2003-04-18 ICS:23.020.10 EAOT EN 12285.01 e2ren NA Q\NND TOIX2mMA, XaAGPSiveg BeEapevés KataoKeuaspéves ot epyootdcio - Mépos 1: OpiZévries KuAopiKés SeEauevés arrhow Kar STAG ToKWHATOS via UTTéyEIa arTOBFKEUGN EO@AEKTWV Kal jin EOAEKTWWY UYPENV TroU pUTTaivoUY To VepS Workshop fabricated steel tanks - Part 1: Horizontal cylindrical single skin and double skin tanks for the underground storage of flammable and non-flammable water polluting liquids eal ERIN EMA Anke 0,16 /0&. Kon TipoAsynong: 25 @EAOT — EAAHNIKOE OPTANIEMOz TYTIONOINEHE AE. Tyapviby S13 «11145 ABAvaEAOT EN 12285.01 EOviK6s Hpénoyos Avté sivar v0 ido Emxipaons ‘Tov evKexpysévou Evpuraixos Tporéxov EN 12285-1 : 2003 5 EdAqvixos Mporinov. To mpérvno avté drariOerar otyy Appar, Hf Tadd} a Peppavecr Péoou ax6 tov EDnvixd Opyaviep6 Toxonoinang A.E. National Foreword This Endorsement Sheet ratifies the approval of European Standard EN 1285-1 : 2003 as a Hellenic Standard, This standard is available in English, French or German from the Hellenic Organization for Standardization S.A. =NORME EUROPEENNE EUROPAISCHE NORM March 2003 ICS 13,900; 23.020.10 EUROPEAN STANDARD EN 12285-1 English version Workshop fabricated steel tanks - Part 1: Horizontal cylindrical single skin and double skin tanks for the underground storage of j flammable and non-flammable water polluting liquids Réservois en aclerstabrqués en ata - Parte ‘Werksgelenigte Tanks aus Stahl - Tel 1:Liegende ‘Réservorrs honzontaux cyindnques & simple et double Zyindnsche ein- und doppelwandige Tanks 2ur aro! pour le stockage enterré de iquidesinflammables et Untenrischen Lagerung von brennbaren und roninfiammables polluant eau Pichtoreanbaren wassergetahrdanden Flissigkiten This European Standard was approved by CEN on 4 November 2002. CEN members are bound to comply wih the CEN/CENELEC Intemal Regulations which stipulate the conditions for giving this European Standard the staus ofa natonal standard without any alteration. Up-to-date lists and bibiegraphical references conceming such national standards may be obtained on applicaton to the Management Centre or to any CEN member This European Standard exstsn three oficial versions (English, Franch, German), A version in any other language made b und the responsiblity of a CEN member int its own language and notified te the Management Conta has the same statu CEN members are the national standards bodies of Austria, Belgim, Czech Republic. Denmark. Finland, France, Germany, Greece, Hungary, Iceland, Irelane, Italy, Luxembourg, Malta, Nethariands, Norway, Portugal, Slovak Republic, Spain, Sweden, Switzarand and United Kingaom. ama! EUROPEAN COMMITTEE FOR STANDARDI/A TION COMITE BUROPEEN DE NORMALISATION EUROPAISCHES KOMITEE FOR NORMUNG Management Centre: rue de Stascart, 6 B-1050 Brussele (©2003 CEN All ngnts of exalotation in any form and by any means reserved Rel. No. EN 12286-1:2003 Worldwide for CEN national Memberspage Foreword, 1 Scope 2 Normative references 3 Terms and definitions. 4 Symbols and abbreviations. 5 Designation and purchaser's specification. 6 — Materials.. 61 General. 62 Materials for shell, dished ends and manholes. 63 Materials for tank accessories. 64 Consumable. 6.5 Material inspection documentation . 7 Design. : 7.1 Forms of construction. 72 Single skin tanks, 7.3 Double skin tanks 7.4 Dished ends. 78 Compartments... 7.6 Dimensions.. 7.8.1 Material thickness. 7.62 Secondary skit 76.3 Interstitial space, 77 Tolerances 7.8 Shell plate arrangement 7.9 Manholes and inspection covers 7.40 Structural bolt 7.11 Tanktittings, pipes and nozzles. 7.12 Stiffening rings. 7.43 Lifting lugs. 8 Fabrication. 8.1 Plate proparation... 82 Shell plate forming 83 Types of joints 8.4 — Welding procedures, welders’ qualifications. 85 External coating 9 Testi 91 Gener 92 Pressure testing 9.3 Testing of the external coating. 