Professional Documents
Culture Documents
OWNER’S MANUAL
MTN155
B7D-F8199-E0
EAU46094
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
UB7DE0E0.book Page 1 Tuesday, September 18, 2018 3:25 PM
Introduction
EAU10103
WARNING
Please read this manual carefully and completely before operating this motorcycle.
UB7DE0E0.book Page 1 Tuesday, September 18, 2018 3:25 PM
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.
EAU37432
MTN155
OWNER’S MANUAL
©2019 by Thai Yamaha Motor Co., Ltd.
1st edition, October 2018
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Thai Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Thailand.
UB7DE0E0.book Page 1 Tuesday, September 18, 2018 3:25 PM
Table of contents
Location of important labels........... 1-1 For your safety – pre- Adjusting the throttle
operation checks ..............................5-1 grip free play ............................. 7-16
Safety information............................ 2-1 Valve clearance............................. 7-16
Further safe-riding points ............... 2-5 Operation and important Tires .............................................. 7-17
Helmets .......................................... 2-6 riding points ......................................6-1 Cast wheels .................................. 7-18
........................................................6-1 Adjusting the clutch
Description ....................................... 3-1 Starting the engine..........................6-1 lever free play ............................ 7-19
Left view ......................................... 3-1 Shifting ............................................6-2 Checking the brake lever
Right view....................................... 3-2 Tips for reducing free play..................................... 7-20
Controls and instruments ............... 3-3 fuel consumption .........................6-3 Brake light switches ..................... 7-20
Engine break-in ...............................6-3 Checking the front
Instrument and Parking ............................................6-4 and rear brake pads .................. 7-21
control functions .............................. 4-1 Checking the brake fluid level ...... 7-22
Main switch/steering lock............... 4-1 Periodic maintenance Changing the brake fluid .............. 7-23
Keyhole shutter .............................. 4-2 and adjustment .................................7-1 Drive chain slack........................... 7-23
Indicator lights Tool kit ............................................7-1 Cleaning and lubricating
and warning lights....................... 4-3 Periodic maintenance chart for the drive chain........................... 7-25
Multi-function meter unit ................ 4-4 the emission control system........7-2 Checking and lubricating
Handlebar switches...................... 4-11 General maintenance the cables.................................. 7-26
Clutch lever .................................. 4-12 and lubrication chart....................7-4 Checking and lubricating the
Shift pedal .................................... 4-12 Removing and installing throttle grip and cable end ........ 7-26
Brake lever.................................... 4-13 cowlings.......................................7-8 Checking and lubricating the
Brake pedal .................................. 4-13 Checking the spark plug .................7-8 brake and shift pedals............... 7-26
Fuel tank cap ................................ 4-13 Canister.........................................7-10 Checking and lubricating the
Fuel............................................... 4-14 Engine oil and oil filter element .....7-10 brake and clutch levers ............. 7-27
Catalytic converter ....................... 4-15 Why Yamalube ..............................7-13 Checking and lubricating
Seat .............................................. 4-16 Coolant..........................................7-13 the sidestand............................. 7-28
Helmet holder ............................... 4-17 Air filter element and Lubricating the
Sidestand ..................................... 4-17 check hose ................................7-14 swingarm pivots ........................ 7-28
Starting circuit cut-off system ...... 4-18 Adjusting the engine Checking the front fork................. 7-28
idling speed ...............................7-15 Checking the steering................... 7-29
UB7DE0E0.book Page 2 Tuesday, September 18, 2018 3:25 PM
Table of contents
Checking the wheel bearings ........7-29
Battery ...........................................7-30
Replacing the fuses.......................7-31
Vehicle lights .................................7-32
Replacing a turn
signal light bulb ..........................7-32
Supporting the motorcycle............7-32
Front wheel....................................7-33
Rear wheel.....................................7-34
Troubleshooting ............................7-35
Troubleshooting charts .................7-37
Specifications....................................9-1
Index ................................................11-1
UB7DE0E0.book Page 1 Tuesday, September 18, 2018 3:25 PM
1
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement
label is available from your Yamaha dealer.
1 2
1-1
UB7DE0E0.book Page 2 Tuesday, September 18, 2018 3:25 PM
1 2
225, 33 250, 36
2PL-F1568-01 BJ2-F1668-00
1-2
UB7DE0E0.book Page 1 Tuesday, September 18, 2018 3:25 PM
Safety information
EAU1028C
z Never operate a motorcycle with- pears to be very effective in reduc-
out proper training or instruction. ing the chance of this type of
Take a training course. Beginners accident.
