Manufacturing Engineering Design

TIE 3220

Stamping- Total Relative Part Cost

B.SAREMA (NUST)
Stamping- Total Relative Part Cost
 Relative Processing Cost (Ce)
 Determining Press Tonnage, Fp
 Press Selection
 Determining the Relative Cycle Time
 Relative Material Cost
 Total Relative Part Cost
 Relative Processing Cost (Ce)
 The Relative
Processing Cost
is given by:

tcy is the effective cycle

time for producing the
part

To get Chr an estimate of the size of the machine (machine

tonnage Fp) is required
Determining Press Tonnage, Fp
The press size required depends on
 The length of the press bed (accommodate all die
sets)

 The force required to stamp the part ( number of

features, type of features, size of the part and type of material).
Determining Press Tonnage, Fp
 Fs for shearing is given by
Determining Press Tonnage, Fp
Determining Press Tonnage, Fp
 Fb for bending is given by
Press Selection
Given the length of a die set, A, and the total force, F, required to stamp
a part, a press can be selected
Press Selection
The relative machine hourly rate is given by
Determining the Relative Cycle Time

to=0.234 s

Feff is the press efficiency

tsetup is approx. equal to 1 hr
Example
Relative Material Cost
 The relative material cost for the part is given
by
Total Relative Part Cost
 The total part cost is given by;

 But the total relative part cost is given by;

 Substituting data for the reference part yields