Spring Wire Oil Quenched and Tempered STITT Vine) aT UCU an Te)KISWIRE is World's leading quality steel wire manufacturer. KISWIRE has experience in producing high carbon steel wire exclusively for 65 years, and produces over one million metric tons of high carbon steel wire annually, making great contributions to the Automotive, Construction, Energy and IT industries. World's most innovative company in developing high tech steel wire. KISWIRE develops high tech steel wire through vigorous research and development efforts. KISWIRE pushes forward to be a leader in the global steel wire industry through its R&D center which includes high tech research facilities, highly knowledgeable research manpower and a pilot line for testing purposes. In addition, KISWIRE has its own engineering plants to manufacture customized machinery used to optimize wire production.WA Company that contributes in trying to solve the world's environmental and energy problems. KISWIRE is researching nuclear fusion equipment jointly with other companies for the reduction of carbon emissions and energy solutions. KISWIRE established a corporation that supports superconductive wire development and production for nuclear fusion facilities in order to solve the world's environmental issues and energy problems. KISWIRE also produces Saw Wire, which is one of the more significant raw materials for silicon panel production involved in the development of clean solar energy.& Company provides value to customers all over the world. KISWIRE provides the world's best value to all customers through our research and development effurts will vur raw materials suppliers in order to create optimum production facilities. Also, KISWIRE continuously develops its Production Managemen and Quality Management systems in order to provide most efficient and therefore, well-valued products to its customers. Company focuses on globalization in order to lead the world steel wire industry. KISWIRE has many local production lines and sales offices for satisfying our customers’ needs. Also, the company responds to accelerated globalization with proactive investments and prompt decision-making to be a world leader in the steel wire industry.Quality Certificate KISWARE has.a. Quality Management System according to ISO TS 16949. Environment Certificate KISWIRE has a ISO 14001 deal with environmental management systems. Environmental management is our company policy and we are developing continuous Environment Promotion.KISWIRE Oil Quenched and Tempered (OT) Steel Spring Wire ~ KISWIRE produces oil quenched and tempered wire, which provides ideal spring coiling conditions and quality characteristics according to the type and application of the spring. KISWIRE also offers products that satisfy not only our customers’ required specifications, but international and national standards as well. In addition to Round wire, Ovate shaped and Oval wire are also produced according to our customers’ requests.KIVO isa valve grade oll quenched and tempered wire produced by KISWIRE. {is used fo make springs that require dynamic fatigue characteristics, examples being springs Used in Engine Valve and Transmission applications. KISWIRE is currently developing even hicher grades of velve quality wire {above 2200 MPa) with the goal of providing lighter weight wire withaut compromising strength, for the automotive industry for the goal of improving fuel consumption. Therelore providing & contribution to solving the world environment and energy problem. itt} KITO is a transmission grade oil quenched and tempered wire produced by KISWIRE, Itis used for springs thet require dynamic fatique characteristics, exemples being springs used in transmission applications. KICO is a commercial grade oil quenched and tempered wire produced by KISWIRE, Iis used for springs thet require steady or static fatigue characteristics, examples being springs used for mechanical spring, torsion bar, wire