2 Be a Responsible Owner should receive training from a cer- Therefore:
As the vehicle’s owner, you are re- tified instructor. Contact an autho- • Wear a brightly colored jacket.
sponsible for the safe and proper oper- rized motorcycle dealer to find out • Use extra caution when you are
ation of your motorcycle. about the training courses nearest approaching and passing
Motorcycles are single-track vehicles. you. through intersections, since in-
Their safe use and operation are de- tersections are the most likely
pendent upon the use of proper riding Safe Riding places for motorcycle accidents
techniques as well as the expertise of Perform the pre-operation checks to occur.
the operator. Every operator should each time you use the vehicle to make • Ride where other motorists can
know the following requirements be- sure it is in safe operating condition. see you. Avoid riding in another
fore riding this motorcycle. Failure to inspect or maintain the vehi- motorist’s blind spot.
He or she should: cle properly increases the possibility of • Never maintain a motorcycle
z Obtain thorough instructions from an accident or equipment damage. without proper knowledge.
a competent source on all aspects See page 5-1 for a list of pre-operation Contact an authorized motorcy-
of motorcycle operation. checks. cle dealer to inform you on ba-
z Observe the warnings and mainte- z This motorcycle is designed to sic motorcycle maintenance.
nance requirements in this Own- carry the operator and a passen- Certain maintenance can only
er’s Manual. ger. be carried out by certified staff.
z Obtain qualified training in safe z The failure of motorists to detect
and proper riding techniques. and recognize motorcycles in traf-
z Obtain professional technical ser- fic is the predominating cause of
vice as indicated in this Owner’s automobile/motorcycle accidents.
Manual and/or when made neces- Many accidents have been
sary by mechanical conditions. caused by an automobile driver
who did not see the motorcycle.
Making yourself conspicuous ap-
2-1
UB7DE0E0.book Page 2 Tuesday, September 18, 2018 3:25 PM
Safety information
z Many accidents involve inexperi- • Always signal before turning or Protective Apparel
enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from motorcy-
erators who have been involved in other motorists can see you. cle accidents are the result of head in-
accidents do not even have a cur- z The posture of the operator and juries. The use of a safety helmet is the 2
rent motorcycle license. passenger is important for proper single most critical factor in the pre-
• Make sure that you are qualified control. vention or reduction of head injuries.
and that you only lend your mo- • The operator should keep both z Always wear an approved helmet.
torcycle to other qualified oper- hands on the handlebar and z Wear a face shield or goggles.
ators. both feet on the operator foot- Wind in your unprotected eyes
• Know your skills and limits. rests during operation to main- could contribute to an impairment
Staying within your limits may tain control of the motorcycle. of vision that could delay seeing a
help you to avoid an accident. • The passenger should always hazard.
• We recommend that you prac- hold onto the operator, the seat z The use of a jacket, heavy boots,
tice riding your motorcycle strap or grab bar, if equipped, trousers, gloves, etc., is effective
where there is no traffic until you with both hands and keep both in preventing or reducing abra-
have become thoroughly famil- feet on the passenger footrests. sions or lacerations.
iar with the motorcycle and all of Never carry a passenger unless z Never wear loose-fitting clothes,
its controls. he or she can firmly place both otherwise they could catch on the
z Many accidents have been feet on the passenger footrests. control levers, footrests, or wheels
caused by error of the motorcycle z Never ride under the influence of and cause injury or an accident.
operator. A typical error made by alcohol or other drugs. z Always wear protective clothing
the operator is veering wide on a z This motorcycle is designed for that covers your legs, ankles, and
turn due to excessive speed or un- on-road use only. It is not suitable feet. The engine or exhaust sys-
dercornering (insufficient lean an- for off-road use. tem become very hot during or af-
gle for the speed). ter operation and can cause
• Always obey the speed limit and burns.
never travel faster than warrant- z A passenger should also observe
ed by road and traffic condi- the above precautions.
tions.
2-2
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Safety information
Avoid Carbon Monoxide Poisoning z Do not run engine outdoors where When loading within this weight limit,
All engine exhaust contains carbon engine exhaust can be drawn into keep the following in mind:
monoxide, a deadly gas. Breathing a building through openings such z Cargo and accessory weight
2 carbon monoxide can cause head- as windows and doors. should be kept as low and close to
aches, dizziness, drowsiness, nausea, the motorcycle as possible. Se-
confusion, and eventually death. Loading curely pack your heaviest items as
Carbon Monoxide is a colorless, odor- Adding accessories or cargo to your close to the center of the vehicle
less, tasteless gas which may be pres- motorcycle can adversely affect stabil- as possible and make sure to dis-
ent even if you do not see or smell any ity and handling if the weight distribu- tribute the weight as evenly as
engine exhaust. Deadly levels of car- tion of the motorcycle is changed. To possible on both sides of the mo-
bon monoxide can collect rapidly and avoid the possibility of an accident, use torcycle to minimize imbalance or
you can quickly be overcome and un- extreme caution when adding cargo or instability.
