Document Number: ECS 05-9542 <> Power Version: 1.0 ‘Networks: Date: 27/04/2017 ENGINEERING CONSTRUCTION STANDARD ECS 05-9542 REMSDAQ CALLISTO NX CONFIGURATION PROCEDURE Network(s): EPN, LPN, SPN Summary: Configuration procedure for the Remsdaq Callisto NX, Type E RTU Author: James Ford Date: 21/08/2017 Approver: Paul Willams Date: 19/05/2017 ‘This document forms part of the Company's Intograted Business System and is requirements are mandatory throughout UK. Power Networks Departure fom these requirements may only be teken wah the unten epprovalof the Director of Asse Management. Ifyou have ary queries about this document please contact he author ot owner ofthe current sua Applicable To UK Power Networks External Asset Management G81 Website Capital Programme 3 _UK Power Networks Services Connections = Contractors Health & Safety ICPS/DNOs Legal 1 Meter Operators Network Operations 53 Procurement Strategy & Regulation Technical TrainingRemsdaq Callisto NX Configuration Procedure Document Number: ECS 05-9542 Version: 1.0 Date: 27/04/2017 Revision Record Version 1.0 Review Date 19/05/2018 Date 27/04/2017 Author James Ford New document detailing the configuration procedure for the Remsdaq Callisto NX Type E RTU Version Review Date Date Author © UK Power Networks 2017 All rights reserved 20f16Remsdaq Callisto NX Configuration Procedure Document Number: ECS 05-9542 Version: 1.0 Date: 27/04/2017 Contents eN ene one Appendix A — RTU Firmware Update. Introduction Scope..... Glossary and Abbroviations..... Description.jcsscssstatiseistsststisenesatntstiatnsinssensensseesss Comms Device Installation Callisto™ Configuration ....sssssesstneneneemennenennenes References. Dependent Documents Figures Figure 1 — Callisto RTU Cabinet Layout 5 Figure 2- Switch 1 and Switeh 2 FPI CT Connections 6 Figure 3 - Sockets on Underside of RTU 7 Figure 4 — Comms Device DIN Rail Installation 7 Figure 5 — Comms Device Installed scenes even B Figure 6 — RTU Selection page 10 Figure 7 — RTU General information page. "1 Figure 8 — RTU Modbus connected device page... .cnensenne seven AD Figure 9 - RTU switch configuration page including EFPI/FPI..... 113 Figure 10 — RTU configuration upload page....eossenenennee seven 4 © UK Power Networks 2017 All rights reserved 3 0f 16Remsdaq Callisto NX Configuration Procedure Document Number: ECS 05-9542 Version: 1.0 Date: 27/04/2017 1 Introduction 1.1 This procedure details the testing and configuration procedures to set up a Remsdaq Callisto™ RTU for use in secondary substations. 1.2 This procedure shall be carried out by the Commissioning Engineer or their appointed representative, who shall be an Authorised Person having appropriate training and experience. 1.3. This procedure shall be carried out in accordance with the requirements of the Distribution Safety Rules. 1.4 This procedure shall be carried out having regard to the requirements and recommendations of the manufacturer. If conflict exists between the requirements of the manufacturer and those of UK Power Networks the matter shall be referred to Asset Management. 1.5 This procedure assumes that the unit has been installed in accordance with the appropriate procedures. ‘Scope 24 This procedure applies to the configuration of the Remsdaq Callisto“ RTU. The Remsdaq Callisto" is used to provide remote control of all UK Power Networks approved secondary switchgear. 22 The commissioning procedure for the secondary substation is contained in the relevant substation commissioning document. 3 Glossary and Abbreviations Term Definition ADSL Asynchronous Digital Subscriber Line APN Access Point Name (secure access to mobile comms networks) cT Current Transformer DNP3 Distributed Network Protocol PowerOn Electricity Network Management and Control ESN Electronic Serial Number EFPI Earth Fault Passage Indicator FPL Fault Passage Indicator GPRSISG/4G Mobile Comms Networks (Vodafone and 02) HMI Human Machine Interface RMU Ring Main Unit RTU Remote Terminal Unit ‘SHDSL ‘Symmetrical High-Speed Digital Subscriber Line © UK Power Networks 2017 All rights reserved 4 of 16Remsdaq Callisto NX Configuration Procedure Document Number: ECS 05-9542 Version: 1.0 Date: 27/04/2017 4 Description 44 An overview of the main components of the Remsdagq Callisto“ is shown Figure 1 ATU heath RTULCO pane! aru Touch Screen Lecal/temote Nt swing trae Mains oator mounted behind swing frame Ike socket for laptop power Figure 