Operating Sequence Do not exceed "Safe" prossure with the Enclosure Pressure Control Valve. | | Operators must follow step-by-step sequence of the Start-Up Instructions Nameplate on the Protection System. | Crests kote With the protective gas supply connected, enclosure power deenergized and alarm system energized (i utilized) 4. Carefully read Start-Up Instructions on system 2. Check operation ofthe Enclosure Protection Vent, opening it manually several times, (see page 16, "Helpful Hint’) Seal protected enclosure(s). Unlock T-bar Valve Key from the RECV stem and place in the EPCV stem. (see important notes, page 16), open, Enclosure Pressure Control Valve, by turning CCW, to set Enclosure Pressure Gauge at “Safe” pressure, the Pressure Loss Alarm Switch (if utilized) should then activate to silence the alarm system. 5. Ensure the Protection System Enclosure Pressure Gauge maintains a “Safe” pressure for one (1) minute. 6. Carefully remove T-bar Valve Key from Enclosure Pressure Control Valve stem. Ensure Enclosure Pressure Gauge "Safo" pressure setting is stable. System Start - Up —_ Instructions Enclosure Pressure — ~ Control Valve Stem. Tar Valve Key Rapid Exchange? Control Valve Stem, 7. Utilizing the T-bar Valve Key supplied with system (see. importantnotes, page 16), open Rapid Exchange®Control Valve fully by turning 90° CCW and quickly ensure the Enclosure Protection Vent opens. Note: The Encosure Pressure Gauge should move quickly off scale to the Fight, this is normal for all Rapid Exchange” purging systoms. 8. Standby for the exchange lime as specified on the Stert- Up Instructions (five minutes minimum), then close the Rapid Exchange® Control Valve fully and ensure T-bar Valve Key is firmly locked in Rapid Exchange* Control valve stem 9. Wait for the Enclosure Pressure Gauge to retum to 2 "Safe" pressure and energize the protected enclosure(s) power via the local disconnect switch. 10. Ensure the Enclosure Pressure Indicator maintains a ‘Safe’ pressure before leaving system unattended, ~ Model Identification Rapid Exchange” Pressure Gauge Enclosure Pressure Gauge System Face Plate Model A-3003YZVM Front ViewTrouble - Shooting Procedures eur s T Enclosure pressure control valve will | not hold a "Safe" 25 inch pressure. | Enclosure pressure gauge reading is, difficult to stabilize. | Enclosure pressure loss alarm switch (if utiized) does not appear to be operating, Problems persists, or if the system does not appear to be operating property. eeoek ees Leakage around gasketing, covers, ‘seams, piping and tubing connections, conduit connections and electrical conduit seals of the enclosure. Insufficient enclosure leakage or ‘opening ofthe venturiorificeis crimped to small Pressure switch is out of calibration. Persisting problems einen acute) Tighten enclosure latches: Where tightening is not feasible, and gasketing materials are not practical, holes or gaps can be closed with silicone sealant applied from inside the protected enclosure, Remove the orifice, cutoffthe crimped end and ream the tube, then recrimp and reinstall the tube to note effect As tube is shortened, reamed, and recrimped, sensitivity decreases, allowing easier adjustmentof setpoint ‘on the enclosure pressure gauge. Calibrate by slowly adjusting counterclockwise to decrease the setpoint, and clockwise to raise the setpoint, | (Donotattemptto calibrate the switch Until all efforts to make the switch respond properly have failed) Two year warranty policy, give Bebco Industries, Inc., Enclosure | Protection Systems Division a call at (409) 935-5743, our Customer Service Department is standing by to answer any questions you may have. This section covers the most common problems documented with these systems. Any problems not coveredin this section should be addressed directly to our factory. Please address all service needs to Bedco Industries, Inc. - Customer Service Department at (409) 935-5743, For quickest and easiest resolution, please have the system serial number (located on silver label affixed to the side of the system pneumatic manifold) available for the customer service