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Getting Start Hysys Unisim PDF
Getting Start Hysys Unisim PDF
Workshop
In the Getting Started module you will build the flowsheet around
which most of the rest of this course is based.
The process is a Turbo Expander plant. LPG Product is obtained
from a Feed Natural Gas stream by cooling, expansion, separation
and distillation. The remaining gas is then re-compressed for
export.
Learning Objectives
Once you have completed this section you should have revised
your basic UniSim Design knowledge. You will also be able to:
Use the UniSim Design LNG Exchanger to simulate multi-
pass exchangers
Add Columns using the Input Experts
Add extra specifications to columns
Customize the Workbook and PFD
Use stream property correlations
Prerequisites
This course is aimed at people who have had some experience of
using UniSim Design before. Hence the instructions are
deliberately brief in places where previous UniSim Design users are
likely to already know what to do.
If you have problems at any stage please ask the course instructor.
,
1.3
1.4 Getting Started
Process Overview
1.4
1
Getting Started 1.5
1.5
1.6 Getting Started
Nitrogen i-Butane
CO2 n-Butane
Methane i-Pentane
Ethane n-Pentane
Propane n-Hexane
1.6
1
Getting Started 1.7
The LNG Exchanger allows for multiple streams, while the Heat
Exchanger allows only one hot side stream and one cold side
stream.
1.7
1.8 Getting Started
1.8
1
Getting Started 1.9
Figure 2
1.9
1.10 Getting Started
Figure 3
1.10
1
Getting Started 1.11
Figure 4
If the Est. checkbox is checked then UniSim Design will use the
spec value as an initial estimate in its iterative solution. Hence
specifications can be used for more than just being an active spec.
They can:
Provide an initial estimate only (Uncheck Active, Check
Est.)
Be used to monitor how important variables change as the
operation iterates (Uncheck Active and Est.)
Add a Cooler
11. Add a Cooler to stream 1A. This should have the following
parameters:
1.11
1.12 Getting Started
Add a Separator
12. The Cooler product stream, 2, should be sent to a Separator.
13. The liquid product stream is named 4 and the vapour product
is named 3.
Add an Expander
14. The Separator vapour is then expanded to 2800 kPa.
15. The outlet stream is named 5.
16. The Expander should have the following properties:
Add a Separator
17. Add another Separator to the Expander outlet.
18. The feed is the outlet from the Expander.
19. The vapour product will be stream 7, which was already added
as one of the feeds to the LNG exchanger.
20. The liquid product is named 6.
1.12
1
Getting Started 1.13
Figure 5
1.13
1.14 Getting Started
Figure 6
1.14
1
Getting Started 1.15
30. Since the product stream pressures have already been set (with
the Set operations), the Pressure Profile page automatically
picks these up. Go to the Optional Estimates page by clicking
the Next > button.
Temperature estimates are used to help the column come to a
solution. If you already have an idea of the conditions in the
column (e.g. if you are modeling an existing plant) then you can
enter the information. In this case the temperatures are not
known, so these estimates will be left blank.
31. Click the Next > button to move to the final page.
The final page of the Column Input Expert always has some typical
specifications for the particular type of column. In this case,
different specifications will be used. These must be added after the
Input Expert has been completed. Hence the final page can be left
blank.
1.15
1.16 Getting Started
32. Click the Done button to complete the Input Expert. The
Column Property View will now appear.
Figure 7
1.16
1
Getting Started 1.17
Figure 8
Since no values were entered for the Specs in the Input Expert, no
values are present here.
Note that since the column has fully defined feeds, the pressures
are known, and 2 specs are activated the Degrees of Freedom
display is showing 0.
This column will actually be solved to two different specifications.
Condenser Duty: Stream 6, the cold expanded liquid
stream, enters the condenser so provides the necessary
cooling effect. Hence the condenser duty will be set to zero.
LPG product RVP (Reid Vapour Pressure) specification.
35. Add these two specs as follows:
First Spec
Type Column Duty
In this cell... Enter...
RVP (Reid Vapour
Name Ovhd Duty
Pressure) is a volatility
measure commonly Energy Stream Q-102 @ COL1
used in the Refining
industry. It is the Spec Value 0 kJ/h
pressure at which the
vapour and liquid have
a 4:1 volume ratio at
100°F.
1.17
1.18 Getting Started
Second Spec
Type Column Vapour Pressure Spec
In this cell... Enter...
Name Btms RVP
Stage Reboiler
UniSim Design R430 Type Reid Vapour Pressure
includes several new
RVP calculation method Phase Liquid
options for column
Spec Value 200 psia
Vapour Pressure
specifications
An estimate of the column overhead vapour rate will also be
provided. One of the specs already added by UniSim Design will be
used.
36. Modify the existing Ovhd Vap Rate spec as follows:
37. Ensure the Ovhd Duty and Btms RVP specs are set to be Active
and Estimates, and that the Ovhd Vap Rate spec is set as an
Estimate.
The other unused specs can be deleted by going to the Specs page
on the Design tab and pressing the Delete button, or by double-
clicking the spec on the Monitor page on the Design tab and
clicking Delete.
38. If the column has not run automatically, click the Run button.
You should see some messages in the Trace Window (bottom
right white pane) as the column solves. When the column has
solved, the LNG exchanger should then be solved as now both
feed streams 7 and 9 are fully solved.
