Service: Mammolux R2

Service
PLANILUX
MAMMOLUX R2
GEN-II-B
MAMMOLUX R2 GEN-II-B Service
Contents Page
1. Notes 2
2. Maintenance 3
3. Repair and time requirement 4
4. Stock keeping of spare parts 5
4.1 At the unit installation site 5
4.2 At the service dealer 5
5. Changing the battery 6
6. Changing the fluorescent lamps 8
7. Calibration and adjustments 10
7.1 Types and requirement of adjustments 10
7.1.1 Reference run for the belt positions 10
7.1.2 Calibration of shutters 10
7.2 Calibration of the shutters 11
7.2.1 Mounting hints for the potentiometer P3 to P6 of the shutter carrier 11
7.2.2 The calibration procedure 12
7.3 Hints for the replacement of the Master board CPU 13
7.3.1 Attention to shutter system 13
7.3.2 Setting of the maximum number of belt segments 13
7.4 DIP switch settings 14
7.4.1 Master board CPU 14
7.4.2 Shutter control board 14
7.5 Overload protection for the belt motor 14
7.6 Error messages on Shutter control board 15
7.7 Components and LEDs on Speed regulator board 16
7.8 Adjustment of the actual-value potentiometer 17
7.9 Software programming 18
7.10 Manually cranking the film carrier belt 19
7.11 SPS Display and the functions of the buttons 21
8. List of maintenance work and repairs 27
9. List of spares and wearing parts 35
9.1 List of electronic components 35
9.2 List of mechanical components 38
9.3 Supplementary list of mechanical components 38
10. Position of several components 40
11. Wire connections of the stored-program-control 43
12. Miscellaneous 45
CD-Nr.: M1R2X-251102 1
1. Notes
The service documentation is intended for maintenance, servicing and repair of the
film viewer by trained and authorized service staff.
Attention:
Before disconnecting the film viewer from the power supply, ensure that first all the
data of the R2 System will be saved. Therefore read in the instructions to the R2
System, otherwise there is risk of lost data !
Caution:
In some cases of servicing it is necessary, that the unit keeps connected to the power
supply, while the unit is opened.
Danger ! Components under voltage ! Danger to life !
You will get an electric shock, if you touch live parts.
Avoid the contact with live parts!
All the safety measures required for the protection of the own person or other persons
have to be observed.
If the unit has to be disconnected from the power supply, disconnect the mains plug.
Ensure the unit cannot be reconnected to power supply by a third party (remove fuses).
Attention:
After finishing servicing work and repairs reattach all the panellings to the unit and
reconnect all the earthing conductors.
If this note is ignored, there is the risk of an electric shock !
Attention:
If the switch panel has to be opened, so first you have to loose the cable trees entering
into the switch panel. Each of these cable trees is secured with cable strips behind the
lateral panellings. When closing the switch panel, so these cable trees have to be
pulled out again and secured with cable strips. Cables may not get in touch with
moving parts, e. g. the belt.
Important:
The service technician has to send a written report to the user about all work
performed on the unit.
Important note:
If this X-ray film viewer is set to Multi-User mode (message „P“ will appear on the
LED display of the switch panel after switching on the film viewer), then the service
technician has to ask the supervisor / administrator for at least one user code for
operating the film viewer.
Important note:
This X-ray film viewer contains a R2 ImageChecker Display computer. This computer
needs time for start up when the X-ray film viewer is switched on by turning on the
On/Off switch „Main-Power“. In the other case, before turning off the complete film
viewer, you have first to shut down the computer and wait a short moment before shut
off power.
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For the exact handling in case of shut down or start up please read chapter 9 „Start up
and Shut down of the film viewer“ in the operating instructions.
In some cases of servicing or repairs it will be necessary to turn off and turn on the
complete film viewer for several times in short time intervals. In those cases only
concerning the belt system of the film viewer we recommend the following
measurement: After the Display computer has been shut down and the film viewer has
been switched off, then unplug the power cable only at the Display computer or unplug
the supply cable from the UPS at the chassis mount 230V In plug.
Now, with the disconnected Display computer the X-ray film viewer may be turned on
and off without waiting periods for start up and shut down.
After servicing, and before setting the film viewer into service again, you have to
reconnect the supply cable to the Display computer when the film viewer is shut-off.
Note:
In the service documentation and in the wiring diagrams there are key combinations
mentioned for extra functions of the unit. These key combinations also include the
clear key „C“, which has to be actuated together with the other keys (like the schema :
<key „C“> + <key> + <key>). The keys of each key combination have to be depressed
simultaneously. In order to make the input easier, we recommend the following
procedure:
1. At first, actuate the clear key „C“ with the left hand and keep this key
depressed.
2. Now press the other both keys of the key combination simultaneously with
the right hand.
3. After then, release all keys again, simultaneously.
2. Maintenance
1.) Maintenance intervals: One maintenance every half year has to be done by
authorized service staff.
2.) Procedure: Checking the unit according to the list of maintenance
work and repairs (see chapter 8).
The results have to be sent to the user in writing.
3.) Maintenance time: About 2 hours per inspection and unit. (Without time
for travelling to and from customer and without time for
repairs.)
4.) Belt cleaning: In the event of cleaning the belt during maintenance, the
maintenance requires about 2 - 4 hours.
Important:
Please note, that the warranty gets lost, if in opposition with the statements in the
service documentation the maintenance on the unit is not carried out regularly.
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3. Repair and time requirement

(Can be used by the dealer for preparing maintenance contracts.)
1.) Frequency: On the average about 2 - 3 times a year

(based on a period of 10 years).
2.) Time required: About 3 - 4 hours per maintenance.
3.) Estimate of spare parts:
Spares and wearing parts probably to be replaced in a period of 10 years. (Depending

on frequency of usage.)
When listing up the needed spare parts, note the unit type!
Film securing belts 1 set

Film carrier belt 1 pc.
Lower main belt drum with spring 1 pc.
Deflection drum, Ø 50 mm, of each type 1 pc.
Deflection drum for film securing belt, Ø 25 mm 1 pc.
Acrylic glass pane 1 pc.
Bearings for main belt drums 3 pcs.
On/Off switch „Viewer“ 1-2 pcs.
Control panel 1 pc.
Lithium battery (storable only for max. 5 years) * 5 pcs.
Fine-wire fuses of each type 10 pcs.
Fluorescent lamps 5 sets
HF ballasts 2 pcs.
HF governor 1-2 pcs.
Mains filter ** 1 pc.
Relays of each type 2-3 pcs.
Photo switch 1 pc.
Initiator 2 pcs.
Foot switch, complete 1 pc.
Socket for foot switch 2 pcs.
Plug for foot switch 2 pcs.
Various small parts package
* at room temperature
** not for 120V mains supply
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4. Stock keeping of spare parts
When stockpiling spare parts, pay attention to unit type!
4.1 At the unit installation site
The following spare parts have to be kept available at the unit installation site by the
local trained and authorized service technician:
Fluorescent lamps 10 pcs.

