RM-67 EZ(S)

SERVICE MANUAL
RADIO CASSETTE RECORDER • BASIC TAPE MECHANISM : TN-21ZVC-1145

This Service Manual is the “Revision Publishing” and replaces “Simple Manual”
(S/M Code No.09-997-333-6T2).
N
SIO
VI
RE
TA
DA

S/M Code No. 09-997-333-6R2

 SPECIFICATIONS
Tuner section General
Frequency range: FM: 87.5 - 108.0 MHz Speaker 90 mm cone type (1)
MW: 530 - 1,605 kHz Output Earphone jack (monaural mini-jack)
LW: 150 - 285 kHz Power output 1.7 W (DIN MUSIC POWER)
Antenna: FM: Rod antenna 1 W (EIAJ 4 ohms, T.H.D. 10%)
MW, LW :Ferrite bar antenna 0.8 W (DIN 1% Rated Power)
Power requirements DC 6 V using four size C (R14) batteries
Deck section AC 230 V,50 Hz
Track format 2 tracks, 1 channel Power consumption 6W
Frequency range Normal tape: 50 - 10,000 Hz (EIAJ) Dimensions 279 (W) x 128 (H) x 101 (D) mm
Recording system AC bias Weight 1.2 kg (excluding batteries)
Erasing system Magnet erase
Heads Recording playback head (1)
Erasure head (1)
• Design and specifications are subject to change without notice.

ACCESSORIES LIST

REF. NO PART NO. KANRI DESCRIPTION

NO.
1 8Z-CM2-908-010 IB,EZ(9L)A
2 87-A80-081-010 AC CORD SET ASSY,EZ BLK

2
 TRANSISTOR ILLUSTRATION
ELECTRICAL MAIN PARTS LIST

REF. NO PART NO. KANRI DESCRIPTION REF. NO PART NO. KANRI DESCRIPTION
NO. NO.
IC C239 87-A10-411-010 CAP,CER 0.047-16 K SR
C240 87-A10-176-010 CAP,CER 1000P-50 M D
88-CM2-608-010 IC,TA7628 HP C301 87-A10-577-010 CAP,CER 0.022-50 Z YF
8Z-CM2-646-010 IC,TA2132P C302 87-A10-577-010 CAP,CER 0.022-50 Z YF ECB
C303 87-010-236-080 CAP,E 1000-16 SME

TRANSISTOR C304 87-A10-411-010 CAP,CER 0.047-16 K SR 2SC1923

C305 87-010-221-080 CAP, ELECT 470-10V SS8050
87-CD7-603-080 TR,SS8050 C306 87-010-221-080 CAP, ELECT 470-10V
89-319-233-010 TR,2SC1923(O) C307 87-A10-411-010 CAP,CER 0.047-16 K SR
C308 87-010-248-080 CAP, ELECT 220-10V

