 150
160
350
480
528
250
300
330
368
400 I
230
250
7/8-14 WHEEL MOUNTING TORQUE 550 345
1-8 1-1/2 464 290 352 220 720 450 544 340
1 14
0
1-1/2 512 320 384 240 800 500 592 370
1 1/8-7
0
1-11/16 640 400 480 300 1024 640 768 480
1-118-12 1-11/16 704 440 528 330 1152 720 864 540
1-114-7 1-7/8 896 560 672 420 1456 910 1088 680
1-1/4-12 1-7/8 992 620 736 460 1600 1000 1200 750
1-318-6 2-1/16 1168 730 880 550 1904 1190 1424 890
1-3/8-12 2-1/16 1344 840 1008 630 2176 1360 1632 1020
1-1/2-6 2-1/4 1552 970 1168 730 2528 1580 1888 1180
1-1/2-12 2-1/4 1760 1100 1312 820 2848 1780 2128 1330

NOTES-
Use Column "A" When Hand Torque Wrench or Air Stall Wrench is Used.
Use Column "8" When Impact Wrench is Used.
Use Lubricated Column When White Lead is Used.
Use Grade 5 Torques on Ordinary Fasteners.
Use Grade 8 Torque for Propeller Shaft 801ts.

Grade 5 and Grade 8 bolts can be distinguished by the markings on their heads.

GRADE S BOLT CARBON GRADE 8 BOLT ALLOY


STEEL HEAT TREATED STEEL HEAT TREATEO--....z... 1

226
TROIAN

TROJAN
STANDARD PARTS SECTION
This section includes all Bolts (GRS & GRS), Nuts,
Lockwashers, Flatwashers, Grease Fittings and
Cotter Pins. When possible, obtain locally.

NUMERICAL INDEX
Trojan Part No. Page
2030224, 2030225 11
2030741 to 2030930 . 3
2030986 to 2031127 5
2031150 to 2031367 6
2031369 to 2031388 2
2031389 to 2031402 ....................... . 2
2031425 to 2031614 .......................................... . 4
2031615 to 2031634 ....................................................................................... . 2
2031757 to 2031797 . ....................................... .................... . 11
2032083 to 2032272 ........................................... . 7
2032328 to 2032471 .................. . 9
2032472 to 2032689............ ............................ .... ..................... . 10
2032957 to 2032971 ................................................... ........ ........................... 2
2033247 to 2033250 ....................................................... .. .... .................... ............ 11
..
2037563 to 2037752 ........................................................ ........ ..................... ..... . 8

(1)
TRDlAN·

FINISHED HEX NUTS


FINE THREADS COARSE THREADS
(SAE Standards) (SAE Standards)
Trojan Thread Trojan Thread
Part No. Size Part No. Size
2031369 ............................... W'-28 2031615 ............................. W'-20
2031370 ............................... K,'-24 2031616 ............................... K{-18
2031371 ............................... 3h"·24 2031617 ..................... %"-16
2031372 ............................... J{,"·20 2031618 ..................... ?{," -14
2031373 ............................... Vz"-20 2031619 ........................... Vz"-13
2031374 ............................... Y,6" -18 2031620 ........................... Y,;' -12
2031375 ............................... o/a"-18 2031621 ............................. o/a" -11
2031376 ................................ 3,4"·16 2031622 ......................... 3,4"-10
2031377 ............................... Ys"-14 2031623 ................. , .. .... , ..
, Ys". 9
2031378 ................................ 1"·14 2031624 ................ ..........
, 1"- 8
2031379 ............................... 1Va"· 12 2031625 ............................... 1Va"· 7
2031380 ............................... 1V4"·12 2031626 ............................... 1W'- 7
2031381 ............................... 1%"-12 2031627 .. ............................. 1%"- 6
2031382 ............................... 1Vz"-12 2031628 ............................. 1Vz"- 6
2031383 ............................... 13,4"- 8 2031629 .................... .. ....... 13,4"- 5
2031384 ................................ 2'"- 8 2031630 ............................. 2"·4Vz
2031385 ............................... 2W'· 8 2031631 ............................... 2Y4"-4Vz
2031386 ............................... 2Vz"- 8 2031632 ............................... 2Vz"-4
2031387 ................................ 23,4"- 8 2031633 ............................... 23~"-4
2031388 ................................ 3"· 8 2031634 ............................. 3"·4

