Service Manual

SUBGROUP - INDEX

Section Group Type

High pressure circuit 1 200.015.1 R 966 - R 980

Medium pressure circuit (AS2) 200.070.1 R 966 - R 980

Hydraulically adjustable cab 200.080.1 R 966 - R 980

Stick and hoist cylinder shut-down 200.105.1 R 966 - R 980

Hoist cylinder protection 200.112.1 R 966 - R 980

Stick cylinder protection (damping) 200.115.1 R 966 - R 980

Hydraulic quick change system 200.120.1 R 966 - R 980

Line break safety valve for attachment cylinders 200.130.1 R 966 - R 980

Bypass filter 200.160.1 R 966 - R 980

Hydraulic hammer return filter 200.165.1 R 966 - R 980

Slewing gear brake (pedal) 200.175.1 R 966 - R 980

Special working attachments and tools 200.180.1 R 966 - R 980

LiDAT remote diagnosis system 200.190.1 R 966 - R 980

Radio 200.195.1 R 966 - R 980

Headlights and beacon 200.200.1 R 966 - R 980

Electric refuelling pump 200.315.1 R 966 - R 980

Pre-heating 200.321.1 R 966 - R 980

Auxiliary heater 200.330.1 R 966 - R 980

LFR/en/Edition: 01/2015

Travel alarm 200.400.1 R 966 - R 980

Screen wiper 200.410.1 R 966 - R 980

Overload warning system 200.420.1 R 966 - R 980

200.000.1

MJFCIFSS
 Service Manual

Immobiliser 200.430.1 R 966 - R 980

Video surveillance 200.440.1 R 966 - R 980

LFR/en/Edition: 01/2015

200.000.2
MJFCIFSS
 Service Manual High pressure circuit 1
Presentation

High pressure circuit 1

1 Presentation

The high pressure circuit 1 is required for the installation of a hydraulic hammer or an additional
working attachment with a double action cylinder. For example: shear.

Valid
Hydraulic Electrical
Ident
schematic diagram
from to

Operating the working R966 29100 ... 10391210 10391255 - series

attachment with the left 10391202 001 diagram
pedals R970 35635 ...

R976 29103 ... 10391210 10833367 - series

10392648 001 diagram
R980 35642 ...

Operating the working R966 29100 ... 10824378 10391255 - series

attachment with the right 10391202 001 diagram
mini-joystick R970 35635 ...

R976 29103 ... 10824378 10833367 - series

10392648 001 diagram
R980 35642 ...

2 List of the components and hydraulic schematic

Positions See chapter

1600 Distribution block / control pressure
2200 Variable-displacement pump P2
3390 Shuttle valve / flow limitation
3391 Shuttle valve
5400 Control axle / high pressure circuit 1
5401 Primary pressure-relief valve
5411 Secondary pressure-relief valve / high pressure circuit 1
5412 Secondary pressure-relief valve / high pressure circuit 1
5413 Spool / high pressure circuit 1
5417 Suction valve / high pressure circuit 1
LFR/en/Edition: 08/2013

5418 Suction valve / high pressure circuit 1

6400 Cylinder for high pressure circuit 1
6405 Hydraulic hammer
M34 Measuring point / flow limitation pressure P1 (pSD1)
M35 Measuring point / flow limitation pressure P2 (pSD2)
M54 Measuring point / pump pressur
Y51 Solenoid valve / regulation of P1

R 966 - R 980 200.015.1

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High pressure circuit 1 Service Manual
List of the components and hydraulic schematic

Y52 Solenoid valve / regulation of P2

Yr3-A1 Regulation solenoid valve / extending the cylinder of the high pressure circuit 1
Yr3-B1 Regulation solenoid valve / retracting the cylinder of the high pressure circuit 1
Y414 Regulation solenoid valve / regulation of the secondary pressure

LFR/en/Edition: 08/2013

200.015.2 R 966 - R 980

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 Service Manual High pressure circuit 1
Electrical diagram

3 Electrical diagram

See series diagram (see 110.042 Uppercarriage - Electrical diagrams).

4 Arrangement of the components

4.1 On the uppercarriage

LFR/en/Edition: 08/2013

R 966 - R 980 200.015.5

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High pressure circuit 1 Service Manual
Operation

4.2 On the attachment

1 Retracting the high pressure circuit 1 2 Extending the high pressure circuit 1
cylinder cylinder
Control of the hydraulic hammer 3 Tank return of the hydraulic hammer

5 Operation

Select the working attachment in the display menu «Tool Control».

The solenoid valve Y414 adjusts the secondary pressure-relief valves 5411 and 5412.
Operate one of the left double pedal or operate the right mini-joystick.
The PME transmits a signal to the solenoid valve Yr3-A1 or Yr3-B1 in the control axle 5400.
The control oil pressure charges the side of the spool 5413 in the control axle 5400.
The spool 5413 moves to charge the working tool 6400 or 6405 with high pressure.

6 Activating the option

Switch the following variables to 1 (see 190 Software / Hardware).

Variables

Operating the working attachment with the left pedals – CXadToolCtrl

Operating the working attachment with the right mini-joystick – CXadToolCtrl

LFR/en/Edition: 08/2013

– CXadToolCtrlAHS11ToJsRX
– CXadJsRPropX

Set the option (see 190 Software / Hardware).

200.015.6 R 966 - R 980

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 Service Manual High pressure circuit 1
Commissioning

7 Commissioning

7.1 Bleeding the circuit

Attention!
Diesel effect! Explosion hazard!
Always bleed the circuit after the installation or a modification of the circuit.

1,2 High pressure circuit valve 4 Bleed hose

Shut down the diesel engine and depressurize the attachment.

Connect the end of hydraulic lines with the bleed hose 4.
Open the high pressure circuit valves 1 and 2 (align the lever with the pipe).
Make sure no-one is in the vicinity of the machine.
Start the diesel engine and run it at low idle.
Operate carefully the high pressure circuit control. Increase gradually the attachment movement
up to stop.
Shut down the diesel engine and depressurize the attachment.
Close the valves 1 and 2.
Remove the bleed hose 4.

7.2 Adjusting
Adjust the pressure-relief valves 5411 and 5412: see the adjustment check list (see
LFR/en/Edition: 08/2013

030 Maintenance).
Adjust the regulating solenoid valve Y414 : see the adjustment check list (see 030 Maintenance).

R 966 - R 980 200.015.7

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High pressure circuit 1 Service Manual
Commissioning

LFR/en/Edition: 08/2013

200.015.8 R 966 - R 980

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 Service Manual Medium pressure circuit (AS2)
Presentation

Medium pressure circuit (AS2)

1 Presentation

The medium pressure circuit is actuated by a gear pump directly mounted on the pump distribution
gear. This circuit delivers a reduced flow and a pressure lower than the pressure from main working
pumps.
For example, it charges a hydraulic motor (rotating device) or a cylinder (swiveling a ditch cleaning
bucket or operating the bolts of the quick change system).

