Professional Documents
Culture Documents
∙
technology and equipment for
Business Unit custom built and challenging
∙
Analyzing & Testing solutions for your applications.
Business Unit With a worldwide production of
∙
Grinding & Dispersing over 50.000 pumps per year we
Business Unit underline our technology and
Pumps & Systems market leadership.
2
PCP
Pump
Pump Equipment
T1 T1
Pump 16
D2 D1 Insertable Pump 14
NTU Pump 18
T2 T2 Stop Pin 20
Coupling 21
Torque Anchor 22
Pup Joint 24
Gas Separator 25
PC Pump Nomenclature
Conversion
NTZ BBB*CCC DD E
1 mm = 0,0394 inch
1 inch = 25,4 mm displacement [m3/day] at 100 rpm
and zero differential pressure
T – tubing connected (tubular)
Additional pump models have to S – submerged (NSPCP)
be requested separately. S – single lobe (geometry 1/2)
All stator connections T2 are D – multilobe (geometry 2/3)
according to API standard 5B. All max. differential pressure [bar]
rotor connections T1 are according stator size [inch]
API standard 11B. NETZSCH
3
PCP
Pump System
Efficiency
The NETZSCH downhole progress-
ing cavity pump (PCP) systems are
simple in structure, have very few
moving parts, low hydraulic losses
and high efficiency in perfor-
mance. The general efficiency is
normally between 40 % and 70 %,
compared to a 30 % efficiency for
plunger pumping units and 35 %
for electrical submerged centrifu-
gal pumps.
∙
5000 cP at the well head
high sand content – up to
∙
40 % at the suction side
high gas content – app. 40 %
∙∙
free gas at the suction side
water cut – up to 100 %
density – up to 0.82 kg/dm³
∙
(45° API)
temperature –
∙∙
up to max. 160 °C
pressure – up to 300 bar
production – up to
300 m³/day (1900 bpd)
Key Advantages
4
Application Range
CONVENTIONAL
OIL PRODUCTION
DEWATERING OF
GAS WELLS COAL BED METHANE/
COAL SEAM GAS
5
Pump Equipment
Pumps
Model 1.66”
rotor stator
max. differential thread diameter length length
pump model production rate weight weight
pressure T1 D1 L1 L2
m³/d/
bpd bar psi mm mm kg mm kg
100 rpm
Model 2 3/8”
rotor stator
max. differential thread diameter length length
pump model production rate weight weight
pressure T1 D1 L1 L2
m³/d/
bpd bar psi mm mm kg mm kg
100 rpm
6
Model 2 7/8"
rotor stator
max. differential thread diameter length length
pump model production rate weight weight
pressure T1 D1 L1 L2
m³/d/
bpd bar psi mm mm kg mm kg
100 rpm
NTZ 278*060DT16 16 101 60 870 7/8” 42,5 1.910 13,3 1.350 22,2
NTZ 278*090DT16 16 101 90 1305 7/8” 42,5 2.547 17,7 1.987 33,2
NTZ 278*120DT16 16 101 120 1740 7/8” 42,5 3.185 22,2 2.625 43,8
NTZ 278*150DT16 16 101 150 2176 7/8” 42,5 4.073 28,4 3.263 54,5
NTZ 278*180DT16 16 101 180 2611 7/8” 42,5 4.710 32,5 3.900 65,1
NTZ 278*200DT16 16 101 200 2900 7/8” 42,5 5.294 36,4 4.484 74,9
NTZ 278*240DT16 16 101 200 3481 7/8” 42,5 6.060 42 5.256 87,6
stator diameter D2: 78,6 mm; stator thread T2: 2 7/8” EU pin
min. tubing: 2 3/8”; min. casing: 4 1/2” – 11.6 lb/ft; all pump models 2 7/8” are also available with NU thread
7
Model 2 7/8” (continuation)
rotor stator
max. differential thread diameter length length
pump model production rate weight weight
pressure T1 D1 L1 L2
m³/d/
bpd bar psi mm mm kg mm kg
100 rpm
NTZ 278*060DT20 20 126 60 870 7/8” 42,5 2.225 15,4 1.665 27,4
NTZ 278*090DT20 20 126 90 1305 7/8” 42,5 3.020 20,7 2.460 41,0
NTZ 278*120DT20 20 126 120 1740 7/8” 42,5 3.815 26 3.255 54,3
NTZ 278*150DT20 20 126 150 2176 7/8” 42,5 4.935 34,1 4.125 68,9
NTZ 278*180DT20 20 126 180 2611 7/8” 42,5 5.730 39,4 4.920 82,1
NTZ 278*200DT20 20 126 200 2900 7/8” 42,5 6.366 43,4 5.556 92,8
NTZ 278*240DT20 20 126 240 3481 7/8” 42,5 7.320 50,6 6.510 107,0