WASHERS
SPRING LOCKWASHERS FLAT WASHERS
(SAE Medium) (SAE Standards)
Trojan Nominal Trojan Nominal
Part No. Size Part No. Size
2031389 ............................... lA" 2032957
2031390 ............................... K6" 2032958
2031391 .............................. %" 2032959
2031392 •• 0 . . . . . . . . . . . . . . . •• •••• ••••••• J{," 2032960
2031393 ............................... Vz" 2032961
2031394 ............................... Y,6" 2032962
2031395 ............................... o/a" 2032963
2031396 .............................. 3,4" 2032964
2031397 ................................. Ys" 2032965
2031398 ............................... 1- 2032966
2031399 ............................... 1Va" 2032967
2031400 ............................... 1W· 2032968
2031401 ............................... 1%" 2032969
2031402 .............................. 1Vz" 2032970
2032971

(2)
TROIAN

FINISHED HEXAGON BOLTS, FINE THREADS


SAE GRADE 5 STEEL
Part Nos. 2030741 thru 2030930
Thread 1/4"-28 5/16"-24 3/8"-24 7/16"-20 1/2"-20 9/16"-lS 5/S"-18 3/4"-16 7/S"014 1" -14
Hex. 7/16" 1/2" 9/16" 5/8" 3/4" 13/16" 15/16'· l-l/S" 1-5/16" 1-1/2"
Lgt. Trojan Part Numbers
Vz" 20307~2030764 2030787
%" 2030742 2030765 2030788
3~" 2030743 2030766 2030789 2030810 2030831
v.. .. 2030744 2030767 2030790 2030811 2030832
1" 2030745 2030768 2030791 2030812 2030833 2030852 2030871
1Va" 2030746 2030769 2030792 2030813 2030834 2030853 2030872
lW' 2030747 2030nO 2030793 2030814 2030835 2030854 2030873 2030890
1%" 2030748 2030nl 2030794 2030815 2030836 2030855 2030874 . 2030891
1Vz" 2030749 2030772 2030795 2030816 2030837 2030856 2030875 2030892 2030907 2030920
1~" 2030750 2030773 2030796 2030817 2030838 2030857 2030876 2030893 203090S 2030921
2" 2030751 2030n4 2030797 2030818 2030839 2030858 ·20308n 2030894 2030909 2030922
2W' 2030752 2030n5 2030798 2030819 2030840 2030859 203087S 2030895 2030910 2030923
2Vz" 2030753 2030n6 2030799 2030820 2030841 2030860 2030879 2030896 2030911 2030924
23~" 2030754 2030m 2030800 2030821 2030842 2030861 2030880 2030897 2030912 2030925
-3" 2030755 2030778 203080l 2030822 2030843 2030862 2030881 2030898 2030913 2030926
3W' 2030756 2030779 2030802 2030823 2030844 2030863 2030882 2030899 2030914 2030927
3~" 2030757 2030780 2030803 2030824 2030845 2030864 2030883 2030900 2030915 2030928
33~" 2030758 2030781 2030804 2030825 2030846 2030865 2030884 2030901 2030916 2030929
4" 2030759 2030782 2030805 2030826 2030847 2030866 2030885 2030902 2030917 2030930
4Vz" 2030760 2030783 2030806 2030827 2030848 2030867 2030886 2030903 2030918
-5" 2030761 2030784 2030807 2030828 2030849 2030868 20308S7 2030904 2030919
5Vz" 2030762 2030785 2030808 2030829 2030850 2030869 2030888 2030905
6" 2030763 2030786 2030S09 2030830 2030851 2030870 2030889 2030906

