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Article ID: 06-11-01-0002
Published: 12 Jan 2018
Copyright © 2018
SAE International
doi:10.4271/06-11-01-0002
Abstract History
Received: 12 Jan 2018
The flow around and downstream of the front wheels of passenger cars is highly complex and e-Available: 01 Mar 2018
characterized by flow structure interactions between the external flow, fluid exiting through the
wheelhouse, flow from the engine bay and the underbody. Citation
In the present paper the near wall flow downstream of the front wheel house is analyzed, Bonitz, S., Wieser, D.,
combining two traditional methods. A tuft visualization method is used to obtain the limiting stream- Broniewicz, A., Larsson, L.
line pattern and information about the near wall flow direction. Additionally, time resolved surface et al., “Experimental
pressure measurements are used to study the pressure distribution and the standard deviation. The Investigation of the Near
propagation of the occurring flow structures is investigated by cross correlations of the pressure Wall Flow Downstream of a
signal and a spectral analysis provides the characteristic frequencies of the investigated flow. Passenger Car Wheel Arch,”
SAE Int. J. Passeng. Cars -
It is found that two main flow phenomena can be observed: one originates from flow exiting
Mech. Syst. 11(1):2018,
the upper wheelhouse and a second one resulting from a separation on the lower wheel house
doi:10.4271/06-11-01-0002.
edge. The frequency spectrum reveals a dominant Strouhal number of 0.2. As the observed flow
structures are attributed to the wheel-wheelhouse interaction, a closed wheelhouse configuration
ISSN: 1946-3995
is also investigated and the results confirm that the fluctuations and observed flow structures are e-ISSN: 1946-4002
created by the flow interaction between the wheel, wheelhouse and the rotation of the wheel.
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Bonitz et al. / SAE Int. J. Passeng. Cars - Mech. Syst. / Volume 11, Issue 1 (January 2018) 23
P
assenger vehicles are highly complex bluff bodies, The tests were performed in the Volvo Cars aerodynamic full
operating in ground proximity. The flow around such scale wind tunnel. It is of closed returned type with a slotted
geometries is characterized by various vortices and wall test section which is 6.6 m wide and 4.1 m high. The
recirculation areas interacting with each other, which results maximum fan power is 5 MW and allows a maximum speed
in complicated flow phenomena. All the occurring structures in the test section of 250 km/h. The present test was carried
have an impact on the performance of a car as they directly out at an inlet velocity of 100 km/h and a yaw angle of zero
affect stability, noise generation, contamination and drag. In degrees. For the pressure measurements additional veloci-
order to be able to improve today’s vehicle shapes, it is neces- ties between 80 km/h and 200 km/h were investigated. The
sary to understand how flow structures affect the performance; moving road is simulated, using a five belt system; one belt
therefore it is of interest to investigate where vortices and sepa- under each wheel (called Wheel Drive Unit, WDU) and a
rations are created and how they develop and interact with the center belt. To remove and modify the boundary layer three
vehicle and the bulk flow. An area of interest is the flow around different boundary layer control systems are implemented.
rotating wheels and its interaction with the wheelhouse and the At the test section inlet a suction scope is installed, followed
external flow. The flow passing by the front wheel and through by a boundary layer suction zone. Behind each WDU and the
the wheel house creates swirling structures and separations, center belt a tangential blowing system is installed to “fill in”
which results in a significant wheel wake. the boundary layer. The vehicle is fixed using 4 rigid struts.
In the literature various aspects of wheel and wheel- The ground clearance is adjusted to trim heights of 665 mm
house aerodynamics are discussed. A general understanding in the front and 675 mm at the rear. The test object for this
of wheel rotation physics is established by looking at isolated investigation was a Volvo S60 production car (model year
wheels as for instance in [1, 2, 3, 4]. Taking the wheel-wheel- 2010). The used vehicle was of notchback type, equipped with
house and underbody flow interaction into account expands 5 spoke rims. The tires used were 17 inch production tires
the complexity and flow structure interdependency as shown (215/50 ZR 17). For an additional test, the wheelhouse was
in [4, 5, 6, 7]. Additional influencing parameters are the rim closed with an aluminum cover as shown in Figure 1. Due to
design and tire pattern. These have a significant influence on the position of the wheel and the needed distance to be able
the aerodynamic forces and the flow field [3, 8, 9, 10, 11, 12]. to rotate the wheels, the cover had to be mounted introducing
Therefore not only the effect on the overall forces is of interest, two small steps.