representative,Warranty & Liability Statements (ot ai eur une red This Enclosure Protection System will comply with or exceed all regulations of the National Fire Protection Association Code 496 if utiized in complete compliance with the criteria of this Manual To avoid noncompliance with applicable Codes and the voiding of all Warranties and Limitations to Liabilities, stated, implied or otherwise, do not, under any circumstance whatsoever, override, modify, change or bypass any electrical or pneumatic control or any mechanical, or structural feature of this Enclosure Protection System, General Terms & Conditions of Warranty Bebco Industries, Incorporated hereafter referred to as "Manufacturer" warrants that, for a time period of two (2) years from the date of shipment from Manufacturer's Facilty, the Enclosure Protection System Division Product shall meet the performance criteria stated in the Installation & Operation Manual provided with said product and shall be free from defects in materials and workmanship. Deviation from performance criteria or defects in materials and workmanship of the Product must be brought to Manufacturers attention within ten (10) working days of receipt. Manufacturer reserves the right to ship replacement parts to the Customer or to request return of the Product for defect cause evaluation. Return of any defective Product must be preceded by an Authorized Material Return (AMR) Number issued by Manufacturer and may be shipped freight collect. Upon authorized return to Manufacturer's facility, Manufacturer reserves the right to replace or repair defective components of the Product, or to substitute a new Product upon its determination that noted defects were not caused by neglect, abuse or misuse by the Customer. If damage occurs in transit, Customer must pursue normal claims against carrier and notify Manufacturer within ton (10) working days of receipt of said damaged Product, EXCEPT FOR THE WARRANTIES EXPRESSLY SET FORTH IN WRITING ABOVE, THE MANUFACTURER MAKES NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WITH RESPECT TO THE PRODUCTS. IN NO EVENT SHALL MANUFACTURER, ITS REPRESENTATIVES, OR OTHER AGENTS ACTING UNDER MANUFACTURER'S DIRECTIVE BE LIABLE FOR SPECIAL INCIDENTAL, OR CONSEQUENTIAL DAMAGES FOR THE BREACH OF ANY WARRANTIES OR FOR BREACH OF ANY OTHER TERM OR CONDITION HEREIN. aed WHEREBY Bebco Industries, Incorporated, hereafter referred to as “Manufacturer’, is the sole manufacturer of Enclosure Protection Systems, Manufacturer herein states a portion of the limitations of liability incurred due to any sale or use of a Bebco System or Manufacturer produced variations or modifications of a Bebco System, hereafter referred to as "Enclosure Protection System. Manufacturer accepts no lability for any affects or damages incurred by the installation or operation of any Enclosure Protection System which is used to purge any devices, components or enclosures, or combinations thereof which contain barriers or obstructions to protective gas flow, or which are not constructed in complete accordance with the National Fire Protection Association Code 496, or which are not rated and certified for use within the constraints of iltight, NEMA 4 or NEMA 12 design standard specifications, or which are not specified as acceptable for use within the constraints of Protected Enclosure and Device Design Considerations information contained within the Manufacturer's Installation, Operation & Maintenance Manual. Manufacturer and/or its Agents, Representatives, or Sub-Contractors accept no liability for PERSONAL INJURY, DISMEMBERMENT OR DEATH, or for any affects or damages incurred to any device, component, enclosure, equipment or area caused by the use of any Enclosure Protection System, unless the Enclosure Protection System is installed, operated ‘and maintained on a regularly scheduled and documented basis as directed by and in complete accordance with the applicable Enclosure Protection System Manual and all Attachments and Addendum included with said Manual. ‘These Limitations of Liability supersede any and all claims of