(3)
TROIAN

FINISHED HEXAGON BOLTS, COARSE THREADS


SAE GRADE 5 STEEL
Part Nos. 2031425 thru 2031614
Thread 1/4"·20 5/16"·18 3/8"·16 7/16"·14 1/2"·13 9/16"·12 5/8"·11 3/4"·10 7/8" -9 1" -8
Hex. 7116" 1/2" 9/16" 5/8" 3/4" 13/16" 15/16" 1·5/16" 1·1/2"
Lgt. Trojan Part Numbers
VI" 2031425
2031448 2031471
o/a" 2031426
2031449 2031472
3~" 2031427
203=-=-14=5::.0--=2=-=03=-=,"""47=3:--2=0=3::-:,4=94-=--""='20=3:-:-,5=,-::'5----------------
"Va" 2031428
2031451 2031474 203'1495 2031516
1" 2031429
2031452 2031475 2031496 2031517 2031536 2031555
1Va" 2031430
2031453 2031476 2031497 2031518 2031537 2031556
lV4" 2031431
2031454 2031477 2031498 2031519 2031538 2031557 2031574
1~" 2031432
2031455 2031478 2031499 2031520 2031539 2031558 2031575
1VI" 2031433
203""=,-7.
45;':::6=--2=0"'"'3-::-:14=79=---:-20=-=3='5=0=0--=2=03='-=52='-=20=3-=-"'5""40=--""='20=3:-:-'5'""'5=9--=2=0=31-=57=6:--=20=3:05=9:-'-""20""3"16::;;;0>7"4
13~" 2031434
2031457-Z031480 20315=01=--=2031522 2031541-Z031560-Z031577 2031592 ' 2031605
2" 2031435
2031458::-""='20=3:-:-'4=8:-:-1--=2:-:'03:i:-::-=50=2=--2=0=3-=-"15=23=----20=3:-:-,5""'4=2--=2=0=31""56=,=--=20=3=,5=78=----2=03:-:-,=59=3---::2:;;::;:0"'31"60;;-;;-6
2~" 2031436
2031459 2031482 2031503 ' 2031524 2031543 2031562 203~,~57~9---::2~0~31""5~94.-=20=3~16=07~
2VI" 2031437
2031460 2031483 2031504 2031525 2031544 2031563 2031580 2031595 2031608
23~" 2031438
2031461 2031484 2031505 2031526 2031545 2031564 2031581 2031596 2031609
3" 2031439
2031462 2031485 2031506 2031527 2031546 2031565 2031582 2031597 2031610
3~" 2031463 203148:=:,6,----:2:-:.03150~7.-=20:-:.3-=-"15.-:28=--""='2"'0-:1=35;.,4,.:.7--=2=-=03=-=,-=56.;.::6:-=20~3-=-"15·~83=---:::-:-2031598 2031611
2031440
3~" 2031464 2031487 2031508 2031529 2031548 20315:-:::67::-=20:-:3:-:-;15~8=4-=2=03='-7.59=9~2=0=3:_::16;;-;'2.-
2031441
33~" 2031442
2031465 2031488 2031509 2031530 2031549 2031568 2031585 2031600 2031613
4" 2031443
2031466 2031489 2031510 2031531 2031550 2031569 2031586 2031601 2031614
4VI" 2031444
2031467 2031490 2031511 2031532 2031551 2031570 2031587 2031602
5" 2031445
2031468 2031491 2031512 2031533 2031552 2031571 2031588 2031603
5VI" 2031446---Z031469 2031492 2031513 2031534 2031553 2031572 2031589
--6"--i031447---r0314;O-2031493 2031514 2031535 2031554 2031573 203='=59=0~------