Valid
Hydraulic Electrical
Ident
schematic diagram
from to

R966 29100 ... 10395675

Operating the working 10404210
attachment with the left mini- R970 35635 ... 10404214 - series
joystick R976 29103 ... 10395675 000 diagram
10392484
R980 35642 ...

2 List of the components and hydraulic schematic

Positions See chapter

3600 Pump for rotating device
3640 Control valve block / rotating device
3641 Pressure relief valve
3642 Pressure relief valve
3643 Spool / rotating device
3646 Commutation valve
3648 Shuttle valve
4910 Solenoid valve block
4920 Valve block / rotating device
6010 Hydraulic motor / rotating device
Y22 Regulation solenoid valve / rotating device
Y23 Regulation solenoid valve / rotating device
LFR/en/Edition: 08/2013

R 966 - R 980 200.070.1

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 Service Manual Medium pressure circuit (AS2)
Electrical diagram

3 Electrical diagram

See series diagram (see 110.042 Uppercarriage - Electrical diagrams).

4 Arrangement of the components

4.1 On the uppercarriage

LFR/en/Edition: 08/2013

R 966 - R 980 200.070.3

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Medium pressure circuit (AS2) Service Manual
Operation

4.2 On the attachment

1 Hydraulic quick change system 2 Turning the grapple

5 Operation

Operate the left mini-joystick to the left.

The PME transmits simultaneously a proportional signal to the solenoid valve YR23 and a
+24V-signal to the safety solenoid valve Y370. Y370 stops the return of the control oil to the
tank.
The control oil pressure charges the side b of the spool 3643 in the control valve block 3640.
The spool 3643 moves to charge the outlet B (rotating device to the left) with high pressure.
Operate the left mini-joystick to the right.
The PME transmits simultaneously a proportional signal to the solenoid valve YR22 and a
+24V-signal to the safety solenoid valve Y369. Y369 stops the return of the control oil to the
tank.
The control oil pressure charges the side a of the spool 3643 in the control valve block 3640.
The spool 3643 moves to charge the outlet A (rotating device to the left) with high pressure.

6 Activating the option

Switch the following variables to 1 (see 190 Software / Hardware).

Variables

Operating the working attachment with the left mini-joystick – CXadRotDr

LFR/en/Edition: 08/2013

– CXadJsLPropY
– CXadJsRPropX

Set the option (see 190 Software / Hardware).

200.070.4 R 966 - R 980

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 Service Manual Medium pressure circuit (AS2)
Commissioning

7 Commissioning

7.1 Bleeding the circuit

Attention!
Diesel effect! Explosion hazard!
Always bleed the circuit after the installation or a modification of the circuit.

2a, 2bHose for turning the grapple 4 Valve

Align the stick at right angle to the ground.

Extend and retract the bucket cylinder 5 times.
Shut down the diesel engine and depressurize the attachment.
Block the piston rod of the cylinder: close the valves 3 (lever perpendicular to the cylinder).
Connect the end of hydraulic hoses 2a and 2b with the bleed hose.
Make sure no-one is in the vicinity of the machine.
Start the diesel engine and run it at low idle.
Operate carefully the medium pressure circuit control. Increase gradually the rotation speed of the
movement up to stop.
Shut down the diesel engine and depressurize the attachment.
Remove the bleed hose.
Open the valves 3.
LFR/en/Edition: 08/2013

7.2 Adjusting
Adjust the pressure-relief valve 3461: see the adjustment check list (see 030 Maintenance).

R 966 - R 980 200.070.5

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Medium pressure circuit (AS2) Service Manual
Commissioning

LFR/en/Edition: 08/2013

200.070.6 R 966 - R 980

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 Service Manual Hydraulically adjustable cab
Presentation

Hydraulically adjustable cab

1 Presentation

This subchapter specifies the following options:

– hydraulically height adjustable cab
– hydraulically tiltable cab
The hydraulic schematics and electrical diagrams are the same for both options.

2 List of the components and hydraulic schematic

Positions See chapter

1500 Hydraulic tank
1600 Distribution block / control pressure
1610 Collector / control pressure
3600 Gear pump
3640 Valve block / rotating device
3641 Pressure-relief valve / rotating device
3642 Pressure-relief valve / rotating device
3643 Spool / rotating device
3644 Secondary pressure-relief valve / rotating device
3645 Secondary pressure-relief valve / rotating device
3646 Commutation valve
3648 Shuttle valve
4911 Pressure relief valve
4920 Regulation solenoid valves block / rotating device
4975 Solenoid valves block / height adjustable cab
5700 Control axle / height adjustable cab
5701 Secondary pressure-relief valve / height adjustable cab
5702 Secondary pressure-relief valve / height adjustable cab
5703 Spool / height adjustable cab
5706 Commutation valve
5708 Shuttle valve
6010 Hydraulic motor / rotating device
LFR/en/Edition: 03/2014

9200 Solenoid valves block / height adjustable cab

9201 Hydraulic unlockable spool
9203 Pressure-relief valve
9204 Throttle check valve
9211 Cab emergency lowering / cab floor
9212 Cab emergency lowering / uppercarriage

R 966 - R 980 200.080.1

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MJFCIFSS
Hydraulically adjustable cab Service Manual
List of the components and hydraulic schematic

9215 Throttle check valve

9220 Throttle check valve
M59 Measuring point / option
Y22 Regulation solenoid valve / rotating device right
Y23 Regulation solenoid valve / rotating device left
Y369 Safety solenoid valve
Y370 Safety solenoid valve
Y443 Regulation solenoid valve / additional user on joystick right
Y444 Regulation solenoid valve / additional user on joystick right

LFR/en/Edition: 03/2014

200.080.2 R 966 - R 980

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MJFCIFSS
                    
                       
                       
                      
        
                            
                                
                     
               
        

  
Hydraulically adjustable cab Service Manual
Electrical diagram

3 Electrical diagram

A51 Output module for CAN bus 2

A52 Input module for CAN bus 1
A53 Input module for CAN bus 2
A54 Output module for CAN bus 1
A161 Motherboard
A164 Input module
A165 Input module
A172 Control unit E for options
A178 Master
S7 Safety lever
S408 Control lever / hydraulically adjustable cab
X051 / X051-1 Connector 6 poles
X985 Connector 4 poles / additional user control (mini joystick right)
X1049 / X1049-1 Connector 12 poles / joystick right
Y443 Regulation solenoid valve / additional user on joystick right
Y444 Regulation solenoid valve / additional user on joystick right

LFR/en/Edition: 03/2014

200.080.4 R 966 - R 980

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Hydraulically adjustable cab Service Manual
Arrangement of the components

4 Arrangement of the components

4.1 In the high adjustable cab

4.2 In the tiltable cab

LFR/en/Edition: 03/2014

200.080.6 R 966 - R 980

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 Service Manual Hydraulically adjustable cab
Option activation

4.3 On the uppercarriage

5 Option activation

Switch the following variables to 1 (see 190 Software / Hardware).

