Service instructions Steam sterilizer SELECTOMAT SL CE Cem SELECTOMAT SL_ns_en 0911_V2.02CONTENTS: 4 2 6.11. 2009 INTRODUCTION. DESCRIPTION OF THE UNIT. 2.1 Steruzer cHansen... 2.2 Steau ceneraron. 2.3 PireworK. 2.3.1 ScHEME OF PIPEWORK CONNECTION - APPLIED ELEMENTS... 2.3.2 Sremy Taxes 3 3 3 3 3 3 24° Coverase. 4 2.5 ELECTRIC CONNECTION. 4 2.68.1. Block cicrau 4 2.5.2 _ DESCRIPTION OF THE ELECTRIC CONNECTION DIAGRAM, 4 2.5.2.1 NETWORK PART assssnnnststnnnnnnie svnnnnnnnnnenee even 2.5.22 — SwircHacaro, 4 5 5 5 6 6 6 7 7 8 9 9 2.5.2.3 FRONT PANEL (ON THE LOADING SIDE). 2.5.2.4 Rear PANEL (ON THE UNLOADING SIDE). 2525 — Inours, 25.26 Ovreuts. 2.8.2.7 HagowaRe PROTECTION... 2.6 DESCRIPTION OF THE AUTOMATICS FROM THE VIEWEOINT OF SOFTWARE. 2.7 LOADING OF BIOS, AFLICATIONS AND LANGUACES... 2.7.1 LoAoINe oF alos. 2.7.2. LOADING OF THE APPLICATION... 2.7.3 RULES FOR WORK WITH THE PROGRAM LOADER EXE. FUNCTION OF THE UNI 31 PIPING OIRGRAM ao snmnnnnnnnninnnnnnnnnnnnnsnn® ADJUSTENT OF THE UNIT, SETTING THE PARAMETERS. 4.1 MENU ~ SETTING AND SERVICES ACCESSIBLE FOR THE UTILITY TECHNICIANS .nsntunnneeennnnnnnsnnnnnnnnne A440 Test oF sarery eLeueNts. 40 41.2 DISPLAY OF BLOCKS nn ssennnnnnnnernnnnnneel 4.1.3. Sunway oF INPUTS - OUTPUTS. nannies 444 Device conAGuRATION. 42 4..5._ SeTnNa oF THE DEWCE.. 12 41.5.1 SERIAL NUMBER AND CHARGES COUNTER.. - snnnnnnesnnnnnnnne 4.1.5.2 Orrser oF pressure. 12 4.1.5.3 OFFSET OF TEMPERATURES coum snnnnnininnnnnnnnsnnnnmnnennnnne 4.1.5.4 Serrins THE o00Rs conn ott 4155 Unis 13 4.1.5.6 INTERNAL GENERATOR smnmnntnnnnnnnn snnmnninnnnnnnnneinnnnnnnsnnninnel 4.1.5.7 WATER SAVING TEMPERATURES orn onntnnennnnnnnee lS 4.15.8 —Anwnistaaron - PRESET (ACCESS SareTY AND DOOR ALOCKING PASSWORD). 13 4.1.5.9 SERVICE PLANNING (NEXT MAINTENNANCE)... sonnei nee 41.6 — DOWNLOAD OF PROGRAMS. nsonnnnnnnnnnnnnnn sone nnn 4.1.7 Proceames sons, 44 4.1.8 Syste vERSION.. 15 41.9 Leo PANEL OFFSET. . fo 15 4.2. __ REPLACEMENT OF THE PARTS OF ELECTRONICS. 15 4.2.1. REeLACEMENT OF THE ELECTRONICS BOARDS... 15 4.2.2. BATTERY REPLACEMENT. 16 4.2.3. REPLACENENT OF THE CONTACT PANEL ~ FRONT PANEL. 164.2.4 REPLACEMENT OF THE TOUCH PANEL AND DISPLAY = REAR PANEL, conned 4.3. DEFINITION OF THE PROGRAM PARAMETERS. 16 4.3.1 THe WAY OF DEFITIO OF THE PROGRAMME PARAMETERS, conned 4.4 DESCRIPTION OF THE STERILIZATION PROGRAUNE PARAMETER’ 17 4.4.1 SENSE OF INDIVOUAL PARAMETERS.. AT 4.4.2 Use oF pr sensors ACOORDING TO THE UNCONFIG OATA. oun 18 45° Vacuum tesr.. 19 46 Air veTecToR oA ‘SUPPLEMENTS: [SETTING THE PRINTER PARAMETERS. 4 sneer STERILIZATION CYCLE — DRAWING NO: KV_202... nnn 1 sHeeT ‘Cownecmion SELECTOMAT SL 4.6X 3:300-420V PE 2450465... 14 susers Enon REPORTING : : vo 2swcersService instructions 1 INTRODUCTION This Service manual Is valid for SELECTOMAT SL models ‘and it contains the summary of data concerning the product, necessary to make the repair works, maintenance and device check Itassumes knowledge of both the Instructions for use, written as a separate document, and annexed connection slagrams. 2 DESCRIPTION OF THE UNIT ‘The SELECTOMAT SL unit belongs on the category of large steam sterlizers. Its designed to be used in the health service ‘acilties, in central steriization stations in the hospitals and generally in all branches where sterile goods are used 2.1 STERILIZER CHAMBER In the sense the sterlizer chamber is a pressure vessel Another standard, holds for operation, maintenance, revisions and tests of pressure vessels. ‘The chamber is made from chrome-nickel-molyodenum Stainless steel of grade AISI 316L and ASI 316Ti. The inner surfaces of the chamber are surfaced, ‘The steriizer chamber is closed by a vertically slidable, electrically or manually operated door. The door ang ‘chamber are thermally insulated with mineral fibre (thickness 60-130 mm). ‘The door and the chamber are thermally insulated by ‘mineral wool. An electrically operated door Is fied with a protective bar with four switches situated under the door cover. The door drive coupling Is adjusted to develop a force (of 160 N when closing the door. A manually operated door is fitted with a locking magnet with respective position switches ‘voiding opening the door in case that the pressure in the ‘chamber has not yet reached