(4)
TROIAN

SEMIFINISHED HEXAGON BOLTS, FINE THREADS


SAE GRAD-E 5 STEEL
Part Nos. 2030986 thru 2031127
Thread 3/8"·24 7/16"·20 1/2"·20 9/16"-18 5/8"·18 3/4"·16 7/8"·14 1"·14
---:H-:-e-x.--9/f6" 5/8-;---3/4" f3/16-"-15716"-1-=-08"-1·5/16-"-1·1/2"
Lgt. Trojan Part Numbers
- 4 V:-'--::l, , : - - - - - - - - - i0311 09
---5" 203TITO
SVl" 20'31088 203TITl
6;."...
.. - - 2031089-io3TiT2
6Vl" 2030986 2030996 2031000 2031022 2031044 2031066 2031090 203nT3-
7" 2030987 2030997 2031001 2031023 2031045 2031067 i03109i-Z03Tf14
7Vl" 2030988 2031002 2031024 2031046 2031068 203f092-203fffS
8" 2030989 2030998 2031003 2031025 2031047 i031 069 2031093-2031 ffEr
8Vl" 2030990 2031004 2031 026-io311l"4S-t03 1070-2031 094-203 fm
9" 2030991 2030999 2031005 2031 027 2031049 2031 0-'-1-t031 095 2031118
9Vz" 2030992 2031006 2031028 t03105'0-t031072 ---
--10'-=- .. ---=:~=-----2'03T007-2031
2030993 029-2031 051--m31 073-2031 096-203f119-
10Vl" 2031008 203T03C)2i)3 fo5'f2031 074
11" 2030994 2031009 2031031 2031053 2031015'-2031097-2031120
11 W' 203101"0-2031032-2031054-2031076 ---
12" 2030995 2031011 2031033 2031055~1077 2031098 2031121
13" 2031012-2031 034-2O'310S6-t03 1078-2031 099-203 f1n-
14" 2031(n-3----zD3lo35-t031 057 --2031079 2031100 20311Zr
15" 20'31014 2031036 203fos8-t031080-2031101-2031124
16" 2031015 2031037 2031059 203-10S1-t03-1102--W3Tf25-
--17" 2031016 2031038 2031060 2031082-i031103-203f126-
18" 2031017 2031039 2031061 20310S32'031T04 2031127
19" 2031018 203f040--m-3fo6Z-uf31084-2031105
20" 2031019 2031041 2031063 2031()85-2031106'----
22" 2031020 2031042 2031064 203-1086-2031T07
-24" 2031021 2031043 203T065-i03T0872ci3f1-08~---