Variables

High adjustable cab – CXadJsRPropY

– CXadAdjCab

Tiltable cab – CXadJsRPropY

– CXadAdjCab30Deg
LFR/en/Edition: 03/2014

R 966 - R 980 200.080.7

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MJFCIFSS
Hydraulically adjustable cab Service Manual
Option activation

LFR/en/Edition: 03/2014

200.080.8 R 966 - R 980

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 Service Manual Stick and hoist cylinder shut-down
Presentation

Stick and hoist cylinder shut-down

1 Presentation

Angle transmitter is installed on the boom-stick pin.The PME shuts down the actuation of the
movement when the angle transmitter detects the attachment position in the shut down area.

2 Electrical diagram

See electrical diagram (see chapter 110.042).

3 Arrangement of the components

0 Mid-position of the transmitters displacement

B55_1 Angle transmitter stick movement
B55_1.X 4 pole connector / stick movement shut-down

4 Installing the components

See LIDOS.

Installing the angle transmitter

LFR/en/Edition: 12/2013

The angle transmitter has a measuring range of 180°. The travel mid-position 0 is mechanically
adjustable.
Place approximately the 0 position in the middle of the desired working area.

R 966 - R 980 200.105.1

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Stick and hoist cylinder shut-down Service Manual
Activating the option

5 Activating the option

In Sculi, open folder Cylinder Cutoff (Angular).

Movements shut-down
Switch one of the following variables to 1:
– Shut-down when extending the stick: CXadCylShDownStickOut
– Shut-down when retracting the stick: CXadCylShDownStickIn

Deactivating the movement shut-down (option)

The machine operator can deactivate the movement shut-down with the deactivation of stick cylinder
shut-down or deactivation of hoist cylinder shut-down key
For more information see the operating manual.

Danger!
Risk of damage and injury!
Proceed with due care when deactivating the shut-down function. The machine operator is liable
for any accidents

Authorize the permanent deactivation: switch the variable CXadCylShDownOff to 1.

6 Adjusting the option

In Sculi, open menu Variables.

Two steps are necessary to adjust the option:
– adjust the virtual stops (to avoid abrupt stops at the mechanical ends of the cylinders).
– adjust the movement shut-down (to limit permitted working area)

6.1 Adjusting the stick stops

Switch the variable CXSetStickCylSens to 1.
Extend the stick to the stop.
Switch the variable MXCylProtectionSaveStickUp to 1.
The variable automatically switches to 0.
Retract the stick to the stop.
Switch the variable MXCylProtectionSaveStickDown to 1.
The variable automatically switches to 0.
Switch the variable CXSetStickCylSens to 0.
LFR/en/Edition: 12/2013

Check that the stick movement are interrupted before the mechanical ends.

200.105.2 R 966 - R 980

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 Service Manual Stick and hoist cylinder shut-down
Adjusting the option

6.2 Adjusting the movement shut-down

Danger!
Risk due to inertia of equipment! Risk due to tool attachment moving back and to!
Change in dimensions of tool attachment when opened!
The attachment or the tool attachment can extend beyond the permitted area.
Always maintain a safe distance to the limits of the permitted area when making adjustments.

For more information see the operating manual.

1 Inactive key 2 Active key

If the keys of the display are inactive:

Activate the desired movement shut-down (see «Activating the option»).
LFR/en/Edition: 12/2013

R 966 - R 980 200.105.3

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Stick and hoist cylinder shut-down Service Manual
Adjusting the option

LFR/en/Edition: 12/2013

200.105.4 R 966 - R 980

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 Service Manual Hoist cylinder protection
Presentation

Hoist cylinder protection

1 Presentation

Hydraulic
Option Machine Electrical diagram
schematic
Hoist cylinder protection R956 10405950 series diagram
R966 11461754
R976 --

2 List of the components and hydraulic schematics

Positions See chapter

1600 Distribution block / control pressure
1610 Collector / control pressure
1620 Collector / return oil
3310 Servo oil unit
4100 Joystick right
4900 Logical block / attachment movements
5010 Solenoid valves block / air bleeding of servo chambers
5100 Control valve block
5111 Secondary pressure-relief valve / extending hoist cylinders
5112 Secondary pressure-relief valve / retracting hoist cylinders
5113 Spool / hoist cylinders
6100 Hoist cylinder
6105 Control block LBS-valve
6110 Double check valve / hoist cylinders control
6113 Throttle check valve / compensation line for hoist cylinders
6120 LBS-valve / hoist cylinder
6160 Control block / pressureless lowering boom
6161 Commutation valve / pressureless lowering boom
7710 Distribution block / hoist cylinders
B143 Control pressure transmitter / attachment movements
LFR/en/Edition: 03/2014

B145 High pressure transmitter / boom cylinders piston side

M61 Measuring point / hoist cylinders piston side
Y109 Solenoid valve / pressureless lowering
Y139 Solenoid valve / pressureless lowering boom
Y175 Solenoid valve / reduction of secondary pressure boom
cylinders
Y369A Solenoid valve / air bleeding of servo chambers (lower side)

R 966 - R 980 200.112.1

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Hoist cylinder protection Service Manual
List of the components and hydraulic schematics

Y370B Solenoid valve / air bleeding of servo chambers (upper side)

Y401 Solenoid valve / pressureless lowering boom
Yr401 Regulation solenoid valve / pressureless lowering boom

LFR/en/Edition: 03/2014

200.112.2 R 966 - R 980

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                                      
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                                     
                  
           

 Service Manual Hoist cylinder protection
Electrical diagram

3 Electrical diagram

See series diagram (see 110 Electrical system).

4 Arrangement of the components

Fig. 3 Arrangement of the components

5112 Secondary pressure-relief valve / retracting hoist cylinders

5113 Spool / hoist cylinders
4900 Logical block / attachment movements
6160 Control block / pressureless lowering boom
Y109 Solenoid valve / pressureless lowering
Y175 Solenoid valve / reduction of secondary pressure boom cylinders

5 Activating the option

LFR/en/Edition: 03/2014

Switch the variable CxadTcCylProtec to 1.