1 ~ Calisto’ RTU Cabinet Layout 4.2 The Callisto™ has remote control and monitoring facilities for up to four switches or circuit-breakers (or a mixture of both). Each switch/circuit breaker to be controlled and / or monitored needs an umbilical cable connection between the equipment and the Callisto™* 43 Local control and monitoring is provided using the touch screen HMI. 44 The Callisto“ is mains powered with a battery back-up and is self-monitoring 45 The Callisto uses the DNP3 IP protocol to provide communication with PowerOn network management system for remote control and monitoring. Any appropriate IP compliant comms system can be used, such as: + 02 or Vodafone GPRS/3G/4G networks via the dedicated UK Power Networks APNs. Rented ADSL circuits, UKPN SHDSL circuits. UKPN Geostationary Satellite. Fibre. 46 The Callisto” is also capable of utilising the Vodafone PAKNET system (EPN and SPN). © UK Power Networks 2017 All rights reserved 5 of 16Remsdaq Callisto NX Configuration Procedure Document Number: ECS 05-9542 Version: 1.0 Date: 27/04/2017 47 The IP comms networks will also provide remote configuration and monitoring capability from UKPN offices. 48 The Callisto” is capable of providing two internal fault passage indicators (FPI) on the FPM module, driven via the 3 phase RMU FPI CT inputs (where available). These are directly wired to RTU switch 1 and RTU switch 2 4.9 Where RMU CT inputs cannot be provided to the RTU (old LPN spec RMUs for instance), or where additional FPIs are required, these can be facilitated using external FPI units connected to the RTU via the RMU marshalling box. ‘Sitch 11 Inputs — Switch 2 FP opus Figure 2— Switch 1 and Switch 2 FPI CT Connections © UK Power Networks 2017 All rights reserved 6 of 16Remsdaq Callisto NX Configuration Procedure Document Number: ECS 05-9542 Version: 1.0 Date: 27/04/2017 4.10 Connections to plant and equipment are made using the sockets provided on the bottom of the RTU, see Figure 3. Switch 1 Switch2 Rear ofRTU Powerlead Socket socket Switch3 ‘socket Switch 4 ‘socket Front of RTU A ere RUS socket Spare blanked 20mm holes (aerial input etc) Figure 3 — Sockets on Underside of RTU 5 Comms Device Installation 5.1 Ensure the Comms Device mounting DIN rails installed in the appropriate position for the Comms Device to be installed as shown in Figure 4. Note, the DIN rail may need to be repositioned depending on the Comms Device being fitted. Comms Device Comms Device mounting DN ral mounting plate Figure 4 Comms Device DIN Rail Installation © UK Power Networks 2017 All rights reserved 7 of 16Remsdaq Callisto NX Configuration Procedure Document Number: ECS 05-9542 52 53 54 55 56 57 58 59 Version: 1.0 Date: 27/04/2017 Mount the Comms Device on the DIN rail as shown in Figure 5. Comms Device Figure 5 Comms Device installed Connect the Comms Device power lead to the Comms Device and connector TB15, terminals 1 and 2 of the RTU. If using GPRS/3G/4G Comms: Connect the ethernet patch lead to Port A of the ‘System Bus module and to the comms device Ethernet port. If using PAKNET Comms: Connect the comms lead to the port labelled RS232 Comm 1 of the bottom of the black RTU unit and to the comms device serial port. If a risk assessment of the location allows, the aerial should be mounted outdoors, however if not the aerial should be mounted as high as possible within the substation. If the substation is underground, every effort should be made to place the aerial at street level, or as close as reasonably practicable. If using GPRS/3G/4G Comms: The Aerial feeder should be passed through one of the stuffing glands already installed on the RTU. The aerial feeder cable may need to be packed out (with insulating tape or something suitable) to ensure the stuffing gland can be tightened to form a good seal around the feeder cable. Itusing PAKNET Comms: The Aerial should be supplied with a stuffing gland already installed on the cable. Feed the cable and stuffing gland through one of the blanked 20mm holes on the bottom of the RTU. © UK Power Networks 2017 All rights reserved 8 of 16Remsdaq Callisto NX Configuration Procedure Document Number: ECS 05-9542 62 63 64 65 66 67 68 Version: 1.0 Date: 27/04/2017 Callisto™ Configuration The Callisto NX RTU is pre-configured for the ‘hardwired’ I/O points and only requires configuration for the additional options that may be installed on a site by site basis, and the site