(5)
TROIAN

REGULAR HEXAGON BOLTS, FINE THREADS


SAE GRADE 5 STEEL
Part Nos. 2031150 thru 2031367

Thread 1-1/8"-12 1-1/4"-12 1-3/8"-12 1-1/2"-12 1-5/8"-8 1-3/4"-8 1-7/8"-8 2"-8


;
,I Hex. 1-fl/16" 1-7/8" 2=1716" 2-f14"-2=-71f6'-' -2:57gn--2~(3/r6'-'-3-"-
Lgt. Trojan Part Numbers
4" 2031150 2031167 2031183 2031216 2031249
4Vl" 2031151 2031168 2031184 2031217 2031250
5" 2031152 2031169 2031185 2031218 2031251 2031282
5Vl" 2031153 2031170 2031186 2031219 2031252 2031283
6" 2031154 2031171 2031187 2031220 2031253 2031284 2031313
6Vl" 2031188 2031221 2031254 2031285 2031314
7" 2031155 2031172 2031189 2031222 2031255 2031286 2031315
7Vz" 2031190 2031223 2031256 2031287 2031316 2031342
--8" 2031156 2031173 2031191 2031224 2031257 2031288 2031317 2031343
8Y%" 2031192 2031225 2031258 2031289 2031318 2031344
--9" 2031259 2031290 2031319 2031345-
9Vl" .
2031157 2031174 2031193
2031194
2031226
2031227 2031260 2031291 2031320 2031346-
10" 2031158 2031175 2031195 2031228 2031261 2031292 2031321 2031347
11" 2031159 2031176 2031196 2031229 2031262 2031293 2031322 2031348
12" 2031160 2031177 2031197 2031230 2031263 2031294 2031323 2031349
13" 2031161 2031198 2031231 2031264 2031295 2031324 2031350
14" 2031162 2031178 2031199 2031232 2031265 2031296 2031325 20313-5;-
15" 2031163 2031179 2031200 2031233 2031266 2031297 2031326 2031352-
16" 2031164 2031180 2031201 2031234 2031267 2031298 2031327 2031353-
17" 2031165 2031181 2031202 2031235 2031268 2031299 2031328 2031354
18" 2031166 2031182 2031203 2031236 2031269 2031300 203-13292031355-
19" 2031204 2031237 2031270 2031301 2031330 2031356
20" 2031205 2031238 2031271 2031302 2031331 2031357
21" 2031206 2031239 2031272 2031303 20313-32 2031358
--22" 2031207 2031240 2031273 2031304 2031333 2031359
-23" 2031208 2031241 2031274 203130S203f334-20"3f360-
24" 2031209 2031242 2031275 2031306 203133~O31361-
-.-----
25" 2031210 2031243 2031276 2031307 2031336 2031362
26" 2031211 2031244 2031277----zD311308 203f337 2031363
-27- - --- ---
2031212 2031245 2031278 2031309 2031338 2031364
28- 2031213 2031246 20312n--Z03113ro-2031339203f365-
29" 2031214 2031247 2031280 2031311 2031340 2031366
--30- 2031215 2031248 2031281 2031312 2031341 2031367-

_ (6)
TROIAN

FINISHED HEXAGON BOLTS, FINE THREADS


SAE GRADE 8 STEEL
Part Nos. 2032083 thru 2032272
Thread 1/4"_28 5/16"-24 3/8"-24 7/16"-20 1/2"-20 9/16"-18 5/8"-18 3/4"-16 718"-14 1" -14
Hex. 7116" 172" 9/16" 5/8" 3/4" 13/16" 15/16" 1-1/8" 1-5/16" 1-1/2"
~gt. Trojan Part Numbers
Vz" 2032083 20321~032129
o/a" 2032084 2032107 2032130
3,4" 2032085---2032108-2032131 2032152 2032173
Va" 2032086-20321092032132 20321532032174
1" 203208"720321~2032133 2032154 2032175 2032194 2032213
1Va" 2032088 2032111 2032134 2032155 2032176 2032195 2032214
l1A" 2032089 2032112 2032135 2032156 2032177 2032196 2032215 2032232
10/'a" 2032090 2032113 2032136 2032157 2032178 2032197 2032216 2032233
lVz" 203-20912032114-203213'-203215"82032179 2032198 2032217 2032234 2032249 2032262
13,4" 2032()~2032115 2032138 2032159 2032180 2032199 2032218 2032235 2032250 2032263
2" 2032093 2032116 2032139 2032160 2032181 2032200 2032219 2032236 2032251 2032264
21,4'· 2032094 2032117 2032140 2032161 2032182 2032201 2032220 2032237 2032252 2032265
2Vz" 203"2095- 20321 f8-2032141-2032162 2032183 2032202 2032221 2032238 2032253 2032266
23,4" 2032096-20321T9-2032142 2032163 2032184 2032203 2032222 2032239 2032254 2032267
--3" 2032097-2032tio-2032143 2032164 2032185 2032204 2032223 2032240 2032255 2032268
31A" 203209-8-20321'21 2032144 2032165 2032186 2032205 2032224 2032241 2032256 2032269
3Vz" 2032099 2032122 2032145 2032166 2032187 2032206 2032225 2032242 2032257 2032270
33,4" 2032100---20321~ 2032146 2032167 2032188 2032207 2032226 2032243 2032258 2032271
4" 2032101 2032124 2032147 2032168 2032189 2032208 2032227 2032244 2032259 2032272
4Vz" 2032102 203212520321482032169 2032190 2032209 2032228 2032245 2032260
5" 203-21032032126 2032149 2032170 2032191 2032210 2032229 2032246 2032261
5Vz" 20321 ~20321272032150 2032171 2032192 2032211 2032230 2032247
6" 2032105 2032128 2032151 2032172 2032193 2032212 2032231 2032248