R 966 - R 980 200.112.5

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Hoist cylinder protection Service Manual
Activating the option

LFR/en/Edition: 03/2014

200.112.6 R 966 - R 980

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 Service Manual Stick cylinder protection (damping)

Stick cylinder protection (damping)

See «Stick cylinder protection» (see 150 Working attachment).
LFR/en/Edition: 03/2014

R 966 - R 980 200.115.1

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Stick cylinder protection (damping) Service Manual

LFR/en/Edition: 03/2014

200.115.2 R 966 - R 980

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 Service Manual Hydraulic quick change system
Presentation

Hydraulic quick change system

1 Presentation

Following data are effective for hydraulic quick change system 33 to 92.

2 List of the components and hydraulic schematics

Positions See chapter

B26 Proximity switch / quick change system
B318 Proximity switch / working tool presence
Y28-1 Solenoid valve / quick change system
Y28-2 Solenoid valve / quick change system
LFR/en/Edition: 03/2014

R 966 - R 980 200.120.1

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Hydraulic quick change system Service Manual
Electrical diagram

3 Electrical diagram

See series diagram (see 110 Electrical system).

4 Activating the option

Switch the variable CXadQChangeSensSup to 1 (see 190 Software / Hardware).

According to the characteristics of the machine, switch the following variables to 1.

Position of the
Variable System activated
confirmation button

Behind the operator CXadQChangeWorkTool Quick change system 1

CXadQChangeWorkTool2 Quick change system 2

Front the operator CXadQChangeWorkToolSWA Quick change system 1

CXadQChangeWorkToolSWA2 Quick change system 2

LFR/en/Edition: 03/2014

200.120.2 R 966 - R 980

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 Service Manual Line break safety valve for attachment cylinders

Line break safety valve for attachment cylinders

See Line break safety valves, in 150 Working attachment.
LFR/en/Edition: 10/2013

R 966 - R 980 200.130.1

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Line break safety valve for attachment cylinders Service Manual

LFR/en/Edition: 10/2013

200.130.2 R 966 - R 980

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 Service Manual Bypass filter
Presentation

Bypass filter

1 Presentation

Hydraulic Electrical
Machine Ident
schematic diagram

R956 - R960 10396203

Bypass filter 10397271 -
R966 - R970 10392259

R976 - R980 10395308

2 List of the components and hydraulic schematics

Positions See chapter

1500 Hydraulic tank
1510 Breather filter
1520 Return filter
1521 Bypass valve
1530 Leak oil filter
1540 Shut off valve
2130 Regulator, complete
2230 Regulator, complete
3100 Cooler fan pump 1
3310 Servo oil unit
LFR/en/Edition: 03/2014

R 966 - R 980 200.160.1

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Bypass filter Service Manual
List of the components and hydraulic schematics

Fig. 1 10397271

LFR/en/Edition: 03/2014

200.160.2 R 966 - R 980

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 Service Manual Hydraulic hammer return filter
Presentation

Hydraulic hammer return filter

1 Presentation

Machine Ident

R956 - R960 10396247

Hydraulic hammer return filter
R966 - R970 10392278

R976 - R980 10395368

2 List of the components and hydraulic schematic

Positions See chapter

300 Hydraulic hammer
518 Return filter with contamination indicator
LFR/en/Edition: 06/2013

R 966 - R 980 200.165.1

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Hydraulic hammer return filter Service Manual
List of the components and hydraulic schematic

LFR/en/Edition: 06/2013

200.165.2 R 966 - R 980

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 Service Manual Slewing gear brake (pedal)
Presentation

Slewing gear brake (pedal)

1 Presentation

Hydraulic Electrical
Machine Ident
schematic diagram

R918 - R922 94065511

11457889

Slewing gear brake R924 - R926 11451207

(pedal) 94065419 10833352
94065511

R936 - R950 10390678

R956 - R960 10390516

R966 - R980 10390622

2 List of the components and hydraulic schematics

Positions See chapter

1610 Collector / control pressure
3310 Servo oil unit
4800 Pedal for swing brake
6500 Swing motor
6510 Rotary group
6560 Swing brake
Y7 Solenoid valve / swing brake
LFR/en/Edition: 03/2014

R 966 - R 980 200.175.1

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Slewing gear brake (pedal) Service Manual
Arrangement of the components

Fig. 1 10833352

3 Arrangement of the components

Fig. 2 Arrangement of Y7 corresponding to the machines models

LFR/en/Edition: 03/2014

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 Service Manual Slewing gear brake (pedal)
Operation

Fig. 3 Arrangement of the components

4 Operation

Release the swing brake 6560: press the key swing brake.
Wait until the uppercarriage nearly stops.
Press gradually the pedal of the swing brakes 4800.
The control pressure on the multi-discs gradually decreases.
When the braking chamber of the swing gear is connected to the tank, the uppercarriage stops.
Release the pedal of the swing brake 4800.
The control pressure press on the multi-discs.
(see 180 swing gear)

5 Activating the option

Switch the variable CXadSwingBrakeInitManu to 1 (see 190 Software / Hardware).

Note!
The slewing brake could be applied, released or automatically locked.
Deactivating automatic locking:
Switch the variable CXadSwingBrakeManu to 1 (see 190 Software / Hardware).
LFR/en/Edition: 03/2014

R 966 - R 980 200.175.3

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Slewing gear brake (pedal) Service Manual
Activating the option

LFR/en/Edition: 03/2014

200.175.4 R 966 - R 980

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 Service Manual Special working attachments and tools
Activating the option

Special working attachments and tools

1 Activating the option

Switch the following variables to 1 (see 190 Software / Hardware).

Option Variables

Magnet system CXadMagneticSystem

LFR/en/Edition: 06/2014

R 966 - R 980 200.180.1

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Special working attachments and tools Service Manual
Activating the option

LFR/en/Edition: 06/2014

200.180.2 R 966 - R 980

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 Service Manual LiDAT remote diagnosis system
Design

LiDAT remote diagnosis system

1 Design

The LiDAT remote diagnosis system provides information for the purpose of the operation and the
location of the machine.

