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    ALLISON TRANSMISSION1_1

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    110 views50 pages

    Allison Transmission1 - 1

    Uploaded by

    Augusto Oliveira

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    © All Rights Reserved
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    SM1314EN Biblioteca EC euclio RY. MOTA & CONP. SA. : | MODELO | 77 (St. Hol pre ee ro + on Service Manual Co Loeol, MEG, Allison Transmission AUTOMATIC MODELS CLT, CLBT, VCLT, VCLBT 750 CLT, CLBT, VCLT 750DB CLT, CLBT, VCLT 754 CT, CBT, CLT, CLBT, VCLT 754DB 1989 OCTOBER 30 [ INTRODUCTION + Permajex® isa segisterdl trademark of the Loctite: Corplrition, + DEXHON® i a regisefd tridemark of General Motors Comporation. is the registered trademark fot a vapor phase rust preventive manufactured by Daubert Chem- ‘ompiany: Chicago, Illinois. VCIj/10 is covered by Miliary Specifications MIL-L-46002 (ORD) Ec -23310 (WEP) under he designation of Nec Ol + Biobpr.JE* isthe registered trademark fora biological inhibitor manufactured by U.S. Borax and Chem- ical Corporation L NOTE: ‘This publication is revised periodically to include improvements, new models, special tools, and procedures. A revision is indicated by letter suffix to the publication number. Check with your Alllison Transmission service outlet for the currently applicable pubtication, Additional copies of this publication may be pur- chased from authorized Allison Transmission service outlets. ‘Look in your telephone directory under the heading of Transmis- sions — Truck, Tractor, etc ii Copyright © 1989 General Motors Corp. IMPORTANT SAFETY NOTICE WARNINGS, CAUTIONS, AND NOTES ‘Three types of headings are used in this manual to attract your attention: NOTE: is used when an operating procedure, practice, etc, is essential to highlight. Copyright © 1989 General Motors Corp. iti LIST OF WARNINGS This manual contains the following Warnings — IT IS YOUR RESPONSIBILITY TO BE FAMILIAR WITH ALL OF THEM. ‘+ When conducting a stall test, the vehicle must be positively prevented from moving. Both the parking and service brakes must be applied, and the vehicle should be blocked to prevent movement forward or reverse. Keep people safely ‘away from the vehicle path. + Never dry bearings by spinning them with compressed air. A spinning bearing can disintegrate. Also, spinning a bearing without lubrication can damage the *+ Do not burn discarded teflon seals; toxic gases are produced by burning. * Do not lift the rear planetary assembly by the ball bearing on the rear end. The bearing may come off and the heavy planetary may fall causing personal injury and/or damage to the parts. + Besure the forward clutch hub and the fifth clutch driving hub are installed into the forward clutch housing and not into the fifth clutch housing. If these two ‘hubs are installed into the fifth clutch housing by mistake, the transmission will operate in reverse when the driver selects any forward range. + When the input drive housing is removed, the converter turbine may remain with