(7)
TROIAN

FINISHED HEXAGON BOLTS, COARSE THREADS


SAE GRADE 8 STEEL
Part Nos. 2037563 thru 2037752

Thread 1/4"-205/16"-18 3/8"-167/16"-14 1/2"-139/16"-12 5/8"-11 3/4"-10 7/8"09 1"08


Hex. 7/16" 1/~" 9/16" 5/8" 3/4" 13/16" 15/16" 1-1/8" 1-5116" 1_1/2"
Lgt. Trojan Part Numbers
Vz" 2037563 2037586 2037609
o/a" 2037564 2037587 2037610
3/4" 2037565 2037588 2037611 2037632 2037653
1Va" 2037566 2037589 2037612 2037633 2037654
I" 2037567 2037590 2037613 2037634 2037655 2037674 2037693
1Va" 2037568 2037591 2037614 2037635 2037656 2037675 2037694
1W' 2037569 2037592 2037615 2037636 2037657 203.7676 203=76=9=5--=2=03=7=71;-:;;2-----
13;8" 2037570 2037593 2037616 2037637 2037658 2037677 2037696 2037713
1Vz" 2037571 2037594 2037617 2037638 2037659 2037678 2037697 2037714 2037729 2037742
134" 2037572 2037595 2037618 2037639 2037660 2037679 2037698 2037715 2037730 2037743
2" 2037573 2037596 2037619 2037640 2037661 2037680 2037699 2037716 2037731 2037744
----:2°;'A7"':4"=--2=0=37S74 203759'-20376202037641 2037662 2037681 1037700 2037717 2037732 2037745
2Vz" 2037575 2037598 2037621 2037642 2037663 2037682 2037701 2037718 2037733 2037746
2314" 2037576--r03759""92037622 2037643 2037664 2037683 2037702 2037719 2037734 2037747
--"':"";3" 20375f1 2037600 2037623 2037644 203766S--z037684 2037703 2037720 2037735 2037748
3V4" 2037578--2037601 2037624 2037645 2037666 2037685-7.037704 2037721 2037736 2037749
--:03V2" i037579--Z0376022037625 2037646 20176672037686 2037705 2037722 2037737 2037750
33,4" 203-'-S8()20376032037626 2037647 2037668 2037687 2037706 2037723 2037738 2037751
4" 2037581--:2103-7604-2037627--z037648 2037669 2037688 2037707 2037724 2037739 2037752
--4V2"-- 2037582 - 2037605-2037628-20376492037670-2037689-20377082037725 2037740
5~2037583-i0376b6 2037629 2037650 2037671 2037690 2037709 2037726 2037741
51/2"-2037584 - 203"-607-2037630 2037651 2037672 2037691 2037710 2037727
----=--'6" - 2037585 - 203i6(fS-2037631-Z037652--icf37673 2037692 2037711 20377=2S:--------

