‘SEBM000704 SHOP IMLA\INTUA\ IL KOMATSU HD325-6 HD405-6 MACHINE MODEL SERIAL NUMBER HD325-6 (2WD) 5001 and up HD325-6W (4WD) 5001 and up HD405-6 1001 and up + This shop manual may contain attachments and optional equipment that are not available in your area. Please consult your local Komatsu distributor for those items you may require. Materials and specifications are subject to change without notice. + HD328-6, HD405-6 mount the SA6D140-1 or SAA6D140-2 engine. For details of the engine, see the 6D140-1 or 6D140-2 Series Engine Shop Manual. ©1997 KOMATSU All Rights Reserved 00-1 Printed in Japan 01-97(02]00801 a01 10 20 30 40 00-2 ® CONTENTS No. of page GENERAL ... Peer eee ee ee reece copes OLE) STRUCTURE AND FUNCTION 00.20.0202. + 10-1 TESTING AND ADJUSTING .......... vee 20-1 DISASSEMBLY AND ASSEMBLY ...................... 301 MAINTENANCE STANDARD .......... sees 40-1 56606056606 ‘The affected pages are indicated by the use of the woul : following marks. 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30-1312 @ 320-154 @ 30-182-4 @ 40-17 30-114 © 30-1313 @ 30-154-1 @ 30-1825 @ 40-18 30-115 @ 30-131-4 @ 30-1542 @ 30-188 @ 40-19 30-116 O 30-1315 @ 30-155 @ 30-184 @) 40-20 30-117 © 30-1316 @ 30-156 @ 30-185 @ | 4021 © 320-118 @ 30-131-7 @ 30-156-1 @ 30-18 @ | o 4021-1 @ 30-119 © 30-1318 ® 30-187 © 30-187 @ | @ 40:22 30-119-1 @ 30-1319 @ 30-158 O 30-188 @ 40.23, 30-1192 @ 30-131-10@ 30-159 © 30-189 @ 40-24 30-1193 © 30-131-11@ 30-160 @ 30-190 @ 40-26 30-119-4 @ 30-131-12 30-161 @ 30-191 @ 40-27 20-1195 @ 30-131-13 30-162 © 30-192 @ 40-28 30-119-6 © 30-131-14 30-163 @ 30-193 @ 40-29 30-1197 © 30-131-15 @ 30-164 © 30-194 @ 40.30 30-1198 @ 30-131-16 @ 30-165 @ 30-195 @ 40-31 30-119-9 © \ 30-131-17 30-168 @ | 30-196 @ 0-2-4 @® 056606SAFETY, SAFETY SAFETY NOTICE SAFETY NOTICE IMPORTANT SAFETY NOTICE Proper service and repair is extremely important for safe machine operation. The service and repair techniques recommended by Komatsu and described in this manual are both effective and safe. Some of these techniques require the use of tools specially designed by Komatsu for the specific purpose. To prevent injury to workers, the symbol 9, is used to mark safety precautions in this manual. The cautions accompanying these symbols should always be followed care- fully. If any dangerous situation arises or may possibly arise, first consider safety, and take the necessary actions to deal with the situation. GENERAL PRECAUTIONS Mistakes in operation are extremely dangerous. Read the Operation and Maintenance Manual carefully BEFORE operating the machine. 1. Before carrying out any greasing or repairs, read all the precautions given on the decals which are fixed to the machine. 2. When carrying out any operation, always wear safety shoes and helmet. Do not wear loose work clothes, or clothes with buttons missing. ‘+ Always wear safety glasses when hitting parts with a hammer. + Always wear safety glasses when grind- ing parts with a grinder, etc. 3. If welding repairs are needed, always have a trained, experienced welder carry out the work. When carrying out welding work, al- ways wear welding gloves, apron, hand shield, cap and other clothes suited for weld- ing work. 4, When carrying out any operation with two ‘or more workers, always agree on the oper- ating procedure before starting. Always in- form your fellow workers before starting any step of the operation. Before starting work, hang UNDER REPAIR signs on the controls in the operator's compartment. 5. Keep all tools in good condition and learn the correct way to use them. 6. Decide a place in the repair workshop to keep tools and removed parts. Always keep the tools and parts in their correct places. Always keep the work area clean and make ‘sure that there is no dirt or oil on the floor. ‘Smoke only in the areas provided for smok- ing. Never smoke while working. PREPARATIONS FOR WORK 7. Before adding oil or making any repairs, ark the machine on hard, level ground, and block the wheels or tracks to prevent the machine from moving. 