Septima Parte Manual Hitachi 200

SECTION 5
ENGINE AND ACCESSORY
178W-5-1
 CONTENTS 
General Information Engine Assembly 2
General Repair Instructions.............................1-2 (Inspection and Repair)
Notes on the Format of This Manual...............1-2 Cylinder Head...................................................4-2
Main Data and Specifications...........................1-6 Valve Guide.......................................................4-3
Performance Curve...........................................1-7 Valve Spring......................................................4-6
External View....................................................1-9 Tappet................................................................4-7
Tightening Torque Specifications...................1-11 Push Rod...........................................................4-8
Angular Nut and Bolt Tightening Method.......1-13 Rocker Arm Shaft and Rocker Arm.................4-8
Major Parts Fixing Nuts and Bolts.................1-15 Idler Gear and Idler Gear Shaft........................4-9
Identifications..................................................1-26 Camshaft.........................................................4-10
Cylinder Body and Liner..................................4-11
Maintenance
Piston and Piston Ring...................................4-17
Lubricating System...........................................2-2
Piston Pin........................................................4-19
Fuel System......................................................2-3
Connecting Rod..............................................4-20
Cooling System.................................................2-7
Crankshaft.......................................................4-22
Valve Clearance Adjustment............................2-7
Flywheel..........................................................4-29
Injection Timing.................................................2-9
Timing Gear Case Cover................................4-29
Compression Pressure Measurement...........2-14
Turbocharger Inspection.................................2-15
Engine Assembly 3 (Reassembly)
Engine Repair Kit............................................2-16
Piston and Connecting Rod
Recommended Lubricants.............................2-17
Reassembly Steps..........................................5-2
Engine Oil Viscosity Chart..............................2-17
Cylinder Head Reassembly Steps...................5-4
Rocker Arm and Rocker Arm Shaft
Engine Assembly 1 (Disassembly)
Reassembly Steps..........................................5-7
External Parts Disassembly Steps...................3-2
Major Component Reassembly Steps 1..........5-8
Major Components...........................................3-6
Major Component Reassembly Steps 2........5-13
Rocker Arm and Rocker Arm Shaft
External Parts Reassembly Steps
Disassembly Steps........................................3-11
(Left-Hand Side)...........................................5-18
Cylinder Head Disassembly Steps.................3-12
External Parts Reassembly Steps
Piston and Connecting Rod
(Right-Hand Side).........................................5-21
Disassembly Steps.......................................3-13
Engine Tuning Operation................................5-25
178W-5-2
Lubricating System Troubleshooting
General Description..........................................6-2 Hard Starting...................................................11-2
Oil Pump............................................................6-3 1) Starter Inoperative....................................11-2
Oil Cooler..........................................................6-5 2) Starter Operates but
Engine does not Turn Over......................11-3
Cooling System 3) Engine Turns Over but does not Start
General Description..........................................7-2 Fuel is Being Delivered to the
Thermostat........................................................7-3 Injection Pump..........................................11-4
4) Engine Turns Over but does not Start.....11-5
Fuel System Unstable Low Idling.........................................11-6
General Description..........................................8-2 Insufficient Power............................................11-8
Injection Nozzle.................................................8-3 Excessive Fuel Consumption.......................11-11
Injection Pump Calibration Data......................8-8 Excessive Oil Consumption..........................11-13
Overheating...................................................11-14
Turbocharger Whity Exhaust Smoke...................................11-16
General Description..........................................9-2 Dark Exhaust Smoke....................................11-17
Turbocharger Identification..............................9-3 Oil Pressure does not Rise...........................11-18
Troubleshooting................................................9-5 Abnormal Engine Noise................................11-20
Inspection and Repair.......................................9-7
Special Tool List
Engine Electricals Special Tool List..............................................12-2
Starter Identification.......................................10-2
Starter Main Data and Specifications............10-3 Repair Standards
Starter Sectional View....................................10-4 Repair Standards............................................13-1
Performance....................................................10-4
Disassembly....................................................10-5 Conversion Table
Inspection and Repair.....................................10-8 Length.............................................................14-2
Reassembly..................................................10-12 Area.................................................................14-3
Adjustment....................................................10-13 Volume............................................................14-3
Performance Test.........................................10-14 Mass................................................................14-5
Alternator Identification................................10-15 Pressure..........................................................14-6
Main Data and Specifications......................10-16 Torque.............................................................14-7
Alternator Sectional View.............................10-17 Temperature....................................................14-8
Charging Circuit............................................10-17
Structure........................................................10-18
Disassembly..................................................10-19
Inspections....................................................10-22
Reassembly..................................................10-24
Bench Test....................................................10-25
Current Output Test......................................10-26
Fault Finding.................................................10-27
Specifications................................................10-27

Septima Parte Manual Hitachi 200

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SECTION 5

ENGINE AND ACCESSORY

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