10 Handling and installation 11 Marking of the tank and manufacturer's statement 11.1 Marking of the tank 11.2 Manufacturer's statement 11.3 Drawings Annex A (informative) Transport, storage and installation procedure 22 Annex B (informative) Evaluation of liquid-material-combinations for storage tanks according to this. standard Annex C (informative) A-devitation: Bibliography. 2Foreword This document (EN 12285-1:2003) has been prepared by Technical Committee CEN /TC 221 “Shop fabricated metallic tanks and equipment for storage tanks and for service stations", the secretariat of which is held by DIN. This European Standard shall be given the status of @ national standard, either by publication of an identical text or by endorsement, at the latest by September 2003, and conflicting national standards shall be withdrawn at the ‘atest by September 2003. This standard is part of a series of standards in the field of shop fabricated metallic tanks, The titles of the standards which are already edited or are under preparation are: — Workshop fabricated steel tanks; Horizontal cylindrical single skin and double skin tanks for the underground storage of flammable and non-flammable water polluting liquids — Workshop fabricated steel tanks; Horizontal cylindrical single skin and double skin tanks for the aboveground storage of flammable and non-flammable water polluting liquids Further standards will be evaluated according to former decisions of CEN/TC 221 and according to the common rules for standard works for CEN-standards, Annexes A, 8 and C are informative, ‘According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Luxembourg, Matta, Netherlands, Norway, Portugal, ‘Slovak Republic, Spain, Sweden, Switzeriand and the United Kingdom.EN 12285-1:2003 (E) 1 Scope This standard specifies the requirements for shop fabricated cylindrical, horizontal steel tanks, single and double it forthe underground storage of water pouting liquids (both flammable and non-lammable) within the folowing limits: — from 800 mm up to 3000 mm nominal diameter and, — Upto. a maximum overall length of 6 times the nominal diameter and, — for liquids with a maximum density of up to 1,9 kg/l and, — with an operating pressure (ps) of maximum 1,5 bar (abs.) and, — {or double, skin tanks with a vacuum leak detection system where the kinematic viscosity does not exceed 5x 10° mis, This standard is applicable for normal operating temperature conditions (-20°C to +50°C). Where temperatures are outside this range, additional requirements should be taken into account For guidance on the liquid-material combinations see Annex B. This standard is not applicable to the liquid classes listed in Table 1 because of special dangers involved. This standard does not deal with internal coating, Table 1 — List of dangerous goods not to be considered by this standard UN- Dangerous Good classification Class 1 Explosives Class 4.2 ‘Substances liable to spontaneous combustion Class 4.3 Substances which in contact with water emit flammable gases Class 5.2 Organic peroxides Class 6.2 Infectious substances Class 7 Radioactive substances, hydrocyanic or hydrocyanic solvent liquids: metalcarbonyle, hydrotiuoracid, bromide liquids ‘The classifications referred to are those adopted by the United Nations Committee of Experts on the Transport of Dangerous Goods (not to be interpreted as tank classes described in 3.4)EN 12285-1:2003 (E) 2 Normative references This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text, and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision, For undated references the latest edition of the publication reterred to applies (including amendments). EN 287-1, Approval testing of welders — Fusion welding — Part 1: Steels. EN 288-1, Specification and qualification of welding procedures for metallic materials — Part 1: General rules for fusion welding. EN 288-2, Specification and approval of welding procedures for metallic materials — Part 2: Welding procedure specification for arc welding. EN 288-3, Specification and approval of welding procedures for metallic materials — Part 3: Welding