the atmospheric level. The basic sealing element of the door system is a hose-lke seal BU Into a groove in the vessel. After starting the program the seal is pushed against the door by steam pressure, what ‘secures tightness between the vessel and the door. After finishing the the program, the seal is pulled back into the {groove by vacuum, In models 666 - 6612 the left pair of the oor travelling rollers i ited with an excenter for adjusting the clearance betiveen the guide bars. ‘The sterlizer chamber is provided with two test connections vith pipe threads ISO 228-G1/2.A and G1-Aallowing to introduce checking sensors into the chamber. The chamber contains shelves for placing the goods being sterilized, or a ‘multi-story frame for the model BW loacing trucks. 2.2 STEAM GENERATOR ‘The sterlzers are delivered in three variants FD, ED, FED. The builtin electric heated steam generator (variants FD, FED, or possibly FDT) is designed to generate clean steam from completely demineralized water. The generated ‘steam shall not contain hydrazine (N.H,) or other volatle, corrective chemicals and corrasion inhibitors. ‘The steam generator may be supplied only with respectively treated, totally demineralized water. A treatment on the principle of reverse osmosis is duly recommended. ‘The power input as per sterilizer models amouns to: 4461636, 22,5kW 666 36 kW 6916512 45 kW 9612 63 kW e618 72 KW ‘The steam genarator is made from chrome-nickel- molybdenum stainless sieel of grade ASI 3167 ‘The boller is fed by means of the feeding pump from a storage tank with controlled water level. The water level In the boiler itself is controlled by level suitches. There Is a double protection of the heater elements. The lowest Permissible water level NW is secured by the safety level switch B91 (locking the svitching-on of heating power). The ‘operational height ofthe water level's maintained by the level switch 890, having also a protective function. In case that water has not been refilled within a certain time limit (approx. 40 s), the heating power is reversely switched off, The control ofthe steam generation is Performed by a pressure gauge in dependence on the steam pressure. Excessive values of the steam presure are avoided by built-in safety pressure limiter. The heater elements are switched on and off successively in blocks with approximately 18 delay. 2.3 PIPEWORK 2.3.1 SCHEME OF PIPEWORK CONNECTION = APPLIED ELEMENTS Yo1 ~ ¥600, ~ active valves vivi20 «safety valves, hand-operated, reduction, Back check valves, thermo regulating 520-831 pressure switches: 585.691 -level switches 1 ~ feeding pump Fi-F30 = filters PE1-PE200 pressure sensors PI flow limiter 01-0200 = steam traps (condensate discharge) wi -water-ring vacuum pump PTt-PT20 temperature sensors 1 heater elements CHL ~ cooler 2.3.2 STEAM TRAPS ‘Two steam traps Spirax-sarco types are used standaraly in the devices. 1. ‘direct’ type BTP 13S - 0350210, which Is for MMMM fitted by a liner with °G* marking 2. ‘angular’ type BPT 1340350211, which Is for MMM fitted by a liner with "E* marking ‘The liners are delivered in the form of a set or as a spare part too and they are, by recommendation, bound with the corresponding trap (see the spare pars list), ‘The marking is also in the liner body. liner 0350208, “G" type (for the 0350210 trap) liner 0350207, *E” type (for the 0350211 trap) SELECTOMAT SL_ns_en 0811_V2.02 3‘Service instructions ‘The “G" type liner is set “more sharply” (near the temperature’ steam pressure balance) and It's therefore dedicated for traps connected to the outlet from the sterilisation chamber (now newly also for the direct trap of the stearvstaam exchanger - FDD) This liner is not so much suitable for condensate draining from Jackets as the draining Is too rapid, noisy. in some cases. The “E" type liners set to “standard” (Le. a ite bt under the balanced state, than the previous type) and it is dedicated for other traps, where the softer drain is required. E.g, the condensate drain from the jackets, supply pipe ete. This iner isnot suitable forthe chamber, as It drains the condensate for this not enough purpose and it can cause a distortion of the measured temperature on the main PT sensor problems withthe residual air