1.18
1
Getting Started 1.19
Add a mixer
The two product gas streams from the LNG must be mixed and
compressed.
39. Mix streams 7A and 9A using a Mixer operation. The stream
outlet is named 11.
40. Add a Compressor, keep the standard Adiabatic Efficiency of
75%. The inlet stream is 11, the outlet stream is named 12
and the energy stream is named QK-101.
41. Add another Set to link the heat flow of the compressor energy
stream (QK-101) to the Expander energy stream (QK-100).
If a user selects P-F Relation the variables: flow rate through the
valve; pressure drop and valve opening % are correlated by
equations.
The pressure-flow specification option models realistic flow through
When P-F Relation
the valve according to the pressure network of the plant. Possible
specification is used, if flow reversal situations can therefore be modeled.
the user specifies the
Pressure Drop (Delta P) 42. Add a UniSim Design Valve operation after stream 12. The
and the Conductance valve outlet stream is named 12A.
(Cv), the valve is able
to back calculate the
Valve Opening (%).
1.19
1.20 Getting Started
1.20
1
Getting Started 1.21
Figure 10
1.21
1.22 Getting Started
Compressor Degrees of
Freedom
In this UniSim Design case there are two compressors specified
differently:
K-101 has a fully specified inlet stream and a specified duty.
K-102 has a fully specified inlet stream and a specified
outlet pressure.
UniSim Design can also solve for a flow rate given an otherwise
fully specified feed stream, a duty and an outlet pressure.
Additionally UniSim Design compressors can be supplied with head
and efficiency curves. This is covered in a later module.
Advanced Modeling
The column is a special type of sub-flowsheet in UniSim Design.
sub-flowsheets contain equipment and streams, and exchange
information with the parent flowsheet through the connected
streams. From the main environment, the column appears as a
single, multi-feed multi-product operation. In many cases, you can
treat the Column in exactly that manner.
1.22
1
Getting Started 1.23
Undo/Redo/Recent
Values
UniSim Design offers an undo/redo facility. It applies in the
following circumstances:
Values entered into object property values (streams/unit
operations)
PFD object moves and resizing
1.23
1.24 Getting Started
Figure 11
1.24
1
Getting Started 1.25
Note also that using the undo/redo/recent values facility has the
same effect as typing the value in the cell; any other parts of the
flowsheet that depend on the value will recalculate accordingly.
Note that any undo/redo information is lost when the PFD window
is closed. Each time a PFD window is opened fresh undo/redo
information is stored.
Note also that you cannot undo object deletion.
1.25
1.26 Getting Started
Customizing the
Workbook and PFD
UniSim Design allows the user to customize the Workbook and
PFD.
Figure 13
The left side of this view allows you to add new tabs to the
Workbook. The right side allows you to configure the properties
that appear on each tab.
3. Add a new Workbook tab. Choose the object type to be
Stream-Material Stream on the window that appears.
4. Change the Name of the new tab to Other Props.
1.26
1
Getting Started 1.27
1.27
1.28 Getting Started
Figure 15
1.28
1
Getting Started 1.29
Customizing Stream
Properties
The Properties page of the material stream property view can be
customized.
Figure 16
1.29
1.30 Getting Started
Remove Selected
Correlation
Remove All Correlations
1.30
1
Getting Started 1.31
1. Open the property view of the Feed Gas stream. Click the
Remove All Correlations button to clear all the correlations
from the stream.
Figure 18
Property correlation
parameters can only be
edited using the
1.31
1.32 Getting Started
A window appears giving details of the property, note that here the
Reference temperature option cannot be changed (i.e., it appears
in black).
6. Click the Save Correlation Set to File button to save the
properties in this stream as a correlation set called
Gas-CorrSet.
7. Open the Properties page for the Export Gas stream. Remove
all the existing correlations and add the Gas-CorrSet
correlation set to the stream using the View Correlation Set
List button.
If the existing
correlations are not first
removed, then any new
ones in the Correlation
Set are added to the
bottom of the list.
1.32
1
Getting Started 1.33
Figure 20
All user defined correlation sets are stored, by default, in the file
StreamCorrSets.xml in the \Support sub-folder of the UniSim
Design installation. The name and location of this file can be
configured on the Files-Locations page of the Preferences window
(Tools-Preferences menu option). This file is not created until a
correlation set is added.
1.33
1.34 Getting Started
Figure 21
1.34
1
Getting Started 1.35
1.35
1.36 Getting Started
Compare the values of the two correlations for the Feed Gas and
Export Gas streams.
Figure 22
The following table describes the six entries contained in the Status
group:
Status Bar Description
Stream Indicates that the correlation can only be applied to
material streams.
Point/Plottable Indicates whether the property correlation is a point
or plottable property.
Black Indicates which correlation type the property
Oil/Electrolyte/ correlation resides within in the Available Correlations
Gas/RVP/Solid/ list.
Standard/User/
Clone
Active/Inactive Indicates whether the property correlation has been
activated by the correlation manager.
If the status bar is green, any new stream added to
the flowsheet with the same fluid type as the
correlation will automatically have the property
correlation added.
In Use/Not in Indicates whether the property correlation is being
Use used by a stream in the case.
Available/ Indicates whether the property correlation exists in
Unavailable the window registry of the system.
1.36
1
Getting Started 1.37
1.37
1.38 Getting Started
Figure 24
1.38
1
Getting Started 1.39
Figure 25
1.39