procedure tests for the arc welding of steels. EN 10025, Hot rolled products of non-alloy structural steels — Technical delivery conditions. EN 10051:1991, Continuously hot-rolled uncoated plate, sheet and strip of non-alloy and alloy steels — Tolerances on dimensions and shape. EN 10204:1991, Metalic products — Types of inspection documents. PrEN 13160-1, Leak detection systems — Part 1: General principles. prEN 18160-2, Leak detection systems — Part 2: Pressure and vacuum systems. prEN 13160-3, Leak detection systems — Part 3: Liquid systems for tanks. PrEN 13160-4, Leak detection systems — Part 4: Liquid and/or vapour sensor systems for use in leakage containments or interstitial spaces. PIEN 13160-5, Leak detection systems — Part 5: Tank gauge leak detection systems. WEN 1160-6, Leak detection systems — Part 6: Sensors in monitoring wells. prEN 13160-7, Leak detection systems — Part 7: General requirements and test methods for interstitial spaces, leak protecting linings and leak protecting jackets. EN ISO 898-1, Mechanical properties of fasteners made of carbon stee/ and alloy steel - Part 1: Bolts, screws and studs (ISO 898-1:1999). EN ISO 8501-1, Preparation of steel substrates before application of paints and related products - Visual assessment of surface cleanliness — Part 1: Rust grades and preparation grades of uncoated steel substrates and of steel substrates after overall removal of previous coatings (ISO 8501-1:1968). 3. Terms and definitions For the purposes of this European Standard, the following terms and definitions apply. 34 tanks workshop fabricated cylindrical containments for the storage of liquids. They are made of steel, equipped with dished ends and consist of one or more compartmentsEN 12285-1:2003 (E) 3.2 compartment single storage fluid space within a tank 33 underground tanks tanks which are totally or partially imbedded in the ground 3.4 tank classes are defined in Table 2 Table 2— Tank classes Tenkcues | beocinion Class A For liquids with density up to 7,1 kg/ Class 8 For liquids with density up to 1,9 kgil Class © For liquids with density up to 1,9 kgl, and explosion pressure shockproof under atmospheric conditions (see also 3.5) 35 explosion pressure shockproof tanks are designed to withstand an internal explosion without leakage; permanent deformations are permissible, Where the atmospheric pressure of 1 bar the maximum explosion pressure is measured at 10 bar (abs.) 36 tank types for the purpose of this standard two tank types are distinguished: ‘Type S: Single skin ‘Type D: Double skin 37 operating pressure (p.) pressure inside the tank above the liquid during operating conditions 38 test pressure (p,,) pressure to which the tank or compartment is subjected for testing 3.9 interstitial tost pressure (p.) pressure to which the interstitial space between the skins is subjected for testing. It is only applicable for double skin tanks 3.10 nominal volume volume stated on customer's order att actual volume volume which is equal to or greater than the nominal volume NOTE The safe working capacity of the tank should usually not exceed 97 % of the nominal volume in normal operating i ‘temperatures.4 Symbols and abbreviations For the purpose of this standard the following symbols apply: Dimensions in mm. ¢, Extemal nominal diameter of the tank Inside diameter of the manhole Diameter of the manhole cover ae cy fy Length of the straight flange of the dished end kg Pitch circle diameter & Length of the compartment of a tank without dished ends = ‘Overall length of the tank Length of the tank without dished ends Crown radius of dished ends fe Knuckle radius of dished ends rs Knuckle radius of the outer dished end 5; Nominal thickness of inner skin and inner dished ends 52 Interstitial space 53 Nominal thickness of outer skin 54 Nominal thickness of outer dished ends Nominal thickness of compartment dished ends Nominal thickness of manhole flange and cover Plate thickness of manhole body y Incline