5S Lean Manufacturing for the Small Shop Book Summary Hybrid Lean for Make-to-Order Shops Product Matrix Analysis Tools for Custom Manufacturers Icon Health and Fitness Embraces the 5S Strategy VSM: Mapping the Current State Lean Tooling: The Right Tool at the Right Time VSM: Mapping the Future State Making 5S Stick Just-in-Time Kaizen Colored Petri Net Modeling of Metal Distribution in a Breakthrough Kaizen Events Job Shop Iron Foundry: Improving Flow in a Pull System with Perishable In-process Inventory The Essence of Jidoka The Essence of Jidoka Ford’s Global 8Ds for Problem Solving Kaizen Applications in Just-in-Time Manufacturing and Graphical Aides and Tools for the Implementation of Time Measurements in Improving Manufacturing Continuous Improvement Productivity How a Kaizen Works An Efficient Pull System with Look-ahead Strategy: Kaizen Applications in Just-in-Time Manufacturing and Model, Simulation, and Case Study Time Measurements in Improving Manufacturing Hybrid Lean for Make-to-Order Shops Productivity Investigating the Applicability of Pull System in a Kaizen for Small- and Medium-sized Companies Manufacturing Cell Using Simulation Life Cycle of a Problem: Understanding the Sequence Just-in-Time Scheduling with Machining Economics for Maps, Magnetism and a Successful Kaizen Single Machine Turning Process Value Stream Mapping Lean Manufacturing for the Small Shop Book Summary Speed JIT Manufacturing with Cells Connected Value Stream Taxonomy Using Simulation to Implement Time Slicing Lean Manufacturing Begins with Current State Mapping What’s Unique About the Kanban System? Lean Manufacturing: A Plant Floor Guide Book Summary Setup, Cycle, and Sheet Metal Bending: Forming Part Families for Lead Time Reduction Generating Shared Press-brake Setups A Framework for Reducing Manufacturing Single Second Exchange of Workholding and Throughput Time Workpiece (SSEWW)TM Hybrid Lean for Make-to-Order Shops Stamp Out Changeover Downtime A Managerial Classification of Cellular Manufactur- What Kind of Numbers Can a Company Expect ing Systems to Facilitate Cycle Time Reduction After Implementing Quick Response Manufacturing? Lean Tooling Reduces Setup Time and Costs Standard Work Lean Tooling: The Right Tool at the Right Time The New Standardization: Controlling Work in a Leverage the Cycle-time Capability of Your Rapid Lean Environment Prototypes Visual Documentation in Manufacturing Making Lean Die Change Possible Total Productive Maintenance Medical Implants in One Setup Continuous Improvement for Roll Forming Office Lead Time Reduction Efforts: An Implemen- tation Case Study Manufacturing System Modeling for Productivity Improvement Pre-cutting Prep Six Sigma Keys to Lean Maintenance Reliability in Pushing the Productivity Envelope 30–60 Days Servo Feeders Speed Changeover Understanding and Implementing Total Productive Maintenance Six Sigma/Quality Linking Six Sigma and Theory of Constraints Accelerated Six Sigma Operational Excellence Through Six Sigma Benefiting from Six Sigma Optimization Design of the X-Bar & S Charts for Common Six Sigma Questions for Beginners Monitoring Process Capability Computing Rolled Throughput Yield Process Capability Analysis for Production Toler- ance Assignment Continuous Improvement for Roll Forming Six Sigma and Lean Manufacturing Cost-effective and Information-efficient Robust Design for Optimizing Processes and Accom- Six Sigma Keys to Lean Maintenance Reliability in plishing Six Sigma Objectives 30–60 Days Deploying Mechanical Tolerancing for Six Sigma Statistical Process Control: It’s a Tool, Not a Cult A Discussion of Quality Management Systems Statistics, Agile Systems, and Cpk Implementation—A European Context Understanding k-Sigma Metrics Do You Use SPC Correctly? The Use of Process Metrics to Predict