able to save yourself. Also, deadly lev- accessories to your motorcycle. Use z Shifting weights can create a sud-
els of carbon monoxide can linger for extra care when riding a motorcycle den imbalance. Make sure that
hours or days in enclosed or poorly that has added cargo or accessories. accessories and cargo are se-
ventilated areas. If you experience any Here, along with the information about curely attached to the motorcycle
symptoms of carbon monoxide poi- accessories below, are some general before riding. Check accessory
soning, leave the area immediately, get guidelines to follow if loading cargo to mounts and cargo restraints fre-
fresh air, and SEEK MEDICAL TREAT- your motorcycle: quently.
MENT. The total weight of the operator, pas- • Properly adjust the suspension
z Do not run engine indoors. Even if senger, accessories and cargo must for your load (suspension-ad-
you try to ventilate engine exhaust not exceed the maximum load limit. justable models only), and
with fans or open windows and Operation of an overloaded vehicle check the condition and pres-
doors, carbon monoxide can rap- could cause an accident. sure of your tires.
idly reach dangerous levels. • Never attach any large or heavy
z Do not run engine in poorly venti- Maximum load: items to the handlebar, front
lated or partially enclosed areas 172 kg (379 lb) fork, or front fender. These
such as barns, garages, or car- items, including such cargo as
ports. sleeping bags, duffel bags, or
2-3
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Safety information
tents, can create unstable han- Aftermarket Parts, Accessories, and steering travel or control opera-
dling or a slow steering re- Modifications tion, or obscure lights or reflec-
sponse. While you may find aftermarket prod- tors.
z This vehicle is not designed to ucts similar in design and quality to • Accessories fitted to the han- 2
pull a trailer or to be attached to genuine Yamaha accessories, recog- dlebar or the front fork area can
a sidecar. nize that some aftermarket accesso- create instability due to improp-
ries or modifications are not suitable er weight distribution or aerody-
Genuine Yamaha Accessories because of potential safety hazards to namic changes. If accessories
Choosing accessories for your vehicle you or others. Installing aftermarket are added to the handlebar or
is an important decision. Genuine products or having other modifications front fork area, they must be as
Yamaha accessories, which are avail- performed to your vehicle that change lightweight as possible and
able only from a Yamaha dealer, have any of the vehicle’s design or operation should be kept to a minimum.
been designed, tested, and approved characteristics can put you and others • Bulky or large accessories may
by Yamaha for use on your vehicle. at greater risk of serious injury or seriously affect the stability of
Many companies with no connection death. You are responsible for injuries the motorcycle due to aerody-
to Yamaha manufacture parts and ac- related to changes in the vehicle. namic effects. Wind may at-
cessories or offer other modifications Keep the following guidelines in mind, tempt to lift the motorcycle, or
for Yamaha vehicles. Yamaha is not in as well as those provided under “Load- the motorcycle may become
a position to test the products that ing” when mounting accessories. unstable in cross winds. These
these aftermarket companies produce. z Never install accessories or carry accessories may also cause in-
Therefore, Yamaha can neither en- cargo that would impair the per- stability when passing or being
dorse nor recommend the use of ac- formance of your motorcycle. passed by large vehicles.
cessories not sold by Yamaha or Carefully inspect the accessory • Certain accessories can dis-
modifications not specifically recom- before using it to make sure that it place the operator from his or
mended by Yamaha, even if sold and does not in any way reduce her normal riding position. This
installed by a Yamaha dealer. ground clearance or cornering improper position limits the
clearance, limit suspension travel, freedom of movement of the
2-4
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Safety information
operator and may limit control z Remove all loose items from the EAU57610
Safety information
z Always wear a helmet, gloves, EAUU0033
Correct usage
trousers (tapered around the cuff Helmets
and ankle so they do not flap), and Operating this vehicle without an ap-
a brightly colored jacket. proved motorcycle helmet increases 2
z Do not carry too much luggage on your chances of a severe head injury or
the motorcycle. An overloaded death in the event of an accident. The
motorcycle is unstable. Use a majority of fatalities from motorcycle or
strong cord to secure any luggage scooter accidents are the result of
to the carrier (if equipped). A loose head injuries. The use of a safety hel-
load will affect the stability of the met is the single most critical factor in ZAUU0003
motorcycle and could divert your the prevention or reduction of head in-
juries. Wrong usage
attention from the road. (See page
2-3.)
