Peg = HOSSFELD UNIVERSAL® BENDER BENDER NY a BENDS Round, Square, Flat Stock, Pipe, Tube, Conduit, Angle Iron, Shapes. Make set-ups in minutes WITHOUT TOOLS. Ideal for single bends or small quantities. ‘The HOSSFELD UNIVERSAL Bender has bem favorite of Irom Benders sinc 1925 beac iscompletly versatile any se- am the made quickly and cally withaat tls hax a wide range of SPECIAL BENDING PRO etiam bends are copoeityandisa ple, asad machine Ut stands ear ef we ‘ecal dies recommended by Hosfld Bending technicians USERS of the HOSSFELD UNVEREALD Render include jb shops, TWWOMODELS of the HOSSFELD UNIVERSAL Render are avaiable: ‘maintenance departments, omanental metal shops, welding shape, the Np 2, which i illustrated onthe alloing pages andthe eal there te complete venaiiyand big, whigh ha al pei bender Capacities for ait taken SCHOOLS fin it am excelent instruction ta eeae tis cay ta fet upand eesuse it demonstrates the asi principles of metal HYDRAULIC BOWER i vals in unit that cam beatae to Firmiog ny Model No 2 PRODUCTION BENDING en short runs is alan ies se ecause HYDRAULIC POWER recommended om heaey materia, 11/7 ends areal and accurstey duped an the costs fr standard thea" ODand I" thra 2” schlule 0 pipe (© Copyright 1999 by Hoss ly. Co ALL RIGHTS RESEAVED HOSSFELD UNIVERSAL® HOSSFELD MANUFACTURING CO. is a registered Trade Mark 460 W. THIRD ST., WINONA, MINN., U. S.A. 55987 of HOSSFELD MFG. CO. CITC ay COO eke)OSSFELO oY SIZE No. 2 "WRENCHLESS TYPE“ with Standard Equipment Bending Pipe and Conduit Bends Cold, all sizes of standard pipe and conduit up to 2° inside diameter, Makes a smooth even bend without attening the pipe ar spliting the seam. Bends to any degree or toa continuous, desired, Bends to a 10” radius on the 2 size, down toa 2" radius on the 1/4" size. ustration shows a 1-4" standaed pipe being bent to. return bend on a 8” radius. Bending Angles, Offsets, Etc., of Heavy Cold Stock, Bends Angles, Iregular Shapes, Offots, ete. of round or square stock up to 1-4", or of flat stock up to 4-12" x 1/2". Gauges are provided for accurately locating the point of the bend and for ‘auging the degreo ofthe angle desired, Mlvstration shows a pices ‘of 127 x 808" stock being bent toa right angle. Bending Sharp Square Bends on Wide Flat Stock. Bending Eye Bolts, "S” Shapes, Etc. Bye Bolt Bending Feature forms neat smooth Bye Bolts, “S° shapes, “U” shapes, ete, of round or square stock up to 5/8", cold, By using a wider Bending Dog and longer Forming Pin, at stock up to 1-12" in width ean be handled. With standard equipment, Byes and “U's" ean be bent with 1/2, /8", 4", 7" and I" inside ‘openings. Special bushings for bending farget than I” eyes are available: Eyes 1-12" or 2 .D. ean be bent easily on 34” stock, Bending Heavy Cold "U" Shapes ends -U" Shapes of UE rd ox aur io of 4 i a i ee rte ot, fase ait Gam ape i rng Hae Joss a nee ree ted Cee Prmea ire en eee rare re ao esos by soey eae SF Bending Rings and Coils Figure 5 Bends Sharp Bends to a right angle or less on 4-1/2" x 1" Sa tec, cold This feature af the bender is used where a eal sharp corner bend is required. It can be used for making sharp offsets, stake pockets, sharp cornered “U" clips, ete. Mlustration shows a piece of lat stock inserted ready for bending. Figure 6 = Rings and continuous Coils of any desired diameter can be formed as shown in the illustration. ‘The Forming ring may’ bo a short piece of pipe of the right diameter ar a 20B1 Bushing. ‘ean be purchased from our Parts Catalog. The stock is fed along a distance of 1” or 2” after each pull of the hand lever. Over 150 Standard Dies For All Common Bends Available From StockBends Pipe, Tube, Conduit, Bar, Flat, Angle Iron, Many Shapes Figure 7 ‘Sharp Cornered “U" Bolts are bent on the same feature of the bender as shown for bending ornamental iron ‘This feature