DIODE C309 87-A10-211-010 CAP,CER 0.1-50 M

C311 87-010-248-080 CAP, ELECT 220-10V
87-A40-246-080 DIODE,IN4148 T-72 CF101 8Z-CM1-642-010 FLTR,SFU465B
87-A40-357-080 ZENER,3.9V CF102 82-785-747-080 FILTER, SFE10.7MS2-A
86-CM3-601-080 DIODE,CDG-24 CF103 87-008-554-010 FLTR,CF CDA10.7MG60-A
87-017-088-080 ZENER,4.7V
8Z-CM1-657-010 DIODE, IN60P CF104 82-785-747-080 FILTER, SFE10.7MS2-A
D104 87-CD8-614-010 VARI-CAP,1S2638
8Z-CM1-656-010 DIODE, 1N4001B J1 8Z-CM1-608-010 JACK, EP ZCM-1
L101 8Z-CM2-669-010 COIL,FM RF4T4.5MM
L102 8Z-CM2-661-010 COIL,FM RF4T5MM
MAIN C.B
L103 8Z-CM2-660-010 COIL,FM OSC3T5.5MM IC BLOCK DIAGRAM
C100 87-A10-176-010 CAP,CER 1000P-50 M D L104 87-003-143-080 COIL,4.7UH
C104 87-A10-577-010 CAP,CER 0.022-50 Z YF L105 8Z-CM2-668-010 COIL,BAR ANTLW IC, TA2132P
C106 87-A10-162-010 CAP CER 68P-50 KSL L107 8Z-CM2-642-010 COIL,BAR ANTMW
C110 87-A10-496-010 CAP,CER 18P-50 J CH L201 87-003-149-080 COIL,47UH
C113 87-A10-176-010 CAP,CER 1000P-50 M D
L301 87-003-149-080 COIL,47UH
C114 87-010-404-080 CAP, ELECT 4.7-50V !PR301 87-A91-703-080 FUSE PROTECTOR,800MA/60V
C115 87-A10-166-010 CAP,CER 150P-50 K B PVC2 8Z-CM1-636-010 TUN-CAP, EZ
C117 87-A10-171-010 CAP,CER 390P-50 K B R306 87-A00-436-050 RES,100-1/2W J RP
C118 87-A11-848-080 CAP,CER 24P-50V SW101 8Z-CM2-649-010 SW,SL 2-6-3 BAND
C121 87-010-404-080 CAP, ELECT 4.7-50V
SW201 8Z-CM2-647-010 SW,SL 2-4-2 FUNC
C122 87-A10-182-010 CAP,CER 0.01-50 Z F SW202 8Z-CM2-650-010 SW,PUSH 2-6-2 REC
C124 87-010-400-080 CAP, ELECT 0.47-50V SW203 8Z-CM2-648-010 SW,SL 2-2-2 BEAT
C126 87-010-402-080 CAP, ELECT 2.2-50V T101 8Z-CM2-667-010 COIL,LWOSC
C128 87-010-405-080 CAP, ELECT 10-50V T103 8Z-CM2-638-010 COIL,MW OSC
C131 87-A10-413-010 CAP,CER 2200P-4K M E KX
T104 8Z-CM2-637-010 COIL,AM IFT2
C132 87-A10-182-010 CAP,CER 0.01-50 Z F T201 8Z-CM1-605-010 COIL, BIAS
C133 87-010-221-080 CAP, ELECT 470-10V TC101 87-A91-657-010 TRIMMMER 20P
C134 87-A10-411-010 CAP,CER 0.047-16 K SR TC102 87-A91-657-010 TRIMMMER 20P
C135 87-A10-176-010 CAP,CER 1000P-50 M D VR201 8Z-CM1-603-010 VR,RTRY 50K A MAIN
C202 87-010-404-080 CAP, ELECT 4.7-50V
VR202 8Z-CM1-604-010 VR,RTRY 10K B TONE
C203 8Z-CM1-620-010 CAP,CER 500P-50
C204 8Z-CM1-620-010 CAP,CER 500P-50
C206 87-010-544-080 CAP, ELECT 0.1-50V LED C.B
C207 87-010-380-080 CAP, ELECT 47-16V
C209 87-010-221-080 CAP, ELECT 470-10V D303 87-A91-052-080 LED,SEL6227S RED

C211 87-010-221-080 CAP, ELECT 470-10V

C212 87-010-400-080 CAP, ELECT 0.47-50V
C213 87-010-380-080 CAP, ELECT 47-16V IC, TA7628HP
C216 87-A10-170-010 CAP,CER 330P-50 K B
C217 87-010-405-080 CAP, ELECT 10-50V

C218 8Z-CM1-620-010 CAP,CER 500P-50

C219 87-A10-182-010 CAP,CER 0.01-50 Z F
C220 87-010-380-080 CAP, ELECT 47-16V
C221 87-A10-182-010 CAP,CER 0.01-50 Z F
C222 87-A10-182-010 CAP,CER 0.01-50 Z F

C223 87-010-401-080 CAP, ELECT 1-50V

C224 8Z-CM1-620-010 CAP,CER 500P-50
C225 87-010-405-080 CAP, ELECT 10-50V
C226 87-010-263-080 CAP, ELECT 100-10V
C227 87-010-545-010 CAP, ELECT 0.22-50V

C228 87-A10-840-010 CAP,CER 220P-1K K R LONG

C229 8Z-CM1-620-010 CAP,CER 500P-50
C230 87-010-402-080 CAP, ELECT 2.2-50V
C232 87-010-221-080 CAP, ELECT 470-10V
C234 87-010-380-080 CAP, ELECT 47-16V

C235 87-A10-211-010 CAP,CER 0.1-50 M

C236 87-A10-182-010 CAP,CER 0.01-50 Z F
C237 87-010-544-080 CAP, ELECT 0.1-50V
C238 87-010-248-080 CAP, ELECT 220-10V

3 4
SCHEMATIC DIAGRAM

L102, TC2 L103, TC1 T103, TC3 T101, TC101

FM TRACKING ADJ. FM FREQ. RANGE ADJ. MW FREQ. RANGE ADJ. LW FREQ. RANGE ADJ.

