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9 minasr2003@yahoo.com
10 3 Vienna University of Technology, Institute of Material Technology, Building Physics and Building Ecology,
11 Research Unit of Ecological Building Technologies, Karlsplatz 13/207-03, A-1040 Vienna, Austria;
12 azra.korjenic@tuwien.ac.at, henriette.fischer@tuwien.ac.at, eldira.sesto@tuwien.ac.at
13 4 Institute of building physics and environment, National research center of housing and buildings, Cairo,
14 Egypt; marvat.hassan.khalil@gmail.com
15 5 Agricultural Engineering Institute, Dokki. Giza, Egypt; orabi50@yahoo.com
20 Abstract: The construction industry is responsible for a large amount of carbon dioxide emissions
21 caused by using building materials with a high percentage of embodied energy and embodied
22 carbon. One approach to reduce embodied carbon includes the use of building materials totally or
23 partly made of renewable resources. In this research project untreated and chemically pretreated
24 rice straw particles were added to an ecologically optimized concrete. First mechanical experiments
25 were carried out on different mortar mixtures based on blast furnace slag and Portland cement. An
26 optical analysis of the concrete with a scanning electron microscope indicated that treating rice straw
27 with 1 % NaOH indicates a good bond between rice straw fibers and the surrounding matrix. The
28 mechanical and physical testing of the designed concrete showed that the flexural strength of the
29 rice straw concrete has been increased by increasing the straw content up to 3 %. The tests in which
30 the rice straw was treated with NaOH achieved a higher density and strength than tests with
31 untreated straw fibers. The bricks containing 9 % straw particles show suitable characteristics as an
32 application for load bearing walls. Rice straw concrete with granulated blast furnace slag has a great
33 potential as an ecologically optimized construction material.
34 Keywords: rice straw concrete; straw particles; fibers; mechanical properties; cement-based
35 composites
36
37 1. Introduction
38 To develop a sustainable future for all people, changes must be implemented in all industrial
39 sectors. The construction industry in particular is responsible for a large percentage of resource
40 consumption, grey energy and emissions [1]. Emissions and required energy caused by buildings can
41 be divided in two different parts: on the one hand operational energy, which includes heating,
42 cooling and electricity and on the other hand embodied energy, which includes the production,
43 transport and disposal of building materials [2]. In the last decades a lot of projects focused on the
44 development regarding operational energy, but recent studies show that it is very important to
45 reduce embodied energy as well. This is possible with the use of building materials based on
46 renewable resources.
47 Fibers from renewable resources represent a potential alternative to many synthetic materials
48 and at the same time open up a diverse market for the further utilization of by-products from
49 agriculture and the timber industry. Plant-based natural fibers, which can be found in many different
50 countries and are a low cost renewable alternative for conventional fibers used in composites,
51 predominantly have much lower emissions in production and processing [3]. An industrial interest
52 also lies in the use of agricultural residues, since a sustainable cascade use of raw materials is
53 becoming increasingly important with the higher use of renewable raw materials.
54 The use of agricultural residues reduces the environmental impact and the cost of cement-based
55 composites. Resulting material mixes however often yield only limited mechanical performance and
56 are more sensitive to moisture than conventional cementitious building products [4]. Many different
57 natural fibers were investigated in several research projects over the last years [3]. To increase
58 adhesion between wheat straw and cement, chemical pretreatment of the fibers with sodium
59 hydroxide has been proven successful [4].
60 In this study an ecologically optimized concrete with blast furnace slag is created, to which
61 untreated or pretreated rice straw is added. Blast furnace slag is an industrial by-product that until
62 recently was disposed of in landfills, but is now increasingly being used as an additive in the
63 production of building materials such as cement. After it is granulated, blast furnace slag can partially
64 replace cement in the concrete mix. Since 2006, EN 15167 "Blast furnace slag for use in concrete,
65 mortar and grout" has been a harmonized European material standard for using granulated blast
66 furnace slag in concrete mixes.
67 The main goal of this project was:
68 • to find an ecological optimized concrete recipe that can be used as the basis for the rice straw
69 concrete
70 • to investigate the effect of sodium hydroxide (NaOH) treatment on the characterization of
71 rice straw
72 • to investigate the physical and mechanical properties of the developed rice straw concrete.
