Excellence in CARDAN SHAFT UNIVERSAL JOINTS WAKAN' ENGINEERING CORPORATION ENGINEERING MEETS TECHNOLOGY DRIVE SHAFTS FOR A SMOOTHER WAY AHEAD Web: yornwahanengineeing inTable of Contents + Conventional Cardan Shaft Application layouts: eee ener en tore SUR RE ee RCC CUR UCU U Eo c Cy + Torque calculation technique for The Paper & Pulp Industry .. + Varied Cardan shaft Designs with Standard Flange Options + Universal Joint Cross Service Kits Design and Dimension re UT ee OE ea acne UT See eer Een ee ca eee ee Ee OO eae acd + Procurement Made Easy: Ref. Cardan shaft Drawing illustrations + Recommendations for Installation and Maintenance of Cardan Shaft + Important Guidelines prior to generating a purchase Order for Cardan Shafts emer ity PNR Oe 10 TT 7 3 4 5 16acre fsrnerne}ijarreref Conventional Cardan Shaft Application layouts. = Diverse Industrial & Automotive Applications Heavy Shock Load Pulp & Paper Industry Steel Roling & Tube Mis, Comugated Box Mg, Co Sewage Pumping Stations, Conveyer Primary Dives, Cement industries Tube Statering Machines Medium Shock Load TMT Manufactures Vibrating Sreens| Self Loading Transit Mixer DTH Water Well Dring Rigs Road Construction Equip. Machinery Ausliary Orves Transfer Tole Roller Tales Light Shock Load T0-Pump Drive Propeler Shafts Pring & Packaging Industry Tele Machinery Rip Saw Wood Working machines Balancing Machines Diamond Wire Saw Machines Farm Equipment &TractorLoadersAbout us! Waban Engineering Corporation from Ahmedabad in Gujarat is located in the western part of India and is primarily engaged in the design, development of precise and rugged manufacturing of Stee! Forged Industrial Cardan Shafts since last 4:5 decades in India, Our enormous experience has awfully helped us to create propitious products and adapt designs for meeting the provisions to the ever challenging needs of our customers from varied industrial backgrounds. Who we are ! ‘We at “Wahan” comprise of a team of young and ethical entrepreneurs who are passionate about finding an antidote to some of the breakdown issues that a production house may encounter due to premature failure of Cardan Shafts leading to huge opportunity and down time losses, ut at "Wahan" we pledge that we won' allow this to happen to you. Our mission statement We strive to work on our quintessential principle of providing our customers such products which are optimally designed to suit the precise application and objectives at an affordable price (it's not going to work if itis too expensive) ‘And you bet, Everyone knows that for sure, But actually, attaining its fun for us, As we love doing what we are doing! To accomplish this, we austerely follow the golden rule and continuously work towards ths selfembedded truth for survival in today's fiercely Competitive world - That is - INNOVATE or EVAPORATE! Emulating Customers Expectations Citing adaption of new manufacturing techniques and mechanism is justin fact not the only reason for our company’s instantaneous growth & development, However, the real crux lies in the correct interpretation of the consumer's needs and serving them with @ Suitable & customized product which not only caters tothe technical needs and performance but, also emulates them on the economic front as well‘An ear for the customer “"Wahan” not only enviches in catering to the above supplements, but, aso supports new ideas and advancement techniques from casting and new customers as well so as to resolute targets and promote innovative ideas from each ofits client to improvise upon previously supplied products and services. The core fcus however lies in giving our customers Contentment & peace of mind through our trouble fre producs. Our unique competitive edge Many often, the markets debate about having many medium & large sized player in the market as thelr Immediate & the mast fierce competitors | But, we have always contemplated that we ourselves at "WAHAN" are in fact "Wahan’s” biggest competitor as we have always stowed our complete focus inthe process of improvisation and development of new customized and coherent designs. In fac, we have been looking at all other small & big players as a perpetual and sanguine source of inspiration for betterment and innovation. Quality Assurance We have perused the custom to continue the heritage as being known as a quality, committed and a competitive supplier for Cardan Shafts forthe hugely growing market in Transmission & Driveline products for varied industrial applications. Staring as a modest debutant, we have now maneuvered and provide products and services as a connoisseur in Cardan Shafts, Propeller Shaft & Driveline ‘components to the Heavy Commercial Automotive After Market as well Our Core Strength is our People Customers shall find that our workforce consists of qualified and trained individuals who are adept in their particular fields, Every member of our workforce is devoted to serving the needs of customers in their particular area of concern and to the best of their ability. Quality Customer Service In commerce, we understand that customers rightfully expect nothing but the best from their counterparts and therefore we work ethically to not only meet ther righteous expectations from us them, but to exceed them, We have implemented various training programs to ensure our workforce continues to be proficient in all aspects, and be able enough to ensure delivery of the highest quality & service to our customersHow Do | Select A Suitable Cardan Shaft ? Understanding the Mechanism of Cardan Shafts and the Growth in its Application! Cardan Shafts defined asa motorized machine that an vans torque between the diven andthe diving torque or otatona motion fom one shat to another at ited and vated angles of intersection onthe shaft ax. They are principally categorized by tet torque indicators when used a single joint while operating at angles greater than 0° which may be non-uniform or nifarm coning to their necessary applications Thouah, itis conventionally known tha the one of the most unigue and prominent feature ofa Cardan Stats nat only of handing misalignment capabilites ‘upto 15" or greater which evdentii quit higher than the 6” potential of gar couplings and spindles, but Also fr applying it for high ses torque load applations and aimost continuous operation in various mls oda, is surely onthe ise As a consequence the requisitions for Cardan Shafts have increased Significantly where high torque load varsmision is mandatory ‘We are presenting for you a relatively simpli and universally approved torque determining technique which has been employed over the years by many Drive Shaft Manufacturing Companies that have been perusing a similar procedure while nominating to authorize a techicaly and ecient design of Cardan Shat which would best suit your requirements. On the Cardan Shaft elecion, its necessary to assure thatthe ating speed which in uncon ofthe ‘working angle is not too much hgh. Torque Transmission in Nm = 7025 * (p) in motor-hp )/ rpm x safety factor ( where ever applicable ) CARDAN SHAFT - SERIES SELECTION CHART Treen Penn eri 4 = ge i bs Bs Pibiigig? fife “ii . fae bebaad Piedad — a = Note: Although major elements for determining the Torque levels have been ensured, we woul stil ecommend a discussion with our technical team before the final selection of Cardan ShaftTorque Calculation Technique Suitable For The Paper & Pulp Mills Applications. 1, Basic Parameters required (A) mpm - meters per minute, (B) rd - Roll Dia in mm, (C) p -Motor-HP Determining the Circular Movement = (cm) of the Roll by using the following technique. cm = rd* (3.1416) Method for calculating the RPM = mpm/cm* 1000 Nominal Torque ( Nm ) Rating Calculation method : Nm = 7,025 x hp/rpm Closed and Expansion Length Measurement Observations must be drawn from the actual working conditions. Safety Factors to be considered where applicable. Please refer the below illustration for a better understanding Basic parameters observed and received are : mpm = 200 , Roll dia - 950.mm and the motor HP = 220 Finding out the cm = circular dia = 950 x3.1416 = 2984.5, Step — 2 — Finding out the RPM = mpm / cm = 200 / 2984.5 x 1000 = 67 Step Step —3 Finding Nominal - Torque = 7025 x 220 / 67 = 23067 - Safety Factors may we considered where necessary. Note: Athough major elements for determining the Torque levels have been ensured, we would stil recommend a discussion with our technical team before the final selection of Cardan ShaftVaried Cardan With Standard Shaft Designs Flange Options aay Ta Length Expansion gs) iurris 4 BOLT FLANGE 6 BOLT FLANGE Percy Nas nad eo ea TYPED SBOLTFLANGE 8 BOLT FLANGE DRIVE KEY Double Flange Yoke ey na Secu ey 12 BOLT FLANGE 16 BOLT FLANGEra ra UNIVERSAL JOINT SERVICE KITS Ovo woe LO || 5] © OU (2 i © ‘outer Clamp Lock Weld Plate Lock vasennce a] arora unr Dr rao) baa PART CODE PART CODE wes.ui01 wes.ean wesu-03 westus08 wes.ui0s wes.u06 wes.u-07 wesu-08 wesu08 WesuHt0 wesuett wesust2 wesunt3 wesut4 Wests Wests wes.unt7 west Wosunt9 wes.u.20 wesi21 wesu-22 wesui23 000 95.00 33.00 7490 55.00 53.00 57.00 57.00 52.00 52.00 48.00 48.00 2188 ans 20 2.00 2.00 a8 33.00 3895 3495 32.00 30.00 245,00 718.00 2800 21800 1.00 16700 152.00 148.00 18150 3.00 154.00 135.00 135.00 3490 29.00 122.00 11980 2600 11500 12600 106.00 5300 106.00 wesui24 wies.25 wesui26 wesui27 wes 28 wies.us29 wiesu30 wesuiat wes.i32 wies.ui33 wesui34 wesui35 wes.ui36 wesui37 30.00 30.00 270 20 23.00 2.00 16.00 38.00 2380 7400 7490 33.00 53.00 13.00 9290 aia0 a1a0 7300 6180 5500 e200 5700 3525 090 244.00 280.00 17.00 15500CARDAN SHAFT - TORQUE RANGE: Mt.350.Nm up to 4000.Nm SHORT DURATION TORQUE 150 A FLANGE BASE 0D mm 65 5 Sa I 36 en ae A A FLANGE THICRNESS mm 6 8 52 52 6a 7 18 5 ‘FLANGE SPIcoT—o0 mm 35) a2 0 0 60 37 8 2 ‘A FLANGE SPIGOTHEIGAT mm 15 15 16 16 16 2 16 16 A CLOFJONTTORLANGE FACE mm == S05 60S 0 3 a 30 30 80 A NO.OF HOLES ms 4 4 4 4 4 6 4 68 ‘A BOITHOLE Peo mm 2 os 98 m3 at 95/100 1015 ‘A DIAMETER OF BOLT HOLE mm 52 62 82 82 8 as m2jn2 106 A ROTATINGDIA mm 10 8 0 6 95 mm. 20 A JOURNAL CAP DIA mm 2 2 2 BE oN sogi 30,0586 ATURE DIA om 0 0 6 5 65 6 6 en ‘A SUP MOVEMENT mm 100 sayz toortso 40 0 50/100 50 8 A OPERATING ANGLE éegree 20" Fo ww 1 ww 1 a AMIN LENGTH = tz mm 300) 325 s2sj400 255 sages 35010 as © COMPACTDESIGNMin-z mm == 20050 250075 25080 180030 21580 2eB;s20 320, 3107360 Note: Although major elements for determining the Torque levels have been ensured, we woul stl ecommend a discussion with our technical team before the final selection of Cardan ShaftCARDAN SHAFT - TORQUE RANGE: Mt.5000.Nm up to 9500.Nm Dee a co Lite itll) aaa SHORT DURATION TORQUE A FLANGEBASE-o mm A FLANGE THICKNESS om ‘FLANGE spIcoT-oD mm ‘A FLANGESPIGOT HEIGHT mm A CLOFJOWNTTOFLANGE FACE mm A NO.OF HOLES ras ‘A BOITHOLE Peo mm ‘A DIAMETER OF BOLT HOLE mm ‘A FLANGE ROTATING DIA rm A JOURNAL CAP DIA mm ‘SUP MOVEMENT mm A ANGULAR MOVEMENT egiee A MINLENGTH tz mm © COMPACTDESINLENGTH: tz mm a ° 2 2 0 68 1015112 105 us 46 5 0 as 500/530 250 146 an 95 2 64/70 0 9 150 38 o 2» 485 300/380 ro cia RECTANGULAR 108 95 2 s1/80 4 0 9 150 35/41 o wea 65/500 450/495 155 2, 907100 2 80/85 68 130 m2 150 35/41 60/75 18/20" 550 0/470 us 10 168 18 m7 8 1552 98/102 180 anya7se 50 wo 600/575, 4701465 1cS-MD | WeS-MD ] WCS-MD riss | Ras 5 20075009500 208 oa) 14 196/198 2 1065 en 140/184 102/122 20 ~ 65/85 1 620/590 550 485, Noe: Athough major elements for determining the Torque levels have been ensured, we would stil commend a discussion with our technical team before the inal selection of Cardan ShaftCARDAN SHAFT - TORQUE RANGE: Mt.9500.Nm up to 85000.Nm eS Rae Ae ttc SHORT DURATION TORQUE 16000 55000 5000 A FLANGEBASE- oD mm 208 ns 250 285 315 350 A FLANGE THIOOUESS| mm 22/14 ar t8 18/20 3/8 28/30 2 ‘A FLANGE sPicor-0D mm PAN/196 180 Puan ran PAN Pan ‘A FLANGESPIGOT-HEIGHT/ DEPTH mm HZ 4 6 3 10 2 ‘A CLOFJOINTTORLANGE FACE mm 105 no 15 0 140 150 A NOLOFHOLES mos 8 8 5 8 8 2 ‘A BOITHOLE Peo mm 184 196 no 250 230 295 ‘A DIAMETER OF BOLT HOLE mm 22/14A 144168 164188 RBA 28/25, 231 A JOURNAL CAP DIA mm 52/37 31/58 59765 65/74 83/95 95/110 A Keyway mmm OPTIONAL OPTIONAL “OPTIONAL ~—=—OPTIONAL—=—“OPTIONAL OPTIONAL A REVINAY (TDA TAICQNESS) mm 12°86 20*20 25*25 25°25 30°30 3 A TUBE-OUTERDIA mm 101 vaio 16/128 t2ay30 155/175 175/190, A SUP MOVEMENT mm 58 6 1 0 100 10 A OPTIMAL ANGULAR MOVEMENT degree 20 ie 1s 1 1% 1% A MIN LENGTH AVAILABLE mm 700 750 80/700 725/760 850/900 950/ 1000, 8 MNLLENGTH- te © COMPACTDESIGNLENGIN: Lz mm 525/560 80/620 620/680 680/750 750/820 820/950 Note: Although major elements for determining the Torque levels have been ensured, we woul stl ecommend a discussion with our technical team before the final selection of Cardan ShaftWe are pleased to share illustrated drawings to ease your effort in sharing accurate dimensional information before sharing data of your existing or new requisitions for Cardan Shafts. 3 FE A EB rs z Ff z EB F 2Installation Manual + Installing the Cardan Shafts requires skilled use of man power and we highly recommend that the responsible applicator should ideally be a skilled one. ll traces of dirt, rust inhibitor and grease must be removed from the surface of the old flange to preserve the coefficient of friction whichis vital for the torque transmission. + Prior tothe installation, it must be properly checked that they are assembled correctly which means that the ¢ ——» marking rays ‘on the spline shaft and the spline hub must face each other at the same angle. + The necessary bolting hardware used should be equal in length, strength and should be suitable as per the holes ofthe Spline Companion Hub, Also, please ensure that play between the Flange Hole and Bolts used to fasten the Cardan Shafts should be within the permissible limits. Re-Lubricating Instructions + The Cardan Shafts are normally provided with grease points, one on the Grease cup and the other one on the spline shaft. ‘+ We highly recommend you to provide fora periodical lubrication both on the Bearing Caps and the Spline graoves, at an interval of 1-2 months , However in case of Medium and Heavy Duty shafts, we recommend that the greasing process be carried out every 4-6 ‘weeks for obtaining a longer life span of the universal joint cross bearings. “+ Pumping of the grease on the bearings should ideally be carted out up to its emission from the bearings cap seals with a maximum pressure 15 bar. Further, after the greasing process is completed, excess grease must be wiped off from the bearing sides and it may attract dust from the environment. a Ideal Bolts Tightening . Procedure lh a,Reference Notes Guidelines prior to placing a Purchase Order. Special technical requests must be stated clearly in your valued Purchase Order forms and approval for the same is mandatory from our end. Reference drawing incase ofthe existing Cardan Shafts (if available) may be submitted along with your requirement. ‘Any specific or Preferred Packaging Details - Wooden / Corrugated Boxes / Poly Bags - etc. may be updated tous. Color Preferences (f any) must be mentioned separately Request for Anti-cortosion coating in case required must be stated in your order, Room Temperature and working area conditions may be mentioned fora better understanding of the requirement. The Lead Time must be clearly stated in your order form, so that any kind of delay is avoided. Lubrication procedures may be well understood for obtaining a mature lifecycle ofthe product. Reference fr use of High Tensile Fasteners are recommended, however, it may be consulted incase required. 9. Mode of material transit may be stated precisely along with your prefered dispatch destination 10. Billing Name & Address, GST No, Any particular correspondence address should be precisely indicated 10. Any preferred mode of Courier services may be mentioned clearly. 11. Your company’s E-Mailing addresses with mandatory cc-bec address. 12, Name and contact details of the Technical & Commercially concerned persons may be shared for prompt communication SS GAUL Mae eae PAPERA PULPNILL COUCHROLL —WCSH0-250 1100 2SKNm Uae ms T4112 WesMp.204 so 2S 1OKNm 10 VIBRATING SCREEN VB-MACHINE ——WCS-MD155 50950 SKN 15 SEWAGE PUMPS PUMP—NO- 1-6, WSHD-165 A 10001075 15KA TRIBUTE TO THE INVENTION OF CARDAN SHAFTS In 1676, Robert Hooke revisited Italian Cardano’s idea to make use of an instrument that would allow them a safer way to study the sun .This unique instrument used a new type of joint that allowed a twisting motion in one shaft to be passed on to another, no matter how the two shafts were oriented, However, it took another 240 years for Clarence W, Spicer to come along and apply this idea to the automotive and industrial industries. Spicer received a patent for the universal joint in 1903 and demonstrated his new patent in a self- designed car, which did not have a troublesome chain & sprocket nor did it have chain and geared adaptions. However, the company eventually began the complete manufacturing in 1904. Since then, it has been innovation & development all the way from the automotive to the industrial sector as well Contact Us: WAHAN uae ENGINEERING CORPORATION WAHAN HOUSE. Plot No. 1-2-3, Auto Friends Ind. Estate, Before Sanathal Over Bridge, Sarkhej, Ahmedabad - 382 210. Gujarat, India, Office No. : +91-79-29794175/76 + +91-79-26891847 Email: sales@wahan.in « Web: www.wahanengineering.in