R112
VC1 4.7K
TC2 VC2 TC3
TC1 20P
4.7/50
4T5mm 18P(NPO)

VC3
47
L107, TC4 390P
MW TRACKING ADJ. PVC2

MW.R
TC1~TC4 0.47/50

G2
VC1~VC4 15
C107 TC4 VC1~VC4
15P(NPO) 1500P(M)
TUNING
MW BAR

LW.R
MW.W ANT.
LW.W
VC4 C106 10/50
68P 20P
(NPO) LW BAR SW101A~F
G1 ANT. TP1
(MW/LW) (3.8) (3.6) (2.8) (3.6) (2.6) (0.4) (4.2) BAND
FM 2 3.1 3.1 3.1 1.7 1 3.7
FM MW LW
L105, TC102 2.2/50
LW TRACKING ADJ. FM F/E
IC101 P +AM/FM IF SW201A~D
FM
ROD ANT. FUNCTION
Q101 RADIO TAPE/
(0) 0 4.5 (0.1) 4.5 4.5 (3.8) 0 POWER STANDBY M1
4 FM IF AMP
0.8 0 220/10
C121 0.047 470/10
4.7/50
3 0.1
1K SW1
L-1 (POWER)
(0.9)
0.8 L-2
T104 0.022
MW/LW IF ADJ.

MS2-A MS2-A
PR301
800 1N4001B
AC2
47/16
2K C237 SW202E
3.3K 0.1/50 SW202D 0.022 PT1
AC1 AC~

SEL6227S RED
OPE/BATT.
AC SOCKET
GND AC230V, 50Hz
0.022

D303
MIC1 5.6K 470/10
4.7K 0.01
MIC 0.047 1000/16
47/16 240
5.6K AC1
SW202B

560 1N4001B
0.47/50
SW202A~F
(REC PLAY) 4.7/50 0.1/50
C211
470/10
C306
SW202A 470/10 47/16 470/10
0.047
<PLAY> <9.6> <9.6> <9.2>
H.R (REC) 500P 500P 1.4 (8.7) (8.8) (8.4)
SW202C

H.GND <8.6>
1.3 1.3 (7.8) SIZE C (R14) x 4
47/16 IC201 PRE-AMP
H.W

<0> <0> <0> 0 0.6 <5>

(0.2) (4) (0.8) (4.5)
10/50
100/10 470/10

: AUDIO PB/FM SIGNAL

5.6K
500P : AUDIO REC/AM SIGNAL
1/50
<9.6> 6.8K
<9.7> (5) 0.22/50
(2.2)

500P <9.4> 1N60P

SS8050 2.2/50
TP2 (1.5)
REC
BIAS
OSC 10/50
500P
3.9K
SP1
(SPEAKER)
T201
BIAS OSC
ADJ.
SW203
(BEAT) SW202F
220/10
0.047 220/10

5 6
WIRING
1 2 3 4 5 6 7 8 9 10 11 12 13 14

BATTERY BATTERY BATTERY BATTERY

C(R14) C(R14) C(R14) C(R14)
FM ROD ANT.

BLK
YEL
B PT1
L107
(MW BAR ANT.)
L105
(LW BAR ANT.)
B LED C. B
AC1 WHT2
D303 D303
OPE/ AC~ BLU
BATT AC110~120V/
220~240V. WHT1
MW.W

