4 TECNICAS REUNIDAS JUBAIL EXPORT REFINERY PROJECT Disitaton & Hydroteating Unt DISTRIBUTION SHEET ckage-t) Date = 18.Apr2011 Distibuted by: Juan Emilio Garcia Roforonce: JER-35288-LET-DSTP-TRGC-2011-000369 Subiact: APPROVAL OF WPS/ PORs BY NSH man, Acton Read: LY Fernomaton 1D Forsetion (clue a te for competion of action) es Reid bea ‘TRMADRID MOC FAroject Drector [operations Manager [“enaineerna Manager [Clintertace Manager [area 1 Manaaee [Aasea2 Maraoor [itct! sonager Tousiness warager [rocurement Mansaer [Joseuty Procurement tenager HSE anager JQvolty Systm Assessor Jac manager IH. Constnct. Manager ICont Control Manager [Cost Conve Planing Manager Pre-comissioning Manager |Cost Conve: Consttion CLOT Jcontact Manager Projet Adm, JAcminetraton project [project Engneer projet Engnoor Prone Enginaet Propet Enger Projet Enanoer Project Engineer LOT) 1) Process Load Engineer Lead Ping Engineer Lead Pong Desian Engineer Lead Civ Engineer |.sed atromert Engineer Lead Elecicl Engineer od Vessels Enger Lead Machinery Engineer ised Hea TraneferEngnaer Lead Materiel Eainear #ad Suppor Engineer Lead Metaluray Don [ Purchasing Coorsnator Expecting Coorcinator [ratte Cooranator Ste Logie Coornator |Seare part soranation OOD OOO Y. Moule A Resets ©. Moutele Lorene Seat ‘ose M. Prego ‘A dines Catalin iL Rotsan R. Femandez Aparcio R Roanguez Vast U Belin J Fuentes i Betnencour 4 Rowosa Fa Martin de Quevedo R Marines EM Rotiguez Lobo 4 Ferrera Romay TBuento cote ©. Guzman Enicue Cora igual Loner Wats Yourset, Miralem Omerdle [Gonsicton Area Manager (MS-1) M.Fraga onsinucon Ava Manager (MS-2)M.Watren |Corsiieton Unt anager (11) ‘Short arta JGonsirucion Unt Manoge 0-12) Jorge Vvar [Consiuction Unit Manager (33192) Robert Oavis (u-toric2) John Parker er (W112) dose aia JO, Reder {U-151,188/182) Abd Jaa Wesley Gave IGonsteton Unt Manager James Srefiels |commissioning Manager (MS-1) |Commissioning Manager (MS-2) Lisarone Pig. occumen cx Zak A Labs SUBCONTRACTORS Sr [Snorec 5. SUPPLIERS Bie faim sree. jour sree Eroneerna Decor Vass rear Orete w Sencar conan Dre i Sia Gh Opereton cer P pevwtoe Esetve Sponsor cae Dep Goes recor Coons occurent contol (is) ‘Av Kaba Ccto Becumert Con! ach te ire Prec Orece Sesto) Raga! Oscar Prost execute Seen Ste) «Sacer Kaman chive JDocumentum Project Fle Comments! Remarks:* ealyghogSgziall 9 u-SiL Jlig3 dysg-euult 9 Sol,j LS, SAUDI ARAMCO TOTAL Refining & Petrochemical Company « CONTRACT No.: 300235289 (IK) ng ‘Teenicas Reunidas Gulf Co. Ltd., P.O.Box 39561, Dhahran 31942, Saudi Arabia satorp 14 April 2011 Mr. Fernando Blanco Contractor Representative TECNICAS REUNIDAS GULF CO. Edificio Gorbea 5-4rta Pita. C/Quintanavides 2-4 28050 Las Tablas -Madrid-Spain Answer Required: No Reference: Letter Nos.: JER-35289-LET-TRGC-DSTP-2011-000440, dated 11" April 2010 Dear Fernando, APPROVAL OF WPS/PQRs. BY NSH With regards to the above letter with the subject on the Approval of WPSand PQRs by NSH was reviewed by PMTQ and is reviewed accepted with No comment. si No. Document No. Rev. es Comments Description 4 JERP-TRGC-NSH-WPS-18-S1 Welding Procedure ‘Specification 00 | Accepted with no comments If you have any questions please contact the under signed. NM) ce: File GCBNGCIMKYNPIKSG 1128 Sincerely, ea Mustafa M. Salamah (67077 Company Representative Package 1 Saudi Aramco Total Refining & Petrochemical Co.REQUEST FOR asig-ils WELDING PROCEDURE APPROVAL satorp tis requested that the following Welding Procedure Specification (WPS) be reviewed and approved, The listed WPS has been qualification tested in accordance with JERES-W-011. It has been edited for clerical completeness and technical content. COMPANY PROJECT 1.0,/81/PO/CONTRACT # INASSER SAL-HAJRI.CO. | JERP-PACKAGE 1-DISTILLATION & | 3000235289 HYDROTREATING WELDING PROCEDURE