labilly responsibilities claimed by the User and/or its Agonts or Subcontractors against Manufacturer and/or its Agents, Representatives, or Sub-Contractors regardless of their Terms of Purchase, surrendered hereto, and shall survive from the date of sale to the date of discontinued use of said Enclosure Protection System. Questions concerning stated and unstated limitations to liabilty may be referred to the Corporate Management Group at Manufacturer's Corporate Offices located at 600 Gulf Freeway, Texas Cily, Texas 77591, USA - Phone: (409) 935-5743.Tubing Connection Diagrams Surface, Pipe & Frame Mounted Connection Points & Pneumatic Diagram Regulator — Rapid Exchange® System Manifold (ama a Supply — Body This information is intended for tat systems mounted external or Enclosure adjacent tothe protected enclosure. supe HM & CK configuration connection Mounting —— Supply polnts and pomwmate degra are Plate fdontical to the VM configuration shown tot Venturi Shown Regulator ———~~ Orifice Filter 2 Enclosure Enclosure La Required Ensure Pressure Pocono Gauge Model A-30037ZVM Shown Encosure Preseure Saigo Shred Ventun C ) Ve Releronce | Encosue Reference syst gy Oren eee La Bure tng my Rapid Exchange® Rapid Exchange” ' raguine Presere Gauge "Conta! Vabe ’ 1 Enclosure Supply ts pk Bulkhead fing A Enctosure Pressure Sou Eno ates role Encosuro Pinko tartar eed Regulator — Rapid breif Thi if ti tended fc Menifod is information is intended for System Body | systems mounted internal to or Supply — through the surface of the protected inlet enclosure. HM & CK configuration Enclosure connection points and pneumatic ‘Supply diagrams are identical to the VM Mounting ~ Outlet Configuration shown tothe left. Plate \ mnichon io Sve lofi Enclosure Roquites Encosure Regulator — Roforenco Prtecon Ven Filler = Atmospheric Enclosure Reference pressure ge Pressure. —— Inlet Rapid Exchange Sonic vane Gauge Sitres Mode! A200ay2vi — vet pi system Sh shownw!GCk installed SI" 4 Rorence = 1 Bulkhead epi Exchange? ' Paaneoee [Et nce Pressure ' pontrol Waive A System Supply = | Pneumatic Connections Regulator \ are bolded. Protected EnclosureElectrical Supply Requirements ee atta ace nae |THIS DEVICE CONTAINS ELECTRICAL PARTS WHICH \ _CAN CAUSE SHOCK OR INJURY Allolectrical connections, conduit and fittings on the protected enclosure must be suitable for the hazardous location in which they are installed. In addition, all conduit and wire must be installed in accordance with NEC articles 500-1, 500-2 or 00-3 as required and all relevant plant and local codes. Note: Do not use seals on conduit used as a protected “wireway” to supply protective gas to adjacent protected enclosures. The same conduit can be utilized for both electrical and pneumatic service to an adjacent protected enciosure(s), provided the conduit is oversized to allow a minimum free clearance equal to or larger than the pipe size required between multiple enclosures as stated on page 7, "Getting Started Eietiese mace een The protected enclosure(s) electrical power source must originate from a circuit breaker or fused disconnect suitable for the hazardous location in which itis installed. The switch must be located within fifty (50) feet of the protected cenclosure(s) andthe protection system and be properly marked. Terni ce The protected enclosures) alarm signal may originate from the protected enclosure ifthe alarm signalis disconnected by the protected enclosure’s circuit breaker or fused disconnect as stated in Enclosure Power Requirements above. The protected enclosure(s) alarm signal power may also originate from outside of the protected enclosure. In this, application, the protected enclosure may be used as a “wireway’ to pass alarm signal wiring from the power source to the alarm device, if the wiring is isolated and properly labeled. In addition, appropriate conduit seals must be provided outside of the protected enclosure separately. Oe ous NFPA 496 requires the use of an alarm or an indicator to detect the loss of safe enclosure pressure. In addition, the NFPA 496 requires that if an indicator alone is