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Read this manual carefully before operating this vehicle.

OWNER’S MANUAL

MTN155
B7D-F8199-E0

[English (E)] DIC183


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EAU46094

Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
UB7DE0E0.book Page 1 Tuesday, September 18, 2018 3:25 PM

Introduction
EAU10103

Welcome to the Yamaha world of motorcycling!


As the owner of the MTN155, you are benefiting from Yamaha’s vast experience and newest technology regarding the de-
sign and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your MTN155. The Owner’s Manual
does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself
and others from trouble and injury.
In addition, the many tips given in this manual will help keep your motorcycle in the best possible condition. If you have any
further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and
this manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWA10032

WARNING
Please read this manual carefully and completely before operating this motorcycle.
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Important manual information


EAU10134

Particularly important information is distinguished in this manual by the following notations:


This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.

A WARNING indicates a hazardous situation which, if not avoided, could result in


WARNING death or serious injury.

A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.

TIP A TIP provides key information to make procedures easier or clearer.

*Product and specifications are subject to change without notice.


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Important manual information

EAU37432

MTN155
OWNER’S MANUAL
©2019 by Thai Yamaha Motor Co., Ltd.
1st edition, October 2018
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Thai Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Thailand.
UB7DE0E0.book Page 1 Tuesday, September 18, 2018 3:25 PM

Table of contents
Location of important labels........... 1-1 For your safety – pre- Adjusting the throttle
operation checks ..............................5-1 grip free play ............................. 7-16
Safety information............................ 2-1 Valve clearance............................. 7-16
Further safe-riding points ............... 2-5 Operation and important Tires .............................................. 7-17
Helmets .......................................... 2-6 riding points ......................................6-1 Cast wheels .................................. 7-18
........................................................6-1 Adjusting the clutch
Description ....................................... 3-1 Starting the engine..........................6-1 lever free play ............................ 7-19
Left view ......................................... 3-1 Shifting ............................................6-2 Checking the brake lever
Right view....................................... 3-2 Tips for reducing free play..................................... 7-20
Controls and instruments ............... 3-3 fuel consumption .........................6-3 Brake light switches ..................... 7-20
Engine break-in ...............................6-3 Checking the front
Instrument and Parking ............................................6-4 and rear brake pads .................. 7-21
control functions .............................. 4-1 Checking the brake fluid level ...... 7-22
Main switch/steering lock............... 4-1 Periodic maintenance Changing the brake fluid .............. 7-23
Keyhole shutter .............................. 4-2 and adjustment .................................7-1 Drive chain slack........................... 7-23
Indicator lights Tool kit ............................................7-1 Cleaning and lubricating
and warning lights....................... 4-3 Periodic maintenance chart for the drive chain........................... 7-25
Multi-function meter unit ................ 4-4 the emission control system........7-2 Checking and lubricating
Handlebar switches...................... 4-11 General maintenance the cables.................................. 7-26
Clutch lever .................................. 4-12 and lubrication chart....................7-4 Checking and lubricating the
Shift pedal .................................... 4-12 Removing and installing throttle grip and cable end ........ 7-26
Brake lever.................................... 4-13 cowlings.......................................7-8 Checking and lubricating the
Brake pedal .................................. 4-13 Checking the spark plug .................7-8 brake and shift pedals............... 7-26
Fuel tank cap ................................ 4-13 Canister.........................................7-10 Checking and lubricating the
Fuel............................................... 4-14 Engine oil and oil filter element .....7-10 brake and clutch levers ............. 7-27
Catalytic converter ....................... 4-15 Why Yamalube ..............................7-13 Checking and lubricating
Seat .............................................. 4-16 Coolant..........................................7-13 the sidestand............................. 7-28
Helmet holder ............................... 4-17 Air filter element and Lubricating the
Sidestand ..................................... 4-17 check hose ................................7-14 swingarm pivots ........................ 7-28
Starting circuit cut-off system ...... 4-18 Adjusting the engine Checking the front fork................. 7-28
idling speed ...............................7-15 Checking the steering................... 7-29
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Table of contents
Checking the wheel bearings ........7-29
Battery ...........................................7-30
Replacing the fuses.......................7-31
Vehicle lights .................................7-32
Replacing a turn
signal light bulb ..........................7-32
Supporting the motorcycle............7-32
Front wheel....................................7-33
Rear wheel.....................................7-34
Troubleshooting ............................7-35
Troubleshooting charts .................7-37

Motorcycle care and storage ..........8-1


Matte color caution .........................8-1
Care .................................................8-1
Storage ............................................8-3

Specifications....................................9-1

Consumer information ...................10-1


Identification numbers...................10-1
Vehicle data recording ..................10-2

Index ................................................11-1
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Location of important labels


EAU10385

1
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement
label is available from your Yamaha dealer.

1 2

1-1
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Location of important labels


1

1 2

100kPa=1bar kPa, psi kPa, psi


225, 33 250, 36

225, 33 250, 36
2PL-F1568-01 BJ2-F1668-00

1-2
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Safety information
EAU1028C
z Never operate a motorcycle with- pears to be very effective in reduc-
out proper training or instruction. ing the chance of this type of
Take a training course. Beginners accident.
2 Be a Responsible Owner should receive training from a cer- Therefore:
As the vehicle’s owner, you are re- tified instructor. Contact an autho- • Wear a brightly colored jacket.
sponsible for the safe and proper oper- rized motorcycle dealer to find out • Use extra caution when you are
ation of your motorcycle. about the training courses nearest approaching and passing
Motorcycles are single-track vehicles. you. through intersections, since in-
Their safe use and operation are de- tersections are the most likely
pendent upon the use of proper riding Safe Riding places for motorcycle accidents
techniques as well as the expertise of Perform the pre-operation checks to occur.
the operator. Every operator should each time you use the vehicle to make • Ride where other motorists can
know the following requirements be- sure it is in safe operating condition. see you. Avoid riding in another
fore riding this motorcycle. Failure to inspect or maintain the vehi- motorist’s blind spot.
He or she should: cle properly increases the possibility of • Never maintain a motorcycle
z Obtain thorough instructions from an accident or equipment damage. without proper knowledge.
a competent source on all aspects See page 5-1 for a list of pre-operation Contact an authorized motorcy-
of motorcycle operation. checks. cle dealer to inform you on ba-
z Observe the warnings and mainte- z This motorcycle is designed to sic motorcycle maintenance.
nance requirements in this Own- carry the operator and a passen- Certain maintenance can only
er’s Manual. ger. be carried out by certified staff.
z Obtain qualified training in safe z The failure of motorists to detect
and proper riding techniques. and recognize motorcycles in traf-
z Obtain professional technical ser- fic is the predominating cause of
vice as indicated in this Owner’s automobile/motorcycle accidents.
Manual and/or when made neces- Many accidents have been
sary by mechanical conditions. caused by an automobile driver
who did not see the motorcycle.
Making yourself conspicuous ap-
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Safety information
z Many accidents involve inexperi- • Always signal before turning or Protective Apparel
enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from motorcy-
erators who have been involved in other motorists can see you. cle accidents are the result of head in-
accidents do not even have a cur- z The posture of the operator and juries. The use of a safety helmet is the 2
rent motorcycle license. passenger is important for proper single most critical factor in the pre-
• Make sure that you are qualified control. vention or reduction of head injuries.
and that you only lend your mo- • The operator should keep both z Always wear an approved helmet.
torcycle to other qualified oper- hands on the handlebar and z Wear a face shield or goggles.
ators. both feet on the operator foot- Wind in your unprotected eyes
• Know your skills and limits. rests during operation to main- could contribute to an impairment
Staying within your limits may tain control of the motorcycle. of vision that could delay seeing a
help you to avoid an accident. • The passenger should always hazard.
• We recommend that you prac- hold onto the operator, the seat z The use of a jacket, heavy boots,
tice riding your motorcycle strap or grab bar, if equipped, trousers, gloves, etc., is effective
where there is no traffic until you with both hands and keep both in preventing or reducing abra-
have become thoroughly famil- feet on the passenger footrests. sions or lacerations.
iar with the motorcycle and all of Never carry a passenger unless z Never wear loose-fitting clothes,
its controls. he or she can firmly place both otherwise they could catch on the
z Many accidents have been feet on the passenger footrests. control levers, footrests, or wheels
caused by error of the motorcycle z Never ride under the influence of and cause injury or an accident.
operator. A typical error made by alcohol or other drugs. z Always wear protective clothing
the operator is veering wide on a z This motorcycle is designed for that covers your legs, ankles, and
turn due to excessive speed or un- on-road use only. It is not suitable feet. The engine or exhaust sys-
dercornering (insufficient lean an- for off-road use. tem become very hot during or af-
gle for the speed). ter operation and can cause
• Always obey the speed limit and burns.
never travel faster than warrant- z A passenger should also observe
ed by road and traffic condi- the above precautions.
tions.
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Safety information
Avoid Carbon Monoxide Poisoning z Do not run engine outdoors where When loading within this weight limit,
All engine exhaust contains carbon engine exhaust can be drawn into keep the following in mind:
monoxide, a deadly gas. Breathing a building through openings such z Cargo and accessory weight
2 carbon monoxide can cause head- as windows and doors. should be kept as low and close to
aches, dizziness, drowsiness, nausea, the motorcycle as possible. Se-
confusion, and eventually death. Loading curely pack your heaviest items as
Carbon Monoxide is a colorless, odor- Adding accessories or cargo to your close to the center of the vehicle
less, tasteless gas which may be pres- motorcycle can adversely affect stabil- as possible and make sure to dis-
ent even if you do not see or smell any ity and handling if the weight distribu- tribute the weight as evenly as
engine exhaust. Deadly levels of car- tion of the motorcycle is changed. To possible on both sides of the mo-
bon monoxide can collect rapidly and avoid the possibility of an accident, use torcycle to minimize imbalance or
you can quickly be overcome and un- extreme caution when adding cargo or instability.
able to save yourself. Also, deadly lev- accessories to your motorcycle. Use z Shifting weights can create a sud-
els of carbon monoxide can linger for extra care when riding a motorcycle den imbalance. Make sure that
hours or days in enclosed or poorly that has added cargo or accessories. accessories and cargo are se-
ventilated areas. If you experience any Here, along with the information about curely attached to the motorcycle
symptoms of carbon monoxide poi- accessories below, are some general before riding. Check accessory
soning, leave the area immediately, get guidelines to follow if loading cargo to mounts and cargo restraints fre-
fresh air, and SEEK MEDICAL TREAT- your motorcycle: quently.
MENT. The total weight of the operator, pas- • Properly adjust the suspension
z Do not run engine indoors. Even if senger, accessories and cargo must for your load (suspension-ad-
you try to ventilate engine exhaust not exceed the maximum load limit. justable models only), and
with fans or open windows and Operation of an overloaded vehicle check the condition and pres-
doors, carbon monoxide can rap- could cause an accident. sure of your tires.
idly reach dangerous levels. • Never attach any large or heavy
z Do not run engine in poorly venti- Maximum load: items to the handlebar, front
lated or partially enclosed areas 172 kg (379 lb) fork, or front fender. These
such as barns, garages, or car- items, including such cargo as
ports. sleeping bags, duffel bags, or
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Safety information
tents, can create unstable han- Aftermarket Parts, Accessories, and steering travel or control opera-
dling or a slow steering re- Modifications tion, or obscure lights or reflec-
sponse. While you may find aftermarket prod- tors.
z This vehicle is not designed to ucts similar in design and quality to • Accessories fitted to the han- 2
pull a trailer or to be attached to genuine Yamaha accessories, recog- dlebar or the front fork area can
a sidecar. nize that some aftermarket accesso- create instability due to improp-
ries or modifications are not suitable er weight distribution or aerody-
Genuine Yamaha Accessories because of potential safety hazards to namic changes. If accessories
Choosing accessories for your vehicle you or others. Installing aftermarket are added to the handlebar or
is an important decision. Genuine products or having other modifications front fork area, they must be as
Yamaha accessories, which are avail- performed to your vehicle that change lightweight as possible and
able only from a Yamaha dealer, have any of the vehicle’s design or operation should be kept to a minimum.
been designed, tested, and approved characteristics can put you and others • Bulky or large accessories may
by Yamaha for use on your vehicle. at greater risk of serious injury or seriously affect the stability of
Many companies with no connection death. You are responsible for injuries the motorcycle due to aerody-
to Yamaha manufacture parts and ac- related to changes in the vehicle. namic effects. Wind may at-
cessories or offer other modifications Keep the following guidelines in mind, tempt to lift the motorcycle, or
for Yamaha vehicles. Yamaha is not in as well as those provided under “Load- the motorcycle may become
a position to test the products that ing” when mounting accessories. unstable in cross winds. These
these aftermarket companies produce. z Never install accessories or carry accessories may also cause in-
Therefore, Yamaha can neither en- cargo that would impair the per- stability when passing or being
dorse nor recommend the use of ac- formance of your motorcycle. passed by large vehicles.
cessories not sold by Yamaha or Carefully inspect the accessory • Certain accessories can dis-
modifications not specifically recom- before using it to make sure that it place the operator from his or
mended by Yamaha, even if sold and does not in any way reduce her normal riding position. This
installed by a Yamaha dealer. ground clearance or cornering improper position limits the
clearance, limit suspension travel, freedom of movement of the