Fig. 1 Design

A161 Motherboard F2_3 LiDAT fuse

A178 Master module X1 Plug connection
A192 LiTU remote diagnosis module 10 Antenna
LFR/en/Edition: 07/2014

R 966 - R 980 200.190.1

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LiDAT remote diagnosis system Service Manual
Function

Fig. 2 A192 LiTU remote diagnosis module

1 Radio connection A192 LiTU remote diagnosis module

2 GPS connection X1 Plug connection
3 LAN connection

2 Function

2.1 Electrical diagram

See the electrical diagram, in 110 Electrical system

2.2 LiTU status indication

LED functions ON OFF

flashing slowly 1s 1s
flashing rapidly 1/8 s 1/8 s
flashing once 1/8 s 7/8 s
LFR/en/Edition: 07/2014

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 Service Manual LiDAT remote diagnosis system
Function

PWR STATE
Indicators System status
green red
ON ON During the booting process (system start-
up), all LEDs are lit briefly
flashing flashing Normal operation
slowly every 20
seconds
OFF flashing Critical error
rapidly
flashing OFF System shutdown
once
ON flashing Software update
slowly
OFF OFF System off
* indicates the normal status

GPS
Indicators System status
orange
ON During the booting process, all LEDs are lit
flashing GPS subsystem waits for satellite signal
once
flashing * valid satellite signals are being received
slowly
flashing GPS error (e.g. no antenna connection, short circuit in
rapidly antenna cable)
OFF GPS subsystem not running
* indicates the normal status

RADIO
Indicators System status
yellow
ON During the booting process, all LEDs are lit
flashing GSM connection searches for a network
once
flashing * GSM connection logged on to a valid network. No data
slowly is being transmitted
ON GSM connection transmits data
flashing GSM connection error (e.g. no antenna connection,
rapidly short circuit in antenna cable)
OFF GSM connection not running
* indicates the normal status
LFR/en/Edition: 07/2014

Note!
The two LEDs for LINK and ACT are only operational, if the A192 remote diagnosis module is
connected via the LAN interface to the machine control system.

R 966 - R 980 200.190.3

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LiDAT remote diagnosis system Service Manual
Maintenance

LINK ACT
Indicators System status
green yellow
OFF OFF No Ethernet connection
ON OFF Existing Ethernet connection
ON flashing Existing Ethernet connection and data
rapidly or transmission
once

3 Maintenance

Check all cable and plug connections at the A192 module and the antenna 10.
Check the battery charge and replace it, if necessary.

4 Repair

4.1 Replacing the battery

´

Fig. 3 Battery 4 and SIM card 5

4 Battery 7 Screws
5 SIM card A192 LiTU remote diagnosis module
6 Cover

Loosen and remove the screws 7.

LFR/en/Edition: 07/2014

Carefully lift off the cover 6.

Battery 4 and SIM card 5 are now accessible.
Disconnect the battery connections.
Remove the battery 4.
Clean the sealing flange.
Install a new battery.

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 Service Manual LiDAT remote diagnosis system
Functional test

Install a new cover 6.

Tighten the screws 7 to the prescribed torque (1 Nm).

4.2 SIM card in LiTU A192 module

The LiTU A192 module contains a SIM card 5. The SIM card is unlocked by the LiDAT support centre
of Liebherr. Depending on the mobile network operator and the actual location of the machine, this
might take up to 30 minutes.

Caution!
Changing the SIM card can damage the device!
The SIM card has been specifically chosen to suit the LiTU A192 module. If the SIM card of a
defective LiTU A192 module is placed in a new module, the SIM card is locked.
Never exchange SIM cards!

4.3 Removing
Contact our specialists, quoting your customer number and the serial number of your device.
Dagmar Zeltner Italy, France, Belgium, Luxembourg
Tel.: +49 7354 80 7323
Dagmar.zeltner@liebherr.com

Stefanie Sommer German, GB, Ireland

Phone: +49 7354 80 7799
Stefanie.sommer@liebherr.com

Yvonne Kumpf
Phone: +49 7354 80 6485 All other countries
Yvonne.kumpf@liebherr.com

4.4 Installation

Note!
The A192 module must be installed in such a way that all LEDs are clearly visible, as the LEDs
indicate the status of the A192 module.

5 Functional test
LFR/en/Edition: 07/2014

Contact the respective LIDAT partner of the organisation.

This person can then request the transmission of data at the online portal in order to determine
whether the position and the relevant parameters (e.g. operating hours) are displayed.

R 966 - R 980 200.190.5

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LiDAT remote diagnosis system Service Manual
Functional test

LFR/en/Edition: 07/2014

200.190.6 R 966 - R 980

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 Service Manual Radio
Electrical diagram

Radio

1 Electrical diagram

The radio is powered with KL58 (delayed +).

See series diagram (see Uppercarriage – Electrical diagrams, in 110 Electrical system).

2 Arrangement of the components

See LIDOS.

3 Activating the option

3.1 Mute mode (option)

Switch the variable CXadRadioMute to 1 (see 190 Software / Hardware).

3.2 Control the radio at the display (option)

Switch the variable CXadRadioRemoteControl to 1 (see 190 Software / Hardware).
LFR/en/Edition: 06/2014

R 966 - R 980 200.195.1

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Radio Service Manual
Activating the option

LFR/en/Edition: 06/2014

200.195.2 R 966 - R 980

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 Service Manual Headlights and beacon
Electrical diagram

Headlights and beacon

1 Electrical diagram

Option Electrical diagram

Monobloc boom headlight 11730438

Uppercarriage headlight

Operator’s cab headlight, rear

Key activated beacon

series diagram
Automatic beacon (engine on and safety lever
down)

Automatic beacon (travel alarm on)

2 Activating the option

Switch the following variables to 1 (see 190 Software / Hardware).

Option Variables

Uppercarriage headlight CXadLightUppercar

Operator’s cab headlight, rear CXadLightBack

Key activated beacon CXadLightRotBeacon

Automatic beacon (engine on and safety lever CXadLightRotBeacon

down)

Automatic beacon (travel alarm on) CXadLightRotBeacon

LFR/en/Edition: 03/2014

R 966 - R 980 200.200.1

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 Service Manual Electric refuelling pump
Technical information

Electric refuelling pump

1 Technical information

Option
Identification Number 10397427
Refuelling pump
Liebherr Identification Number 5607482
Reference DELTA 595B
Typ gear pump
Flow rate 150 L/min
Maximum operating time 12 minutes
Maximum suction head 3.5 m

2 Electrical diagram

See series diagram (see 110 Electrical system).

3 Arrangement of components

The refuelling pump is under the cover on the front right side of the machine.
LFR/en/Edition: 08/2013

See LIDOS.

R 966 - R 980 200.315.1

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Electric refuelling pump Service Manual
Arrangement of components

LFR/en/Edition: 08/2013

200.315.2 R 966 - R 980

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 Service Manual Pre-heating
Fuel pre-heating

Pre-heating

1 Fuel pre-heating

1.1 Presentation

Machine Ident

Fuel pre-heating R966 to R980 10403266

1.2 Electrical diagram

See series diagram (see 110 Electrical system).

1.3 Activating the option

Switch the variable CXadFuelPreHeat to 1 (see 190 Software / Hardware).