Always select an approved motorcy-
cle helmet
Pay attention to the following when
choosing a motorcycle helmet.
z The helmet must meet the safety
standard “TIS”.
z The helmet size must match the
size of the rider’s head. ZAUU0007
Safety information
ZAUU0005
ZAUU0006
2-7
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Description
EAU10411
Left view
1 2 3 4 5 6 7
9 8
1. Headlight (page 7-32) 9. Shift pedal (page 4-12)
2. Auxiliary light
3. Fuel tank cap (page 4-13)
4. Air filter (page 7-14)
5. Battery (page 7-30)
6. Fuse (page 7-31)
7. Owner’s tool kit (page 7-1)
8. Sidestand (page 4-17)
3-1
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Description
EAU10421
Right view
1 2 3 4
8 7 65
1. Rear turn signal light (page 7-32)
2. Tail/brake light
3. Front brake fluid reservoir (page 7-22)
4. Front turn signal light (page 7-32)
5. Engine oil filter element (page 7-10)
6. Dipstick (page 7-10)
7. Brake pedal (page 4-13)
8. Rear brake fluid reservoir (page 7-22)
3-2
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Description
EAU10431
3-3
UB7DE0E0.book Page 1 Tuesday, September 18, 2018 3:25 PM
EAU10662 1. Push.
The main switch/steering lock controls OFF 2. Turn.
the ignition and lighting systems, and is All electrical systems are off. The key
used to lock the steering. The various can be removed. 1. Turn the handlebars all the way to
main switch positions are described EWA10062 the left or right.
below. WARNING 2. With the key in the “OFF” position,
Never turn the key to “OFF” or push the key in and turn it to
TIP “LOCK”.
The main switch/steering lock is “LOCK” while the vehicle is moving.
Otherwise the electrical systems will 3. Remove the key.
equipped with a keyhole shutter. (See
page 4-2 for keyhole shutter opening be switched off, which may result in TIP
and closing procedures.) loss of control or an accident. If the steering will not lock, try turning
the handlebars slightly back to the right
EAU85030
EAUP0052
or left.
ON LOCK
All electrical circuits are supplied with The steering is locked and all electrical
power and the vehicle lights are turned systems are off. The key can be re-
on. The engine can be started. The key moved.
cannot be removed.
4-1
UB7DE0E0.book Page 2 Tuesday, September 18, 2018 3:25 PM
1 2
1. Insert the key at the “LOCK” posi- 1. Main switch/steering lock key Insert the keyhole shutter key into the
tion. 2. Keyhole shutter key keyhole shutter receptacle as shown,
2. Turn the key to “OFF”. and then turn the key to the left to close
To open the keyhole shutter the keyhole shutter.
Indicator lights and warning High beam indicator light “ ” Engine trouble warning light “ ”
lights This indicator light comes on when the This warning light comes on if a prob-
high beam of the headlight is switched lem is detected in the engine or other
4 on. vehicle control system. If this occurs,
have a Yamaha dealer check the on-
EAU11449
board diagnostic system.
Coolant temperature warning
3 5 light “ ” TIP
4 2 6 This warning light comes on when the When the vehicle is turned on, the light
1
engine is overheating. If this occurs, will come on for a few seconds and
stop the engine immediately and allow then go off. If the light does not come
the engine to cool. (See page 7-38.) on, or if the light remains on, have a
1. Engine trouble warning light “ ” For vehicles with a radiator fan, the ra- Yamaha dealer check the vehicle.
2. Coolant temperature warning light “ ” diator fan(s) automatically switch on or
3. Neutral indicator light “ ” off according to the coolant tempera- EAU80372
4-3
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4-4
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4-5
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4-6
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4
1
1 1
1. Odometer 1. Tripmeter 1. Clock
The odometer shows the total distance The tripmeters shows the total dis- The clock uses a 12-hour time system.
traveled by the vehicle. tance traveled since they were last re-
set. To set the clock
TIP
1. Switch the display to the clock
The odometer will lock at 999999 and TIP
mode.
cannot be reset. The tripmeters will automatically reset
2. With the display in the clock
and begin counting again after 9999.9
mode, push and hold the “SE-
is reached.
LECT” and “RESET” button to-
gether.
3. When the hour digits start flash-
ing, use the “RESET” button to set
the hours.
4. Push the “SELECT” button and
the minutes will start flashing.
5. Use the “RESET” button to set the
minutes.
4-7
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4-8
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characters will flash twice and the Handlebar switches Dimmer/Pass switch “ / /PASS”
Set this switch to “ ” for the high
setting mode will automatically Left beam and to “ ” for the low beam.
end.
To flash the high beam, push the
1
switch down towards “PASS” while the
Screen brightness control mode
headlights are on low beam.