2-4
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Safety information
operator and may limit control z Remove all loose items from the EAU57610

ability, therefore, such accesso- motorcycle. Further safe-riding points


ries are not recommended. z Check that the fuel cock (if z Be sure to signal clearly when
2 z Use caution when adding electri- equipped) is in the off position and making turns.
cal accessories. If electrical ac- that there are no fuel leaks. z Braking can be extremely difficult
cessories exceed the capacity of z Shift the transmission into gear on a wet road. Avoid hard braking,
the motorcycle’s electrical sys- (for models with a manual trans- because the motorcycle could
tem, an electric failure could re- mission). slide. Apply the brakes slowly
sult, which could cause a z Secure the motorcycle with tie- when stopping on a wet surface.
dangerous loss of lights or engine downs or suitable straps that are z Slow down as you approach a
power. attached to solid parts of the mo- corner or turn. Once you have
torcycle, such as the frame or up- completed a turn, accelerate
Aftermarket Tires and Rims per front fork triple clamp (and not, slowly.
The tires and rims that came with your for example, to rubber-mounted z Be careful when passing parked
motorcycle were designed to match handlebars or turn signals, or cars. A driver might not see you
the performance capabilities and to parts that could break). Choose and open a door in your path.
provide the best combination of han- the location for the straps carefully z Railroad crossings, streetcar rails,
dling, braking, and comfort. Other so the straps will not rub against iron plates on road construction
tires, rims, sizes, and combinations painted surfaces during transport. sites, and manhole covers be-
may not be appropriate. See page 7-17 z The suspension should be com- come extremely slippery when
for tire specifications and for informa- pressed somewhat by the tie- wet. Slow down and cross them
tion on servicing and replacing your downs, if possible, so that the mo- with caution. Keep the motorcycle
tires. torcycle will not bounce exces- upright, otherwise it could slide
sively during transport. out from under you.
Transporting the Motorcycle z The brake pads or linings could
Be sure to observe following instruc- get wet when you wash the motor-
tions before transporting the motorcy- cycle. After washing the motorcy-
cle in another vehicle. cle, check the brakes before
riding.
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Safety information
z Always wear a helmet, gloves, EAUU0033
Correct usage
trousers (tapered around the cuff Helmets
and ankle so they do not flap), and Operating this vehicle without an ap-
a brightly colored jacket. proved motorcycle helmet increases 2
z Do not carry too much luggage on your chances of a severe head injury or
the motorcycle. An overloaded death in the event of an accident. The
motorcycle is unstable. Use a majority of fatalities from motorcycle or
strong cord to secure any luggage scooter accidents are the result of
to the carrier (if equipped). A loose head injuries. The use of a safety hel-
load will affect the stability of the met is the single most critical factor in ZAUU0003
motorcycle and could divert your the prevention or reduction of head in-
juries. Wrong usage
attention from the road. (See page
2-3.)
Always select an approved motorcy-
cle helmet
Pay attention to the following when
choosing a motorcycle helmet.
z The helmet must meet the safety
standard “TIS”.
z The helmet size must match the
size of the rider’s head. ZAUU0007

z Never subject a helmet to heavy


shocks. Types of helmets and their usage
z Half-type: use only for riding at low
Wearing the helmet correctly speeds
Always connect the chin strap. In the z Full-type: use only for riding at low
case of an accident, the helmet has a to mid-range speeds
much less chance of coming off if the
chin strap is connected.
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Safety information

ZAUU0005

z Full-face-type: use for riding at


mid-range to high speeds

ZAUU0006

2-7
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Description
EAU10411

Left view
1 2 3 4 5 6 7

9 8
1. Headlight (page 7-32) 9. Shift pedal (page 4-12)
2. Auxiliary light
3. Fuel tank cap (page 4-13)
4. Air filter (page 7-14)
5. Battery (page 7-30)
6. Fuse (page 7-31)
7. Owner’s tool kit (page 7-1)
8. Sidestand (page 4-17)

3-1
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Description
EAU10421

Right view
1 2 3 4

8 7 65
1. Rear turn signal light (page 7-32)
2. Tail/brake light
3. Front brake fluid reservoir (page 7-22)
4. Front turn signal light (page 7-32)
5. Engine oil filter element (page 7-10)
6. Dipstick (page 7-10)
7. Brake pedal (page 4-13)
8. Rear brake fluid reservoir (page 7-22)

3-2
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Description
EAU10431

Controls and instruments


1 2 3 4 5 6 7

1. Clutch lever (page 4-12)


2. Left handlebar switches (page 4-11)
3. Multi-function meter unit (page 4-4)
4. Main switch/steering lock (page 4-1)
5. Right handlebar switches (page 4-11)
6. Throttle grip (page 7-16)
7. Brake lever (page 4-13)

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Instrument and control functions


EAUN0264
To lock the steering
Main switch/steering lock TIP
z To prevent battery discharge, do
ON not leave the key in the on position 1 2
OFF without the engine running.
z This model is equipped with a fuel
pump. When the vehicle is first
turned on, a noise from the fuel
4 pump can be heard, but this is not
LOCK a malfunction.

EAU10662 1. Push.
The main switch/steering lock controls OFF 2. Turn.
the ignition and lighting systems, and is All electrical systems are off. The key
used to lock the steering. The various can be removed. 1. Turn the handlebars all the way to
main switch positions are described EWA10062 the left or right.
below. WARNING 2. With the key in the “OFF” position,
Never turn the key to “OFF” or push the key in and turn it to
TIP “LOCK”.
The main switch/steering lock is “LOCK” while the vehicle is moving.
Otherwise the electrical systems will 3. Remove the key.
equipped with a keyhole shutter. (See
page 4-2 for keyhole shutter opening be switched off, which may result in TIP
and closing procedures.) loss of control or an accident. If the steering will not lock, try turning
the handlebars slightly back to the right
EAU85030
EAUP0052
or left.
ON LOCK
All electrical circuits are supplied with The steering is locked and all electrical
power and the vehicle lights are turned systems are off. The key can be re-
on. The engine can be started. The key moved.
cannot be removed.

4-1
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Instrument and control functions


To unlock the steering EAU61101
To close the keyhole shutter
Keyhole shutter

1 2

1. Insert the key at the “LOCK” posi- 1. Main switch/steering lock key Insert the keyhole shutter key into the
tion. 2. Keyhole shutter key keyhole shutter receptacle as shown,
2. Turn the key to “OFF”. and then turn the key to the left to close
To open the keyhole shutter the keyhole shutter.

Insert the keyhole shutter key into the


keyhole shutter receptacle as shown,
and then turn the key to the right to
open the keyhole shutter.
4-2
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Instrument and control functions


EAU4939G EAU11081 EAU73172

Indicator lights and warning High beam indicator light “ ” Engine trouble warning light “ ”
lights This indicator light comes on when the This warning light comes on if a prob-
high beam of the headlight is switched lem is detected in the engine or other
4 on. vehicle control system. If this occurs,
have a Yamaha dealer check the on-
EAU11449
board diagnostic system.
Coolant temperature warning
3 5 light “ ” TIP
4 2 6 This warning light comes on when the When the vehicle is turned on, the light
1
engine is overheating. If this occurs, will come on for a few seconds and
stop the engine immediately and allow then go off. If the light does not come
the engine to cool. (See page 7-38.) on, or if the light remains on, have a
1. Engine trouble warning light “ ” For vehicles with a radiator fan, the ra- Yamaha dealer check the vehicle.
2. Coolant temperature warning light “ ” diator fan(s) automatically switch on or
3. Neutral indicator light “ ” off according to the coolant tempera- EAU80372

4. Shift light ture. Shift light


5. Turn signal indicator light “ ” This light can be set to come on and go
6. High beam indicator light “ ” TIP off at select engine speeds. (See page
When the vehicle is turned on, the light 4-9.)
EAU11022 will come on for a few seconds, and
Turn signal indicator light “ ” then go off. If the light does not come TIP
This indicator light flashes when a turn on, or if the light remains on, have a When the vehicle is turned on, the light
signal light is flashing. Yamaha dealer check the vehicle. will come on for a few seconds and
then go off. If the light does not come
ECA10022
EAU11061 on, have a Yamaha dealer check the
Neutral indicator light “ ” NOTICE
vehicle.
This indicator light comes on when the Do not continue to operate the en-
transmission is in the neutral position. gine if it is overheating.

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Instrument and control functions


EAUU2151
The speedometer shows the vehicle’s
Multi-function meter unit The multi-function meter unit is traveling speed.
equipped with the following:
7 6 z a speedometer Fuel meter
z a fuel meter
z a VVA indicator
5 z a tachometer
8 4 z a transmission gear display
z a multi-function display 4
z a shift light 1
1 2 3
TIP
1. “SELECT” button
2. “RESET” button
In addition, the screen brightness, the
3. Speedometer shift light, and the welcome screen can
be adjusted. 1. Fuel meter
4. Fuel meter
5. VVA (variable valve actuation) indicator The fuel meter indicates the amount of
6. Tachometer Speedometer fuel in the fuel tank. The display seg-
7. Transmission gear display
ments of the fuel meter disappear from
8. Multi-function display
“F” (full) towards “E” (empty) as the fuel
EWA12423 level decreases. When the last seg-
WARNING ment start flashing, refuel as soon as
Be sure to stop the vehicle before possible.
making any setting changes to the When the main switch is turned on, all
multi-function meter unit. Changing of the segments of the fuel meter will
settings while riding can distract the appear for a few seconds, and then the
operator and increase the risk of an 1 fuel meter shows the actual fuel level.
accident. 1. Speedometer

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Instrument and control functions


VVA indicator Tachometer
TIP
z Do not use up all of the fuel in the 1 2
fuel tank.
z The fuel meter is equipped with a
self-diagnosis function. If a prob-
lem is detected in the fuel meter
1
electrical circuit, all the display
4 segments will flash repeadtedly. If
this occurs, have a Yamaha dealer
check the vehicle.
1. VVA (variable valve actuation) indicator 1. Tachometer
ECAV0041
2. High-r/min zone
NOTICE This model is equipped with variable
When the fuel indicator has dropped valve actuation (VVA) for good fuel The tachometer shows the engine
to only one block, refuel as soon as economy and acceleration in both the speed.
ECA23050
possible, as the movement of fuel low-speed and high-speed ranges.
The VVA indicator comes on when the NOTICE
when going up or downhill or when
turning may lead to the engine not variable valve actuation system has Do not operate the engine in the ta-
getting any fuel, resulting in engine switched to the high-speed range. chometer high-r/min zone.
stop. High-r/min zone: 11500 r/min and
above

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Instrument and control functions


Transmission gear display The multi-function display is equipped
with the following: ODO → TRIP 1 → TRIP 2 → TRIP F
2 z an odometer (when low on fuel) → CLOCK → km/L
z two tripmeters or L/100 km → AVE_ _._ km/L or AVE_
z a fuel reserve tripmeter _._ L/100 km → AVE_ _._ km/h → ODO
1 z a clock
TIP
z an instantaneous fuel consump-
z Push the “RESET” button to
tion display
switch the display in the reverse 4
z an average fuel consumption dis-
order.
play
z If the last segment of the fuel me-
1. Neutral indicator light “ ” z an average speed display
ter starts flashing, the display au-
2. Transmission gear display z a welcome screen display
tomatically changes to the fuel
This display shows the currently se- reserve tripmeter mode “TRIP F”
Navigating the multi-function dis-
lected gear. The neutral position is in- and starts counting the distance
play
dicated by “ ”. traveled from that point.
Push the “SELECT” button to switch
z The fuel reserve tripmeter will re-
the multi-function display between the
Multi-function display set automatically and disappear
odometer mode “ODO”, tripmeters
after refueling and traveling 5 km.
mode “TRIP 1” and “TRIP 2”, clock
z To manually reset a standard trip-
mode “ _ _:_ _ ”, instantaneous fuel
meter or the fuel tripmeter, select
consumption mode “km/L” or “L/100
it and then push the “RESET” but-
km”, average fuel consumption mode
ton for one second.
“AVE_ _._ km/L” or “AVE_ _._ L/100
km”, and average speed mode “AVE_
_._ km/h” in the following order:
1
1. Multi-function display

4-6
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Instrument and control functions


Odometer mode Tripmeters mode Clock mode

4
1
1 1
1. Odometer 1. Tripmeter 1. Clock

The odometer shows the total distance The tripmeters shows the total dis- The clock uses a 12-hour time system.
traveled by the vehicle. tance traveled since they were last re-
set. To set the clock
TIP
1. Switch the display to the clock
The odometer will lock at 999999 and TIP
mode.
cannot be reset. The tripmeters will automatically reset
2. With the display in the clock
and begin counting again after 9999.9
mode, push and hold the “SE-
is reached.
LECT” and “RESET” button to-
gether.
3. When the hour digits start flash-
ing, use the “RESET” button to set
the hours.
4. Push the “SELECT” button and
the minutes will start flashing.
5. Use the “RESET” button to set the
minutes.