NTZ 278*060DT25 25 157 60 870 7/8” 42,5 2.615 18,1 2.055 33,8
NTZ 278*090DT25 25 157 90 1305 7/8” 42,5 3.605 25 3.045 51,0
NTZ 278*120DT25 25 157 120 1740 7/8” 42,5 4.595 31,6 4.035 67,3
NTZ 278*150DT25 25 157 150 2176 7/8” 42,5 5.910 40,9 5.100 85,1
NTZ 278*180DT25 25 157 180 2611 7/8” 42,5 6.900 47,6 6.090 101,6
NTZ 278*200DT25 25 157 200 2900 7/8” 42,5 7.710 53,0 6.900 115,1
NTZ 278*240DT25 25 157 240 2900 7/8” 42,5 8.880 61,5 8.070 132,6
NTZ 278*060DT32 32 201 60 870 7/8” 42,5 3.185 21,7 2.625 43,8
NTZ 278*090DT32 32 201 90 1305 7/8” 42,5 4.460 30,7 3.900 65,1
NTZ 278*120DT32 32 201 120 1740 7/8” 42,5 5.810 39,1 5.250 87,6
NTZ 278*150DT32 32 201 150 2176 7/8” 42,5 7.335 49,1 6.525 109,0
NTZ 278*180DT32 32 201 180 2611 7/8” 42,5 8.610 57,7 7.800 130,0
NTZ 278*200DT32 32 201 200 2900 7/8” 42,5 9.630 65,0 8.820 147,2
NTZ 278*240DT32 32 201 240 2900 7/8” 42,5 11.235 77 10.425 171,3
stator diameter D2: 78,6 mm; stator thread T2: 2 7/8” EU pin
min. tubing: 2 3/8”; min. casing: 4 1/2” – 11.6 lb/ft; all pump models 2 7/8” are also available with NU thread
Model 3 1/2”
rotor stator
max. differential thread diameter length length
pump model production rate weight weight
pressure T1 D1 L1 L2
m³/d/
bpd bar psi mm mm kg mm kg
100 rpm
8
Model 3 1/2” (continuation)
rotor stator
max. differential thread diameter length length
pump model production rate weight weight
pressure T1 D1 L1 L2
m³/d/
bpd bar psi mm mm kg mm kg
100 rpm
NTZ 350*180ST16.4 16,4 103 180 2611 1” 54 6.995 77,0 6.150 145,0
NTZ 350*200ST16.4 16,4 103 200 2900 1” 54 7.895 86,1 7.056 166,1
NTZ 350*240ST16.4 16,4 103 240 3481 1” 54 9.095 99,0 8.250 194,3
NTZ 350*300ST16.4 16,4 103 300 4350 1” 54 11.155 125,0 10.310 243,0
9
Model 4”
rotor stator
max. differential thread diameter length length
pump model production rate weight weight
pressure T1 D1 L1 L2
m³/d/
bpd bar psi mm mm kg mm kg
100 rpm
NTZ 400*100ST40* 40 252 100 1450 1 1/8” 58 5.611 61,0 5.016 115,0
NTZ 400*120ST40* 40 252 120 1740 1 1/8” 58 6.901 74,9 6.306 145,1
NTZ 400*150ST40* 40 252 150 2176 1 1/8” 58 8.519 91,3 7.674 176,5
NTZ 400*180ST40* 40 252 180 2611 1 1/8” 58 10.115 108,6 9.270 213,2
NTZ 400*200ST40* 40 252 200 2900 1 1/8” 58 11.027 119,3 10.182 234,2
10
Model 4” (continuation)
rotor stator
max. differential thread diameter length length
pump model production rate weight weight
pressure T1 D1 L1 L2
m³/d/
bpd bar psi mm mm kg mm kg
100 rpm
NTZ 400*180DT66 66 415 180 2611 1 1/8” 58 9.025 108,8 8.180 188,3
NTZ 400*200DT66 66 415 200 2900 1 1/8” 58 10.073 120,6 9.234 212,5
NTZ 400*240DT66 66 415 240 3481 1 1/8” 58 11.770 139,5 10.925 251,4
NTZ 400*060DT142 142 893 60 870 1 1/8” 58 6.595 78,1 6.222 138,2
NTZ 400*090DT142 142 893 90 1305 1 1/8” 58 9.500 112,4 9.127 205,2
NTZ 400*110DT142 142 893 110 1595 1 1/8” 58 11.885 139,8 11.340 264,0
stator diameter D2: 102 mm; stator thread T2: 3 1/2” EU box *stator thread T2: 4” NU pin
min. tubing: 2 7/8”; min. casing: 5 1/2” – 20 lb/ft; all pump models 4” are also available with NU thread
11
Model 4” 1/2
rotor stator
max. differential thread diameter length length
pump model production rate weight weight
pressure T1 D1 L1 L2
m³/d/
bpd bar psi mm mm kg mm kg
100 rpm
NTZ 450*060DT150 150 943 60 870 1 1/8” 71,5 4875 95 4280 114
NTZ 450*090DT150 150 943 90 1305 1 1/8” 71,5 7055 138 6460 173
NTZ 450*120DT150 150 943 120 1740 1 1/8” 71,5 9155 174 8762 232,2
NTZ 450*150DT150 150 943 150 2176 1 1/8” 71,5 11585 223,4 10740 290,9
stator diameter D2: 114,3 mm; stator thread T2: 4 1/2” EU pin
min. tubing: 3 1/2”; min. casing: 6 5/8” – 24 lb/ft; All pump models 4 1/2” are also available with NU thread.
