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Original article
a r t i c l e i n f o a b s t r a c t
Article history: Aim: To enhance the efficiency of biological, chemical and physical properties like antibacterial activ-
Received 10 October 2013 ity, wash durability, air-permeability and biocompatibility, cotton fabric materials were finished with
Accepted 18 October 2013 chitosan and herbal nanocomposites.
Available online 20 November 2013
Methodology: Extracts of Senna auriculata and Achyranthes aspera with chitosan solution was bulk finished
on 40 cotton fabrics. To increase the functional properties, chitosan and herbal extract nanocomposites
Keywords: were finished on to another set of fabrics (nanocomposite finishing). Different functional properties
Chitosan
were carried out for both the sets of fabrics and comparatively analyzed. Antibacterial activity was
Coacervation
Biocompatible
carried out using standard EN ISO 20645 method and durability of finished fabrics was done using a
Nanoparticles standard AATCC–124 test method. Physical properties like tensile strength, abrasion resistance and air-
Air-permeability permeability were analyzed using the standards, ASTM D 5035-2006, AATCC 119-2004 and ASTM D
737-1996 respectively. Biocompatible properties of the finished fabric were determined by HET-CAM to
ensure that material do not cause irritation points on skin surface.
Results: Antibacterial activity of nanocomposite finished fabrics showed more inhibitory zones of 31 mm
for E. coli and 29 mm for S. aureus when compared to bulk finished fabrics. Nanocomposite finished fabrics
showed good durable properties and physical properties than bulk finished fabrics. Bulk and nanocom-
posite finished fabrics showed good biocompatible properties when analyzed using a standard HET-CAM
test.
Conclusion: The study concludes that, nanocomposites could provide better functional properties than
the bulk finished fabrics. The nano-sized particles in the composites was considered significant for its
functional applications in hospital based fabrics to prevent the transmission of nosocomial infections.
© 2013 Elsevier Masson SAS. All rights reserved.
2210-5220/$ – see front matter © 2013 Elsevier Masson SAS. All rights reserved.
http://dx.doi.org/10.1016/j.biomag.2013.10.007
60 S. Chandrasekar et al. / Biomedicine & Aging Pathology 4 (2014) 59–64
these objectives. Chitosan derived from acetylation of chitin, the For every 6 hours the solution was sonicated for 20 minutes to
marine polymer was a best alternative of heavy metals for finishing obtain the exact antibacterial substances of the medicinal plants
medical fabrics. Chitosan is a natural, non-toxic, microbial resis- [10].
tant biodegradable polymer. Its derivatives as antimicrobial agents
have received more attention to finish antimicrobial textiles. Simi- 2.5. Preparation of Chitosan solution (Rajendran et al., 2012)
lar effects from the extracts of medicinal plants like Senna auriculata
and Achyranthes aspera were also considered significant for the Chitosan (1%) solution was prepared by mixing with acetic acid
functional finishing of textile materials for antibacterial, antifungal (1%) and stirred in a magnetic stirrer at 60 ◦ C till a fine homogenous
and anti-odor properties. suspension was formed. The polymer solution was kept overnight
Even though reactive exhaust method and microencapsula- at stand still condition to remove air bubbles formed during stirring
tion method have been used extensively in textile industries for [9].
functional finishing of fabrics, a novel technique called nanoencap-
sulation is rapidly emerging and widely used in pharmaceutical, 2.6. Preparation of antibacterial nanoparticles
chemical, cosmetics and food processing industries [7]. More recent
years, the method was also expanded to textile finishing industries 2.6.1. Herbal extract nanoparticles (Sumithra and Vasugi Raaja,
due to its significant binding properties on cellulosic substrates. 2012)
Nanoencapsulated drugs after finishing onto the textile materials Herbal extract nanoparticles were prepared by coacervation
provides a slow and controlled release of the active antimicrobial process [11] by cross-linking with glutaraldehyde. In this method,
ingredient to achieve the desired delay until the right stimulus is the herbal extract was incubated with bovine serum albumin (wall
obtained [8]. Nanocomposites are formed by the combination of material – 2% w/v) for one hour at room temperature. Using 1 M HCl
two or more materials that have quite different properties. These pH was adjusted to 5.5. Ethanol was added to the solution in
different materials work together to give the unique properties of the ratio of 2:1 (v/v) at the rate of 1 mL/min. Coacervate thus
the composite, which is the materials’ individual properties [9]. formed was hardened with 25% glutaraldehyde for 2 hours to allow
Considering the significant characteristics of this technique, in our cross-linking of protein. Organic solvents were removed by rotary
present research, chitosan and herbal extract nanoparticles were vacuum evaporator and resultant nanocapsules were purified by
prepared and were functionally finished on the cotton fabrics. To centrifugation at 4 ◦ C at 10 000 rpm. Pellets were suspended in
find out the efficiency of nanocomposite finished cotton fabrics, the 0.1 M PBS (pH 7.4) and lyophilized with mannitol (2% w/v).