utilized, a protective gas supply alarm must also beinstalledbetween the lastvalvein the protective gas supply and the protected enclosure. Therefore, the protective gas supply to all LPS Style systems mustbe equippedwith the abovementioned protective gas supply alarm. Exception: Systems utilizing a Model EPSK or GPSK enclosure pressure loss alarm | | switch accessory wil satisfy the above mentioned | NFPA requirement. Donen hl oe Protected enclosures must be wired similar to explosion proof enclosures, in accordance with Article 501-505 of the 11999 National Electric Code - NFPA 70, Single conductor wiring must be placed in rigid metal conduit, sealflex conduit or other mediums approved for use in the hazardous location surrounding the protected enclosure. Although the 1998 edition of NFPA 496 does not require conduit seals on pressurized enclosures in a division 2 area, Bebco strongly recommends the use of a conduit seal as the most practical way to prevent excessive leakage through conduit connections. While explosion proof enclosures require conduit seals on all cable entries, in accordance with NFPA 70, Sections 501-5, protected enclosure cable entries canbe sealedin accordance with Section 501-5 which permits the use of compression gland fittings or other sealed cable entry fittings, as opposed to approved conduit seals, if the wiring method is otherwise suitable for the hazardous location. Inconclusion, there are two primary goals. First, the installer should ensure all associated wiring and cable is protected by pressurization or other means, such as explosion proof conduit or intrinsic safety barriers. Secondly, the installer must ensure all associated conduit and wireways are sealed to conserve protective gas, unless they are used to supply protective gas to other enclosures or devices. Typical Enclosure Wiring Connect Explosion Proof Device Intinsically| Safe Or Fiber Optic Device Intrinsically| Safe Or Fiber Optic Device Independently | Pressurized Device >) _Adjavent Pressurized Device | Pressurized Raceway Protected Enclosure (Or DeviceSet-up Procedure “Safe” pressure, for purposes of this manual, is defined as a minimum .25 inch of water column. Regulator may be in the locked position upon arrival To adjust regulator, pull handle to outward position. Carefully insert T-bar valve key to align valve stem tip, of both valves. Practice locking and unlocking key in, the RECV valve stem. Practice and familiarization of this process should ease operation of the system. Gia) ‘The Rapid Exchange®Control Valve andthe Enclosure | Pressure Control Valve are both operated by utilizing the removable T-bar Valve Key supplied with the system. The system is shipped with the T-bar Valve Key locked in the Rapid Exchange? Control Valve stem. To remove the T-bar Valve Key, wrap your index and middle finger around the T-Bar and place your thumb firmly against the system face plate. Pull the T-bar Valve Key straight out firmly. This will | unlock and free the T-bar Valve Key for use in the Enclosure Pressure Control Valve stem. When Set- Up or Operating procedures are complete, replace the T-bar Valve Key in the Rapid Exchange® Control Valve stem and push in firmly to lock in position. THE T-BAR VALVE KEY LOCKS IN THE RAPID EXCHANGE? CONTROL VALVE STEM ONLY. Operators must secure wrist or stop watchto manually time Exchange Cycle for all applications. Bebco Industries Rapid Exchange Purging Systems are designed to provide a pre-calibrated and certified | volume exchange rate. With the Rapid Exchange” | pressure gauge setat 60 psiminimum, thesystem will accomplish the required volume exchanges as defined | ‘on page 4 “System Specifications”. For volume exchange rates based on a four (4) enclosure volume exchange, multiply the required exchange time by 2.5 for applications requiring a ten (10) volume exchange for motors. | For volume exchange rates based on a five (5) | enclosure volume exchange, multiply the required | exchange time by 2 for applications requiring a ten | (10) volume exchange for motors. | Regardless of enclosure volume or system flow rate, Bebco