but also the development and physics of the created wheel Surface pressure measurements were taken by tubes
wake. Wäschle [3] studied the wheel flow regarding its interac- connected through holes drilled into the surface. The tubing
tion with the wheel house and occurring structures in more connection between measurement point and sensor was less
detail. Based on experimental and numerical methods the than 50 mm; this is according to [14] in the range where the
elementary flow topology is discussed and presented in the damping can be neglected and a transfer function correc-
close environment of the wheel. Among others a vortex jetting tion is not necessary. For the time resolved measurements
out at the top of the wheel house is described. 15 differential pressure sensors from Sensor techniques were
The flow topology downstream of the wheel is rarely available. These have a range of +/− 2500 Pa and are calibrated
investigated. Bonitz et al. [13] discuss the flow behind a front with an accuracy of +/−5 Pa. The reference pressure was taken
wheel regarding its surface streamlines, its surface pressure at the wind tunnel nozzle, after the nozzle contraction. For 80
and development into the flow field, based on numerical steady km/h, 160 km/h and 200 km/h, pressure data was recorded
state results. It is shown how the limiting streamlines on the over 60 s with a logging frequency of 1000 Hz. At 100 km/h
surface correlate with vortices observed in cross planes along measurements over 10 min were taken. Figure 2 shows the
the downstream direction. However, as the flow downstream location of 30 measurement points. The captured area was
of the wheel is highly unsteady, it is required to know more split up in two individual blocks to measure simultaneously.
about the time dependent behavior of the occurring struc-
tures and how these can be investigated experimentally in
an engineering development process, using the least intrusive
and time consuming methods possible.
The work presented, studies the near wall flow down-
Tuft Flow Visualization
stream of the front wheel arch of a sedan passenger car, eval- Method
uating experimentally the limiting streamline pattern and
the surface pressure. It is analyzed to what extent the near As used already for many years, tufts are attached to the
wall flow properties can be used to identify occurring flow surface of the test object (Figure 1). The flow pattern close to
structures and how conclusions about their propagation and the surface can then be investigated looking at the angular
interactions can be drawn. To show the influence of the flow direction of the tufts. Unsteady information can be extracted
exiting through the wheelhouse, a second configuration is by recording images, to get, not only qualitative, but also
shown, where the wheel arch is covered to shield the flow quantitative information of the limiting streamline pattern
from the wheel. [15, 16, 17, 18]. This method was first applied on wind turbines
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24 Bonitz et al. / SAE Int. J. Passeng. Cars - Mech. Syst. / Volume 11, Issue 1 (January 2018)
FIGURE 1 Vehicle side equipped with tufts for the open and FIGURE 3 Schematic setup of the image acquisition.
closed wheelhouse configuration: (a) Baseline configuration,
(b) with wheelhouse cover.
© SAE International
[15] and later adapted for the use in vehicle applications
in the wind tunnel and on-road [16, 17, 18]. Comparisons
between the limiting streamline pattern obtained by the tufts
and oil paint visualizations showed the good agreement of
these two methods [16, 18].
Bonitz et al. / SAE Int. J. Passeng. Cars - Mech. Syst. / Volume 11, Issue 1 (January 2018) 25
FIGURE 4 Overview of important properties in the tuft FIGURE 6 Time averaged streamline pattern for different
recognition of an image. tuft properties and a direct comparison between long and
short thin tuft streamline pattern.
© SAE International
the experiment was carried out with two different tuft lengths
and two different thicknesses, which are shown in Figure 5.
Each tuft was attached to the surface with a red marker in
horizontal direction. Gravity had no significant influence onto
the tuft orientation. The red markers had a diameter of 15 mm
and an estimated thickness of 0.3 mm. The long tufts had a
length of 35 mm and the short ones of 25 mm. The thickness
of the thin tuft was approximately 0.8 mm and approximately of the thin tufts. The flow in this area is highly unsteady
1.6 mm for the thick tuft. and the flow angles vary significantly. This is caused by
In the following Figure 6 the limiting streamline pattern the higher stiffness of the thick tuft compared to the thin
for the four different tufts is compared. It shows the time tufts. The thick tufts cannot follow the quick changes of the
averaged pattern for the thin long, thick long, thin short flow direction which leads to the observed less pronounced
and thick short case. Downstream the wheelhouse the bending. Comparing the streamline pattern of the thin long
pattern looks similar for all tuft properties, but around the and thin short tufts a very similar development is shown.
wheel house differences are observable. Therefore only the Figure 6(e) shows a direct comparison of the long and short
upstream area is shown in Figure 6. Close to the wheel arch, thin tuft pattern. Some of the streamlines were deleted for
the streamline curvature is more pronounced in the cases better visibility. The grey solid lines represent the long thin
and the blue and red dashed ones the short thin pattern. The
blue dashed lines show lines where the limiting streamlines
for both tufts have a good agreement. The red dashed lines
FIGURE 5 Geometric specifications of the used tufts.
show lines where differences between the two tuft lengths are
observed. Over the top of the wheel house, the streamlines
start to bend down. The long tufts show a stronger down
bend than the short ones, leading to the conclusion that
the long ones capture the downwash better. After bending
down, the streamlines realign with the mean flow direction.
