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IKEAS Supply Chain Strategies and Practi PDF
IKEAS Supply Chain Strategies and Practi PDF
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Executive Summary
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essentiaI to improve the SCM to be more efficient and effective than
the market rivats and in the meantime, achieve competitiveness and
maximize profits (Chitdhouse & Towitt, 2003; Moberg et at., 2002).
This report demonstrates IKEA's suppty chain management, its
components and the key relationships across the entire suppty chain.
The report witt analyze the current suppty chain strategies and
practices adopted by IKEA and contributed to its success to achieve
competitive advantages over the market rivals.
ln the meantime, the report explains alternative strategies and
practices that can be implemented within IKEA's suppty chain that
enabte its growth and efficiency and recommend a set of strategies
to etevate Performance.
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Tabte of Contents
1.1
1.2
1.3
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Alternative Strategies to lmprove IKEA's Suppty Chain...................30
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IKEA's Gtobat Supply Chain Management
Cox (1999) and Hartand (1996) viewed the Suppty Chain Management
(SCM) as a process to manage the interconnected business network
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organization's overall performance and the effective SCM practices
lead to enhancement of market share and increase the R0l (Shin et
at., 2000; Prasad & Tata, 2000). ln addition, the efficient SCM practices
etevate the organisation's competitive position in the market (Carr &
Person, 1999; Stanety & Wisner, 2001) i.e. the partnership with the
strategic suppliers proved to be a key for maximizing benefits and
performance improvement Cl'an et E[., 1998; Stuart, 1997; Carr &
Person, 1999). Today, IKEA is the [argest gtobat furniture retailer, it
has its own SCM strategies aliened with its capabitities that
contribute to offering people a better-tiving and devetopment of a
more sustainabte world, via efficient utilization of resources utitizing
resource more efficiently and promoting more environmenta[-
friendty product design. The organisation's suppty chain functions are
operated attogether and support IKEA's unique vatue proposition
(Ctara, 2014). and the figure-l shows the components of IKEA's SC
that can be divided into three different sectors, that involves Primary
Sector for acquiring the needed raw materiats, Secondary Sector for
manufacturing and Tertiary Sector for the rest of SC tike distribution
and retaiter. IKEA aims to have a sustainabte SCM through organizing
operations within each of the three SC sectors to pose positive
imptications on the environment (Yu, 2014).
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0uhril:
Corrumerhry's
pmduct
i,6e<cnOanT C,usionl
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environment, while keeping an eye on the social working-conditions
at the suppliers'facitities. IKEA is using the "e-Wheet" to assess the
imptication of its products on the environment, where the e-WheeI is
a tool with specific checkpoints for the raw materiats, manufacturing,
distribution, use and product end of tife as shown on figure-2. In
dr'*
do "q
Wheel I
c
tfl
f
d
Figure 2 - IKEA's e-WheeI Too[ (Velez, 2011)
- t;;.,
Added Vatue" and enabte professional suppty through shortening the
distance between its customers and suppliers via acting as "0ne-
IKEA-Purchasing" in line with IKEA's core processes and functions
and stresses on people invotvement and buitding [ong-term
retationships with the strategic supptiers (lnter IKEA System, 2015).
Additiona[[y, IKEA appties the "IWAY" code of conduct, which complies
with the InternationaI Legistation, and helps IKEA's suppliers to
minimizethe implications of their business activities on the
environment and in the meantime, enables to buitd [ong-term
relationships with supptiers and grow the shared values. (lKEA, 2016).
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commitment to its code of conduct, which contribute to buitding
sustainabte business that have positive implications on both peopte
and environment (Yu, 2014'). IKEA paid attention to efficient use of
resources in order to maximize the benefits and prepare a well-
designed and high quality product at low prices to meet the
customers' needs. ln the meantime, IKEA is obliged with maintaining
sustainable environment throughits partnership with WWF and
UNICEF to support promoting of sustainable use of the natural
resources and various green practice around the wortd such as
devetopment of forestry ptans in China (lKEA, 2015).
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focus groups, besides an annual market capital tracking study about
f KEA's products, the se[[ing prices and the service leve[ (Klein, 2011).
