Importance point to be taken

Currently reviewed Specification - Onshore Structural Steel(9RE-614006) , ONSHORE CIVIL AND STRUCTURAL W
Remaining specs under review

Para Clause Specification - Onshore Structural Steel

3.1 Material Grades

3.1 Straightening/mill tolerances

3.2 Material Minimum Requirements

4 Fabrication

4.5 Welding

4.5.3 Welding Procedures

4.7.2 Coating Selection

4.7.3 Color Codes ( RAL)

4.7.5 Repair and Re-Instatement of Damaged Paint Coatings

4.8 Galvanizing

4.9 Electrical Grounding

5.2.3 Weld Testing

5.4 Fabricator Qualifications

5.2.2 Bolt Testing

5.2 Inspection and Testing

ONSHORE CIVIL AND STRUCTURAL WORKS

Para no Clause Description

Structural Steel
ASTM A992M/ ASTM A572 Gr.50 &
ASTM A36
As an alternative, Contractor if required
will follow equivalent grades as per
Eurocodes with minimum steel grade
S275.
6.2.3 Material Grades/ Strength Refer Onshore Structural Steelworks Specificatio

6.3.4 B. Roof Live load

Roof (inaccessible) of shelters for parking structu
load of 0.75kPa.

C. Moving/ Vehicle Load (Lm)

 Structures across main access road (culverts, pip
AASHTO HL-93 loading as a minimum or 5t/m2 f

6.10 Pipe Supports

Pipe supports shall be designed for pipe dead loa
with wind load and seismic forces.
Thermal loads shall be as provided in the pipe str
transverse direction shall be considered as below
Table 6-11: Friction Force Based on Number of P
(Ref. Section 4.1.7.7 of PIP STC01015)

9 ANCHOR BOLT DESIGN

9.1 9.1 Tension Check
9.1.1 9.1.1 Bolt Steel Strength
This check is performed as per ACI 318-14 (Cl.17

Para
2 Design Requirements

All Fixings/ Fasteners excluding for crane and handrail fixings

As per Drawings
Bolts - A325M Type 1, confirming to ASTM F3125
Washers – ASTM F436M Nuts – A563M Grade 1

Black Bolts
Ladder, stair tread, purlin, girt, doorframe, handra
As per Drawings
Washers – ASTM F436M
Nuts – A563M Grade A, Heavy Hex
45 (310) - Nominal Tensile strength

Anchor Rods
Connection to Foundations
Solid bars with threads
ASTM F1554, Gr. 36 or Gr 105 Plate Washers –
Nuts - ASTM A563M Grade A, Heavy Hex 36 (24

3.2 Material Minimum Requirements

The minimum thickness of any part of a structura
The minimum thickness of cold-formed steel mem
All gusset and stiffener plates shall be 10 mm min
ASTM A307 bolts shall be limited in size to 16 mm
High strength bolts ASTM A325M shall be of min

4 Fabrication Splices other than those shown on the drawings s

Connections shall be designed by the Fabricator
Check if any fireprotection coating

4.7.3
 4.9 Electrical Grounding
All metal structures are to be bonded to the main

5.2.3 Weld Testing

The butt-welded flange sections for all load bearin
9RE-614006) , ONSHORE CIVIL AND STRUCTURAL WORKS ,

Specification - Onshore Structural Steel

Table 3-1: Material Grade and StandardsMain steel

Main steel
Handrails (including toe plate)
High Strength Bolts
Anchor Rods

according to AISC manual 14th edition table 1-27, 1-28, 1-29 as well as AWS D1.1-2010 section 5.23.