Lithium battery (storable only for max. 5 years) * 1 pc.
Fine-wire fuses of each type used 5 pcs.
Limit switch 1 pc.
On/Off switch „Viewer“ 1 pc.
Initiator 1 pc.
Photo switch 1 pc.
Relays of each type 1 pc.
* at room temperature
4.2 At the service dealer
The stock keeping depends on the unit type. If the dealer has to service more than one
unit, it is necessary to keep available the following minimum store of spare parts at the
dealer:
Fluorescent lamps of each type used 1 set

Fine-wire fuses of each type used 10 pcs.
Limit switch 2 pcs.
On/Off switch „Viewer“ 2 pcs.
Initiator 4 pcs.
Photo switch 2 pcs.
Relays of each type used 3 pcs.
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5. Changing the battery

The SPS contains a lithium battery for securing the stored position values.
At the end of the battery´s lifetime the battery must be replaced by an original battery.
The battery´s lifetime means the time duration, where the battery is ready for securing
the stored values, while the supply voltage for the SPS has been switched off (for the
duration of lifetime see chapter 17 „Technical data“ in the operating instructions).
If the battery´s lifetime is ending, while the film viewer is switched off, so all the
stored position values get lost. Then the reference run has to be done. If the reference
run does not start automatically, the reference has to be done manually as described in
chapter 11 „Reference run“ in the operating instructions.
In order to prevent this and the expenditure of time for the reference run and
adjustment works, the battery has to be changed early before the end of its lifetime.
h Therefore the battery has regularly to be changed every 2 years. g
With respect to the battery, the unit must not be exposed to deep temperatures for the
duration of transport and storage.
The following has to be observed:
• Replace battery when the supply voltage is switched off (the data will be secured
without battery for further 3 days by a gold cap).
• Never short-circuit the battery or recharge it! Danger of overheating or
explosion!
• Dispose the battery in an environmental conscious manner. Do not dispose with
the household rubbish!
For changing the battery proceed as follows:

1. If the film viewer is switched on then first shut down the R2 System (Display
computer) as described in the operating instructions, after this turn off the On/Off
switch „Main-Power“.
2. Open the upper rear side panelling and disconnect the earthing conductor inside the
panelling. (Attention: Panelling is fixed with socket pins at the bottom.)
3. Locate the SPS and unplug the outer terminals at the SPS (terminals X1, X4, X5
and X8) and unplug the cables to Display button and R2 Display PC.
Fig. C-1
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4. At the outer ends, where the terminals has been removed in the step before, try
now to loosen and then remove the blue cover from the SPS. But do not use any
sharp tool, in order to prevent damages to the SPS.
5. Now locate the battery. There you will find a thread around the battery as a help for
removing the battery. Draw the ends of this thread together and pull out the battery
together with the thread. Do not use any sharp tool for battery remove.
Minus (-)
Fig. C-2
Plus (+) Thread
Battery
6. Put the thread back into the SPS in the same position as before removing. And
insert the new battery.
7. Reattach the blue cover to the SPS and reconnect the unplugged terminals at the
outer ends of the SPS.
8. Reattach the rear side panelling and reconnect the earthing conductor inside the
panelling.
9. Put film viewer into service again.
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6. Changing the fluorescent lamps
D A
C
I
Fig. C-3
1.) Open all shutters.
2.) Move film carrier belt to the belt position 85. Press the key combination <Clear key> +
<2> + <8> (First press and keep depressed the Clear key „C“, then press the keys <2>
and <8> simultaneously with the other hand. After this release the keys.) The unit will
run now further to the end of belt.
When reaching the revision fields (Part A, Fig. C-3) at the end of the belt, stop the belt
by turning off the On/Off switch „Viewer“. Shut down the R2 System and turn off the
On/Off switch „Main-Power“. Note: Risk of lost data !
3.) Disconnect unit from power supply. (Disconnect mains plug.)
4.) Remove right side panelling and disconnect the earthing conductor.
(Attention: Panelling is fixed with socket pins at the bottom.)
At MAMMOLUX XL also remove the left side panelling.
5.) Unscrew safety clip B (Fig. C-4) from the pane C on the right side.
(In type MAMMOLUX XL it is on the left side.)
6.) Pull out pane C (Fig. C-3) towards the right side and set it aside.
(In type MAMMOLUX XL it is on the left side. Prior to pull out the pane in type
MAMMOLUX XL you have to loosen the cable beam on the left side beside the
shutter carrier and tilt it aside.)
7.) Loosen the two wing nuts G (Fig. C-4) on the right side of the shutter carrier F.
(In type MAMMOLUX XL it is on the left side.)
8.) Slide lever with wing nuts back into the shutter carrier and secure with the wing nuts.
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B G
G
H
Fig. C-4
9.) Put the left hand through the right revision field A and push the pane D backwards
until the pane comes to rest at the slot H (Fig. C-4). At MAMMOLUX XL do this with
the right hand through the left revision field.
10.) Slide pane D through the slot H out of the unit and put the pane down.
11.) Slide the fluorescent lamps through the holes E (Fig. C-4), at MAMMOLUX XL
through the hole I (Fig. C-3), at the right side of the shutter carrier, and change them.
Attention! First let cool the fluorescent lamps before changing.
In order to guarantee a homogeneous illumination of the viewing area according to
DIN 6856 Part 1, all fluorescent lamps should be changed completely at the same time.
12.) Restore the operatability of the unit in the reverse order.
Attention:
• Restore all earthing conductors!
• When inserting the pane C take care that the edges of the pane do
not get hung up on the edge of the belt (slide a foil between the belt
and the pane) and ensure that the upper and lower edges of the pane
are lying in the U-beams!
13.) After switching on the unit again, you may now turn on the illumination to check the
function of the fluorescent lamps. Do not drive the belt.
14.) Finally you have to press the key combination <Clear key> + <2> + <8>. The belt will
drive now back to the last belt position ( position 85).
Important note:
The defective fluorescent lamps are special refuse and have to be disposed in an
environmental conscious manner!
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7. Calibration and adjustments
The MAMMOLUX is provided with several extra functions, which permit the
required adjustments and make the service easier.
7.1 Types and requirement of adjustments
In the following, types of calibrations and adjustments are listed up, which absolutely
have to be carried out in order to ensure a perfect functioning of the stored-program-
control with all the other electronic and mechanical components. The undermentioned
informations show, when the several operations have to be done.
7.1.1 Reference run for the belt positions

After switching on, the film viewer needs its start position. Therefore, if the unit has
no position stored, the unit starts automatically with the reference run in direction to
the beginning of the belt and stops at position 01. If the reference run does not start
automatically, the reference run has to be done manually as described in chapter 11
„Reference run“ in the operating instructions. The storage of the actual belt postion is
secured by the battery in the SPS.
The reference run of the belt is necessary for example in the following events:
• if the film viewer is turned off and the battery is defective,
• after changing the belt,
• after cranking the belt manually while the film viewer is turned off,
• if the actual-value potentiometer P1 or its connection with the belt drum has
been changed,
• after changing the SPS.
7.1.2 Calibration of shutters