12
Model 5”
rotor stator
max. differential thread diameter length length
pump model production rate weight weight
pressure T1 D1 L1 L2
m³/d/
bpd bar psi mm mm kg mm kg
100 rpm
NTZ 500*080DT170 170 1069 80 1160 1 1/8” 81 5400 136 4755 139
NTZ 500*100DT170 170 1069 100 1450 1 1/8” 81 6915 174 6270 184
NTZ 500*150DT170 170 1069 150 2176 1 1/8” 81 10405 262 9510 279
NTZ 500*180DT170 170 1069 180 2611 1 1/8” 81 11920 294,4 11031 329
NTZ 500*060DT226 226 1421 60 870 1 1/8” 81 5810 145 5165 151
NTZ 500*090DT226 226 1421 90 1305 1 1/8” 81 8845 212,5 8200 244,2
NTZ 500*120DT226 226 1421 120 1740 1 1/8” 81 10885 261 10240 305,5
stator diameter D2: 127 mm; stator thread T2:5” LTC pin; min. tubing: 4 1/2”; min. casing: 6 5/8” – 24 lb/ft
13
Pump Equipment
NSPCP® - NETZSCH Submersible Progressing Cavity Pumps
Applications
Advantages
The main feature of the Submers-
ible Progressing Cavity Pumps
(rotor & stator) is their assembly
∙∙
Minimal time of intervention
Minimal costs of rig Tubing
inside the tubing. Thus, the pump
is not connected to the production
∙ Minimal rig’s costs in
workover services
Rod
∙∙
Connection
line but assembled inside it. Minimal produktion losses
Therfor it is ideal for: Pump change without
∙
removing it from the tubing
Wells with low flow – the cost of
the intervention makes the use
∙
Pump change with flushby
equipment
of a normal pump economically ∙
Up to 60 % savings in pump Top
Packing
∙
not suitable replacement
Wells with a high frequency of
interventions (independent of
∙
No removal of downhole
sensors and cable
∙
the flow)
Flow range 1,3 to 491 bpd
∙∙
at 100 rpm
Pressure range 100 to 240 bar
Pump with downhole sensors
Anchoring Set
Seating Insertable
Set Set
Not Anchored
Anchoring Bottom
System Packing
Detailed Information
14
Performance data
drift seating insert
pump model flow max. pressure
tubing set set O.D. connection
[M‡/day at [BPD at diameter lenght lenght [mm] (API-5B)
bar psi [mm]
100 rpm] 100 rpm] [mm] - 50 [mm] - 50
insertable inside tubing 2 3/8” x 5,80 lb/ft or any tubing with drift diameter greater than 45,03 mm (1,773 in)
NTZ 238*100SIT0.2 0,2 1,3 100 1450 48,3 4019 3919
NTZ 238*150SIT0.2 0,2 1,3 150 2175 48,3 2334 2234
NTZ 238*200SIT0.2 0,2 1,3 200 2900 48,3 2649 2549
NTZ 238*120SIT0.8 0,8 5 120 1740 48,3 2564 2464
NTZ 238*180SIT0.8 0,8 5 180 2610 48,3 3539 3439 42,16 2 3/8”
NTZ 238*120SIT1.1 0,8 5 240 3480 48,3 4239 4139
NTZ 238*240SIT1.1 1,1 6,9 120 1740 48,3 3104 3004
NTZ 238*100DIT4.6 1,1 6,9 240 3480 48,3 5319 5219
NTZ 238*200DIT4.6 4,6 29 100 1450 48,3 3509 3409
insertable inside tubing 2 7/8” x 6,40 lb/ft or any tubing with drift diameter greater than 59,61 mm (2,347 in)
NTZ 278*120SIT1.6 1,6 10 120 1740 59,6 5084 4984
NTZ 278*180SIT1.6 1,6 10 180 2610 59,6 6189 6089
NTZ 278*240SIT1.6 1,6 10 240 3480 59,6 7029 6929
NTZ 278*100SIT3.2 3,2 20 100 1450 59,6 5166 5066
NTZ 278*200SIT3.2 3,2 20 200 2900 59,6 7193 7093
NTZ 278*100SIT4.0 4 25 100 1450 59,6 5764 5664
NTZ 278*165SIT4.0 4 25 165 2393 59,6 7589 7489
NTZ 278*200SIT4.0 4 25 200 2900 59,6 8389 8289
NTZ 278*100SIT6.4 6,4 40 100 1450 59,6 6764 6664 57,6 2 7/8”
NTZ 278*150SIT6.4 6,4 40 150 2175 59,6 8789 8689
NTZ 278*200SIT6.4 6,4 40 200 2900 59,6 10389 10289
NTZ 278*100DIT14.6 14,6 92 100 1450 59,6 6524 6424
NTZ 278*120DIT14.6 14,6 92 120 1740 59,6 7389 7289
NTZ 278*150DIT14.6 14,6 92 150 2175 59,6 8289 8189
NTZ 278*200DIT14.6 14,6 92 200 2900 59,6 9809 9909
NTZ 278*100SIT20 20 126 100 1450 59,6 8289 8189
NTZ 278*150SIT20 20 126 200 2900 59,6 9909 9809
insertable inside tubing 3 1/2” x 7,70 lb/ft or any tubing with drift diameter greater than 74,76 mm (2,943 in)
NTZ 350*120SIT6.2 6,2 39 120 1740 74,76 6866 6766
NTZ 350*165SIT6.2 6,2 39 165 2393 74,76 8376 8276 66 3 1/2”
NTZ 350*240SIT6.2 6,2 39 240 3480 74,76 10593 10493
15
Performance data (continuation)
drift seating insert
pump model flow max. pressure
tubing set set O.D. connection
[M‡/day at [BPD at diameter lenght lenght [mm] (API-5B)
bar psi [mm]
100 rpm] 100 rpm] [mm] - 50 [mm] - 50
16
Pump Equipment
Material and Effieciency Information
Capacity Performance Curves
[m³/d]
Capacity
Capacity Performance
Performance Curves
Curves Power
Power
[m³/d]
[m³/d] 60 350 rpm (max. recommended) [kW]
[kW]
25,0
25,0
6060 350
350 rpm
rpm (max.