The minimum thickness of any part of a structural shape shall be 5 mm and in built-up members shall be 5 mm for flange pl

All fabrication shall be according to AISC 360-10 section M2

Base plates larger than 1m² shall be provided with 25 mm diameter holes as necessary for pressure grouting and escape o
Base plate hole sizes for structural steel columns shall be as follows:
o Anchor bolts M16 & M20 - 4 mm oversize
o Anchor bolts M24 - 6 mm oversize
o Anchor bolts M30 and over - 8 mm oversize
All bolts shall be hot dip galvanized unless indicated. All galvanized bolts shall be supplied with a pre-applied lubricant coat

All welding shall conform to the requirements of AWS Structural Steel Welding Code (AWS D1.1M and A5.1M).
Welding electrodes shall be E70XX and comply with AWS A5.1 and AWS A5.5 unless noted otherwise
Site welding will normally not be allowed. However, if approved in special circumstances, the following shall be adhered to:
• The site welding plant shall be of ample capacity to provide the required current to each welding point without appreciable
• The welding procedure for making each joint shall be approved by the Company before the work is started and the Fabrica
the soundness of the proposed method and the competence of workmen.
For structural members with full penetration corner or T-joints between plates both thicker than 18 mm, procedures to minim
by the Company

welding procedures on its standard forms in accordance with AWS D1.1M.

Pre-heating shall be carried out when directed by the Contractor/ Company and when the following conditions exist:
• The temperature of the parent metal is at or below 10°C;
• All repairs;
• Any incomplete weld which has been allowed to cool;
• All welding procedures specifying pre-heat weld treatment must indicate the following:
o Preheat Temperature (maximum and minimum);
o Heat Rate (maximum);
o Holding Temperature (maximum and minimum);
o Holding Time;
o Cooling Rate (maximum).
 Table 4-1: Coating Map
Coating Dry film Thickness range -DFT
Surface Preparation for bare steel shall be blast cleaning to BS EN ISO 8501-1, preparation grade Sa 2.5, roughness grade

Color codes for various steel elements shall be as give below (To be Confirmed by Company):
• Steelwork up to underside of roof steelwork: Color ‘gentian blue’ RAL 5010
• Crane Gantry Beams: Color ‘traffic red’ RAL 3020
• Cranes: Color ‘signal yellow’ RAL1003
• Roof steelwork: Color ‘cream’ RAL 9001
• Handrails and Ladders: Color ‘signal yellow’ RAL 1003
• Wall and Roof Cladding:

Fabricator shall submit a repair procedure for each coating system. Before application of any further coat of material, all dam
requirements.
If the surface being prepared lies adjacent to a sound coated surface, which is not to be repaired, the surface preparation s
remainder of existing coated surface shall be properly protected with shields or screens to prevent any possible damage to

Items requiring galvanizing shall, after fabrication, be given protective zinc-coating by means of the hot-dip galvanizing proc
listed in Table 4-1: Coating Map.
Any damage to galvanizing shall be repaired in accordance with ASTM A780M.

the connection shall be completed using M10 bolts screwed into bosses. Such bolts, bosses and steel work shall be of simi

Inspection Division (OID) ASNT Level-III for acceptance prior to work commencing.
• Welds shall be subject to 100% visual examination as per AWS D1.1/D1.1M. • The butt-welded flange sections for all load
1090-2.
*The Company reserves the right to vary the extent of examination when, in their opinion, this becomes necessary to ensur
destructive testing requirements shall be in accordance with the Standards presented in this Specification.
All mechanical and non-destructive (radiographic, ultrasonic and magnetic particle) test results submitted with the qualificati
personnel.

The Fabricator of the structural steel elements shall have been in the business of manufacturing structural steel works for a

HSFG bolts – Test one (1) bolt per one thousand (1000) supplied to destruction in tension.

Tests shall be performed, and test certificates shall be provided or obtained and submitted from the manufacturers, for the m
The tests shall include the following, in accordance with relevant ASTM standards specified in Table 3-1 or

ONSHORE CIVIL AND STRUCTURAL WORKS ,

Description

Structural Steel
ASTM A992M/ ASTM A572 Gr.50 &
ASTM A36
As an alternative, Contractor if required
will follow equivalent grades as per
Eurocodes with minimum steel grade
S275.
Refer Onshore Structural Steelworks Specification (Doc. No. RE-614006-001).

B. Roof Live load

Roof (inaccessible) of shelters for parking structures, bus shelters etc., shall be designed for a live
load of 0.75kPa.

C. Moving/ Vehicle Load (Lm)

 Structures across main access road (culverts, pipe protection slabs etc.,) shall be designed for
AASHTO HL-93 loading as a minimum or 5t/m2 for abnormal vehicles.