The curvature radii of the calculated streamlines are again
smaller than for the short tufts. Hence, the longer tufts show
a higher sensitivity to changes in flow direction. This can
© SAE International
26 Bonitz et al. / SAE Int. J. Passeng. Cars - Mech. Syst. / Volume 11, Issue 1 (January 2018)
flow direction. Therefore the long thin tufts are considered downwards and redirected into the mean flow direction again.
to give the best results regarding length and stiffness. At the lower part of the wheel arch, the flow pattern shows
an almost horizontal distribution and is well aligned with the
mean flow direction. This is interesting, as it was expected
that separations at the wheel arch edge, the wheel house flow
Results and Discussion and the influence from the wheel rotation create a chaotic
flow region with reverse flow reaching all along the wheel
First, the limiting streamline pattern and its correlation with arch edge. However, a kind of recirculation is only observed
the underlying pressure distribution is discussed. Second, in the upper part.
the unsteady behavior is studied in more detail, looking at The arising questions are: First, what are the driving
the tuft movement and the time dependent properties of the forces causing the limiting streamlines to bend down along
surface pressure. Third, the effect of the flow through the rim the upper wheel arch, creating the observed pattern. Second,
and wheelhouse is shown by covering the wheelhouse and how is the pressure distribution created? The only forces
shielding off the flow. having an affect onto the limiting streamline pattern are
pressure forces and shear forces. The limiting streamline
curvature along the wheelhouse is a reaction to the pressure
distribution. The pressure distribution on the other hand is
Correlation between Surface influenced, by the geometry, separation areas and vortical
Pressure and Limiting structures. The lowest pressure is observed for sensor 3 (cp
< 0.4). In the downstream direction the surface pressure
Streamlines increases in general. The acting (horizontal) pressure force
In Figure 7 the time averaged pressure distribution together is directed upstream. In the vertical direction a pressure
with the limiting streamline pattern obtained from the tuft gradient is mainly acting up to the side door (sensor 1-15).
movement is presented. The black dots mark the locations Further downstream the pressure in the vertical direction
where a pressure measurement was taken. In a previous study varies only slightly.
[13], the pressure distribution for a time averaged measure- According to theory, low pressure drags the stream-
ment and a steady state CFD simulation for the investigated lines towards the pressure minimum. This can be seen
area was also presented. Comparing the different distributions in the resulting bent limiting streamlines around the
showed a qualitatively good agreement. low pressure region in Figure 7. The pressure minimum
The area behind the front wheel arch is an almost flat measured in sensor 3 affects the flow around it and causes
area without any large curvatures. For a fairly flat surface the streamlines coming from the front and over the hood
without any disturbances it is expected to observe a limiting of the car to bend downwards. With a decreasing pressure
streamline pattern, well aligned with the mean flow direc- gradient, the force dragging the limiting streamlines out
tion. Figure 7 shows that this is the case for a large part of the of the mean flow direction becomes weaker and loses its
studied region. Especially on the side door, the pattern can influence; hence the streamlines would continue moving
be described as horizontal and aligned with the mean flow. with their current direction. But the limiting streamlines
Around the upper part of the wheel arch bent streamlines can realign in mean flow direction. The only remaining forces
be observed. The flow over the wheel arch apex is directed acting onto the limiting streamlines are the shear forces,
which are directed horizontally downstream (mean flow
direction). These cause the horizontal realignment of the
f low. The lower part, where the streamlines show an in
FIGURE 7 Time averaged pressure distribution, colored by
average horizontal development is not significantly influ-
cp with superimposed limiting streamlines.
enced by the discussed pressure minimum. Also as in this
area no other significant lateral pressure gradient is acting,
there is no reason for a vertical deviation of the limiting
streamline pattern.
The pressure distribution and the limiting streamline
pattern lead to the following interpretation. On the upper
wheel house edge a flow condition is present which causes
a downwash. The pattern in this area looks like a part of a
recirculation. It might therefore be that a tornado like flow
structure is jetting out along the upper wheel arch edge which
merges with the mean flow. A similar structure was concluded
© SAE International
Bonitz et al. / SAE Int. J. Passeng. Cars - Mech. Syst. / Volume 11, Issue 1 (January 2018) 27
flow influences this region. But as a lower pressure is present FIGURE 9 Angular histogram for four selected tufts.
all along the edge, it is seems that a second flow structure is
present which separates at the lower edge of the wheel house
(leading to the low pressure) and travels with the mean flow
direction downstream.