specific RTU address. The Callisto NX Configuration Tool software is used to configure the RTU, set up the DNPS address and IP addresses, etc, and to check the status of the RTU. Ensure the Laptop is to set to obtain an IP address automatically (DHCP Client). Connect a laptop PC to RU 45 Config Port on the touch screen swing frame using a suitable Ethernet Patch cable. If the Laptop supports auto-crossover a standard Ethernet Patch Cable may be used to connect a laptop PC to the Callisto for configuration, if not a crossover Ethemet cable is required. DO NOT connect to the RJ 45 port on the touch screen itself. Open the Callisto NX Configuration Tool on the laptop. The box at the top of the Config Tool page displays the Commissioning Tool, Base Config and Firmware version numbers, make sure the Config and Firmware are the latest versions as available on Alfresco. If any of these are older versions, please refer to Appendix A to upgrade them. The Config Too! will search for any connected RTU and display the details on the screen. If more than one RTU is displayed, ensure you select the correct one (The RTU name should match the Power-On name). Select the desired RTU, type the following username and password into the relevant boxes. Username ukpn, password and select Connect. Note: do not click the Switch to Remote Access Logon button. © UK Power Networks 2017 All rights reserved 9 0f 16Remsdaq Callisto NX Configuration Procedure Document Number: ECS 05-9542 Version: 1.0 Date: 27/04/2017 Commis Tel Bul Veron Sitch to Remote Aces Logon Ieper New Veron Files ‘ase Conlg Version Figure 6 - RTU Selection page 6.9 The Config Tool will then connect to the selected RTU, this may take a couple of minutes. © UK Power Networks 2017 All rights reserved 10 of 16Remsdaq Callisto NX Configuration Procedure Document Number: ECS 05-9542 Version: 1.0 Date: 27/04/2017 6.10 The following screen will be displayed. 1) VEEN Conmisioning Wizard: General (ot eis Network [EEN ONPS/IP BE) ete development opine DvP3aedese | 998 RII Asores | 192368111 Router Shaving -RTU umber [1 rv Gatenay (19216831 TU Subnet Mask | 2552552550 aT swnen2 (ATU soem 3 TU Saiteh 4 pur eed Alem eee Optional 6 Module fr SHS and SW Crens Fited Optional Ot Module or Spare Digital Inputs ited Figure 7 - RTU General information page 6.11 Step 1: Input the required RTU Name into the appropriate box. (site name specified by Power-On commissioning engineer). 6.11.1 Select the Required Network 6.11.2 Input the required DNP3 Address. 6.11.3 Check the RTU IP Address, RTU Subnet Mask, Gateway IP Address and Router Sharing — RTU Number are all set to: RTU IP Address: 192.168.1.11 RTU Subnet Mask: 255.255.255.0 Gateway IP Address: 192.168.1.1 Router Sharing - RTU Number: 1 (assuming only one RTU is connected to the Router). If more than one RTU is connected to the Router this will need to be incremented © UK Power Networks 2017 All rights reserved 14 of 16Remsdaq Callisto NX Configuration Procedure Document Number: ECS 05-9542 Version: 1.0 Date: 27/04/2017 Up to 4 RTUs can be connected to a single Router. Please note, each RTU must have a DIFFERENT sharing number. If in doubt, check the other RTUs connected to the router (Lucy Gemini 3 RTUs will have the IP address as detailed below): RTU Sharing - RTU Number 1 = RTU IP Address 192.168.1.11 RTU Sharing — RTU Number 2 = RTU IP Address 192.168.1.12 RTU Sharing — RTU Number 3 = RTU IP Address 192.168.1.13 RTU Sharing — RTU Number 4 = RTU IP Address 192.168.1.14 6.11.4 RTU Switch 1 is always enabled by default. If RTU Switch 2, 3 or 4 are to be utilised they must be enabled by selecting the relevant tick boxes as required. 6.11.5 If an internal PLTU, flood alarm or intruder alarm is fitted, they are enabled by selecting the relevant tick boxes as required. 6.11.6 Ensure the boxes for the Optional 6! and Optional DI modules are not ticked. 612 Select Next. 6.13 The following screen will be displayed: owe (gp Bee ROBO) Powe ete 2 (ye minnia : Tuswauedadece (Rane : sruswinodnadnce 12 (Rane z Figure 8 - RTU Modbus connected device page 6.14 Select any equipment connected via the RS485/Modbus comms bus (such as a Power Meters or Protection relays). If none is connected, select None. © UK Power Networks 2017 All rights reserved 12 of 16Remsdaq Callisto NX Configuration Procedure Document Number: ECS 05-9542 Version: 1.0 Date: 27/04/2017 6.15 Please note, the Modbus address of the devices installed on the comms bus must match the Modbus address detailed in the configuration tool. 616 Select Next 6.17 The following screen will be displayed: 1 UPN Commisioring Wear: ATU Sitch FA Test RTU: TU Switch 2 ru smtch Name [RU stone | Ley Bei RU Sieh = erator Deconnact AlrmFtedZ 1 | tra Fone EF PFD : rae Onrcurent Threats) | 600 a Misi Time(s) 50 = un Fat Tretia) | 90 + Min Teme) 50 + Figure 9— RTU switch configuration page including EFPUFPI 6.18 Step 3: Set up RTU Switch 1 (Do not change RTU Switch Name). 