LW. W
MW.G
MW.R
MW.B

LW.G
C

LW.R

LW.B
50/60Hz

RED
BLK
BLK
ORG

W: WHT
B: BLK
G: GRN SW201
R: RED FUNCTION

WHT1

WHT2
SW101 VR201 SW202 VR202 J1

ORG
D BAND VOLUME PLAY TONE RADIO TAPE/ EARPHONE
FM MW LW POWER
A MAIN C. B REC
STANDBY

(PARTS SIDE VIEW) C126 VR201

R211
VR202

R111

R110
C131
LW.R C237
J1

R231
SW201 C302 C301

R107
C231

R223
MW.R -D -A

R212
SW101 R233
E VC1~VC4 -C -F -B

D301
TUNING GRY C236
C230 R230

PR301
WHT

R301
D103 R229 -C -B

D302
-D -E -A R114 C234
PVC2 R304
C202 BLK
L102 MW.W C305 C233
TC2

R207
TC4

C117 RED
VC4

LW.G T101 R204 BLK

R302
R303

R112
C107

R202
VC2

L301

R224
G1

R232
R201

C304
R117 -C

C115
LW.W C209 BLU

SW202
C109 C212
G2 -B
F
C106

R116

R210
C311 C303

C205 R203
R206
R205
MW.B C116

R208
C207 C206
TC102 C217 -F C210
C118 T103 C203 R209 C211
-D
C104

C204

RED
VC3

BRN
WHT
YEL
BLK

BLU
C114

C307
VC1

16 13 11 9 C306
TC1

TC3

C124
C201
D104
R104 C208 IC201
C110 TC101
D101

C113 WHT
-A -E C221
C127

RED C213
R101
D102

C101

R105

R108 1 3 5 8
L103 C112 R221

D201
R103 R216 C229
CF103

WHT
16 13

C239
11 9

SW203
C309

WHT

D202
C235 C222

SW203
(BEAT)
C132

D203 L201 R305 C228

IC101 TP1 R222

R227
C100
D105

C103

C227
C128

C224
C238 C308 C223 C232
1 3 5 8

R217
C220

R215
TP2
R122

C102 T104 C121

R124
CF104

R220
R219
R213
C215
R106
R306

C122 R218
R225 C219
R109

CF101
L104

C129

C218 C225 C226

L101 R123

R214
C133 C216
R226

C123
C125

C214
H CF102
C135

C134

C139
R228

B C E C140 C240
R125
Q101 Q201 T201

NOTE

WHT
BRN
RED
BLK
CXXX MIC1 R/P HEAD
,
MIC
I

BLU
YEL
CXXX
WHT
GRY

, ,

JPXXX ,
WHT GND
RXXX , RED
GND
J WHT
LXXX
M1 SW1 SP1
(MOTOR) (POWER) (SPEAKER)

7 8
ADJUSTMENT MECHANICAL EXPLODED VIEW 1/1

MW COIL LW COIL

5 A MAIN C.B
L107 L105

3
PLATE, SPKR
7

10
2
TC2
T103 T101
TC1 TC102
VC

E
L102
TC3
TC4 6

LED C.B
PLATE,
TC101

SPKR
TP1

E
1 L103 (DET OUT)

1
10

IC101

2
A
4

9
TP2 (BIAS FREQ.)

7
T104 T201

11
C215

19

8
C
3

4
8

5
20

E
21

E
PRACTICAL SERVICE FIGURE

12
A
<TUNER SECTION> <TUNER SECTION>

13
CUSH, MIC

14
1. FM Freq. Range Adjustment Sensitivity:

15
L103 .......................................................................... 87.4 MHz FM (IHF, THD 3%) Less than 22 dB (at 88, 98, 108 MHz)

16
29

22
TC1 ......................................................................... 108.3 MHz MW (S/N 10 dB) Less than 52 dB

17
A
23
(at 600, 1,000, 1,400 kHz)

TN-21ZVC-1145
18
H
2. FM Tracking Adjustment LW (S/N 10 dB) Less than 65 dB
L102 ............................................................................. 88 MHz (at 150, 200, 280 kHz)

MAIN C.B
TC2 ............................................................................ 108 MHz Intermediate Frequency: FM 10.7 MHz

B
24
AM 465 kHz

E
25
3. AM IF Adjustment

D
T104 ............................................................................. 465 kHz

31

PLATE,
TRANS
<TAPE SECTION>

30
4. MW Freq. Range Adjustment Distortion: Less than 3.0% (PB)

C
31
T103 ............................................................................. 515 kHz S/N Ratio: More than 35 dB

35

E
26
TC3 ............................................................................ 1635 kHz Noise Level: Less than 30 mV (VR Max.)

E
Less than 2 mV (VR Min.)