2 Hydraulic oil, motor oil and coolant pre-heating

2.1 Presentation

Machine Ident

Hydraulic oil, motor oil and coolant pre-heating R966 to R980 11455999

2.2 Electrical diagram

E1032 Electrical box
H1 / H2 White light
Q2 / Q3 Isolating switch
R23 Hydraulic oil pre-heating (option)
R120-1 / R120-2 Coolant pre-heating
LFR/en/Edition: 03/2014

R120-3 Motor oil pre-heating

S120 Switch

R 966 - R 980 200.321.1

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 Service Manual Pre-heating
Hydraulic oil, motor oil and coolant pre-heating

2.3 Activating the option

The PME doesn’t handle this option.
LFR/en/Edition: 03/2014

R 966 - R 980 200.321.3

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Pre-heating Service Manual
Hydraulic oil, motor oil and coolant pre-heating

LFR/en/Edition: 03/2014

200.321.4 R 966 - R 980

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 Service Manual Auxiliary heater
Design

Auxiliary heater

1 Design

Fig. 1 Design R956 to R960

LFR/en/Edition: 10/2014

Fig. 2 Design R966 to R980

20 Check valve 1000 Diesel engine

30 Thermostat valve E30 Water heater
40 Exhaust silencer E30.Y1 Metering pump

See also LIDOS.

R 966 - R 980 200.330.1

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Auxiliary heater Service Manual
Technical data

2 Technical data

Designation Unit
Water heater E30 Thermo 90 ST
Heat flow
– Maximum kW 9.1
– Control range kW 1.8 to 7.6
Fuel Diesel
Fuel consumption
– Maximum l/h 1.1
– Control range l/h 0.19 to 0.9
Rated voltage V 24
Operating voltage range V 20 to 30
Rated power consumption of recirculation pump 9
– Maximum W 90
– Control range W 37 to 83
Permissible operating pressure bar 2
Heat exchanger filling volume l 0.15
Maximum combustion air intake temperature °C +40
Minimum volume in cooling circuit l 6
Volumetric flow rate of recirculation pump 9 against 15 bar l/h 1650
Thermostat valve 30 flow rate l/min 2.667
Weight kg 4,8

Tab. 1 Technical data

3 Function

3.1 List of the components and hydraulic schematic of the coolant

Positions See chapter

E30 Water heater
9 Recirculation pump
20 Check valve
21 Bypass
LFR/en/Edition: 10/2014

22 Cab heat exchanger

23 Expansion tank
24 Water cooler
25 Solenoid valve (in the cab)
30 Thermostat valve
1000 Diesel engine
1001 Thermostat

200.330.2 R 966 - R 980

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 Service Manual Auxiliary heater
Function

1002 Water pump

1003 Motor oil heat exchanger

Fig. 3 10394897

3.2 Electrical diagram

See series diagram (see 110 Electrical system).
LFR/en/Edition: 10/2014

3.3 Auxilary heater control

See the supplier documentation delivered with the operating manual.

R 966 - R 980 200.330.3

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Auxiliary heater Service Manual
Function

3.4 Auxilary heater components

Fig. 4 Water heater E30

1 Control unit 8 Cooling fluid inlet

2 Fuel connection 9 Recirculation pump
3 Combustion air fan 10 Fastening clamp
4 Cooling fluid outlet 11 Exhaust gas outlet
5 Temperature sensor 12 Combustion air inlet
6 Temperature limiter 13 Fuel inlet
7 Heat exchanger E30 Water heater

Control unit 1
The control unit 1 controls the functions of the burner and monitors its operation.

Combustion air fan 3

LFR/en/Edition: 10/2014

The combustion air fan 3 provides the air required for combustion from the combustion air inlet 12 to
the burner gun 15.

Temperature sensor 5
The temperature sensor records the cooling fluid temperature at the cooling fluid outlet of the water
heater E30 by measuring its electric resistance. This signal is processed by the control unit 1.

200.330.4 R 966 - R 980

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 Service Manual Auxiliary heater
Function

Temperature limiter 6
The overheating protection responds the moment the heat transfer temperature exceeds 127±7 °C,
switching off the water heater.

Heat exchanger 7
In the heat exchanger 7, the heat produced through combustion is transferred to the coolant circuit.

Recirculation pump 9
The recirculation pump transfers the coolant through the circuit. The recirculation pump is switched
on through the control unit 1 and remains switched on while the water heater is in operation.

Glow pencil 13 and flame detector 14

Fig. 5 Glow pencil and flame detector

When the water heater is started, the air-fuel mixture is ignited by the glow pencil 13. The glow pencil
designed as an electrical resistor is installed in the burner gun on the side facing away from the flame.
The flame detector 14 is a temperature-controlled resistor whose resistance changes depending on
the heat produced by the flame. The resistance signal is fed to the control unit where it is processed.
The flame detector monitors the flame across the entire operating time of the burner.

Burner gun 15 and burner tube 17

LFR/en/Edition: 10/2014

Fig. 6 Burner gun 15 with inlet guide plate 16 and burner tube 17

In the burner gun 15 with the inlet guide plate 16, the fuel is distributed across the burner cross-

R 966 - R 980 200.330.5

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Auxiliary heater Service Manual
Function

section in the burner tube 17. The air-fuel mixture is combusted in the burner tube.

Thermostat valve 30

Fig. 7 Thermostat valve 30

The thermostat valve 30 controls the coolant circuit based on the temperature in the circuit.

Metering pump E30.Y1

The fuel supply and the supply to the water heater is controlled by the external metering pump
E30.Y1. In addition, it serves as a shut-off device when the water heater is switched off. The pulses
that control the magnetic coil of the metering pump E30.Y1 are sent by the control unit 1.

3.5 Function of auxiliary heater E30

Switching on
Turn the starter key to position 0.
Switch on the auxiliary heater.
The recirculation pump 9, the glow pencil 13 and the combustion air fan 3 are started.
Combustion begins approx. 60 to 140 seconds after the system is started. From this point, the
heating operation is controlled automatically. The auxiliary heater can be operated at full load
for maximum 2 hours.
The air-conditioning system of the machine is only switched on when the coolant has reached
the necessary temperature.

Regulation
If the temperature of the coolant increases to the threshold for pause, the water heater E30 is
temporarily switched off. During this break, the recirculation pump 9, the heater fan of the machine
and the indicator at the timer S232 remain however in operation.
After the coolant temperature has dropped to the programmed re-start temperature, the water heater
LFR/en/Edition: 10/2014

E30 is automatically switched on again.

If the water temperature in the water heater E30 is above the set temperature but does not reach the
pause threshold, the temperature is reduced so that it reaches the set temperature within 10 minutes.
The water heater E30 is switched to 9.0 kW heating level.
If the set temperature is reached, it is automatically restarted to max. 7.6 kW heating level.

