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Currently reviewed Specification - Onshore Structural Steel(9RE-614006) , ONSHORE CIVIL AND STRUCTURAL W
Remaining specs under review
4 Fabrication
4.5 Welding
4.8 Galvanizing
Structural Steel
ASTM A992M/ ASTM A572 Gr.50 &
ASTM A36
As an alternative, Contractor if required
will follow equivalent grades as per
Eurocodes with minimum steel grade
S275.
6.2.3 Material Grades/ Strength Refer Onshore Structural Steelworks Specificatio
Para
2 Design Requirements
Black Bolts
Ladder, stair tread, purlin, girt, doorframe, handra
As per Drawings
Washers – ASTM F436M
Nuts – A563M Grade A, Heavy Hex
45 (310) - Nominal Tensile strength
Anchor Rods
Connection to Foundations
Solid bars with threads
ASTM F1554, Gr. 36 or Gr 105 Plate Washers –
Nuts - ASTM A563M Grade A, Heavy Hex 36 (24
4.7.3
4.9 Electrical Grounding
All metal structures are to be bonded to the main
according to AISC manual 14th edition table 1-27, 1-28, 1-29 as well as AWS D1.1-2010 section 5.23.
The minimum thickness of any part of a structural shape shall be 5 mm and in built-up members shall be 5 mm for flange pl
All welding shall conform to the requirements of AWS Structural Steel Welding Code (AWS D1.1M and A5.1M).
Welding electrodes shall be E70XX and comply with AWS A5.1 and AWS A5.5 unless noted otherwise
Site welding will normally not be allowed. However, if approved in special circumstances, the following shall be adhered to:
• The site welding plant shall be of ample capacity to provide the required current to each welding point without appreciable
• The welding procedure for making each joint shall be approved by the Company before the work is started and the Fabrica
the soundness of the proposed method and the competence of workmen.
For structural members with full penetration corner or T-joints between plates both thicker than 18 mm, procedures to minim
by the Company
Color codes for various steel elements shall be as give below (To be Confirmed by Company):
• Steelwork up to underside of roof steelwork: Color ‘gentian blue’ RAL 5010
• Crane Gantry Beams: Color ‘traffic red’ RAL 3020
• Cranes: Color ‘signal yellow’ RAL1003
• Roof steelwork: Color ‘cream’ RAL 9001
• Handrails and Ladders: Color ‘signal yellow’ RAL 1003
• Wall and Roof Cladding:
Fabricator shall submit a repair procedure for each coating system. Before application of any further coat of material, all dam
requirements.
If the surface being prepared lies adjacent to a sound coated surface, which is not to be repaired, the surface preparation s
remainder of existing coated surface shall be properly protected with shields or screens to prevent any possible damage to
Items requiring galvanizing shall, after fabrication, be given protective zinc-coating by means of the hot-dip galvanizing proc
listed in Table 4-1: Coating Map.
Any damage to galvanizing shall be repaired in accordance with ASTM A780M.
the connection shall be completed using M10 bolts screwed into bosses. Such bolts, bosses and steel work shall be of simi
Inspection Division (OID) ASNT Level-III for acceptance prior to work commencing.
• Welds shall be subject to 100% visual examination as per AWS D1.1/D1.1M. • The butt-welded flange sections for all load
1090-2.
*The Company reserves the right to vary the extent of examination when, in their opinion, this becomes necessary to ensur
destructive testing requirements shall be in accordance with the Standards presented in this Specification.
All mechanical and non-destructive (radiographic, ultrasonic and magnetic particle) test results submitted with the qualificati
personnel.
The Fabricator of the structural steel elements shall have been in the business of manufacturing structural steel works for a
HSFG bolts – Test one (1) bolt per one thousand (1000) supplied to destruction in tension.
Tests shall be performed, and test certificates shall be provided or obtained and submitted from the manufacturers, for the m
The tests shall include the following, in accordance with relevant ASTM standards specified in Table 3-1 or
Structural Steel
ASTM A992M/ ASTM A572 Gr.50 &
ASTM A36
As an alternative, Contractor if required
will follow equivalent grades as per
Eurocodes with minimum steel grade
S275.
Refer Onshore Structural Steelworks Specification (Doc. No. RE-614006-001).
Pipe supports shall be designed for pipe dead loads, operating loads, thermal/ frictional forces along
with wind load and seismic forces.
Thermal loads shall be as provided in the pipe stress report. Friction forces in pipe longitudinal and
transverse direction shall be considered as below:
Table 6-11: Friction Force Based on Number of Pipes
(Ref. Section 4.1.7.7 of PIP STC01015)
Design Requirements
handrail fixings
As per Drawings
Bolts - A325M Type 1, confirming to ASTM F3125M
Washers – ASTM F436M Nuts – A563M Grade 10S 90 (620) – Nominal Tensile strength
Ladder, stair tread, purlin, girt, doorframe, handrail and crane rail connections
As per Drawings
Washers – ASTM F436M
Nuts – A563M Grade A, Heavy Hex
45 (310) - Nominal Tensile strength
Connection to Foundations
Solid bars with threads
ASTM F1554, Gr. 36 or Gr 105 Plate Washers – ASTM F436
Nuts - ASTM A563M Grade A, Heavy Hex 36 (248) – 105 (724) Min Yield stress
The minimum thickness of any part of a structural shape shall be 5 mm and in built-up members shall be 5 mm for flange plates
The minimum thickness of cold-formed steel members shall be 1.5 mm;
All gusset and stiffener plates shall be 10 mm minimum thickness. For minor structures such as platforms and miscellaneous st
ASTM A307 bolts shall be limited in size to 16 mm diameter and smaller
High strength bolts ASTM A325M shall be of minimum diameter 20mm
Splices other than those shown on the drawings shall be approved in writing by the Company. In general, but particularly hollow
Connections shall be designed by the Fabricator based on the critical design forces combination. All splice joints shall be design
Check if any fireprotection coating
Electrical Grounding
All metal structures are to be bonded to the main electrical earth system.
Weld Testing
The butt-welded flange sections for all load bearing shall be tested according to AWS D1.1/BS EN 1090-2.
RE-614006
RE-614002
h a transverse weld.
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Material Cert
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