6.18.1 Select what RMU type the switch or circuit breaker is connected to. 6.18.2 Select whether the Actuator Disabled Alarm is fitted. 6.18.3 Select whether an FPI/EFPI is fitted, and if so what type (Internal/External/Directional). 6.18.4 fan internal FP/EFPI is being used, set up the detection parameters. Please note, the standard FPI settings for use with the Type E RTU intemal FPIs for EPN, LPN and SPN are: Phase Fault 600A 50ms and Earth Fault 90A 50ms. These values can be overwritten if site specific values have been calculated, Internal FPV/EFPI functionality is only available on RTU switch 1 and RTU switch 2. © UK Power Networks 2017 All rights reserved 13 of 16Remsdaq Callisto NX Configuration Procedure Document Number: ECS 05-9542 Version: 1.0 Date: 27/04/2017 Select Next. 6.19 Repeat for all configured RTU switches. 6.20 The following screen will be displayed: UREN Commisining Wars {OBESE reac EG eee BD Generating settings fle ® Applying configuration changes within base contig 1.703 GB Teanserngsetng le 5 fee be ong eerste eee cece LB Transeing coniguation le B feceonectng G veryngconfiguaton Figure 10— RTU configuration upload page 621 Click Upload Configuration to write the configuration to the RTU. The RTU will restart, green ticks will be shown against the items in the Progress list. 6.22 When the RTU has been configured and rebooted, the following date/time will be shown on the RTU LCD panel (not the touch screen): Sat Jan 1 2000 00:00:00 until the RTU has connected into Power-On and the clock automatically set to the correct time. The RTU has approximately 3 minute delay before connecting to Power-On to enable it to collect all of the relevant data first. 623 A message will be displayed stating “Operation complete; RTU Name="site name”; RTU Config version=x.xxx; Firmware version=x.x.x.xx". 6.24 Check the Config and Frimware versions are correct. 625 Select Close to exit the Config Tool. © UK Power Networks 2017 All rights reserved 14 of 16Remsdaq Callisto NX Configuration Procedure Document Number: ECS 05-9542 Version: 1.0 Date: 27/04/2017 7 References EAS 05-9016 Remsdaq Callisto NX RTU EOS 05-9306 Remsdaq Callisto NX RTU EDS 05-9005 RTU Type E Ground Mounted Switchgear Interface ECP 11-0501 Secondary Ground Mount Substation Commissioning Procedures ECP 11-0601 GPRS/3G/4G Comms Device Commissioning Procedure ECS 05-9540 ‘Type E RTU and Ancillary Items Installation Procedure UK Power Networks Distribution Safety Rules Remsdag CallistoNX Installation, Operation and Maintenance User Manual 8 Dependent Documents The documents below are dependent on the content of this document and may be affected by any changes. EDS 06-0014 ‘Secondary Substation Earthing Design ECP 11-0501 Secondary Commissioning Procedures EDS 05-9005 RTU Type E Ground Mounted Switchgear Interface. ECS 05-9540 Type E RTU and Ancillary Items Installation Procedure © UK Power Networks 2017 All rights reserved 15 of 16Remsdaq Callisto NX Configuration Procedure Document Number: ECS 05-9542 Version: 1.0 Date: 27/04/2017 Appendix A - RTU Firmware Update The Callisto™ software is upgraded using Callisto" Configuration Tool as follows: Follow the procedure detailed in 6.2 to 6.8 to start the config tool and connect to the RTU. Select Import New Version Files. Navigate to where the relevant file is stored on the Laptop. Select the file and select Open. A message will be displayed to tell you the file has been successfully imported. Repeat the process for any files than need to be upgraded. PaOReENs Once imported, the Config Tool holds the RTU Firmware and Config versions. If the versions in the individual RTUs are incorrect (as displayed in the lower box next to the relevant RTUs, see Figure 6 on page 10), the Config Tool will update them with the version in the Config Tool during the configuration process. © UK Power Networks 2017 All rights reserved 16 of 16