This calibration mode will be started by pressing a key combination (see chapter 7.2).
The calibration proceed is described in the statements there. With this calibration the
movement of the shutters is adjusted. Calibrating the shutter carrier is necessary e. g.
after changing components for the movement of the shutters, replacement of the
Master board CPU or in the event of wrong adjustment of the shutter potentiometers.
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7.2 Calibration of the shutters
The calibration of the shutters is absolutely necessary to ensure for the four shutters a
limitation of their mobile range and protection from collision. Carry out the following
steps:
7.2.1 Mounting hints for the potentiometers P3 to P6 of the shutter carrier

If you have replaced a shutter motor assy or a potentiometer of the shutter system then
check first the correct potentiometer setting before calibrating the shutter system.
With the shutters completely opened, the centre-tap (measuring point 2) of the
potentiometers P3 to P6 should be of the values listed in the following table. For the
measuring the potentiometers must be disconnected from the shutters control board.
Measuring points
Fig. C-5
Resistances of the potentiometers:

MAMMOLUX MAMMOLUX XL
P3: 0,5 kOhm P3: 4,0 kOhm
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7.2.2 The calibration procedure

By actuating the key combination <Clear key> + <6> + <8> simultaneously, the
calibration mode for the shutters is obtained. A flashing „99“ appears on the LED
display of the switch panel. The shutters are moved now automatically by the
calibration program.
At first the reference window 1 will be set in the left upper corner of the viewing area.
Then the reference window 2 will be set in the right lower corner of the viewing area.
After this all the four shutters will be opened again automatically.
reference
window 1
reference
window 2
The calibration will be finished, when the LED in key „Func“ stops flashing and the
display shows the belt segment number again.
Now the calibration of the shutters has been done.
Important note:
After the calibration of the shutters the stored formats are all cleared. So the user has to
carry out the format storage of the memory keys as described in the operating
instructions.
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7.3 Hints for the replacement of the Master board CPU
7.3.1 Attention to the shutter system

If you have to replace the Master board CPU of the switch panel or if you replace the
complete switch panel, then after the replacement you must also calibrate the shutters
to ensure proper functioning.
Attention!
This film viewer has the feature of automatic Shutter-by-frame storage. If the film
viewer normally is switched on (and in case of a unit set to Multi-user mode a correct
user code has been entered), the belt and the shutters will be moved to the last stored
position, if necessary.
In case of the replacement of the Master board CPU or the complete switch panel, it
may be possible that old belt and shutter positions are still kept stored to the Master
board CPU, e. g. a board that has been already used in another film viewer before. In
this case, switching on the film viewer again after the replacement of the board would
probably start the belt and the shutters to any undefined position.
This may cause damaging of the shutter system!
In order to prevent this damage you have to proceed step by step as follows:
1. Unplug the cables to the shutter motors before switching on the film viewer again
after the replacement work.
2. Then start up the film viewer. In case of a unit set to Multi-user mode also a
correct user code has to be entered using the numerical keys. If the belt moves
please wait until the belt stops and keeps standing.
3. Now press the key combination <Clear key> + <6> + <Store> in order to delete
all stored Shutter-by-frame positions for the actual user.
4. Then shut down the film viewer.
5. Reconnect the shutter cables to the shutter control board.
6. After this, switch on the film viewer again. In case of a unit set to Multi-user mode
also insert a correct user code.
7. Now you have to carry out the calibration of the shutters, read chapter 7.2.
7.3.2 Setting of the maximum number of belt segments

If you have replaced the Master board CPU of the switch panel or replaced the
complete switch panel, then after replacement you have to set the Master board to the
maximum number of belt segments. This will ensure that the user may only insert
correct segment numbers to the numerical keys.
For setting press key combination <Clear key> + <6> + <7> simultaneously. The
LED display starts flashing. Now insert the number sequence 8 5 (= belt segment 85
for MAMMOLUX). Finally the Clear key has to be actuated.
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7.4 DIP switch settings
The Master board CPU (MB) and the shutter board control (SB) contain DIP switches
that have to be set to correct positions for a proper functioning of the X-ray film
viewer.
7.4.1 Master board CPU
DIP switch
Unit Model
1 2 3 4
MAMMOLUX ON ON ON ON
MAMMOLUX XL ON ON OFF ON
7.4.2 Shutter control board
DIP switch
Unit Model
1 2 3 4
MAMMOLUX OFF OFF OFF OFF

MAMMOLUX XL ON OFF OFF OFF
7.5 Overload protection for the belt motor
In case of overload of the belt motor the speed regulator will reduce the motor current
to the value of current limitting (adjusted by DIP switch setting). In case of overload
the red LED "Overload" will light (see chapter 7.7).
After 10 seconds of overload the speed regulator shuts up the belt motor. In order to
reset the speed regulator, the film viewer has to be shut down and turn on again.
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7.6 Error messages on Shutter control board
On the shutter control board (SB) you can find 5 red LEDs indicating different
malfunctions that may occure on the shutter system.
LED 2: LED 3:
right shutter left shutter LED 4:
LED 1: top shutter
bottom shutter
LED 5
Fig. C-6
LED Power On (green)
The LED in the right upper corner (LED 5 in Fig. C-6) comes up for a short moment
after turning on the power until the board has received the calibration data from the
Master board CPU.
The other LEDs are indicators for the shutter motors. To each shutter motor one LED
is allocated. See figure.
The LEDs for the shutter motors indicate the following error cases:
Case Malfunction Message
1 Potentiometer defective: for each second: 1 flash
Î not or wrong connected pulse of 50 ms length
Î or line break
2 Motor does not run: for each second: 2 flash
Î Motor defective pulses of 50 ms length
Î or potentiometer does not
turn while the motor runs
3 Overload current: for each second: 3 flash
Î Earth fault of motor line pulses of 50 ms length
Î Overload
How to cancel the errors:

The error message of error case 1 does not need to be cancelled. After the correct
connection of the potentiometer the error message will disappear.
The error messages of the cases 2 and 3 will be cancelled after repairs have been done
and the motor has been started anew.
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7.7 Components and LEDs on Speed regulator board
1
2
6
7
8
9
10 5
11
12
13
Fig. C-7
14
Position Component
1 LED „ Speed regulator switched on“
2 DIP switches for adjustment of the current limitting:
DIP switches 1 to 4 for the belt motor
DIP switches 5 to 8 have no function here
3 Microprocessor with regulator program
4 LED „ Overload“
5 Fuse 2 A T (slow-blow)
6 LED „ Enabling signal for speed regulator“
7 LED „ Belt drive in direction to the beginning of the belt“
8 LED „ Belt drive in direction to the end of the belt“
9 LED has no function here
10 LED has no function here
11 Relay „ Belt drive in direction to the beginning of the belt“
12 Relay „ Belt drive in direction to the end of the belt“
13 Relay has no function here
14 Relay has no function here
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7.8 Adjustment of the actual-value potentiometer
The actual-value potentiometer P1 allocated to the belt motor has only control function
and delivers an analog value to the SPS that represents the approx. belt position.
After replacement work to the belt motor or the film carrier belt this actual-value
potentiometer has to be new adjusted according to the following steps.
Retaining screw M4 x 12
Connecting toothed wheel, 60 teeth
Toothed wheel, 60 teeth, firmly connected

with the actual-value potentiometer
Fig. C-8
1. Move the belt into position 01 (film holder in the center of