forms and so on. Class | Grade Xxwive rads| Description | Diameter angen) xivo |elve KIVO-OSK | Ura high sendin eSi-VX alloy ame OT ie | 200-850 KIVO-CSN_ | Super sangthGr-Si-Ni ala sos! OT wira 2200-650 KIVO-CSV | High engl C-S- allo soe! OT wire 120-800 KIVO-CS | GeSi alloy soo! OT wine 090-800 KITO | Transmission KITO-CSV | High strength Cr-Si-V alloy steel OT wire: 1.20-8.00 KITO-CS | Cr-Si alloy steel OT wire 0.50~8.00 KICO |Commercial KICO-CSV__ High strength Cr-Si-V alloy steel OT wire, 4 1.20-8.00 | KICO-CS | Cr-Si alloy stee! OT wire 0.50~8.00, KiCO-€ | Carbon ste! OT wire 050-800KISWIRE's OT WIRE ‘Si(%e) | Min(%) CH) WR) | ISI) ——_NiL%) | Others(%) savo-osx 210-220 | 60-000 | 080-100 | 010-016 | Max.025 | 025-035 | added KIvo-CSN | 210-220 | 00-080 | ag0-1.00 |a0-016 | Moxo02s 025-035 | added kivo-csv 1.20-1.0 | 050-090 | 055-090 Max0780| Max0o25 | : xivo-cs 120-160 | 050-080 | 050-080 - | Maxaozs | - : Kiro-csv 4.20-1.60 | 050-090 | 055-090 |Max0250|Maxaczs | - - xiro-cs [120-160 | 00-080 | 050-080 | Maxoo2s | - xico-csv 1.20-1.60 | 050-090 | 055-090 |Max.0250| Mex0.02 | - : Kico-cs_| 01-059 | 120-160 | 080-080 | 050-00 Maxoo2s | - : Remark Others MoO05-0 590), 8, ate Raw material(Wire rod) and manufacturing process Kiowire Grade | Wirerod | Shaving coating For a KIVO-CSX | Suparclean | Required | Oxide costed | Required(40) KIVO-CSN | Superclean | Required Oxide costed | Required) kivo-csv | Superclean | Required | Oxide coated | REQuiedlAD) potereg Kivo-cS | Superelean Required Option Required0) | sop KITO-C8V_| Suparclaan | Nonshaved | Oxide costed | Requiredt@0) Xi70.68 | Sarin | Nonshaved”| Open |” Rage) xKico-csv Clean Non shaved | Oxide coated | Option) kico-cs | Clean Non shaved Option Non ECT Kico-¢ "| “Ciean Non shaved Option | Non ECT marl. Above table shows KISW Eepoctied standard Remark KISWIRE provides special products From custéie's demand besides what are sted anh Remara. Oxide Costing i vied nto Oxi coating or Scatless, char. ‘Trade mark standard comp: Spocification 7 eae Niswire Grade 1 or KiVO-CSx | kivo-csn ’ ASTM ATT EN 10200-22012 Kivo-csy OTCFSIVaNe GradoB | VD SiCrv kivocs | KS D388 is G 3881 ASTM ATT EN 10270-22012 swosey ‘swose-v OTCFSi Valve Grade A vo SiGr En 10270-22077 KrTo-cSy TOSicry ‘ASA A 1000 EN 21022012 xrro-cs OF CrSi Transmission Sic csv | a Ew 10270-22012 xico-¢sv | [ASTM A 1000 Grade 0 enn 2 kico-cs | KS03879 “ls 6 3880 ASTM AGT OT CeSi |” EN 10070-22012 SWO8C-8 swose8 ASTM A 1000 Grade A FosiGr ae Kspa578 | iSG3ss0 | ASTM Az90TMBCcL-12 | EN 027022012 SWOAB | SWO-AB ‘ASTM A 1000 Grado 8 Foc Remark. Customer's special specification besides iteratianel and national standards shall be accoylabo proved by both pares. Remarla. Ovate or Oval shone wires are abe to bo manufactored when approved by bth paris.~ Weight(kgs) Dimension of carrier i Coil Carrier | Symbol (10x Hx Wim) 050-059 ie 20-50 ‘0-70 ‘ais |__310x 1220x800 oe | ae so-200 soouso | AM | =S50x 1100x950 1-20 | a7o(min) | aso-6a0 gd | 67x 1000x1000 201-299 ae | 270(min) | aso6m0 | ARG | ——v0x1000x 1200 Carrier 2.01~2.59(Valve) 36° 270 (min) 450-680 A36 810 x 1000 x 1200 250-550\VaNe) | A 450 in) 80-2000) Aas | 950 1000 « 1450 30-550 ae | ss0(min) | eao-zoo0 | at@ | 90x 1000 180 Ge pe |e | ea Reoless Package Standard Diameter Reel Dimension of Reel&Reelless Root (am) = Delete lm ei |e 0.50-1.80, w | 30 | - | 20 : do rug | 250 roo250 | ae |e | - | ao | - | - | - pus 450 ‘Spool Package Standard Reel Dimension of Reel&Reelless: | Packing al mR TnON AWE Syma Wola aioe, | w | - | 20|ve| | s | - | PAO | m oso-i20 | a | - | 6 | wo | so | 5 | ov | wae | ms rov-20 | | 70 | a0 | me | a | ts | WR | a0 aw | = | m0 | 0 | | 5 | | warms | 0 ap Coil Package Standard 10 Block size Coil Weight Actual Dimension{mm) (inch) lbs) as) 0 0D | Height) roams 6 100 5 | 0 | 6 no Max We in = =| 10 :tnner biamstar ae 0. zo a. 70 {| 0p outer ameter ion | so || mo | ao Catchweight coil | apo ast fare # 0 ee saa 6 woo | so | oo] tow | to vo) seo fom toa e wo | 0 | 90 || aw | 2000 900 980 1380, 500 * ooo | woo | ow | 1000 | 100 1000 50 1400 1740 210 oo moo | am | vo | m0 | «0 ‘oo | won | woo | 140 | owCHNICAL INFORMATION General mechanical characteristics of OT Wire Young's Modules E | Modulus of Rigidity G eos ere (raw) | ¢esiso') | (uipate’) | cesiro | toiem) | (tb/n’) vey | CFD a wo | 739 | 15 | 788 | 07h | Mox2i® | Moxa Rama. lsticty Modulus (8) and dens vares based on patting and opertng tos. Remark 2. Service tmpoeture ean bo used a general guide na ‘Super Clean Wire Rod - Non-Metallic Inclusion (NMI) Control KISWIRE, in cooperation with our rod producer, gonerates a Super Clean wie rad, inorder to improve ‘Non-Metallic Inclusions which most often exhibits harmful effects on the fatigue if of springs. ROD Supplier NMI Flow chart [Sesinatng 7 — _Fojoet Checking ~ — process Bilt & Wire Rod Roling | ¥ [“tretusion Tost] ae <_fiect_—“Fratuson af Col dualty Reject___—“Evatuaton ot Heat Quality KISWIRE Controlling Super Clean Wire Rod by the rod producer += Preventing NMI by menaging refractory material during stool manufacturing and continuous casting. + Softening NMI and controlling low melting point of slag by adjusting oxygen in the liquid meta. * Continuous casting tundish and optimizing mold + Preventing adulteration by continuous casting with electromagnetic string (EMS). + Producing the world's largest bloom size. + Prevent leaking of NMI by strict examination Controlling NM by KISWIRE * Prevent inflow of NMI Prevent NMI by continuous sharing of information with rod-suppliors * Evaluating NMI and providing Quality Assurance by the uso of the NAKAMURA bending rotation test. + Rogular production of spring samples and fatigue testing of __ ®KISWIRE created sample springs. + Wiro rod producer provides 100% qualified Super Clean, Wire Rod. KISWIRE has observed 100% pass rates during Jntornal NAKAMURA testingControlling surface defects KISWIRE is continuously trying to improve the management of surface defects through our R&D efforts. Management of surace defects by the rod producer: + Eliminating surfaco defects by application of hot scarfing on the bloom. + Surface defect detection by magnetic particle testing and surface grinding during the billeting process. ‘Monitoring and controling surface defects by using eddy current testing (ECT) during the Wire Rod rolling process. ‘= Provonting handling cracks on the Wiro Rod by implementing a secure averall packing and transit process. _ hte . =) — SG 2—- SS anon Bilting Bloom Continuous Casting Hot scarfing | : =a Billet Shipment | ringing | — P22 — sll Stelmor Cooling Wire Rod Roling Heating Managomont of surface defects by KISWIRE ‘Eliminating surface defects by shaving process. ‘Detecting and distinguishing surface defects by Double ECT, ‘+ Improving handling defects with continuous process inspection and checking infield j i®& Fa Sinan Psnntclnmal FRET sarees at sneha aeTECHNICAL INFORMATI ‘Super Clean Wire Rod - Non-Metallic Inclusion (NMI) Control KISWIRE, in cooperation with our rod producer, generates a Super Clean wire rod, in order to improve Non-Metallic Inclusions which raost often exhibits harmful effects inthe fatigue life of springs. Proventing decarburization by the rod producer: + Preventing decarburization by step cooling during the continuous casting pracess. + Preventing decarburzation by controling furnace temperature during the wire rod rolling process. + Praventing decarburization by water cooling during the wir rod rolling procoss. + Preventing decarburization by controling temperature during the Stelmor cooling process, ladle | J Automatic Temp. Monitoring & Sampling 2nd Cooling = 7 =e Soft Reduction [shaved wire} Preventing decarburization by KISWIRE. + Eliminating decarburization by shaving + Preventing decarburization by controlling heating furnace during In-line patenting + Preventing decarburization by controlling heating furnace during OT