© SAE International
and the limiting streamlines (Figure 8) shows that the
area of high standard deviation corresponds to the area
where the limiting streamlines go from a downwash direc-
tion to realignment with the mean flow (x-direction). A
more detailed insight into the direction of the flow can be
obtained by looking at the angular distribution of a single
tuft. Therefore the angular histograms for selected tufts A, direction. This shows that this tuft is located in an area where
B, C, D are investigated. reversed flow occurs. Moving slightly away from the high
Figure 9 shows for four different tufts (A, B, C, D) the standard deviation area and looking at Tuft B the angular
distribution of the tuft angles over the image series and how distribution is mainly between −60 and 30 degrees with a
often a position is taken (radial axis). The tuft identification is more dominant direction to approximately −30 degrees. Again
according to Figure 8 and an angle of 0 degrees/360 degrees the histogram shows that a reverse flow is still occurring in
corresponds to the mean flow direction. Tuft A is located close this area, but overall the flow is characterized by a slight
to the wheel arch in an area where a high standard deviation downwash as could also be seen by the limiting streamlines.
is observed. The histogram shows that this tuft has direc- Further downstream, where Tuft C is located, the flow is still
tions between 0 and 360 degrees (relative to the x axis), but dominated by fluctuations but mainly aligned in horizontal
with a slightly more frequent direction between −150 and direction. Picking a tuft closer to the wheel house apex (Tuft
−30 degrees. The wide spread of taken positions represents D) shows that although it is close to the edge where separa-
the result from the standard deviation plot. Additionally tion is expected, the fluctuations as indicated by the standard
it can be seen that tuft A points partially also in upstream deviation are smaller compared to the area of Tuft A. The
flow has an overall direction of around −20 degrees, which
FIGURE 8 Standard deviation of the tuft angle and limiting corresponds to the downwash trend around the wheel arch.
streamlines. Recirculation is not observable in this area. The tuft move-
ments showed the areas with highest unsteadiness regarding
the near wall flow direction.
In this region the disturbance is maximal due to different
flow conditions acting simultaneously. This observation
supports the previously presented suggestion of two acting
flow phenomena, which meet, interact and result in the high
standard deviations of the flow direction.
Instantaneous Limiting
Streamlines
© SAE International
28 Bonitz et al. / SAE Int. J. Passeng. Cars - Mech. Syst. / Volume 11, Issue 1 (January 2018)
FIGURE 10 Example of two instantaneous limiting FIGURE 11 Limiting streamline pattern, superimposed with
streamline patterns. the standard deviation of the pressure coefficient.
© SAE International
deviation is located higher up, compared to the area of
maximum tuft angle variation shown in Figure 8.
For the time series of a single measurement point, where
a high standard deviation is observed, the temporal pressure
derivative is high. This (temporal) pressure gradient does not
have a direct effect onto the flow direction and therefore the
tuft direction. To change the flow direction, a spatial pressure
gradient is required.
The question is why the pressure standard deviation is
© SAE International
Bonitz et al. / SAE Int. J. Passeng. Cars - Mech. Syst. / Volume 11, Issue 1 (January 2018) 29
FIGURE 12 Comparison of the standard deviation of the FIGURE 13 Correlation coefficient distribution respective
pressure coefficient downstream the front wheel for different sensor 2 and 15.
inlet velocities.
30 Bonitz et al. / SAE Int. J. Passeng. Cars - Mech. Syst. / Volume 11, Issue 1 (January 2018)
TABLE 1 Correlation coefficients for signals connected to shows the cross correlations between sensor 11 and 10 (upper left
sensor 1 at 100 km/h. graph) and sensor 11 and 12 (upper right graph).
Propagation
Following this argumentation would mean that signal 3 is
Sensor τ [ms] Correlation Coefficient Speed [m/s] weakly correlated to any other signal. This can be seen looking
at the cross correlation signals for sensor 3 (not shown here).
© SAE International
S1/S4 5 0.767 20.00
A weak correlation can be found with signal 2 (S3/S2), signal 5
S1/S5 9 0.723 12.44
(S3/S5) and signal 6 (S3/S6), where the coefficients are below 0.5.