non-condensed gases etc. The liners are mechanically changeable and itis necessary, during the replacement, to replace them by a suitable type and vith certain knowledge, 2.4 COVERAGE ‘The units covered with stainless pane's of 1.4301 material quality. there is also a lockable service-door in the covering, 2.5 ELECTRIC CONNECTION 2.5.1 BLOCK DIAGRAM The apparatus is controlled with micro processor automatics, From the following chart itis obvious the basic arrangement of the electrical equipment of the apparatus: xe as ae cone, s coumaster |p REM8S. ess The basic interface attendance ~ apparatus" is the contact panel on the loading side of the sterilizer, which is controlled ‘with the processor MASTER, This processor also ensures ‘the contact with peripheries (PC. printer, chip-card, MIC), Inthe unloading side there Is a smaller contact panel, which is controlled with the processor BACK. Further the apparatus contains the processor SLAVE, which processes the information from the dighal (switches) and analog (temperatures and pressures) of inputs and controls the outputs, In order to secure the safety as well as in the case of failure of the procassor SLAVE, the apparatus contains a block of haraware protection, whieh Is controlled withthe processor MASTER and some inputs (see the chapter of| hardware protection) 4 SELECTOMAT SL_ns_en 0911_V2.02 2.5.2 DESCRIPTION OF THE ELECTRIC CONNECTION DIAGRAM ‘The electric connection diagram is inthe supplement of these Instructions. The connection dlagram is attached to these Instructions. The following page numbers correspond to the clagram 2468466 v.14 and alagram 2471105 v4 (UL variant), n higher versions, the numbers can ditfer 2.5.2.1 NETWORK PART ‘The connection of the sterilizer wiring Is shown on pages 1 and 2. Page 3 shows the secondary voltage distioution of the T1 transformer to the individual electronic boards. Meaning of the respective components is folowing Eres [Heaters F501, GOS, | Crcult breakers of heaters F505, F507 KK? | Contactos QT AT AT_| Creut breaker ralay af motors wr TWacuum pump motor cr Pump motor - generalor 2 Pump motor methylene FLT Fluorescent amp tuth electron Datast Ti Transformer Fr Guout tse for sup of THA lectronies 7 Cutout tse for daplay Tam Deckightn the oaaing side = ‘Cutout fuse for supply of To aA slemate outputs and contract ar fe pana ne unoaang Fa Cut-cutfuse fer supply of TE aA the mputs and deel Curent outouts = Fuse for Tard FL? Trae Saaov 2A tar 220 “TaAfor 208 (UL) a ‘Swietboard Tan 2.5.2.2 SWITCHBOARD In the shest No. 4 itis drawn the arrangement of the respactive components in the switchboard ‘The detailed connection of the X1 and X3 terminal boxes is on the sheet No. 5. This is applied in a device with maximum configuration. In simpier devices, the unused terminal connectors are not fitted. The flexible supply cable is connected to the L1, L2, L3, and PE terminal connectors Page 5 shows the left version ofthe distribution board for the UL variant, ‘The interconnection of the VP_CPUS (SLAVE) processor board with the VP_PDC (OC outputs) and VP_PAC (AC outputs) power boards is drawn on the sheet No. 8. The number of power boards depends on the equipment configuration ‘To the connectors XS1 and XS2 ofthe board VP_CPUS it is led out the internal busbar RS485, if there are connected both two connectors (two-door version), the switch S1-1 (between the connectors XS1and XS4) must be in position OFF", ifitis connected only one connector (one-door Yersion), S11 must be in position ON” ‘The connector XP8 serves for connecting of PC (recording of bios)‘Service instructions ‘The connectors XP3 and XP4 serve for interconnecting of the sterlizers between them (control of consumption). Ifthe cables are connected to both connectors, the switch S1-2 ‘must be in position .OFF*, if there is connected only one connector, 1-2 must be in position ON" 2.5.2.3 FRONT PANEL (ON THE LOADING SIDE) Pages 6, 7 and 14 show the interconnection ofthe individual front panel elements. ‘The titable panel for the SELECTOMAT SL models consists Cf the touch panel glued by a double-sided adhesive tape tothe display, of the VP_M_LB121 board, inserted into the isplay, ofthe converter for CFL (display illumination) and of VP_CPUM (MASTER) processor board, forthe SP HP E and SP HP S models it consists of the touch panel with ispiay (one part), of the VP_LVDS board, of the converter for CFL (display llumination) and of VP_CPUM processor board. On the rear side of the front panel, the VP_KON connector board is placed and the chip card reader, printer and servo (for SELECTOMAT SL models) are connected to ft ‘When making connection of the servo itis important to take care of the postion of the black wire ~ see the diagram Furthermore on it there are connectors for connection to PC (RS232, USB and ETHERNET). To the connectors XS1 ‘and XS2 IIs led out the internal busbar RS486, Ifthe cable |s connected only to one of them, itis necessary that the both two switches S1 (oaside the connectors X81 and XS2) ‘would be in position .ON", otherwise both the switches S1 ‘must be in position OFF. ‘To the connectors XS1 and XS2 of this board i sled out the Internal busbar RS486. Ifitis connected only the cable conly to one of them, itis necessary that the both switches 81 (beside the connectors XS1 and XS2) would be in Position .ON", otherwise both the switches St must be in position OFF. Ifthe VP_CPUME...processor panel s used in SP HP E or SP HP S models, it replaces the VP_CPUM, VP_KON and \VP_LVDS panels ~ see page 14. 2.5.2.4 REAR PANEL (ON THE UNLOADING SIDE) In the shest No. 9 and 10 itis dravn the mutual interconnection of the respective elements of the rear panel ‘The rear panel consists, for SELECTOMAT SL models, cf the touch panel, display, convertar for the display lilumination and VP_CPUB processor board, for the ‘SELECTOMAT SL models only of VP_CPUBE processor board. The internal RS485 bus Is brought on the XSt and XS2 connectors of the processor boards. ifthe cable is Connected only to one of them, itis necessary that both St ‘switches (close by XS1 and XS2 connectors) are in the “ON position, otherwise, both $1 switches must be in the “OFF” position, 2.5.2.5 INPUTS Page 11 shows the connection ofall inputs. Digital inputs are connected to XP1 - XP4 connectors on \VP_OPUS panel (there is @ LED at each input lighted up whan the switch is on) and analogue inputs are connected to XPS - XP7 connectors, “Meaning of the respective components connected to the Inputs and their function is following DIGITAL INPUTS Taantication [Meaning Function within Sontened contact a Thermal relay — vacuum pamp | motor veroaded a2 Thermal relay — generator pump | motor veroaded a Thermal relay — pump ‘motor matiien overloaded 52 Pressure swich 15 Bar sot (6S) | under pressure 207 Pressure swrch 1 5 Bar-sbt (ES) [under pressure B31 Pressure switch 3 Bar without — generator pressure [7 Bottom lever gauge ~ Gemiwater [flooded Bao Upper level gauge -demivaterr [flooded 590 (HW) | Upper evel gauge - generator | flooded 'B81 (NW) | Botiom level gauge generator | Todd B10 Upper oval naicator -methylené [Hooded E101 Botton level ndcstor-mettylene [flooded BI02 Exleral level ixicator- loosed methylene. Si Envy door (65) closed cased Sia Enty door (83) opened ‘opened S12 Input service doer (65) (&xmodel [opened ETE] Input door (B5) closed (9x model) [ opened S12 Safety sip — entry door (BS) [not pressed Ss Output door (ES) closed closed sist Output door (ES) opened ‘opened S132 Out serve doo (ES) (acrnade) [opened Sas Ouipat dor ES)ctesed(@%x [orsned a Safety stip — output door (ES) | not pressed i Blocking — ack of electncty [blocked ‘ANALOG INPUTS Taantication [Meaning Evaluated by processor E11 (SL) | Pressure wanscucor chamber | SLAVE PET 2 (MST) | Pressure transducer chamber_[ MASTER PED. Pressure vansducer casing || SLAVE PED Pressure tansducer—casing 1 [ SLAVE. PES Pressure vansducer- generaior [ SLAVE EIT Pressure vansducer ait SLAVE EVO? Pressuro ranscucot —eoiyatoam | SLAVE PEIOS Pressure tansducer — water for | SLAVE vacuum pump PETG [Pressure vansducer—enty | SUE PETS Converter pressure sotened | SLAVE ator (EW) PE 106 | Pressure converier-hesing steam | MASTER PTt1 (SW) [PT sensor— chamber ‘SLAVE PIT (MST) | er sonsor— chamber MASTER PT PT sensor —waler saving ‘SLAVE PTS 1(S1v)_| PT sensor— solutions, resene [SLAVE PTS2 (MST) | PT sensor — solutons MASTER PTA PT sensor — generator SLAVE PTS. PT sensor demwator SLAVE PTB. PT sensor — detection