8. Before starting work, lower blade, ripper, bucket or any other work equipment to the ground. If this is not possible, insert the safety pin or use blocks to prevent the work ‘equipment from falling. In addition, be sure to lock all the control levers and hang warn- ing signs on them. 9. When disassembling or assembling, support the machine with blocks, jacks or stands before starting work. 10. Remove all mud and oil from the steps or other places used to get on and off the ma- chine. Always use the handrails, ladders or steps when getting on or off the machine. Never jump on or off the machine. If it is impossible to use the handrails, ladders or steps, use a stand to provide safe footing. 00-3PRECAUTIONS DURING WORK 11. When removing the oil filler cap, drain plug or hydraulic pressure measuring plugs, loosen them slowly to prevent the oil from spurting out. Before disconnecting or removing compo- nents of the oil, water or air circuits, first remove the pressure completely from the circuit. 12. The water and oil in the circuits are hot when the engine is stopped, so be careful not to get burned. Wait for the oil and water to cool before carrying out any work on the oil or water circuits. 13, Before starting work, remove the leads from the battery. Always remove the lead from the negative (-) terminal first. 14, When raising heavy components, use a hoist or crane. Check that the wire rope, chains and hooks are free from damage. Always use lifting equipment which has ample capacity. Install the lifting equipment at the correct places. Use a hoist or crane and operate slowly to prevent the component from hit- ting any other part. Do not work with any part still raised by the hoist or crane. 15. When removing covers which are under in- ternal pressure or under pressure from a spring, always leave two bolts in position on opposite sides. Slowly release the pres- sure, then slowly loosen the bolts to remove. 16. When removing components, be careful not to break or damage the wiring. Damaged wiring may cause electrical fires. 17. When removing piping, stop the fuel or oil from spilling out. If any fuel or oil drips onto the floor, wipe it up immediately. Fuel or oil on the floor can cause you to slip, or can even start fires. 18. As a general rule, do not use gasoline to wash parts. In particular, use only the mit mum of gasoline when washing electrical parts. 00-4 SAFETY NOTICE 19. Be sure to assemble all parts again in their original places. Replace any damaged parts with new parts. « When installing hoses and wires, be sure that they will not be damaged by contact with other parts when the machine is be- ing operated. 20. When installing high pressure hoses, make sure that they are not twisted. Damaged tubes are dangerous, so be extremely care- ful when installing tubes for high pressure circuits. Also, check that connecting parts are correctly installed. 21. When assembling or installing parts, always use the specified tightening torques. When installing protective parts such as guards, or parts which vibrate violently or rotate at high speed, be particularly careful to check that they are installed correctly. 22. When aligning two holes, never insert your fingers or hand. Be careful not to get your fingers caught in a hole. 23. When measuring hydraulic pressure, check that the measuring tool is correctly assem- bled before taking any measurements. 24, Take care when removing or installing the tracks of track-type machines. When removing the track, the track sepa- rates suddenly, so never let anyone stand at either end of the track.FOREWORD GENERAL GENERAL This shop manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity. This shop manual mainly contains the necessary technical information for operations performed in a service workshop. For ease of understanding, the manual is divided into the following chapters; these chapters are further divided into the each main group of components. STRUCTURE AND FUNCTION This section explains the structure and function of each component. It serves not only to give 4n understanding of the structure, but also serves as reference material for troubleshooting. TESTING AND ADJUSTING This section explains checks to be made before and after performing repairs, as well as adjustments to be made at completion of the checks and repairs. Troubleshooting charts correlating “Problems” to "Causes" are also included in this section. DISASSEMBLY AND ASSEMBLY This section explains the order to be followed when removing, installing, disassembling or assembling each component, as well as precautions to be taken for these operations. MAINTENANCE STANDARD This section