(max. recommended)
recommended)
Elastomer Overview 300 rpm
50
elastomer-no.
Gas Content [%] Oil Density [°API] H² S Content [%] 10,0
10,0
20 100 rpm
451/
NEMOLAST® S91
2020 100
100 rpm
rpm
320/
NEMOLAST® S61T
286/
NEMOLAST® S61M 10 5,05,0
237/
NEMOLAST® S45 1010
0 20 40 60 80 100 0 10 20 30 40 0 2 4 6 8 10
% °API0 %
17
Pump Equipment
NTU Progressing Cavity Pumps
Stop Pin
∙∙
lower hysteresis
better heat dissipation
Assembly
18
NTU Progressing Cavity Pump
rotor stator
max. differential thread diameter lenght lenght
pump model production rate
pressure T1 D1 L1 L2
m3/d/
bpd bar psi mm mm mm
100 rpm
Model 2 7/8”
NTU 278*100ST10 10 63 100 1450 7/8" 41,3 2.005 1.911
NTU 278*150ST10 10 63 150 2175 7/8" 41,3 2.565 2.472
NTU 278*200ST10 10 63 200 2900 7/8" 41,3 3.200 3.105
NTU 278*230ST10 10 63 230 3335 7/8" 41,3 3.461 3.367
NTU 278*270ST10 10 63 270 3915 7/8" 41,3 3.909 3.815
stator diameter D2: 93 mm; stator thread T2: 2 7/8” EU box
min. tubing: 2 3/8”; min. casing: 4 1/2”; all pump models are also available with NU thread
Model 3 1/2”
NTU 350*120DT40 40 252 120 1740 1" 54 3.440 3.311
NTU 350*160DT40 40 252 160 2320 1" 54 4.340 4.210
NTU 350*240DT40 40 252 240 3480 1 1/8" 58 6.035 5.906
NTU 350*320DT40 40 252 320 4641 1 1/8" 58 7.835 7.705
stator diameter D2: 114,3 mm; stator thread T2: 3 1/2” EU box
min. tubing: 2 7/8”; min. casing: 5 1/2”; all pump models are also available with NU thread
Model 4”
NTU 400*070DT83 83 522 70 1050 1" 58 3.293 3.163
NTU 400*100DT83 83 522 100 1450 1" 58 4.310 4.180
NTU 400*130DT83 83 522 130 1885 1 1/8" 58 5.337 5.207
NTU 400*170DT83 83 522 170 2465 1 1/8" 58 6.785 6.628
NTU 400*200DT83 83 522 200 2900 1 1/8" 58 7.775 7.645
stator diameter D2: 125 mm; stator thread T2: 4” EU box
min. tubing: 2 7/8”; min. casing: 5 1/2”; all pump models are also available with NU thread
Model 5”
NTU 500*110ST98 98 616 110 1595 1 1/8" 88,9 4.330 4.151
NTU 500*220ST98 98 616 220 3190 1 1/8" 88,9 7.765 7.586
stator diameter D2: 141,3 mm; stator thread T2: 5” LTC box
min. tubing: 4 1/2”; min. casing: 6 5/8”; all pump models are also available with NU thread
19
Pump Equipment
Stop Pin and Coupling
Stop Pin
pressure of diam- lenght weight
prod- the pump stop connection
eter L1 (mm) (kg)
type uct pin
D1
type ≤ 120 > 120 type top thread T1 bottom thread T2 U O U O
bar bar (mm)
1.66” P 166 FN 166” NU box 166 MN 166” NU pin 42 430 680 3,00 6,00
FE 2 3/8” EU box ME 2 3/8” EU pin
2 3/8” P 238 238 66 430 680 5,00 8,00
FN 2 3/8” NU box MN 2 3/8” NU pin
FE 2 7/8” EU box ME 2 7/8” EU pin
2 7/8” P 278 278 79 430 680 6,00 9,00
FN 2 7/8” NU box MN 2 7/8” NU pin
ME 2 7/8” EU pin
NPE- FE 3 1/2” EU box 278
U O MN 2 7/8” NU pin
SPA
ME 3 1/2” EU pin
FN 3 1/2” NU box 312
MN 3 1/2” NU pin
3 1/2” C 312 102 430 680 12,00 18,00
ME 2 7/8” EU pin
ME 3 1/2” EU pin 278
MN 2 7/8” NU pin
ME 3 1/2” EU pin
MN 3 1/2” NU pin 312
MN 3 1/2” NU pin
T1
L1 T1
D1 D1 L1
T2 T2
20
Coupling
connection outside lenght
product weight
type diameter L1
type top thread T1 bottom thread T2 [kg]
D1 [mm] [mm]
1.66” NPE-TUC 166 FN 1,66” NU box 238 ME 2 3/8” EU pin 55,88 95,25 1,0
FE 3 1/2”/4” EU box
FE 3 1/2” EU box 312/ FN 3 1/2”/4” NU box
(FN) (3 1/2” NU box) 4 ME 3 1/2”/4” EU pin
4,0
MN 3 1/2”/4” NU pin
3 1/2” NPE-TUC 312 114,30 146,05
312/ ME 3 1/2”/4” EU pin
ME 3 1/2” EU pin 4 MN 3 1/2”/4” NU pin
(MN) 3 1/2” NU pin FE 4” EU box
4 4,0
FN 4” NU box
21
Pump Equipment
Torque Anchor
Torque anchor is used to take the reactive torque given by the friction
between the rotor and the stator of the helicoidal pump with progessing
cavities, to prevent the tubing from unscrewing.