77 2.1 Materials
78 The investigated concrete mixtures are composed of cement, water, fillers, sand, aggregates,
79 additives and rice straw. The properties of the materials used are characterized as follows. Local tap
80 water with a pH value of 7.0 was used. Natural river sand with 100 % sieve passage on sieve no. 3/8
81 and at least 80 % sieve passage on sieve no. 4 were used. The crushed aggregate used had a retention
82 capacity of at least 20 % on sieve no. 4.
83 The binders used are Portland cement, gypsum and blast furnace slag, each mixed with varying
84 proportions of limestone powder and silica fume. CEM I 52.5N was used as Portland cement (OPC)
85 according to Egyptian standard ES 4756 and European standard EN 197. The oxide compositions of
86 the cement used are shown in Table 1. The Silica fume powder (SF), which meets the requirements of
87 ASTM C 1240 contained an average of 92.85 % SiO2. Granulated blast furnace slag (GBFC) was
88 grinded to a size of 0.15 - 0.20 mm. Local limestone powder CaCO3 (LS) retained on sieve no. 200
89 with a specific weight of 2.61 kg/cm³.
(a) (b)
99 Figure 1. Local Egyptian rice straw: (a) untreated rice straw; (b) pretreated rice straw with 1% NaOH
100 lye
114 2.2 The effect of chemical pretreatment on morphological and structural surface of rice straw
115 A scanning electron microscopy (SEM) was used in order to find out how the chemical
116 pretreatment affects the morphology and structure of the rice straw particles. Observing the surface
117 morphology of the straw, it provides information on the degree of interfacial adhesion between the
118 rice straw fiber and the matrix.
119 According to ASTM D1109 – 84 (Standard Test Method for 1 % Sodium Hydroxide Solubility of
120 Wood) [5] , the treated rice straw was prepared by soaking it in a 1 % sodium hydroxide solution for
121 24 hours and afterwards filtering it through a 2 mm sieve. The ratio between rice straw and soaking
122 solution was 1:10 by weight. After filtration, the rice straw was washed with tap water until the
123 washing water became clear. The pretreated rice straw was dried in an oven at 105 ± 2°C and packed
124 in polyethylene bags. The straw particles were chopped to 1- 30 mm.
125 2.3 The influence of pretreated rice straw on the physical and mechanical properties of rice straw concrete
144 The materials for the concrete mixtures were first weighed and mixed in a dry state for 3 to 4
145 minutes. Water and superplasticizer were then added to the dry mixture to improve the processing
146 properties. Mixing was continued for about 6 to 8 minutes and the fresh concrete was divided into
147 two identical test specimens.
148 The first part was used to measure the fresh concrete properties, the second part was placed in
149 different steel moulds, compacted and covered with a diffusion-proof foil. After 24 hours, the
150 specimens were demoulded and stored in water at 25 °C in the laboratory until the time of testing.
170 3. Results
184 Fig.2. SEM micrographs of rice straw fiber surface of: (a) untreated fiber; (b) NaOH treated fiber.
185
211
212 Fig.3. Compressive strengths of different GBFS contents after 3, 7 and 28 days
213 3.3 Influence of the rice straw content and its chemical pretreatment on the properties of the mortar mixture
16
14
14
12
12
Untreated 10,5
y = 0.796x + 1.661
10 8,9 9
R² = 0.992
Air content [%]
7,8
8 6,7
5,5 Treated
6
4,2 y = 0.684x + 1.381
3,3 R² = 0.992
4
1,5
2
0
0 3 6 9 12 15
Straw content [%]
225 The dry unit weights of untreated and pretreated rice straw GBFS-OPC concrete with different
226 straw contents are shown in Fig. 5. The values for the dry weight units decrease from 2243 kg/m³ for
227 the control mix to 1444 and 1320 kg/m³ for concrete mixes containing 15 % pretreated and untreated
228 straw fibers respectively. These values correspond to reductions of up to approximately 35.6 for
229 treated and 41 % and untreated straw particles respectively. In general, the higher the straw content,
230 the lower the composite density. This is a common phenomenon with wood-cement composites, as
231 wood particles generally have lower bulk densities than cement. As shown in Fig. 5, the treated straw
232 particles produced are relatively denser composites than the untreated particles. A possible reason
233 for this is that pretreated particles are likely to bond better to the cement matrix (with a tiny particle
234 size) than larger particles for untreated straw, minimizing the presence of air voids [21]. The Egyptian
235 standard specification No 1349-1991 for cementitious sandstones states that the dry density is 2 g/cm³.