To adjust the screen brightness 2 EAU12461
4 1. Turn the main switch off. Turn signal switch “ / ”
2. Push and hold the “SELECT” but- To signal a right-hand turn, push this
ton. switch to “ ”. To signal a left-hand
3. Turn the main switch on and then 4 3 turn, push this switch to “ ”. When
release the “SELECT” button after 1. Pass switch “PASS” released, the switch returns to the cen-
five seconds. 2. Dimmer switch “ / ” ter position. To cancel the turn signal
4. Push the “RESET” button to select 3. Horn switch “ ” lights, push the switch in after it has re-
the desired brightness level. 4. Turn signal switch “ / ” turned to the center position.
Right EAU12501
Horn switch “ ”
Press this switch to sound the horn.
1
EAU12663
Engine stop switch “ / ”
Set this switch to “ ” (run) before
starting the engine. Set this switch
to “ ” (stop) to stop the engine in case
of an emergency, such as in the event
1. Start/Engine stop switch “ / / ”
of an overturn or if the throttle is stuck.
4-11
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1
1. Clutch lever 1. Shift pedal
The clutch lever is located on the left The shift pedal is located on the left
side of the handlebar. To disengage side of the motorcycle. To shift the
the clutch, pull the lever toward the transmission to a higher gear, move
handlebar grip. To engage the clutch, the shift pedal up. To shift the trans-
release the lever. The lever should be mission to a lower gear, move the shift
pulled rapidly and released slowly for pedal down. (See page 6-2.)
smooth clutch operation.
The clutch lever is equipped with a
clutch switch, which is part of the start-
ing circuit cut-off system. (See page
4-18.)
4-12
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2 1
1
1
4
wash with soap and water. If gaso- can cause damage to the fuel system Catalytic converter
line spills on your clothing, change or vehicle performance problems. This model is equipped with a catalytic
your clothes. converter in the exhaust system.
EWA10863
WARNING
EAUU0045
4-15
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NOTICE Seat
Use only unleaded gasoline. The use
of leaded gasoline will cause unre- To remove the seat
pairable damage to the catalytic 1. Open the seat lock cover, insert
converter. the key into the seat lock, and then
turn the key counterclockwise.
4-16
UB7DE0E0.book Page 17 Tuesday, September 18, 2018 3:25 PM
WARNING
4 The vehicle must not be ridden with
the sidestand down, or if the side-
stand cannot be properly moved up
1. Helmet holder (or does not stay up), otherwise the
sidestand could contact the ground
The helmet holder is located under the and distract the operator, resulting
rider seat. in a possible loss of control.
4-17
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4-18
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4-19
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Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11152
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
5
5-1
UB7DE0E0.book Page 2 Tuesday, September 18, 2018 3:25 PM
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake • Replace if necessary. 7-21, 7-22
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
• Lubricate cable if necessary.
Clutch 7-19
• Check lever free play.
• Adjust if necessary.
5
• Make sure that operation is smooth.
• Check throttle grip free play.
Throttle grip 7-16, 7-26
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble end and grip housing.
• Make sure that operation is smooth.
Control cables 7-26
• Lubricate cable ends if necessary.
• Check chain slack.
• Adjust if necessary.
Drive chain 7-23, 7-25
• Check chain condition.
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 7-17, 7-18
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
Brake and shift pedals 7-26
• Lubricate pedal pivoting points if necessary.
• Make sure that operation is smooth.
Brake and clutch levers 7-27
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
Sidestand 7-28
• Lubricate pivot if necessary.
5-2
UB7DE0E0.book Page 3 Tuesday, September 18, 2018 3:25 PM
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.
—
and switches • Correct if necessary.
5-3
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6-1
UB7DE0E0.book Page 2 Tuesday, September 18, 2018 3:25 PM
6-2
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your riding style. Consider the follow- between 0 and 1600 km (1000 mi). For NOTICE
ing tips to reduce fuel consumption: this reason, you should read the fol- z Keep the engine speed out of
z Shift up swiftly, and avoid high en- lowing material carefully. the tachometer red zone.
gine speeds during acceleration. Since the engine is brand new, do not z If any engine trouble should oc-
z Do not rev the engine while shift- put an excessive load on it for the first cur during the engine break-in
ing down, and avoid high engine 1600 km (1000 mi). The various parts in period, immediately have a
speeds with no load on the en- the engine wear and polish themselves Yamaha dealer check the vehi-
gine. to the correct operating clearances. cle.
z Turn the engine off instead of let- During this period, prolonged full-throt-
6 tle operation or any condition that
ting it idle for an extended length
of time (e.g., in traffic jams, at traf- might result in engine overheating
fic lights or at railroad crossings). must be avoided.