process, + Quality assurance by regularly conducting decarburization for every coilHigh Strength OT Wire KISWIRE is continuously researching and developing higher tensile strength wire fr Engine Valve springs for ‘automobiles, : KISWIRE is one of tho world's leading companias to bring the higher tonsile strangth wire reaching 2300, Mpa on the market, which will contribute to alleviating energy deficiencies and aid inthe reduction of global ‘warming by providing materials thet allow automobiles to become lighter and more gas efficient. High strength tondoncy of OT wire for valve grade. Classification | KIVO-CS | KIVO-CSV | KIVO-CSN | KIVO-CSX Remarks “WS (Mpa) 000 zoo | Z| 200 based on 3.00mm Diameter Competitor [seperti TS ie) kivo-CSX KIVO-CSN kivo-CSV k1v0-CS | t wen a a | Theory of devoloping super high strength OT wire High strength by alloy component of Trade mark | cts) | Sifts) | Mniseh | Cm) | Wi) | PISI%) | Nilt) | Othersit) KIVO-CSx | 0.63-0.69 | 2.10-230 60-0.80 | 080-1.00 0.10-0.16 | Max0.025 | 0.25-0.35 Remained KIVO-CSN | 063-069 | 210-230 | 060-080 | 080-1.00 | 0.10-0.16 | Max0025 | 025-035 | Remained Remar. High strength by increasing carbon eontont Fmatk2 High etrengt by ang Wi Remar. High strength by adtng other aloy elements [Mo end ete) Management of surface defects by KISWIRE + Optimum Shaving and Patenting condition + Optimum Heating and Quenching condition + Optimum Tempering condition Policies for customers * Due tothe wice's high tensile strength, the fraquancy of tool marks during calling springs could increase. KISWIRE recommends that this wire cannot be coiled using a single (1 pin) type coling machine. Careful attention should be paid to the tools’ abrasion and cooling, ‘+ Nocessary to sot up optimal tampering tomporature and time after spring coling to eantrol tempering characteristic by adding alloy elements. Approximately 420-450, 30~50 min.) + Due tothe wire's high tensile strength, relatively high residual stress occurs alter spring coiling Itis recommandad to subjact tha springs to shot pooning for spring fatigue assuranco, wo highly recommend 2 grade shot peening (Creation of compressed residual stress until minimum of 200ym depth from surface through spring shot peering,ee ee To assure optimal spring characteristics (coilability) KISWIRE is continucusly employing R&D offors along with loatning tho mostup-to-date methods on producing wire that offers nptimal mechanical properties as well as excellent oxide contin, both of which provide optimal coilabilty. ‘To assure optimal oxide coating om the wire + Creating preciso, oven and suficient quanti of oxo coating by incorporating ideal naating conitona suring te OT process. Due to the heating conditions in th OF process, three mixed oxide coating levels occur (see below). We aro constant tying to find the optimal rin of onde coating components to further ononce spring colby, {Composition of Oxice coating layer sot cte coating lap q Exzossive onde costing ayer TFictio eae by the conditions of onde coating layer The oxide coating layer can be controlled v0Uae LLP SGU eue tl A Cee Se Stress cracking during spring coiling process. ‘When the spring is collad with High Tensile OT wire, Stoss Cracking ean be generated by excessive fictions berweon coiling tool end wire. These conditions can load to spring breakage with embritlement fracture surface. If Single Pointer Colle is used in processing High Tonsile OT wiro, too| marks can be induced irto ‘the wire surfece and Stress Cracking ean cecur when exeessive stress shu/iton the inside diameter. To avoid thase conditions, using & Dual Pointer Coler is required. [swrse cracking moshariem and eruotuto of fracture in Ono pn cong] Besides stress cracking, « martensite structure [causod by friction between feoding roller, coiling tool and wire) and tool marks may cause ear'y breakage of spring, Therefore, optimizing friction conditions end {omporature control isrequirad forthe