34
5. MW Tracking Adjustment Tape Speed: 3000 Hz + 90% – 60%

PLATE,
TRANS
D
30
L107 ............................................................................. 600 kHz Take up Torque 30 - 60 g-cm
TC4 ............................................................................ 1400 kHz FF/Rew Torque 45 - 140 g-cm

32
33
FF/Rew Time 100 - 170 sec

27
D

D
6. LW Freq. Range Adjustment Wow & Flutter: Less than 0.4% (RMS)
37

T101 ............................................................................. 145 kHz

TC101 .......................................................................... 295 kHz
36

7. LW Tracking Adjustment 28
L105 ............................................................................. 150 kHz
TC102 .......................................................................... 280 kHz

<TAPE DECK SECTION>

38

8. Bias Freq. Adjustment

T201 ............................................................................... 60 kHz

9 10
MECHANICAL MAIN PARTS LIST

REF. NO PART NO. KANRI DESCRIPTION REF. NO PART NO. KANRI DESCRIPTION
NO. NO.
1 8Z-CM2-024-010 COVER, CASS EX 26 8Z-CM2-605-010 PT,E ZCM-2
2 8Z-CM2-009-010 HLDR,CASS 27 8Z-CM2-023-010 CABI,REAR EZ
3 8Z-CM2-027-010 WINDOW,TUNING EZ 28 8Z-CM2-032-010 KNOB,SL BEAT
4 8Z-CM2-063-010 CABI,FR EX ASSY (S) 29 88-CS8-625-010 MIC,ECM
5 86-CM2-212-010 SPR-T,CASS 30 8Z-CM2-003-010 KNOB,SL FUNCTION

6 8Z-CM2-208-010 GEAR,CASS 31 8Z-CM2-005-010 KNOB,RTRY VOLUME

7 8Z-CM2-209-010 HLDR,GEAR CASS 32 8Z-CM2-608-010 ANT,ROD FM ZCM-2
8 8Z-CM2-006-010 POINTER, 33 85-CM1-211-010 SPR,BATT(-)
9 8Z-CM2-205-010 COVER, POINTER 34 8Z-CM2-206-010 SPR,BATT (+)
10 8Z-CM2-607-010 SPKR,F 4 4OHM 35 85-CM1-212-010 SPR,BATT(+/-)

11 8Z-CM2-007-010 KNOB,RTRY TUNING 36 8Z-CM2-038-010 LID,BATT EX

12 8Z-CM2-016-010 KEY,CASS REC 37 8Z-CM2-037-010 COVER, HANDLE EX
13 8Z-CM2-015-010 KEY,CASS PLAY 38 8Z-CM2-036-010 HANDL,EX
14 8Z-CM2-014-010 KEY,CASS REW A 87-741-095-410 UT2+3-8 GLD
15 8Z-CM2-013-010 KEY,CASS FF B 87-751-074-410 VT2+2.6-8 W/0 CUT

16 8Z-CM2-012-010 KEY,CASS STOP C 87-261-073-410 V+2.6-6

17 8Z-CM2-011-010 KEY,CASS PAUSE D 87-741-100-410 UT2+3-16(W/O) SLOT
18 8Z-CM2-207-010 PLATE,REC E 87-651-096-410 SCEW,ST3-10
19 8Z-CM2-201-010 GEAR,TUNING
20 8Z-CM2-204-010 HLDR,BAND

21 8Z-CM2-640-010 BAR-ANT,AM
22 8Z-CM2-202-010 HLDR,BAR-ANT
23 8Z-CM2-203-010 BLIND,CASS
24 87-A90-086-010 COVER,AC-SOCKET
25 87-A60-178-010 JACK,AC E W/SW

COLOR NAME TABLE

Basic color symbol Color Basic color symbol Color Basic color symbol Color
B Black C Cream D Orange
G Green H Gray L Blue
LT Transparent Blue N Gold P Pink
R Red S Silver ST Titan Silver
T Brown V Violet W White
WT Transparent White Y Yellow YT Transparent Yellow
LM Metallic Blue LL Light Blue GT Transparent Green
LD Dark Blue DT Transparent Orange