gives the judgement standards when inspecting disassembled parts. NOTICE The specifications contained in this shop manual are subject to change at any time and without any advance notice. Use the specifications given in the book with the latest date.FOREWORD HOW TO READ THE SHOP MANUAL VOLUMES ‘Shop manuals are issued as a guide to carrying ‘out repairs. They are divided as follows: Chassis volume: Issued for every machine model! Engine volume: Issued for each engine series Electrical volume: Each issued as one ‘Attachments volu! volume to cover all models These various volumes are designed to avoid duplicating the same information. Therefore, to deal with all repairs for any model , it is neces- sary that chassis, engine, electrical and attach- ment volumes be available. DISTRIBUTION AND UPDATING Any additions, amendments or other changes will be sent to KOMATSU distributors. Get the most up-to-date information before you start any work. FILING METHOD 1. See the page number on the bottom of the page. File the pages in correct order. 2. Following examples show how to read the page number. Example 1 (Chassis volume): 10-3 u Item number (10. Structure and Function) Consecutive page number for each item. Example 2 (Engine volume): Unit number (1. Engine) Item number (2. Testing and Adjusting) Consecutive page number for each item. 3. Additional pages: Additional pages are indi- cated by a hyphen (-) and number after the page number. File as in the example. Example: 10-4 12-203 10-41 12-2031 10.4.2} Added pages —Ci22032 105 12-204 00-6 HOW TO READ THE SHOP MANUAL REVISED EDITION MARK When a manual is revised, an edition mark {(@@@....) is recorded on the bottom of the pages. REVISIONS Revised pages are shown in the LIST OF RE- VISED PAGES next to the CONTENTS page. SYMBOLS So that the shop manual can be of ample prac- tical use, important safety and quality portions are marked with the following symbols. ‘Symbol | Item Remarks ‘Special safety precautions are Aa Safety | necessary when performing the work, Special technical precautions ___ | or other precautions for pre- Caution | serving standards are neces- sary when performing the work. Weight of parts of systems. Caution necessary when se- Weight | lecting hoisting working posture is important, te ‘ohtening| Places that require special at- Foam [OMEN tention for the tightening torque during assembly. Places to be coated with ad- hesives and lubricants, etc. ADS Places where oil, water or fuel il, water] must be added, and the ca- pacity. ; — Coat Places where oil or water must be drained, and quan- tity to be drained, —_ eeFOREWORD HOISTING INSTRUCTIONS HOISTING Heavy parts (25 kg or more) must be lifted with a hoist, etc. In the DISAS- SEMBLY AND ASSEMBLY section, every part weighing 25 kg or more, is indicated clearly with the symbol {f a part cannot be smoothly removed from the machine by hoisting, the following checks should be made: 1) Check for removal of all bolts fastening the part to the relative parts. 2) Check for existence of another part caus- ing interference with the part to be re- moved. WIRE ROPES 1) Use adequate ropes depending on the weight of parts to be hoisted, referring to the table below: Wire ropes (Standard °Z* or *S* twist ropes without galvanizing) Taser Ga Rope diameter Allowable load mm KN, tons 10 98 1.0 12 137 14 125 187 16 “ 216 22 16 275 28 18 35.3 36 20 43.1 44 22.4 549 56 30 98.1 10.0 40 1765 18.0 50 2746 28.0 60 392.2 40.0 ‘* The allowable load value is estimated to be one-sixth or one-seventh of the break- ing strength of the rope used. 2) Sling wire ropes from the middle portion Of the hook. HOISTING INSTRUCTIONS Slinging near the edge of the hook may cause the rope to slip off the hook during hoisting, and a serious accident can re- sult. Hooks have maximum strength at the middle portion. PES 100% 88% 79% «= 71% = 41% saoonu78 3} Do not sling a heavy load with one rope alone, but sling with two or more ropes symmetrically wound onto the load. @ Siinging with one rope may cause turning of the load during hoisting, untwisting of the rope, or slipping of the rope from its original winding Position on the load, which can re- sult in a dangerous accident. 