spring caling process.TECHNICAL RECOMMENDATIONS FOR THE SPRING MANUFACTURING PROCESS Bending Process Characteristics of OT wire OT wire with 8 tempered martonsite structure has lower bending property as hard drawn wire or piane wire with peacite structure. Therefore tis recommend to avoid using OT wire for apslic ations which require excessive bending strain. Ifthe bending process is nacassary, rata of bonding and optimum bending raund [Min 1.5R) is recommended. In addition, bending after spring doformation and tempering wil tirecty eause breakage. ob OT [strictae of Hard d-awn ia Conditions of Spring Tempering ‘The residual stress is oceurred by a cold deformation process of OT wire spring coling ‘This residual stress affects the fagua life ofthe spring, therefore elimination of residual stress with low ‘umperature heating is necessary. This is referred to as ‘stress relieving’ + tis recommended to implemant tha spring tempering in-line because ofthe exposura ofthe spring to nature (open air) will cause itto have crack. When batch tyze of tompering is used, careful attertian should be paid tothe storage ofthe spring to prevent embritlement breaks or corresion due tothe exposure to humisiy + Alter tempering process, tamper color should be uniformed duo to temparature and timo. Whon there ara cfforoncss in oach spring coor, a ro-examination onthe distribtion af temperature onthe spring is necessary, + When induction tampering is usod,earoful attuntion should be pad to ava the oecurrence of electric spark uring tie tampering and not t leave any untempered par in wire. ‘The spring size and shane may change depending on the tempering condition of spring producers. For ‘example, the spring coil diameter may reduce approximately 15 ~ 1.7% duo tothe tompering. Therefore, an appropriate spring olen is nacessary in advance considering the spring's siee and shape change. Recomended sana temperature actin or OT ie Tenprng ‘Trade mark | Fatigue condition | Tempering Tompl'c) | Tomporing Time(téin) | Tempore KiVO-Csx Dynamic 420-450 Gry KWvO-CSN Dynamic 0-480 sry vo-csv Dynamic 20-450 Grey KIVO-CS_ - Dynamic 430-450 Groy KiTo-csv Dynamic 480-450 ES varosts Dynamic 30-460 20-40 Soy Kico-csv Stati 400-430 I 30-40 Gay xico-cs Static 400-430 | Gray vies] sa) sw‘Shot peening for High Tensile OT Wire Spring When High Tensile OT wire is usod to make automotive engine valve springs and clutch springs which require high fatigue conditions, Shot Peoning is required to induce a compressive residual stress into tho surface of wire. When the spring is collad with High Tensile OT wire, minimum 200um depth compressive residual stress | noadod tobe induced tothe surface of wire. We recommend Double Step Peering (Two Step Paoning) when KIVO-CSV, KIVO-CSN, KIVO-CSX are usod, Fatigue fracture at internal faost This is @ one of the types of early fatigue breakage which occurs duo toa lack of shot pocning that causos stress in grain boundary between compressed residual stress and tensile residual stress. To avoid G6B, suffciont dopth of eompressad stress neads to be ereated by optimizing shat posning condition. (Generating Min 200um depth of Compressive Residual Stress) Tensile Residual ‘sess Stress EO HDD Ba [Gapping Grain Boundary] Compressive Residual ‘sus [Acninl stress» Actual yiolt strpos ‘Bappingorsin boundary Praventon of GGB by adjusting compressed residual stress surtace Distaneo trom surfaceValve Grade alloyed Steel Oil Quenched and Tempered (OT) Wire KIVO - CSX KIVO - CSN KIVO - CSV KIVO- CSKIVO-CSx is a high carbon Cr-Si-V-NEX alloyad OT wire which requires extreme fatigue conditions for use in applications such as engine valve and transmission springs. + Super Clean Wire Rod - NM within the max size of 15pm. “ Bimination or reduction of surface cracks through shaving process. ‘Manage surface eracks within gym using our Double Eddy Current Test (DECT), DECT is available for sizes 250mm and larger DECT on sizes 