11
MECHANISM EXPLODED VIEW 1/1

F LUG PLATE
G
R.P. HEAD
E.HEAD 1 E
2

3 4 M
6
5
47
7
48 8

a 11
9 10 J
L

12
H

49
20
21 14
b 15 13
22
16
18 34
23 19 17 32
33 35
31

36
30 A

b
24 a
37
25 C

26 C
38
27
28
29
39 D
D B
40 B
K
45
42 41 I
43

MOTOR
44 BRACKET N
46
N

50

12
TAPE MECHANISM PARTS LIST 1/1

REF. NO PART NO. KANRI DESCRIPTION REF. NO PART NO. KANRI DESCRIPTION
NO. NO.
1 S1-921-030-040 HEAD BASE 36 S1-821-100-980 PACK SPRING
2 S1-821-030-070 AZIMUTH SPRING 37 S1-921-015-010 CHASSIS ASSY
3 S1-921-030-030 PANEL P SPRING 38 S1-921-140-210 REC BUTTON LEVER SPRING
4 S1-921-260-050 GEAR PLATE SPRING 39 S1-921-073-020 RF CLUTCH ASSY
5 S1-921-265-020 GEAR PLATE ASSY 40 S1-921-070-030 RF BELT

6 S1-921-140-370 P ARM COLLER 41 S1-921-260-020 CAM GEAR

7 S1-921-140-340 P ARM 42 S1-921-140-160 E ACTUATOR SPRING
8 S1-921-030-010 HEAD PANEL 43 S1-921-093-030 FLYWHEEL ASSY
9 S1-921-143-010 BASE ASSY 44 S1-921-090-040 MAIN BELT
10 S1-921-140-180 M CONTROL SPRING 45 S1-820-130-060 MOTOR RUBBER

11 S1-921-260-4A0 SENSING LEVER 46 S1-921-120-010 MOTOR PULLEY

12 S1-921-043-010 PINCH ROLLER ARM ASY 47 S1-921-030-050 MG ARM
13 S1-921-130-010 EJECT SLIDE LEVER 48 S1-921-030-100 MG ARM SPRING
14 S1-921-140-130 P CONTROL SPRING 49 S6-401-011-490 LEAF SW MSW-1541T
15 S1-921-140-100 PAUSE LEVER 50 S1-010-260-800 MOTOR EG530AD-6B

16 S1-921-140-120 PAUSE LEVER SPRING A S9-179-000-000 C TAP SCREW M2-3

17 S1-921-140-110 PAUSE STOPPER B S1-821-120-020 MOTOR COLLER SCREW
18 S1-921-140-150 BUTTON LEVER SPRING(B) C S9-679-000-000 P TAP SCREW M2-5
19 S1-821-011-590 E KICK LEVER D S9-999-180-090 TAPPING SCREW(CAMERA)M2-4.5
20 S1-921-140-140 BUTTON LEVER SPRING(A) E S9-004-000-000 SCREW M2-6

21 S1-921-140-200 PR STOPPER F S9-115-000-000 + BIND SCREW M2-3

22 S1-921-140-090 SWITCH ACTUATOR G S9-922-000-000 AZIMUTH SCREW M2-8
23 S1-921-140-080 PUSH BUTTON ACTUATOR H S9-P05-200-610 SCREW,TAP S M 2-6
24 S1-921-140-030 REC BUTTON LEVER I S9-422-000-000 P WASHER CUT 1.2-3.8-0.3
25 S1-921-140-190 PLAY BUTTON LEVER J S9-999-030-130 P WASHER CUT 1.45-3.8-0.5

26 S1-921-140-040 REW BUTTON LEVER K S9-786-000-000 P WASHER 2-3.5-0.3

27 S1-921-140-050 FF,BUTTON REVER L S9-999-000-030 P WASHER2.1-4-0.13
28 S1-921-140-060 STOP BUTTON LEVER M S9-999-200-410 P TAP SCREW M2-3
29 S1-921-140-070 PAUSE BUTTON LEVER N S9-180-000-000 C TAP SCREW M2-4
30 S1-829-100-100 BACK TENSION SPRING

31 S1-921-053-020 SUPPLY REEL ASSY

32 S1-821-100-690 RECORD SAFETY LEVER
33 S1-821-100-700 FF GEAR
34 S1-921-050-060 SENSOR
35 S1-921-053-010 TAKE UP REEL ASSY

13
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931196 Printed in Singapore