4-7
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Instrument and control functions


6. Push the “SELECT” button to start z “L/100 km”: The amount of fuel and “AVE_ _._ L/100 km”. To switch
the clock. necessary to travel 100 km under the average fuel consumption units,
current riding conditions. push the “SELECT” button for one sec-
Instantaneous fuel consumption ond. To reset the average fuel con-
TIP
mode sumption display, push and hold the
z When traveling at speeds under
“RESET” button.
10 km/h, “_ _._” is displayed.
z “AVE_ _._ km/L”: the average dis-
z The instantaneous fuel consump-
tance traveled on 1.0 L of fuel.
tion function should be used for 4
z “AVE_ _._ L/100 km”: the average
general reference only. Do not use
amount of fuel used to travel 100
this figure to estimate the distance
km.
that can be traveled on the current
tank of fuel.
1 TIP
Average fuel consumption mode z After resetting the average fuel
1. Instantaneous fuel consumption display consumption, “_ _._” will be
This shows the current fuel consump- shown until the vehicle has trav-
tion when the vehicle is traveling at eled 1 km.
least 10 km/h. There are two display The average fuel consumption
modes: “km/L” and “L/100 km”. To function is for general reference
switch the instantaneous fuel con- only. Do not use this figure to esti-
sumption display between “km/L” and mate the distance that can be
“L/100 km”, push the “SELECT” but- traveled on the current tank of fu-
ton for one second.
1 el.
z “km/L”: the distance that can be 1. Average fuel consumption display
traveled on 1.0 L of fuel under cur-
rent riding conditions. This shows the average fuel consump-
tion since it was last reset. There are
two display modes: “AVE_ _._ km/L”

4-8
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Instrument and control functions


Average speed mode The shift light has four settings which To set the flashing pattern
can be adjusted. 1. Push the “RESET” button to select
z Flashing pattern: choose whether one of the following flashing pat-
or not the shift light will come on, tern settings:
and whether it will flash or light z On: the shift light will come on
continuously. continuously when activated.
z Activation point: select the engine (This setting is selected when
speed at which the shift light is ac- the shift light stays on.)
4 tivated. z Flash: the shift light will flash
1 z Deactivation point: select the en- when activated. (This setting
1. Average speed display gine speed at which the shift light is selected when the shift light
is deactivated. flashes four times per sec-
This shows the vehicle’s average trav- z Brightness adjustment: adjust the ond.)
eling speed since it was last reset. To brightness of the shift light. z Off: the shift light is deactivat-
reset the average speed display, push ed; in other words, it does not
the “RESET” button for one second. To adjust the shift light come on or flash. (This setting
1. Turn the main switch off. is selected when the shift light
Shift light control mode 2. Push and hold the “SELECT” but- flashes once every two sec-
1 ton. onds.)
3. Turn the main switch on, and then 2. Push the “SELECT” button to con-
release the “SELECT” button after firm the selected flashing pattern.
five seconds. After that, push the Next the shift light activation point
“SELECT” button again. The can be set.
multi-function meter unit will enter
the shift light control mode. To set the shift activation point
2 TIP
z The tachometer will show the cur-
1. Shift light
rent activation point.
2. Brightness level display
4-9
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Instrument and control functions


z The shift light activation point can 2. Push the “SELECT” button to con- 3. Turn the main switch on, and then
be set between 9000 r/min and firm the selected engine speed. release the “RESET” button after
13000 r/min in increments of 250 3. Next the shift light brightness can four seconds.
r/min. be adjusted. 4. When the first character starts
flashing, push the “SELECT” but-
1. Push the “RESET” button to select
To adjust the brightness ton to change the character in the
the desired engine speed.
1. Push the “RESET” button to select following order.
2. Push the “SELECT” button to con-
the desired shift light brightness
firm the selected engine speed. 4
level.
3. Next the shift light deactivation
point can be set.
2. Push the “SELECT” button to con- A B C Y Z
firm the selected brightness level.
To set the deactivation point
3. The display exits the shift light 9 2 1 0
control mode and returns to the
TIP standard multi-function display - (HYPHEN) SPACE
z The tachometer will show the cur- mode.
rent deactivation point.
z The shift light deactivation point Welcome screen control mode
can be set between 9000 r/min The welcome screen greets you when TIP
and 13000 r/min in increments of the main switch is turned on “Hi Bud- Push the “RESET” button to change
250 r/min. dy”, and when the main switch is the character in the reverse order.
z Be sure to set the deactivation turned off “see you”. The user name
point to a higher engine speed “Buddy” is set as the factory default, 5. Push and hold the “SELECT” or
than for the activation point, other- but it can be set to your name. “RESET” button to confirm the se-
wise the shift light will not come lected character.
on. To set the user name 6. When the second character is
1. Turn the main switch off. flashing, push the “SELECT” but-
1. Push the “RESET” button to select ton to change the character.
2. Push and hold the “RESET” but-
the desired engine speed. 7. Repeat this process for all six
ton.
characters.
4-10
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Instrument and control functions


8. After the sixth character is set, all EAU1234M EAU54202

characters will flash twice and the Handlebar switches Dimmer/Pass switch “ / /PASS”
Set this switch to “ ” for the high
setting mode will automatically Left beam and to “ ” for the low beam.
end.
To flash the high beam, push the
1
switch down towards “PASS” while the
Screen brightness control mode
headlights are on low beam.
To adjust the screen brightness 2 EAU12461
4 1. Turn the main switch off. Turn signal switch “ / ”
2. Push and hold the “SELECT” but- To signal a right-hand turn, push this
ton. switch to “ ”. To signal a left-hand
3. Turn the main switch on and then 4 3 turn, push this switch to “ ”. When
release the “SELECT” button after 1. Pass switch “PASS” released, the switch returns to the cen-
five seconds. 2. Dimmer switch “ / ” ter position. To cancel the turn signal
4. Push the “RESET” button to select 3. Horn switch “ ” lights, push the switch in after it has re-
the desired brightness level. 4. Turn signal switch “ / ” turned to the center position.
Right EAU12501
Horn switch “ ”
Press this switch to sound the horn.
1
EAU12663
Engine stop switch “ / ”
Set this switch to “ ” (run) before
starting the engine. Set this switch
to “ ” (stop) to stop the engine in case
of an emergency, such as in the event
1. Start/Engine stop switch “ / / ”
of an overturn or if the throttle is stuck.

4-11
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Instrument and control functions


EAU12713 EAU31642 EAU12876
Start switch “ ” Clutch lever Shift pedal
Push this switch to crank the engine
with the starter. See page 6-1 for start-
ing instructions prior to starting the en- 1
gine.

1
1. Clutch lever 1. Shift pedal

The clutch lever is located on the left The shift pedal is located on the left
side of the handlebar. To disengage side of the motorcycle. To shift the
the clutch, pull the lever toward the transmission to a higher gear, move
handlebar grip. To engage the clutch, the shift pedal up. To shift the trans-
release the lever. The lever should be mission to a lower gear, move the shift
pulled rapidly and released slowly for pedal down. (See page 6-2.)
smooth clutch operation.
The clutch lever is equipped with a
clutch switch, which is part of the start-
ing circuit cut-off system. (See page
4-18.)

4-12
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Instrument and control functions


EAU12892 EAU12944 EAUE1481

Brake lever Brake pedal Fuel tank cap

2 1
1
1
4

1. Brake lever 1. Brake pedal 1. Fuel tank cap lock cover


2. Unlock.
The brake lever is located on the right The brake pedal is located on the right
side of the handlebar. To apply the side of the motorcycle. To apply the
To remove the fuel tank cap
front brake, pull the lever toward the rear brake, press down on the brake
1. Open the fuel tank cap lock cover.
throttle grip. pedal.
2. Insert the key into the lock and
turn it 1/4 turn clockwise. The lock
will be released and the fuel tank
cap can be removed.

To install the fuel tank cap


1. Push the fuel tank cap into posi-
tion with the key inserted in the
lock.
2. Turn the key counterclockwise to
the original position, and then re-
move it.
3. Close the lock cover.
4-13
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Instrument and control functions


EAU13213
TIP Fuel 1 2
The fuel tank cap cannot be installed Make sure there is sufficient gasoline in
unless the key is in the lock. In addi- the tank.
tion, the key cannot be removed if the EWA10882

cap is not properly installed and WARNING


locked. Gasoline and gasoline vapors are
EWA11142 extremely flammable. To avoid fires
WARNING and explosions and to reduce the 4
Make sure that the fuel tank cap is risk of injury when refueling, follow
1. Fuel tank filler tube
properly installed before riding. these instructions.
2. Maximum fuel level
Leaking fuel is a fire hazard. 1. Before refueling, turn off the en-
gine and be sure that no one is sit- 3. Wipe up any spilled fuel immedi-
ting on the vehicle. Never refuel ately. NOTICE: Immediately
while smoking, or while in the vi- wipe off spilled fuel with a clean,
cinity of sparks, open flames, or dry, soft cloth, since fuel may
other sources of ignition such as deteriorate painted surfaces or
the pilot lights of water heaters plastic parts. [ECA10072]
and clothes dryers. 4. Be sure to securely close the fuel
2. Do not overfill the fuel tank. Stop tank cap.
EWA15152
filling when the fuel reaches the WARNING
bottom of the filler tube. Because
fuel expands when it heats up, Gasoline is poisonous and can
heat from the engine or the sun cause injury or death. Handle gaso-
can cause fuel to spill out of the line with care. Never siphon gasoline
fuel tank. by mouth. If you should swallow
some gasoline or inhale a lot of gas-
oline vapor, or get some gasoline in
your eyes, see your doctor immedi-
4-14
UB7DE0E0.book Page 15 Tuesday, September 18, 2018 3:25 PM

Instrument and control functions


ately. If gasoline spills on your skin, recommended by Yamaha because it EAU13434

wash with soap and water. If gaso- can cause damage to the fuel system Catalytic converter
line spills on your clothing, change or vehicle performance problems. This model is equipped with a catalytic
your clothes. converter in the exhaust system.
EWA10863

WARNING
EAUU0045

The exhaust system is hot after op-


eration. To prevent a fire hazard or
4 Recommended fuel: burns:
Regular unleaded gasoline (Gasohol z Do not park the vehicle near
[E10] acceptable)
Fuel tank capacity: possible fire hazards such as
10 L (2.6 US gal, 2.2 Imp.gal) grass or other materials that
easily burn.
ECA11401
z Park the vehicle in a place
NOTICE where pedestrians or children
Use only unleaded gasoline. The use are not likely to touch the hot
of leaded gasoline will cause severe exhaust system.
damage to internal engine parts, z Make sure that the exhaust sys-
such as the valves and piston rings, tem has cooled down before
as well as to the exhaust system. doing any maintenance work.
z Do not allow the engine to idle
Gasohol
more than a few minutes. Long
There are two types of gasohol: gaso-
idling can cause a build-up of
hol containing ethanol and that con-
heat.
taining methanol. Gasohol containing
ethanol can be used if the ethanol con-
tent does not exceed 10% (E10). Gas-
ohol containing methanol is not

4-15
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Instrument and control functions


ECA10702 EAU57991

NOTICE Seat
Use only unleaded gasoline. The use
of leaded gasoline will cause unre- To remove the seat
pairable damage to the catalytic 1. Open the seat lock cover, insert
converter. the key into the seat lock, and then
turn the key counterclockwise.

2. Push the rear of the seat down to


lock it in place.
3. Remove the key.
1
2 3 TIP
Make sure that the seat is properly se-
cured before riding.
1. Seat lock cover
2. Seat lock
3. Turn.

2. While holding the key in that posi-


tion, lift the rear of the seat up, and
then pull the seat off.

To install the seat


1. Insert the projections into the seat
holders as shown.

4-16
UB7DE0E0.book Page 17 Tuesday, September 18, 2018 3:25 PM

Instrument and control functions


EAU14326
To release the helmet from the hel- EAU37491

Helmet holder met holder Sidestand


Remove the rider seat, remove the hel- The sidestand is located on the left
1 met from the helmet holder, and then side of the frame. Raise the sidestand
install the seat. or lower it with your foot while holding
the vehicle upright.
EWA14191

WARNING
4 The vehicle must not be ridden with
the sidestand down, or if the side-
stand cannot be properly moved up
1. Helmet holder (or does not stay up), otherwise the
sidestand could contact the ground
The helmet holder is located under the and distract the operator, resulting
rider seat. in a possible loss of control.

To secure a helmet to the helmet


holder
1. Remove the rider seat.
2. Hook the helmet onto the helmet
holder, and then securely install
the seat. WARNING! Never ride
with a helmet attached to the
helmet holder, since the helmet
may hit objects, causing loss of
control and possibly an acci-
dent. [EWA10162]

4-17
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Instrument and control functions


EAU15396

Starting circuit cut-off system


This system prevents in-gear engine
starts unless the clutch lever is pulled.
Periodically check the system via the
following procedure.
TIP
z This check is most reliable if per-
4
formed with a warmed-up engine.
z See pages 4-1 and 4-11 for switch
operation information.

4-18
UB7DE0E0.book Page 19 Tuesday, September 18, 2018 3:25 PM

Instrument and control functions

With the engine turned off: WARNING


1. Set engine stop switch to run position.
If a malfunction is noted, have the vehicle
2. Turn main switch to on position.
4 3. Shift transmission into neutral. inspected by a Yamaha dealer before riding.
4. Push the start switch.
Does the engine start?
The neutral switch may not be working correctly.
YES NO The vehicle should not be ridden.
5. Stop the engine.
6. Set engine stop switch to run position.
7. Shift transmission into gear.
8. Pull the clutch lever.
9. Push the start switch.
Does the engine start?
The clutch switch may not be working correctly.
YES NO The vehicle should not be ridden.
The system is OK. The motorcycle can be ridden.

4-19
UB7DE0E0.book Page 1 Tuesday, September 18, 2018 3:25 PM

For your safety – pre-operation checks


EAU15599

Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11152

WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
5

• Check fuel level in fuel tank.