200-2.49mm. ble upon customer request (additional costs may apply). + Produce high tensile strength OT wire with optimal heating OT concitions. + Create ideal spring coiling conditions by producing an evenly coated oxide layer. Rocommended specification for customer's spring production ‘Necessary to have optimum coiling condition and quality control for procuring high strength OT wire's characteristics, ‘Elimination of residual stress through tempering after spring coiling -'strass relieving’ (430-450, 30-40 min) Inducing minimum 200pm dopth compressive residual stress into the surface of the wire by spring shot pening. ‘After shot peening, implement 200-75010/20-30 min tempering in order to manage residual stress and yield strangth in parallel Chemical composition Gr) | SHH) | fnd senasiona neasions ofr argerthan 1pm inva song ality sto wire, VSWR: incor atonal Valve Spring Wira Monctacturare AeeacatoKIVO-CS is an Oi Quenched and Tempered Cr-S (OTCS) alloyed wire which requires extreme fatigue conditions used in applications such as Engine Valve and Transmission springs. = Super Cleon Wire Rod - NMI within the max size 15pm. + Elimination or reduction of surface cracks trough shaving process. ‘Manage surface cracks within 4dpm using aur Double Eddy Currert Test (DECT), DECTis avaliable for sizos 250mm and largar. DECT on sizes 2.00-2.49mm ate avsilele upon customer request (adsitonsl costs may ecply) * Create ideal spring coling conditions by producing an evenly coated oxide layat. Recommended specification for customer's spring production ‘+ Elminetion ofesidual stress though tempering after szring coiling «'stvoss reliving’ [430-460 30-40 min) ‘Inducing minimum 200)m dapth compressive residual stress into te surface of he wire by spring shot peening. ‘After shot peening, implement 202-2507/20-30 min tempering in order te manege residual stoss end yiold strangth in paral,Chemical composition co) | sump | mms) | ens) | wea) pm |S) sap-1e0" | oso-am | oso | Mn.o20 | Wexoox | Moxa Tiemeter | Dleasaar arena Ovaliy ax] “onal wag] Mardoaas appeal Ba (am) (cum) (om) (mea) HRC) to 050 +002 002 2010-2160 4-58 060 1-002 0.02 2010-2160 50.88 o70 1-002 092 2010-2100 4-50 080 f-0.02 002 2010-2160 88 030 10.02 0.92 2010-2160 30-56 : 100 w-002 0.92 2010-2160 58 % 120 sf-002 002 2010-2160 50.88 % 140 fone 092 1860-2110 50-55 % 1.60 F-0ce 002 1860-2110 50-55, © 80 f-0.02 002 1960-2110 cr 6 20 w/-002 0.02 1810-2000 52-55 ® 20 | 002 0.02 1810-2000 2-55 6 20 4-002 oe 1810-2060 52-68 6 29 y-0me 002 1810-2000 52-55 6 30 | W002 0.02 1860-2010 52-5 6 320 -002 002 1860-2010 2.88 6 300 1-008 008 1060-20102 % 400 10.8 008 1810-1900 51-68 0 450 1-098 08 1810-1960 51-83 0 500 w-008 008 1780-1910 0-52 0 550 1-008 008 1780-1910 0-62 40 500 1-008 008 s710-1860 45482 “0 600 1-004 0m 1710-1800 19-52 «0 650 4-008 004 1710-1860 49-52 0 719 H-0.04 004 1680-1810 851 0 70 a 1680-1810 1851 0 800 0.04 am 1660-1810 4851 “0 Fama. Cstomos special spocifcaon shal be accopatl er approved by bath Remark 2 Fermectomen! values tor mermaseve irveters reterto re vba mark 3. Ovate and Oval shayo wies aru svat abl upon vaguest Fem ks stated by “VSWR, key to Fretoccesions inclusions oie larger then Sym in vale spring aus) scl wre. (IVSMIMMA: nernatfonat lve Spring Wire Manutaok yore Assaviaton)Transmission Grade Alloyed Steel Oil Quenched and. Tempered (OT) Wire KITO - CSV KITO - CSKITO-GSV is a high carbon Cr-Si-V alloyed OT wre which requires exter applications such as engine valve and transmission springs. * Super Clean Wire Rod - NMbvitin the rian sizo of 16mm, + Manage surface erscks within Boym using our Eddy Current Test (ECT) DECT is available for sizes 250mm and large DECT on sizes 2.00-2.