is also used for bending short close hooks on the ends of rods. It will bend ‘ahook with sharp inside corners and having an inside spread of a8 lose as 5/8". It has a capacity of 58" round or square stock or 3° V4" fat stock, cold IMustration shows a sharp square bend. Bending Angle Iron with Flange Inward Figure 9 Attachments for bending Angle Iron with either the Flange Inveard or Flange Outward consist of a Master Die with which forming blocks of various radi can be used. These blocks work on ‘a wedge principle so that when the bending press the horizontal lange of the stock is held in a vise helps prevent crimping or tivisting. Bending Flat Stock Edgeways Bend Edzeways with Bagebond Die used with outbend master di, erst pin and inner radius block. Size of inner Tati blok determines radius of bend. Capaciiy 318° 1-34" Gai Bends edge rom ed ain a8 wp any gree including 360" circles Same set up used Tor bending fchd all capping edgeraye Bending Omamental Iron Work ‘This feature ofthe bender is used in making Ornamental Iron Shapes and various other intricate bends. Bends a sharp corner and will handle work as small as the making ofa staple or small nail, This feature has a capacity of 3” x 1/4" fat stock or 8/8" ound stock, cold. Illustration shows an ornamental iron shape being, formed: Bending Angle Iron with Flange Outward Forming Blocks for bending radii of 5, 6,7 9, 12,15, 18, 24,30, 436 ines ae furnished with Tnbend and Oathend Ataehments Blocks for any radius up to 10 f. (minimum; Inbend 4", Outbend 3") can be furnished if desired. Both Inbend and Outbend Attachments have a capacity of 2 x 2° x 3/16" stock, cold, or 2x 2°x 318" stock, hot. Bending Notched Angle iron ‘This feature of the bender is used for bending sharp bends on ‘angle iron alter the point of bend has been notched, This feature has capacity of 2-12" x2-12" x 5/16" angle iron stock, cold. This special Die will also form sharp “V" bends on flat stock. Special Dies for Problem Bends Designed and Built at Low CostLE HOSSFELD UNIVERSAL® BENDER No. 2 “Wrenchless Type” Bending Larger Diameter Rings or Eyes. Figure 12.1 2.Y2" and Larger Byes or Rings may be made using the 20B1 Cast Cam mounted over the 53B2 center pin, Equalizer Type Pipe and O.D. Tube Dies Bending Round or Square Eyes on Flat Stock Figure 13 ‘The Bulldozer Die illustrated above is designed for making round or square bends on stock up to 3/16" thick and 4-12" wide. ‘The advantage ofthis die for sharp square bends, i thatthe stock can be easily removed from the machine by pulling a pin; thus round or square eyes ean be made. Also, the die is ideal for making, {ntrieate bends on strc up to" diameter. 90° Bends on Rigid Conduit, Standard Size Pipe Figure 14 Figure 15, For Cold Bending 16 ga. thru 10 ga, 0.D. Figure 14-1 ‘This “Rigid Conduit” bending die is used tubing and sch. 40 pipe up to 180° without mainly by electricians for quantity the use of mandrel or filler. Tube sizes Large Radius Bends or Coils on 3/8” production of 90° ells. The capacity on this avilable /8" thru 2. Pipe sizes 1A" thru 2”. Bending Reinforcing Bar Figure 16 Specially Designed Dies for re-bar sizes through 1” Grade 40 make it easy to bend fillin mat and saddles as needed on the Job. Mounts on beneh or rugged stecl pedestal available, thr 2 O.D. tube and V4" the 2" sch, 40 {ype of die is 12" thru 1-12" sch 40 pipe, Bending Scrolls Figure 17 Scroll Bending Dies form uniform single turn serolls 2-12", £,and 5° diameter and one-and-one halt turn scrolls 6-1/2" and 8 diameter. Hand operated, forms complete scrells in seconds. Capacity 3/16" x 3/4". HOSSFELD “Single Purpose” Benders are available at Low CostDies and Attachment for Special Purpose Operations Bending Handrail Capping Figure 18 Figure 19 Figure 20 COMPLETING LAMBS TONGUE BENDING VOLUTE BENDING LAMBS TONGUE dies shown in