angle for T-joint weldingEN 12285-1:2003 (B) Tank type S Tank type D (single skin) (double skin) 1 A a | \ \ 53 i 3 BPE 3 [os ! Petey Li Key 1 nozzle detail see figure 3 2 example for stiffening ring see figure 4 S lifting lug Figure 1 — Example of tank symbois 5 Designation and purchaser's ‘Specification Example for designation: A tank according to this standard with a Rominal volume of 50 m? and a nominal diameter ¢h = 2500 mm, tank class A and type D is designated as follows: Tank EN 12285- 1/50/2500/4/D ‘The purchaser shall also provide the following information 8) number of compartments and their volumes, b) material specification, ©) kind of external coating. 6 Materials 6.1 General The manufacturer selects the material in accordance wih the customer’ instructions either by using the material Specified by the purchaser or by nomination of intended liquids to be stored, Annex B provides guidelines on material spectications in relation to storage media,EN 12285-1:2003 (E) 6.2 Materials for shell, dished ends and manholes Carbon steel according to EN 10026 or austenitic stainless steel according to EN 1008-1 may be used if the mechanical properties are at least equal to those of S 235 JR (EN 10025). In areas where low temperatures have to be considered (below -20°C) and in this case wallthicknesses are 6 mm, at least carbon steel of grade S 235 J2G3 or equal shall be used. 6.3 Materials for tank accessories: Materials used forthe fabrication of tank accessories if welded to the tank shall be compatible with the tank materia 6.4 Consumable All welding rods/wires and other consumables shall be compatible with the basic material. 6.5 Material inspection documentationCT)\SXONO\ATIWAA) Material inspection documentation of shell plates and dished ends shall for carbon steel according to EN 10025 be in acroraance wah the requirements of 22 o{ EN 10204901 and fra aer sel quaies shal be in acordance with 3.1 B of EN 10204: 1991 7 Design 7.4 Forms of construction ‘Single skin tanks shall form an impermeable containment; they constitute the inner tank of a double skin tank. 7.2 Single skin tanks ‘Single skin tanks shall form an impermeable containment; they constitute the inner tank of a double skin tank. 7.8 Double skin tanks For double skin tanks, a secondary skin is welded around the inner tank, which forms an impermeable self contained tank. The secondary skin shall cover at least 97 % of the nominal volume of the inner tank, ‘There shall be at least two sockets for the leak detection system and these shall be located at the highest point of the interstitial space. The interstitial space shall be connected to a leak detection system in order to monitor the integrity, of the tank permanently. For leak detection systems see prEN 13160-1!to-7. 7.4 Dished ends Dished ends shall be used for external ends and to separate compartments... gic Ep SOME E ‘The following dimensions shall apply: nsd 2 dy90. CROWN eras, 7.5 Compartments The nominal wall thicknesses of dished ends separating the compartments (compartment dished ends) are given in ‘Table 3. For classes A and B a different form of dished ends separating the compartments is possible, where r; = di, but without knuckle radius f, and without straight flange, Acompartment dished end with a knuckle radius and a straight flange is equivalent to a reinforcement ring at the same positionEN 12285-1:2003 (E) 7.6 Dimensions 7.6.1 Material thickness The nominal wall thickness of the inner tank shell, outer tank shell and dished ends shall be specified by the ‘manufacturer in rounded millenetres, and shall be at least as given in Table 3, Table 3 — Nominal wall thickness for inner and outer skin of tanks, dished ends and compartment dished ond Teniecaseo 7) Canes Geese Nia ameter oho Neral ee kro tank in am inn z = r = s = ners __outerskin_| nnerskn__ outers | innarsn outer skin 300 upto 100 A 2 5 a 5 3 1601 wpe 2000 3 a € a 6 a 200% pt 2500 g ‘ 7 4 7 ‘ 2501 wp 3000 7 qi a ‘ @ ‘ Norval darter lank Nina valikres odhed onde din lon 5 = a = Ya = sco po 1600 5 a 5 a 5 2 [eer wie 200 € 3 ¢ 2 € a 200% up 2500 @ 5 7 5 7 =| 2501 pt 8000 7 5 @ 5 ° ei Norinal deta fh Tank Nomina wa iskresocorpairon dahed on din aie = = = 800 up to 1600, 5 5 10 | 1601 up t2000 ¢ ¢ % 2004 pt 2500 @ 7 6 2504 po 2000 7 a 8 7.6.2 Secondary skin - Circumferential angle Soaegeendary skin shall enclose at least 300 degrees of the ckcumverence of the tank, leaving not more than 60 degrees on the top uncovered. 