Fuel • Refuel if necessary. 4-14
• Check fuel line for leakage.
• Check oil level in engine.
Engine oil • If necessary, add recommended oil to specified level. 7-10
• Check vehicle for oil leakage.
• Check coolant level in reservoir.
Coolant • If necessary, add recommended coolant to specified level. 7-13
• Check cooling system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Front brake • Replace if necessary. 7-21, 7-22
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.

5-1
UB7DE0E0.book Page 2 Tuesday, September 18, 2018 3:25 PM

For your safety – pre-operation checks


ITEM CHECKS PAGE

• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake • Replace if necessary. 7-21, 7-22
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
• Lubricate cable if necessary.
Clutch 7-19
• Check lever free play.
• Adjust if necessary.
5
• Make sure that operation is smooth.
• Check throttle grip free play.
Throttle grip 7-16, 7-26
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble end and grip housing.
• Make sure that operation is smooth.
Control cables 7-26
• Lubricate cable ends if necessary.
• Check chain slack.
• Adjust if necessary.
Drive chain 7-23, 7-25
• Check chain condition.
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 7-17, 7-18
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
Brake and shift pedals 7-26
• Lubricate pedal pivoting points if necessary.
• Make sure that operation is smooth.
Brake and clutch levers 7-27
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
Sidestand 7-28
• Lubricate pivot if necessary.

5-2
UB7DE0E0.book Page 3 Tuesday, September 18, 2018 3:25 PM

For your safety – pre-operation checks


ITEM CHECKS PAGE

• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.

and switches • Correct if necessary.

5-3
UB7DE0E0.book Page 1 Tuesday, September 18, 2018 3:25 PM

Operation and important riding points


EAU15952 EAUN0073 EAUN1400

Starting the engine


Read the Owner’s Manual carefully to ECAN0072
In order for the starting circuit cut-off
become familiar with all controls. If NOTICE system to enable starting, one of the
there is a control or function you do not Do not ride through deep water, oth- following conditions must be met:
understand, ask your Yamaha dealer. erwise the engine may be damaged. z The transmission is in the neutral
EWA10272
Avoid puddles because they may be position.
WARNING deeper than expected. z The transmission is in gear with
Failure to familiarize yourself with the clutch lever pulled.
the controls can lead to loss of con- See page 4-18 for more informa-
trol, which could cause an accident tion.
or injury. 1. Turn the key to “ON” and make
sure that the start/engine stop
6 switch is set to “ ”.
The engine trouble warning light
should come on for a few sec-
onds, then go off. NOTICE: If the
warning light does not go off,
have a Yamaha dealer check its
electrical circuit. [ECAT1121]
2. Shift the transmission into the
neutral position. The neutral indi-
cator light should come on. If not,
ask a Yamaha dealer to check the
electrical circuit.
3. Start the engine by sliding the
switch toward “ ”.

6-1
UB7DE0E0.book Page 2 Tuesday, September 18, 2018 3:25 PM

Operation and important riding points


If the engine fails to start, release EAUU2190 ECA10261

the start/engine stop switch, wait Shifting NOTICE


a few seconds, and then try again. z Even with the transmission in
Each starting attempt should be the neutral position, do not
as short as possible to preserve coast for long periods of time
6 2
the battery. Do not crank the en- 5
with the engine off, and do not
gine more than 10 seconds on any 4 tow the motorcycle for long dis-
one attempt. 3 tances. The transmission is
ECA11043 2
properly lubricated only when
NOTICE the engine is running. Inade-
1
For maximum engine life, never ac- 1 quate lubrication may damage
celerate hard when the engine is 1. Shift pedal the transmission.
cold! 2. Neutral position z Always use the clutch while 6
Shifting gears lets you control the changing gears to avoid dam-
amount of engine power available for aging the engine, transmission,
starting off, accelerating, climbing hills, and drive train, which are not
etc. designed to withstand the
shock of forced shifting.
TIP
To shift the transmission into the neu-
tral position ( ), press the shift pedal
down repeatedly until it reaches the
end of its travel, and then slightly raise
it.

6-2
UB7DE0E0.book Page 3 Tuesday, September 18, 2018 3:25 PM

Operation and important riding points


EAU16811 EAU16842
1600 km (1000 mi) and beyond
Tips for reducing fuel con- Engine break-in The vehicle can now be operated nor-
sumption There is never a more important period mally.
Fuel consumption depends largely on in the life of your engine than the period ECA10311

your riding style. Consider the follow- between 0 and 1600 km (1000 mi). For NOTICE
ing tips to reduce fuel consumption: this reason, you should read the fol- z Keep the engine speed out of
z Shift up swiftly, and avoid high en- lowing material carefully. the tachometer red zone.
gine speeds during acceleration. Since the engine is brand new, do not z If any engine trouble should oc-
z Do not rev the engine while shift- put an excessive load on it for the first cur during the engine break-in
ing down, and avoid high engine 1600 km (1000 mi). The various parts in period, immediately have a
speeds with no load on the en- the engine wear and polish themselves Yamaha dealer check the vehi-
gine. to the correct operating clearances. cle.
z Turn the engine off instead of let- During this period, prolonged full-throt-
6 tle operation or any condition that
ting it idle for an extended length
of time (e.g., in traffic jams, at traf- might result in engine overheating
fic lights or at railroad crossings). must be avoided.

EAU17104

0–1000 km (0–600 mi)


Avoid prolonged operation above 5000
r/min. NOTICE: After 1000 km (600
mi) of operation, the engine oil must
be changed and the oil filter element
replaced. [ECA11153]

1000–1600 km (600–1000 mi)


Avoid prolonged operation above 7500
r/min.
6-3
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Operation and important riding points


EAU17214

Parking
When parking, stop the engine, and
then remove the key from the main
switch.
EWA10312

WARNING
z Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them and be burned.
z Do not park on a slope or on soft
ground, otherwise the vehicle 6
may overturn, increasing the
risk of a fuel leak and fire.
z Do not park near grass or other
flammable materials which
might catch fire.

6-4
UB7DE0E0.book Page 1 Tuesday, September 18, 2018 3:25 PM

Periodic maintenance and adjustment


EAU17246 EWA15123 EAU85230

WARNING Tool kit


Periodic inspection, adjustment, and Turn off the engine when performing
lubrication will keep your vehicle in the maintenance unless otherwise
safest and most efficient condition specified.
possible. Safety is an obligation of the z A running engine has moving
vehicle owner/operator. The most im- parts that can catch on body
portant points of vehicle inspection, parts or clothing and electrical
adjustment, and lubrication are ex- parts that can cause shocks or
plained on the following pages. fires. 1
The intervals given in the periodic z Running the engine while ser-
maintenance charts should be simply vicing can lead to eye injury, 1. Tool kit
considered as a general guide under burns, fire, or carbon monoxide
normal riding conditions. However, de- The tool kit is in the location shown.
poisoning – possibly leading to
pending on the weather, terrain, geo- The information included in this manual
death. See page 2-3 for more in-
7 graphical location, and individual use, and the tools provided in the tool kit are
formation about carbon monox-
the maintenance intervals may need to intended to assist you in the perfor-
ide.
be shortened. mance of preventive maintenance and
EWA10322 EWA15461
minor repairs. However, a torque
WARNING WARNING wrench and other tools are necessary
Failure to properly maintain the vehi- Brake discs, calipers, drums, and to perform certain maintenance work
cle or performing maintenance ac- linings can become very hot during correctly.
tivities incorrectly may increase use. To avoid possible burns, let
TIP
your risk of injury or death during brake components cool before
If you do not have the tools or experi-
service or while using the vehicle. If touching them.
ence required for a particular job, have
you are not familiar with vehicle ser- your Yamaha dealer perform it for you.
vice, have a Yamaha dealer perform
service.

7-1
UB7DE0E0.book Page 2 Tuesday, September 18, 2018 3:25 PM

Periodic maintenance and adjustment


EAUU0621

TIP
z The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.
z From 20000 km, repeat the maintenance intervals starting from 4000 km.
z Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.

EAUU1294

Periodic maintenance chart for the emission control system


ODOMETER READING (whichever comes first)
1000 km 4000 km 8000 km 12000 km 16000 km ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
or or or or or CHECK
2 months 6 months 10 months 14 months 18 months
7
• Check fuel hoses for cracks or
1 * Fuel line √ √ √ √ √
damage.
• Check condition.
2 * Fuel filter Every 12000 km (7500 mi)
• Replace if necessary.
• Check condition.
√ √ √ √
3 Spark plug • Clean and regap.
• Replace. Every 8000 km (5000 mi)
• Check valve clearance.
4 * Valves √ √
• Adjust if necessary.
5 * Fuel injection • Adjust engine idling speed. √ √ √ √ √ √
• Check for leakage.
6 * Exhaust system • Tighten if necessary. √ √ √ √ √
• Replace gasket(s) if necessary.

7-2
UB7DE0E0.book Page 3 Tuesday, September 18, 2018 3:25 PM

Periodic maintenance and adjustment


ODOMETER READING (whichever comes first)
1000 km 4000 km 8000 km 12000 km 16000 km ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
or or or or or CHECK
2 months 6 months 10 months 14 months 18 months

• Check control system for dam-


Evaporative emis-
7 * age. √ √
sion control system
• Replace if necessary.

7-3
UB7DE0E0.book Page 4 Tuesday, September 18, 2018 3:25 PM

Periodic maintenance and adjustment


EAUU1287

General maintenance and lubrication chart


ODOMETER READING (whichever comes first)
1000 km 4000 km 8000 km 12000 km 16000 km ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
or or or or or CHECK
2 months 6 months 10 months 14 months 18 months

• Perform dynamic inspection us-


Diagnostic system
1 * ing Yamaha diagnostic tool. √ √ √ √ √ √
check
• Check the error codes.
• Clean. √ √ √ √ √
2 * Air filter element
• Replace. Every 12000 km (7500 mi)
3 Air filter check hose • Clean. √ √ √ √ √
• Check voltage.
4 * Battery √ √ √ √ √ √
• Charge if necessary.
• Check operation.
5 Clutch √ √ √ √ √ 7
• Adjust.
• Check operation, fluid level and
√ √ √ √ √ √
6 * Front brake vehicle for fluid leakage.
• Replace brake pads. Whenever worn to the limit
• Check operation, fluid level and
√ √ √ √ √ √
7 * Rear brake vehicle for fluid leakage.
• Replace brake pads. Whenever worn to the limit
• Check for cracks or damage.
• Check for correct routing and √ √ √ √ √
8 * Brake hose clamping.
• Replace. Every 4 years
9 * Brake fluid • Change. Every 2 years
10 * Wheels • Check runout and for damage. √ √ √ √ √

7-4
UB7DE0E0.book Page 5 Tuesday, September 18, 2018 3:25 PM

Periodic maintenance and adjustment


ODOMETER READING (whichever comes first)
1000 km 4000 km 8000 km 12000 km 16000 km ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
or or or or or CHECK
2 months 6 months 10 months 14 months 18 months

• Check tread depth and for dam-


age.
11 * Tires • Replace if necessary. √ √ √ √ √
• Check air pressure.
• Correct if necessary.
• Check bearings for looseness or
12 * Wheel bearings √ √ √ √
damage.
• Check operation and for exces-
√ √ √ √
sive play.
13 * Swingarm
• Lubricate with lithium-soap-
Every 24000 km (14000 mi)
based grease.
• Check chain slack, alignment and
7 condition.
Every 1000 km (600 mi) and after washing the motorcycle, riding in the rain or
14 Drive chain • Adjust and lubricate chain with a
riding in wet areas
special O-ring chain lubricant
thoroughly.
• Check bearing play and steering
√ √ √ √ √
for roughness.
15 * Steering bearings
• Lubricate with lithium-soap-
Every 24000 km (14000 mi)
based grease.
• Make sure that all nuts, bolts and
16 * Chassis fasteners √ √ √ √ √
screws are properly tightened.
Brake lever pivot
17 • Lubricate with silicone grease. √ √ √ √ √
shaft
Brake pedal pivot • Lubricate with lithium-soap-
18 √ √ √ √ √
shaft based grease.

7-5
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Periodic maintenance and adjustment


ODOMETER READING (whichever comes first)
1000 km 4000 km 8000 km 12000 km 16000 km ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
or or or or or CHECK
2 months 6 months 10 months 14 months 18 months

Clutch lever pivot • Lubricate with lithium-soap-


19 √ √ √ √ √
shaft based grease.
Shift pedal pivot • Lubricate with lithium-soap-
20 √ √ √ √ √ √
shaft based grease.
• Check operation.
21 Sidestand • Lubricate with lithium-soap- √ √ √ √ √ √
based grease.
• Check operation and for oil leak-
22 * Front fork √ √ √ √
age.
Shock absorber as- • Check operation and shock ab-
23 * √ √ √ √
sembly sorber for oil leakage.
• Change. 7
24 Engine oil • Check oil level and vehicle for oil √ √ √ √ √ √
leakage.
Engine oil filter ele-
25 • Replace. √ √ √
ment
• Check coolant level and vehicle
√ √ √ √ √
26 * Cooling system for coolant leakage.
• Change coolant. Every 3 years
Front and rear
27 * • Check operation. √ √ √ √ √ √
brake switches
Moving parts and
28 • Lubricate. √ √ √ √ √
cables

7-6
UB7DE0E0.book Page 7 Tuesday, September 18, 2018 3:25 PM

Periodic maintenance and adjustment


ODOMETER READING (whichever comes first)
1000 km 4000 km 8000 km 12000 km 16000 km ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
or or or or or CHECK
2 months 6 months 10 months 14 months 18 months

• Check operation.
• Check throttle grip free play, and
29 * Throttle grip √ √ √ √ √
adjust if necessary.
• Lubricate cable and grip housing.
Lights, signals and • Check operation.
30 * √ √ √ √ √ √
switches • Adjust headlight beam.