4) Do not sling a heavy load with ropes form- ing a wide hanging angle from the hook. When hoisting a load with two or more ropes, the force subjected to each rope will increase with the hanging angles. The table below shows the variation of allow- able load kN {kg} when hoisting is made with two ropes, each of which is allowed to sling up to 9.8 KN (1000 kg} vertically, at various hanging angles. ‘When two ropes sling a load vertically, up to 19.6 kN {2000 kg) of total weight can be suspended. This weight becomes 9.8 kN {1000 kg} when two ropes make @ 120° hanging angle. On the other hand, two ropes are subjected to an excessive force as large as 39.2 kN (4000 kg) if they sling 2 19.6 KN {2000 kg) load at a I of 150°. ut shooo«ee 00-7FOREWORD COATING MATERIALS + The recommended coating materials such as adhesives, gasket sealants and greases used for disassembly and assembly are listed below. For coating materials not listed below, use the equivalent of products shown in this list. COATING MATERIALS category [Koma cose] PartNo. | ary _| Container Main applications, features Used to prevent rubber gastos, robber Lt-14 [790-128-9030/ 1609 | Tube |” cushions, and cock plug from coming out. ~ Used in places requiring an immediatly . effete, swong aaesie. Used for ple LTB 790-129-9050 | rs 9 ) tics (except polyethylene, polyprophylene, ss tetrafluoroethlene and viny! chloride), rub- Sort metal and nom meta Features: Resitence to heat and chert fais ae 0994 eee, | ea Used for anti-loosening and sealant pur- pone for bls ad puge 730-125-9060 |Achesive: > Used as adhesive or sealant for metal lass (Set of adhe-| | 1 kg and plastic. ca |SSveane fardering] can versening | 29 saent)” | 09 Adhesives cra rset sce] aso g Pore Uses lor mace oles Hote > Used ea heetressting sealant for repair wrote freo-r2e-s1z0| 759 | Tube |* Used ae) > Quick hardening type adhesive Three bond otytnyane|* ure time: whi sees 103i 1735 }790-128-8140) | 50.9 container |* Used mainly for adhesion of metals, rub- bers plastics and woods ~ Quick hardening type edhesive |ronetnjlone|” Quickeuretypetman strength after 0 min re0-120-0100| 2 [Povetiee|” ton + Used mainly for adhesion of rubbers, plas- tes and meat : ~ Features: Resistance to heat chemicals Lotte Jron-ras-etio| soe |Potetylee|: Used at jim porans subj toMghtem- foeeae peratures. - > Used as eahesive or sealant for gostes te4 790-128-9010 200 g a and packing of power train case, etc. ~ Features: Resstanco to heat + Uieue sealant for fange surfaces and Gasket bats a hgh omperatre locations, veed elon ts |roo-120-2070) 1K | can | to prevent seure + Usee ae aoa for heat resistance gasket fertigh tomperature locations such on gine precombustion chamber, exhaust pipe, etc.FOREWORD COATING MATERIALS cawpoy [Rorsevcowe] Penn. | Gy | Conair | wai appeatone, ue - Fests Renee o wot | Gita or tong srr, ea. C : fe aes pote etal attr tong ee ee aC with large clearance. |e creaieet rere nal ve cana eae Teed a sealant fr vrs Tread Fie Polyethylene! joints, flanges. ree el ute container |+ Used as sealant for tapered plugs, elbows, noses of eoutes Fer Sion Bow esncs ht caste ee seat | 16-6 Jomuo-soor| aioe | robe |. SEs ae saat or ange sure, wud USSG aS Saar ane Aa ee, S > Femur Sion bose que Praia type G7 (09920-00150 | 150.9 Tube |+ Used as sealant for flywheel housing, in- its mone tan ano ne & Toes 22rd Iso ra-oo| tog | Tove |° Liga steising salon for pang Vin bcm for aig ponion pre Molybde- iMG (09940-00061 609 Can vent from squeaking). Siulie ied io provnt size or eng of me iorean™ | une [oseoetow | za09 | tare |” eas persress nang esas - Uisdas unten ornate oe cago Genet prose pe everson cau feveniona | varous | varou Eves sven ero [Vand tr somal tempwr, Tah ad re [S¥G2-400CA bearing at places in contact with water or crease sysesoca Dening Baer nS le coca Brezamstal various | various evenncn eal Molybdenum 400 g + Used for places with heavy load disulphide | SYG2-400M | (10 per |Belows type! : a incon ‘oeFOREWORD STANDARD TIGHTENING TORQUE STANDARD TIGHTENING TORQUE STANDARD TIGHTENING TORQUES OF BOLTS AND NUTS Use these torques for metric bolts and nuts. (Always use torque wrench). Thread diameter Width @ i ee ®o @ Nm korn mm mm 6 10 13.2414 1.352015 8 13 3143) 32403 10 7 6647 2 19 113210 4 2 7219 16 24 279230 28523 18 2 382239 3924 20 30 54959 5626 2 32 745283 7648.5 24 36 9272 103 94.54 105 2 41 1320 140 136215 30 46 1720+ 190 175220 33. 