'n-cases where the manhole diameter exceeds d/2, the manhole shall be provided with a secondary skin, 7.6.3 Interstitial space rine intersttial space gap should be as small as practically possible but suitable for the loak detection system to function, 107.7 Tolerances 7.74 The overall length of the inner tank ‘The tolerance on the overall length of the tank shall be = 1% of the real length stated by the manufacturer. 7.12 Wallthickness ‘The minimum thicknesses of dished ends after forming and for shell plates shall be at least 92 % of the nominal wall thickness according to Table 3. The thickness of shell plates shall be in accordance with EN 10051:1991, Table 2. 7.1.3 Circumference of dished ends For the dished ends, the tolerances shall be -0/-+6 mm for a; < 2000 mm, and -0/+10 mm for , > 2000 mm based on the calculated circumference of di. 7.8 Shell plate arrangement Cross seams are not allowed, Longitudinal welds are not allowed in the bottom haf of the tank. Key ‘ness but not less than 25 mm, a minimum distance: 5 x wall Figure 2 — Shell-plate arrangement for inner and outer skin 7.9 Manholes and inspection covers A WOPO NOEXPIDE Unless otherwise specified by the purchaser, the tanks shall be equipped with at least one inspection cover per ‘compartment, In cases where inspection covers are not allowed, the tanks shall have one manhole of at least = 600 mm. No part of a compartment shall be more than 10m from a manhole. Single skin tanks shall always have a manhole. ‘The manufacturer shall decide whether manholes (inspection covers, nozzles) shall be of set-through or set-on- type. Nozzles and flanges shalt either be welded inside and outside, or by full penetration, For the dimensions of the manholes and their components see Table 4. "EN 12285-1:2003 (E) Table 4 — Dimensions of manhole components | nsiae Plato | Diameter of | Piich cele ] Bot hole | Flange thokneos ana Bots Gameter | ticles of | “cover” | ‘caneter | Gamorr | “Magueoas 2 men T name s body . & * ste mm « rom mm om mm mm Giese | Cass a | ance c00* 6 720 380 G2) |i % 800 7 920 880 18 12 20 M16 44 * _Wamannolisequted andro specieatonis gen by he purchaser bie amovr sallbo wa Fo rl at Cine deen ear (cg 80m a tome | {rotead, ofthe manhole covers shown in the figure @ and dimensioned in Table 4, ribbed or embossed covers may be used in class A tanks with a plato thickness at least equal to the thickness of the inner none 5;. A ribbed or ‘embossed cover shall withstand the test pressure py (pabection covers for tanks of class A with ch < 1250 mm and tanks of classes B and © with 4, < 1000 mm. The cfameter of the inspection cover shall not be larger than 300 mm and not smaller than sae mm, and the thickness the inspection cover shail be equal to the minimum thickness of the inner tank 7.10 Structural bolts KOXV\1CS. etcnupel bolts used shall be in accordance with EN ISO 896-1, with a property class being at least 4.6. The material chosen shall be compatible with the tank material. 7.11 Tank fittings, pipes and nozzles Al (encaping aks, S only the selthrough nozzles shall be used, A penetration of the Goubla ska not allowed (exception: nozzles for leak detection system), Fitings and all other openings shall haces mvton distance of 12EN 12285-1:2003 (E) a 2 banin = e t NS eo key 1 Gasket 2 set-through nozzle § seton nossa 4 vent or pressure relief device of 10 mm diameter 5 surface roughness of facing: lag 160 Gaskets shall be suitable for the purpose. '> For set-through-nozzles a vent of 10mm diameter or equivalent opening shall be provided in the manhole neck at the highest practical point. © Connection for earthing and use for cathodic corrosion protection i required. Figure 3 — Examples for manhole 7A2 Stiffening tings Ger excoyme SNE VERS CoRPMorEes_!! ‘The following methods of construction may be used! oa a mattis T 80 x 80 according to EN 10055, or 100x 12. 