afar [SLAVE ‘SELECTOMAT SL_ns_en 0911_V2.02 5‘Service instructions 2.5.2.6 outputs ‘The connection of the AC outputs is shown on the sheet No, ‘12 and of the DC outouts on the sheet No. 13, The switching Is indicated on the povier board of the electronics VP _P... with appropriate LED diodes. Meaning of the respactive components connected to the ‘outputs is following 2.5.2.7 HARDWARE PROTECTION Due to safety purposes the outputs, which in case of tundesirable switching can endanger the user, or possibly to ‘damage the apparatus, are blocked by means of the relays, which are switched with the switches being independent to the automatics of the apparatus. The connection of the relay colls Is obvious trom the sheet No. 9. The appropriate 6 ‘SELECTOMAT SL_ns_en 0911_V2.02 eta Weng aE antci of ese relays ae rearesrid inte sees Ne os, valve or iing feet 1 oa ee So ‘The moment, vhen its possible to switch the outputs, is — SSS ‘2bvious from the falling table: chamber Nome] isentfea- [Rely —[Swich WS Vaive of he ng sa oy aeer 85) ite [ten ee [e ote ing st output or Mave —]YaT [RTS OSs “ean katt [B201*-stt ssealea Yo Vaie or discharging ofthe chamber wins ide [EO ets seats ves Vai fr discharging of to st (only chamber 313 Goer BS closes door BS) ‘Valve ‘Yoo KIB '$11+S13 - doors BS +ES are Yas1 [ave for dasharaing ot st wean elosed {cuiput door ES) josiot. Yaa ‘Cooing water vave or fhe a jeses | Of of stactor Vave —[¥o0 | KIS | S¥1 door BS e cones YaT ‘Air datactor vaive - condensate ea 7 A delector ave at gee a0) ‘cooing water ve or veouum DUN vave [Yat | KIa1 | St1-door BS cones Yan ‘Valve fo locking of he condensate “Sean suet cond teste ve ave or vent ssf _ ; cor iD sence dor closed E07 | Stenizebie avalon terval Waloes S25 Yar Val for vacuum breaking of te S00 acum pump. ‘Motor ot [M3 ‘$13.2 — service door closed Ye Vawe or desudoiig ihees ford Y150, Valve for degasification door ia Rave fordetaraton one ack vave [Yat | Yoo1 | St3-door ES dosed YIO ‘Valve for jacket pressuring wit ir jeacr Icounorgressue) Es: ca awe io ake soraving Connee. [RT| GT] G7 casa af oveionang af Yet Vawe or disenarging ta Shambor tor for {ng meter dscomects the Yee aie for dscherang te jacket ser oi Yoo Valve of waste steaming ‘Gonnec- [K2 a2 ['Q2 in case of overloading of Yaoi Valve of walr showering tor for the motor aconneets the Yé02___|Vave Methylene Re pure coke 503) yous. ocamber ‘aerating Connec- [KS Cy |Q3 in case of overloading of {methylene} tor for the motor disconnects the Yeo ‘Vaive Methylene — pomp bidging the pump ok Vi6 Valve Heating steam ce Ki Conecior for Mi —vasuum pump V¥1 tostoe [Rek? |"? [Ntcenerstor = oosed 12 Enty door (85) openng reatng BSt-in th gonorator here is Enty doo" (85) reversal sg) Dette Oa 1 ‘ut coor (E5) opening (ERE soci KA, Ka Quit door (ES) reversal (cosng) AIAG, 70 [Electron bona vP_OPURT @ ‘contacior for BS = UMD CT puis (iough VP. KON) gererair LAG. RT| Elecvont boars vF_CPUM co Cantactor or HO pump C2 apis tivcugh VB KON) metnyione. "Tor independent door seal a Contactors forheatng ca Canacios fo healing i ‘Contactors for heating 2.6 DESCRIPTION OF THE AUTOMATICS ca Contactors forheating FROM THE VIEWPOINT OF SOFTWARE All control activites are performed by two independent microprocessors. The microprocassors cooperate in relation ‘of master and slave. Communication between the Master‘Service instructions and the Siave takes place via R&486 bus, fully controlled by the Master. In moments, when the situation asks for, the Master sends required data to the Slave, in reverse direction pieces of periodically sampled information ara transferred in form of data packets with fixed structure It the apparatus is the two door type, to the busbar RS485 it is connected another microprocessor (back). wich ensures ‘the control of the apparatus form the side of the material unloading. “The following table shows the access of both microprocessors to the peripherals, ‘Access i evfemal nitiabon or ossibity to perform activity Communication win he PC operation [YES [NO [RO Barametors Measurement of te Tem chamber Taster] Slave | Back Twente [YES [ves [No transition to the intial state from the master, Le. in the chamber itis atmospheric pressure and the slot will be de- sealed, The processor