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2 The Key Relationships of IKEA's Supply Chain
Retailen Consumer
Supplier
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2.1 IKEA's Sustainable Relationships With Customers
As suggested by Tan et a[., (1998), sustainable relationships with
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ln the meantime, IKEA is not just se[[ing its products to end-customer
but atso it targets business customers "Retai[-To-Business" and
develop strong customers' retations. With adoption of Retai[-To-
Business approach, IKEA [aunched a business ctub in a number of
countries tike Japan and Germany and provided the ctub members
with a number of benef its such as payment scheme, ontine
communication and bonus points (Ritey 2013) and according to
lnterbrand statistics (2014), IKEA was ranked as the second most
vatuable retait-brand in Europe as shown on figure-4.
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IKEA developed sustainabte relationships with its customers and
made them aware of the organizations'commitments to sustainabitity
through its involvement with many other companies [ike WWF and
UNICEF and that IKEA is regarded a responsible organisation trusted
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2.2 IKEA's Sustainable Relationships With Suppliers
IKEA has gtobat business operations and that in each country, in
which IKEA is operating, the organisation has a trading company
working to match the suppliers' capabitities and capacity to IKEA of
Sweden's needs and terms, and in the meantime, the trading
company communicates the requirements of IKEA to the suppliers
and working towards buitding [ong-term relationships (Ctaesson &
Wennersten, 2007). As a way to support its gtobat business
operations, IKEA undertook a leadership rote in creation of
sustainable supptiers' relations, where the organisation educated
vendors and suppliers to understand how, why and the importance of
sustainable production, which enabled IKEA to differentiate itsetf
from the market competitors. ln addition, the key part of IKEA's
success is related to the effective communications and relationships
with the supptiers and manufacturers that enabled IKEA to obtain
high quatity materiats at good prices on what it purchases. ln the
meantime, since IKEA is a very high volume gtobat business retailer,
the organisation procures products from more than 1,800 sources in
50 countries and uses 42 commerciaI service offices worldwide to
enable managing the suppliers' relationships. Additiona[ty, IKEA
fosters competition among its suppliers in order to attain high-quatity
materiats with good prices and the organisation stresses on buitding
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log-term relations with the supptiers via conctusion of [ong-term
agreements and thus obtain further reduction on the product prices.
IKEA implemented its code of conduct catled IKEA Way of Purchasing
Home Furnishing Products 'IWAY" which invotves the standards,
rules and guidelines to enable suppliers and manufacturers to avoid
the negative imptications of their activities on environment within
which they operate. IKEA has strong procurement power as a result
of its partnership retationships with the manufacturers and suppliers,
which constitutes barriers for its market competitors (lKEA, 2016).
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in North lndia to prevent child-[abor via addressing the root-causes
and raising awareness. !n addition, IKEA formed a partnership with
the Wortd Witdtife Fund "WWF'for promoting the sustainabte use of
the naturaI resources. The organisation worked with other
companies to support the sustainable partnerships such as WWF,
which led to several training programs in China, Russia, Romania and
Butgaria on Responsible Forest Management. Besides, IKEA worked
with the Forest Stewardship Council UFSC" to achieve its targets and
transform the industry (lKEA, 2015). IKEA worked on buitding
collaborations and partnerships with other companies, suppliers,
NG0s and UN organisations to work towards becoming peopte and
planet positive and contributing to change in society in order to
influence the poticy devetopment and key stakeholders that support
the positive change in the society, contribute to the economic,
environmenta[ and socia[ development and strive on buitding [ong-
term partnerships with the locaI communities where the business
operates (lKEA, 2014).
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3 IKEA's Current Global Supply Chain Management Strategies and
Practices
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3.2 IKEA's Low Price Strategy
The [ow-price strategy is an important cornerstone of IKEA concept
as it is coupted with IKEA's wide product range with innovative
designs and functionalities and that when the furniture retail sector
is depressed, IKEA wi[[ gain potentiaI opportunities in the market.