requires that operators withhold power to the enclosure while inducing the Class lenclosure volume exchange, for at least five (5) minutes. Normal | exchange times should be doubled if large obstructions block protective gas flow. | ‘Totestthe vent's operation, gently prodthe ventflapper open with a soft pointed object, ( example: eraser end _ of a pencil) ensuring that the vent valve works freely. Onvertically configured ents, this canbeaccomplished from within the protected enclosure. Side mounted -90 configured vents can be tested by removing theconduit plug at the bottom of the mounting tee. Multiple operations require only one test per day if enclosure is not opened or left unattended, Csi READ IMPORTANT NOTES BEFORE PROCEEDING WITH SET-UP 41. Utilizing the T-bar Valve Key supplied with system (see important notes), close Rapid Exchange” Control and Enclosure Pressure Valves fully by turing clockwise (cw). Engage the protective gas supply to the System Supply Inlet and set the Rapid Exchange” Pressure Gauge to 60 psi 3, Temporarily connect a 0-10 inch water column pressure gauge or manometer to the protected enclosure. Check operation of Enclosure Protection Ventas detailed above. (see "Helpful Hint”) ‘Seal enclosure(s)and adjust Enclosure Pressure Control Valve, utilizing the T-bar Valve Key, by opening slowly ‘counterciockwise (CCW) to set a “Safe” pressure on the Enclosure Pressure Gauge. NOTE: If pressure setting is difficult to stabilize or set, (see page 18, “Trouble-Shooting Procedures’) 6. Carefully remove T-bar Valve Key from Enclosure Pressure Control Valve stem. Ensure Enclosure Pressure Gauge “Safe” pressure setting is stable. 7. Utilizing the T-bar Valve Key supplied with system (see important notes above), lock T-bar Valve Key into Rapid Exchange’ Control Valve stem. Open valve fully by tuming 90° CCW and quickly ensure the Enclosure Protection Vent opens. Note: The Enclosure Pressure Gauge should move quickly off scale to the right, this is ‘normal for all Rapid Exchange® purging systems. 8. Readjust the regulator to 60 psi minimum, while inducing Rapid Exchange®, uniilthe test gaugereads approximately, 3 to 5 inches of pressure and does not fluctuate. (insufficient enclosure pressure will cause the Enclosure Protection Vent to *shuttle") DO NOT exceed 10 inches of pressure within the protected enclosure. 9. Close Rapid Exchange® Control Valve fully and ensure T-bar Valve Key is firmly locked in Rapid Exchange® Control Valve stem. 10. Cease testing and remove test equipment.Pneumatic Tubing Requirements Reo aires ‘The protective gas supply to the protection system must be a clean, instrument quality compressed air or nitrogen and must contain no more than trace amounts of flammable gas, vapor or dust. ‘The protective gas supply compressor intake must originate ina nonhazardous location. Suction duct passing through a hazardous location and the protection system tubing and piping must be fabricated from noncombustible materials, Suitable for prevailing hazards and environmental conditions. The protective gas supply must originate from a dedicated instrument quality compressed airheader (1/2" pipe orlarger), ro farther than twenty (20) feet from the protection system. Local compressors and gas cylinders should not be used before consulting with factory. ‘The protective gas supply to the protection system must be regulated from 120 psi maximum to 80 psi minimum, + SC-4-4" & SC-6.8° NC-6-4 &NC4-8 ‘SYSTEM SUPPLY INLET & ENCLOSURE SUPPLY ‘OUTLET FITTINGS s j EFC-4* & EFC-6" EBC-4& EBC-6 ENCLOSURE SUPPLY, ENCLOSURE REFERENCE & ‘SYSTEM SUPPLY BULKHEAD FITTINGS. EPC-13, MULTIPLE ENCLOSURE CONNECTION FITTING * Denotes Fittings Supplied with Hoffman Kit. eke ALL FITTINGS MAY BE CUSTOMER OR FACTORY FURNISHED. 