EAU18662

TIP
z The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
7 z Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinder and caliper, and change the brake
fluid.
• Replace the brake hoses every four years and if cracked or damaged.

7-7
UB7DE0E0.book Page 8 Tuesday, September 18, 2018 3:25 PM

Periodic maintenance and adjustment


EAU18782 EAU19614

Removing and installing cowl- Checking the spark plug


ings The spark plug is an important engine
The cowlings shown need to be re- component, which is easy to check.
moved to perform some of the mainte- Since heat and deposits will cause any
nance jobs described in this chapter. spark plug to slowly erode, the spark
Refer to this section each time a cowl- plug should be removed and checked
ing needs to be removed and installed. in accordance with the periodic main-
tenance and lubrication chart. In addi-
1 tion, the condition of the spark plug
1. Cowling A
can reveal the condition of the engine.

To install the cowling To remove the spark plug


Place the cowling in the original posi- 1. Remove the spark plug cap.
tion, and then install the bolts.
7
1
1. Cowling A 1
EAU46742
Cowling A

To remove the cowling


Remove the bolts, and then take the 1. Spark plug cap
cowling off.
2. Remove the spark plug as shown,
with a spark plug wrench available
at a Yamaha dealer.

7-8
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Periodic maintenance and adjustment


To check the spark plug
TIP
1. Check that the porcelain insulator
If a torque wrench is not available
around the center electrode of the
when installing a spark plug, a good
spark plug is a medium-to-light
estimate of the correct torque is 1/4–
tan (the ideal color when the vehi-
1/2 turn past finger tight. However, the
cle is ridden normally).
spark plug should be tightened to the
TIP specified torque as soon as possible.
If the spark plug shows a distinctly dif-
3. Install the spark plug cap.
ferent color, the engine could be oper-
ating improperly. Do not attempt to 1. Spark plug gap
diagnose such problems yourself. In-
stead, have a Yamaha dealer check Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)
the vehicle.
2. Check the spark plug for electrode To install the spark plug
7 erosion and excessive carbon or 1. Clean the surface of the spark
other deposits, and replace it if plug gasket and its mating sur-
necessary. face, and then wipe off any grime
from the spark plug threads.
Specified spark plug:
NGK/MR8E9 2. Install the spark plug with the
spark plug wrench, and then tight-
3. Measure the spark plug gap with a en it to the specified torque.
wire thickness gauge and, if nec-
essary, adjust the gap to specifi- Tightening torque:
Spark plug:
cation. 13 N·m (1.3 kgf·m, 9.6 lb·ft)

7-9
UB7DE0E0.book Page 10 Tuesday, September 18, 2018 3:25 PM

Periodic maintenance and adjustment


EAU36112 EAUE0453

Canister Engine oil and oil filter ele-


ment
The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter ele-
ment replaced at the intervals specified
in the periodic maintenance and lubri-
cation chart. 1
ZAUE0033
1. Engine oil filler cap
To check the engine oil level
This model is equipped with a canister 1. Place the vehicle on a level sur-
TIP
to prevent the discharging of fuel vapor face and hold it in an upright posi-
The engine oil should be between the
into the atmosphere. Before operating tion. A slight tilt to the side can
minimum and maximum level marks.
this vehicle, make sure to check the result in a false reading.
2. Start the engine, warm it up for 7
following:
z Check each hose connection. several minutes, and then turn it
1
z Check each hose and canister for off.
cracks or damage. Replace if 3. Wait a few minutes until the oil set-
damaged. tles, remove the oil filler cap, wipe 2
z Make sure that the canister the dipstick clean, insert it back 3
breather is not blocked, and if into the oil filler hole (without
necessary, clean it. screwing it in), and then remove it
again to check the oil level. ZAUE1300
NOTICE: Do not operate the ve- 1. Dipstick
hicle until you know that the en- 2. Maximum level mark
gine oil level is sufficient. [ECA10012] 3. Tip of the engine oil dipstick

7-10
UB7DE0E0.book Page 11 Tuesday, September 18, 2018 3:25 PM

Periodic maintenance and adjustment


4. If the engine oil is below the mini-
mum level mark, add sufficient oil
4
of the recommended type to raise 2
3
it to the correct level.
5. Install and tighten the oil filler cap.
1
2

To change the engine oil (with or 1


without oil filter element replace-
ment) ZAUE0672 5 ZAUE1217
1. Start the engine, warm it up for 1. Engine oil drain bolt 1. Bolt
several minutes, and then turn it 2. O-ring 2. Oil filter element cover
off. 3. Compression spring
2. Place an oil pan under the engine 4. Strainer 6. Remove and replace the oil filter
to collect the used oil. 5. Oil pan element and O-ring.
3. Remove the engine oil filler cap,
7 4. Clean the engine oil strainer with
then the drain bolt along with the
solvent. 1
O-ring, compression spring, and
engine oil strainer, to drain the oil TIP
from the crankcase. NOTICE: Skip steps 5–7 if the oil filter element is
When removing the engine oil not being replaced.
drain bolt, the O-ring, compres-
5. Remove the oil filter element cover 2
sion spring, and oil strainer will
by removing the bolts.
fall out. Take care not to lose ZAUE0104
these parts. [ECA11002] 1. Oil filter element
2. O-ring

7-11
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Periodic maintenance and adjustment


7. Install the oil filter element cover 9. Refill with the specified amount of 10. Start the engine, and then let it idle
by installing the bolts, then tight- the recommended engine oil, and for several minutes while checking
ening them to the specified then install and tighten the oil filler it for oil leakage. If oil is leaking,
torque. cap. immediately turn the engine off
and check for the cause.
Tightening torques: Recommended engine oil: 11. Turn the engine off, and then
Oil filter element cover bolt: See page 9-1. check the oil level and correct it if
10 N·m (1.0 kgf·m, 7.4 lb·ft) Oil quantity:
Oil change: necessary.
0.85 L (0.90 US qt, 0.75 Imp.qt)
TIP With oil filter removal:
Make sure that the O-ring is properly 0.95 L (1.00 US qt, 0.84 Imp.qt)
seated.
ECA11621

8. Install the engine oil strainer, com- NOTICE


pression spring, O-ring and the z In order to prevent clutch slip-
engine oil drain bolt, and then page (since the engine oil also 7
tighten it to the specified torque. lubricates the clutch), do not
NOTICE: Before installing the mix any chemical additives. Do
engine oil drain bolt, do not for- not use oils with a diesel speci-
get to install the O-ring, com- fication of “CD” or oils of a high-
pression spring, and oil strainer er quality than specified. In
in position. [ECA10422] addition, do not use oils labeled
“ENERGY CONSERVING II” or
Tightening torques:
Engine oil drain bolt: higher.
32 N·m (3.2 kgf·m, 24 lb·ft) z Make sure that no foreign mate-
rial enters the crankcase.

7-12
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Periodic maintenance and adjustment


EAU85450 EAU20071

Why Yamalube Coolant TIP


YAMALUBE oil is a Genuine YAMAHA The coolant level should be checked The coolant should be between the
Part born of the engineers’ passion before each ride. In addition, the cool- minimum and maximum level marks.
and belief that engine oil is an impor- ant must be changed at the intervals
tant liquid engine component. We form specified in the periodic maintenance
teams of specialists in the fields of me- and lubrication chart.
chanical engineering, chemistry, elec- 1
tronics and track testing, and have EAU80890 2
To check the coolant level 3
them develop the engine together with
1. Place the vehicle on a level sur-
the oil it will use. Yamalube oils take full
face.
advantage of the base oil’s qualities
2. Remove cowling A. (See page
and blend in the ideal balance of addi-
7-8.)
tives to make sure the final oil clears
3. Hold the vehicle in an upright po- 1. Coolant reservoir
our performance standards. Thus,
sition. 2. Maximum level mark
7 Yamalube mineral, semisynthetic and
3. Minimum level mark
synthetic oils have their own distinct TIP
characters and value. Yamaha’s expe- z The coolant level must be 5. If the coolant is at or below the
rience gained over many years of re- checked on a cold engine since minimum level mark, remove the
search and development into oil since the level varies with engine tem- coolant reservoir cap.
the 1960’s helps make Yamalube the perature.
best choice for your Yamaha engine. z Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.
4. Check the coolant level in the
coolant reservoir.

7-13
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Periodic maintenance and adjustment


coolant, have a Yamaha dealer EAUU2170

check the antifreeze content of Air filter element and check


1 hose
the coolant as soon as possible,
otherwise the effectiveness of The air filter element should be cleaned
the coolant will be reduced. or replaced by a Yamaha dealer at the
[ECA10473] intervals specified in the periodic main-
tenance chart. Have the air filter ele-
Coolant reservoir capacity (up to ment serviced more frequently if you
the maximum level mark): often ride in wet or dusty areas. In ad-
0.15 L (0.16 US qt, 0.13 Imp.qt) dition, the air filter check hose should
1. Coolant reservoir cap
be regularly checked and cleaned if
7. Install the cowling.
6. Add coolant to the maximum level necessary.
mark, and then install the coolant EAU33032
reservoir cap. WARNING! Re- Changing the coolant To clean the air filter check hose
move only the coolant reservoir The coolant must be changed at the in- 1. Check the hose for accumulated
cap. Never attempt to remove tervals specified in the periodic main- dirt or water. 7
the radiator cap when the en- tenance and lubrication chart. Have a
gine is hot. [EWA15162] NOTICE: If Yamaha dealer change the coolant.
coolant is not available, use dis- WARNING! Never attempt to remove 1
tilled water or soft tap water in- the radiator cap when the engine is
stead. Do not use hard water or hot. [EWA10382]
salt water since it is harmful to
the engine. If water has been
used instead of coolant, replace
it with coolant as soon as possi-
ble, otherwise the cooling sys- 1. Air filter check hose
tem will not be protected
against frost and corrosion. If
water has been added to the
7-14
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Periodic maintenance and adjustment


2. If dirt or water is visible, remove EAU34302
Engine idling speed:
the hose, clean it and then install Adjusting the engine idling
1300–1500 r/min
it. speed
The engine idling speed must be
checked and, if necessary, adjusted as TIP
follows at the intervals specified in the If the specified idling speed cannot be
periodic maintenance and lubrication obtained as described above, have a
chart. Yamaha dealer make the adjustment.
The engine should be warm before
making this adjustment.
Check the engine idling speed and, if
necessary, adjust it to specification by
turning the idle adjusting screw. To in-
crease the engine idling speed, turn
the screw in direction (a). To decrease
7 the engine idling speed, turn the screw
in direction (b).

(b)
(a)

1
1. Idle adjusting screw

7-15
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Periodic maintenance and adjustment


EAU21377
2. To increase the throttle grip free EAU21403

Adjusting the throttle grip free play, turn the throttle grip free play Valve clearance
play adjusting nut in direction (a). To The valves are an important engine
Measure the throttle grip free play as decrease the throttle grip free component, and since valve clearance
shown. play, turn the adjusting nut in di- changes with use, they must be
rection (b). checked and adjusted at the intervals
specified in the periodic maintenance
2 1 chart. Unadjusted valves can result in
improper air-fuel mixture, engine
(a)
noise, and eventually engine damage.
To prevent this from occurring, have
1 your Yamaha dealer check and adjust
(b) the valve clearance at regular intervals.
TIP
1. Throttle grip free play This service must be performed when
7
1. Locknut the engine is cold.
Throttle grip free play: 2. Adjusting nut
3.0–5.0 mm (0.12–0.20 in)
3. Tighten the locknut.
Periodically check the throttle grip free
play and, if necessary, adjust it as fol-
lows.
TIP
The engine idling speed must be cor-
rectly adjusted before checking and
adjusting the throttle grip free play.
1. Loosen the locknut.