It is mounted under the pump.
The blades are permanently pushed and kept in touch with the well
casing wall by means of helicoidal springs. The oil pumped passes
through the central hollow shaft on to which the cams are mounted.
When the tubing rotates clockwise, the anchoring blades bite into the
casing wall whenever a reactive torque is developed. Disengaging is
done by rotating the tubing counter-clockwise from the surface.
T1
T1
D1 D2 L1
D3 D1 D2 L1
D3
T2
T2
22
Torque Anchor (Type single)
coupling fasten fasten tool
lenght
product casing diameter diameter outside weight
type design L1
type top thread bottom thread size (min. casing (min. casing diameter [kg]
size thread [mm]
(box) T1 (box) T2 ID) D1 [mm] ID) D2 [mm] D3 [mm]
4 1/2” NPE-TA S 238 FFE 2 3/8” EU 2 3/8” EU 412 95 105 92,2 416,6 16,7
23
Pump Equipment
Pup Joint and Gas Separator
Pup Joint
connection outside length
product lenght weight
type diameter L1
type [inch] top thread T1 bottom thread T2 [kg]
D2 [mm] [mm]
2 7/8” EU pin ME 2 7/8” EU pin
2 7/8” 278 M 79 1830 22
2 7/8” NU pin MN 2 7/8” NU pin
3 1/2” EU pin ME 3 1/2” EU pin
3 1/2” 312 M 95 1830 28
3 1/2” NU pin MN 3 1/2” NU pin
NPE-PJ L06 4” EU pin ME 4” EU pin
4” 4 M 102 1830 38
4” NU pin MN 4” NU pin
4 1/2” EU pin ME 4 1/2” EU pin
4 1/2” 412 M 122 1830 48
4 1/2” NU pin MN 4 1/2” NU pin
5” 500 M 5” LTC pin ML 5” LTC pin 140 1830 51
If the stator size is bigger than the tubing size you have to select a suitable pup joint; this is necessary to avoid
tubing wear and rotor failure because of the eccentricity of the rotor head.
T1 T1
D1 D1
L1 L1
T2 T2 T2
24
Gas Separator
coupling dia- diameter D2
number number of length
product bottom meter diameter weight
type top thread of suction L1
type size thread thread D1 [inch] D3 of stages [kg]
(box) T1 stages pipes [mm]
(box) T2 [mm]
2 7/8” 2 7/8”
FME
NPE- EU box EU pin
2 7/8” 278 79 278 2 7/8” S 5 P 100 1” S 2 6170 109
GS-SM 2 7/8” 2 7/8”
MME
EU pin EU pin
3 1/2” 3 1/2”
FME
NPE- EU box EU pin
3 1/2” 312 95 312 3 1/2” S 5 P 112 1 1/2” S 2 6170 138
GS-SM 3 1/2” 3 1/2”
MME
EU pin EU pin
In general there are two options to If the sump volume under the moves downwards within the gas
install the Progressing Cavity Pump perforation is not sufficient, the separator, is forced into the inter-
or suction pipe. Its installation can Progressing Cavity Pump or suc- nal suction pipe and rises to the
be either below or above the tion pipe has to be installed above pump. However, mechanical gas
perforated interval. The preferred the perforation. For this case we separators are not as efficient as
option to install the pump or the recommend to integrate the me- natural separation in the annulus.
suction pipe is below the perfo- chanical gas separator as a part of
rated interval, where the free gas the pump unit since the two fluids
will be separated in the annulus as (gas and water) move upward. In
a natural separation. Depending principal the NETZSCH Gas Separa-
on the area in the annulus, differ- tor consists of a double-walled
ent volumes of gaseous liquid can tube, with Intake Tube being
be separated. In the separation screwed to the torque anchor. The
process the gas percolates up- oil-gas mixture is drawn through
wards through the liquid column the holes of the gas separator into
with a minimum speed of 550 the gas chamber formed by the
m/h. It is obvious that higher vol- intake tube and the suction pipe.