EAU17104
Parking
When parking, stop the engine, and
then remove the key from the main
switch.
EWA10312
WARNING
z Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them and be burned.
z Do not park on a slope or on soft
ground, otherwise the vehicle 6
may overturn, increasing the
risk of a fuel leak and fire.
z Do not park near grass or other
flammable materials which
might catch fire.
6-4
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7-1
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TIP
z The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.
z From 20000 km, repeat the maintenance intervals starting from 4000 km.
z Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.
EAUU1294
7-2
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7-3
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7-4
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7-5
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7-6
UB7DE0E0.book Page 7 Tuesday, September 18, 2018 3:25 PM
• Check operation.
• Check throttle grip free play, and
29 * Throttle grip √ √ √ √ √
adjust if necessary.
• Lubricate cable and grip housing.
Lights, signals and • Check operation.
30 * √ √ √ √ √ √
switches • Adjust headlight beam.
EAU18662
TIP
z The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
7 z Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinder and caliper, and change the brake
fluid.
• Replace the brake hoses every four years and if cracked or damaged.
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(b)
(a)
1
1. Idle adjusting screw
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Adjusting the throttle grip free play, turn the throttle grip free play Valve clearance
play adjusting nut in direction (a). To The valves are an important engine
Measure the throttle grip free play as decrease the throttle grip free component, and since valve clearance
shown. play, turn the adjusting nut in di- changes with use, they must be
rection (b). checked and adjusted at the intervals
specified in the periodic maintenance
2 1 chart. Unadjusted valves can result in
improper air-fuel mixture, engine
(a)
noise, and eventually engine damage.
To prevent this from occurring, have
1 your Yamaha dealer check and adjust
(b) the valve clearance at regular intervals.
TIP
1. Throttle grip free play This service must be performed when
7
1. Locknut the engine is cold.
Throttle grip free play: 2. Adjusting nut
3.0–5.0 mm (0.12–0.20 in)
3. Tighten the locknut.
Periodically check the throttle grip free
play and, if necessary, adjust it as fol-
lows.
TIP
The engine idling speed must be cor-
rectly adjusted before checking and
adjusting the throttle grip free play.
1. Loosen the locknut.
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Checking the brake lever free sult in loss of control and an acci- Brake light switches
play dent. The brake light is activated by switches
connected to the brake lever and brake
pedal. Check that the brake light
comes on just before braking takes ef-
fect. If necessary, adjust the rear brake
light switch as follows.
1
2
b a
1. Front brake lever
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EAU22433
Front brake pads
1
1
1
1
7 1. Brake pad wear indicator groove
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Yamaha dealer check the cause before Changing the brake fluid Drive chain slack
further riding. Have a Yamaha dealer change the The drive chain slack should be
brake fluid at the intervals specified in checked before each ride and adjusted
the periodic maintenance and lubrica- if necessary.
tion chart. In addition, have the brake
hose replaced every four years and EAU74253
To check the drive chain slack
whenever it is damaged or leaking.
1. Place the motorcycle on the side-
stand.
TIP
When checking and adjusting the drive
chain slack, there should be no weight
on the motorcycle.
2. Shift the transmission into the
7 neutral position.
3. Measure the drive chain slack as
shown.
ZAUE1220 1
1. Drive chain slack
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NOTICE
The drive chain must be lubricated
after washing the motorcycle, riding
in the rain or riding in wet areas.
7
1. Clean the drive chain with soap
water to remove the accumulated
dust & mud and then dry off.
2. Apply the cleaning spray on all the
links and plates of chain, then
wipe the chain. NOTICE: To pre-
vent damaging the O-rings, do
not clean the drive chain with
steam cleaners, high-pressure
washers or inappropriate sol-
vents. [ECA11122]
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Checking and lubricating the Checking and lubricating the Checking and lubricating the
cables throttle grip and cable end brake and shift pedals
The operation of all control cables and The operation of the throttle grip The operation of the brake and shift
the condition of the cables should be should be checked before each ride. In pedals should be checked before each
checked before each ride, and the ca- addition, the cable end should be lubri- ride, and the pedal pivots should be lu-
ble ends should be lubricated if neces- cated by a Yamaha dealer at the inter- bricated if necessary.
sary. If a cable is damaged or does not vals specified in the periodic
Brake pedal
move smoothly, have a Yamaha dealer maintenance chart.