7-16
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Periodic maintenance and adjustment


EAU82720
weight of rider, passenger, car- Tire inspection
Tires go, and accessories approved
Tires are the only contact between the for this model.
vehicle and the road. Safety in all con-
ditions of riding depends on a relatively Tire air pressure (measured on cold
small area of road contact. Therefore, it tires):
is essential to maintain the tires in good 1 person:
condition at all times and replace them Front:
at the appropriate time with the speci- 225 kPa (2.25 kgf/cm², 33 psi)
Rear:
fied tires. 250 kPa (2.50 kgf/cm², 36 psi)
2 persons:
1. Tire sidewall
Tire air pressure Front:
225 kPa (2.25 kgf/cm², 33 psi) 2. Tire wear indicator
The tire air pressure should be
Rear: 3. Tire tread depth
checked and, if necessary, adjusted
250 kPa (2.50 kgf/cm², 36 psi)
before each ride. Maximum load*: The tires must be checked before each
7 EWA10504
172 kg (379 lb) ride. If a tire tread shows crosswise
WARNING * Total weight of rider, passenger, car- lines (minimum tread depth), if the tire
Operation of this vehicle with im- go and accessories has a nail or glass fragments in it, or if
proper tire pressure may cause se- EWA10512
the sidewall is cracked, contact a
vere injury or death from loss of WARNING Yamaha dealer immediately and have
control. the tire replaced.
z The tire air pressure must be Never overload your vehicle. Opera-
checked and adjusted on cold tion of an overloaded vehicle could Minimum tire tread depth (front and
tires (i.e., when the temperature cause an accident. rear):
1.0 mm (0.04 in)
of the tires equals the ambient
temperature).
z The tire air pressure must be
adjusted in accordance with the
riding speed and with the total
7-17
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Periodic maintenance and adjustment


EWA10583
ageing. Old and aged tires shall be EAU21963

WARNING checked by tire specialists to ascertain Cast wheels


z It is dangerous to ride with a their suitability for further use. To maximize the performance, durabil-
worn-out tire. When a tire tread EWA10462 ity, and safe operation of your vehicle,
begins to show crosswise lines, WARNING note the following points regarding the
have a Yamaha dealer replace The front and rear tires should be of specified wheels.
the tire immediately. the same make and design, other- z The wheel rims should be
z The replacement of all wheel wise the handling characteristics of checked for cracks, bends, warp-
and brake-related parts, includ- the vehicle may be different, which age or other damage before each
ing the tires, should be left to a could lead to an accident. ride. If any damage is found, have
Yamaha dealer, who has the a Yamaha dealer replace the
After extensive tests, only the tires list- wheel. Do not attempt even the
necessary professional knowl-
ed below have been approved for this smallest repair to the wheel. A de-
edge and experience to do so.
model by Yamaha. formed or cracked wheel must be
z Ride at moderate speeds after
changing a tire since the tire replaced.
Front tire: z The wheel should be balanced
surface must first be “broken 7
Size:
in” for it to develop its optimal 110/70-17 M/C 54S whenever either the tire or wheel
characteristics. Manufacturer/model: has been changed or replaced. An
IRC/ROAD WINNER RX-01F unbalanced wheel can result in
Rear tire: poor performance, adverse han-
Tire information Size: dling characteristics, and a short-
This model is equipped with tubeless 140/70-17 M/C 66S
Manufacturer/model: ened tire life.
tires and tire air valves.
Tires age, even if they have not been IRC/ROAD WINNER RX-01R
used or have only been used occasion-
ally. Cracking of the tread and sidewall
rubber, sometimes accompanied by
carcass deformation, is an evidence of

7-18
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Periodic maintenance and adjustment


EAU22047
3. To increase the clutch lever free 6. To increase the clutch lever free
Adjusting the clutch lever free play, turn the clutch lever free play play, turn the clutch lever free play
play adjusting bolt in direction (a). To adjusting nut in direction (a). To
Measure the clutch lever free play as decrease the clutch lever free decrease the clutch lever free
shown. play, turn the adjusting bolt in di- play, turn the adjusting nut in di-
rection (b). rection (b).
7. Tighten the locknut at the crank-
TIP
case.
If the specified clutch lever free play
8. Tighten the locknut at the clutch
(b) could be obtained as described above,
lever and then slide the rubber
4 skip steps 4–7.
cover to its original position.
3 4. Fully turn the adjusting bolt at the
(a) clutch lever in direction (a) to loos-
2
1 en the clutch cable.
1. Rubber cover 5. Loosen the locknut at the crank-
7 2. Clutch lever free play adjusting bolt case.
3. Locknut
4. Clutch lever free play
(a)
Clutch lever free play:
8.0–13.0 mm (0.31–0.51 in)
(b)
Periodically check the clutch lever free
play and, if necessary, adjust it as fol- 2 1
lows.
1. Slide the rubber cover back at the
clutch lever. 1. Locknut
2. Loosen the locknut. 2. Clutch lever free play adjusting nut

7-19
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Periodic maintenance and adjustment


EAU37914
braking performance, which may re- EAU22275

Checking the brake lever free sult in loss of control and an acci- Brake light switches
play dent. The brake light is activated by switches
connected to the brake lever and brake
pedal. Check that the brake light
comes on just before braking takes ef-
fect. If necessary, adjust the rear brake
light switch as follows.

1
2
b a
1. Front brake lever

There should be no free play at the


brake lever end. If there is free play, 7
have a Yamaha dealer inspect the
brake system. 1. Rear brake light switch
EWA14212
2. Rear brake light switch adjusting nut
WARNING
A soft or spongy feeling in the brake Turn the rear brake light switch adjust-
lever can indicate the presence of ing nut while holding the rear brake
air in the hydraulic system. If there is light switch in place. To make the
air in the hydraulic system, have a brake light come on earlier, turn the ad-
Yamaha dealer bleed the system be- justing nut in direction (a). To make the
fore operating the vehicle. Air in the brake light come on later, turn the ad-
hydraulic system will diminish the justing nut in direction (b).

7-20
UB7DE0E0.book Page 21 Tuesday, September 18, 2018 3:25 PM

Periodic maintenance and adjustment


EAU22393
indicator grooves have almost disap-
TIP Checking the front and rear peared, have a Yamaha dealer replace
The front brake light switch should be brake pads the brake pads as a set.
serviced by a Yamaha dealer. The front and rear brake pads must be
checked for wear at the intervals spec- EAU36721

ified in the periodic maintenance and Rear brake pads


lubrication chart.

EAU22433
Front brake pads

1
1

1
1
7 1. Brake pad wear indicator groove

Each rear brake pad is provided with


wear indicator grooves, which allow
1. Brake pad wear indicator groove you to check the brake pad wear with-
out having to disassemble the brake.
Each front brake pad is provided with To check the brake pad wear, check
wear indicator grooves, which allow the wear indicator grooves. If a brake
you to check the brake pad wear with- pad has worn to the point that the wear
out having to disassemble the brake. indicator grooves have almost disap-
To check the brake pad wear, check peared, have a Yamaha dealer replace
the wear indicator grooves. If a brake the brake pads as a set.
pad has worn to the point that the wear

7-21
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Periodic maintenance and adjustment


EAUV0530
Rear brake z Use only the specified brake flu-
Checking the brake fluid level id; otherwise, the rubber seals
Before riding, check that the brake fluid may deteriorate, causing leak-
is above the minimum level mark. age.
Check the brake fluid level with the top z Refill with the same type of
of the reservoir level. Replenish the brake fluid. Adding a brake fluid
1
brake fluid if necessary. other than DOT 3 or DOT 4 may
Front brake result in a harmful chemical re-
action.
1 z Be careful that water does not
1. Minimum level mark enter the brake fluid reservoir
when refilling. Water will signifi-
Specified brake fluid: cantly lower the boiling point of
DOT 3 or DOT 4 the fluid and may result in vapor
EWA15981
lock.
7
WARNING ECA17641

Improper maintenance can result in NOTICE


1. Minimum level mark
loss of braking ability. Observe Brake fluid may damage painted
these precautions: surfaces or plastic parts. Always
z Insufficient brake fluid may al- clean up spilled fluid immediately.
low air to enter the brake sys-
As the brake pads wear, it is normal for
tem, reducing braking
the brake fluid level to gradually go
performance.
down. A low brake fluid level may indi-
z Clean the filler cap before re-
cate worn brake pads and/or brake
moving. Use only DOT 3 or DOT
system leakage; therefore, be sure to
4 brake fluid from a sealed con-
check the brake pads for wear and the
tainer.
brake system for leakage. If the brake

7-22
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Periodic maintenance and adjustment


fluid level goes down suddenly, have a EAUM1362 EAU22762

Yamaha dealer check the cause before Changing the brake fluid Drive chain slack
further riding. Have a Yamaha dealer change the The drive chain slack should be
brake fluid at the intervals specified in checked before each ride and adjusted
the periodic maintenance and lubrica- if necessary.
tion chart. In addition, have the brake
hose replaced every four years and EAU74253
To check the drive chain slack
whenever it is damaged or leaking.
1. Place the motorcycle on the side-
stand.
TIP
When checking and adjusting the drive
chain slack, there should be no weight
on the motorcycle.
2. Shift the transmission into the
7 neutral position.
3. Measure the drive chain slack as
shown.

ZAUE1220 1
1. Drive chain slack

7-23
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Periodic maintenance and adjustment


Drive chain slack: TIP
30.0–40.0 mm (1.18–1.57 in) Using the alignment marks on each
side of the swingarm, make sure that
4. If the drive chain slack is incorrect,
both drive chain pullers are in the same
adjust it as follows. NOTICE: Im-
position for proper wheel alignment.
proper drive chain slack will
overload the engine as well as
other vital parts of the motorcy- 1 1 2
cle and can lead to chain slip-
2
page or breakage. To prevent (b)
1. Axle nut
this from occurring, keep the 2. Locknut
drive chain slack within the (a)
specified limits. [ECA10572] 2. To tighten the drive chain, turn the
drive chain slack adjusting bolt on 3
EAU3431A each side of the swingarm in di-
To adjust the drive chain slack rection (a). To loosen the drive 7
Consult a Yamaha dealer before ad- 1. Locknut
chain, turn the adjusting bolt on
justing the drive chain slack. 2. Drive chain slack adjusting bolt
each side of the swingarm in di- 3. Alignment marks
1. Loosen the axle nut and the lock- rection (b), and then push the rear
nut on each side of the swingarm. wheel forward. NOTICE: Improp- 3. Tighten the axle nut, then the lock-
er drive chain slack will over- nuts to their specified torques.
load the engine as well as other
vital parts of the motorcycle and Tightening torques:
Axle nut:
can lead to chain slippage or
59 N·m (5.9 kgf·m, 44 lb·ft)
breakage. To prevent this from Locknut:
occurring, keep the drive chain 16 N·m (1.6 kgf·m, 12 lb·ft)
slack within the specified limits.
[ECA10572]

7-24
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Periodic maintenance and adjustment


4. Make sure that the drive chain EAUE0141
3. Thoroughly lubricate the drive
pullers are in the same position, Cleaning and lubricating the chain with a special O-ring chain
the drive chain slack is correct, drive chain lubricant.
and the drive chain moves The drive chain must be cleaned and
smoothly. lubricated at the intervals specified in
the periodic maintenance and lubrica-
tion chart, otherwise it will quickly wear
out, especially when riding in dusty or
wet areas. Service the drive chain as
follows.
ECA10584

NOTICE
The drive chain must be lubricated
after washing the motorcycle, riding
in the rain or riding in wet areas.
7
1. Clean the drive chain with soap
water to remove the accumulated
dust & mud and then dry off.
2. Apply the cleaning spray on all the
links and plates of chain, then
wipe the chain. NOTICE: To pre-
vent damaging the O-rings, do
not clean the drive chain with
steam cleaners, high-pressure
washers or inappropriate sol-
vents. [ECA11122]

7-25
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Periodic maintenance and adjustment


EAUE1151 EAUE1191 EAU44276

Checking and lubricating the Checking and lubricating the Checking and lubricating the
cables throttle grip and cable end brake and shift pedals
The operation of all control cables and The operation of the throttle grip The operation of the brake and shift
the condition of the cables should be should be checked before each ride. In pedals should be checked before each
checked before each ride, and the ca- addition, the cable end should be lubri- ride, and the pedal pivots should be lu-
ble ends should be lubricated if neces- cated by a Yamaha dealer at the inter- bricated if necessary.
sary. If a cable is damaged or does not vals specified in the periodic
Brake pedal
move smoothly, have a Yamaha dealer maintenance chart.
check or replace it. WARNING! Dam- The throttle cable is equipped with a
age to the outer housing of cables rubber cover. Make sure that the cover
may result in internal rusting and is securely installed. Even though the
cause interference with cable move- cover is installed correctly, it does not
ment. Replace damaged cables as completely protect the cable from wa-
soon as possible to prevent unsafe ter entry. Therefore, use care not to
conditions. [EWA10712] pour water directly onto the cover or 7
cable when washing the vehicle. If the
Recommended lubricant: cable or cover becomes dirty, wipe
Lithium-soap-based grease clean with a moist cloth. Shift pedal

7-26
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Periodic maintenance and adjustment


EAU23144
Recommended lubricant: Checking and lubricating the Recommended lubricants:
Lithium-soap-based grease Brake lever:
brake and clutch levers Silicone grease
The operation of the brake and clutch Clutch lever:
levers should be checked before each Lithium-soap-based grease
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever

Clutch lever

7-27
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Periodic maintenance and adjustment


EAU23203 EAUM1653 EAU23273

Checking and lubricating the Lubricating the swingarm piv- Checking the front fork
sidestand ots The condition and operation of the
The swingarm pivots must be lubricat- front fork must be checked as follows
ed by a Yamaha dealer at the intervals at the intervals specified in the periodic
specified in the periodic maintenance maintenance and lubrication chart.
and lubrication chart.
To check the condition
Recommended lubricant: Check the inner tubes for scratches,
Lithium-soap-based grease damage and excessive oil leakage.

To check the operation


1. Place the vehicle on a level sur-
The operation of the sidestand should face and hold it in an upright posi-
be checked before each ride, and the tion. WARNING! To avoid injury,
sidestand pivot and metal-to-metal securely support the vehicle so 7
contact surfaces should be lubricated there is no danger of it falling
if necessary. over. [EWA10752]
EWA10732
2. While applying the front brake,
WARNING push down hard on the handle-
If the sidestand does not move up bars several times to check if the
and down smoothly, have a Yamaha front fork compresses and re-
dealer check or repair it. Otherwise, bounds smoothly.
the sidestand could contact the
ground and distract the operator, re-
sulting in a possible loss of control.