50 2210+ 240 225225 36 55 2750+ 290 280230 39 60 32902340 335235 Thread diameter : © ofbolt — | across flats. WF coon oy mm Nm _ $ 7 Tass oa202 : 8 tase 13208 ° is foe | iiss 2 a exisites | gases TIGHTENING TORQUE OF HOSE NUTS Use these torques for hose nuts. Nominal No. Thread diameter | Width across flat Tightening torque mm mm Nm kgm @ 7 79 Tise43_| 25308 Fa is 2 “92136 322 oe 2 a vasii98 bi ts a B warsszee 183 oe 30 3 Wresiass tess 0 3 6 Weta dss 2 Fe & mais | Bis te @ s rete 88 38 TIGHTENING TORQUE OF SPLIT FLANGE BOLTS Use these torques for split flange bolts. Thread diameter | Width across flat Tightening torque mm Nm 70 7 wera6e a7s07 2 ” 112298 teen 6 2 719228 rass3 00-10FOREWORD STANDARD TIGHTENING TORQUE TIGHTENING TORQUE OF O-RING BOSS CONNECTOR Use these torques for O-ring boss connector Nominal No, |thfead diameter | Width across flat Tightening torque mm mm Nm _kgm 02 14 343t 49 35205 03, 08 20 \Varies depending on} 93.1498 9541 05, 06 24 Itype of connector. 142.14 196 14522 10, 12 33 421.44588 4346 4 2 877.14 132.3, 89.54 13.5 TIGHTENING TORQUE OF O-RING BOSS CONNECTOR Use these torques for O-ring boss connector Nominal No, |_thread diameter | Width across flat Tightening torque { mm { mm Nm kgm 08, 8 | 4 7.38 1.47 0.75+0.15, 10 10 | 7 wn27s 1.47 1.154015 12 2 19 T7643 1.96 18402 4 4 2 22.542 196 23202 16 16 24 w4z49 | 3205 18 18 2 39.2249 4205 20 20 30 49249 505 24 4 32 63.6298 Te) 30 30 32 1078: 147 sn415 3 | 3 = | wrasig6 1342 36 36 36 15192245 15.5425 2 2 = 21072298 2153 52 52 I = 323.4544.1 33245 Sealing surface oo UTE. TIGHTENING TORQUES OF FLARE NUT Lib Use these torques for O-ring boss connector Sarees Thread diameter | Width across flat Tightening torque mm mm Nm kgm 14 19 245249 25205 8 24 494196 5t2 22 27 7854196 B42 24 22 137.34 29.4 1423, 30 36 176.54 23.4 1833 3 a 196.14 49 2045 36 46 245.22 49 2525 2 55 294.2 49 3025FOREWORD STANDARD TIGHTENING TORQUE TIGHTENING TORQUE FOR 102 SERIES ENGINE (BOLT AND NUTS) Use these torques for metric bolts and nuts of 102 Series Engine. Thread diameter Tightening torque mm Nm kgm é 1022 1102 + 0.20 8 mse 245 40.41 10 26 436 +061 2 E12 785 + 1.22 TIGHTENING TORQUE FOR 102 SERIES ENGINE (EYE JOINTS) Use these torques for metric eye joints of 102 Series Engine. Thread Tightening torque mm Nm kgm 6 B42 0.81 + 0.20 8 1042 1.02 * 0.20 10 1222 1.22 £0.20 2 wed 245 = 0.41 “4 3625 3.67 40.51 TIGHTENING TORQUE FOR 102 SERIES ENGINE (TAPERED SCREWS) Use these torques for inches tapered screws of 102 Series Engine. Thread diameter Tightening torque inches Nm kgm 1116 3e4 031 £0.10 18 B42 01 + 0.20 a4 1242 1.22 £0.20 3/8 1522 153 £0.44 112 mes 245 £0.41 Bra 36 =5 367 £051 1 CFT) 6:12 £0.92 00-12FOREWORD ELECTRIC WIRE CODE ELECTRIC WIRE CODE In the wiring diagrams, various colors and symbols are employed to indicate the thickness of wires This wire code table will help you understand WIRING DIAGRAMS. Example: SWB indicates a cable having @ nominal number 5 and white coating with black stripe, CLASSIFICATION BY THICKNESS. Nominal os Cable O.D. |Current rating rmber | Numba of ia. of suenafCross sion] ira) Th Applicable circuit 0.85 1 0.32 0.88 24 12__| Staring, lighting, signal etc. 2 26 0.32 2.09 a4 20 | Lighting, signal etc 5 65 032 523 46 37__| Charging and signal 15 2 045 13.36 19 59 | Starting (Glow plug) 40 85 0.80 4273 na 135 | Starting 60 127 0.80 saa4 136 178 | starting 100 27 0.80 109.1 176 230 | starting CLASSIFICATION BY COLOR AND CODE Por Charging | Ground | starting | Lighting | instrument | signa | other [cove] w 2 8 R Y 6 c 1 J many Color} White Black Black Red ‘Yellow Green Blue [code] wn = ew RW YR ow Lw ? Color} White & Red — [Black & White] Red & White | Yellow & Red|Green & White|Biue & White [code] we = BY RB Ye Rr uR 3 Color] White & Black} = — lack & Yellow] Red & Black | Yellow & Black|Green & Red| Blue & Red « fase [Socel_ve 7 BR RY Yo oy vy Color] White & Blue — [Black & Red [Red & YellowVelow & Greenforean & ValiofBlue & Yeliow code] wa = 5 RG YL oe iB 5 |Color|White & Greer = sae |Red & Green |Yellow & Blue{Green & Black|Biue & Black [coe] — = = RL ww ot = : Color] _ _ = Red & Blue [Yellow & White|Green & Blue| = 00-13FOREWORD CONVERSION TABLE CONVERSION TABLE METHOD OF USING THE CONVERSION TABLE The Conversion Table in this section is provided to enable simple conversion of figures. For details of the method of using the Conversion Table, see the example given below. EXAMPLE * Method of using the Conversion Table to convert from millimeters to inches 1. Convert 55 mm into inches. (1) Locate the number 50 in the vertical column at the left side, take this as @, then draw a horizontal line from @. (2) Locate the number § in the row across the top, take this as @, then draw a perpendicular line down from ®. (3) Take the point where the two lines cross as ©. This point © gives the value when converting from millimeters to inches. Therefore, 55 mm = 2.165 inches. 