Figure 11, (Bending Flat Stock Edgeways). Extra For Cold Bending Handrail Capping up to /2"x 1-3/4" size into spacer blocks available for different thicknesses and widths of Lambs Tongues, Volutes and Edgebonds, Edge Bending done with stock. Bending Electro Metallic Tube (EMT), 1/2" to 2" sizes Figure 21 Figure 22 Bends 12" to 1-1/4” sizes EMT on 90° Single Pull Dies, Makes Bends 1-1/2" to 2” sizes on Feed-Along Type Dies, Use of full round, smooth bends without wrinkling because tube is compound leverage principle makes it easy to bend large EMT, ‘entirely supported ffom the outside. NO MANDRELS or FILLERS Standard radius die for each size furnished. Ideal for making 90° are needed. bends, 180° return bends and offsets. ‘Square Tube Bends using the Back Block or No. 118 and Holding Pin Figure 23 Figure 23.1 ‘Smooth Bends on Square Tubing are easy to make on the U2", 314", 718" No2 HOSSFELD UNIVERSAL® Bender. Die sets for bending gauge wall, fo 3", 4", Over 150 Standard Dies For All Common Bends Available From Stock ire tubing, 16 gauge through 10 ide radius are available.\SSFE ES Dies and Attachments for Special Purpose Operations Larger Radius Bends on Square Tubing Bending Rectangular Tube Figure 23-2 Langer Rais Bends fom 6° nade radius and up on Squire Feed Along Type toning for edgebending Rectangular Tube ‘Tube up to I-12" size. ‘x 1-12", ex 1-12" and I" x2" to 10" Minimum Inside Radius. Edgebending Hand Rail Capping igure 24:2 Figure 24 Edgebending Handrail Cap and 1" x 12" a . be done JelesChanmel,Cambined. Hydenulic Bending ema on thee i * Centerline Radius ean be done attachment an ‘winging Frome Handrail Acembly to larger r svthout tsting or distortion Si chown etfs recended - ee Bending Angle Iron Heel Inward Bending Angle Iron Heel Outward Figure 24-3 Bend Angle Iron 1/2" x 1/2" x V8" Through 1-12" x 1-1/2" x Bend Angle Iron 1/2" x 1/2" x U8" through 1-12" x 1-1/2" x 8/16" He! Inward to 10" or larger radius. S/1G" to 10" Heel Outward to 14" or larger radius. Special Dies for Problem Bends Designed and Built at Low CostWSSFELp, NZ Hydraulic Attachment for No. 2 HOSSFELD Bender EASY TO INSTALL ~ SIMPLE TO OPERATE ~ RUGGEDLY CONSTRUCTED — ECONOMICAL TO USE ~ VERSATILE Production bending in short runs and hard to pull bends on heavy material are aecomplished easily with Hydraulie power provided by the Hydraulic Attachment for the No. 2 HOSSFELD UNIVERSAL Bender. ‘Simple, positive foot control ofthe hydraulic power leaves both hands free to control stock. Double acting eylinder returns ‘swinging frame while operator resets stock for feed along bending. Operator ean gauge degree of bend better and complete bends faster, with less wark, than by manual bending. For bending 90° up to 180" on ssrap around type dies a special “L-type svinging frame is available see Fig. 30 ilusteation) ‘The Hydraulic Attachment can be used with any Model No. 2 HOSSFELD UNIVERSALO Bender. Installation ean be made quickly and easily with only 4 bolts (included) by following simple, illustrated instructions furnished. Changing from power to ‘anual operation requires only disconnecting, oF connecting, the hhydraulie ram by pulling, or inserting one pin. “Typical bends are illustrated below. With the exception of the bending of eye bolts, figures 2 and 6, all the bends illustrated in this folder can be made on the hydraulic powered unit. Bending 1-1/2" and 2” Standard Pipe 180° Bending with special “L” Frame Feod-Along type dies permit any degree of bend, offsets coils Single stroke 90° bend on pipe, rigid conduit Figure 31 ‘No Mandrels or Fillers required to make smooth bends. ‘Bend pipe, tube or sold stock on wrap around dies. Forming sharp square bends on wide flat stock Cold Bend up to VATx 4-1/2" Hot Rolled Mild!Std or equivalent. HOSSFELD Bending Experts can help solve your unusual bending problems