Recommended lubricant:
Lithium-soap-based grease

7-28
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Periodic maintenance and adjustment


EAU23285 EAU23292

Checking the steering Checking the wheel bearings


Worn or loose steering bearings may The front and rear wheel bearings must
cause danger. Therefore, the operation be checked at the intervals specified in
of the steering must be checked as fol- the periodic maintenance and lubrica-
lows at the intervals specified in the tion chart. If there is play in the wheel
periodic maintenance and lubrication hub or if the wheel does not turn
chart. smoothly, have a Yamaha dealer
1. Raise the front wheel off the check the wheel bearings.
ground. (See page 7-32.)
ECA10591 WARNING! To avoid injury, se-
NOTICE curely support the vehicle so
If any damage is found or the front there is no danger of it falling
fork does not operate smoothly, over. [EWA10752]
have a Yamaha dealer check or re- 2. Hold the lower ends of the front
7 pair it. fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steer-
ing.

7-29
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Periodic maintenance and adjustment


EAU23377
ways shield your eyes when To charge the battery
Battery working near batteries. In case Have a Yamaha dealer charge the bat-
of contact, administer the fol- tery as soon as possible if it seems to
lowing FIRST AID. have discharged. Keep in mind that the
1 • EXTERNAL: Flush with plenty battery tends to discharge more quick-
of water. ly if the vehicle is equipped with op-
2 • INTERNAL: Drink large quan- tional electrical accessories.
3 tities of water or milk and im- ECA16522

mediately call a physician. NOTICE


• EYES: Flush with water for 15 To charge a VRLA (Valve Regulated
minutes and seek prompt Lead Acid) battery, a special (con-
1. Positive battery lead (red) medical attention. stant-voltage) battery charger is re-
2. Battery z Batteries produce explosive hy- quired. Using a conventional battery
3. Negative battery lead (black) drogen gas. Therefore, keep charger will damage the battery.
This model is equipped with a VRLA sparks, flames, cigarettes, etc.,
away from the battery and pro- 7
(Valve Regulated Lead Acid) battery. To store the battery
There is no need to check the electro- vide sufficient ventilation when 1. If the vehicle will not be used for
lyte or to add distilled water. However, charging it in an enclosed more than one month, remove the
the battery lead connections need to space. battery, fully charge it, and then
be checked and, if necessary, tight- z KEEP THIS AND ALL BATTER- place it in a cool, dry place.
ened. IES OUT OF THE REACH OF NOTICE: When removing the
EWA10761 CHILDREN. battery, be sure to turn the main
WARNING ECA10621 switch off, then disconnect the
z Electrolyte is poisonous and NOTICE negative lead before discon-
dangerous since it contains sul- Never attempt to remove the battery necting the positive lead. [ECA16304]
furic acid, which causes severe cell seals, as this would permanently 2. If the battery will be stored for
burns. Avoid any contact with damage the battery. more than two months, check it at
skin, eyes or clothing and al- least once a month and fully
charge it if necessary.
7-30
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Periodic maintenance and adjustment


3. Fully charge the battery before in- EAU53044
avoid causing extensive dam-
stallation. NOTICE: When install- Replacing the fuses age to the electrical system and
ing the battery, be sure to turn possibly a fire. [EWA15132]
the main switch off, then con-
nect the positive lead before Specified fuses:
connecting the negative lead. Main fuse:
3 4 15.0 A
[ECA16842]
Headlight fuse:
4. After installation, make sure that 2 7.5 A
the battery leads are properly con- Terminal fuse 1:
nected to the battery terminals. 1 2.0 A
ECA16531

NOTICE 1. Main fuse 3. Turn the main switch on and turn


Always keep the battery charged. 2. Headlight fuse on the electrical circuit in question
Storing a discharged battery can 3. Terminal fuse 1 to check if the device operates.
cause permanent battery damage. 4. Spare fuse 4. If the fuse immediately blows
7 again, have a Yamaha dealer
The fuse box is located under the rider
check the electrical system.
seat.
If a fuse is blown, replace it as follows.
1. Turn the main switch off and turn
off the electrical circuit in ques-
tion.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to

7-31
UB7DE0E0.book Page 32 Tuesday, September 18, 2018 3:25 PM

Periodic maintenance and adjustment


EAUN2261 EAU24205 EAU24351

Vehicle lights Replacing a turn signal light Supporting the motorcycle


This model is equipped with LED lights bulb Since this model is not equipped with a
for headlights, auxiliary lights and 1. Remove the turn signal light lens centerstand, follow these precautions
brake/tail light. If a light does not come by removing the screw. when removing the front and rear
on, check the fuse and then have a wheel or performing other mainte-
Yamaha dealer check the vehicle. nance requiring the motorcycle to
stand upright. Check that the motorcy-
cle is in a stable and level position be-
1 fore starting any maintenance. A
strong wooden box can be placed un-
der the engine for added stability.

1 To service the front wheel


1. Stabilize the rear of the motorcy-
2 1. Screw
cle by using a motorcycle stand 7
1. Auxiliary light 2. Remove the burnt-out bulb by or, if an additional motorcycle
2. Headlight pushing it in and turning it coun- stand is not available, by placing a
terclockwise. jack under the frame in front of the
ECA16581
3. Insert a new bulb into the socket, rear wheel.
NOTICE
push it in, and then turn it clock- 2. Raise the front wheel off the
Do not affix any type of tinted film or wise until it stops. ground by using a motorcycle
stickers to the headlight lens. 4. Install the lens by installing the stand.
screw. NOTICE: Do not over-
tighten the screw, otherwise the To service the rear wheel
lens may break. [ECA11192] Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing

7-32
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Periodic maintenance and adjustment


a jack either under each side of the EAU24361
3. Remove the brake hose holder by
frame in front of the rear wheel or under Front wheel removing the bolt.
each side of the swingarm. EAUN0582
4. Remove the brake caliper by re-
moving the bolts.

To remove the front wheel 1


EWA10822
2
WARNING 4
To avoid injury, securely support the
vehicle so there is no danger of it 3
falling over. 5
1. Loosen the front wheel axle nut
and the brake caliper bolts.
1. Brake hose holder
2. Bolt
7 3. Brake caliper
4. Brake caliper bolt
5. Wheel axle

5. Remove the front wheel axle nut.


1 6. Pull the wheel axle out, and then
remove the wheel. NOTICE: Do
not apply the brake after the
brake calipers have been re-
1. Axle nut
moved, otherwise the brake
2. Lift the front wheel off the ground pads will be forced shut. [ECA11052]
according to the procedure in the
previous section “Supporting the
motorcycle”.

7-33
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Periodic maintenance and adjustment


To install the front wheel EAU25081
3. Raise the vehicle so the rear wheel
1. Lift the wheel up between the fork Rear wheel is off the ground.
legs. EAUU2180
4. Remove the axle nut.
2. Insert the wheel axle and install 5. Push the wheel forward, and then
the wheel axle nut. remove the drive chain from the
3. Lower the front wheel so that it is To remove the rear wheel rear sprocket.
on the ground. EWA10822

4. Install the brake caliper by install- WARNING


ing the bolts. To avoid injury, securely support the
TIP vehicle so there is no danger of it
Make sure that there is enough space falling over.
between the brake pads before install- 1. Loosen the locknut and drive
ing the brake caliper onto the brake chain slack adjusting bolt on each
disc. side of the swingarm.
5. Install the brake hose holder by in- 2. Loosen the axle nut. 7
stalling the bolt. 2 3 TIP
6. Tighten the wheel axle and brake z If the drive chain is difficult to re-
caliper bolts to the specified 1 move, remove the wheel axle first,
torques. and then lift the wheel upward
enough to remove the drive chain
Tightening torques:
Wheel axle:
from the rear sprocket.
40 N·m (4.0 kgf·m, 30 lb·ft) z The drive chain does not need to
Brake caliper bolt: be disassembled in order to re-
35 N·m (3.5 kgf·m, 25 lb·ft) move and install the rear wheel.
1. Axle nut
7. Push down hard on the handlebar 2. Drive chain slack adjusting bolt 6. While supporting the brake caliper
several times to check for proper 3. Locknut and slightly lifting the wheel, pull
fork operation. the wheel axle out.
7-34
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Periodic maintenance and adjustment


EAU25872
TIP Troubleshooting
A rubber mallet may be useful to tap Although Yamaha motorcycles receive
the wheel axle out. a thorough inspection before shipment
7. Remove the wheel. NOTICE: Do from the factory, trouble may occur
not apply the brake after the during operation. Any problem in the
wheel and brake disc have been fuel, compression, or ignition systems,
removed, otherwise the brake for example, can cause poor starting
pads will be forced shut. [ECA11073] and loss of power.
2 1
The following troubleshooting charts
1. Retainer
To install the rear wheel represent quick and easy procedures
2. Slot
1. Install the wheel and the brake cal- for checking these vital systems your-
iper bracket by inserting the wheel 2. Install the drive chain onto the rear self. However, should your motorcycle
axle from the right side. sprocket. require any repair, take it to a Yamaha
3. Install the axle nut. dealer, whose skilled technicians have
7 TIP 4. Lower the vehicle so the rear the necessary tools, experience, and
z Make sure that the slot in the wheel is on the ground, and then know-how to service the motorcycle
brake caliper bracket is fit over the put the sidestand down. properly.
retainer on the swingarm. 5. Adjust the drive chain slack. (See Use only genuine Yamaha replace-
z Make sure that there is enough page 7-23.) ment parts. Imitation parts may look
space between the brake pads like Yamaha parts, but they are often
before installing the wheel. inferior, have a shorter service life and
can lead to expensive repair bills.
EWA15142

WARNING
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
7-35
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Periodic maintenance and adjustment


heaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or prop-
erty damage.

7-36
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Periodic maintenance and adjustment


EAU42136

Troubleshooting charts

Starting problems or poor engine performance

1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the battery.

2. Battery The engine turns over


The battery is good.
quickly.
The engine does not start.
Operate the electric starter.
Check the battery lead connections, Check the ignition.
The engine turns over
and have a Yamaha dealer charge
slowly.
the battery if necessary.

7
3. Ignition Wipe off with a dry cloth and correct the
Wet Operate the electric starter.
spark plug gap, or replace the spark plug.
Remove the spark plug
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the compression.

4. Compression The engine does not start.


There is compression.
Have a Yamaha dealer check the vehicle.
Operate the electric starter.

There is no compression. Have a Yamaha dealer check the vehicle.

7-37
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Periodic maintenance and adjustment


Engine overheating
EWA10401

WARNING
z Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
z After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hiss-
ing sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.

There is Have a Yamaha dealer check


The coolant level is low. leakage. and repair the cooling system.
Check the cooling system
for leakage.
There is
Add coolant. (See TIP.)
Wait until the Check the coolant level in the no leakage.
engine has cooled. reservoir and radiator. 7
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.

TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.

7-38
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Motorcycle care and storage


EAU37834 EAUW0066
ucts onto seals, gaskets, sprock-
Matte color caution Care ets, the drive chain and wheel
ECA15193
While the open design of a motorcycle axles. Always rinse the dirt and
NOTICE reveals the attractiveness of the tech- degreaser off with water.
Some models are equipped with nology, it also makes it more vulnera-
matte colored finished parts. Be ble. Rust and corrosion can develop Cleaning
sure to consult a Yamaha dealer for even if high-quality components are ECA10773

advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE
fore cleaning the vehicle. Using a noticed on a car, however, it detracts z Avoid using strong acidic wheel
brush, harsh chemical products or from the overall appearance of a mo- cleaners, especially on spoked
cleaning compounds when cleaning torcycle. Frequent and proper care wheels. If such products are
these parts will scratch or damage does not only comply with the terms of used on hard-to-remove dirt, do
their surface. Wax also should not the warranty, but it will also keep your not leave the cleaner on the af-
be applied to any matte colored fin- motorcycle looking good, extend its fected area any longer than in-
ished parts. life and optimize its performance. structed. Also, thoroughly rinse
the area off with water, immedi-
Before cleaning ately dry it, and then apply a cor-
1. Cover the muffler outlet with a rosion protection spray.
8
plastic bag after the engine has z Improper cleaning can damage
cooled down. plastic parts (such as cowlings,
2. Make sure that all caps and cov- panels, windshields, headlight
ers as well as all electrical cou- lenses, meter lenses, etc.) and
plers and connectors, including the mufflers. Use only a soft,
the spark plug cap, are tightly in- clean cloth or sponge with wa-
stalled. ter to clean plastic. However, if
3. Remove extremely stubborn dirt, the plastic parts cannot be thor-
like oil burnt onto the crankcase, oughly cleaned with water, di-
with a degreasing agent and a luted mild detergent with water
brush, but never apply such prod- may be used. Be sure to rinse
8-1
UB7DE0E0.book Page 2 Tuesday, September 18, 2018 3:25 PM