2. Convert 550 mm into inches. (1) The number 550 does not appear in the table, so divide by 10 (move the decimal point one place to the left) to convert it to 55 mm. (2) Carry out the same procedure as above to convert 55 mm to 2.165 inches. (3) The original value (550 mm) was divided by 10, so multiply 2.165 inches by 10 (move the decimal point one place to the right) to return to the original value. This gives 550 mm = 21.68 inches. 1mm = 0.03937 in o [0 | 0.039] 0.079 | 0.118 | 0.157 10 | 0.394 | 0.433 0.472 | 0.512 | 0.551 20 | 0787 | 0.827| 0.866 | 0.906 | 0.945 30 | 1.181 | 1.220] 1.260 | 1.299 | 1.339 40 | 11575 | 1614 | 1.654 | 1.693 | 1.732 0.236 | 0.276 | 0.315 | 0.354 0.630 | 0.669 | 0.709 | 0.748 1.024 | 1.063 | 1.102 | 1.142 1.417 | 1.457 | 1.496 | 1.536 1811 | 1.850 | 1.890 | 1.929 2.205 | 2.244 | 2.283 | 2.323 2.598 | 2.638 | 2.677 | 2.717 2.992 | 3.032 | 3.071 | 3.110 3.386 | 3.425 | 3.465 | 3.504 3.780 | 3.819 | 3.858 | 3.898 70 | 2.756 | 2.795 | 2.835 | 2.874 | 2.913 a0 | 3.150 | 3.189] 3.228 | 3.268 | 3.307 90 | 3.543 | 3.583 3.622 | 3.661 | 3.701 00-14FOREWORD CONVERSION TABLE 1mm = 0.03937 in ° 1 2 3 4 5 6 7 8 9 ] 0 ° 0.039 | 0.079 | 0.118 | 0.157 | 0.197 | 0.236 | 0.276 | 0.315 | 0.354 10 0.394 | 0.433 | 0.472 | 0.512 | 0.551 | 0.591 | 0.630 | 0.669 | 0.709 | 0.748 20 0.787 | 0.827 | 0.866 | 0.906 | 0.945 | 0.984 | 1.024 | 1.063 | 1.102 | 1.142 30 1.181 | 1.220 | 1.260 | 1.299 | 1.339 | 1.378 | 1.417 | 1.457 | 1.496 | 1.536 40 1.575 | 1.614 | 1.654 | 1.693 | 1.732 | 1.72 | 1.811 | 1.850 | 1.890 | 1.929 1.969 | 2.008 | 2.047 | 2.087 | 2.126 | 2.165 | 2.205 | 2.244 | 2.283 | 2.323 2.362 | 2.402 | 2.441 | 2.480 | 2520 | 2.559 | 2598 | 2.638 | 2.677 | 2.717 2.756 | 2.795 | 2835 | 2874 | 2913 | 2.953 | 2.992 | 3.032 | 3.071 | 3.110 3.150 | 3.189 | 3.228 | 3.268 | 3307 | 3.346 | 3.286 | 3.425 | 3.465 | 3.508 3.543 | 3.583 | 3.622 | 3.661 | 3.701 | 3.740 | 3.780 | 2.819 | 3.858 | 3.898 sg3aees Kilogram to Pound kg = 2.2046 Ib 0 | 2 3 4 5 6 7 8 9 1 0 0 220) 441) 661| 9882| 11.02] 13.23) 15.43] 17.64] 19.84 10 22.05| 24.25| 26.46| 28.66| 30.86| 33.07| 35.27| 37.48| 39.68| 41.89 20 44.09 | 46.30] 48.50] 50.71] 51.91] 55.12| 57.32| 59.63] 61.73] 63.93 30 66.14| 68.34| 70.55| 72.75| 74.96| 77.16| 79.37] 81.57| 83.78] 85.98 40 88.18 | 90.39| 92.59] 94.80| 97.00| 99.21 | 101.41 | 103.62 | 105.82 | 108.03 50 110.23 | 112.44 | 114.64 | 116.85 | 119.05 | 121.25 | 123.46 | 125.66 | 127.87 | 130.07 60 132.28 | 134.48 | 136.69 | 138.89 | 141.10 | 143.30 | 145.51 | 147.71 | 149.91 | 152.12 70 154.32 | 156.53 | 158.73 | 160.94 | 163.14 | 165.35 | 167.55 | 169.76 | 171.96 | 174.17 80 176.37 | 178.57 | 180.78 | 182.98 | 185.19 | 187.39 | 189.60 | 191.80 | 194.01 | 196.21 90 198.42 | 200.62 | 202.83 | 205.03 | 207.24 | 209.44 | 211.64 | 213.85 | 216.05 | 218.26 00-15FOREWORD CONVERSION TABLE Liter to U.S. Gallon 1 = 0.2642 US. Gal 0 1 2 3 4 5 6 7 8 9 0 0 0.264 | 0.528 | 0.793 | 1.057 | 1.321| 1.585 | 1.849) 2.113 | 2.378 10 2.642 | 2.906 | 3.170] 3.434] 3.698 | 3.963 | 4.227) 4.491 | 4.755 | 5.019 20 5.283 | 5.548 | 5.812 | 6.076 | 6.340 | 6.604 | 6.869 | 7.133 | 7.397 | 7.661 30 7.925 | 8.189 | 9.454| 8.718 | 8.982 | 9.246 | 9.510 | 9.774 | 10.039 | 10.303 40 10.567 | 10.831 | 11.095 | 11.359 | 11.624 | 11.888 | 12.152 | 12.416 | 12.680 | 12.944 50 13.209 | 13.473 | 13.737 | 14.001 | 14.265 | 14.529 | 14.795 | 15.058 | 15.322 | 15.586 60 15,850 | 16.115 | 16.379 | 16.643 | 16.907 | 17.171 | 17.435 | 17.700 | 17.964 | 18.228 70 18.492 | 18.756 | 19.020 | 19.285 | 19.549 | 19.813 | 20.077 | 20.341 | 20.605 | 20.870 80 21.134 | 21.398 | 21.662 | 21.926 | 22.190 | 22.455 | 22.719 | 22.983 | 23.247 | 23.511 90 23.775 | 24.040 | 24.304 | 24.568 | 24.832 | 25.096 | 25.361 | 25.625 | 25.889 | 26.153 Liter to U.K. Galion 1 = 0.21997 U.K. Gal 0 vie te 4 5 6 ae 9 0 0 0.220 | 0.440 | 0.660 | 0.880| 7.100] 1.320| 