umes of gaseous fluid can be han- The gas, being lighter, rises up- T1 D1
dled when the separation area is wards out of the oilwater mixture
increased. As long as downward and is drawn through the upper
fluid velocity does not exceed the holes from the separator within
separation velocity of the gas, no the annulus between the tubing
gas, or only a minimum amount of and the casing. The heavier oil/ L1
gas will pass through the pump. water mixture
D2
Dynamic
Fluid Level
less than
~ (550 m/h) more than
~ (550 m/h) D3
Gas Separator
25
Drive Head Equipment
Drive Head and Accessories
26
NETZSCH Drive Head - Model ATEX
L1X M1X (M3X) M2X (M4X)
∙
Directive 2006/42/EC
Conform to the pertinent
provisions of ATEX Directive
∙∙ screw set
ring joint
∙∙
∙
94/9/EC polished rod clamp
Conform to the pertinent oil sight glass
provisions of the following
other directives
∙∙
vent valve
drainage tube
∙∙
DIN EN 13463-1
DIN EN 13463-5
∙∙
gland
v-grooved pulley
∙ ∙∙
∙∙
DIN EN 13463-8 taper bush
DIN EN ISO 12100 key for torque limiter
∙
DIN EN 1127-1 (parallel key)
ISO 15136-2
27
Drive Head Equipment
Accessories
Polished rod speed [RPM] at nom. motor speed [RPM] different frequencies [Hz]
Drive Head type LX Drive Head type MX
v-pulleys diameter [drive head pulley] = 630 mm diameter [drive head pulley] = 800 mm
[mm] 1475 [rpm] 975 [rpm] 725 [rpm] 1475 [rpm] 975 [rpm] 725 [rpm]
ratio ratio
50 Hz 20 Hz 50 Hz 20 Hz 50 Hz 20 Hz 50 Hz 20 Hz 50 Hz 20 Hz 50 Hz 20 Hz
100
106 T2012
112 T2012
118
125
132
DL2650-6
140
150 DL2650-6
160
T2517 T2517
170
180 T2517 DL2800-6
190
200 DL2800-6
224
250
130 without
140
T2517 T2517 T2517
150 DL3150-6
160
DL3150-6
170
DL3450-6
180 T3020 T3020 T3020
T3020
190
200
DL3300-6 DL3300-6
212
224 DL3300-6
T3535 T3535 T3535 T3535
236
DL3300-6
250
29
Drive Head Equipment
Specification of the Three Phase Motors
∙
comply with standards concerning
equipment and protective systems explosion-proof motors according D1
intended for use in potentially to European Standard CENELEC
explosive atmospheres, in compli- EN 50 014, EN 50 018 and EN 50 019
∙
ance with European directive 94/9/ (for terminal box EEx-de)
EC dated 23/3/94, otherwise known European Standards are
as the ATEX directive. acknowledged and adopted
by the member countries
Protection Standard of the Motors: of CENELEC (European
IP 55 Committee for Electrotechnical
Standardization) and accepted by
∙
The anti-friction bearings of the almost all countries worldwide
motors in high load design are filled the motors dimensions comply
∙∙
with antifriction bearing grease in with IEC 60072 standard
the factory (or with sealed bearings noise level within 80 dB (A)
by the bearing manufacturer). high protection against corrosion)
30
Three Phase Motor – Motors with flameproof enclosure (D)
ambient diamter
moun- in- temperature motor power of the weight
product frame
type ting creased [°C] heater volt pole rpm shaft D1
type size
position safety
min max [KW] [mm] [kg]
-20 40
5,5 DHE-TPM 132 V6 D 400 P 4 1475 055 5,5 D 38 95,0
-50 40
-20 40
7,5 DHE-TPM 132 V6 D 400 P 4 1475 075 7,5 D 38 95,0
-50 40
-20 40
11,0 DHE-TPM 160 V6 D 400 P 4 1475 110 11,0 D 42 180,0
-50 40
-20 40
15,0 DHE-TPM 160 V6 D 400 P 4 1475 150 15,0 D 42 195,0
-50 40
-20 40 Z = without
18,5 DHE-TPM 180 V6 D 400 P 4 1475 185 18,5 D 48 233,0
-50 40 S = with
-20 40
22,0 DHE-TPM 180 V6 D 400 P 4 1475 220 22,0 D 48 245,0
-50 40
-20 40
30,0 DHE-TPM 200 V6 D 400 P 4 1475 300 30,0 D 55 315,0
-50 40
-20 40
37,0 DHE-TPM 225 V6 D 400 P 4 1475 370 37,0 D 60 358,0
-50 40
-20 40
45,0 DHE-TPM 225 V6 D 400 P 4 1475 450 45,0 D 60 383,0
-50 40
-20 40
5,5 DHE-TPM 132 V6 D 400 P 6 975 055 5,5 D 38 105,0
-50 E
-20 40
7,5 DHE-TPM 160 V6 D 400 P 6 975 075 7,5 D 42 180,0
-50 40
-20 40
11,0 DHE-TPM 160 V6 D 400 P 6 975 110 11,0 D 42 195,0
-50 40
-20 40
15,0 DHE-TPM 180 V6 D 400 P 6 975 150 15,0 D 48 245,0
-50 40 Z = without
-20 40 S = with
18,5 DHE-TPM 200 V6 D 400 P 6 975 185 18,5 D 55 295,0
-50 40
-20 40
22,0 DHE-TPM 200 V6 D 400 P 6 975 220 22,0 D 55 315,0