the viewing area).
If necessary, move the belt by manually cranking. About
manually cranking the belt read chapter 7.10.
2. Disconnect the unit from the power supply.
3. Remove the retaining screw and the connecting toothed
wheel.
4. Rotate the actual-value potentiometer at the lower toothed
wheel clockwise until the end stop is positively reached.
5. Rotate the actual-value potentiometer counterclockwise
through ½ turn.
6. Mount the connecting toothed wheel and secure with the
retaining screw M4 x 12.
7. After switching on the unit again, the unit normally starts a
reference run. If not, you have to drive the belt into the
reference area 01 as described in chapter 11 „Reference run“
in the operating instructions.
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7.9 Software programming
In the front side of the X-ray film viewer you will find a SubD socket located in the
left black side cover aside the viewing area (see figure).
SubD socket
(for programming)
Fig. C-9
In case of software updates to the SPS programm, the Master board CPU software or
the Shutter control software you can connect the programmer cable to this SubD
socket. But before programming over this SubD connection the SPS control must be
set into the "Programming Mode".
Therefore press key combination <Clear key> + <7> + <0> simultaneously on the
control panel. Also read paragraph "Programming Mode" in chapter 7.11 "SPS Display
and the functions of the buttons".
And also ensure that the switch on the left side of the SPS is set into the lower
position.
Attention!
Do not stop or interrupt the programming process when updating the software of
the Master board CPU or the shutter control ! Otherwise you will damage the
Master board CPU !
Important note:
After any software update please note the release number of the new software version
in the technical documentations to the X-ray film viewer.
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7.10 Manually cranking the film carrier belt
In some events, the film carrier belt has to be cranked manually.

Before cranking you have to loosen the clutch at the belt motor.
For both working steps you need the all-purpose tool.
The All-purpose tool

Open the left side panelling and disconnect the earthing conductor inside the panelling.
You will find now the all-purpose tool in the inside of the frame work fixed on the
bottom beam (see figure C-10).
Lever
Fig. C-10 Adapter side
Attention!
After the use of the all-purpose tool please reattach the tool back to the frame work
and secure with the fixing strips. Be sure the tool is fixed in the correct position as
shown in the figure. The adapter side of the tool must be placed into the hole of the
frame work.
Loosen the clutch at the belt motor

Before cranking the film carrier belt you must loosen the clutch of the belt motor.
Therefore take the all-purpose tool and stick the lever of the tool onto one tooth of the
clutch nut as shown in the figure. Now loosen the clutch by turning the clutch nut
about 180° clockwise. Remember the angle you turn.
Later, after cranking the belt, retighten the clutch by turning back the clutch nut about
180° counterclockwise. But do not turn with excessive force and not more than the
angle you have needed for loosening the clutch nut.
tighten
loosen
Fig. C-11
Clutch nut
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Cranking the film carrier belt

After loosen the clutch of the belt motor you can crank the film carrier belt with the
help of the all-purpose tool.
Open the right side panelling and disconnect the earthing conductor inside the
panelling. Then insert the adapter side of the all-purpose tool into the emergency
transport device at the upper belt drum (see figure C-12) and crank the film carrier belt
with the all-purpose tool.
Emergency
transport
device
All-purpose
tool
Fig. C-12
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7.11 SPS Display and the functions of the buttons
The SPS is provided with a display and with control buttons as shown in figure C-13.
In the menu on the SPS display you can call up work parameters and select service
functions. With the five buttons you can move through the menu and select the desired
menu items.

: : : :
2./ 5#$1
Display
'5% 5(6
/1&' 5'672
: : : :
Fig. C-13
Button 5
24V / DC Button 4
0V / GND Button 3
Button 2
Button 1
SPS Display after switching on the unit control :

After switching on the unit control the following menu will appear in the SPS display.
In the lower right corner of the SPS display the actual SPS software version will be
indicated. To select a service function proceed as described in the following.
With Button 1 and Button 2 move the cursor up and down to the desired menu item.
Then enter Button 4 to select the desired menu item.
= = > W O R K P A R A M E T E R
T E S T L E D - G R A B B E R
S U B M E N U E
V 2 0 3 0 1 2 7
Cursor Indication of SPS

software version
Work screen (indicating the actual belt frame no. ) :

When the cursor is standing at menu item Work Parameter and you enter now the
Button 4 then the menu "Work screen" will appear in the SPS display. Two internal
SPS values will be indicated: Count-No and Frame No.
Frame No indicates the internal number of the actual belt position. In the SPS
program the frame numbers begin with 0. So the value Frame No indicates the actual
belt position minus 1.
CD-Nr.: M1R2X-251102 21
Count No indicates the counted holes of the film carrier belt between the actual belt
position and the position 01 as the SPS gets the signals from the photo switches. The
value of Count No is the Frame No multiplied by 2. If the film holder of the belt is at
the top position (in case of film format 35 x 43 cm) then the value of Count No is
additional added by 1.
Below Frame No. an additional value is indicated which will be changed after
manually cranking the belt.
Example: Display message after actuating Button 4 on belt position 01:

W O R K S C R E E N
C O U N T N o : 0
F R A M E N o : 0
2
Example: Display message after actuating Button 4 on belt position 10:

W O R K S C R E E N
C O U N T N o : 1 8
F R A M E N o : 9
2
To go back and exit the menu "Work screen" enter ESC (Button 3).
Test LED-Grabber (test value for the Display PC ) :

With the function Test LED-Grabber you can check the sent-out belt frame no. the
SPS sends to the Display PC and you can check whether the Display PC read the
correct belt position. During this test the belt will not be moved.
To select this test mode first move the cursor to the menu item Test LED-Grabber
and enter Button 4.
W O R K P A R A M E T E R
= = > T E S T L E D - G R A B B E R
S U B M E N U E
V 2 0 3 0 1 2 7
The SPS display shows this message:

V A L U E : 0
To change the value to the desired belt frame no. you have to press and hold down the
Button 5 and then you can change the value step by step actuating the Button 1 for
count down and Button 2 for count up between value 0 and 85.
To go back and exit this test mode enter ESC (Button 3).
CD-Nr.: M1R2X-251102 22
Manual Mode (belt movement for service) :

For service works you can drive the film carrier belt manually (without belt
positioning) using the foot switch or the belt travel keys (Arrow keys) on the switch
panel.
To get into the Manual Mode first move cursor to the menu item Sub Menue and
enter with Button 4.
= = > S U B M E N U E
V 2 0 3 0 1 2 7
The following message will appear in the SPS display:

S U B M E N U E
= = > P A R A M E T E R
S E R V I C E
Move the cursor to menu item Service and enter with Button 4.
S U B M E N U E
P A R A M E T E R
= = > S E R V I C E
Now the Manual Mode appears in the SPS display:

! ! ! M A N U A L - M O D E
K E Y U P F O R W A R D
K E Y D O W N B A C K W A R D
S T A T U S : O F F
To move the belt you have to press the foot switch or one of the travel keys on the
switch panel. The film carrier belt will move now as long as you hold down the key
depressed. In the bottom line of the SPS display behind Status you can read the
selected direction of belt movement. When the key will be held depressed longer then
10 seconds the belt will run with higher speed.
Example: Display indicates belt drive backward to the beginning of belt:

! ! ! M A N U A L - M O D E
S T A T U S : B A C K W A R D
CD-Nr.: M1R2X-251102 23
Example: Display indicates belt drive forward to the end of belt:

! ! ! M A N U A L - M O D E
S T A T U S : F O R W A R D
To exit the Manual Mode enter ESC (Button 3).
Continuous belt run during Manual Mode:

In the Manual Mode you also can start the belt to run continuously between both ends.
Therefore actuate Button 3 and Button 5 simultaneously. The status message in the
bottom line will change to Continues.
! ! ! M A N U A L - M O D E
S T A T U S : C O N T I N U E S
Normally the belt will start now into direction to position 01. But if the last belt run
was started by travel key Key Up the belt will now start into direction to belt end.
To exit the continuous belt run enter ESC (Button 3). The status of the Manual Mode
will go back to status OFF.
Reference run during Manual Mode:

In case the reference run of the belt is carried out, the status in the Manual Mode is set
to status Locked. At this status a manually belt drive is not possible and the reference
run of the belt will not be interrupted.
! ! ! M A N U A L - M O D E
S T A T U S : L O C K E D
CD-Nr.: M1R2X-251102 24
Change the time-rate of the automatic light switch-off :

The time rate for the automatic light switch-off is preset to 30 minutes by the
manufacturer. But you can also change this time rate by changing the settings in the
menu of the SPS display as described as follows:
The SPS display must first show the following start menu. Then move the cursor to the
menu item Sub Menue and enter with Button 4.
= = > S U B M E N U E
V 2 0 3 0 1 2 7
The following message will appear in the SPS display:

S U B M E N U E
= = > P A R A M E T E R
S E R V I C E
Move the cursor to menu item Parameter and enter with Button 4. After this the
following message will appear:
L I G H T O F F T I M E 3 0
Now you can change the value of the time rate to your desired value in a range
between 0 and 120 minutes. For changing the setting you have to press and hold down
the Button 5 and then you can change the value step by step actuating the Button 1 for
count down and Button 2 for count up between value 0 and 120.
When the value for the time rate is set to 0 minutes then the illumination of the
viewing area will keep switched-on and will not be switched-off automatically.
To go back and exit this setting mode enter ESC (Button 3).
CD-Nr.: M1R2X-251102 25
Programming Mode (for software update) :

If you have to carry out any software update to the Master board CPU or the Shutter
control board and you want to use the SUB-D connector in the front of the unit, then
you have first to set the SPS into the Programming Mode.
And also ensure that the switch on the left side of the SPS is set into the lower
position.
Then press the key combination <Clear key> + <7> + <0> simultaneously on the
switch panel.
In case the switch panel is disconnected or does not work then you have to activate the
Programming Mode by using the Control buttons on the SPS. In this case the SPS
display must first show the following start menu.
= = > W O R K P A R A M E T E R
S U B M E N U E
V 2 0 3 0 1 2 7
Then for activating the Programming Mode with the SPS control buttons you have to
press Button 1 and Button 5 simultaneously.
In the Programming Mode the SPS display shows the following message:
C O P Y M O D E
D I S P L A Y P R O G R A M M I N G
S W I T C H O F F
After the completition of software update you will exit the Programming Mode by
switching the film viewer off and on again.
CD-Nr.: M1R2X-251102 26
8. List of maintenance work and repairs
For maintenance carry out the following points step by step.
On closed unit. (Unit is connected to power supply!)
1.) Is the floor of the installation site even and horizontal?
Use spirit level and make a visual inspection.
If necessary, choose another installation site.
2.) Are the brakes of the front rollers secure and operative?
Actuate brakes and check for proper functioning.
Lock brakes. Replace rollers if defective.
3.) Is the exterior of the unit damaged?
Carry out visual check.
In case of severe damages replace damaged parts.
4.) The chassis mount power plug is fix and the power cord is
correct?
Carry out visual check and check the seat of the power plug. The
power cord may not show any damages.
In case of damage replace damaged parts.
CD-Nr.: M1R2X-251102 27
5.) Do all the unit functions operate perfectly?
Check all functions in compliance with the operating instructions.
In case of malfunctions:
Locate the defects later, when the unit is opened, by using the
wiring diagrams and the service documents. If necessary, replace
defective parts.
6.) The illumination and the brightness regulation work properly?
Measure the luminous density cd/m2 in center of viewing area.

(At full brightness, approx. 6.800 cd/m2 for MAMMOLUX is good,
approx. 7.400 cd/m2 for MAMMOLUX XL).
If the luminous density is not sufficient, fit unit with new

fluorescent lamps. If the brightness regulation is defective: Replace
the HF governor or the rotary control.
7.) Are main belt and the film holders in good condition?
Move the belt field by field and carry out visual inspection. Check
every holder by loading with a film.
If the main belt or the film holders are damaged, so that a proper
use is no longer possible, replace the main belt.
On opened unit. (Unit is connected to power supply!)
The following procedures may only be performed by trained and authorized service
staff. All the safety measures required for the protection of the service staff and other
persons have to be observed.
For the next procedures the unit has to be opened now. Proceed as follows:
• Run the belt to the revision fields at the end of the belt and stop the belt by turning
off the On/Off switch „Viewer“.
• Disconnect the unit from power supply. (Disconnect mains plug, remove fuses.)
• Remove all external panellings. Attention: Disconnect earthing conductors inside
the panels.
CD-Nr.: M1R2X-251102 28
8.) Are mechanical damages visible in the inside of the unit?
Carry out visual inspection.
Replace defective components.
9.) Is the unit provided with the all-purpose tool for the emergency
transport device?
Check it and ask the staff.
If no all-purpose tool can be found, provide the customer with a

new tool.
10.) Are all the screwed connections still secure?
Check, whether seals are broken.
If loosen screw connections have been found, retighten them. Make

sure that the correct component position will be observed.
11.) Is the chain tight enough?
Visual inspection. Chain K (Fig. C-19, p. 33) must not sag below
the lower chain wheel.
The chain K may be tightened via the adjustment devices V at the

left and right side of the lower drum. The dimensions A and B must
be equal. (See control dimensions on page 33.)
Caution:
The main belt is prestressed. But the chain must not be opened.
The prestress contains danger of injuring !
CD-Nr.: M1R2X-251102 29
12.) Do all drums move freely? All bearings run quietly? Can any
spark discharge be heard?
Perform visual and audial inspection.

