125 EUGENE O’NEILL DRIVE INSTALLATION INSTRUCTIONS,

NEW LONDON, CT 06320 OR-FC02U-T, OR-FC03U-T & OR-FC04U-T RACK

TEL: 860-445-3800 MOUNT FIBER CABINETS, iTRACS PATCH &
FAX: 860-405-2990 SPLICE

TABLE OF CONTENTS

1.0 GENERAL
2.0 TOOLS REQUIRED FOR ASSEMBLY
3.0 COMPONENTS PROVIDED WITH THE RACK MOUNT FIBER CABINET
4.0 ACCESSORIES PURCHASED SEPERATELY
5.0 CABINET ASSEMBLY
6.0 INSTALLATION OF ACCESSORIES
7.0 CABLE ROUTING AND INSTALLATION

1.0 GENERAL

This document describes the assembly procedure for Ortronics’ iTRACS Patch and Splice Rack Mount Cabinets, part numbers
OR-FC02U-T (2 Rack Unit), OR-FC03U-T (3 Rack Unit) and OR-FC04U-T (4 Rack Unit). Hardware is provided for mounting
to both 19” and 23” racks.

2.0 TOOLS REQUIRED FOR ASSEMBLY

2.1) #2 Philips Head Screwdriver – required for cabinet assembly
2.2) #3 Philips Head Screwdriver – required to mount the cabinet to the rack

3.0 COMPONENTS PROVIDED WITH THE CABINET

QTY.
ITEM # DESCRIPTION PART NUMBER QTY. 3U QTY. 4U
2U
Cabinet, Tray and Mounting Brackets,
OR-FC02U-T
2 Rack Unit
Cabinet, Tray and Mounting Brackets,
1 OR-FC03U-T 1 1 1
3 Rack Unit
Cabinet, Tray and Mounting Brackets,
OR-FC04U-T
4 Rack Unit
Drawer Face Assembly, 2 Rack Unit OR-64800009
2* Drawer Face Assembly, 3 Rack Unit OR-64800010 1 1 1
Drawer Face Assembly, 4 Rack Unit OR-64800011
Port Identification Card, 2 Rack Unit OR-70400747
3* Port Identification Card, 3 Rack Unit OR- 70400770 1 1 1
Port Identification Card, 4 Rack Unit OR-70400817
4 Mounting Clip, Port Identification Card OR- 70800237 4 4 4
5 Bend Limiter OR-71200061 2 2 2
6 Label, Danger OR-70400186 1 1 1
7 Label, Caution OR-70400185 1 1 1
8 Clip, Bend Limiting, Fiber Mgt. OR-70800157 16 24 32
9 Straps, Hooks/Loops, Cable Mgt. OR-70700145 8 8 8
Straps, D-Ring, Hooks/Loops, 18”
10 OR-70700084-00 4 4 4
Long, Cable Mgt.
11 Loop, Dot, .50 Dia. OR-70700077 3 3 3
12 Hook, Dot, .50 Dia. OR-70700078 3 3 3
13 Cable Manager, Left OR-71200062-001 1 1 1
14 Cable Manager, Right OR-71200062-002 1 1 1
(*) If item 1 is a 2 Rack Unit, then items 2 & 3 will be for 2 Rack Units, etc.

4.0 ACCESSORIES PURCHASED SEPARATELY

ITEM # DESCRIPTION PART NUMBER QTY. 2U QTY. 3U QTY. 4U

13 Strain Relief Bracket, Upper OR-FCBR-002 2 2 2
14 Strain Relief Bracket, Lower OR-FCBR-003 2 2 2

INSTRUCTION SHEET # REV. ECN # SHEET DWN. BY: DATE CHK. BY: DATE APP. BY: DATE

OR-71601690 01 1 of 5 C.R. 6/14/11 R.J.G. 06/14/11 A.MURANO 06/14/11

 125 EUGENE O’NEILL DRIVE INSTALLATION INSTRUCTIONS,
NEW LONDON, CT 06320 OR-FC02U-T, OR-FC03U-T & OR-FC04U-T RACK
TEL: 860-445-3800 MOUNT FIBER CABINETS, iTRACS PATCH &
FAX: 860-405-2990 SPLICE

5.0 CABINET ASSEMBLY

5.1) Inspect the package contents before assembling to ensure conformance with the parts listed in Section 3.0,
then determine if the accessories listed in Section 4.0) are required.
5.2) The Drawerface (Item 2) is pre-assembled to the tray at the factory (Figure 1).

Figure 1
5.3) Using a #2 Phillips Head screwdriver and the screws provided with the cabinet, attach one mounting bracket to each side of
the cabinet using the holes provided. Figure 2 illustrates the mounting scheme of 19” cabinets and figure 2a of 23” cabinets. An
alternate mounting position (Figure 2b) is available for 19” cabinets. To have a cabinet that installs more rearward in racks use the
4-hole pattern closest to the front side of the cabinet. The forward top cover assembly screw must be removed prior to the installation
of the mounting brackets. Once a mounting bracket is installed, the top cover assembly screw must be replaced.