SPEC.NO. | PROCEDURE QUALIFICATION RECORD (POR) JERP-TRGC-NSH-WPS-18-S1, Rev.00 - | NSH-STR-POR-003 « ‘CODE/SPEC. DESIGN CONDITIONS: somssis @ /ieurae (MA sounsenmee Sak ASME 831.4 o ‘ASME 831.8 O | cvnimeacts HARDNESS JERES-W-011 | REQUIRED? = YES_-«—s~NO TESTS? N/A QUALIFICATION JERMS (Where Applicable) LINE CLASS{es) ASME IX a ae a Not Applicable | AWS 1.1. a . OTHER o te 18 SATORP Organization renee Date Name: Department: Signature: Address: Telephone: F Inspection Department Approval ‘REVIe3e Name: _NluKesh Unit/ov/Dept: _ PMT Signature: \Wihe- Date: SLASME: 2010 28-Mar-11 12-Mar-06 ‘Chem, Anaya ond Mech, Prop: ‘to Chem, Anaysis and Mech. Prop: Bose Metal: Groove: N/A. Deposited Weld Metal: ‘SAW. 3 N/A. 2543 ENICHFO-2 25/32mm FlletALL 7 WA SAB, LINCOLN or any other brand approved by SATORP Note> Fon seer Stescrvre WeLING bwLy, 10F3Preheat Temp, (min): 20° in) (Refer Table 9, JERES-W-012) Intepass Temp. (max): 477°C(Max) Preheat Malntanance: 20°C (nin) ECHNIQUE (QW-4i0) ‘Shing or Weave Bead: Sting & Weave Orie ors Cup Sue Anta end ntrpass Clearing Method of Back: Gouglg Osclaton Contact Tube to Work Distance Moitpl or Single Pass (pe she) ‘Tungsten Electrode Size end Type ‘Mode of Metal Transfer for GMAW Electrode Wire Feed Speed Range }OST WELD HEAT TREATMENT (QW-407) Tenvenwotars A ‘Time Range: Hing te:_ua_ coc ae Filler Metal Weistaver | Process E a fs — ot swaw | emcrrea ‘SMAW: ENICFe-2 | 25/32 pe ‘SMAW ENICrFe-2 2.5/3.2 | ‘DCEP 90-215 18-30 em suaw | ewore2 asa | ver | vos | ses0 Mote: Fon Sreee Stevcrueé weiomg onty, 20F3 A704 (rol oy Sop 6eWELDING PROCEDURE SPECIFICATION (WPS No. JERP-TRGCNSH-WPS-1851 Rev: 00 Joint Design: Filet Weld 1.6 mm Max 303 [DolCame Five awchevls 73aL7 wed)! oon tsstsam | | oO | o | ney VIN adatd | w@lolo agi Beg: Zig sia 3 SRS] g) ww tows | EB S8| “cose ° a & | aguey afuey & e| > ueWSy ‘unpacoid SuIpIaM ssouyry, | azigadig | /ONA) uoneusisaq lem eee | jeuaew 40 (584 4119849) ada sseia Buidid swuawauinbay qulor pIaM aomas @INWHOVLLY NV NOLdIws3q 3NN GNY G1aM auoLws TLO-Mrsauat3 Jubail Export Refinery Engineering Standards Apgmmuesots a | =. Welding Requirement for On-Pot Piping 10 February 2009 13.2 ‘The minimum preheat shall not be less than the greater of the following: a) 10°C, ») The required or recommended preheat listed in ASME B31.3, ¢) The preheat listed in Standard Drawing JERSD-W-0003 for carbon steel materials (all ASME P-No. | materials, including API grades up to and including X60). For normal spplications, simplified requirements are listed in Tables 3A and 3B for the SMAW process. For steels with specified minimum yield strengths above 60 ksi, (including API Brades X65 or greater) or for materials not listed as an ASME P-number, the reheat shall be determined by Company welding Specialist and shall be 2a Specified in the approved welding procedure. Special applications may require special weldability test to evaluate the preheat temperature, Commentary Note: ‘The listed preheats are mininnwn . The actual preheat temperature selected and required feed by the fabricator must be sufficient to prevent cracking and to achtove the hardness, ‘Hs document isthe property of bl Export Rar and apart of ts documen sal be eprodacd by “ompary. ary means without prior approval by the Cé Page 29 of $1Jubail Export Refinery 23 Engineering Standards gua gag a = | Welding Requirement for On-Plot Piping 10 February 2009 |: Ifambient temperature is below 5°C, preheat to 40°C is mandatory 2: 80°C minimum if specified UTS is equal or greater than 490 MPs and weld heat input is less than 20K 3: Incase of dissimilar welds, preheat temperature shall be the highest of the two, (*) For thickness below 25mm slow cool down under insulation; for thickness higher than 25mm. intermediate post heat trestment st 200°C during 