1.540 | 1.760 | 1.980 10 2.200 | 2.420 | 2.640| 2.860 | 3.080| 3.300] 3520] 3.740) 3.950| 4.179 20 4.399 | 4619 | 4.839] 5.059 | 5.279 | 5.499| 5.719| 5.939) 6.159) 6.379 30 6.599 | 6819 | 7.039] 7.259 | 7.479) 7.969] 7.919) 8.139) 8.359 | 8.579 40 8799 | 9.019 | 9239 | 9.459 | 9.679 | 9.899 | 10.119 | 10.299 | 10.859 | 10.778 50 10.998 | 11.281 | 11.438 | 11.658 | 11.878 | 12.098 | 12.318 | 12.528 | 12.758 | 12.978 60 13.198 | 13.418 | 13.638 | 13.858 | 14.078 | 14.298 | 14.518 | 14.738 | 14.958 | 15.178 70 15.398 | 15.618 | 15.838 | 16.058 | 16.278 | 16.498 | 16.718 | 16.938 | 17.158 | 17.378 80 17.598 | 17.818 | 18.037 | 18.257 | 18.477 | 18.697 | 18.917 | 19.137 | 19.357 | 19.577 90 19.797 | 20.017 | 20.237 | 20.457 | 20.677 | 20.897 | 21.117 | 21.337 | 21.987 | 21.777 00-16FOREWORD CONVERSION TABLE kgm to ft. Ib 1 kgm = 7.233 ft. 1b T ° 1 2 3 4 5 6 7 |e 9 ° ° 72| 145| 217] 289| 362] 434| 506] 579] 651 10 723| 796) 868} 940| 1013] 1085 | 1157 | 123.0| 1302 | 137.4 20 1447 | 151.9 | 159.1 | 1664 | 1736 | 1808 | 188.1 | 1953 | 2025 | 200.8 30 | 217.0 | 224.2 | 2315 | 2387 | 245.9 | 2532 | 2604 | 2676 | 2749 | 282.1 40 | 2893 | 2966 | 3038 | 311.0| 3183| 3255 | 3327 | 340.0 | 347.2 | 3544 50 | 361.7 | 368.9 | 3761 | 383.4 | 3906 | 97.8 | 405.1 | 4123 | 4195 | 4268 60 | 4340) 441.2 | 4485 | 455.7 | 4629 | 4702 | 4774) 4846 | 4918 | 499.1 70 | 506.3) 5135 | 5208 | 5280 | 535.2 | 425 | 5497 | 5569 | S642 | 571.4 so | 5786 | 5859 | 593.1 | 6003 | 6076 | 6148 | 6220 | 6293 | 6365 | 6437 90 651.0 | 658.2 | 665.4 | 672.7 | 679.9 | 687.1 | 694.4 | 701.6 | 7088 | 716.1 100 723.3 | 7305 | 737.8 | 745.0 | 7522 | 7595 | 7667 | 7739 | 781.2 | 788.4 110 | 795.6 | 8029 | 810.1 | 8173 | 8246 | 931.8 | 239.0 | 8463 | 2535 | 960.7 120 | 868.0 | 875.2 | 9824 | 989.7 | e969 | 9041 | 9114 | 186 | 9258 | 933.1 130 | 940.3 | 947.5 | 9548 | 962.0 | 969.2 | 9765 | 983.7 | 9909 | 998.2 | 1005.4 140} 10126 | 1019.9 | 1027.1 | 1034.3 | 10415 | 1048.8 | 1056.0 | 1063.2 | 10705 | 1077.7 150 | 1084.9 | 1092.2 | 1099.4 | 1106.6 | 11139 | 1121.1 | 1128.3 | 1135.6 | 1142.8 | 1150.0 reo | 1157.3 | 11645 | 1971.7 | 1179.0 | 1186.2 | 1193.4 | 1200.7 | 1207.9 | 1215.1 | 1222.4 qo | 1129.6 | 1236.8 | 1244.1 | 1251.3 | 12585 | 1265.8 | 1273.0 | 1280.1 | 12875 | 1294.7 180 | 1301.9 | 1309.2 | 1316.4 | 1323.6 | 13309 | 1338.1 | 1345.3 | 1352.6 | 1359.8 | 1367.0 190 | 13743 | 1381.5 | 1388.7 | 1396.0 | 1403.2 | 1410.4 | 1417.7 | 1424.9 | 1432.1 | 1439.4FOREWORD CONVERSION TABLE kg/em? to Ibfin? tkglem? = 14.2233 Ibfin? Pl ° 1 2 3 4 5 6 7 8 9 ° 0 142| 284| 427] 569| 71.1] 853| 996) 1138| 1280 10 142.2 | 1565 | 170.7 | 184.9 | 199.1 | 213.4 | 227.6 | 2418 | 256.0 | 270.2 20 2845 | 298.7 | 3129 | 327.1| 341.4 | 355.6 | 3698 | 384.0 | 3983 | 4125 30 426.7 | 440.9 | 455.1 | 469.4) 483.6 | 497.8 | 512.0 | 526.3 540.5 | 554.7 40 568.9 | 583.2 | 597.4 | 611.6 | 625.8 | 640.1 | 654.3) 668.5 | 6827 | 696.9 50 711.2 | 725.4 | 739.6 | 7538 | 768.1 | 782.3 | 7965 | 810.7 | 825.0 | 839.2 60 953.4 | 967.6 | 881.8 | 896.1 | 9103 | 9245 | 938.7 | 953.0 | 967.2 | 981.4 70 995.6 | 1010 | 1024 | 1038 | 1053 | 1067 | 1081 | 1095 | 1109 | 1124 go 1138. [1182 | 1166] 1181 | 1195 | 1209 | 1223 | 1237 | 1252 | 1266 90 1280 |1204 | 1309 | 1323 | 1337 | 1351 | 1365 | 1380 | 1394 | 1408 roo | 1422 | 1437 | 1451 | 1465 | 1479 | 1493 | 1508 | 1522 1550 110 | 1565 | 1579 | 1593 | 1607 | 1621 | 1636 | 1650 | 1664 1693 120 |1707 $1721 | 1735 | 1749 | 1764 «| 1778 | 1792 | 1806 1835 130 | 1849 | 1863 | 1877 | 1892 | 1906 | 1920 | 1934 | 1949 1977 140 | 1991 | 2005 | 2020 | 2034 | 2048 | 2062 | 2077 | 2091 jan 150 | 2134 2148 |2te2 | 2176 | 2190 | 2205 | 2219 | 2233 | 2247 | 2262 160 | 2276 | 2290 | 2304 | 2318 | 2333 | 2347 | 2361 | 2375 | 2389 | 2404 170 | 2418 |2432 | 2446 | 2460 | 2475 | 2489 | 2503 | 2518 | 2532 | 2546 180 | 2560 | 2574 | 2889 | 2603 | 2617 | 2631 | 2646 | 2660 | 2674 | 2688 190 2702 [2717 | 2731 | 2745 |2759 | 2773 | 2788 | 2802 | 2816 | 2830 200 | 2845 | 2889 | 2873 |2887 | 2901 | 2916 | 2930 | 2944 | 2958 | 2973 210 | 2987 |3001 |3015 | 3030 | 3044 [3058 | 3072 | 3086 3101 | 3115 220 |3129 |3143 | 3188 |3172 |3186 | 3200 [3214 | 3229 | 3243 | 3257 230 |3271 | 3286 | 3300 |3314 | 3328 |3343 | 3357 | 3371 | 3385 | 3399 24o 3414 3428 | 3442 | 3456 | 3470 | 3485 | 3499 | 3513 | 3527 | 3542 00-18FOREWORD CONVERSION TABLE Temperature