Motorcycle care and storage


off any detergent residue using shield. Test the product on a 2. Apply a corrosion protection spray
plenty of water, as it is harmful small hidden part of the wind- on all metal, including chrome-
to plastic parts. shield to make sure that it does and nickel-plated, surfaces to pre-
z Do not use any harsh chemical not leave any marks. If the wind- vent corrosion.
products on plastic parts. Be shield is scratched, use a quality
sure to avoid using cloths or plastic polishing compound af- After cleaning
sponges which have been in ter washing. 1. Dry the motorcycle with a chamois
contact with strong or abrasive or an absorbing cloth.
cleaning products, solvent or After normal use 2. Immediately dry the drive chain
thinner, fuel (gasoline), rust re- Remove dirt with warm water, a mild and lubricate it to prevent it from
movers or inhibitors, brake fluid, detergent, and a soft, clean sponge, rusting.
antifreeze or electrolyte. and then rinse thoroughly with clean 3. Use a chrome polish to shine
z Do not use high-pressure wash- water. Use a toothbrush or bottlebrush chrome, aluminum and stainless-
ers or steam-jet cleaners since for hard-to-reach areas. Stubborn dirt steel parts, including the exhaust
they cause water seepage and and insects will come off more easily if system. (Even the thermally in-
deterioration in the following ar- the area is covered with a wet cloth for duced discoloring of stainless-
eas: seals (of wheel and swing- a few minutes before cleaning. steel exhaust systems can be re-
arm bearings, fork and brakes), moved through polishing.) 8
electric components (couplers, After riding in the rain or near the sea 4. To prevent corrosion, it is recom-
connectors, instruments, Since sea salt is extremely corrosive, mended to apply a corrosion pro-
switches and lights), breather carry out the following steps after each tection spray on all metal,
hoses and vents. ride in the rain or near the sea. including chrome- and nickel-plat-
z For motorcycles equipped with 1. Clean the motorcycle with cold ed, surfaces.
a windshield: Do not use strong water and a mild detergent, after 5. Use spray oil as a universal clean-
cleaners or hard sponges as the engine has cooled down. er to remove any remaining dirt.
they will cause dulling or NOTICE: Do not use warm wa- 6. Touch up minor paint damage
scratching. Some cleaning ter since it increases the corro- caused by stones, etc.
compounds for plastic may sive action of the salt. [ECA10792] 7. Wax all painted surfaces.
leave scratches on the wind-
8-2
UB7DE0E0.book Page 3 Tuesday, September 18, 2018 3:25 PM

Motorcycle care and storage


8. Let the motorcycle dry completely z Avoid using abrasive polishing EAU43204

before storing or covering it. compounds as they will wear Storage


EWA11132
away the paint.
WARNING Short-term
Contaminants on the brakes or tires TIP Always store your motorcycle in a cool,
can cause loss of control. z Consult a Yamaha dealer for ad- dry place and, if necessary, protect it
z Make sure that there is no oil or vice on what products to use. against dust with a porous cover. Be
wax on the brakes or tires. z Washing, rainy weather or humid sure the engine and the exhaust sys-
z If necessary, clean the brake climates can cause the headlight tem are cool before covering the mo-
discs and brake linings with a lens to fog. Turning the headlight torcycle.
ECA10811
regular brake disc cleaner or on for a short period of time will
NOTICE
acetone, and wash the tires with help remove the moisture from the
warm water and a mild deter- lens. z Storing the motorcycle in a
gent. Before riding at higher poorly ventilated room or cover-
speeds, test the motorcycle’s ing it with a tarp, while it is still
braking performance and cor- wet, will allow water and humid-
nering behavior. ity to seep in and cause rust.
8 z To prevent corrosion, avoid
ECA10801
damp cellars, stables (because
NOTICE
of the presence of ammonia)
z Apply spray oil and wax spar- and areas where strong chemi-
ingly and make sure to wipe off cals are stored.
any excess.
z Never apply oil or wax to any Long-term
rubber and plastic parts, but Before storing your motorcycle for sev-
treat them with a suitable care eral months:
product. 1. Follow all the instructions in the
“Care” section of this chapter.

8-3
UB7DE0E0.book Page 4 Tuesday, September 18, 2018 3:25 PM

Motorcycle care and storage


2. Fill up the fuel tank and add fuel e. Remove the spark plug cap
TIP
stabilizer (if available) to prevent from the spark plug, and then
Make any necessary repairs before
the fuel tank from rusting and the install the spark plug and the
storing the motorcycle.
fuel from deteriorating. spark plug cap.
3. Perform the following steps to 4. Lubricate all control cables and
protect the cylinder, piston rings, the pivoting points of all levers and
etc. from corrosion. pedals as well as of the side-
a. Remove the spark plug cap stand/centerstand.
and spark plug. 5. Check and, if necessary, correct
b. Pour a teaspoonful of engine the tire air pressure, and then lift
oil into the spark plug bore. the motorcycle so that both of its
c. Install the spark plug cap onto wheels are off the ground. Alterna-
the spark plug, and then place tively, turn the wheels a little every
the spark plug on the cylinder month in order to prevent the tires
head so that the electrodes are from becoming degraded in one
grounded. (This will limit spark- spot.
ing during the next step.) 6. Cover the muffler outlet with a
d. Turn the engine over several plastic bag to prevent moisture 8
times with the starter. (This will from entering it.
coat the cylinder wall with oil.) 7. Remove the battery and fully
WARNING! To prevent dam- charge it. Store it in a cool, dry
age or injury from sparking, place and charge it once a month.
make sure to ground the Do not store the battery in an ex-
spark plug electrodes while cessively cold or warm place [less
turning the engine over. than 0 °C (30 °F) or more than 30
[EWA10952] °C (90 °F)]. For more information
on storing the battery, see page
7-30.

8-4
UB7DE0E0.book Page 1 Tuesday, September 18, 2018 3:25 PM

Specifications
Dimensions: Engine oil: Drivetrain:
Overall length: Recommended brand: Gear ratio:
1965 mm (77.4 in) 1st:
Overall width: 2.833 (34/12)
800 mm (31.5 in) 2nd:
Overall height: 1.875 (30/16)
1065 mm (41.9 in) 3rd:
SAE viscosity grades:
Seat height: 1.364 (30/22)
10W-40
810 mm (31.9 in) 4th:
Recommended engine oil grade:
Wheelbase: 1.143 (24/21)
API service SG type or higher, JASO
1335 mm (52.6 in) 5th:
standard MA
Ground clearance: 0.957 (22/23)
Engine oil quantity:
155 mm (6.10 in) 6th:
Oil change:
Minimum turning radius: 0.840 (21/25)
0.85 L (0.90 US qt, 0.75 Imp.qt)
2.4 m (7.87 ft) Front tire:
With oil filter removal:
Weight: 0.95 L (1.00 US qt, 0.84 Imp.qt)
Type:
Curb weight: Tubeless
Coolant quantity:
133 kg (293 lb) Size:
Coolant reservoir (up to the maximum level
Engine: mark):
110/70-17 M/C 54S
Combustion cycle: Manufacturer/model:
0.15 L (0.16 US qt, 0.13 Imp.qt)
4-stroke IRC/ROAD WINNER RX-01F
Radiator (including all routes):
Cooling system:
0.49 L (0.52 US qt, 0.43 Imp.qt)
Rear tire:
Liquid cooled Type:
Fuel:
9 Valve train: Tubeless
Recommended fuel:
SOHC Size:
Regular unleaded gasoline (Gasohol [E10]
Number of cylinders: 140/70-17 M/C 66S
acceptable)
Single cylinder Manufacturer/model:
Fuel tank capacity:
Displacement: IRC/ROAD WINNER RX-01R
10 L (2.6 US gal, 2.2 Imp.gal)
155 cm³ Loading:
Fuel reserve amount:
Bore × stroke: Maximum load:
2.2 L (0.58 US gal, 0.48 Imp.gal)
58.0 × 58.7 mm (2.28 × 2.31 in) 172 kg (379 lb)
Starting system:
Fuel injection:
(Total weight of rider, passenger, cargo
Throttle body:
Electric starter and accessories)
ID mark:
B9B1 00
9-1
UB7DE0E0.book Page 2 Tuesday, September 18, 2018 3:25 PM

Specifications
Front brake:
Type:
Hydraulic single disc brake
Rear brake:
Type:
Hydraulic single disc brake
Front suspension:
Type:
Telescopic fork
Rear suspension:
Type:
Swingarm (link suspension)
Electrical system:
System voltage:
12 V
Battery:
Model:
YTZ4V
Voltage, capacity:
12 V, 3.0 Ah (10 HR)
Bulb wattage:
Headlight:
LED
Brake/tail light: 9
LED
Front turn signal light:
10.0 W
Rear turn signal light:
10.0 W
Auxiliary light:
LED
License plate light:
5.0 W

9-2
UB7DE0E0.book Page 1 Tuesday, September 18, 2018 3:25 PM

Consumer information
EAU26366 EAU26401 EAU26442

Identification numbers Vehicle identification number Engine serial number


Record the vehicle identification num-
ber and the engine serial number in the
spaces provided below for assistance
when ordering spare parts from a 1
Yamaha dealer or for reference in case
the vehicle is stolen. 1

VEHICLE IDENTIFICATION NUMBER:

1. Vehicle identification number 1. Engine serial number

The vehicle identification number is The engine serial number is stamped


stamped into the steering head pipe. into the crankcase.
ENGINE SERIAL NUMBER: Record this number in the space pro-
vided.
TIP
The vehicle identification number is
used to identify your motorcycle and
may be used to register your motorcy-
cle with the licensing authority in your
10 area.

10-1
UB7DE0E0.book Page 2 Tuesday, September 18, 2018 3:25 PM

Consumer information
EAU74702

Vehicle data recording


This model’s ECU stores certain vehi-
cle data to assist in the diagnosis of
malfunctions and for research and de-
velopment purposes. This data will be
uploaded only when a special Yamaha
diagnostic tool is attached to the vehi-
cle, such as when maintenance checks
or service procedures are performed.
Although the sensors and recorded
data will vary by model, the main data
points are:
z Vehicle status and engine perfor-
mance data
z Fuel-injection and emission-relat-
ed data
Yamaha will not disclose this data to a
third party except:
z With the consent of the vehicle
owner
z Where obligated by law
z For use by Yamaha in litigation 10
z For general Yamaha-conducted
research purposes when the data
is not related to an individual vehi-
cle nor owner

10-2
UB7DE0E0.book Page 1 Tuesday, September 18, 2018 3:25 PM

Index
A Engine serial number............................ 10-1 P
Air filter element and check hose, Engine stop switch ............................... 4-11 Parking ....................................................6-4
cleaning ..............................................7-14 Engine trouble warning light................... 4-3 Part locations ..........................................3-1
B F S
Battery ..................................................7-30 Front and rear brake pads, checking ... 7-21 Safe-riding points....................................2-5
Brake and clutch levers, Front fork, checking ............................. 7-28 Safety information...................................2-1
checking and lubricating ....................7-27 Fuel....................................................... 4-14 Seat.......................................................4-16
Brake and shift pedals, Fuel consumption, tips for reducing ...... 6-3 Shifting ....................................................6-2
checking and lubricating ....................7-26 Fuel tank cap........................................ 4-13 Shift light .................................................4-3
Brake fluid, changing ............................7-23 Fuses, replacing ................................... 7-31 Shift pedal.............................................4-12
Brake fluid level, checking ....................7-22 H Sidestand ..............................................4-17
Brake lever ............................................4-13 Handlebar switches.............................. 4-11 Sidestand, checking and lubricating.....7-28
Brake lever free play, checking.............7-20 Helmet holder ....................................... 4-17 Spark plug, checking ..............................7-8
Brake light switches..............................7-20 Helmets .................................................. 2-6 Specifications .........................................9-1
Brake pedal...........................................4-13 High beam indicator light ....................... 4-3 Starting circuit cut-off system...............4-18
C Horn switch .......................................... 4-11 Starting the engine..................................6-1
Cables, checking and lubricating .........7-26 I Start switch ...........................................4-12
Canister.................................................7-10 Identification numbers.......................... 10-1 Steering, checking ................................7-29
Care ........................................................8-1 Indicator lights and warning lights ......... 4-3 Storage ...................................................8-3
Catalytic converter................................4-15 K Supporting the motorcycle ...................7-32
Clutch lever...........................................4-12 Keyhole shutter ...................................... 4-2 Swingarm pivots, lubricating ................7-28
Clutch lever free play, adjusting ...........7-19 L T
Coolant .................................................7-13 Labels, location ...................................... 1-1 Throttle grip and cable,
Coolant temperature warning light .........4-3 M checking and lubricating ....................7-26
Cowlings, removing and installing ..........7-8 Main switch/steering lock....................... 4-1 Throttle grip free play, adjusting ...........7-16
D Maintenance and lubrication, Tires ......................................................7-17
Data recording, vehicle .........................10-2 periodic ................................................ 7-4 Tool kit ....................................................7-1
Dimmer/Pass switch .............................4-11 Maintenance, Troubleshooting ....................................7-35
Drive chain, cleaning and lubricating....7-25 emission control system ...................... 7-2 Troubleshooting charts .........................7-37
11 Drive chain slack...................................7-23 Matte color, caution ............................... 8-1 Turn signal indicator light........................4-3
E Multi-function meter unit ........................ 4-4 Turn signal light bulb, replacing ............7-32
Engine break-in.......................................6-3 N Turn signal switch .................................4-11
Engine idling speed ..............................7-15 Neutral indicator light ............................. 4-3 V
Engine oil and oil filter element .............7-10 Valve clearance.....................................7-16

11-1
UB7DE0E0.book Page 2 Tuesday, September 18, 2018 3:25 PM

Index
Vehicle identification number ............... 10-1
Vehicle lights ........................................ 7-32
W
Wheel bearings, checking .................... 7-29
Wheel (front) ......................................... 7-33
Wheel (rear)........................................... 7-34
Wheels.................................................. 7-18
Y
Yamalube.............................................. 7-13

11

11-2
PRINTED IN THAILAND
2018.10 (E)

DIC183

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