1. For system supply, one (1) Model SC-6-4" 3/8" tube x 1/ 4° NPT Male Straight Connector or one (1) Model NC-6- 4 3/8" tube x 1/4" NPT Male Elbow Connector or ‘equivalent fitting por system. Note: Systems supplied with optional RCF-4 or ILF-4 fiter accessories require two (2) additional SC-4-6 or NC-6-4 connectors. One (1) similar fiting which will connect the protective gas supply tubing to the protective gas supply header connection point and one (1) lot of 3/8" O.D., .035" wall thickness, welded or seamiess stainless steel tubing NOTE: 1/4" 150# rated pipe, couplings & unions, fully reamed, canbe ullized in place of the fittings and tubing listed above, 2. For enclosure supply from the system, one (1) SC-6-8" 3/8" tube x 1/2" NPT Male Straight Connector or one (1) Mode! NC-6-8 3/8" tube x 1/2"NPT Male Elbow Connector or equivalent fitting per system. 3. For enclosure supply into the protected enclosure, one (1) Modol EFC-6" 3/8" Flush Connector, orone (1) EBC- 6 3/8" Feed-Through Connector or equivalent fiting per system - For enclosure reference, one (1) Model EFC-4" ——1/ 4" Flush Connector, of one (1) EBC-4 1/4" Feed- Through Connector or equivalent fiting per system, 5. One (1) lot of 1/4" & 3/8" 0.D., .035" wall thickness, welded or seamless stainless ste! tubing. 6. For muttipie enclosure connections, two (2) Model EPC- 13 1-1/4" Pipe Mounting Hubs or equivalent and 1-1/4" 160# rated pipe couplings & unions per interconnection, One (1) lot 150# rating 1-1/4" galvanized or aluminum pipe and fittings, fully reamed and unrestricted. ueekuueekice ium In addition to item numbers 1, 5 and 6 above, the following fitings are required for all PM systems. 1. Forsystem supply on PMinstallations, one (1) additional Model EBC-6 or equivalent 3/8" Through Bulkhead Fitting per system is required. 2. For atmospheric reference, one (1) Model PRB-4 or equivalent 1/4" female bulkhead fiting and stainless. steel sintered element is required. = PRE-4 ‘SYSTEM ATMOSPHERIC REFERENCE FITTINGTubing Installation All work must be performed by technicians qualified pneumatic tubing and electrical conduit installation. Bebco recommends the use of .035" wall thickness, welded or seamless stainless steel tubing. If fle le tubing is used, it must be installed in a manner which will protect from damage and corrosion. ‘Surface, Pipe or Frame Mounted Installations ‘System Supply Connections Selector installa protective gas supply header tap, fitted with the proper tube size fitting and located within twenty (20) feet of the enclosure protection system, » If @ service vaive is placed between the protective gas supply header and the enclosure protection system, it must be installed in close proximity of the protected, enclosure and be labeled in accordance with section 2- 11.4 of the NEPA 496, 1998 edition, Select the appropriate fitiings required to connect the protective gas supply to the System Supply Inlet as. determined on page 12, “Pneumatic Connection Requirements". Install fitings. Determine appropriate tubing route from the protective gas supply header to the System Supply Inet. Bend tubing using industrial grade benders, check tubing fit to ensure proper seating between the tubing and fittings, Fully ream all tubing ends. 2 Installtubing and tighten allfitings to iting manufacturer's specifications. Secure tubing to appropriate structural supports as required Enclosure Supply & Reference Connections 4. Choose location for the enclosure supply connection(s) basedon the requirements on page 6, "Getting Started”. 2. Place the enclosure reference connection fitting directly behind the enclosure protection system and at least one foot away from the enclosure supply and enclosure protection vent connections, whenever possible. For systems protecting multiple enclosures in series, the enclosure reference connection fing mustbe placedon the last enclosure in the series. (see page 6, “Getting Started’) 3. Drill and deburr enclosure supply and reference fitting holes on the protected enclosure. Mount the fittings 4, Determine appropriate route for the enclosure supply and reference tubing. 