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J Sol-Gel Sci Technol (2011) 58:656–663

DOI 10.1007/s10971-011-2441-8

ORIGINAL PAPER

Effects of acidic catalysts on the microstructure and biological


property of sol–gel bioactive glass microspheres
Bo Lei • Xiaofeng Chen • Young-Hag Koh

Received: 4 February 2011 / Accepted: 2 March 2011 / Published online: 8 March 2011
Ó Springer Science+Business Media, LLC 2011

Abstract Sol–gel bioactive glasses have been developed 1 Introduction


for bone tissue regeneration and drug delivery systems as
they have the unique mesoporous structure and high bio- In the fields of tissue regeneration, designing biomaterials
activity in vitro. To develop more reliable drug delivery with multifunctional properties such as injectability, drugs
and bone tissue repair systems, it is necessary to control the delivery and bioactivity, is one of the most challenging
morphology and microstructure of bioactive glasses. For goals [1–3]. Due to the minimally invasive nature, inject-
this purpose, bioactive glass microspheres (BGMs) were able delivery systems have been widely studied and hold
prepared by a sol–gel co-template technology using acids great promise in the fields of drug delivery and tissue
as catalysts. We studied the effects of different acids (citric engineering, Moreover, injectable biomaterials can fill
acid, lactic acid and acetic acid) on the microstructure and tissue defects of irregular shape in bone regeneration. To
apatite-forming bioactivity of BGM. The apatite-forming obtain injectable cements, the good flow properties of
bioactivity was carried out in simulated body fluid (SBF). particles are necessary to be extruded easily by a syringe.
The microstructure and apatite-forming bioactivity of The enhanced flow properties of micrometer spheres make
BGMs were characterized by various methods. Results it easier to extrude cements than irregularly shaped
showed that acetic acid had little effect on the structure and cements. As compared to irregularly shaped particles, the
bioactivity of BGMs. Differently, the morphology and spherical morphology facilitates procedures of bone tissue
microstructure of BGMs could be controlled by changing regeneration, optimizes drug release and minimizes
citric acid and lactic acid concentrations. In vitro bioac- inflammatory reactions [4, 5]. Recently, mesoporous silica
tivity test indicated that citric acid and lactic acid derived and hollow bioceramic microspheres have shown their
BGMs possessed the better apatite-forming capacity than potential applications as drug release carriers because of
that derived by acetic acid. their large specific surface area, encapsulation properties,
physicochemical and biological advantages [6–8]. How-
Keywords Bioactive glasses  Microspheres  ever, for bone tissue regeneration, the application of pres-
Microstructure  Biomaterials  Sol–gel chemistry  Apatite ent biomaterials (such as mesoporous silica, polymers and
formation hydroxyapatite) has been limited because of the lack of
high bioactivity and degradation.
Bioactive glasses (BGs) have been widely used for bone
and dental reconstruction tissue due to their ability to bond
to both soft and hard tissue with minimal inflammation and
B. Lei (&)  X. Chen
Biomedical Engineering Institute, South China University of toxicity for the host [9, 10]. The sol–gel derived BGs can
Technology, Guangzhou 510640, People’s Republic of China be ascribed to be one type of third generation biomaterials,
e-mail: leiboaray@yahoo.com.cn which are bioactive, restorable and osteoproductive [11].
Menaa et al. have shown that nanoporous sol–gel silica-
B. Lei  Y.-H. Koh
Department of Dental Laboratory Science and Engineering, based glasses are the idea support for protein bio-encap-
Korea University, Seoul 136703, South Korea sulation [12]. In addition, the in vitro bioactivity of BGs

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has been demonstrated by the formation rate of crystalline process to control the morphology and microstructure of
hydroxycarbonate apatite (HCA) which is the inorganic BGMs.
part of the human bone, when incubated in a simulated First, TEOS (13.5 mL) and TEP (1.4 mL) were mixed
body fluid (SBF) [13]. Histology taken from BG bone with EA to form a 50 mL solution (solution A). CN (8.5 g),
grafts in human subjects has demonstrated that the surface acids (various weight), and DW (10.0 g) were mixed
activity of the BGs is responsible for their high rates of together with stirring at room temperature for 30 min
bone regeneration [14]. The surface microstructure and (Solution B). Solution A was added to solution B slowly
morphology of BGs have an important influence on their and further stirred for 2 h. Then, PEG (1.0 g) was added to
surface activity and cellular response (adhesion, prolifera- the solution with stirring for 1 h. The resulting sols were
tion and differentiation). Recently, Ostomel et al. and sealed in 100 mL Teflon beakers at 60 °C for 1 day for
Vallet-Regı́ et al. developed spherically mesoporous bio- aging and gelation. Finally, the gels were removed from
active glasses by an aerosol-assisted synthesis method [15, beakers, dried at 60 °C for 24 h, and then heated at 600 °C
16]. However, the bioactive glass microspheres synthesized (1 °C min-1) for 2 h. The obtained BGM powders were
by spray drying possessed a wide particles size distribution ground without sieving for testing. The mole ratios of acids
and these particles do not have excellent release properties to TEOS and sample codes were shown in Table 1. The
as the spray drying caused a major reduction of the surface sample without using any organic acid was denoted as
area and surface microstructure [17]. Furthermore, ordered BGM0. Citric acid, lactic acid and acetic acid derived
mesoporous bioactive glasses are only produced when the BGMs were denoted as CBGM, LBGM and ABGM,
bioactive glass contains a small amount of CaO and a large respectively.
amount of SiO2, while a higher CaO content in the BG
leads to high bioactivity in vitro. 2.3 Microstructure and in vitro bioactivity analysis
Our previous studies have shown that hydroxyl-carboxyl
acid can control the microstructure of sol–gel BG particles The surface morphology and microstructure were deter-
and improve the biocompatibility of materials [18–21]. mined using a JSM6330F high-resolution field emission
Moreover, we also found that polyethylene glycol (PEG) scanning electron microscope (FE-SEM) (JEOL, Japan).
could induce the formation of sol–gel BG microspheres, Before being observed, the particles were coated with gold
porous particles and nanoscale bulks [22–25]. Therefore, for 5 min under a gas pressure of 50 mTorr. The particle
the objectives of this study were to prepare sol–gel bio- size distribution was analyzed by a LA-920 laser parti-
active glass microspheres (BGMs) by PEG template and cle size analyzer (LPA, Horiba, Japan). The results of
investigate the effects of different acids on their morphol- particle size distribution and spherical morphology were
ogy, microstructure and apatite-formation bioactivity. shown in Table 1.
The in vitro bioactivity of materials were tested in a
simulated body fluid (SBF) described by Kokubo et al.
[26]. The particles were soaked in SBF at a concentration
2 Materials and methods
of 1 mg mL-1 in clean polyethylene bottles (200 mL
volume), which had previously been sterilized using 70%
2.1 Materials
ethanol and washed using deionized water [14]. The bottles
were placed in an incubator at controlled temperature of
Ethanol absolute (EA), hydrochloric acid (HA), citric acid
37 °C. The pH of the solution was kept at 7.25. All the
(CA), lactic acid (LA), acetic acid (AA), tetraethyl ortho-
samples were soaked in SBF for 24 h without refreshing
silicate (TEOS), triethylphosphate (TEP) and calcium
solution. Once removed from the incubation, the solids
nitrate tetrahydrate (CN) were purchased from Guanghua
were separated by centrifugation, then washed three times
Chemical Factory Co., Ltd (Shantou, P.R.China). Poly-
with pure ethanol and deionized water, and finally dried at
ethylene glycol (PEG6000) was supplied by Sigma–
ambient temperature.
Aldrich Co (Missouri, USA). All chemical reagents above
The formation of apatite layer on the surface of samples
were analytical grade. Deionized water (DW) was obtained
was monitored by powder X-ray diffraction (XRD), FE-
from a water purification system (Milipore S.A.S., France).
SEM and Nicolet Nexus Fourier transform infrared spec-
troscopy (FT-IR) analysis. The XRD experiments were
2.2 Preparation of BGMs performed with a Panalytical X’pert PRO diffractometer
equipped with Cu Ka radiation (wavelength 1.548 Å).
BGMs (mole composition 60%SiO2, 36%CaO, 4%P2O5) XRD patterns were collected in the 2h ranges between 10
were fabricated by an acid-catalyzed sol–gel co-template and 70° with a step size of 0.02° and counting time of 5 and
method and HA, CA, LA, and AA were added in this 10 s per step, respectively.

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Table 1 Sample codes and characterization summary formation of regular microspheres (Fig. 1; Table 1). Dif-
Sample Acid/TEOS Particle size Spherical
ferently, ABGM shows the irregular morphology at any
codes (molar ratio) distribution (lm) morphology acetic acid concentration and the increase of concentration
can decrease particle size efficiently (Fig. 4; Table 1).
BGM0 0 1–5 Irregular
CBGM1 0.0083 3–5 Irregular
CBGM2 0.017 2–4 Regular 3.2 In vitro bioactivity test
CBGM3 0.033 2–4 Irregular
LBGM1 0.025 1–5 Irregular The apatite-forming bioactivity of samples was tested in
LBGM2 0.05 1–3 Regular simulated body fluid (SBF). Fig. 5 shows the surface
LBGM3 0.1 1–4 Regular morphology and microstructure of BGM0 (a, b), CBGM2
ABGM1 0.025 1–6 Irregular (c, d), LBGM2 (e, f) and ABGM2 (g, h) soaked in SBF for
ABGM2 0.05 1–5 Irregular 24 h. As compared to the images before soaking (Fig. 1),
ABGM3 0.1 0.5–1 Irregular after soaking in SBF for 24 h, the surface morphology of
BGMs has changed and a layer of deposits forms on the
their surfaces. However, the deposit morphology on the
3 Results and discussion surface of BGM was different from each other. Irregular
non-dense particles formed on BGM0 (a, b), a continuous
3.1 Morphology, particle size, and surface layer of dense particles emerged on CBGM2 (c, d),
microstructure analysis LBGM2 (e, f) and ABGM2 (g, h) were visible. Addition-
ally, the grain sizes of deposits on all samples are
By different acid-catalyzed sol–gel process, sol–gel bio- 50–150 nm in length except for CBG0.
active glass microspheres (BGMs) were successfully pro- To determine the remarkable difference of in vitro
duced. Fig. 1 shows the surface morphology and apatite-forming bioactivity for BGMs and CBGM, the rates
microstructure for BGMs derived by different acids at the of apatite deposition on BGM0, CBGM2, LBGM2 and
same concentration. Sol–gel BGM without using organic ABGM2 were tested by FT-IR method. Fig. 6 summarized
acid (BGM0) exhibits the irregular shape, wide particle FT-IR spectra of the samples before and after soaking in
size distribution (1–5 lm) and cracked surface (Fig. 1a, b). SBF for 24 h. Before soaking (Fig. 6a), the spectra are
Acetic acid derived BGM (ABGM2) displays the similar similar and show characteristic absorption bands of Si–O–
feature to BGM0 (Fig. 1g, h). Comparing with BGM0 and Si bonds at 1060 (stretch vibration), 798 (bending vibra-
ABGM2, citric acid and lactic acid derived BGMs tion), and 480 cm-1 (bending vibration). After soaking in
(CBGM2 and LBGM2) show the regularly spherical shape SBF for 24 h, all samples show weak P–O vibrational
and micro-rough surface (Fig. 1c, d, e, f). The particle size bands near 562, 603, 962 cm-1 and the absorption bands of
analysis indicates that using citric acid and lactic acid as carbonate groups at 873 cm-1, indicating the initial pres-
catalysts induced the narrow distribution range (Table 1). ence of poor crystalline apatite layer [27].
Except for acid species, the acid concentration is the The formation of the crystalline apatite layer after
other important factor influencing the morphology and immersing in SBF was also demonstrated by XRD analysis
structure of BGMs. Figs. 2, 3 and 4 reveal the effects of (Fig. 7). Before soaking (a), only one small wide peak
citric acid, lactic acid, and acetic acid concentrations on the between 20 and 30°was detected for all samples. This wide
morphology and structure of BGMs, respectively. The peak indicates representative amorphous nature of bioac-
results show that the morphology and size of microspheres tive glass [15]. After being soaked in SBF for 24 h, all
were correlative with the acid concentrations. As shown in samples show the formation of an apatite phase on their
Fig. 2 and Table 1, at lower and higher concentration for surfaces. New visible peaks at 26, 32, 39, 46, 49, 53° can
citric acid, BGM presents the irregular morphology be ascribed to (002), (211), (310), (222), (213), and (004)
(CBGM1 and CBGM3). BGM shows the regularly spher- reflections of hydroxyapatite (HA) (PDF number 09-0432).
ical shape at certain citric acid concentration (CBGM2). The presence of these characteristic peaks suggests the
Increasing citric acid concentration produced the narrow formation of crystalline HA for all samples.
particle size distribution of BGMs. Compared to CBGM; Based on the analysis of FESEM, LPA, FT-IR and
LBGM exhibits a wide particle size distribution because of XRD, it is should be noted that citric and lactic acids-based
aggregation at lower or higher lactic acid concentration catalysis, together with PEG template, can induce the for-
(Fig. 3). Proper lactic acid concentration can induce the mation of relatively dispersive and regularly shaped BGM

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Fig. 1 FE-SEM images of acid catalyzed BGMs, a, b BGM0, c, d CBGM, e, f LBGM, g, h ABGM at different magnification

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Fig. 2 Micrographs of CBGM1 (a, b) and CBGM3 (c, d) at different magnification

which also showed the high deposit capacity of HA. The particles depending on the hydrogen bond interaction [18,
formation mechanism of microspheres with regular mor- 21]. BG presents the incomplete hydrolysis under natural
phologies can be explained by combination functions of condition (without any acid), thus BGM0 exhibits the
organic acids and polymer template. irregularly shaped structure with a cracked surface
The sol–gel process producing BG involves the hydro- (Fig. 1a, b). Citric and lactic acids, as hydroxyl-carboxylic
lysis of TEOS using acid as a catalyst and different types of acids and weak organic acids, may present the silicate
acids have different influences on the structure of BG. particles growth and induce the homogeneous hydrolysis of
Firstly, the precursors of bioactive glass such as TEOS, precursor by hydrogen bonding interactions with the inor-
TEP, and CN hydrolyzed under the catalysis of acids and ganic precursor [28]. As a result, regularly shaped micro-
formed the clear sols. In this sol, citric acid and lactic acid spheres with the relatively smooth surface formed under
were absorbed on the surface of BG sol particles by the the catalysis of citric and lactic acids (Fig. 1c, d, e, f).
hydroxyls and carboxyl (in molecular structure) interac- Comparing with citric and lactic acids, acetic acid is a
tion. In this process, organic acids are not only catalysts but relatively weak organic acid without hydroxyl in its
also stable agents of BG sol particles. PEG is the water- structure, which induces the inhomogeneous hydrolysis of
soluble polymer and contains many hydroxyls in its BG and produced the irregularly shaped structure.
structure. When PEG was added in the BG sols, it will The results of apatite-forming bioactivity test showed
prevent the aggregation of sol particles as a dispersant [22]. that all samples induce the formation of crystalline apatite
Mono-dispersible microspheres formed through the phase layers in 24 h, showing the high apatite-forming bioactiv-
separation process after aging and gelation. If no PEG exits ity. It was indicated that addition of different organic acids
in the sol, the phase separation will not appear and no changed the morphology and microstructure of micro-
dispersible microspheres form. spheres, but did not weaken their apatite-forming capacity.
Our previous studies have shown that hydroxyl-carboxyl As compared to irregular shaped particles, the spherical
acids can control the surface structure of sol–gel BG morphology facilitates procedures of bone tissue

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Fig. 3 Micrographs of LBGM1 (a, b) and LBGM3 (c, d) at different magnification

Fig. 4 Micrographs of ABGM1 (a, b) at different magnification and ABGM3 (c)

regeneration, optimizes drug release and minimizes microstructure and apatite-forming bioactivity of BGMs
inflammatory reactions [4, 5]. In this study, the use of citric have been studied. The results showed that the addition of
acid and lactic acid in the sol–gel process makes it possible citric acid and lactic acid could produce formation of
to control spherical morphology and structure of BGs as regularly shaped microspheres with relatively smooth sur-
well as their in vitro apatite-forming bioactivity. face, while not changing the size of microspheres. Regular
bioactive glass microspheres did not form if there was no
acid or acetic acid in the sol–gel process. The particle size
4 Conclusions decreased with the increase of acetic acid concentration. In
addition, the apatite-forming bioactivity test exhibited that
In our investigation, the effects of organic acids (including all samples induced the formation of apatite in SBF for
kinds and concentration) on the morphology, surface 24 h.

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Fig. 5 Surface morphology of BGM0 (a, b), CBGM2 (c, d), LBGM2 (e, f), ABGM2 (g, h) after soaking in SBF for 24 h

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Acknowledgments The research was supported by National Natural iyama Y (1997) J Non–Cryst. Solids 212:40
Science Foundation of China (Grant No. 51072055), the key project
of the National Natural Science Foundation of China (Grant No.
50830101) and the National 973 project of China (2011CB606204).

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