Quality Extreme LeanTM: How to Keep Manufacturing in Performance America Using FMEA to Calculate the Cost of Poor Quality The Façade of Management and Statistics Using Lean, Six Sigma, and SCOR to Improve Flying High with Six Sigma Quality Competitiveness Jetting to Success Variation Reduction: Beyond Process Desensitization Lean Energy Analysis: Identifying, Discovering and A Well-managed Change—Six Sigma and Managed Tracking Energy Savings Potential ChangeTM Lean Manufacturing for the Small Shop Book Summary Lean at ArvinMeritor An Application of Performance Measurement in an Assembly Lean at NUMMI Job Shop Environment—A Case Study Lean Fighter Balance Shaft Machining Process Gets Lean Lean Implementation in High-tech Manufacturing: A Case Study Breakthrough Kaizen Events in WIP Reduction and Increased Throughput Cells Providing Recession Insurance Lean Manufacturing for the Contract Manufacturer Cells Speed Pump Production Lean Operations at Delphi Cellular Manufacturing: A Case Study Lean Pays Off at Ariens Composite Trimming and Drilling Process Improvement Lean Propels Turbine Engine Production Continuous Improvement for Roll Forming Lean Tooling Reduces Setup Time and Costs Cross-training Works at GM Stamping Plant Manufacturing Problems Due to Poor Understanding of Supply The Double-D Cell for Assembling Hardware in Upholstered Chain and Supplier Development—A Case Study Furniture Production Manufacturing System Design Case Study: Multi-channel The Dynamics of Lean Implementation and Transformation Manufacturing at Electrical Box & Enclosures An Efficient Pull System with Look-ahead Strategy: Model, Maps, Magnetism and a Successful Kaizen Simulation, and Case Study Medical Implants in One Setup Employee Ideas Helped Drive Ford’s Manufacturing Revolution Multi-tasking in the Lean Environment F-35: Flying Lean Office Lead Time Reduction Efforts: An Implementation Case Study Flexibility is an Ongoing Challenge Product Matrix Analysis Tools for Custom Manufacturers Flexibility Meets Production Challenges Rev Up Outboard Production Flying High with Six Sigma Quality Seeking the Lean Machine Ford’s Global 8Ds for Problem Solving Servo Feeders Speed Changeover Freudenberg-NOK’s Lean Journey A Simulation Approach to Line Balancing in Discrete Mass Going Lean at Baxter Production Flow System and an Application Hand-tool Manufacturer in Portugal Uses Lean to Compete Smart Saws Cut It in Lean Manufacturing Icon Health and Fitness Embraces the 5S Strategy Thinking Lean Jetting to Success Using Simulation to Implement Time Slicing Johnson Controls Increases Supply-chain Responsiveness When Missiles Get Lean To Achieve Profitable Growth, First Get Lean Lean Initiatives and Lean Learning Application of Intelligent Systems to Improve Worker Lean Manufacturing: A Plant Floor Guide Book Summary Training in Manufacturing Environment Lean Manufacturing for the Small Shop Book Summary Backbone of the Lean Enterprise Lean Manufacturing Glossary Baseline Analysis Diagnoses Manufacturing Learn to be Lean Beyond the Buzzwords Life Cycle of a Problem: Understanding the Sequence Beyond the Factory: Lean Leaders for Lean Times Make Lean Manufacturing Work for You Cross-training Works at GM Stamping Plant Making 5S Stick Culture Shock! The Impact of Organizational Culture on Manufacturing Enterprise Leadership: Insight for Adapta- QRM Implementation tion and Survival in the 21st Century The Dynamics of Lean Implementation and Transformation Move Your Operations to China? Do Some Lean Math First. Employee Ideas Helped Drive Ford’s Manufacturing Revolution Multi-tasking in the Lean Environment Exploring Prerequisites of Lean Manufacturing The New Standardization: Controlling Work in a Lean Extreme LeanTM: How to Keep Manufacturing in America Environment The Façade of Management