-50 40
-20 40
30,0 DHE-TPM 225 V6 D 400 P 6 975 300 30,0 D 60 380,0
-50 40
-20 40
37,0 DHE-TPM 250 V6 D 400 P 6 975 370 37,0 D 65 450,0
-50 40
D: motors with flameproof enclosure – “d” (EEx de IIC T4) type of protection
31
Drive Head Equipment
Control Panel and Cable Measurement and
Standard control panels are with hea- 9,7 DHE-CP S 4040 -40 40 400 097 9,7
ter and fan; standard ambient tem- 13,2 DHE-CP S 4040 -40 40 400 132 13,2
perature range is -40°C (-40°F) to 40°C 16,5 DHE-CP S 4040 -40 40 400 165 16,5
(104°F); Alternative control panel de-
20,0 DHE-CP S 4040 -40 40 400 200 20,0
signs are possible (e.g. without heater)
and have to be requested separately. 27,0 DHE-CP S 4040 -40 40 400 270 27,0
33,0 DHE-CP S 4040 -40 40 400 330 33,0
32
Control System (on request)
Signal Cable/Cable
product product type lenght [m] execution
33
Rod String Equipment
Sucker Rod, Pony Rod and Polished Rod
Sucker Rod
product T-coupling lenght L1
type material diameter D2 lenght L2 [mm] weight
type OD D1 [mm] [ft] [m]
Sucker Rods
Sucker rods and their couplings are
used in Oil E&P – exploration and
production – industry for all kind of D1
wells independent of their type of oil. L2
D1
They are designed to transmit torque
from the surface to the rotor of the
pump when using progessing cavity
pumps. The dimensions and mate-
rials are in full compliance with API
spec. 11B. Sucker rod materials and
their physical-mechanical character- D2 L1 L1 D2
istics are according to API spec. 11B.
Coupling materials and their phys-
ical-mechanical characteristics are
according to API spec. 11B. Sucker
rods are usually delivered as fitted
with full size class t couplings with
normal outer diameter and without
wrench flats. By request sucker rods
can be fitted with other types of
couplings.
34
Pony Rod
product T-coupling lenght L1
type material diameter D2 weight
type OD D1 [mm] [ft] [m]
02 02 19,0
04 04 24,2
7/8 38.1 034 06 06 19,0
08 08 24,2
10 10 19,0
02 02 24,2
04 04 19,0
7/8 D Grade D 41.3 078 06 06 24,2
08 08 19,0
10 10 24,2
02 02 19,0
04 04 24,2
7/8 RSE-SUC F Fullsize CT 46.0 100 06 06 19,0
08 08 24,2
10 10 19,0
02 02 24,2
04 04 19,0
7/8 55.6 078 06 06 24,2
08 08 19,0
High 10 10 24,2
H
Strength 02 02 19,0
04 04 24,2
7/8 60.3 100 06 06 32,3
08 08 24,2
10 10 32,3
Polished Rod T1
08 2,4 21,6
22 6,7 59,4
1 1/2” RSE-POL 112 100
26 7,9 70,2
36 11,0 97,2 L1
17225
08 2,4 15,2
22 6,7 41,8
1 1/4 RSE-POL 114 078 T1
26 7,9 49,4
36 11,0 68,4 Polished Rod
35
Rod String Equipment
Sucker Rod Coupling and Non Rotating Centralizer
T1
D1 L2
T2
36
Non Rotating Centralizer – Shaft
sucker shaft diameter D2
product thread T1 thread T2 lenght L1 lenght L2 weight
type material rod
type (box) (pin) [mm] [mm] [kg]
size [mm]
Use of the NETZSCH centralizer minimizes the rod and tubing wear
considerably. This special non-rotating centralizer acts like a bearing
and centralizes the rod string inside the tubing. The centralizer consists
of two pieces: polished shaft rotating in the fixed non-rotating sleeve.
T2
37
Well Head Equipment
Flow Tee-Blow Out Preventer,Blow Out
D1
D1
F1 F1
LP L1 L1
F2 F2
D2 D2
The NETZSCH Flow Tee - Blow Out reduces the total height of the PCP
Preventer is a reliable tool to seal surface installation. The compact Technical Information
the area between the polished rod design of this product also mini-
and the well head. In addition, the
flow teeblow out preventer is a
mizes vibrations of the tree
connected with the PCP drives.
∙∙
diameter D2: 360 mm
length L1: 305 mm
solid base for the PCP drives and ∙
weight: 140-160 kg
38
Preventer, Flow Tee and Spool
Flow Tee
top flange F1 bottom flange F2 line pipe/control line LP
Spool
top flange F1 bottom flange F2
F1 F1
L1 L1 LP
F2 F2
D2 D2
∙∙
diameter D2: 210 mm
length L1: 310 mm
preferred)
∙
weight: 30 kg
39
Applications Process Flow Chart
in Oil Field
From Upstream through Midstream and Dowstream Application, the wide product range of
NETZSCH Pumps and Systems for the Oil & Gas Industry provides the optimum solution for you.