Pipe supports shall be designed for pipe dead loads, operating loads, thermal/ frictional forces along
with wind load and seismic forces.
Thermal loads shall be as provided in the pipe stress report. Friction forces in pipe longitudinal and
transverse direction shall be considered as below:
Table 6-11: Friction Force Based on Number of Pipes
(Ref. Section 4.1.7.7 of PIP STC01015)

9.1 Tension Check

9.1.1 Bolt Steel Strength
This check is performed as per ACI 318-14 (Cl.17.4.1.2) considering 3mm corrosion allowance

Design Requirements

handrail fixings
As per Drawings
Bolts - A325M Type 1, confirming to ASTM F3125M
Washers – ASTM F436M Nuts – A563M Grade 10S 90 (620) – Nominal Tensile strength

Ladder, stair tread, purlin, girt, doorframe, handrail and crane rail connections
As per Drawings
Washers – ASTM F436M
Nuts – A563M Grade A, Heavy Hex
45 (310) - Nominal Tensile strength

Connection to Foundations
Solid bars with threads
ASTM F1554, Gr. 36 or Gr 105 Plate Washers – ASTM F436
Nuts - ASTM A563M Grade A, Heavy Hex 36 (248) – 105 (724) Min Yield stress

The minimum thickness of any part of a structural shape shall be 5 mm and in built-up members shall be 5 mm for flange plates
The minimum thickness of cold-formed steel members shall be 1.5 mm;
All gusset and stiffener plates shall be 10 mm minimum thickness. For minor structures such as platforms and miscellaneous st
ASTM A307 bolts shall be limited in size to 16 mm diameter and smaller
High strength bolts ASTM A325M shall be of minimum diameter 20mm

Splices other than those shown on the drawings shall be approved in writing by the Company. In general, but particularly hollow
Connections shall be designed by the Fabricator based on the critical design forces combination. All splice joints shall be design
Check if any fireprotection coating
Electrical Grounding
All metal structures are to be bonded to the main electrical earth system.

Weld Testing
The butt-welded flange sections for all load bearing shall be tested according to AWS D1.1/BS EN 1090-2.
RE-614006

Refer table for more detail

osses shall be fillet welded to the steel work. The bolt shall be fitted with locking washers.
an be used.

d by welding together shorter sections with a transverse weld.

RE-614006
k. The bolt shall be fitted with locking washers.

RE-614002
h a transverse weld.
Generic Terms:
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13 INTERSTATE M & E CABLE ACCESSORIES
14 Allinton Engineering Special Tools Hydrometer
15 Kimic Chmitech Soda Lime
16 Springwell Marketing Portable Step Stool Ladder
17 Beta Lube Hware Hose & Accessories CO2
20 Accutech Fluid Tubing Connector
22 Accutech Fluid SS Tubing
27 Mitsubishi Chemical Resin
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1 Tri-Star Industries Cable Ladder

1 Colasit Asia Pte Ltd Manual Damper

3 Seen Joo Company Pte Ltd Cable Glands

4 Toyi Trading & Construction Metal Plate

5 YSL System Pte Ltd Cable Lug Accessories

6 Kenson Enterprise Pte Ltd 5 Valve Manifold

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ITS Envirochem Pte Ltd
Meter
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13 FRP SPOOL W FLANGE
INDUSTRI
14 PT HILTI NUSANTRA EXPANSION BOLT
15 Unitest Instruments Hart Communicator
48
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MATERIAL CERT
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1 Lilama 18 Joint Stock Company ACF Vessel MDR

2 Samson GMBH On-Off Butterfly Valve MDR

3 Samwoo KJS TEC Cast Gate Valves MDR

4 Fukui Seisakusho Safety Relief Valve MDR

5 Yokogawa Engineering Differentil Pressure Transmitter MDR

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17 SINGAPORE VALVE & FITTING PROTECTIVE SUN SHADE COC

18 KSB SINGAPORE (ASIA PACIFIC) PTE LTD DUAL PLATE CHECK VALVE MDR

19 TFW PROJECT PTE LTD INSTRUMENT HOOK-UP MATERIAL MDR

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