IKEA succeeded to provide its customers with high-vatue products
with respect to creative designs, functionatity, high-quatity and low
prices that enhanced its capabitities to stake-out a unique strategic
position since IKEA is performing suppty chain practices different
from its competitors (Mittat, 2013). IKEA focuses on generating design
creativity by internat competition among a huge network of
freelancer and staff designers. Freetance designing provides a great
degree of ftexibitity and a valuable source of creativity. The network
of freetance designers and the team work of people from a wide
range of professionaI and personaI backgrounds provides some of
the most significant design creativity which IKEA demonstrates in its
furniture. IKEA's designers provide innovative designs and multipte
functionalities to the user. They also focus on using materiaI as
efficiently as possibte without comprising on sturdiness and quatity
of the product. IKEA is targeting customers who have preference for
value at low-price and witting to carry out a pit of work and the
company has the capabitities to suppty high-quatity products at [ow-
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prices by making trade-offs such as using setf-services models at its
stores' disptays instead of retiance on sates work-force and it
designs low-cost modular's that can be easity assembled instead of
reliance on third-party manufactures, besides IKEA provide ftat-
packed products that enable to lower the costs associated with
shipping, storing and assembting (Mittat, 2013).
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According to this model, the company needs extensive coordination
of the requirements and implement strategies among its gtobat
business units (Irent & Monczka, 2005). Bozarth (2013) suggested
that the supptiers are deemed the backbone of the organisation's
business operations and any company must coordinate outside prior
to starting any business and also coordinate inside the company's
functions such as human capital, logistics, marketing, procurement,
[ogistics and production in order to buitd a chain within a[[ functions
and link these functions with each other. IKEA is facing issues to
meet demand on the international [eve[ and that IKEA is reliant much
on the relevant policies to that enabte meeting the demand on both
domestic and internationa[. Additiona[ty, IKEA faced some issues
retated to supplier setection, because the supptiers did not supply
IKEA with the goods efficientty and there is [ack of co[[aboration and
coordination,which are needed among alt the partners to enabte
deating easily with att functions and improve IKEA's productivity
(Abouhenidi, 2014). Therefore, the company implemented the "IWAY"
and conducts IWAY audit to monitor suppliers' performance and
carried out site-visits to its supptiers and manufacturers to ensure
their adherence to IWAY standards and suppty the materiats and
provide services at an internationa[ [evet, which enabled to develop
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sustainabte business activities. A key component of IKEA's low-cost
strategy is to own sma[[ proportion of production means and IKEA's
products are sold through its stores and outlets and a [ack of few
products are sourced from its suppliers' network gtobatty.
In the meantime, The company improved the experience of the people
and with support of IKEA's supply chain management, the company
resolved the issues via co[[aboration with the supptiers and
coordination among atl partners and become able to deat easity with
att functions and improve productivity (Jonsson,2012).
The company embraced sustainabitity within its SC strategies since
many of its products are recycled and the packaging manufactured
f rom polystyrene with recyctabte using sustainable f iber-based
materiat. IKEA embraced sustainabitity in its strategy, where most of
its products are recycted, even the packaging is made of potystyrene
with recyctable and more sustainable fiber-based materiats (lKEA,
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3.4 Lean Suppty Chain Strategy
Lean SC achieves suppty of high quatity products with optimal
synchronization to customers' demand white etiminating the waste
(Stack et. a[. 2010) and according to West (2008), the tean concept is
.n
O til
.-L.
f
lF) I
Overproduction Transportation OverProcessing
\
al In
'ar-,ot +
Figure 6 - The 7-Wastes of Lean SCM (Pinterest,2017)
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continuous improvement, reduce operation down-time and
enhancement of employees' morale and customers' satisfaction
(Hobbs, 2011).IKEA designed its suppty chain network to enhance the
range of 9500 products and the company is always being able to keep
the products avaitabte on stock and commit to the price for a year
(Clara, 2014).