Therefore reconnect the unit to the power supply, switch on the unit
and let the belt run.
Observe measures of precaution! Components under voltage!
Do the drums not run freely, find the cause. If necessary replace the
drums. If spark discharges can be heard, the antistatic brushes have
to be proved exactly at measure point 15.
13.) Are the initiators S6 and S7 operative?
Check the air gap and the functioning. The air gap between the
initiators (Part A, Fig. C-14) and the boundary belt of the main belt
B should be approx. 1 mm.
1 mm
A B
Fig. C-14
For the function check hold a metal film (approx. 0,5 mm thick)
under the initiator with the unit switched on. If the LED lights up
the initiator is working properly. If the initiator is defective, the belt
will run towards the limit switch of the next end of the belt and the
belt motor will be turned off there.
If necessary readjust the initiators or replace them if they are

defective.
CD-Nr.: M1R2X-251102 30
14.) Are the limit switches S2 and S3 operative?
Check functioning during movement. Actuate limit switch S2, if

the belt moves towards the beginning of belt, or actuate limit
switch S3, if the belt moves towards the end of belt. The belt must
stop as long as the limit switch is kept depressed.
If a limit switch does not work, find the cause of trouble and if
necessary replace the defective limit switch.
On opened unit. (Unit is disconnected from power supply!)
For the following procedures the unit has to be disconnected from power supply
again. Disconnect mains plug!
15.) Are the antistatic brushes still operative?
Check, whether the brushes are connected to protective earth.

Check their position and the length of the fibres. Unworn, the fibres
have a length of max. 15 mm. (See Fig. C-15)
15mm
Fig. C-15
If necessary readjust the positions of the brushes or change the

brushes.
16.) Are there dirt accumulations in the unit or in the light boxes?
Carry out visual inspection.
If panes are dirty, remove the dirty panes as described under the
chapter about the changing of the fluorescent lamps. The panes
have to be cleaned with an antistatic agent. Remove dirt or dust in
the unit with a vacuum cleaner.
CD-Nr.: M1R2X-251102 31
17.) Do the photo switches S8 and S9 operate properly?
Perform visual inspection. Check the position of the photo switch

to the belt.
Fig. C-16
The ideal position for emitter and receiver of the photo switches is
the center of the punch in the left, respectively the right, border of
the main belt (see Fig. C-16). A proper function is even possible, if
the emitter and the receiver can operate with half the area through
the punch.
If necessary correct the position of emitter and receiver of the photo

switch. If the emitter and the receiver are dirty, clean them by using
a soft cloth.
CD-Nr.: M1R2X-251102 32
18.) Is the film securing belt tight enough?
Carry out visual inspection and measure. (See Fig. C-17).
C B
D
I
A II
E III
Fig. C-17
The film securing belt must run in stressfree with the main belt A.
According to the sketch the setting of each film securing belt has to
be checked.
Setting I: approx. 0,5 cm very good

Setting II: approx. 0,5 - 2,5 cm good
Setting III: > 2,5 cm bad ( ⇒ readjust)
In case of improper setting readjust the film securing belt as

follows:
1.) Bring the lower belt drum in the position shown in Fig. C-17, so
that the fixing strip B becomes visible.
2.) Erect the arrow hooks C of the improperly set film securing
belts.
3.) Loosen the adhesive strips D.
4.) Detach the belts E from the hooks carefully.
5.) Tighten the belts E approx. 2 - 3 cm (the belt itself must remain
stressfree) and reattach belts to the hooks C.
6.) Press down the hooks and fasten the belts to the drum again with
adhesive strips.
7.) Use the all-purpose tool to wind the main belt arround the lower
drum until the revision fields appear in front of the viewing area.
About cranking the film carrier belt please read chapter 7.10.
8.) Later, after running the belt 3 - 4 times between both belt ends,
check the setting of the film securing belts once more. If
necessary readjust them again.
Note: After manually cranking the belt the reference run has to
be done. If the reference run does not start automatically, the
reference run has to be done manually as described in chapter 11
„Reference run“ in the operating instructions.
CD-Nr.: M1R2X-251102 33
At the end of the maintenance work and repairs reattach all the panellings.
Do not forget to reconnect the earthing conductors inside the panellings !

Put the film viewer into service again. Reconnect the unit to the power supply.
Control dimensions
E F
K
D
V V
C
A B
Fig. C-18 Fig. C-19

G H
approx. 485 mm
A=B= approx. 219 mm ± 2 mm

C=D= approx. 592 mm ± 2 mm
E=F= 213 mm
G=H= 213 mm
CD-Nr.: M1R2X-251102 34
9. List of spares and wearing parts
9.1 List of electronic components
Most of the following electronic components are marked on the unit. (Also see the wiring diagrams.)
If the part number of any part listed here is missing, ask the manufacturer for this part number.
Electronics mounting plate:

No. Description Marking Part No.
1 Speed regulator, ser 9806_2 DR R 019-0055-000006
2 PC of R2 system E10
3 Fuse, mains input of unit,
for 220 - 240V mains supply: T 6.3 A / 250V UL Recogn. F1 --
for 120V mains supply: T 8 A / 250V UL Recogn. F1 R 019-0031-020206
4 Fuse, mains input of unit,
for 220 - 240V mains supply: T 6.3 A / 250V UL Recogn. F2 --
for 120V mains supply: T 8 A / 250V UL Recogn. F2 R 019-0031-020206
5 Fuse, output to speed regulator, F 2.5 A / 250V UL Rec. F3 R 019-0031-020001
6 Fuse, output to power supply T1, T 1 A / 250V UL Recogn. F4 R 019-0031-020202
7 Fuse, output to illumination, T 2 A / 250V UL Recognized F5 R 019-0031-020204
8 Fuse, mains input of outlets, T 4 A / 250V UL Recognized F6 R 019-0031-020207
9 Fuse, mains input of outlets, T 4 A / 250V UL Recognized F7 R 019-0031-020207
10 Fuse, power supply T1 output 24V, T 1 A / 250V UL Rec. F9 R 019-0031-020202
11 Fuse, power supply output 12V, T 630mA / 250V UL Rec. F10 R 019-0031-020201
12 Fuse, power supply T1 input, T 1.6 A / 250V UL Recogn. F11 R 019-0031-020203
13 Fuse, shutter control SB, T 8 A / 250V UL Recognized F12 R 019-0031-020206
14 Fuse, on speed regulator DR, T 2 A / 250V UL Recognized F13 R 019-0031-020204
15 Fuse, output for film viewer, T 4 A / 250V UL Recognized F15 R 019-0031-020207
16 Fuse, output for film viewer, T 4 A / 250V UL Recognized F16 R 019-0031-020207
17 Fuse, output for monitors, T 1.25 A / 250V UL Recognized F17 R 019-0031-020208
18 Fuse, output for monitors, T 1.25 A / 250V UL Recognized F18 R 019-0031-020208
19 Fuse, output for UPS, T 1.25 A / 250V UL Recognized F19 R 019-0031-020208
20 Fuse, output for UPS, T 1.25 A / 250V UL Recognized F20 R 019-0031-020208
21 Relay light control, R1542 / 1SAR213100 24VDC K1 R 019-0101-000016
22 Relay for shutter control, R1561 / 1SAR231100 24 VDC K10 R 019-0101-000001
23 Shutter control card, type ser0226_1 SB R 019-0102-000230
24 SPS SABO, PLM 231, BSM.231.21 with battery SPS R 019-0094-000100
25 Power supply unit 230V / 12-24V, ROT 22, shorten T1 R 002-2102-000002
26 Transform. ST 1.6 prim. 120/ ... /240V±15V, sec. 230/24V T4 R 019-0007-000014
T40F
CD-Nr.: M1R2X-251102 35
Frame work:
27 Power supply cord E1 on demand
28 Power supply for mini monitors of R2 system E14 from R2
29 Gear motor, PM53/K 11.301.1 SO (70:1), MAMMO M1 R 019-0056-000109
30 Potentiometer, AL1910 M 5kΩ ± 5% lin. ± 0.25%, 10 turns P1 R 019-0072-000012
31 On/Off switch „Viewer“ / Dreefs WI 26 green S1 R 019-0026-000001
32 Limit switch Z-15 GQB / Omron S2, S3 R 019-0026-000002
33 Initiator KIN-M12PS/008-KLS12E, Bernstein S6, S7 R 019-0081-000006
34 Photo switch (receiver) OR-12-EE-DHTP, Bernstein S8, S9 R 019-0026-000509
Photo switch (transmitter) OR-12-SE-DOOS, Bernstein S8, S9 R 019-0026-000510
35 Power plug, chassis mount 16A 250V AC X0 R 019-0018-000081
36 Socket X1-L on demand
37 Socket X1-R on demand
38 Socket for foot switch, Bürklin 70 F 9612 X12 R 019-0018-000091
39 Mains filter, NKL F-LCR62 250V 10A ** Z1 R 019-0041-000006
** not in units for 120V mains supply
Switch panel:
40 Rotary potentiometer with switch, 47kΩ E5 R 019-0072-000014
(with angular pins, for mounting on Master board CPU)
41 Barcode Reader E13 from R2