check or replace it. WARNING! Dam- The throttle cable is equipped with a
age to the outer housing of cables rubber cover. Make sure that the cover
may result in internal rusting and is securely installed. Even though the
cause interference with cable move- cover is installed correctly, it does not
ment. Replace damaged cables as completely protect the cable from wa-
soon as possible to prevent unsafe ter entry. Therefore, use care not to
conditions. [EWA10712] pour water directly onto the cover or 7
cable when washing the vehicle. If the
Recommended lubricant: cable or cover becomes dirty, wipe
Lithium-soap-based grease clean with a moist cloth. Shift pedal
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Clutch lever
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Checking and lubricating the Lubricating the swingarm piv- Checking the front fork
sidestand ots The condition and operation of the
The swingarm pivots must be lubricat- front fork must be checked as follows
ed by a Yamaha dealer at the intervals at the intervals specified in the periodic
specified in the periodic maintenance maintenance and lubrication chart.
and lubrication chart.
To check the condition
Recommended lubricant: Check the inner tubes for scratches,
Lithium-soap-based grease damage and excessive oil leakage.
Recommended lubricant:
Lithium-soap-based grease
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WARNING
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
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Troubleshooting charts
1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the battery.
7
3. Ignition Wipe off with a dry cloth and correct the
Wet Operate the electric starter.
spark plug gap, or replace the spark plug.
Remove the spark plug
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the compression.
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WARNING
z Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
z After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hiss-
ing sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
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advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE
fore cleaning the vehicle. Using a noticed on a car, however, it detracts z Avoid using strong acidic wheel
brush, harsh chemical products or from the overall appearance of a mo- cleaners, especially on spoked
cleaning compounds when cleaning torcycle. Frequent and proper care wheels. If such products are
these parts will scratch or damage does not only comply with the terms of used on hard-to-remove dirt, do
their surface. Wax also should not the warranty, but it will also keep your not leave the cleaner on the af-
be applied to any matte colored fin- motorcycle looking good, extend its fected area any longer than in-
ished parts. life and optimize its performance. structed. Also, thoroughly rinse
the area off with water, immedi-
Before cleaning ately dry it, and then apply a cor-
1. Cover the muffler outlet with a rosion protection spray.
8
plastic bag after the engine has z Improper cleaning can damage
cooled down. plastic parts (such as cowlings,
2. Make sure that all caps and cov- panels, windshields, headlight
ers as well as all electrical cou- lenses, meter lenses, etc.) and
plers and connectors, including the mufflers. Use only a soft,
the spark plug cap, are tightly in- clean cloth or sponge with wa-
stalled. ter to clean plastic. However, if
3. Remove extremely stubborn dirt, the plastic parts cannot be thor-
like oil burnt onto the crankcase, oughly cleaned with water, di-
with a degreasing agent and a luted mild detergent with water
brush, but never apply such prod- may be used. Be sure to rinse
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Specifications
Dimensions: Engine oil: Drivetrain:
Overall length: Recommended brand: Gear ratio:
1965 mm (77.4 in) 1st:
Overall width: 2.833 (34/12)
800 mm (31.5 in) 2nd:
Overall height: 1.875 (30/16)
1065 mm (41.9 in) 3rd:
SAE viscosity grades:
Seat height: 1.364 (30/22)
10W-40
810 mm (31.9 in) 4th:
Recommended engine oil grade:
Wheelbase: 1.143 (24/21)
API service SG type or higher, JASO
1335 mm (52.6 in) 5th:
standard MA
Ground clearance: 0.957 (22/23)
Engine oil quantity:
155 mm (6.10 in) 6th:
Oil change:
Minimum turning radius: 0.840 (21/25)
0.85 L (0.90 US qt, 0.75 Imp.qt)
2.4 m (7.87 ft) Front tire:
With oil filter removal:
Weight: 0.95 L (1.00 US qt, 0.84 Imp.qt)
Type:
Curb weight: Tubeless
Coolant quantity:
133 kg (293 lb) Size:
Coolant reservoir (up to the maximum level
Engine: mark):
110/70-17 M/C 54S
Combustion cycle: Manufacturer/model:
0.15 L (0.16 US qt, 0.13 Imp.qt)
4-stroke IRC/ROAD WINNER RX-01F
Radiator (including all routes):
Cooling system:
0.49 L (0.52 US qt, 0.43 Imp.qt)
Rear tire:
Liquid cooled Type:
Fuel:
9 Valve train: Tubeless
Recommended fuel:
SOHC Size:
Regular unleaded gasoline (Gasohol [E10]
Number of cylinders: 140/70-17 M/C 66S
acceptable)
Single cylinder Manufacturer/model:
Fuel tank capacity:
Displacement: IRC/ROAD WINNER RX-01R
10 L (2.6 US gal, 2.2 Imp.gal)
155 cm³ Loading:
Fuel reserve amount:
Bore × stroke: Maximum load:
2.2 L (0.58 US gal, 0.48 Imp.gal)
58.0 × 58.7 mm (2.28 × 2.31 in) 172 kg (379 lb)
Starting system:
Fuel injection:
(Total weight of rider, passenger, cargo
Throttle body:
Electric starter and accessories)
ID mark:
B9B1 00
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Specifications
Front brake:
Type:
Hydraulic single disc brake
Rear brake:
Type:
Hydraulic single disc brake
Front suspension:
Type:
Telescopic fork
Rear suspension:
Type:
Swingarm (link suspension)