Further, IKEA combined retai[ and the warehouse processes as in
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The company imptemented cost-per-touch inventory technique to
enable customers to select the products and retrieve the packages
by themsetves with low-cost associated since IKEA saves costs due
to less hand touches the products. !n the meantime, the company
much on in-store logistics management for re-ordering items via
emptoyment of personneI to handle the inventory records at stores
and monitor the deliverables "Minimum-Maximum Settings", which
contribute to eff icient low within stores, meeting customers'
f
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and thus stay in a very competitive position from its peers within the
industry (Clara, 2014).
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Centers in 15 countries and 38 Distribution [ocations in 18 countries,
which contributed to achievement of EUR0 34.2 Bittion totaI sates by
end of 2015 (lKEA, 2016).
The company continues building modern and convenient logistics and
having more distribution centers to cope with its gtobaI expansion,
enabtes better distribution of products at low cost and doubte its
sates. IKEA's implemented [ogistics strategy enabled to set-up the
products avaitable for customers whenever needed and at the
convenient time since the company depends in its logistics on gtobal
distribution network, large volume, flat-packages and cost savings
(Jonsson et a[. 2009).
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4 Alternative Strategies to lmprove IKEA's Globat Suppty Chain
According to Stack et. at. (2010), the SCM is facing a criticaI issue as
there is a sma[[ disturbance at the SC downstream due to
understandabte demand by different links within the SCM to manage
the production and inventory [evels, which leads to large disturbance
and votatitity when it works its way upstream and such effect is
catted "butlwhip effect" and the concept of Agite SCM indicates how
the SCM can cope with these disruptions such as defects, quatity
issues, lack of information and [ate delivery.
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Agite SCM is flexibte to cope with changes either the nature of
customers' demands or the SC operations capabitities within the
chain. 0n the other hand, lean was implemented from a forecasting-
based mass production, while the market differentiator is retiabitity
and cost, however the international market is variety dominated and
the differentiator is the speed and response, therefore [ean cannot be
deemed as a cure-a[[ approach (Lu, 2014).
ln the renewed competitive arena, "the [onger the suppty chain, the
more complexity and increased risk of "bullwhip effect", IKEA needs
to be more agite to be abte to respond quickty and efficientty to
increasingly customers' demands that are [ess predictabte and the
demand for variety is high. Agite SCM implies a virtuaI integration via
shared-goats across the SC and f texible dynamic relationships
between the divisional units and different sectors of the SC and such
virtuaI integration supports the overatt SC. Further, it needs a high
teveI of internaI integration among the operationaI processes and
thus any change in market trends witt trigger a chain response
through other operations within the SC. ln terms of performance
measures and operational improvement, agite SC is setting-up a high
level of market sensitivity to sense the sudden changes in market
behaviors and thus capturing the emerging trends and listen to
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customers. Finatly, the involved members of agite SC witt be best
connected other and a dynamic network-based is
with each
preferred as it enables to leverage the partners' capabitities and
focus on core competences (Harrison et at., 2001).
Agile Sr]DI irnplies a r.irtual integration r.ia Agile SCM will provide a hfuh lavel of
shmd-goals across tlu Sll ard flexible lntsmal lntegradon among tlle operadonal
dyranir r elationsldps between tIE divisiorEl ViftUal procsssss and thus any change ln market
mits md diffelelt sertors of the SC. The tren.ls will trigger a chain resporce through
I
vttul integmtion supports the overall SC / otheropentioro ilitldnthe Chain.
I
/ -^ .. * -. ..