and Statistics Seeking the Lean Machine Ford’s Global 8Ds for Problem Solving Small Ideas: The Engine of Lean Production Freudenberg-NOK’s Lean Journey Staying Competitive with the Power of CAD/CAM in Lean Get Lean to Boost Profits Manufacturing Getting Lean “Right”—10 Points to Consider The Sustaining Lean Test: Many Try but Few Succeed Implementing Lean Manufacturing? First Do No Harm Thinking Lean Justifying Lean Thinking in a Traditional Accounting World Tips from Employees Sustain a Lean Journey Lean Accounting for Lean Manufacturers Using Lean, Six Sigma, and SCOR to Improve Competitiveness Lean and ERP: Can They Co-exist? Valuing Lean Manufacturing Initiatives Lean Certification Standard Sought What Champions Really Need to Know Lean Energy Analysis: Identifying, Discovering and Why Think Lean in Lean Times? Tracking Energy Savings Potential Accurate Response Manufacturing Manufacturing System Design Case Study: Multi-channel An Application of Performance Measurement in an Assembly Manufacturing at Electrical Box & Enclosures Job Shop Environment—A Case Study Manufacturing System Modeling for Productivity Improvement Baseline Analysis Diagnoses Manufacturing Mass vs. Lean Plant Design Evaluation Using the Production Cell Design for Lean Manufacturing System Design Decomposition Cells Providing Recession Insurance A Novel Algorithm for Parallel Machine Scheduling Cells Speed Pump Production A Novel Approach to Part Family Formation in Cellular Cellular Manufacturing: A Case Study Manufacturing Using Fuzzy Analysis in CAD/CAM Connected Value Stream Taxonomy Predicting the Performance of Rescheduling Strategies for Culture Shock! The Impact of Organizational Culture on Parallel Machine Systems QRM Implementation Product Matrix Analysis Tools for Custom Manufacturers The Double-D Cell for Assembling Hardware in Upholstered Pros & Cons of Lean Manufacturing Furniture Production Pushing the Productivity Envelope Ergonomic Evaluation of Manufacturing System Designs Reconsider Machine Layout to Optimize Production Flexibility is an Ongoing Challenge Scheduling Jobs to Improve Weighted On-time Performance Flexibility Meets Production Challenges of a Single Machine Getting Cells in Place A Simulation Approach to Line Balancing in Discrete Mass Group Technology for Workcell Design Production Flow System and an Application How Group Technology Workcells are Different Solving the Machine Shop Scheduling Problem Through the How to Design Workcells Integration of a Knowledge-based System and a Gantt Hybrid Lean for Make-to-Order Shops Chart Scheduling Application The Impact of Takt Time on Cell Design Speed JIT Manufacturing with Cells Investigating the Applicability of a Pull System in a Manufac- Statistics, Agile Systems, and Cpk turing Cell Using Simulation The Trade-off Between Intracell and Intercell Moves in Just-in-Time Scheduling with Machining Economics for Group Technology Cell Formation Single Machine Turning Process Using Simulation to Implement Time Slicing Lean Initiatives and Lean Learning What Kind of Numbers Can a Company Expect After Lean Manufacturing Systems and Cell Design Book Summary Implementing Quick Response Manufacturing? A Managerial Classification of Cellular Manufacturing When Cells Make Sense Systems to Facilitate Cycle Time Reduction Achieving Competitive Advantage by Combining The Lean Supply Chain has an Internet Link SCM and ERP Manufacturing Problems Due to Poor Understand- Backbone of the Lean Enterprise ing of Supply Chain and Supplier Development— Building a Lean Supply Chain A Case Study Building Healthy Partner Relationships OEMs Forging Supply Chain Rules Getting Outsourcing to Work in the Supply Chain Time-based Supply Management: Managing the Johnson Controls Increases Supply-chain Respon- Extended Enterprise siveness