back receives from the attendance Of the apparatus the instructions for the requested activity and hands over them to the processor master, which further processes them, 2.7 LOADING OF BIOS, APLICATIONS AND LANGUAGES For recording — download of the sottvare equipment into the steriizer the program Loader EXE" serves. Software is transmitted on the serial line RS 232 2 PC by means of the cross cable: Cannon 8 female Measurement of he pressuroin the [NO _[ VES [NO heating jacket Measurement ofthe pressure nthe [YES [VES [NO chamber Contiol of switches for eectiomagneie [NO | YES [NO valves, feeding pump, vacuum pump, heating. docrdnving motor Tnformation on the status of no [ves [No the folowing sensors the door electromagnet, tne door-end switch Wate’ fave sviienes nthe heating Jackel and the water storage tank Information on the staus of pressure [NO [VES [NO swiches [Access io ho LOD splay LED aspay [YES [NO [VES [Access t the keyboard Yes_[No_| Yes. Sound signaling Yes_[No_ [Ves Printing i the panier Yes [No [NO Information on the power supply fal-out | YES NO__[NO RAM backup Yes [No [NO Check of curantflowinihe heating [NO [YES [NO jacket water pump Check of current flowin the vacuum [NO [VES [NO pump, Software of the apparatus has two main layers, BIOS ang APLIKACE. BIOS ensures the communication between the appropriate processors. And further the upgrade of the application. The application ensures the correct function of the sterilizer. The processor master receives the instructions ‘rom the attendance for tne requested activity and at tne ‘same time for the control it assesses from the processor slave the states of sensors, values of measured variables and also the information regarding tothe fact, within which phase of terization cycle the process is found, Many of ecessary data are obtained independently, or it compares ‘them to the parallel obtained data from the slave. Ife attendance gives instruction to the commencement of the activity, the master sends in direction to the slave the packet of necessary parameters. ‘The processor slave is entrusted the course of the steriization cycle on the basis of the information from the processor master. Slave has a direct access to the outputs (valves, contactor...) and to the inputs (thermal and pressure sensors, switches, ..). Ifthe slave detects. the error. it notifies of the fact the processor master and ‘freezes its activity, Le. all the action variables take up the safe state and itis waiting. Only after deleting the error by the attendance the slave receives the instruction to @ @) 8 ® @ “) 6) ©) 7 ” @) @) 6) +> 6) It we want to download the software, then we start the program ,Loader EXE", on the upper bar we select with ‘a mouse the fle .Flle--Open the file" anc choose the fle, ‘which we want to download. On the surface of the program there will appear @ window with the listing of the program (The fies are marked in a mnemonics manner such as BiosMtlist...). Then on the upper bar we select .Oovmnload- Load the flefprocess the batch” When starting the download itis necessary that the window ‘with the isting should have a blue bar. Afr starting the download it's possible to swteh over the window. But it ‘must not be closed. 2.7.1 LOADING OF BIOS Bios is loaded into every processor board separately (VP_CPUM, VP_CPUS, VP_CPUB). Fortis pursose ach of these boards has a connector for connecting of a serial ine RS232 for VP_CPUM tis located on the board VP_KON). With respect tothe fact thatthe switches ‘which endble to load the Bios, are located on the boards of electronics, before ts loading itis necessary to uncover the boards. In loading the bios there is erased the processor memory, In which thera are stored all the information on the apparatus (apart trom the system version), therefore itis necessary, before you record — load the bios on the beards of electronics VP_CPUM, to backup the folowing information (see. print... = Configuration ofthe device ‘SELECTOMAT SL_ns_en 0911_V2.02 7‘Service instructions + Setting of the device + Offsets Blos Is loaded in the folloving method: 1. Start the Loader exe 2. Open the file ,BiosMibox.fis' (so as It would have a blue ber) vooclMst for VP_CPUM ‘Siv for VP-GPUS ck for VP_CPUB, 3. Select ,Dowmload->Load the fle/process the batch* 4, To observe the instruction on the screen: ‘Switch over the processor inte the boot mode": ‘Switch over the Doth switches DIP on the electronics board into position ON = For VP_CPUM (inside the front hinged panel) DIP RESET + For VP_CPUSB (the rear panel) = For VP_CPUS (in the switchboard) 8 ‘SELECTOMAT SL, ns_en 0911_V2.02 Reset the processor by the button RESET = Confirm the dialog ‘Walt unt on the PC in the window .Listing ofthe process" itis sted .End . Switch over tha processor from the boot mode" ‘Switch over the both switches DIP on the electronics board into posttion OFF Reset the processor by the button RESET ‘After loading the bios itis necessary again = Toload the application + To perform the complete setting ofthe device including the offsets ~ Toload the sterilization programs Note: Ifon the electronics board VP_CPUM or VP_CPUB there is recorded ~ loaded only the bids, the appropriate screen is black: 2.7.2 LOADING OF THE APPLICATION ‘The device must be in the slesping state (the process is not running) and there must not be selected the utility service: Download of programs". When downloading the application there Is erased the RAM backup memory, therefore itis necessary to racord the user's settings under the menu items ,Seiting of the dispiay", .Print” and as well as the number of the performed batches, When downloading the application, the PC is connected to the sterlizer via the connector RS232 on the electronics board VP_KON, and also for the electronics boards \VP_OPUS and VP_OPUB. As to be first it must be dovinloaded the application (including the languages) into the electronics board VP_CPUM. The apeleation loaded nthe folowing method ‘Start the Loader exe 2 \VpeMltoc fs" (80 as it would have a blue 000 Mist ‘Sl pro VP-CPUS Bck for VP_CPUB pro\VP_CPUM‘Service instructions 3. Selact .Download-> Load the flleiprocess the batch , 4. Wait unt on the PC in the window ,Listing of the process" there is listed ,End 5. When loading into the electronics boards VP_CPUM open the language file .VpsMtMstLag’, for te ‘electronics board VP_CPUB ,VpsMItSckLng” 6. Select .Download-> Load the fle/process the batch, 7. Observe the instructions on the screen = Select maximally 4 languages — they must be the ‘same as for Mst and Bck! Wait unt on the PC in the window ,Listing of the process" itis listed ,End , 2.7.3 RULES FOR WORK WITH THE PROGRAM LOADER.EXE Rule no. 1 It you want to download some file into the sterlizer, then before the selecting ,Download’ the window of this fle must have a blue bar! Rule No. 2: I you want to close the Hitachi Loader and it does not work, please, select ,Download->Stop" | Rule No. 3 ao not close the window forthe file, which Is being downloaded ! Rule No. 4 It some action is not successful, please, repeat it (also for several times) | 3 FUNCTION OF THE UNIT 3.1 PIPING DIAGRAM It within the automatics it is activated the generator, the ‘pump C1 reflls with demineralised water into the generator, from the storage tank via the fiter F7, backflow valve V14 and valve V7. Reaching the necessary level Is secured by the level switch B90. Aftar starting the generator the heater elements TT begin to heat. The boller is brought onto the ‘operating pressure, which is belng scanned by the pressure ‘gauge PE3. The valve Y99 opens for approximately 2s after every water refling to decrease concentration of salt in the boiler. The level switch 891 secures protection of the neater ‘elements. The pressure switch B31 serves as protection against overpressure. Valve V6 Is used for manual mud Open’, to open the directory. in which there are stored the appropriate data fies, in the line ,fles of the type" to select the correct type of the flle, to choose the required fe It must appear inthe line .name ofthe fle") and to push the button “Open’. On the PC screen there appears the definition field with parameters. By means of tha cursor arrows, or by means of the mouse, the appropriate parameters are selected and then they are modified. The key Enter in general opens the dialog window for editing the value of the selected parameter. A double click on the left pushoution of the mouse substitutes the key Enter ‘The tabulator changas