I
Pro€6i
--&@
l&nmcm
Agile SCM embles setting-up a high level of The hrwlved members of agile SC will be
lmket semitiYity b sffie tlp sudden best corurected witlr each otlet ud a
chmges in mket behrion md thu dFmic neh{olk-based is prefenEd il it
----
captuing the ernetging E€nds ild listen to Network enablps to levqage tlE piltreN'capahilities
cutomE Based ard focus on core cornpetences
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(2010), there is no single business can make everything needed to
produce its products and outsourcing some of the SC activities witt
create the most value for the customers. 0utsourcing witt enable
achieving potential advantages such as differentiated competitive-
edge, synchronization of SC capacity, further development of the
organisation's core competences, reduce verticaI integration and
thus increased SC ftexibitity and agile, improved SC responsiveness,
a[teviate "bu[[whip Effect", cost minimization and consequentty
enhancement of the R0l and R0E (1u,2014). IKEA is foltowing
Porter's competitive advantage strategy to achieve cost advantage
through focusing on quality improvement and functional products at
low-prices and that outsourcing of SC activities to foreign partners
wi[[ enable minimizing the operations' costs and boosting the profit
margins. However this strategy might be threaten by two factors, the
first is economic where the suppliers under the regutations are
influenced to provide better working-environment for their workers
and that it witt become hard for IKEA to get best prices from its
suppliers, the second factory is IKEA's focus on its implemented
business model to pass-on the cost saving to IKEA's customers as
most of IKEA's products are made of plywood and particte-boards
with veneer finishing, which enabtes IKEA to provide quality products
at low-prices, however the veneers are tend to peel-off which
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require to seek more atternatives and IKEA's dominance in the
market may be threatened (Pang, 2014).
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of business success since the [ega[ly participating organisations in
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order to influence the poticy development and key stakehotders that
support the positive change in the society, contribute to the
economic, environmentaI and sociaI development and strive on
buitding long-term partnerships with the local communities where
the business operates (lKEA, 2014). The integration of IKEA's entire
SCM wi[[ enable to stay on top of the demand and IKEA witt be better
positioned to predict the customers' demands and the business wi[[
become more adequately responding to demands changes and
consequentty, IKEA witt be able to maintain and increase sales
revenues and profit margins (Khurana ,2016).
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be hetpfuI for IKEA since it enables to lower the costs, enhance the
customers'services, improve efficiency and create values (George &
Thomas 1990).
Rafele (2004) proposed that the effectiveness of the organisation can
be impacted by the warehouse management through the receiving,
transportation and service performance. Many organisations have
locaI distribution center "traditionaI model" located geographicatty
close to materiat and customers and they are not witting to change
the traditionaI distribution structure in order to avoid any negative
impact on cost saving, materiats supply and customer service (Parikh
& Nietsen, 2009).
However, the sourcing from different suppliers of [ow-cost countries
is a criticaI factor that increases the SC complexity when the
centratized distribution is concerned and in the meantime, the
sourcing strategies can [ead the company to achieve SC competitive
advantage (Kumar & Samad, 2008).
Therefore the company must concentrate on new approaches to save
time and cost and improve service performance. According to Hou
and Liu (2011), IKEA's centralized distribution center should be
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ln the meantime, IKEA's inventory can be managed and forecasted to
avoid out-of-stock and that the Centralized distribution center can
improve delivery performance.
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Additionatty, IKEA can cut the cost since the production is smooth and
stock the products for the mass distribution on multinationa[ [eveI
(Handfietd, 2013). The push-based strategy within IKEA's suppty chain
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5 lmplementing Relevant Set of Supply Chain Strategies to Elevate
Performance
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Go-to-market model
Make-vs.-buy
assessment
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TI]\,IE-BAS ED STRA. TE C Y - to phy
Systemic
planning/replenishment
IN DISTRIBUTION --- Curenlcompany
capabiBle
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vertical-integration and thus increased SC f texibitity and agile,
improved SC responsiveness, a[[eviate "buttwhip Effect", cost
minimization and consequentty enhancement of the ROl and ROE (Lu,
2014).
helpful for IKEA since it enables to lower the costs, enhance the
customers'services, improve efficiency and create values (George &
Thomas 1990) and IKEA's centralized distribution center shoutd be
located in core-region with convenient means of transportation so
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that the company can dispatch its products easily, faster and more
ftexibitity and thus increase the performance of delivery (Hou & Liu,
2011).
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IKEA can devetop specific measuring metrics to evaluate the adopted
suppty chain levers at the peak-levels, i.e. IKEA as a value player can
be deemed successful in case the gross margin and the perception of
its brand-image were high, reflecting the lean manufacturing costs,
product design and quatity and enhanced customers' loyatty (Kauffetd
et a1., 2011), customer satisfaction, product avaitabitity in market,
cost-to-serve, design to market time (Lu, 2014).
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