Part(II)-Machining

amr.ahmed@eng.asu.edu.eg
•Classification of grinding wheels
•Abrasives
•Binders
•Grain size
•Grade
•Structure
•Grinding machines
•Grinding wheel fixation
•Work piece fixation

2
 Machining processes classification

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Classification of Grinding Wheels

1. Abrasives
2. Binders
3. Grain size
4. Grade
5. Structure

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Classification of Grinding Wheels
1-Abrasive
NATURAL
Sandstone/quartz
Corundum powder
Diamond
Granite
ARTIFICIAL
Silicon carbide SiC
Aluminum Oxide AL2O3
Boron Carbide
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Classification of Grinding Wheels

2-Binders
Vitrified (V)
Silicate (S)
Shellac (E)
Rubber (R)
Bakelite (B)

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Classification of Grinding Wheels
3-Grain size
Number of grains per linear inch
Coarse: 10,12,14,16,20,24
Medium: 30,36,46,54,60
Fine: 80,100,120,150,180
Very fine: 220,240,280,320,400,500

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Classification of Grinding Wheels
4-Grade
Grade represents the strength of the bond.
It is not referred to hardness of the grain.
The grade is selected according to:
1-Hardness of material being ground.
2-The area of contact between WP and grinding wheel.
3-Machining conditions

Soft: A to H
Medium: I to P
Hard: Q to X
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Classification of Grinding Wheels
5-Structure
Number of void spaces between grains.

The structure is classified into:

1-Dense: from 1 to 10 (Used for brittle materials)
2-Open: from 11 to 15 (Used for ductile and soft materials)

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Classification of Grinding Wheels

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 Grinding wheels

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 Machining Conditions

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 Machining Conditions

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 Surface Grinding Machines

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External cylindrical Grinding Machines

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Internal cylindrical Grinding Machines

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 Centerless Grinding Machines

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 Form Grinding Machines

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 Grinding Wheel Fixation

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Grinding Wheels

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WP fixation

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 Design Online Academy

Design Online Academy

http://designonlinegroup.blogspot.com.eg/

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