236 Based on this value, an investigated rice straw content of 0 – 9 % is acceptable for cementitious
237 sandstones.
2300
2100
Untreated
Unit weight [kg/m3]
1500
1300 Treated
y = -49.21x + 2138.
1100 R² = 0.942
900
0 3 6 9 12 15
Straw content [%]
Un treated NaOH treated
238
239 Fig. 5. Dry unit weights of different rice straw contents
40
Untreated
35 y = 1.288x + 17.10
R² = 0.909
30
25
Porosity, %
20
Treated
15 y = 1.059x + 13.90
R² = 0.989
10
0
0 3 6 9 12 15
Straw content,%
Un treated NaOH treated
249
250 Fig. 6. Porosity at different rice straw contents
35
30
Compressive strength [MPa]
25
Treated
20
y = 0.093x2 - 3.253x + 31.50
R² = 0.975
15
10
Untreated
5 y = 0.118x2 - 3.534x + 30.49
R² = 0.951
0
0 3 6 9 12 15
Straw Content [%]
Un treated NaOH treated
270
271 Fig. 7. Compressive strength of different rice straw contents
272 On the other hand, the relationship between the compressive strength of concrete made from
273 rice straw slag and the straw content is closely related to the cement composites made from cotton
274 straw produced by [25]. According to the Egyptian standard, specification number 1349 – 1991 states
275 that the compressive strength of cementitious sandstones should not be less than 7 MPa for load-
276 bearing and not less than 2.5 MPa for non-load-bearing stones. Due to this fact, the cement specimens
277 made of rice straw with up to 9 % straw content are suitable for load-bearing structures.
3,5
3
Spiltting strength [MPa]
Treated
2,5
y = -0.118x + 2.898
R² = 0.973
2
1,5
1 Untreated
y = -0.122x + 2.803
0,5 R² = 0.993
0
0 3 6 9 12 15
Straw content [%]
Un treated NaOH treated
286
287 Fig.8. Splitting tensile strength at different percentages of rice straw.
Treated
Flexural strength [MPa]
5
y = -0.015x2 - 0.096x + 6.316
R² = 0.931
4
2
Untreated
y = -0.011x2 - 0.171x + 6.217
1 R² = 0.940
0
0 3 6 9 12 15
Straw content [%]
Un treated NaOH treated
296
297 Fig. 9. Flexural strength at different percentages of rice straw.
Energies 2020, 13, x FOR PEER REVIEW 12 of 14
298
299
310 Fig.10. Optical microscopic morphology of concrete fracture surface at 15 %wt rice straw: (a) un-treat
311 straw, and (b) NaOH treated straw.
312 4. Discussion
313 The carried out experimental studies determine the physical and mechanical properties of rice
314 straw concrete. The use of rice straw fibers as aggregate in concrete minimizes weight and
315 compressive and splitting tensile strength. The porosity increases with the additional use of straw
316 fibers. The flexural strength of rice straw concrete has been increased by increasing the straw content
317 up to 3%. The mechanical tests in which the rice straw was treated with NaOH achieved a higher
318 density and strength than tests with untreated straw fibers. The degree of bonding between the rice
319 straw and the concrete mix is increased when rice straw is treated with an NaOH solution. The
320 specimens containing 9 % straw particles show great potential in the application for load bearing
321 structures. Overall, it could be shown that rice straw concrete is a potential ecologically optimized
322 building material.
323
324 Author Contributions: T.A.: Conceptualization, methodology, investigation, writing original draft preparation;
325 M.M.: Conceptualization, methodology, investigation, writing original draft preparation; M.K.:
326 Conceptualization, methodology, investigation, supervision; M.O.: Conceptualization, investigation,
327 methodology, writing original draft preparation; I.Y.: Methodology, editing, supervision; H.F..: extension of the
328 research idea; rewriting the manuscript, correcting English language and managing the manuscript; E.S.:
329 correcting English language; A.K.: head of team; support in sharpening the research idea;
331 Acknowledgments: The authors acknowledge the Open Access Funding by TU Wien.
Energies 2020, 13, x FOR PEER REVIEW 13 of 14
332 Conflicts of Interest: The authors declare no conflict of interest. The funders had no role in the design of the
333 study; in the collection, analyses, or interpretation of data; in the writing of the manuscript, or in the decision to
334 publish the results.
335
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388