Figure 2a
Figure 2

Figure 2b

INSTRUCTION SHEET # REV. ECN # SHEET DWN. BY: DATE CHK. BY: DATE APP. BY: DATE

OR-71601690 01 2 of 5 C.R. 6/14/11 R.J.G. 06/14/11 A.MURANO 06/14/11

 125 EUGENE O’NEILL DRIVE INSTALLATION INSTRUCTIONS,
NEW LONDON, CT 06320 OR-FC02U-T, OR-FC03U-T & OR-FC04U-T RACK
TEL: 860-445-3800 MOUNT FIBER CABINETS, iTRACS PATCH &
FAX: 860-405-2990 SPLICE

5.4) Secure the 4 Mounting Clips (Item 4) to inside of the cabinet door by removing the protective backing from the adhesive foam pad,
and securing the 4 Mounting Clips onto the inside surface of the clear plastic cabinet door. The mounting clips must be secured at the
four target locations printed on the door (Figure 3 & 3a). The mounting clips are positioned such that when the cabinet door is closed, the
clips will support the port identification card (Item 3). Further support of the identification card is provided by the use of the enclosed
Hook/Loop dots. Mate each Hook with a Loop dot. With Label in place on cabinet front door, remove protective backing from Hook or
Loop and attach to underside of identification label, as required. Remove backing from the remaining side. Swing label into place and
press against clear plastic door to secure.

Figure 3 Figure 3a

Figure 4 Figure 4a
5.5) Attach the 2 bend limiters (Item 5) to the cabinet as shown in Figures 4 & 4a (provided in black, but shown in white for clarity).
5.6) The cabinet is ready to be mounted to the rack using the screws provided, and a #3 Phillips Head screwdriver.

6.0 INSTALLATION OF ACCESSORIES

6.1) Attach the required number of bend limiting clips (item 8) to the tray by inserting the square mounting tab on the underside
of the clip through the square holes provided in the tray, then rotate the clip to lock into place. Position the clips such that the
radius compliments your wire management scheme. The clips are designed to limit the bend radius of the fiber (Figure 5).
6.2) Figure 5a depicts the bend limiting clips secured to the tray (rear section), and splice trays positioned over the loops and
secured with cable management straps (item 10). Repeat the pattern on the front section of the tray.
6.3) When required, attach the upper and/or lower strain relief brackets (items 11 & 12 respectively) to the rear of the cabinet as
shown in Figure 6. Threaded studs are provided on the inside surface of the cabinet to accommodate the brackets.
6.4) Left and right cable managers are installed into the rectangular open ends at the front of the sliding tray.using the #6-32 screws
provided (1) each. A fully inserted manager will have the small tab of the manager above the tray and its threaded feature visible
thru the hole just in from the tray edge. Fasten with one screw into the manager’s threaded hole. Tighten, but do not overtighten.
6.5) Repeat steps 5.0 through 5.6 to assemble additional cabinets, and steps 6.0 through 6.4 for installation of accessories.

INSTRUCTION SHEET # REV. ECN # SHEET DWN. BY: DATE CHK. BY: DATE APP. BY: DATE

OR-71601690 01 3 of 5 C.R. 6/14/11 R.J.G. 06/14/11 A.MURANO 06/14/11

 125 EUGENE O’NEILL DRIVE INSTALLATION INSTRUCTIONS,
NEW LONDON, CT 06320 OR-FC02U-T, OR-FC03U-T & OR-FC04U-T RACK
TEL: 860-445-3800 MOUNT FIBER CABINETS, iTRACS PATCH &
FAX: 860-405-2990 SPLICE

Figure 5 Figure 5a

Figure 6 Figure 7
7.0 CABLE ROUTING AND INSTALLATION
7.1 Strip off approximately 1 meter (39 inches) of cable jacket. Trim the central strength member and/or the aramid yarn back to the cable
jacket. Terminate connectors (if required) per the manufacturer’s instructions.
7.2) With the jacketed portion of the fiber, make a service coil as large as the cabinet height will permit, as exemplified in Figure 7). The
service coil is required to allow the tray to slide out the front of the cabinet freely.
7.3) Secure the outside coil to the cabinet utilizing management straps (item 9) and the loops provided. Secure the inside coil to the
tray utilizing wire management straps and the loops provided.
7.4) An example of a Patch and Splice wiring scheme is depicted in Figure 8.
7.5) The Danger and Caution labels (items 6 & 7) must be secured to the rear door of the cabinet in the vicinity shown in Figure 9.
The danger label (item 6) is to be secured over the punch-out feature provided for the optional rear door locking mechanism.

INSTRUCTION SHEET # REV. ECN # SHEET DWN. BY: DATE CHK. BY: DATE APP. BY: DATE

OR-71601690 01 4 of 5 C.R. 6/14/11 R.J.G. 06/14/11 A.MURANO 06/14/11

 125 EUGENE O’NEILL DRIVE INSTALLATION INSTRUCTIONS,
NEW LONDON, CT 06320 OR-FC02U-T, OR-FC03U-T & OR-FC04U-T RACK
TEL: 860-445-3800 MOUNT FIBER CABINETS, iTRACS PATCH &
FAX: 860-405-2990 SPLICE

Figure 8 Figure 9

FOR QUESTIONS AND/OR ADDITIONAL INFORMATION, CONTACT ORTRONICS AT THE FOLLOWING NUMBERS, OR YOUR
MANUFACTURER’S REPRESENTATIVE.

877-599-5393 (U.S. TOLL FREE) 860-445-3800 (INTERNATIONAL) WWW.ORTRONICS.COM

INSTRUCTION SHEET # REV. ECN # SHEET DWN. BY: DATE CHK. BY: DATE APP. BY: DATE

OR-71601690 01 5 of 5 C.R. 6/14/11 R.J.G. 06/14/11 A.MURANO 06/14/11