the active column of parameters, Atinished packet of parameters can be stored on the computer di By this there are defined the files of concrete parameters, how thay are referred to in the paragraphs about software ais, Itwe should define a program, we select within the program UNICONFIG.EXE menu .Communication->Data export By confirming the program Is transferred to the device and there is set the following program. After downloading the programs itis necessary to store the changes. For the: transfer its possible to utllze also the Icons on the auxiliary bar. Warning: ‘The parameter changes may unfavourably influence the sterlization cycle and therefore they may be changed only by the authorized person. For this purpose its better to utlize only the programs created in the manufacturing plant. ‘The manufacturing plant does not hold any responsiblity for the damages caused by improper setting of the parameters,‘Service instructions 4.4 DESCRIPTION OF THE STERILIZATION Tene of ‘S| Duraton time of sterization stonteaton Fo xposurelvalve ofthe parameter Fo PROGRAMME PARAMETERS Tampere of] "S| Required tomperature 0 stenzaion stenizaton ‘The annexe KV_202 shows the general image of 2 ‘omporsure ‘Aso to eauedserizavon standard sterlzaion cycle. The cycle comprises the eeatan fea {Stipe ad fom ina esting foloning phases. preseure) Sonicaton emperatre t's ee intl sate ‘ests oreparavon ctermoned tre epalatg pressure . Bren Temperate] 7G] When string a esut 10 Pressurization ofthe generator one Minteaton erperatie be " Pressurization of the jackete sn ompstrs i oxcose 3 Coe eas bein etn {314 ——_tevacvelon- exhauston a Stain stp vl 8 ‘st evacuation - keeping vacuum tne scoames KV.200 6 ‘st evacuation - steam filing econ 7 ‘tst evacuation - pressure kept up vacuum 18 2nd evacuation - exhaustion Fressure al ‘the | kPa | see annexe KV_202 18 2nd evacuation - keeping vacuum Po ~ 20 2nd evacuation - steam filing Fesugare |e [scenes W202 63,64 ‘Steaming - steam filing Pressure atthe |" kPa [see annexe KV_202) 6. Steaming - steam discharging pont 33 Heating rine 120 3 [ao amnana RDO 98 Sterilzation Number of Paramtor 39,100 Pressure release normal programs Prevacistons Scorn W202 104 Drying - exhaustion Tressue ative | —WPa ee annexe KVL200 402 Drying - pressure kept down pomt 811 4103 Drying - aeration Pressue tne | Wa | se annexe RVLZOD 104. Drying - pressure kept up. Pom TEL 140,141 Annexeary aeration Tae T21 s__[see annexe KV_202 2 Our iaedais Pressure atime | KPa] 80 amoxs Kv_202 pom Pressure ate | Pa a0 amare KVL202 Note: . point B17 _ Athe customer's request some devices can dispose porte en RE ‘ith special erograme witn a paral diferent course, For foes fe ‘example: Solutions pregram witnseltzocling, sotions irease seen = a e Program with forced cooling etc. levee ‘speed s ‘Time increase, speed controlling ose 4.41 SENSE OF INDIVIDUAL PARAMETERS ages Geet] We [Romance as ComaG indiviual parameters of striisation programmes are increase speed]| 3 | Tne wcrease speed controling descrted n the folowing table, as they are disolayed inthe, of -tme UNICONFIG programme forthe classical nonsoluton cycle Incense peed | Wa _ | otro roam, spot conaira off oesear Beamer] Unis [esenpton increase speed | 3 [Tm mcrease speed conroling prom or tne ‘Description ‘The name of the program as it wall Paralel stairs: s Not used Aisplayed on the dspley and will be upwerds-tme smite ne ptr steam age Gas. sung, Basie gars |S |Notused sterilization BD vee pause Stange ‘ime saber | = | Teneou betoe he serizaton ‘Switch Type of ‘Adjustment of the temperature | exposure echialnper Cotolng sonar S00 Bo Pena = [Exhaust of condensate by pana ‘Swich Fo. ‘Switching of cycle controling exngust of ‘he valve Y20 during the heating Sane BRS ase (eat se Sig oe or Noted Pena at Te iran tear by pane exhaustot frovave Wang he toning Swicr Tum onthe a ceecor eangunsote detector Seats et Swich Turns ote Dacelogcal er Petod of 3 [Emraust of condensate by onenna Broga Sete {nova Ya0 nrg he open ‘Switch Door ‘0- through chamber, 1- non through ‘steniization iegt chanbe pause sooo crobe olpessue Hew ihe Boros oF Tie | Banat of condoneate by anon ‘ante ot ‘an of pessre Wisin eames, eee] Sess cndansate ‘eatnet ‘SELECTOMAT SL_ns_en 0911_V2.02 17