200.330.6 R 966 - R 980

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 Service Manual Auxiliary heater
Maintenance

Switching off
Switch off the auxiliary heater.
The operating indicator and the timer S232 are no longer displayed.
Combustion is stopped and the system is operated in afterrun mode. The recirculation pump
9 and the combustion air fan 3 remain however in operation.
The water heater is cooled and automatically shuts down after approx. 105 seconds. During
the afterrun period, the water heater E30 can be switched on as normal.

4 Maintenance

(see the maintenance schedule, chapter 030)

5 Repair

Note!
See the supplier documentation delivered with the operating manual.

5.1 General information

Cut the fuel hoses and pipes with a sharp-edged knife. Ensure that the cutting edges are not
squeezed or burred.
Do not lay fuel lines near the waste gas duct from the water heater or near the diesel engine.
All fuel lines must be installed with butt joints to prevent bubbles in the system.
Install the metering pump E30.Y1 in such a way that the pressure side is located at the top. Ensure
that the angle of installation is approx. 20°.

5.2 Removing
LFR/en/Edition: 10/2014

Fig. 8 Installing and removing the water heater E30

31 Bracket 35 Hose clamp / coolant hose

32 Screw 36 Hose clamp / fuel hose

R 966 - R 980 200.330.7

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Auxiliary heater Service Manual
Taking the auxiliary heater into operation

33 Washer E30 Water heater

Open the hose clamps 35 around the coolant hoses.

Remove the coolant hoses from the water heater E30.
Let the coolant flow into a suitable container.
Seal the coolant hoses.
Remove the hose clamps 36 from the fuel line at the water heater E30.
Collect the escaping fuel in a suitable container.
Seal the fuel line.
Loosen and remove the screws 32.
Remove the water heater E30 together with the bracket 31.

5.3 Installation
Install the water heater E30 together with the bracket 31.
Screw the screws 32.
Place the fuel line.
Install the hose clamps 36 on the fuel line at the water heater E30. Tighten to a torque of 4 Nm.
Connect the coolant hoses to the water heater E30.
Install the hose clamps 35 around the coolant hoses. Tighten to a torque of 4 Nm.
Check the coolant level.

6 Taking the auxiliary heater into operation

Carefully bleed the coolant circuit and the fuel supply system.
Switch on the auxiliary heater.
Check connections for leakage and proper fixture.
Check the coolant level in the expansion tank.

7 Troubleshooting

Eliminate the fault.

Release the system: switch off and on the auxilary heater.
LFR/en/Edition: 10/2014

7.1 Fault shutdown

In the following cases, the auxiliary heater shuts down:
– If no flame is produced, the fuel supply is shut off after max. 240 seconds.
– If the flame dies, the fuel supply is shut off after max. 240 seconds.
– If the system is overheating (temperature limiter 6 triggered), the fuel supply is interrupted.
– If the undervoltage protection is tripped for more than 20 seconds, the fuel supply is interrupted.

200.330.8 R 966 - R 980

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 Service Manual Auxiliary heater
Troubleshooting

7.2 Faults - causes - remedies

Fault Cause Remedy

Water heater E30 is No combustion after multiple
automatically start attempts
switched off
Flame dies during operation
Heater overheating due to
insufficient coolant/coolant
loss
No voltage for more than 20
seconds
No flame detected upon start
Auxiliary heater not Electric wiring, fuses
working
Control device defective
Auxiliary heater Fuel system
fails to start
Combustion air/exhaust gas
line
Burner
Flame dies during Fuel supply
burner operation
Burner 15
Undervoltage Electrical supply
Flame detector 14 Flame detector not working
continuously hot
Flame detector 14 Cabling
not working
Flame detector not working
Temperature Cabling
sensor 5 not
working Temperature sensor not
working
Metering pump Coolant circuit
E30.Y1 not working
LFR/en/Edition: 10/2014
Control unit locked due to fault
Switch off the heater and switch it on
again.
If the heater still fails to work properly,
consult the manufacturer for a service by a
specialist technician.
Adding coolant
Check fuses, plug connections and battery
charge
Check flame detector and flame detector
connections
Check fuses and plug connections
Check battery connection
Replace control unit
Check fuel level
Check fuel filter
Bleed fuel system
Check combustion air/exhaust gas line for
blockage and clean, if necessary
Clean burner and replace, if necessary
Check fuel level
Check fuel filter
Bleed fuel system
Clean burner and replace, if necessary
Checking battery
Check electrical connections
Replace flame detector
Check cables for damage and short
circuits
Replace flame detector
Check cables for damage and short
circuits
Replace temperature sensor
Check coolant level.
Bleed coolant circuit

/ overheating Cabling Check cables for damage and short

protection not circuits
working
Metering pump not working Replace metering pump
Combustion air fan Cabling Check cables for damage and short
3 not working circuits
Combustion air fan not Replace combustion air fan
working

R 966 - R 980 200.330.9

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Auxiliary heater Service Manual
Troubleshooting

Fault Cause Remedy

Glow pencil 13 not Cabling Check cables for damage and short
working circuits
Glow pencil not working Replace glow pencil
Overheating Water heater overheating Check coolant; if necessary, add coolant
Recirculation pump Cabling Check cables for damage and short
9 not working circuits
Recirculation pump not Replace recirculation pump
working

LFR/en/Edition: 10/2014

200.330.10 R 966 - R 980

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 Service Manual Travel alarm
Presentation

Travel alarm

1 Presentation

When a travelling pedal is operated, the pressure switch B40 ob B41 transmits a signal to the PME.
The audio warning from H33 sounds on the outside of the machine

Electrical
Option Machine Ident
diagram
Travel alarm R956 - R960 10833122 series
R966 - R980 10832280 diagram

2 Electrical diagram

See the series diagram (see 110 Electrical system).

3 Arrangement of the components

B40 Pressure switch / left travel pedal (installed as standard)

LFR/en/Edition: 08/2013

B41 Pressure switch / right travel pedal (installed as standard)

H33 Buzzer

X429 Connector 2 poles / travel alarm

R 966 - R 980 200.400.1

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Travel alarm Service Manual
Installing the components

4 Installing the components

See LIDOS.

5 Activating the option

Switch the variable «CXadTravAl» to 1 (see 190 Software / Hardware).

LFR/en/Edition: 08/2013

200.400.2 R 966 - R 980

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 Service Manual Screen wiper
Electrical diagram

Screen wiper

1 Electrical diagram

See series diagram (see 110 Uppercarriage - Electrical diagrams).

2 Arrangement of the components

See LIDOS.

3 Activating the option

Switch the following variables to 1 (see 190 Software / Hardware).