¢8-1m are available upon customer request (additional costs may apply) Croats idaal spring calling conditions by producing an evenly coated oxide layer: Recommened specification for customer's spring production ‘Elimination of residual stress through temporing ator spring coling ‘stress relieving" (430~460%, 30-40 min), + Inducing minimum 200um depth compressive residual stress into the surface ofthe wire by spring shot poaring “Attar shot peening, implement 200-250'C/20~3) min tempering in order to manage residual stress and yield ‘strongth in paralil Chemical compositi Coe) Manis) cre) Pree) si) 00-030 | 120-160 | 050-090 | 055-090 — Max.0.250 | Max0.025 | MaxO025 ‘Mochanical properties Diamctor | Diamar lorena Tensile strength | Hardness appx, | RA Min (mm) (mm) (MPA) (HRC) (%) 1a Ta aio-z88 =o 1.40 5/000 / mowza60 ee a 10 om a ae) o 1.80 40.02 2110~2260_ 6-58 —_ a0 yom coe 2000-2210 51 o a9 +002 (oe osname 87 » 280 4-002 0.02 2pgo-210 | SBT 4 290 1-000 02 2060-2210 551 0 200 4-00 aoa te a ee) a2 i090 02 za10-2100 ao 350 #008 a 0 rey i008 003 taa-2110 55 B tan 1-008 003 1aw-2110 a0 2 5.00 +f 0.03 0.03 1910-2060 53-55, k 3 san 4-003 003 1210-20680 355 5 san 003 003 1ex-2010 aa » on 4/008 001 tea 200 24 » 50 480.06 0.04 1860-2010 52-54 cy a) 41-004 0.04 1810-1960, 51-53 wv 10 | aoe 004 1e10-1060 ss » too vo 004 1et0-i960 si-33 2 Rema. Custome's spacial pacification shall be acceptatte when epsroved by bath pares Remare2 For mechanic vais fer intermedi diateter 36 ofthe largor doco. Romar. vato and Oval shape wires ae avaate upon requestKITO-CSis a Cr-Si alloyed OT wire which requires extreme fatigue conditions for use in applications such as engine valve and transmission springs. + Super Clean Wire Rod - NMI within the max size of 15), ‘+ Manage surface cracks within 89m using our Eddy Current Test (ECT). DECT is avaiable for sizes 250mm and larger DECT on sizes 2.00-2.48mm are avaliable upon customer request (additonal costs may ely) * Create idee! spring coliing conditions by producing an evenly coated oxide layer. Recommended specification for customer's spring production + Elimination of residual stress through tempering after spring coiling - “stress rolieving’ 430-450, 30-40 min) *Incucing minimum 200pr> ¢2pth compressive residual stress ints the surface of the wire by spring shot peening. + Attar shot peening, implemen 200~2500/20-80 min tempering in ordar to manage rosidual stoss and vield strength in parallel Chemical composition oo | si | aes] ee || Pow 3%) osinoss | 120-160 | osto9 | oss-o20 | Maxoz0 | Maco | Max00% Mechanical properties Diameter | Diameter tolerance | Ovality Max. | Tensile strength | Hardness approx. | F/A Min. (om) (oun) (mm) uPA) 050 0.02 002 2010-2100 060. f-0.02 0.02 2010-2180 70 +/-002 02 010-2160 0.0 + i002 002 2010-2160 0.0 31-0. 002 2010-2160, 100 30.02 “og 2010-7160 170 +i-002 002 2010-2160 140, om 1960-2110 180 om 1960-7110, 140 ow 1960-2110, 200 a0 110-2060, 230 002 110-2060 280 ao 1810-2060 230 21810-2060 3.00 02 1860-2010 320 a0 60-2010 450 03 1860-2010 400 093. 1810-1960 _ 40 09 "1810-1960 5.00 003 1760-1910 550 009 1760-1810 5.40 0.03 1710-1880 5.00 008 1710-1080 530 08 1710-1880 100. 006 1680-1810 10 00 ‘980-1810 aco | 0 1660-1010 be sccoptnbisnhen approved by Sth potion 13, rere te vale a ha age Romark 2 For wocharie Remark vets aa OvaCommercial Grade Carbon and alloyed Steel Wire Oil Quenched and Tempered Steel Wire KICO - CSV kKICO- CS KICO-CUCU eee Me) Cres omer OST ordinary machine spring and torsion bar. + Greet idea prin coling cortons by producing an evenly coated oxide lever. ‘ECT avaiable for wire sis above 2 mm f raquastad by the customer Recommonded specification for customor's spring produ: + Bimination of residual stress through tempering after spring coiling ~ ‘stress relieving (4000-450, 30-40 min) ‘Inducing min mum 200um depth comaressive residual stress into the surface ofthe wire by saring shot peering. Although soma spring applications may not require shat pes pening 9 assure uniform quality ofthe spring Chemical composition ing process, we recommend shot cia Site) Mais) | Criss) wi) ia) sim 60-080 | 120-160 | 080-080 | 055-090 Max.0250 | Mox0025 Maxoes Mechanical propertieswe recommend