2 hours and then slow cool down under ‘ngulation. Intermediate PWHT shall be performed immediately after welding (**) For thickness below 2Smm intermediate post heat treatment 300°C during 2 hours end then slow cool down under insulation. For thickness higher then 2Smm intermediate post heat ‘eatment at 250°C during 3 hours and then slow cool down under insulation, Intermediate PWHT shall be performed immediately after welding (0**)For 3% Cr : Degassing temperature shal be at least 50°C above the equipment operating {temperature where possible, but always at least 20°C lower than material tempering temperature and 250°C minimum. ‘The recommended degassing holding temperature range is between 300°C and 350°C. Holding time shall be 15 minutes per Smm-wal thickness or part thereof. For metal thickness above 40 mn degassing time shall be at least 5 min per mm of wall thickness, Cooling rate 150°C per hour down to 200°C and then coo! instill it. Minimum cooling rate shall not be less than 50°C/hour. Cooling shall be slow down under fibber glass. For 9% Cr : intermediate post heat treatment 250°C during 3 hours and then slow cool down under insulation 13.3 If'weld joint is wet or has surface moisture or condensation, it shall be dried by heating for a distance of 100 mm from the weld joint and shall be warm to the hi before welding unless a greater preheat temperature is required. 13.4 Temperature-indicating crayons, thermocouples, or calibrated contact, This document isthe property of Jubail Export Refinery and no parts ofthis document shall be reproduced by ary means without prior approval bythe Company. Page 30 of 51"Ak HOTY-STANGER LTD. co. Bp fe bas “independent Laborateies & Materials Testing =H Bao 2 Say a Was ma Procedure Guifcaton Record No NWS TPO oes Date ware 1, WPSNo —_NSH-STR-003 REV. MARCH 12,2008 Welding Process at) SHAW. Typee (Manual Avlomate, Seno) MANUAL JOINTS (W402) PROCEDURE QUALIFICATION RECORD (POR) Ruport Ref. No. 4006-0249 NASSER AL HAJRI CORPORATION cove: ASME IX ff Layer (8) 1 ROOT PASS SMAW 2_HOTPASS __SWAW 3 FL wT 4 Fie 5 FILL a ore SMAWTENGFOD | aa 7. BACKWELDED “SMAW_| ENICIF@-2 7 aaa"AL HOTY-STANGER LTD. Co. S541 4, ‘adopendent Laboratories & Materi Nas .s nrc a stir (ELDI Du! IFICATION REC W.P.S. No. NSH-STR-003 REV.0___ POR No, NSHSTRPGRO0S 7 Teawe Daler MARCH 12,2006 Qw.-150 Specimen ' Width ‘ Thickness: Area No. (ins) (ins): (in. sq) | T1 "0.763 602 | 0.456 T2 0765 0887: o4ag | + Values | Result Satistactory hr) : esq) nog Penetration into : YesQ) nog 4 Parent Metal Macro — Resutts : SATISFACTORY Other Tests. 2 RADIOGRAPHY HARDNESS TEST RESULT (SEE ATTACHED) arent Metal Weld Haz Welders Name Laboratory No. JB06-0240, Test Conducted By : RAFAEL ISPIRITU JR. PAGE: 20F 4_ We CERTIFY THAT THE STATEMENTS IN THIS RECORD ARE CORRECT AND THAT THE TEST SPECIMENS WERE PREPARED AND TESTED IN ACCORDANCE WITH THE REQUIREMENTS OF WELDING SPECIFICATION ASME Dx 2004. Witness: - NASSER AL HAJRI Manufacturer : CORPORATION Ke Date -March 41, 2006 By : _MR. GHANDRAN PIL ie kus 4‘AL HOTY- STANGER NASSER S. AL HAJRI CORP. TEST RESULTS VICKERS HARDNESS (HV-10) WPS# NSH-STR-003 Rev. 0/ PAR# NSH-POR-STR.003 (SAUDI ARAMCO STANDARD DRAWING W-AB.036388) — 2 RS steamer wngnn! ee ee eee 900068 542839 09 S265 AD Te MOSS Te 07sVICKERS HARDNESS (HV-10) WPS# NSH-STR-003 Rev. 0/ POR® NSH-POR-STR.003 | (SAUDI ARAMCO STANDARD DRAWING W-AB-036386) | (cross raat Pass) Tree ASE METAL ee eo Abe AOS ALATERAS Tena 2 | O02 ALxncaan Sosa. Tex amet UNE Ease mas SELENA AB ane LT ee ae sere. Wana |ow "85 RETORT RELATES GHCY TO THES SAMPLE ASTID AND GULL OLY BE RETROOUGD |NFOLL WaT Tab WETTEN APPROVAL CF a ANS TaSTUNG LABORATORY. | RADIOGRAPHIC EXAMINATION REPORT AN GEM A701 Ror Append = Se tera 21.03. 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