Note!
If both parameters CXadWWasherFrontAllBt and CXadWWasherTopAllBt are switched to 1, the
button S6L simultaneously controls the wipers of the windscreen and of the roof glass panel.

Option Variables

Wipers of the roof glass panel CXadWWasherTop

Wipers of the roof glass panel (button S6L and CXadWWasherTopAllBt

key on the control unit)

Wipers of the rear window CXadWWasherBack

Wipers of the windscreen (button S6L and key CXadWWasherFrontAllBt

on the control unit)
LFR/en/Edition: 06/2014

R 966 - R 980 200.410.1

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Screen wiper Service Manual
Activating the option

LFR/en/Edition: 06/2014

200.410.2 R 966 - R 980

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 Service Manual Overload warning system
Presentation and safety instructions

Overload warning system

1 Presentation and safety instructions

Option Machine Ident

Overload warning system R966 and R970 11454850
R976 and R980 10859158

The overload warning system is a security system. It does not release the machine operator from the
responsibility of only lifting loads that are known and within the safe working load of the machine in
accordance with the load lift chart.

Danger !
When you install an overload warning system:
Have the installation checked by an inspection association.
Check the presence of the load lift chart in the cab.

2 Electrical diagram

See the electrical diagram for the series (see 110 Electrical system).

3 Arrangement of the components

LFR/en/Edition: 06/2013

B21 Pressure switch B145 Transmitter (installed as standard)

R 966 - R 980 200.420.1

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Overload warning system Service Manual
Installing the components

4 Installing the components

See LIDOS.

5 Operating

The system detects an overload when:

– The pressure switch B21 detects an overpressure in the hoist cylinder
– OR the transmitter B145 measures a pressure in the hoist cylinder higher than the reference
pressure. The measuring tolerance is +10 bar.
See the operating manual for more information.

6 Activating the option

Switch the variable «CXadOLW» to 1.

7 Adjusting the option

Enter the reference pressure in the variable «CROLWPressSensMean» according to the

characteristics of the machine.

Length of the gooseneck CROLWPressSens

Machine / Type Counterweight
boom or adjustable boom Mean

R966 / 1427 and 11000 kg 7,00 m 250 bar

1458
8,20 m 251 bar

14500 kg 7,00 m / 8,20 m 278 bar

10,00 m 282 bar

R966 / 1359 11000 kg 7,00 m 269 bar

8,20 m 270 bar

14500 kg 7,00 m / 8,20 m 298 bar

10,00 m 301 bar

R966 / 1459 and 11000 kg 7,00 m 265 bar

1569
8,20 m 266 bar
LFR/en/Edition: 06/2013

14500 kg 7,00 m / 8,20 m 294 bar

10,00 m 297 bar

R970 / 1400 and 14500 kg 7,00 m SME 300 bar

1571

Tab. 1 Table of the reference pressures (R966 and R970 - 11456089-001)

200.420.2 R 966 - R 980

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 Service Manual Overload warning system
Adjusting the option

Length of the gooseneck CROLWPressSens

Machine / Type Counterweight
boom or adjustable boom Mean

R976 / 1360 14000 kg 7,20 m / 8,60 m 253 bar

16000 kg 7,20 m / 8,60 m 265 bar

10,50 m 267 bar

R976 / 1428 and 14000 kg 7,20 m / 8,60 m 243 bar

1460
16000 kg 7,20 m / 8,60 m 255 bar

10,50 m 257 bar

R976 / 1461 and 14000 kg 7,20 m / 8,60 m 252 bar

1573
16000 kg 7,20 m / 8,60 m 263 bar

10,50 m 265 bar

R976 / 1645 14000 kg 7,20 m / 8,60 m 246 bar

16000 kg 7,20 m / 8,60 m 257 bar

10,50 m 259 bar

R980 / 1405 and 16000 kg 7,20 m SME 267 bar

1575

Tab. 2 Table of the reference pressures (R976 and R980 - 10859159-002)

Press the overload warning system key.

Raise the boom until the measured pressure «LROLWSensBoomCyl» = the reference pressure
«CROLWPressSensMean» in Sculi.

Adjust the screw of the pressure switch B21 with a flat head screwdriver until the audio warning
sounds.
LFR/en/Edition: 06/2013

Checking the adjustment

Raise the boom until the measured pressure «LROLWSensBoomCyl» = the reference pressure
«CROLWPressSensMean» in Sculi.
Make sure that the audio warning sounds when «LROLWSensBoomCyl» is higher than
«CROLWPressSensMean».
If necessary, adjust again the screw of the pressure switch B21.
Raise the boom to the stop.

R 966 - R 980 200.420.3

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Overload warning system Service Manual
Adjusting the option

Make sure that «LROLWSensBoomCyl» = 350 bar (primary pressure for R966 and R980).

LFR/en/Edition: 06/2013

200.420.4 R 966 - R 980

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 Service Manual Immobiliser
Presentation

Immobiliser

1 Presentation

Machine Ident Electrical diagram

R918 to R980 9644849 9645295

2 Electrical diagram

Contact Liebherr.

3 Arrangement of the components

See LIDOS.

4 Operation

See the operating manual.

LFR/en/Edition: 02/2014

R 966 - R 980 200.430.1

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Immobiliser Service Manual
Operation

LFR/en/Edition: 02/2014

200.430.2 R 966 - R 980

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 Service Manual Video surveillance
Presentation

Video surveillance

1 Presentation

The rear video surveillance is installed as standard. The camera is installed on the counterweight and
the camera image is displayed on the main display.
The side video surveillance is installed as an option. The camera is installed on the fuel tank and the
camera image is displayed on an additional display.

Camera Electrical
Ident
model diagram

Rear video surveillance R956 - R960 Liebherr 10831139 series

diagram
R966 - R980 10830577

Side video surveillance R956 - R960 non-Liebherr 11464184 10842454 -

10848523 002

R956 - R960 Liebherr -- series

diagram

R966 to R980 non-Liebherr -- --

R966 to R980 Liebherr -- series

diagram

2 Electrical diagram

2.1 Liebherr camera

See series diagram (see 110 electrical system).

2.2 Non-Liebherr camera

LFR/en/Edition: 03/2014

R 966 - R 980 200.440.1

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 Service Manual Video surveillance
Activating the option

3 Activating the option

3.1 Rear video surveillance

Switch the variable CxadCamera to 1 (see 190 Software / Hardware).

Note!
The variable CxadLiebherrCameraUsed must always be at 1.

3.2 Side video surveillance

The PME does not handle this option.
LFR/en/Edition: 03/2014

R 966 - R 980 200.440.3

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Video surveillance Service Manual
Activating the option

LFR/en/Edition: 03/2014

200.440.4 R 966 - R 980

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