shot peening to assure Diameter | Diameter tolerance | Ovality Max. | Tensile sirength | Hardness approx. | RJAMin. (ou) (um) (rm) (mPa) Rc () 12 41-042 aoe 2110-2280 @ 140 1-0 aoe 2110-2280 0 1.60 4-00 ao 2110-2280 0 180 41-002 aoe 2110-2200 0 200 “0g ace 2060-2210 0 230 4-002 ane 20-2210 0 260 $00 ace 2060-2210 - 0 29) og | aoe me0-7210 | 0 300 i002 ace 2010-2160 0 am] og |u| amo-zto | 0 350 F008 03 mi0-2160 0 40 41-008 03 1960-2110 38 490 a3 196-2010 8 so | | oa s9r0-2060 8 550 acs 1si0-2060 8 58 os 136-2010 0 600 ao) ta60-2010 0 60 oe 1960-2010 0 700 | oe tat0-1960 0 150 aoe 1810-1960 20 800 aoe 1810-1960 0 omar 1. Customers special specification shall be acceptable when approved by bath parties Remark 2.Fo* mechsncel values fr intemdlse damet2rs, rote toe values of he larger diemecet, Remark’, Ovete and Ova shape wires are evaBable upon roquestKICO CS COC ue URC Meese cn Cg e eC MEER Ts KiC0-CSis a Cri alloyed OT wire which raquires static fatiquo conditions used in applications ik ordinery machine spring end torsion ba. = Create iva spring coiling Conditions by producing an evenly costed oxide layer. Recommended specification for customer's spring production ‘Eiinaton of residual stress though tempering after soring eoling~ "stress relieving’ (430-480, 3°-cOmin) + Inducing minimum 200pm depth compressive reside! stress into the surface ote wire by spring shat peening. Athough some spring applications may not require shot peening process, we recommend shot pening to assure unitorm qualty ofthe spring. Chemical composition om) |B) ‘Min(%0) Crt) We) Pim) ‘St%) osi-osa | 120-180 | os0-oa0 | 060-089 | Mex.02m | Mexoo2s | Maxoa2s Mechanical properties iemwior | Diameor tolerance | vali Mex | Tonslearengih | Hardnessapprox | RAMIn (ram) (mm) (MPA) (HRC) () 002 02 zai9-2160 58 : 002 a mate - +f 0.02 0.02 2010-2160, ~~ +f 0.02 0.02 2010-2160 at 000 92 moa = F002 002 10-2100 s © aoa 02 2-260 5 2 02 00-2110 % “002 0 1am0-2110 6 som | ome io-20 | 6 “0002 1310-2000 6 1-002 02 vs10-2080 | a5 =/-002 92 t9:o-aneo 5 - +H 0.02 0.02 1910~2060 CJ *i-002 02 ‘a80-2010 6 4-092 02 te%0-2010 254 6 i-00 08 tas0-2010 at 6 008 008 ter0-1980 558 ‘@ f-99 99 co et) @ - +H 0.03 0.03 1760-1910 ‘0-52 20 4-008 003 r7ee-1s10 20.8 a 008 00 mro-n 49-52 @ 6.00 4-008 0.04 1710-1880 49-52, co 650 He 0.04 | 0.04 1710-1880 | 49-52 oO io som) ae vewo-1810 431 « 750 oo 0.04 1660-1810, 48-51 0 ann +004 04 tes0-1810 8-81 4 Tenant 1 fusoere spel ppeecion sat area we oer by bot pars Fert forecast aus er arti omer, ero msc Inger daar forvrtOvae ont Ove! shop wren re role Upon roar"a fexe) Cc Se ecu cacco rk GH Deemer Sns KICO-Cis regular carbon OT wire which requiras static fatigue condlions used in applications like ordinary ‘machine spring and torsion ber. + Create id spring coiling cofiditions by producing an evenly coated oxide layer. Recommended specification for customer's spring produstion ‘Elimination of residual stress through tempering after spring coiling - stress relieving’ (300%0- 400%, 2 + According ta purpase af spring usage, shot peening implemented alter tempering Chemical composition cy | sing | Mn | ct) | wom) |e St) ower | ays-o3) omen | - |) moms | Moxos Ort Mox. [____Tenallesveng (PA) WA Mim, (eum) Class 1 Class 2 (a) 200 0085 ous | _i0-1Tm ania as 2a 0038 oms smi vaio as 20 4i-0038 oms | io) wiwo as 20 41-0085 0.035 1520-1670 I 1670~1810 es a 0088 oms swears am i-0038 oms | mote air an 300 10086 oo) image enero an 40 0088 cos | ami tommy 4a 0086 cos | tao-wwa tsa 5.00 H- 0.085, | 0.085 1370-1820 1520-1670. 40 30 008 oom tamu emo a8 oa +0088 cos | tet) tenia 600 008 com) tamu | vemos a8 a0 9-000 oom | tomewa ems “To yoo cow tomtom toms as 750 +/- 0.080 0.080 1230-1370. 1370~1520 35 an 7-000 ooo | rami | tomimnas as o0mo ome” | most evo 00 00m oo 10-1370 ism-i500 | 0 Remark 2 Fer mechanical values for itarmadlatasiaretos, ofr tothe values othe larger diame Romar 2. 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