the transmission or inside the drive housing, Personal injury may occur or the turbine may be damaged if itis allowed to fall from the housing when the ‘housing is lifted from the transmission. If the tarbine remains with the housing, support it until the housing and turbine are safely resting on the work surface. ‘+ Main pressure regulator valve spring compression force is approximately 67 Ibs (298 N). Copyright © 1989 General Motors Corp. TABLE OF CONTENTS Paragraph Section 1. GENERAL INFORMATION 1-1, SCOPE OF MANUAL 1-2, SUPPLEMENTARY INFORMATION . 1-3. ORDERING PARTS 4. Transmission Nameplate . b. Parts Catalog 14, GENERAL DESCRIPTION ‘Automatic Shifting ...... ‘Torque Converter (Single Capacity) Torgue Conve (Vaile Cpe) Lockaup Cluteh ..... : Planetary Gearing, Chtches Input Hydraulic Retarder Power Takeoff Drives ... 1 “Transfer Gear Housing (Dropbox)... 1-5 Output Disconnects .......2.eesee+ 1-5. OPERATING INSTRUCTIONS a Vehicle-Related Controls . Manual/Automatic Shift Control . N (Neutral) . 4. Forward Drive Ranges . Forward Drive Ranges, Automatic TWO tO FIVE .....eseseses 1-6 f. R Reverse) .. ‘g. Range Selection b. Towing, 1-6. SPECIFICATIONS AND DATA (char) - ere no ee ee ‘Section 2, DESCRIPTION AND OPERATION 21. SCOPE..... . 2 2.2. TRANSMISSION MOUNTING a. Remote Mount .. 2 b. Direet Mount 2 2-3, TORQUE CONVERTER ‘a. Description, Standard Converter ...... 2-1 'b. Operation, Standard Converter ....... 2-1 . Description, Variable Capacity Torque Converter . 22 4. Operation, Variable Capacity Converter, 2-2 25. 21. 29. 2-10, Page Paragraph age 4, LOCKUP CLUTCH (CLT, CLBT AND VCLT MODELS) a, Description ......26...-eceeeee 23 b. Operation .. cee BS ‘TORQUE CONVERTER HOUSING ‘a. Converter Housing, Automotive ...... 2-3 23 23 ». Scavenge Oil Pump 23 INPUT BRAKE RETARDER, (CBT AND CLBT MODELS) a. Description ......... re) b. Operation ..... secs 24 FRONT SUPPORT (AND GROUND ‘SLEEVE — CT, CLT AND VCLT MODELS), ‘AND VALVE ASSEMBLY . 2 FORWARD CLUTCH AND TURBINE SHAFT a. Description . 24 b, Operation .. 24 FIFTH CLUTCH 25 2-12, SECOND CLUTCH a Description... ceceeeseeeeees 26; b. Operation ...... 26 2-13. FIRST CLUTCH a. Description cece BT , Operation 29 2-14, PLANETARY GEARING, SHAFTS a. Description of Planetary Gearing ..... 2-7 . Operation of Planetary Gearing 2-15, SPEEDOMETER DRIVE (STRAIGHT THROUGH MODELS) a. Description 28 b. Operation 28 Copyright © 1989 General Motors Corp. v CT, CBT, CLT, CLBT, VCLT 750, 754 TRANSMISSIONS Pararaph Page 2-16. GOVERNOR a. Description . 28 b. Operation... 28 2-17. CONTROL VALVE ASSEMBLY & Description ........ . 2-18. OIL PAN AND OIL SCREEN ‘a. Description . . 28 b. Operation... 2... : 2-19. REAR ADAPTER HOUSING a Description . 29 2-20. REAR COVER 29 2-21. REAR COVER, OEM TRANSFER GEAR HOUSING . 210 2-22, TRANSFER GEAR HOUSING ADAPTER. 2 20 2-23, TRANSFER GEAR HOUSING ........ 2-10 2-24. TRANSFER GEAR HOUSING MANUAL, DISCONNECT Description 210 . Operation . : 210 2-25, HYDRAULIC SYSTEM ‘a System Functions 240 b. System Schematics we 210 ©. Oil Screen, Pump Circuit = 210 4. Main-Pressure Circuit . = 210 «. Converter, Cooler, Lubrication Circuit . 