(8)
TROIAN

SEMIFINISHED HEXAGON BOLTS, FINE THREADS


SAE GRADE 8 STEEL
Part Nos. 2032328 thru 2032471

Thread 3/S"-24 7116" -20 1/2" -20 9/16" -IS 5/S" -IS 3/4"-16 7/8"-14 1"-14
Hex. 9/16" 5/8" 3/4" 13/16" 15/16" 1-1/8" 1-5/16 1-1/2"
Lgt. Trojan Part Numbers
--4~~l"~--------------------~~~~-=~---------------20324~
--5" 203-2454
5W' 20324~2032455
.---6" 2032433-2032456-
6Vl" 2032328 2032340 2032344 2032366 2032388 2032410 203243~2032457'
7" 2032329 2032341 2032345 20323~67:-...;2~03~2~38~9__2~0~3~2~4~11~-=20;;.;;3;;;.24.;.;;3,;.-5--;2~03;;.;;2;...;.;45~8
7Vl" 2032330 20323~46~2~032368 2032390 2032412 2032436 2032459
-~S"~-:2::-:-:032331 2032342 2032347 2032369 2032391 2032413 2032437 2032460
8Vl" 2032332 2032348 2032370 2032392 20324~032438~32461-
~. 2032333 2032343 203~49 2032371 2032393 2032415 2032439~032462-
---::9::-:-Vl~"--=2032334 2032350 2032372 2032394 2032416
--;1~0':-'---:;2~03:-:'23":'3=-=5:----------=2032351 2032373 2032395 2032417 2032440 2032463-
10Vl" 2032336 2032352 2032374 2032396 2032418
II" 2032337 2032353 2032375 2032397 2032419 2032441 2032464
l1Vl" 2032338 2032354 2032376 2032398 2032420
12" 2032339 2032355 2032377 2032399 2032421 2032442 203246S;
--;1=3""'--"':":'-~------:2=-=0';:';:323~56 203237S 2032400 2032422 2032443---2032466-
14" 2032357=--"""'20=3=23=7-=-9--=2=03c-=2'""'"'4O"";'1-=20=""32=-"4=23---=-2032444 2032467-
15" 2032358 2032380 2032402 2032424 2032445 2032468
16" 2032359 2032381 2032403 2032425 2032446 2032469
17" 2032360 2032382 2032404 2032426 2032447 2032470
IS" 2032361 2032383 2032405 2032427 2032448 203~
19" 2032362 2032384 2032406 2032428 2032449
20" 2032363 2032385 2032407~'';;2~03:;27.42;:'9---:2~0';';32~45';;'0;-------
22" 2032364 2032386 2032408 2032430 2032451
24" 2032365 2032387 2032409 2032431 203245';;-2- - -

(9)
TROIAN,

REGULAR HEXAGON BOLTS, FINE THREADS


SAE GRADE 8 STEEL
Part Nos. 2032472 thru 2032689

Thread 1-1/8"-12 1-1/4"-12 1-3/8"-12 1-1/2"-12 1-5/8"-8 1-3/4"-8 1-7/8" -8 2"-8


Hex. 1-ft/16;;-1:-7 /8" 2-1/16" 2-1/4" 2-7/16" 2-5/8" 2-13-/16" 3"
Lgt. Trojan Part Numbers
4" 2032472 2032489 2032505 2032538 2032571
4Vl" 2032473 2032490 2032506 2032539 2032572
5" 2032474 2032491 2032507 2032540 2032573 2032604
5%" 2032475 2032492 2032508 2032541 2032574 2032605
6" 2032576 2032493 2032509 2032542 2032575 2032606 2032635
6W' 2032510 2032543 2032576 2032607-2032636
7" 2032477 2032494 2032511 2032544 2032577 2032608 2032637
7W' 2032512 2032545 2032578 2032609 2032638 2032664
8" 2032478 2032495 2032513 2032546 2032579 2032610 2032639 2032665-
---'---
8W' 2032514 2032547 2032580 2032611 2032640 2032666
9" 2032479 2032496 2032515 2032548 2032581203-2fnZ-Z03264-1-2032667
9Vl" 2032516 2032549 203258'f 2032613 2032642 2032668
10" 2032480 2032497 2032517 2032550 2032583 2032614 2032643 2032669
11" 2032481 2032498 2032518 2032551 2032584 2032615 2032644 2032670
12" 2032482 2032499 2032519 2032552 2032585 2032616 2032645 2032671
13" 2032483 2032520 2032553 2032586 2032617 2032646--Z032672
14" 2032484 2032500 2032521 2032554 2032587 2032618 2032647-2032673-
15" 2032485 2032501 2032522 2032555 2032588 2032619 2032648 2032674
16" 2032486 20325or-2032523-ZOft556-to32589-2032620--Z032649-2032675-
--17" 2032487 2032503 2032524 2032557-20325902032621-2032650-2032676-
18" 2032488 2032504 2032525 2032558 203259~32622 203i65'1-fo32677-
-f9" 2032526 2032559---Z03259~032623-203265Z---2032678-
20" 2032527 2032560 .2032593 2032624-2032653-io32679-
-i1" 2032528 2032561 2032594 2032625 2032654 2032680
-li'" 2032529 2032562 2032595 2032626-U>32655-f032681 -
-23" 2032530 2032563 2032596 2032627 2032656 2032682
-i4" 2032531 2032564 2032597 203262S-io32657-2032683
-25" 2032532 2032565 2032598 2032629 2032658 2032684--
-26" 2032533 2032566 2032599 2032630 2032659-2032685
-27" 2032534 2032567 2032600 203-i631---Z032660-203268ir-
-28" 2032535 2032568 2032601 2032632 2032661---;[032687
-29'" 2032536 2032569 2032602 2032633 2032662 203-i688
-30" 2032537 2032570 2032603 2032634 2032663 2032689