S1/S8 13 0.620 15.38
For signal 7 (S3/S7) the correlation is very low, which indicates
S1/S10 14 0.605 16.67 that the signals are not very similar. As the limiting streamline
pattern indicates as well, structures occurring at location 3 are
A similar propagation can be found in the diagonal direc- barely passing by any other measurement location.
tion, going from S1 over S5 to S10. Again, a peak (decreasing Above it was concluded, that the highest standard devia-
in its max. value) can be found which is shifted in time. As it tion of the tuft movements can be observed in the area where
was shown already in the single signals, only a weak correla- the streamlines show a strong down-bend and are realigned
tion is found for S1/S3. into an almost horizontal flow direction (see Figure 8). This
The propagation direction from sensor 1 onwards is hori- corresponds to the area where measurement point S12 is
zontally downstream (with a slight downwash). This path is located. In general the correlations are low for most of the
also found when looking into the limiting streamline pattern signals. Only for its neighboring sensors (S11 and S13) corre-
(Figure 6); these show a flow pattern which correlates to the lated signals can be found. These are not shifted in time,
discussed signal propagation. This means that looking at the meaning that it cannot be assumed that they result from a
limiting streamlines can give an insight into how structures vertical moving structure. It is more likely that the signals show
propagate over the surface. Using the time delay and the the area where the structures from the lower and upper area
distance between measurement point 1 and 10, a propagation meet and interact with each other. It is therefore suggested, that
speed of 16.7 m/s is estimated. It has to be noted that due to the interaction between the out-jetting flow from the wheel-
the sampling frequency of 1000 Hz a time delay uncertainty of house and the flow separating at the lower edge lead to the
+/− 0.5 ms has to be taken into account, which leads to propa- observed high standard deviation of the tuft angles in Figure 8.
gation speeds between 16.2 m/s and 17.2 m/s. This means that The correlation distribution respective sensor 15 (Figure
the observed flow structures are propagating with a velocity 13b) showed no connection to the upper sensors (S1-S11).
about 2/3 of the free stream velocity (27.8 m/s). It shows that Looking at the correlation coefficients in Table 2 show that
the phenomena observed by the surface pressure measure- the signal correlates to S14 and even weaker to signal S13 and
ments are large scale flow structures which are moving along S12. Although the correlation for the lower sensor signals is
the side of the vehicle and expand into the bulk flow. not as high as for the upper ones, it can be concluded that a
So far the general flow situation is analyzed. In the following, second phenomenon is observed here. The correlated signals
selected locations shall be discussed in more detail. According to are lying on the same vertical line. As the sensors show
the limiting streamline pattern, a strong down bend is observed similar signals it can be concluded that the observed struc-
passing the areas of location 10 to 11 to 12. Therefore it can be ture has at least a spatial expansion (in the vertical direction)
assumed that similar structures are passing these points. Figure 15 of approximately 150 mm, reaching from S12 to S15. The
observed flow structure, occurring in the lower sensors, is
a result of the suggested separation at the lower wheelhouse
edge, travelling downstream.
FIGURE 15 Selected cross correlations for sensor 11. The signals measured in the further downstream loca-
tions (sensor 16 to 30) show correlations in horizontal
direction and weak correlations to the direct neighboring
vertical sensors. Table 3 summarizes the correlation coeffi-
cients and the resulting propagation speed. The propagation
speed between the lower signals is higher than for the upper
Bonitz et al. / SAE Int. J. Passeng. Cars - Mech. Syst. / Volume 11, Issue 1 (January 2018) 31
TABLE 3 Correlation coefficients for the downstream TABLE 5 Dominant frequencies and Strouhal numbers.
propagation at 100 km/h.
St Based St Based on St Based
Propagation on Vehicle Square Root on rim
Sensor τ [ms] Correlation Coefficient Speed [m/s] Characteristic Length of Frontal Diameter
© SAE International
S16/S24 7 0.746 14.29 Velocity Frequency (4.63 m) Area (1.51 m) (0.43 m)
S17/S25 7 0.719 14.29 100 km/h 1.9 Hz 0.32 0.1 0.03
© SAE International
32 Bonitz et al. / SAE Int. J. Passeng. Cars - Mech. Syst. / Volume 11, Issue 1 (January 2018)
FIGURE 16 Conjectured flow structure based on the FIGURE 17 Limiting streamline pattern and tuft angle
pressure and tuft data results. standard deviation for the closed wheel arch configuration.
© SAE International
© SAE International
swirling motion.
Bonitz et al. / SAE Int. J. Passeng. Cars - Mech. Syst. / Volume 11, Issue 1 (January 2018) 33
34 Bonitz et al. / SAE Int. J. Passeng. Cars - Mech. Syst. / Volume 11, Issue 1 (January 2018)
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