5. Bend tubing using industrial grade benders, check tubing fit to ensure proper seating between the tubing and fitings. Fully ream all tubing ends. 6. Installtubing and tighten altfitings o fitting manufacturer's specifications. Secure tubing to appropriate structural supports as required. GEE Men (iene aos The System's enclosure pressure gauge must be modified for panel mount installation prior to performing the following instructions. Refer to age 9 “Panel Mount Conversion Process" for \ additional information Enclosure Bulkhead Fittings 4. Select the fittings required to install the System Supply, System Supply Bulkhead Fitting and Atmospheric Reference Bulkhead Fitting, (see page 12, “Pneumatic Tubing Requirements") 2. Choose location for the system supply bulkhead fitting This fiting allows the protective gas supply to pass through the wall ofa protected enclosure to the protection, system's regulator supply inlet connection, 3. Choose location for the atmospheric reference bulkhead fitting. This fiting allows the enclosure pressure gauge to reference atmospheric pressure 4, Drill and deburr system supply and reference bulkhead fitting holes in the protected enclosure. Install fitings. ‘System Supply & Reference Connections 4. Select or install a protective gas supply header tap, fitted with the proper tube size fitting and located within twenty (20) feet of the enclosure protection system, 2, Ifa service valve is placed between the protective gas supply header and the protection system, it must be in close proximity of the protected enclosure and labeled in accordance with section 2-11.4 of the NFPA 496. 3. Determine appropriate tubing route from the protective gas supply header to the system supply bulkhead fitting 4, Determine appropriate tubing route from the system supply bulkhead fitting to the System Supply Inlet, 5. Determine appropriate tubing route fromthe atmospheric, reference bulkhead fiting to the enclosure pressure auge's reference inlet side connection. 6. Bend tubing using industrial grade benders, check tubing fit to ensure proper seating between the tubing and fittings. Fully ream all tubing ends. Installtubing and tighten allfittingsto fitting manufacturer's, specifications. Secure tubing as requiredRequired Hardware Mounting titans Allconfigurations must be mounted in a rue vertical position ‘The vent mustbe located to provide access for routine testing of the vent's flapper assembly. A minimum 8" clearance is required below the vent opening. 1. Determine the vent's mounting configuration, i.e -00 vertical mount or -90 side mount. (see photos below) 2. Determine vent location and layout vent mounting hole on the protected enclosure. (as determined on page 6, “Getting Started") 3. Using a 1.6875"hole sawor 1 1/4" conduit punchfor 3003, systems or a 2.0" hole saw or 1 1/2" conduit punchfor 3004 systems, drill and deburr the enclosure protection vent mounting hole. 4. Remove the hub mounting nut from the vent hub and place the hub, with O-ring intact, through the mounting hole. The O-ring must be on the outside of the protected enclosure, 5. Reinstall the hub mounting nut to the mounting hub from inside the protected enclosure and tighten. EPV-3-SA-00 Vertical Mount EPV-3-SA-90 Side Mount Rrtieknar Deuce) AEWN (Enclosure Warning Nameplate) must be located in prominent position on or near all enclosure accesses (doors and covers). ‘One (1) EWN is provided with each system, located in the manila envelope taped to the mounting flange of the system. Additional EWN's are available from Bebco. All EWNs provide labeled spaces allowing the customer to mark the protected enclosure with: 1) aT Code (temperature identification number), 2) Class, Group and Division of surrounding area, and 3) NFPA prossurization Type X, ¥ or Z, asmay be required by plantand local codes and isrequired by NFPA 496 section 2-11 ‘A Model ETW (Enclosure Temperature Warning nameplate) must be located in a prominent position on or near all enclosure accesses (doors and covers) when the temperature of an internal component exceads 80 percent of the ignition temperature of the flammable vapor, gas or dust involved. ‘AModelETW warns the operatorto deenergize ll equipment foraspecifed length oftime, allowing the protected equipment to cool before opening the protected enciosure. The length of time required is determined by the customer and can be factory or field engraved All EWNsand ETWs are furnished