Finish
Product
Transfer Pump Storage
Tank
Tank Truck Refinary
C
M
Processing Tank an Water and Oil
Pumping Station Seperation Storage Tank
Pipeline 80km
Y
Intermediate Product
CM
MY
CY
CMY
40
The Transfer Pump
The Water-Injection-Pump
The Multiphase Pump
The multiphase pump was special- proportion up to 90 %, in special Crude oil must often be pressed
ly developed for conveying oil gas/ execution up to 100 %. Capacities out of the rock. This necessitates
water mixtures. This pumpprovides up to 500 m3/h (60,000 bpd), pres- the use of pumps which are
dependable operation even at gas sure up to 24 bar (350 psi). capable of maintaining high
conveying pressure at the best
degrees of efficiency.
Contact
For these applaction we will
arrange for a specialist from
Mid- and Downstream
NETZSCH companies
to contact you.
41
Questionnaire for Oil & Gas Upstream
Contact
company address
name phone
telefax e-mail
Production Data
current lift method
production rate current [bpd] [m3/d] planned [bpd] [m3/d] water cut [%]
pump setting depth* current [m] [ft] planned [m] [ft] sand cut [%]
dynamic fluid level* current [m] [ft] planned [m] [ft] static fluid level* [m] [ft]
static BHP (at perf.) [bar] [psi] productivity index [b/d/psi] [m3/d/psi]
dynamic BHP (at perf.) [bar] [psi] casing pressure [bar] [psi]
GOR [m3/m3] [cuft/bbl] flow line pressure [bar] [psi]
Fluid Data
chemical treatment yes no bubble point pressure [bar] [psi]
paraffin production yes no CO₂ content [%] [ppm]
oil viscosity at surface [cP] H₂S content [%] [ppm]
oil viscosity at pump [cP] aromatics4 [%]
Business Field Oil & Gas Upstream Geretsrieder Str. 1 84478 Waldkraiburg Germany
Tel: +49 8638 63-2800 Fax.: +49 8638 63-92800 joerg.eitler@netzsch.com
4242
PCP-Pump Unit completion
NDH- █ █ █ █ - █ █ WHE-FBOP-█ █ █ - █ -
1 Drive Head (page 26) ████████-███-████
4 Flow Tee-Blow Out
DHE-TPM- █ █ █ █ █ - █ -
Preventer (page 38)
1 █████-███████████
4 2 Three Phase Motor (page 30)
DHE-CP- █ - █ █ █ █ -
██████ ████████████████████
5
3 Control Panel (page 32) 5 Tubing Size and Thread
6 14a
Pump Equipment Rod String Equipment
7
NPE-TUC-█ █ █ █ █ █ █ █ █ █ 15 RSE-ROC- █ - █ █ - █ █ █ █ █ █ █
6 Coupling (page 21) 14a Sucker Rod Coupling (page 36)
8
NPE-PJ-█ █ █ - █ █ █ █ █ █ RSE-ROC- █ - █ █ - █ █ █ █ █ █ █
7 Pup Joint (page 24) 14b
14b Sucker Rod Coupling (page 36)
16
9 NPE-TUC-█ █ █ █ █ █ █ █ █ █ RSE-POL- █ █ █ █ █ -
8 Coupling (page 21) ███████-███
15 Polished Rod (page 35)
NTZ-█ █ █ * █ █ █ █ █ █ █ █
9 Pump (page 6-13)
RSE-PON- █ █ █ █ - █ █ █ -
17
10 NPE-SPA-█ - ███-██-██-██-██
███████████ 16 Pony Rod (page 35)
11 18
10 Stop Pin (page 20) RSE-SUC- █ █ █ █ - █ █ █ -
NPE-TUC-█ █ █ █ █ █ █ █ █ █ █████
11 Coupling (page 21) 17 17 Sucker Rod (page 34)
12 NPE-TA-█ - █ █ █ █ █ █ - 19
RSE-NRC-SHA- █ - █ █ █ █ █ █ █ █
18 Non Rot. Centralizer – Shaft (page 37)
██████████
12 Torque Anchor (page 22) RSE-NRC-SLE-█ - █ █ █ █ █ █ █
18 Non Rot. Centralizer – Sleeve (page 37)
NPE-GS-SM- █ █ █ █ █ █ - 9
13 ███████████ RSE-ROC- █ - █ █ - █ █ █ █ █ █ █
13 Gas Separator (page 25) 19 Sucker Rod Coupling (page 36)
43
The NETZSCH Group is an owner-managed, international technology com-
pany with headquarters in Germany. The Business Units Analyzing & Testing,
Grinding & Dispersing and Pumps & Systems represent customized solutions
at the highest level. More than 3,700 employees in 36 countries and a world-
wide sales and service network ensure customer proximity and competent
service.
The NETZSCH Business Unit Pumps & Systems offers with NEMO® progressing
cavity pumps, TORNADO® rotary lobe pumps, NOTOS® multi screw pumps,
macerators/grinders, dosing technology and equipment custom built and
challenging solutions for different applications on a global basis.