18EN 12285-1:2003 (E) re number of stiffening rings depends on tan to tan length (L) of each compartment and shall be in accordance with Table 6, Table 5 — Number of required stitfening rings In accordance with length of each compartment Length of the compartment in mm Number of rings 457800 = 7800 < k= 11700 11700 < bs 15600 2 15600 < h, 3 1 2 1 2 E 1 2 Key 4 Welding for tank class 8 and C and for tank caiss A with intemal coating 2 Welding for tank class A without intemal coating Figure 4 — Examples for design detalls of stiffening rings nbarures as shown in figure 4 should be located at the top and bottom of the stifening rings to allow un-obstructed flow of liquids, vapour or gases. ‘Where internal coating is asked for, continuous welding shall be used on stiffening rings. snetmatively, instead of using sifening rings (L = 7800 mm), the wall thickness of inner tanks may be increased. in ‘his case the wall thickness of the inner tank shall be the greater ofthe following a) nominal wail thickness according to table 3 14EN 12285-1:2003 (E) b)51=04+ 441 (rounded up to full mm) (rounded up to full mm) 7.13 Lifting lugs Each tank shall be provided with lifting lugs. The number of liftings lugs shall be at least 1 for a tank up to 20m? nominal volume and not less than 2 above 20 m®, The lug(s) shall be positioned to enable the tank to be lifted in @ horizontal position Lifting lugs fully welded to the tanks shall be provided in sufficient size and quantity to enable the empty tank to be lifted. ‘The lifting lugs shall be provided with a fitting hole of at least 60 mm minimum diameter. In order to prevent deformation and for maintaining integrity of the coating, a reinforcement plate shall be provided ‘or the lifting lug(s) shall be made of suitable size. 8 Fabrication 8.1 Plate preparation The plate edges shall be visually examined for laminations by the manufacturer. Where such faults are found the plate shall be deemed unsuitable for fabrication of the tank. 8.2 Shell plate forming All plates shall be formed to the required curvature over the full width or length of the plate as might be applicable. The manutacturer shall ensure that there is continuity of curvature at the longitudinal butt welds. 8.3 Types of joints The types of welded joints shall be in accordance with Table 6. All internal attachments shall be continuously vvelded. 8.4 Welding procedures, welders’ qualifications Welding procedures shall be in accordance with EN 288-1, EN 288-2, EN 288-3 and welders’ qualifications shall be in accordance with EN 287-1 15EN 12285-1:2003 (E) Table 6 — Types of welded joints 6 No. | ‘Types of welded joints Class of tanks and liquid Eten | 2b voggled butt joint For class A, B andC ZEISS LAF {| an075EN 12285-1:2003 (E) Table 6 — Types of welded joints (continued) No. ‘Types of wolded joints Class of tanks and liquid (liquid-touched wall) | Filer weidin Tint Forclass A, Band G . For nozzles inthe outer skin 4 a= 07 Sn _ thickness of the thinner plate = | Filer weld ful pnetration in Fjoint Forciass A, Band > For mantles, nozzles and inspection covers yeas © | Double itt weldin Tjoint For class A, Band For manholes, nozzles and sttfening rings = 0,7 Sm ‘Sra thickness of the thinner plate 7EN 12285~ 2003 (E) Table 6 — Types of welded joints (concluded) 7a No. ‘Types of welded joints Class of tanks an liquid Fillet weld in overlap joint (liquid-touched wall) For class A, B and For compartment dished ends with knuckle radius Fillet weld in overlap joint For class A, B and C For compartment dished ends with knuckle radius Not permissible