2-11 f Selector Valve, Forward Regulator Circuits . 24 . Rear Govemor Circuit + 2A fh. Modulator Pressure Circuit . 2 i, Trimmer Regulator Valve 212 j. Trimmer Valves... 22 K. Lockup Cutoff Valves ..... 22 1. Lockup Circuit 22 mm. Priority Valve... 213 1. Chutch Circuits, (Automatic 2-5 Drive Ranges) . 213 6. Clutch Circuits, (Automatic 1 23 P 24 4 124 r 2S & 25 t 2s Paragraph Page 2-26, TORQUE PATHS THROUGH THE ‘TRANSMISSION a 225 b 21S « - 216 a “27 e 218 f 219 & 220 h 2-21 i sete BD |. Reverse Gear Operation, Auto 2-5 ... 2-23 k. Reverse Gear Operation, Auto 1-5... 2-24 1, Transfer Gear Housing (Dropbox)... 2-25 Section 3. PREVENTIVE MAINTENANCE uw. 3.2, 38, 35. SCOPE... ecccceceeeeee 4 INSPECTION ANDCARE .... oH DIPSTICK CALIBRATION General Information b. Six-Inch Deep Oil Pan ... . Seven or Egham One anh Dep Olan... : 4. Dipstick Markings Dropbox Models OIL LEVEL CHECKS ‘a. Importance of Proper Oil Level . 22 '. Foaming and Aerating 2 Protect Fill Pipe 32 4. Oil Level Check Procedure 33 Dropbox Oil Check . 33 HYDRAULIC FLUID RECOMMENDATIONS a. Off-Highway Applications 1b. Dropbox . ©. Auxiliary Preheat —C-3 Oils CHANGING THE OIL AND FILTERS Cleanliness . . Oi Change Interval... Extemal Filter Change Effect of Allison High Efficiency External (il Filter on Oil Change Intervals ..... 3-5 © Oi Capacity... eee 35 £. Oil and Oil Filter Change Procedure ... 3-5 eeoe vi Copyright © 1989 General Motors Corp. TABLE OF CONTENTS | Pores 3-7. OIL CONTAMINATION a. Examine at Oil Change .... b, Metal Particles . . Coolant Leakage 4. Auxiliary Fiter 3.8. BREATHER..... 3.9. LINKAGE General Information ...... b, Selector Lever Installation and ‘Adjustment .....- ¢. Retarder Linkage Actator 4. Mechanical Modulator Actuator 3-10, SHIFT POINTS ADJUSTMENT z eee g ReSES a. Calibrated on Test Stand or in Vehicle . 3-7 b. Location of Adjustments ............ 3-7 ©. Checks before Adjusting Shift Points .. 3-8 4. Calibration by Road Test (Tachometer) . 3-8 . Calibration by Road Test (Speedometer). 3-8 £. Calibration by Test Stand ........... 3-9 3-11, EXTERNAL OIL LINES AND OIL COOLER, a, External Lines .. seseceeee BD b. OilCooler 3 3-12, TRANSMISSION STALL TEST a Purpose ..... b. Procedure . . sees ©. Results .. 3-13, PRESERVATION AND STORAGE a. Storage, New Transmissions . Preservation Methods.......2.2+2+ «. Storage, One Year — Without Oi... 3-12 4. Storage, One Year — With Oil ¢. Restoring Transmission to Service... 3-44, REPLACING OUTPUT FLANGE AND SEAL (in vehicle) a. Remove Seal ». Install Seal... 3-15, REPLACING MANUAL DISCONNECT OUTPUT FLANGE AND SEAL a. Remove Seal. ve ». Install Seal vo Bld 3-16, REPLACING OUTPUT DISCONNECT ASSEMBLY SHIFTER SHAFT SEALS a. Remove Seals coe BAS b, Install Seals meer ©. Shifter Shaft Adjustment . 35 Paragraph ase 3.17. REPLACING OUTPUT SHAFT BEARING, ‘SPEEDOMETER DRIVE GEAR (straight through models only) 4 Remove Bearing nd Speodnter BAS b tn Gow ti etn ceeceeees BAS 3-18, CHECKING OIL PRESSURES ...... 3s 3-19. TROUBLESHOOTING — BEFORE REMOVAL OR OPERATION ‘a Visual Inspection . ve FE . System Knowledge. 