Fahrenheit-Centigrade Conversion ; simple way to convert # Fahrenheit temperature reading into a Centigrade tempere- ture reading or vice versa is to enter the accompanying table in the center or boldface column of figures. “These figures refer to the temperature in either Fahrenheit or Centigrade degrees. If itis desired to convert from Fahrenheit to Centigrade degrees, consider the center column as @ table of Fahrenheit ‘temperatures and read the corresponding Centigrade temperature in the column atthe let. itis desired to convert from Centigrade to Fahrenheit degrees, consider the center column as e table of Centigrade values, and fed the coresponding Fahrenhelt temperature on th right. ve = 338 °c =e ol ee a -204 | 40 | -40.0 un | sie] 78] a | ame | a2 | a | as -a12 | 25 | -a10 wz | sae] a3 | a | es | 29 | e | s796 vaca | 0 | 220 ws | sse| sa | ae | re4 | 203 | 03 | ror 317 | -25 13.0 4 87.2 94 | 49 120.2 28.9 4 183.2 -29 | 20 | -40 15 | s90 | 100 | so | 1220 | 206 | a5 | 1a50 28.3 22 89 16 60.8 10.6 81 123.8 30.0 | 86 186.8 “278 cos | -a3 | w | c26 | aa] oe | rss] an6 | 67 | 1086 22 14 78 | 18 644 cde ee 1274 311 | 88 | 1904 -287 32| 72| w | o62| 122| 5 | 192] 317 | 99 | 1922 “264 so | 67 | 2 | 30] we | ss | 10 | a2 | 9 | re40 -6|-4 | es} -o1| 2 | ose | 122 | 56 | 1328 | a28 | 1 | 1958 “so | 43 | a6 | -s6| 2 | m6] 19 | 57 | 146 | 303 | 92 | r976 “asa | “a2 | toa | 50 | 23 | 734] ua] se | 364] aaa] a3 | t990 css | “1 | 122 | 44 | ze | 752] 0 | so | 1902 | aaa | 94 | 2002 “aa | “0 | wo | -39| 2 | 70] 156 | 60 | woo | 350 | 96 | 2030 | | 228 3 15.8 -33 | 2 788 16.1 61 141.8 35.6 96 204.8 G22 | 3 | we | 28 | 2 | a6 | t67 | 62 | was | 361) 97 | 2066 ny | > | tea] -22 | 2 | sea | 72) @ | usa] 357 | 98 | 2094 fain |e | 22 | 17 | 23 | ez | ve | oe | 2 | 72 | 99 | 202 “os | & | 230 | -11| 30 | s60| wa | os | uso | a7 | wo | 2120 -o| 4 | 28] -o6| 31 | ere | reo | 66 | 1508 | 406 | 105 | 2210 Gea] 3 | 26] o | a | e96| 194] 67 | rs26 | 433 | 10 | 2300 Tas | 2 | ze] os | a2 | sr | 200] o@ | 1544 | 451 | 115 | 2390 Tas | a | ao2| 11 | a4 | saz} 206 | o9 | 1562 | «9 | 120 | 2480 178 0 32.0 cegiie 95.0 211 70 158.0 51.7 | 125 (257.0 -v2| 1 | 338] 22| a6 | 68} a7] m | 1598 | see | 190 | 2660 cer | 2 | 356] 28 | 37 | se6 | 222} 72 | r6 | 572 | 135 | 2750 Ter} 3 | ara] 3a) ae | soe | 228 | 73 | 1634 | 00 | 0 | 240 Tes} 4 | 3o2 | 39) 39 | 1022 | 233 | 7 | 1052 | 27 | us | 230 cso | 5 | a0] 44 | 40 | toeo | 229] 75 | 1670 | 656 | 150 | 2020 aa} 6 | a2e| so | a1 | rose | 24 | 76 | 1680 | 603 | ws | si0 Tao | 7 | a6] se| a | 1076! 250] 77 | 08 | 71 | 190 | 200 Tas | 8 | ase] 61 | 43 | 1004] 256 | 7e | 724 | 739 | 165 | 2290 Te | 8 | «a2 | 67 | a4 | riz] 261 | 79 | 142] 767 | 10 | 3200 [22 | w | soo} 72} 4 | 130 | 267 | a | 160] 794 | 5 | a470 00-1901 GENERAL Weight table Table of oil coolant quantities 01-12 056606 01-1 @DIMENSIONS HD325-6: Serial No.: 5001 - 5484 HD325-6W: Serial No.: 5001 - 5484 % : The figures in [J are for the HD325-6W. s66F080028 056606056608 HD325-6: — Seris No.: 5485 and up HD325-6W: Ss No.: 5485 and up ok : The figures in {_ ] are for the HD325-6W. sow00314 HD405-6: Serial No.: 1001 and up 4090 so400215 01-3 @SPECIFICATIONS Machine model HD325.6 HD325-6W Serial No. 5001 ~ 5484 Empty kg 28,700 30,470 Hauling capacity Max. load kg 36,500 26,500 | _ Rated load kg 32,000 32,000 E | Gross weight kg 60,755 62,525 5 | 2 | empty (front) kg 13,780 (48 %) 14,930 (49 %) =| (rear) kg 14,920 (52 %) 18,540 (51 %) 3 | Gross (front) kg 19,440 (32 %) 20,010 (32%) 3 (rear) kg 41,315 (68 %) 42,515 (68 %) Dump body | Struck ~ 18 @ [capacity Heaped (2:1) im 24 E |stox. travel speed keh 0 € |cradeability % 35 © Iain. turning radius m 72 Dumping angle (angle to groundi} deg 48 JOverall length mm 8,230 JOverall width mm 3,658 Overall height mm 3,860 (STD) 5 4010 (With spill guard) 2 Wheelbase mm 3,750 E 5]. Front wheel mm 3,150 3,190 Mn Rear wheel mm 2550 2.550 Ground culearance mm 500 Model Komatsu SA6D140-1 Type A-cycle, water-cooled, in-line 6-cylinder, direct injection, with turbocharger and after-cooler No. of cylinders ~ Bore x stroke | mm 6— 140 x 165 g [Piston displacement ce} 18,230 ‘5 | Flywheel horsepower (Net) kWirpm 488)2,100 © Imax. torque {HP/rpm) 2109/1,500 Fuel consumption (at rated) Nevirpm 155 ‘Starting motor tkgm/rpm} anKW ‘Alternator gikWig/Hph 24V, 50A Battery {g/Hph} 12V170Ah x 2 056606