with inner coating Butt joint For class A and B For compartment dished ends with knuckle radius Not permissible with inner coating For class A and B For compartment dished ends without knuckle radius a=075, 18EN 12285-1:2003 (E) 8.5 External coating % Dee S| 85.1 General : General Each tank shall be provided with an external protective coating, All coatings, when applied by the tank manufacturer, shall be in accordance with the coating manufacturer's instructions. Where the temperature of carbon steel can fall below normal operating temperatures and the tanks are used for products without corrosion inhibitor, the tanks shall be provided with internal coating, In adition to any national requirements the external coating shall meet at least the requirements given in 7.5.2 and 753. 8.5.2 Surface preparation ‘The surface shall be prepared in accordance with the coating manufacturer's specifications for application to ensure permanent adhesion of the external coating, Vere impressed current cathodic protection is required by the purchaser all surfaces shall be prepared by grit blasting to at least SA 2.5 as detined in EN ISO 8501-1. 85.3 Surface coating Table 7 shows the external coatings permitted, the minimum thickness, and minimum test voltage. External coatings shall not contain chlorofluorocarbons (CFCs). Table 7 — External coating - minimum thickness and minimum test voltage Coating material Min. thickness mm Biumen wih Fabre renfor 3 without reinforce- 5 20 000 ment Epoxy 7 6000 Glasstibre (GAP) 2 15 000 Polyurethane 08 6.000 Pvc 1,25 10 000 NOTE — The minimum test voltages indicated are related to the minimum thickness mentioned in this table, I the thickness is increased, the voltages should also be increased. Coatings can be tested at higher voltage than indicated, 9 Testing 9.1 General The following tests shall be carried out in the manufacturer's workshop. 19EN 12285-1:2003 (E) 9.2 Pressure testing Single skin and inner tanks of double skin tanks and the interstitial space shall Table 8. No leakage may be observed during the pressure testing be tested in accordance with Table 8 — Test pressure Pr, and Py Test Tank class A 8 c Test pressure Test pressure Test pressure Pts and ple Bi and pte Ph and pte in bar in bar in bar Prototype test 0,75 airfiquid 2,0 airliquid 10,0 oF 17,0 quid Leak tightness test of 0.4 airiquia 0,6 airiquid 0,6 airiquid interstitial space Leak tightness test of tank 0,75 liquid 2,0 liquid 2,0 liquid 0r 0,3 air 0r 0,3 air 9.3 Testing of the external coating Belore leaving the workshop the external coating of each and every tank should be submitted to a high voltage test in order to prove its integrity. The minimum test voltage is given in Table 7. NOTE Owing to possible damage during transport, storage and handling, it is essential that this testis repeated on the site by the installer immediately before lowering the tank into the pit. 10 Handling and installation 10.1 Handling The tank shall only be lifted by the liftings lugs provided by the tank manufacturer. The lifting lugs have to be designed to lit the tank with the inner compartments empty. 10.2 Installation Tanks designed to this standard allow for an earth cover of up to 1,5 m and for the tank to withstand imposed tratfic loads from a properly constructed roadway. This will provide a reasonable safety factor. A greater or lower earth cover may require calculation, ‘The access chamber shall be designed in such @ way to prevent loads from the traffic area above being transmitted to the tank ‘The methods used to secure the tank in the excavation shall not damage the coating of the tank, NOTE For further information see annex A. 20EN 12285-1:2003 (E) 11 Marking of the tank and manufacturer's statement 41.4 Marking of the tank Each tank shall be marked using a durable label which shall be corrosion resistant and resistant to the stored product. The label shall be fixed to the tank on or close to the manhole of the tank. ‘The label shalll contain the following information as @ minimum: — Name and address of manufacturer Year of manufacture. —_ Serial number of tank — Designation in accordance with 3 — Type of coatings — Mass of empty tank — Type of leak detection liquid (when supplied) In addition each compartment shall be provided with a label indicating the nominal volume in m? of that compart ment. 11.2 Manufacturer's statement . ‘The manufacturer shall provide a statement for each tank giving at least the information included in 10.1 and the material chosen. 