42 Left monitor of R2 system E16 from R2
43 Right monitor of R2 system E17 from R2
44 Extension board, type ser0116_1M, shutter functions EB1 R 019-0102-000351
(with buttons „SINGLE“, „SPOT“, „Store“ and „Recall“)
45 Master board, foil type ser0115_1, belt functions MB R 019-0102-000220

46 Master board, CPU type ser0113_2, inclusive Pot (E5) MB R 019-0102-000240
47 Left potentiometer of R2 system P10 from R2
48 Right potentiometer of R2 system P11 from R2
49 On/Off switch „Main-Power“ S11 R 007-1227-200101
50 Display button of R2 system S12 from R2
51 Joystick, JV4 S14 R 019-0026-000200
CD-Nr.: M1R2X-251102 36
Shutter carrier MAMMOLUX:

52 Lamp holder for fluorescent lamp 36W 1m E2 R 019-0016-047106
53 Fluorescent lamp 36W 1m, daylight L1-L10 R 019-0001-360970
54 Motor for lower shutter (spindle), MAMMOLUX, assy M3 R 002-0104-000401
55 Motor for right shutter (spindle), MAMMOLUX, assy M4 R 002-0104-000101
56 Motor for left shutter (spindle), MAMMOLUX, assy M5 R 002-0104-000201
57 Motor for upper shutter (spindle), MAMMOLUX, assy M6 R 002-0104-000301
58 HF governor, MAMMOLUX, (R3=68kΩ) N1 R 002-2103-000004
59 Potentiometer, AL1910 M 5kΩ ± 5% lin. ± 0.25%, 10 turns P3-P6 R 019-0072-000012
60 Fluorescent lamp ballast Philips HF-R 236 VG1-VG5 R 019-0006-010236
Shutter carrier MAMMOLUX XL:

61 Lamp holder for fluorescent lamp 58W / narrow with spring E4 R 019-0016-047506
62 Fluorescent lamp 58W, daylight L1-L8 R 019-0001-581500
63 Motor for lower shutter (belt), MAMMOLUX XL, assy M3 R 007-1221-300002
64 Motor for right shutter (belt), MAMMOLUX XL, assy M4 R 007-1221-300102
65 Motor for left shutter (belt), MAMMOLUX XL, assy M5 R 007-1221-300202
66 Motor for upper shutter (belt), MAMMOLUX XL, assy M6 R 007-1221-300303
67 HF governor, MAMMOLUX, (R3=68kΩ) N1 R 002-2103-000004
68 Potentiometer, AL1910 M 5kΩ ± 5% lin. ± 0.25%, 10 turns P3, P6 R 011-1104-007402
with shortened shaft
69 Fluorescent lamp ballast Philips HF-R 258 VG1-VG4 R 019-0006-010258
Miscellaneous:
70 Foot switch, completely mounted, ROTO S4 + S5 R 003-2120-100001
71 Angle plug for foot switch R 019-0022-000109
72 Battery for SPS Sabo R 019-0088-000030
73 Socket for keyboard R2-system, USB X03 from R2
74 Ethernet socket for scanner R2-system, RJ45, 8-pole X04 from R2
CD-Nr.: M1R2X-251102 37
9.2 List of mechanical components

1 Unit roller without brake, MAMMOLUX MP3 R 016-1002-000009
2 Unit roller with brake, MAMMOLUX MP4 R 016-1002-000010
3 Film securing belt, white (delivered in rolls)
For MAMMOLUX, set of 5 rolls à 65m : MP5 R 001-2111-270001
For MAMMOLUX XL, set of 8 rolls à 65m : MP5 R 001-2111-280001
4 All-purpose tool (Hand crank) MP13 R 001-2101-608001

5 Pedestal bearing for drum ∅ 225 mm, P 30 WM, complete MP16 R 007-1221-101401
6 Bearing for drum ∅ 160 mm MP26 R 015-0100-000009
9.3 Supplementary list of mechanical components
Model MAMMOLUX:
7 Antistatic brush, top with clip, MAMMOLUX, R2 MP1 R 007-1227-100102
8 Antistatic brush, bottom with clip, MAMMOLUX, R2 MP2 R 007-1227-100102
9 Film carrier belt R2 (complete with drum and securing belt) MP6 on demand
10 Table top MP10 on demand
11 Drum, bottom, ∅ 225 mm with spring MP14 R 007-1227-106701
12 Drum, top, ∅ 225 mm, GEN-II-B MP15 R 007-1227-106802
13 Deflection drum ∅ 160 mm, top with washers MP17 R 001-2111-200102
14 Deflection drum ∅ 160 mm, bottom with washers MP18 R 001-2111-200102
15 Deflection drum ∅ 50 mm, l = 1085 mm MP19 R 001-2111-200402
16 Deflection drum ∅ 50 mm, l = 1044 mm MP19a R 001-2111-201001
17 Deflection drum ∅ 25 mm MP20 R 001-2111-200502
18 Fixing strip for film securing belt, MAMMOLUX MP21 R 007-1227-106501
19 Acrylic glass pane, clear, MAMMOLUX MP23 R 007-1227-106591
20 Acrylic glass pane, white, for shutter carrier, MAMMOLUX MP25 R 012-0010-000009
CD-Nr.: M1R2X-251102 38
Model MAMMOLUX XL:

21 Antistatic brush, top with clip, MAMMOLUX XL, R2 MP1 R 007-1227-101402
22 Antistatic brush, bottom with clip, MAMMOLUX XL, R2 MP2 R 007-1227-101402
23 Film carrier belt R2 (complete with drum and securing belt) MP6 on demand
24 Table top MP10 on demand
25 Drum, bottom, ∅ 225 mm with spring MP14 R 007-1221-101501
26 Drum, top, ∅ 225 mm, GEN-II-B MP15 R 007-1221-101602
27 Deflection drum ∅ 160 mm, top with washers, M 1360 MP17 R 001-2111-400102
28 Deflection drum ∅ 160 mm, bottom with washers, M 1360 MP18 R 001-2111-400102
29 Deflection drum ∅ 50 mm, M 1360, l = 1575 mm MP19 R 001-2111-400402
30 Deflection drum ∅ 50 mm, M 1360, l = 1534 mm MP19a R 001-2111-400701
31 Deflection drum ∅ 25 mm, M 1360 MP20 R 001-2111-400501
32 Fixing strip for film securing belt, MAMMOLUX XL MP21 R 007-1221-101701
33 Acrylic glass pane, clear, MAMMOLUX XL MP23 R 007-1227-106601
34 Acrylic glass pane, white, for shutter carrier, MAMMOLUX XL MP25 R 012-0001-000018
CD-Nr.: M1R2X-251102 39
10. Position of several components

(For example the photographs of the MAMMOLUX are shown here.)
Front view:
MP6 *
S1 MP23 *
X1-L
X1-R
MP4
MP4
Fig. C-20
* according to unit type, see list of spares and wearing parts
Rear view:
Electronics
mounting plate
E10
MP3
MP5 *
Fig. C-21
CD-Nr.: M1R2X-251102 40
Left side view:
MP19a *
MP17 * MP1 *
MP19 *
MP23 *
MP25 *
MP15 *
MP20 *
MP14 * MP18 *
MP16 E14
X04 MP2 **
MP3 MP19 *
MP4
Fig. C-22

** not visible here, behind power supply unit E14
CD-Nr.: M1R2X-251102 41
Right side view:
MP15 *
MP16
MP16
MP2 *
MP14 *
Fig. C-23
CD-Nr.: M1R2X-251102 42
11. Wire connections of the stored-program-control
11.1 The inputs
Position Terminal Allocation

Digital Ground SPS X2-1 Not used
Counter 1 SPS X2-2 Not used
Counter 2 SPS X2-3 Not used
Digital Ground SPS X2-4 Ground for sensors
Digital input 1 SPS X2-5 Photo switch „Position top“
Digital input 2 SPS X2-6 Contact beginning of belt, inductive switch
Digital input 3 SPS X2-7 Contact end of belt, inductive switch
Digital input 4 SPS X2-8 Photo switch „Position middle“
Digital input 5 SPS X2-9 Not used
Digital input 6 SPS X2-10 Foot switch downwards
Digital input 7 SPS X2-11 Foot switch upwards
Analog Ground SPS X3-5 Not used
Analog input 11 SPS X3-6 Not used
CD-Nr.: M1R2X-251102 43

Analog Ground SPS X3-10 Not used
Analog Ground SPS X4-1 Ground for actual-value potentiometer P1
Analog input 1 SPS X4-2 Value coming from actual-value potentiometer P1
10V Ref. Voltage SPS X4-12 10V Cal. for actual-value potentiometer P1
11.2 The outputs

Analog output 1 SPS X6-11 Value for motor speed of belt motor
Analog output 2 SPS X6-10 Not used
Analog Ground SPS X6-7 Ground for analog value to speed regulator
+ 24V DC SPS X6-6 for transistor outputs comes from power supply T1
Transistor output 1 SPS X6-5 Enabling signal for speed regulator
Transistor output 2 SPS X6-4 Motor: belt downwards
Transistor output 3 SPS X6-3 Motor: belt upwards
Transistor output 4 SPS X6-2 Illumination
0 V DC SPS X6-1 Not used
Relay output 1 SPS X5-12 Brightness reduce: (+)-cable to the HF governor
Relay output 2 SPS X5-11 Not used
CD-Nr.: M1R2X-251102 44

Root 1 - 2 SPS X5-10 Brightness reduce: (-)-cable to the HF governor
Root 3 – 4 SPS X5-7 Not used
11.3 The serial ports

COM0-RXD SPS X8-3
COM0-TXD SPS X8-2 Connection to switch panel (Master board CPU)
COM0-GND SPS X8-1
COM1-RTS SPS X7-10
COM1-CTS SPS X7-9
Connection for programmer interface; goes to SubD
COM2-RXD SPS X7-3
terminal in front side of the film viewer.
COM2-TXD SPS X7-2
COM2-GND SPS X7-1
12. Miscellaneous
Any extensions or supplements to this documentation will be sent to the authorized

dealer for his own use and for the further distribution to the customer.
CD-Nr.: M1R2X-251102 45

Service: Mammolux R2

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Service

3. Repair and time requirement

1.) Frequency: On the average about 2 - 3 times a year

2.) Time required: About 3 - 4 hours per maintenance.

3.) Estimate of spare parts:

Spares and wearing parts probably to be replaced in a period of 10 years. (Depending

Film securing belts 1 set

4. Stock keeping of spare parts

When stockpiling spare parts, pay attention to unit type!

4.1 At the unit installation site

Fluorescent lamps 10 pcs.

4.2 At the service dealer

Fluorescent lamps of each type used 1 set

5. Changing the battery

h Therefore the battery has regularly to be changed every 2 years. g

For changing the battery proceed as follows:

Plus (+) Thread

6. Changing the fluorescent lamps

1.) Open all shutters.

3.) Disconnect unit from power supply. (Disconnect mains plug.)

12.) Restore the operatability of the unit in the reverse order.

7. Calibration and adjustments

7.1 Types and requirement of adjustments

7.1.1 Reference run for the belt positions

7.1.2 Calibration of shutters

7.2 Calibration of the shutters

7.2.1 Mounting hints for the potentiometers P3 to P6 of the shutter carrier

Resistances of the potentiometers:

7.2.2 The calibration procedure

7.3 Hints for the replacement of the Master board CPU

7.3.1 Attention to the shutter system

7.3.2 Setting of the maximum number of belt segments

7.4 DIP switch settings

7.4.1 Master board CPU

7.4.2 Shutter control board

MAMMOLUX OFF OFF OFF OFF

7.5 Overload protection for the belt motor

7.6 Error messages on Shutter control board

LED Power On (green)

How to cancel the errors:

7.7 Components and LEDs on Speed regulator board

7.8 Adjustment of the actual-value potentiometer

Connecting toothed wheel, 60 teeth

Toothed wheel, 60 teeth, firmly connected

1. Move the belt into position 01 (film holder in the center of

7.9 Software programming

7.10 Manually cranking the film carrier belt

In some events, the film carrier belt has to be cranked manually.

The All-purpose tool

Fig. C-10 Adapter side

Loosen the clutch at the belt motor

Cranking the film carrier belt

7.11 SPS Display and the functions of the buttons

SPS Display after switching on the unit control :

Cursor Indication of SPS

Work screen (indicating the actual belt frame no. ) :

Example: Display message after actuating Button 4 on belt position 01:

Example: Display message after actuating Button 4 on belt position 10:

Test LED-Grabber (test value for the Display PC ) :

The SPS display shows this message:

Manual Mode (belt movement for service) :

The following message will appear in the SPS display: