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3 Materials a n d Structures 38 (April 2005) 353-357

Effect of normalizing heat treatment on the mechanical


behaviour of low-alloy steel weld metals

V. B. Trindade l, J. C. Paygo-Filho l, A. S. Guimar~es 1 and R. P. R. Paranhos 2


(1) Programa de Engenharia Metalfirgica e de Materiais, Universidade Federal do Rio de Janeiro (COPPE/UFRJ),
Rio de Janeiro (RJ), Brazil
(2) Laboratdrio de Materiais Avangados, Universidade Estadual do Norte Fluminense (UENF), Campos dos Goytacazes
(RJ), Brazil
Received: 5 January 2004," accepted 29 September 2004

ABSTRACT
In equipment manufacturing there are occasions when the base metal need to be hot or cold worked prior to welding. After welding, the
components have to be submitted to a normalizing heat treatment in order to recover the original mechanical properties. In this work, low alloy steel
weld metals have been studied in the as-welded condition and after normalizing heat treatment. It was observed a high decrease of the tensile
properties after normalizing. The toughness increases after normalizing heat treatment, except for one weld metal where a great content of
martensite-austenite-bainite constituent was formed.
1359-5997 9 2004 RILEM. All rights reserved.

RI~SUMI~
Darts la fabrication d'~quipements, il y a des moments oil le mdtal non pr~cieux a besoin d~tre travailld d chaud ou glfroM avant soudage. Aprbs
saudage, les composants doivent Otre soumis gl un traitement thermique de normalisation afin de rOcupdrer les propridtds m~caniques originales. Dans
ce travail, des aciers faiblement allids par soudure ont dt~ dtudids pour les bruts de soudage et aprbs normalisation du traitement thermique. On a
observO une forte diminution des propriOtds de tension aprbs normalisation. La rigiditO augmente aprbs normalisation du traitement thermique, sauf
pour un mdtal de soudure oir est apparue une importante teneur en martens#e, austOnite et bainite.

1. I N T R O D U C T I O N The manufacturing of equipments by welding usually


require cold conformation of steel plates and for few cases
The weld metal metallurgy for CMn and low alloy steels hot forging in order that plates acquire specific shapes.
differs significantly from the base metal metallurgy in When working with thick plates, welding generates a high
several aspects: heating and cooling rates of a weld are level of residual stresses, and it is usual to perform a stress
much more faster than submitted to a steel base metal relieve heat treatment after welding. This is always done at
during its manufacturing process; the microstructure of the temperatures between 600~176 well below Acl, and
weld metal is columnar and as melted, and not submitted to then it does not change significantly the microstructure and
any subsequent thermo-mechanical treatment; weld metal mechanical properties of both base metal and weld metal.
carbon content is usually kept below 0.10%, while CMn For some few cases, when the steel is submitted to a high
and low alloy structural steels have 0.12%C-0.25%C; it is degree of cold working or when the steel is hot worked, it is
observed that CMn and low alloy steel weld metal necessary a normalizing heat treatment in order to recover
microstructure is a complex mixture of two or more the original mechanical properties of the base metal. Due
constituents (proeutectoide ferrite, polygonal ferrite, normalizing involves heating above Ac3 in order to promote
aligned and non-aligned side plate ferrite, ferrite-carbide ferrite recritalization on the base metal, this will change the
aggregate and acicular ferrite) [1]. When alloying elements original characteristics of an as welded structure.
are added to the weld metal, upper and lower bainite, The effect of the normalizing heat treatment on the weld
martensite and the A - M (austenite with martensite) metal has not been yet well studied on the literature. So, the
microconstituent may be formed [2, 3]; tensile properties of present work has as objective to evaluate changes at
the weld metal is relatively high when compared to a base microstructure and mechanical properties of CMn and low
metal of similar chemical composition. alloy steel weld metals after normalizing heat treatment.

1359-5997 9 2004 RILEM. All rights reserved.


doi:10.1617/14177
354 V.B. Trindade et aL /Materials and Structures 38 (2005) 353-357

2. E X P E R I M E N T A L Table 1 - Chemical composition and carbon equivalent (CE) of the weld metals
PROCEDURE Chemical composition (wt. %)
Weld metal S Mo Cr Ti B CE
C Mn Si P
Weld metal joints were
obtained with submerged- CMn 0.08 1.63 0.40 0.022 0.015 . . . . . . . . . 0.29
arc welding, and the CMnMo 0.05 1.70 0.23 0.024 0.021 0.50 . . . . . . . 0.42
adopted welding procedure CMnMoTiB 0.08 1.58 0.31 0.021 0.016 0.48. - - 0.012 0.0018 0.44
was according to AWS CMnMoCr 0.05 1.25 0.32 0.024 0.015 0.52 1.06 0.52
A.5.23-97. As consumables,
CE = %C + %Si/24 + %Mn/6 + %Cu/t5 + %Ni/40 + %Cr/6 + %Mo/4 + (%Nb + %V)/5 + 10%B
it was used a neutral flux
and four different wires:
CMn (1.2%Mn), CMnMo (1.7%Mn, 0.5%Mo), Table 2 - Results of the quantitative metallography on weld metals
CMnMoCr (0.5%Mn, 0.5%Mo, 1.3%Cr) and for the as welded condition, where AF = acicular ferrite, PF(G) =
CMnMoTiB (1.2%Mn, 0.5%Mo, 0.16%Ti, proeutectoide ferrite, PF(I) -- polygonal ferrite, FS(A) = aligned side
0.010%B). plate ferrite, FC = ferrite-carbide aggregate; and weld metal ferrite
The normalizing heat treatment was made grain size (GS) after the normalizing heat,treatment
heating the welding joints at a rate of 200~ Constituent content I%] GS
from ambient temperature up to 920~ holding Weld metal
AF PF(G) PF(I) FS(A) FC ~tm ASTM
at this temperature for 2h. Afterward, the
welding joints were removed from the furnace CMn 25 32 14 27 2 20 8
and cooled in air. CMnMo 42 17 19 20 2 23 8
Quantitative metallography was carried out
CMnMoTiB 76 12 5 5 2 25 7
using optical microscopy taking into account a
high statistic accuracy according to [4]. IIW- CMnMoCr 44 9 8 36 3 23 8
382-71 was used to identify and classify weld
metal microstructure. For the normalized condition the
average ferrite grain size was measured by the intercept
method. The ASTM number was calculated according to
Voort equation [4]. Scanning electron microscopy (SEM)
was used in order to analyse microphases in weld metals in
both conditions, as-welded (AW) and after normalizing
heat treatment (N).
Mechanical testing (tensile and Charpy V) were
performed for both as-welded and normalized condition.
The Charpy V impact testing was performed at three
different temperatures (-20~ 0~ and +30~

3. R E S U L T S AND DISCUSION

3.1 As-welded microstructure


Fig. 1 - Optical micrograph of the CMn weld metal in the as-
Table 1 shows the chemical composition and the carbon welded condition showing acicular ferrite (AF), proeutectoide
equivalent for the four weld metal joints. Carbon, ferrite (PF(G)), polygonal ferrite (PF(I)) and aligned side plate
manganese, silicon, phosphor and sulphur contents are ferrite (FS(A)).
considered to be relatively constant for the range studied.
The effect of alloying additions on the weld metal on microstmcture refinement. The ability of B to promote
microstmcture can be seen with the quantitative metallografic acicular ferrite is well known [5] to be dependent of Ti
results shown in Table 2. The CMn weld metal showed a great presence, which combines with both C and N of the weld
content of proeutectoid boundary ferrite (32%), 14% metal, releasing B to segregate at austenite grain boundary, and
polygonal ferrite, 27% aligned side plate ferrite and only 25% than reducing the austenite-ferrite transformation temperature.
of acicular ferrite. A typical photomicrograph of these weld The effect of 1.06%Cr addition can be observed comparing
metal constituents is shown in Fig. 1. The addition of CMnMoCr with CMnMo weld metal. Although acicular
0.50%Mo (CMnMo weld metal) promoted the increase in ferrite content of these weld metals are almost the same (44%
acicular ferrite to 42% and polygonal ferrite to t9%, while the and 42% respectively, see Table 2) it can be observed the
others ferrite morphology types were significantly reduced effect of Cr increasing aligned side plate ferrite and reducing
(except for FC), showing the effect of Mo promoting a polygonal and proeutectoid ferrite. This is also attributed to the
microstmcture refinement. The addition of Ti-B (CMnMoTiB higher Mn content of CMnMo weld metal (Table 1), because
weld metal) promoted an additional increase of acicular ferrite Mn is considered to be more effective than Cr to reduce the
content to 76%, showing the strong effect of Ti and B addition austenite-ferrite temperature transformation.
V.B. Trindade et aL / Materials and Structures 38 (2005) 353-357 355

Fig. 3 - Optical micrograph of the CMnMo weld metal after the


normalizing heat treatment showing equiaxial felTitegrains and
ferrite-carbide aggregate.

Fig. 2 - Scanning electron micrograph of the weld metal


CMnMoTiB in the as-welded condition showing the A-M
(austenite-martensite) microconstituent.

For all weld metals, the amount of ferrite-carbide


aggregate remained in the range of 2%-3%. In fact, optical
metallography does not have enough resolution to correctly
identify microconstituents of the weld metal, and this
becomes clear only with the aid of SEM analysis. SEM
analysis showed that CMn weld metal has only ferrite-
carbide as microconstituent. For all others three weld
metals the A-M microconstituent was identified, as shown
in Fig. 2. A qualitative analysis showed more quantity of A-
M microconstituent for the CMnMoCr weld metal,
followed by CMnMoTiB and CMnMo weld metal. It is
known [6] the harmful effect of the A-M microconstituent
on weld metal toughness. (a)

3.2 Normalized microstructure


For the weld metals studied, the original as-welded
microstructures (Fig. 1) was changed to an equiaxed ferrite
microstructure with ferrite-carbide aggregates. Fig. 3 shows
a typical optical microstructure of the CMnMo weld metal
after the normalizing heat treatment. The complete
anstenitization of the weld metal imposed by the
normalizing heat treatment, associated with its significantly
lower thermal cycles when compared with the welding
thermal cycles, generates a coarser equiaxed ferrite when
compared to the as welded microstructure rich in acicular
ferrite. The grain size of the normalized equiaxed ferrite is
shown in Table 2. It can be observed that the grain size of
equiaxed ferrite is kept relatively constant for all weld
metals, with 20gm for the CMn weld metal and 231.tin -
251.tm for the three low-alloyed weld metals.
SEM was used to identify ferrite-carbide aggregates
observed by optical microscopy after weld metal (b)
normalization. For the CMn weld metal, perlite and
Fig. 4 - Scanning electronmicrographof normalizedweld metals
cementite film at the equiaxed grain boundary ferrite was showing (a) perlite and cementitefilm at ferrite grain boundary
obtained (Fig. 4a). For the low alloy weld metals, Fig. 4b (CMn weld metal), and (b) M-A-B (CMnMoTiBweld metal).
356 V.B. Trindade et al. / Materials' and Structures 38 (2005) 353-357

shows an aggregate consisting of three constituents: Table 3 - Mechanical properties of the weld metals in the
martensite, retained austenite and bainite. This was also as-welded and normalized conditions, where YS = yield
observed by Evans [7], who called it as M-A-B constituent. strength in MPa, UTS = ultimate tensile strength in MPa,
El. = elongation (%) and RA = reduction of area (%);
3.3 M e c h a n i c a l properties and Vickers microhardness (HV 0.1)
Mechanical properties
3.3.1 Vickers hardness
Weld metal YS UTS El. RA HV 0.1
Table 3 shows weld metals Vickers hardness for the as
welded and normalized conditions. For the as welded As-welded
condition, hardness was 170 HV 0.1 for the CMn weld CMn 434 585 30 72 170
metal and 180 HV 0 . 1 - 198 HV 0.1 for the low alloyed CMnMo 500 605 25 66 194
weld metals. After normalizing, CMn weld metal was the CMnMoTiB 545 620 27 63 180
only weld metal which experienced a significant drop in CMnMoCr 565 685 24 58 198
hardness (51 HV 0.1), while for the low alloyed weld Normalized
metals hardness remained almost with the same values as CMn 305 448 38 74 119
the as-welded condition. This is attributed to the solid CMnMo 244 472 36 70 186
solution strengthening due to the addition of alloying CMnMoTiB 241 454 36 74 179
elements (Mo, Cr, Ti and B) and the formation of M-A-B CMnMoCr 248 510 33 61 205
constituent at the low alloyed weld metals.

3.3.2 Tensile properties 300


(AW) . . . . (N)' ' '
Table 3 shows the mechanical properties for the four --ll-- CMn [] CMn
250- 0-- CMnMo O-- CMnMo
weld metals in the as-welded and normalized conditions.
For the as-welded condition, yield and tensile strength --&-- CMnMoTiB --A-- CMnMoTiB / Z X
200- --V-- CMnMoCr --V ~ l : l
increase in the following order: CMn, CMnMo,
CMnMoTiB and CMnMoCr. These results are consistent 150 -
with the degree of alloying addition in the weld metals
(which can be measured by the carbon equivalent values 100-
shown in table 1) and the associated solid solution
strengthening. In addition, low alloyed weld metals have a 50-
higher content of fine acicular ferrite, which has a high ~ V~ v
dislocation density and high angle grain boundary.
0
Elongation and reduction of area, as expected, showed -i0 ; 1'0 2'0 3'0
opposite behaviour, i.e., have been reduced while carbon
T e m p e r a t u r e [~
equivalent has increased.
For the normalized condition, table 3 shows a Fig. 5 - Charpy V energy of the weld metals in the as-welded
remarkable drop in yield strength when compared to the as- (AW) and normalized (N) conditions for three different
welded condition, although the tensile strength also has temperatures (-20~ 0~ and +30~
decreased for all weld metals. This is attributed to the
austenitization and low cooling rates characteristic of the although in the present work CMn weld metal showed the
normalizing heat treatment, producing a matrix of coarse lowest content of acicular ferrite among all weld metals
equiaxial ferrite. It is known that the as-welded metal and studied (Table 2) and the greater values of impact
acicular ferrite have a high dislocation density which toughness. The lower toughness of the low alloy weld
combined with the small grain size of the acicular ferrite metals is attributed to the presence of A-M
produces a considerable high yield and tensile strength. microconstituent on the as-welded microstructure, as
Elongation and reduction of area, as expected, showed mentioned earlier, and to its harmful effect on the
opposite behaviour, i.e., have been increased while yield toughness of the weld metal.
and tensile strength have reduced. For the weld metals in the normalized condition, Fig. 5
shows that Charpy V energy at -20~ is higher for the CMn
3.3.3 Charpy V toughness weld metal, followed by CMnMo, CMnMoTiB and
Fig. 5 shows Charpy V results for the weld metals in the CMnMoCr. The last two weld metals present results below
as-welded and normalized conditions. For the as-welded the threshold of 27 J, limiting its use for the normalized
condition, Charpy V energy at -20~ is higher for CMn condition. The low toughness values are attributed to the
weld metal, followed by CMnMoTiB, CMnMo and presence of M-A-B constituent observed for the three low
CMnMoCr. Only this last one presents results near the alloyed weld metals which, similar to the A-M constituent
minimum threshold of 27 J usually required for pressure observed in the as-welded condition, is considered to be
vessel manufacturing. It is known in the literature the harmful to toughness.
beneficial effect of acicular ferrite on toughness [6], The results obtained in the present work allow to choose
welding consumables for both the as-welded and after
V.B. Trindade et al. / Materials and Structures 38 (2005) 353-357 357

normalising condition. It is supposed that steels used for ACKNOWLEDGEMENTS


pressure vessel manufacturing usually have 470 MPa
minimum tensile strength and impact toughness greater FAPERJ, CAPES and CARBOOX are gratefully
than 27 J at -20~ In this case, for the as-welded condition, acknowledged for financial support.
CMn wire is considered as the better choice. For the
normalized condition, CMnMo weld metal is considered to
obtain the better compromise between toughness at -20~ REFERENCES
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