41.3 Drawings ‘The manufacturer shall provide a drawing showing all important dimensions, compartments and connections. 2Annex A (informative) Transport, storage and installation Procedure A1 Transport The tank should be placed on the vehicle in such a way to ensure that the surface coating of the tank is not damaged, Testis should be carefully tbeed on the vehicle to prevent movement while being transported, using webbing or other fixing methods, which will not damage the tank ccating, {The tank should be controlled while suspended by the use of guide ropes when placing the tank in position, Where ‘wo iting lugs are used the lifting angle between the guide ropes should not exceed 1a" A2 Storage When stored on site before installation the tanks should be placed on a level surface, free from protrusions, and on Gasullable base to protect the coating (i, e. sand, foam ete.). The position should bs chosen fo seage accidental 8,5) C3: pH value <7 (04: pH value 3 to 6 (05: Mass of formic acid < 2 % C6: Mass of sulphur trioxide > 25 % C7: pH value of the water 5 to 9 D: Mass of chloride < 0.5 %: pH value 6 at minimum E: Free from mixtures; except necessary stabilizers Et: Free trom iron salts 2: Free trom arsen-V-connections F: Free trom tluoride F 1: Mass of fluoride < 0.5 % and mass of chloride < 350 ppm. G: Free trom ammonium salts |: Only with inhibitors against corrosion, e. g. amines or ammonia Le Not free trom water Li: Mass of water > 0,05 %: no copper, tin or lead as part of the metal alloy S: Free trom sulphur B.4.3.2 Conditions related to working conditions Code H,H1, Temperature of the liquid under working conditions, in particular when heating, ling and evacuating H2,H3: the tank, should not exceed 30°C H4: Temperature of the liquid under working conditions, in particular when heating, filing and evacuating the tank, should not exceed 40°C, H5: Temperature of the liquid under working conditions, in particular when heating, ting and evacuating the tank, should not exceed 65°C. H6: Temperature of the liquid under working conditions, in particular when heating, filling and evacuating the tank, should not exceed 100°C. H7: Tanks should be installed in a manner to take into account heating, caused by climatic changes. The temperature at the tank wall should not exceed 25°C. aTEN 12285-1:2003 (E) 8: Temperature ofthe liquid under working consitions, in particular when heating, fling and evacuating the tank, should not exceed 200°C. K1: Inner tank wall completely tree from rust K2: Material tree trom copper KS: When changing the liquid the tanks should be passivated by an oxal solution befor filing M: The tanks should be installed in such a manner that the temperature of the liquid does not exceed 30°C Ni" Nitrogen or another suitable inert gas should be introduced into the tanks in order to create a permanent overpressure, Ts At the time of ling itis essential that the tank is technically tree from water and should be tightly sealed to avoid moisture increase. Where moisture may gain entry condition N is applicable. ‘TH: I's essential thatthe tank under working condition is property vented. The vent should have an air drying system to avoid moisture entering the tank Us Only solution liquids (alealc solutions) and their defined mixtures of which (or ofits components) the acceptance with the tank material is proved or certified according to 3. 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