parameters like antibacterial activity, wash durability, biocompat-
ibility, and physical properties were compared with chitosan and 2.6.2. Chitosan nanoparticles (Rajendran et al., 2012)
herbal extracts (bulk) finished cotton fabrics. Chitosan nanoparticles were prepared by emulsion method [9].
Briefly, 100 mL of 1.5% of tripolyphosphate solution was added into
2. Materials and methods chitosan solution (100 mL of 2 mg/mL in 1% diluted acetic acid) at
a rate of 10 mL/min under constant stirring condition till a milky
The entire research work was carried out from February 2012 emulsion was obtained (pH −5.0). The emulsion was frozen at −4 ◦ C
to March 2013. followed by thawing in the atmosphere to get solid nanoparticles.
The emulsion was centrifuged at 10 000 X for 30 min. Finally, the
2.1. Materials used in the study deposited nanoparticles were washed, vacuum dried at 60 ◦ C for
18 hours and stored at 4 ◦ C.
Fabric material selected for the study was plain weave 40s med-
ical grade cotton with 60 ends per inch (EPI) and 56 picks per inch 2.7. Bulk and nanocomposite finishing of cotton fabrics
(PPI).
Two sets of fabric samples were used in this study. In the first set
2.2. Medicinal plants and chitosan of samples, the prepared antibacterial agents were directly finished
(bulk finishing) at a ratio of 1:1 (herbal extract: chitosan). In the
Two medicinal plants, Senna auriculata, Achyranthes aspera and a second set of fabric samples, herbal and chitosan nanoparticles at
natural polymer chitosan were collected from Department of Plant a ratio of 1:1 were used (nanocomposite finishing). All the samples
Science, Tamil Nadu Agricultural University, Coimbatore, India. were padded with 8% citric acid in a padding mangle at a pressure of
Leaves of the plants were used in the study. 3 psi with 100% wet pickup followed by drying and curing at 160 ◦ C
for 5 min.
2.3. Test bacterial cultures
2.8. Comparative analysis of bulk and nanocomposite finished
The test cultures, Escherichia coli and Staphylococcus aureus used cotton fabrics
in the study, were the significant pathogens isolated from the
wound dressing fabric materials of a diabetic foot. Fabrics finished with antibacterial agents and with antibacterial
nanoparticles were compared for different biological and physical
2.4. Preparation of antibacterial agents properties.
2.4.1. Methanol extracts of medicinal plants (Thilagavathi and 2.9. Antibacterial assessment of the finished fabric (EN ISO 20645
Kannaian, 2008) test method)
Fresh leaves of Senna auriculata and Achyranthes aspera was
shadow dried at 37 ◦ C. Drying was done to reduce the moisture con- The antibacterial activity of two sets of finished fabric (bulk
tent of leaves to less than 20%. Dried leaves were grounded to make and nanocomposite) was tested according to EN ISO 20645 [12]
fine powder for the extraction of desired materials. Fine powdered against the test bacterial cultures, Escherichia coli and Staphylo-
material was extracted to obtain the active substances with suitable coccus aureus. The finished cotton fabric with the diameter of
solvent (methanol). Ten grams of powdered leaves were extracted 20 ± 1 mm was placed on the surface of Nutrient agar medium,
in 100 mL of 80% methanol for 18 hours under shaking condition. which was swabbed with the bacterial cultures. The plates were
S. Chandrasekar et al. / Biomedicine & Aging Pathology 4 (2014) 59–64 61
Table 2
Wash durability of finished fabric by AATCC–124 test method.