Electrical system:
System voltage:
12 V
Battery:
Model:
YTZ4V
Voltage, capacity:
12 V, 3.0 Ah (10 HR)
Bulb wattage:
Headlight:
LED
Brake/tail light: 9
LED
Front turn signal light:
10.0 W
Rear turn signal light:
10.0 W
Auxiliary light:
LED
License plate light:
5.0 W
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Consumer information
EAU26366 EAU26401 EAU26442
10-1
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Consumer information
EAU74702
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Index
A Engine serial number............................ 10-1 P
Air filter element and check hose, Engine stop switch ............................... 4-11 Parking ....................................................6-4
cleaning ..............................................7-14 Engine trouble warning light................... 4-3 Part locations ..........................................3-1
B F S
Battery ..................................................7-30 Front and rear brake pads, checking ... 7-21 Safe-riding points....................................2-5
Brake and clutch levers, Front fork, checking ............................. 7-28 Safety information...................................2-1
checking and lubricating ....................7-27 Fuel....................................................... 4-14 Seat.......................................................4-16
Brake and shift pedals, Fuel consumption, tips for reducing ...... 6-3 Shifting ....................................................6-2
checking and lubricating ....................7-26 Fuel tank cap........................................ 4-13 Shift light .................................................4-3
Brake fluid, changing ............................7-23 Fuses, replacing ................................... 7-31 Shift pedal.............................................4-12
Brake fluid level, checking ....................7-22 H Sidestand ..............................................4-17
Brake lever ............................................4-13 Handlebar switches.............................. 4-11 Sidestand, checking and lubricating.....7-28
Brake lever free play, checking.............7-20 Helmet holder ....................................... 4-17 Spark plug, checking ..............................7-8
Brake light switches..............................7-20 Helmets .................................................. 2-6 Specifications .........................................9-1
Brake pedal...........................................4-13 High beam indicator light ....................... 4-3 Starting circuit cut-off system...............4-18
C Horn switch .......................................... 4-11 Starting the engine..................................6-1
Cables, checking and lubricating .........7-26 I Start switch ...........................................4-12
Canister.................................................7-10 Identification numbers.......................... 10-1 Steering, checking ................................7-29
Care ........................................................8-1 Indicator lights and warning lights ......... 4-3 Storage ...................................................8-3
Catalytic converter................................4-15 K Supporting the motorcycle ...................7-32
Clutch lever...........................................4-12 Keyhole shutter ...................................... 4-2 Swingarm pivots, lubricating ................7-28
Clutch lever free play, adjusting ...........7-19 L T
Coolant .................................................7-13 Labels, location ...................................... 1-1 Throttle grip and cable,
Coolant temperature warning light .........4-3 M checking and lubricating ....................7-26
Cowlings, removing and installing ..........7-8 Main switch/steering lock....................... 4-1 Throttle grip free play, adjusting ...........7-16
D Maintenance and lubrication, Tires ......................................................7-17
Data recording, vehicle .........................10-2 periodic ................................................ 7-4 Tool kit ....................................................7-1
Dimmer/Pass switch .............................4-11 Maintenance, Troubleshooting ....................................7-35
Drive chain, cleaning and lubricating....7-25 emission control system ...................... 7-2 Troubleshooting charts .........................7-37
11 Drive chain slack...................................7-23 Matte color, caution ............................... 8-1 Turn signal indicator light........................4-3
E Multi-function meter unit ........................ 4-4 Turn signal light bulb, replacing ............7-32
Engine break-in.......................................6-3 N Turn signal switch .................................4-11
Engine idling speed ..............................7-15 Neutral indicator light ............................. 4-3 V
Engine oil and oil filter element .............7-10 Valve clearance.....................................7-16
11-1
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Index
Vehicle identification number ............... 10-1
Vehicle lights ........................................ 7-32
W
Wheel bearings, checking .................... 7-29
Wheel (front) ......................................... 7-33
Wheel (rear)........................................... 7-34
Wheels.................................................. 7-18
Y
Yamalube.............................................. 7-13
11
11-2
PRINTED IN THAILAND
2018.10 (E)
DIC183