(,10)
TROIAN

COTTER PINS
Dia. 1/16" 3/32" 1/8" 5/32" 3/16" 7/32" 1/4"
Length Trojan Part Numbers
3h" 2031757
W' 2031758 2031762
o/a" 20r1759 2031763 2031767
3,4" 2031760 i031764 2031768 2031773
1" 2031761 2031765 2031769 2031774 2031779
1~" 2031766 2031770 2031775 2031780 2031785
1V2" 2031771 2031776 2031781 2031786 2031791
13,4" 2031772 2031777 2031782 2031787 2031792
2" 2031778 2031783 2031788 2031793
2~" 2031784 2031789 2031794
2V%" 2031790 2031795
-t3A" 2031796
--3" 2031797-

GREASE FITTINGS
Trojan Thread
Part No. Size Angle
2030224 ~"-28 Straight
2033247 ~H_28 45°
2033248 ~"-28 90°
2030225 Va" NPTF Straight
2033249 Va" NPTF 45°
2033250 Va" NPTF 90°

(11)
I ROlAN
OPTION INDEX

Trojan Faun Qty.


Item Part No. Part No. Description

Axles/Tires
1 2109890 Tire Inflation Kit
2 2111887 No-Spin Differential, Front Axle
Brakes
1 2115527 Air Dryer Deletion CD
2 2114812 Two Peaal Brake System
Cab
1 2112951 Cab Pressurizer - Crenco
2 2109150 Heater and Front Defroster -CD
3 2109149 Heater and Front Defroster -GM
4 2110310 Defroster Fan Rear
5 2115828 Air Conditioner/Heater and Pressurizer -co
6 4600120 Mirrors Stainless Steel west Coast
7 2110893 Fire Extinguisher
8 2114762 Horn, Elect~ical
Engine/Cooling
1 2107378 Heater,Block & Oil Pan W/50Ft~ Cord and Plug
2 2112343 Exhaust Purifick, OxY-Catalyst Muffler
3 2106780 Air Compressore, Heavy Duty Cummins KTl150
4 2112773 Sand, Grid, Radiator
5 2112817 Low Oil - Hi water Sentinel Shut-Down - GM
6 2112453 Low Oil - Hi Water Sentinel Shut-Down - CD
7 2115084 Low Oil - Hi Water Light and Buzzer GM & CO
8 4603153 75 AMP Alternator CD
9 2105836 Alcohol Injector GM
10 2105835 Alcohol Injector CD
11 2106894 Reversible Fan, CD
12 2112754 Heater, Engine Block -CD
13 2112454 Heater, Engine Block and Oil Pan - CD
.

Revision 3 Oct~ 1986 3


0250A 7522A
TROIAN

INTRODUCTION

Thi·s option section is a quick reference Index for our


parts department, so that they may quickly locate service
parts you require for your optional equipment.

For fur~her information please con~act our service parts


department.

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