Durability was tested based on their antibacterial activity using cotton fabrics. Due to nanosized particles the nanocomposite fin-
standard Parallel streak method (AATCC–147 test method). The ished fabrics does not vary with the tensile property of untreated
set of bulk-finished fabric showed inhibitory zones of 27.3 mm, control cotton fabrics. Whereas tensile strength of bulk finished
25.3 mm and 25.3 mm for E. coli and 27.3 mm, 26.3 mm and fabric showed slightly higher tensile strength to the tune of 3.65% as
26.3 mm for S. aureus after 1st, 5th and 10th wash respec- compared to that of untreated cotton fabrics. This was mainly due to
tively (Table 2). Nanocomposite finished samples provided more the larger size and concentration of the particles that was finished
inhibitory zones than the bulk finished fabric. This was evi- in the fabrics. No change in the abrasion resistance was detected
dent after 10 washes, reported that 26.6 mm and 26.3 mm of for both the finished fabrics when compared to the untreated
inhibitory zones were observed for E. coli and S. aureus respec- cotton after 5 hours at 18 000 rpm. Similarly, no significant differ-
tively (Fig. 2) Nanocomposite fabric thus provided evidence for long ence in the weight between the nanocomposite finished fabric and
term durability by retaining their antibacterial activity even after untreated control cotton fabric was detected. After finishing with
10 industrial washes. either bulk particles or nanocomposites, addition of antibacterial
Nano-sized particles of chitosan and herbal extracts played a agents on each fabric samples was calculated. The weight of the
vital role in providing the durability in finished fabrics. Nanosized samples was measured before and after finishing individually with
particles due to their low concentration also considered signifi- bulk particles and nanocomposites. Bulk finished samples showed
cant in reducing the colour in finished fabrics. The colour of plant more fabric weight than the nanocomposite finished fabric sam-
extracts was a widely-met problem in the applications of textile ples. In this regard, the bulk finished samples showed 3.08 and
because treated cotton often change to green colour since higher 2.27% more weight than unfinished and nanocomposite finished
concentration of crude extracts were used for finishing the fabrics. samples respectively. Whereas, nanocomposite finished samples
In the present study, nanocomposites containing low concentration showed only 0.82% more weight than the unfinished samples. The
of antibacterial agents were finished which provided more antibac- results indicated that nanocomposite finished fabric may strongly
terial activity with greater durable properties. Durability of fabric influence the comfort properties of the wearer.
treated with nanoparticles was mainly due to their size of nature Air-permeability, which ultimately tested to decide the com-
in which they are present in the cotton fabric. The nanosized par- fort properties showed interesting phenomenon of differences
ticles embedded easily within the cellulose moieties of cotton, so between bulk and nanocomposite finishes. Bulk finished fabrics
that it remains constant and released at low concentrations, which showed relatively low air-permeability than the nanocompos-
ultimately required for inhibiting the growth of organisms. ite finished fabrics. Air-permeability of bulk finished fabric was
102 cm3 /cm2 /s which was 6.27% less than that of untreated control
cotton (95.6 cm3 /cm2 /s). Whereas the nanocomposite finished fab-
3.3. Physical properties of finished cotton fabrics
ric was measured as 96.6 cm3 /cm2 /s which was only 1.03% less than
the untreated control samples, ensuring more air-permeability and
The physical properties of the nanocomposite finished fabric
also influencing the comfort property of the fabric. This may be due
and bulk finished fabric was compared with untreated control
to the particle size which was considered to be in nano size; that
cotton fabric in Table 3. The tensile strength of nanocomposite fin-
may not block the pores of fabrics. But the pores in bulk finished
ished cotton fabrics was found to be similar to untreated control
fabric may get blocked due to the size of chitosan and herbal parti-
cles, which in turn leads to low-permeability of air thus decreasing
the comfort properties of the fabric.
Table 3
Physical properties of finished cotton fabrics.
Physical properties Bulk finished fabric Nano- composite finished fabric Untreated control cotton
All the tests were tested in triplicates, mean values were tabulated.
4. Conclusion
Disclosure of interest
Acknowledgement
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