with an adhesive back, but ‘should also be riveted or screwed to the protected enclosure. WARNING - PRESSURIZED ENCLOSURE WARNING NOTICE Enclosure Temperature Warning NameplateSystem Mounting Dimensions Model 3003 VM Configuration System & Flange Dimensions Panel Cutout 40" 18 40" +| le 3.75: -—4 ot 625" 4.0" | IMPORTANT NOTE Lad + Panel cutout dimensions are to be used only when as installing a HM or VM configuration in a Frame or 9s" Panel Mount installation. See | 25" 00. age 7 for more information. Tied a le fe ss > Bi saeco ‘VM Configuration VM Configuration Vertical Mount Flange Front View Side View Front View Model 3003 HM Configuration System & Flange Dimensions fF ___Wode! 3003 HM Configuration System & Flange Dimensions | a cata 1025-4] >| ee [-— 15 | Slee oF “Or H ‘szo > + ol 2°00 7 TYP 4 HM Configuration HM Configuration Horizontal Mount Flange Front View Side View Front View Model 3003 CK Configuration System & Optional Remote Cube Filter Dimensions 4.0" 1.5) 1.625" (square) +e i 528 4.375" Ua 3.78" 1 esareo| Side View Front View Front View Side View Side View Pneumatic Manifold Enclosure Pressure Gauge Model RCF-4 cn o.ase 450 Fy A maa 1126 . Ts apg | Noto: TwooptionalenclosurePressure i Sos 11-403" ¢, | Gauge positions are shown on the o.e2s'|o.e25" Mego esas i = Model 3003 CK System Pano! Cutout 6 330°{—2.323 Pattern to the left. The optional tet | = gare positions center gauge tothe right or Loe bottom side of Systom Namoplte © o.17e@TYP.2 = © 0218 aT¥P.3 OMY cuTONE«s-oHOLEN PANEL. | CQ 05°o © owsr-@ ©) 06560 Typ,2 Model 3003 CK System Model RCF-4 Panel Cutout Pattern Panel Cutout PatternSystem Mounting Dimensions Model 3004 VM Configuration System & Flange Dimensions Panel Cutout itereW ta ous Panel cutout dimensions are | to be used only when | installing a HM or VM) configuration in a Frame or Panel Mount installation. See | page 7 for more information. Panel Cutout 10.75" ‘VM Configuration VM Configuration Vertical Mount Flange Front View Side View Front View Model 3004 HM Configuration System & Flange Dimensions feruicoouioar | fosora] fos ps fo + TYP 4 HM Configuration HM Configuration Horizontal Mount Flange Front View Side View Front View Model 3004 CK Configuration System & Optional Remote Cube Filter Dimensions a lense + a 55° 8" 6.75" Side View Front View Front View Side View Side View Pneumatic Manifold Enclosure Pressure Gauge Model RCF-8 cs loose ; rH ae “TY HELPFUL HINT wepoToe 128 $15 soy Note: TwooptionalEnclosurePressure to 329-1 ‘Model 3004 CK System Panel Cutout eat {sse"—2.29 Pater to tho lait, The optional | CL-b-@-b come Fesmibe sate gusoa anager abe Lge Bottom side of Systom Nameplate, | © 0.8125" OTYP.2 © 0218" aTYP.3 ONLY CUTONE 4s"@HOLE IN PANEL. | © 0.9375" 2 O oasr a r © o.sea tye 2 — Model 3004 CK System Model RCF-8 Panel Cutout Pattern Panel Cutout Pattern esoNLTypical System Installation Details PRM Meare Rete Enclosure Reference Tubing, supplied by others System Supply Inlet Fitting Enclosure Supply Inlet Fitting ‘System Supply Tubing, supplied by others Enclosure Reference Fitting Enclosure Supply Fitting Required Enclosure Protection Vent — Meee adeke tt hare Atmospheric Reference Tubing, supplied by others Atmospheric Reference Bulkhead Fitting ‘System Supply Iniet Fitting ‘System Supply Tubing, ‘supplied by others ‘System Supply inlet Fitting , Optional Accessory Remote ‘Cube Filter Model RCF shown mounted to the Protected Enclosure Page 12 of 24 Series 3000HK IOM Flange Mount HM Configuration Enclosure Protection System ‘System Mounting Kit Pressurized (Protected) Enclosure eae Drawings are intended to show basicfittingand tubing connection requirements. They donotrepresent proper componentposition orscale. Panel Mount CK Configuration Intended to Mount Through the Face of a Protected Enclosure = Required Enclosure Protection Vent Pressurized (Protected) Enclosure Enclosure Pressure Indicator w/ GCK installed Start up Instruction Nameplate _~ System Pneumatic Manifold Optional — Enclosure Supply Outlet Fitting ~ Enclosure Supply Tubing, supplied by others. © 2000 - Bebco Industries, Incorporated