16 3-20, TROUBLESHOOTING — DURING OPERATION 8. Determine Trouble Cause .......... 3-18 b. Properly Tuned Engine .........0.. 318 3-21, TROUBLESHOOTING — AFTER, REMOVAL . 320 3-22, TROUBLESHOOTING .......2...+.. 3-20 (CaN) eee eee eects terse 30 Section 4. GENERAL OVERHAUL INFORMATION 41, SCOPE. 4 4-2. TOOLS AND EQUIPMENT a. Improvised Tools and Equipment. ..... 4-1 b. Special Tools. . . 4 Mechanic's Tool, Shop Equipment... 4-1 4-3, REPLACEMENT PARTS a. Ordering Information ceed cece el b. Parts Normally Replaced 4-4. CAREFUL HANDLING 4-5. CLEANING, INSPECTION a an <4 41 b. e : a 4 e 4a Copyright © 1989 General Motors Corp. vii CT, CBT, CLT, CLBT, VCLT 750, 754 TRANSMISSIONS Paragraph Page {. Inspecting Bearings . 412 &, Inspecting Bushings, Thrust 43 I Inspecting Oil Seals, Gaskets........ 4-13 i. Inspecting Gears... 1413 |. Inspecting Splined Parts... 413 k. Inspecting Threaded Parts ...- 413 1. Tnspecting Snaprings. oe 418 1m. Inspecting Springs .. wer 1. Inspecting Clutch Plates... © lespenting Sago Interference Fit +4 P. Inapetng Bain Cah Hoings Ald 414 q._ Inspecting Sealing Surfaces ......... 4-14 1 ButtjointSealrings 2.0.2.0... 4-14 46. ASSEMBLY PROCEDURES Clutches, Pistons 415 415 a b. Pans Lubrication © Fittings . AAS 4. Grease Used for Assembly ......... 4-15 & Searing Compounts, Nonsoluble sevens As f ply Gi Sek : coe 416 g Interference-Fit Parts .............. 4-16 bh Sleeve-Type Bearings ............, 416 i, Bearings (Ball or Roller) 416 4-7, REMOVING (OR INSTALLING) ‘TRANSMISSION @ Drain Oil. wien HIG b. Check Linkages and Lines 20.00... 4-16 . Transmission Center of Gravity ...... 4-16 4. Clean Transmission ... eeu e. Reconnect at Installation 48, WEARLIMITS .. 4a 447 4.9, SPRING SPECIFICATIONS -417 4-10. TORQUE SPECIFICATIONS .......... 417 Section 5. DISASSEMBLY OF TRANSMISSION Su. SCOPE.. sects SL 5-2. GENERAL INFORMATION . sa 5-3. REMOVING EXTERNAL COMPONENTS. a. Mounting Transmission in Overhaul Stand sd SH b, Removing Extemal Components Peraroh Page 5-4, REMOVING MANUAL OUTPUT DISCONNECT ASSEMBLIES (DROPBOX MODELS) a. Lower Front Output . . Lower Rear Output . Upper Rear Output : 5-5. SEPARATING DROPBOX FROM ‘TRANSMISSION a. Removing Transfer Gear Housing 5-6, REMOVAL OF DROPBOX ADAPTER HOUSING COMPONENTS ....... 5-1, REMOVING REMOTE MOUNT INPUT COMPONENTS a. Input Flange .. seen Sot 'b. Transmission Front Cover .. : 5-8 REMOVING TORQUE CONVERTER FLYWHEEL COMPONENTS Removing Remote Mount Flywheel b. Removing Direct Mount Flywheel 5-9. REMOVING TORQUE CONVERTER STATOR a. Turbine (remote mount) ..........6.5 6 b. Variable-pitch Stator «25... S46 ©. Standard Stator... 56 5-10, REMOVING TORQUE CONVERTER PUMP a Removing Pump Snapring ........... 5-6 ». Removing Double-Row Ball Bearing .. 5-7 © Removing Single-Row Spit Race Ball sa Sal. eMovING SCAVENGE PUMP AND PTO DRIVE GEARS & Removing Seavenge Pump Assembly. b. Power Takeoff ...... 5-12, REMOVING RETARDER CONTROL ‘VALVE, OIL PAN, OIL SCREEN ‘a. Retarder Control Valve ... 59 59 >. OilPan . 39 c. OilSereen. fee S10 5-13, REMOVING OF CONTROL VALVE BODY ‘ASSEMBLIES a. Lockup Cutoff Valve Body Assembly «++ = S10 ». First Clutch Trimmer Valve Body ‘Assembly. . sur ¢. 1-2Shift Valve Body Assembly... 5-11 4. Main Control Valve Body Assembly .. 5-11 vi Copyright © 1989 General Motors Corp. TABLE OF CONTENTS Parcgrech Page 5-14, REMOVING CONVERTER HOUSING a. Housing With 2-Bolt Top Cover (with input retarder) esse sa . Housing With 2-Bolt Top Cover (no input retarder) .. 52 . Housing With 8-Bolt Top Cover (with input retarder) .. S12 4. Housing @-Bol Top Cover) (oo Retarder) . “33 5-15, REMOVING RETARDER ROTOR, ROTOR HOUSING AND FRONT SUPPORT AND SLEEVE ASSEMBLY a Retarder Rotor ...... 513 ». Rotor Housing, Front ne Surport ad Sleeve Assembly... .+-esesese00. Sd 5-16. REMOVING FORWARD, FIFTH AND FOURTH CLUTCHES a Forward Clutch «2.2.2.5 ». Fifth Clutch Assembly . Fourth Clutch ....... 5-17. REMOVING CENTER SUPPORT a. Center Support. . 5-18. REMOVING PLANETARY GEARING, ‘SHAFTS AND THIRD CLUTCH 4 rout nd Center Petry Genin and Shafts . b. Third Clutch Assembly .. eter Cane Ring Gora Rese Planetary . 5-19, REMOVING GOVERNOR AND REAR COVER a. Removing Governor....... - S18 1 Rear Cover Anembly (i through models)... oe SB 5-20, REMOVING TRANSFER GEAR HOUSING ADAPTER a. Transfer Gear Housing ‘Adapter — Dropbox Models ..... Rear Cover Asembly — Hanged for OEM Dropbox .... . 5-21, REMOVING FIRST CLUTCH AND ‘ADAPTER HOUSING AND SECOND CLUTCH a First Clutch. 59 its Clutch Rear Adapter Housing ... 5-20 Sad Sb SAS - Sas $16 S46 ST S18 9 Peograph ese Section 6. REBUILD OF SUBASSEMBLIES 6-1. SCOPE... 61 6-2. GENERAL INFORMATION FOR SUBASSEMBLY REBUILD ........... 6-1 6-3, FLYWHEEL LOCKUP CLUTCH ‘CONVERTER TURBINE Disassembly and Rework of Flywheel Assembly and Lockup Backplate... 6-1 ». Disassembly and Rework of Converter ‘Turbine Assembly. .. 62 c. Assembly . 6s 64, TORQUE CONVERTER STATOR ‘ASSEMBLY a. Disassembly of Standard Stator ....... 6-6 b. Rebuilding Standard Stator Assembly . . 6-6 Assembly of Standard Stator ......... 6-8 4. Disassembly of Variable-Pitch Stator .. 6-9 Assembly of Variable-Pitch Stator .... 6-9 6-5. TORQUE CONVERTER PUMP ASSEMBLY 6-10 en a. Disassembly b. Assembly . 6-6. CONVERTER HOUSING WITH2-BOLT TOP COVER, FRONT SUPPORT, OIL. PUMP (without retarder or engine driven PTO) Disassembly of Converter Housing and Front Support ......... on 3 Rewok of Front Support Ground Sleeve and Sealring Grooves 13 c. RebuildReworkoChargngPumpAssembly 613 4. Assembly of Converter Housing and Front Support... 0esseeeeeeeses 616, 6-7, CONVERTER HOUSING WITH2-BOLT TOP. COVER, RETARDER PLATE, OIL PUMP (without engine driven PTO) a. Disassembly .. cesteseeees O17 b, Rework of Retarder Plate Ground Sleeve . 618 c. Assombly of Converter Housing... 6-18 Copyright © 1989 General Motors Corp. ix CT, CBT, CLT, CLBT, VCLT 750, 754 TRANSMISSIONS Puan rote 6-8. CONVERTER HOUSING WITH 8-BOLT TOP COVER, RETARDER PLATE OR FRONT SUPPORT, OIL PUMP (with or without retarder) (engine driven PTO) &. Disasembly , S-Bolt Convener Housing, Side PTO Rework, for Bearing Retention with Snaprings 21 ¢, Assembly of Converter Housing ..... 621 618 6-9. SCAVENGE OIL PUMP, PTO IDLER GEARS a. Disassembly of Scavenge Oil Pump . . 6-22 . Disassembly of PTO Idler Gears ..... 6-22 ¢. MachiningDrivenGeaBushing ScavengPump 6-22 4d. Assembly of Scavenge Pump .. ©. Assembly of PTO Idler Gears ...... 6-10. INPUT RETARDER HOUSING AND FRONT ‘SUPPORT a. Disassembly . ce OB b. Assembly 6-23 6-11. FORWARD CLUTCH AND TURBINE SHAFT a. Disassembly 624 , Rework of Forward Clutch Turbine Shaft and Housing .. 625 ¢. Rework of Forward (or Fit) Clutch Housing Rotating Sealring Bore .... . 6-26 a. Assembly soeeee 626 6-12. FIFTH CLUTCH ASSEMBLY a. Disassembly .. - 629 b. Assembly. + 60 6-13, CENTER SUPPORT ASSEMBLY a Disassembly = 632 b. Assembly cee 683 6-14, GEAR UNIT AND MAIN SHAFT ASSEMBLY a Disassembly ....2.2.20.+ : b. Replacing Sun Gear Shaft Bushings .. 6-35 ©. Assembly... 6-15. FRONT AND CENTER PLANETARY CARRIER ASSEMBLY a Assembly Inspection ...........0. . Removal Installation of Pinion Components... : Replacing Bushing in Front Planetary Cartier Assemblies. Paar 6-16. REAR (DUAL) PLANETARY CARRIER ASSEMBLY ‘a. Assembly Inspection b. Disassembly © Assembly . 6-17. REAR ADAPTER HOUSING ASSEMBLY & Diserby . Assembly . : 6-18. REAR COVER, OUTPUT SHAFT a. Disassembly of Rear Cover Straight ‘Through Models 6M b. Disassembly of Rear Cover OEM ‘Transfer Gear Housing ............ 6-45 . Assembly of Rear Cover Suaight ‘Through Models . = 6-46 4. Assembly of Rear Cover OEM Transfer Gear Housing . 648 6-19. TRANSMISSION MAIN HOUSING a. Disassembly ...... soe 649 b. Assembly 649 6-20. TRANSFER GEAR HOUSING ADAPTER ‘AND OUTPUT SHAFTS. a Disassembly . 6-50 b. Assembly 6-50 6-21. TRANSFER GEAR HOUSING AND GEARS. a Disassembly ...... 6-51 b. Assembly... 653 6-22, OUTPUT MANUAL DISCONNECT ASSEMBLIES a Disassembly . - 6-56 b. Assembly... +657 6-23. GOVERNOR a Disassembly 659 b. Assembly... 6-59 6-24. CONTROL VALVE BODY ASSEMBLY a Disassembly + 659 b. Assembly 6-61 6-25, 1-2 SHIFT VALVE BODY ASSEMBLY & Disassembly 6-64 b. Assembly ...... bees oo 6-26, FIRST CLUTCH TRIMMER VALVE BODY ‘ASSEMBLY & Disassembly oo b. Assembly .. x Copyright © 1989 General Motors Corp. ( TABLE OF CONTENTS Paregrph ese 6-27. LOCKUP CUTOFF VALVE BODY ‘ASSEMBLY a. Disassembly . Assembly. 6-28, RETARDER CONTROL VALVE BODY ASSEMBLY 3 6-29. STATOR CONTROL VALVE BODY ‘ASSEMBLY a. Disassembly... b. Assembly . 6-30, MANUAL/AUTOMATIC SHIFT CONTROL, VALVE BODY ASSEMBLY 6-31. b ©. 4 £. Second Clutch (13-Plate Pack) ...... 6-68 g. Second Clutch (17-Plate Pack) ...... 6-69 ‘First Clutch (earlier models 13-plate total) ....... == 6-69 i, First Cluch (later models 17-plate total) 6-70 Section 7. ASSEMBLY OF TRANSMISSION 7-1. SCOPE. -71 7-2. GENERAL INFORMATION FOR FINAL ‘ASSEMBLY 7-3, CLUTCH CLEARANCES a. Preparation Procedures ..... b. Determining Plate Thickness... 7-4, ESTABLISHING FIRST, SECOND, THIRD, AND FOURTH CLUTCH CLEARANCES, ‘SELECTING THE CENTER SUPPORT ‘SNAPRING ‘a. First and Second Clutch Clearance .... 7-1 b. Third Clutch Clearance, Selecting Center ‘Support Smapring ............ 1 ‘¢, Fourth Clutch Clearance ..... 15 Parcgraph Page 16. 7-1, 18. 19. 710. 3. INSTALLING SECOND CLUTCH AND RING GEAR, FIRST CLUTCH ADAPTER HOUSING, AND FIRST CLUTCH AND RING GEAR a. Second Clutch Plates and Ring Gear... 7-5 ». First Clutch (Adapter) Housing ....... 7-6 . First Clutch Plates and Ring Gear ..... 7-6 INSTALLING REAR COVER a. Rear Cover Assembly — Straight ‘Through Models '. Temporary Installation of OFM Transfer Gear Housing Rear Cover Assembly .. 7-6 ‘¢. Temporary Installation of Dropbox Housing Adapter Assembly 4. Governor Assembly — Straight ‘Through Models ... cesT INSTALLATION OF PLANETARIES, SUN GEAR AND MAIN SHAFT ASSEMBLIES a. Rear (Dual) Planetary Cartier 76 76 Assembly “ta b. Center Planetary, Main Shaft and Sun Shaft Assemblies . “14 . Front Carrier Assembly 78 INSTALLATION OF CENTER SUPPORT AND FIFTH CLUTCH ASSEMBLY Center Support ..... b. Fifth Clutch . INSTALLATION OF FOURTH AND FORWARD CLUTCHES: ‘a. Fourth Clutch b. Forward Clutch . INSTALLATION OF THE RETARDER HOUSING COMPONENTS a. Front Support ..... ’, Pitot and Retarder Housing c. Rotor Assembly .. INSTALLATION OF CONVERTER, HOUSINGS: a, Converter Housing With 2-Bolt Top Cover (with retarder) .. b. Converter Housing With 2-Bolt Top Cover (without retardet) ......+.+. c. Converter Housing With 8-Bolt Top Cover (without rearder) - 4. Converter Housing With 8 Cover (with retarder) .. Copyright © 1989 General Motors Corp. 8 CT, CBT, CLT, CLBT, VCLT 750, 754 TRANSMISSIONS Parag Page 7-12 INSTALLATION OF PTO IDLER GEARS AND SCAVENGE OIL PUMP a PTO Idler Gears . 76 ». Scavenge Oil Pump “77 7-13. INSTALLATION OF TORQUE CONVERTER PUMP AND STATOR a Pump Assembly . aU . Stator Assembly . 718 7-14, INSTALLATION OF TORQUE CONVERTER ‘TURBINE, FLYWHEEL LOCKUP COMPONENTS AND FRONT COVER REMOTE MOUNT MODEL a. Turbine Assembly ... 78 b. Lockup Clutch, Converter Drive ..... 7-19 . Transmission Front Cover .......... 719 7-15, INSTALLATION OF FLYWHEEL, LOCKUP. CLUTCH, TORQUE CONVERTER TURBINE DIRECT MOUNT MODELS ‘Align Flywheel for Installation ...... 7-20 by Installation 6.2... esse eeee eee TH20 7-16. INSTALLATION OF CONTROL VALVE, ‘ASSEMBLIES & Main Control Valve Body .......... 7-21 b. Lockup Cutoff Valve Body Assembly .. wT ¢. First Chueh Trimmer and 1-2 Shift Valve Bodies «2... eee eveeesese FD 4. Tightening Bolts ......... 2 . Oi Tube (AIERenge Lockup) ....... 7-22 7.17. INSTALLATION OF OIL SCREEN AND PAN a Oil Screen 2... eee EB b. OilPan 2.2.0... siete EB 7-18, INSTALLATION OF RETARDER CONTROL VALVE BODY, a. Retarder Control Valve Body Assembly oo 22.22... 7-24 7-19, INSTALLING EXTERNAL COVERS ‘a. Converter Housing 2-Bolt Top Cover . 7-25 ». ConverterHousing8-Bolt TopandSideCovers 7-25 ¢, Transmission Housing 6-Bolt Cover .. 7-25 4. Neutral Start Switch... 725 aragrgh Page 7-20, INSTALLING INPUT AND OUTPUT FLANGES a Input Drive Flange ........ b. Output Flange . 7-21. INSTALLATION OF TRANSFER GEAR HOUSING ADAPTER ASSEMBLY, ‘TRANSFER GEAR HOUSING, DISCONNECT CLUTCHES a. Rear Cover Assembly OEM Dropbox . b. Transfer Gear Housing Adar Assembly .....-. Transfer Gear Housing ..... @. Output Manual Disconnect Clutches .. 7-27 & QuputDiscomest Flange wee FDS 7-25 Installation 0... eee eee eee 7428 7-22, REMOVING TRANSMISSION FROM OVERHAUL STAND .. 1-28 7-23, CHECKING SHIFT POINTS .......... 7-29 7-24, POWER TAKEOFF COMPONENTS a. Existing Installation . b. Determining Turbine-Driven PTO Backlash . 2728 « Deering Fagin Deven PTO Backlash . : oo 7-29 4. New Installation -....... ssc. ss0. 7-31 Section 8, WEAR LIMITS AND SPRING DATA 8.1. WEARLIMITS a. Maximum Variations . Cleaning, Inspection . . : c. Bearings, Bearing Jounal, Bores B41 d. Gears... “8 fe Splines . wee £. Hook-type Sealrings 8 g OilSeals ...... 8-2, SPRINGDATA . 8 (chan) Section 9, CUSTOMER SERVICE 9-1. OWNER ASSISTANCE ......0.000.26. 941 9-2, SERVICE LITERATURE... OS i Copyright © 1989 General Motors Corp. CT, CBT, CLT, CLBT, VCLT 750, 754 TRANSMISSIONS FOLDOUTS (back of manual) Cross Sections 1 1, Model CLBT 754 transmission (direct mount, engine-driven PTO) 2 2, Model CLT, CLBT 754, CT 754DB, optional configurations ‘Hydraulic Schematics 3 3, Model CLT 754 transmission hydraulic system 44, Model CLBT 754 transmission hydraulic system Exploded views | 5 5,A. Transmission front cover and remote mount components 6 5,B. Direct mount input components 7 6A. Lockup clutch and standard torque converter 8 6B. Lockup clutch and variable capacity torque converter 97,8. Changing oil pump and two-bolt PTO converter housing, 10 7,B. Torque converter housing for engine-driven PTO 118A. Scavenge oil pump and PTO idler gears 12 8B. Retarder housing, rotor, and control valve - 13. 9,A. Front support assemblies 14 9,B. Forward clutch and turbine shaft 15 10,A. Fifth clutch assembly 16 10,8. Fourth clutch, center support, and third clutch 17 _11,A. Planetary gearing and shafts (standard ratio) 18 11,B. Second clutch, rear planetary ring gear, first clutch and low planetary ring gear 19 12,A. Second clutch piston, first clutch housing 12,B. First clutch piston, rear cover, and output shaft (straight through models) 13,A. First clutch piston, rear cover, and output shaft 13,B. First clutch piston, dropbox adapter, and output shafts i 14,A. Transfer gears and shafts | 14,B. Transfer gear housing and bearing retainers i 15,A. Transmission housing, oil filter and 6-inch oil pan ' 15,B. Transmission housing, oil filters, and 7 and 82 inch oil pans ! 16,A. Front manual disconnect components 16. Rear manual disconnect components 17,A. Main control valve assembly 1B. Lockup cutoff, 1-2 shift and first gear trimmer valve assemblies 18,A. Variable capacity torque converter control components 18,B. Automatic/manval shift control valve assembly and components ( BESRBRBNRRRREBREB Copyright © 1989 General Motors Corp. si CT, CBT, CLT, CLBT, VCLT 750, 754 TRANSMISSIONS NOTES Copyright © 1989 General Motors Corp. Section 1 — GENERAL INFORMATION 1-1. SCOPE OF MANUAL 8. Coverage. This service manual describes the op- cration, maintenance, and overhaul procedures for the five-speed CT, CBT, CLT, CLBT, and VCLT 754 auto- matic transmissions (Figure 1-1, 1-2, 1-3, 1-4, 1-5, 1-6). The major components of the transmission are discussed, and the function and operation of the hy-

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