Blowout Preventers

Catalog M-9402 D
 The Hydril Technology Center in Houston, Texas
GENERAL TERMS AND CONDITIONS
All Hydril Company LP ("Hydril") products and services are sold, leased or otherwise furnished in accordance with these General Terms and
Conditions. These Terms and Conditions supersede all prior terms and conditions and shall be the sole terms and conditions which apply to
any sale, lease or other furnishing of products or services. Acceptance by Buyer, lessee or user (hereinafter collectively referred to as
"Buyer") of the products and/or services provided by Hydril pursuant to any order or request from Buyer shall be deemed a full acceptance by
Buyer of all of the Terms and Conditions set forth herein. Different or additional terms proposed by Buyer are deemed material alterations
and are objected to and rejected unless agreed to by Hydril in writing.
1. (a) Subject to the limitations hereafter set forth, Hydril warrants the products and services sold by it to be free from defects in workmanship
or material for one year from (I) shipment from Hydril's factory in the case of products or (II) the completion of performance of services in the
case of services. Hydril's obligation under this warranty for any products or services found by Hydril to be defective in workmanship or
material is limited to, at Hydril's option, repairing or replacing such products, or reperforming such services, or refunding the amount which
Hydril received from Buyer for such products or services. In no event shall Hydril be liable for special, indirect, incidental or
consequential damages including environmental damage or remediation claims, WHETHER OR NOT CAUSED BY THE
NEGLIGENCE OR FAULT OF HYDRIL. It is expressly agreed that THIS WARRANTY SHALL BE IN LIEU OF ANY OTHER WARRANTY,
EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR
PURPOSE, WHICH ARE HEREBY EXPRESSLY DISCLAIMED. To the full extent allowed by law, Hydril disclaims any warranty to any
persons other than Buyer.
(b) In addition, this warranty shall not apply if the product or service has been subject to misuse, negligence or accident, modification,
heating, machining, bending, welding, or alteration of any kind, or has not been operated or installed in accordance with Hydril's instructions
or has been operated under conditions more severe than, or otherwise exceeding, those set forth in the specifications for the product or
service. This warranty does not extend to Hydril products used with components which are not manufactured or approved by Hydril.
(c) Hydril does not warrant that its products or services meet the requirements of any safety code of any state, municipality or other
jurisdiction or that they will perform as anticipated or desired by Buyer and Buyer assumes all risk and liability whatsoever resulting from the
use thereof, whether used singly or in combination with other machines, apparatus, or equipment.
(d) Products furnished by Hydril but not manufactured by Hydril will carry only the warranty of the manufacturer of such products, if any.
Hydril does not warrant any products not manufactured by Hydril.
(e) Products and services shall be subject to Hydril's stated manufacture variations. All tables published by Hydril are based upon information
believed reliable; however, Hydril does not guarantee accuracy of same. All measurements and weights set forth in such tables are subject to
reasonable tolerance variations.
(f) Any claim on account of defective materials or services, shall conclusively be deemed waived by Buyer, lessee or user unless (I) Hydril is
promptly given notice in writing of any such defect during the warranty period set forth in (a) above; (II) Buyer has kept such products or
results of services in condition so that Hydril can examine same.
(g) The liability of Hydril for any loss or damage in any way resulting to Buyer or any other person from any failure of a product or
service to conform to order or specification, or on account of breach of warranty, or NEGLIGENCE or failure to conform to any
standard of care in anything done or omitted by Hydril or any employee or agent, or on account of patent infringement, shall not in
any event exceed the amount which Hydril received from Buyer for the product or service found to be defective. Where other
manufacturers’ or suppliers’ products used in Hydril products prove defective, Hydril's liability shall exist only to the extent that
Hydril is able to recover from such manufacturers or suppliers for said defects. The foregoing applies whether or not such damage
was caused by the negligence or fault of Hydril.
(h) Hydril's liability for damage to or loss of property of Buyer or others during performance of work thereon by Hydril or while in Hydril's
possession shall not exceed the price received by Hydril for Its work on the article lost or damaged whether or not such damage was
caused by the negligence or fault of Hydril.
2. Hydril retains the right to make substitutions and modifications to its product or services, provided that said changes do not affect the
performance of those items.
3. Hydril retains for itself all proprietary rights in and to all designs, engineering details and data concerning the services or products sold by
it.
4. Any taxes or charges which Hydril may be required to pay or collect under any existing or future law upon or applicable to the sale,
purchase, lease, furnishing, manufacture, processing, transportation, delivery, storage, use or consumption of the product or services shall
be for the account of Buyer.
5. Failure of Hydril to enforce any of these conditions or to exercise any right arising from the default of Buyer shall not affect or impair
Hydril's rights in case such default continues or in the event of any subsequent fault of Buyer nor shall failure constitute a waiver of any of
these conditions.
Hydril is a registered trademark and service mark.
GK, GL, GX, Checkguard, and Bettis are registered trademarks of Hydril Company LP.
Copyright 2002 Hydril Company LP. All rights reserved.
6. (a) Hydril shall make delivery of all products EX WORKS at Hydril’s designated facility. Hydril will use its best efforts in good faith to
deliver the goods on or before the agreed delivery date, as adjusted in accordance with the terms hereof. Products stored at the request of
the Buyer shall be so stored at the risk of Buyer. Buyer shall pay Hydril reasonable storage charges, and shall reimburse Hydril for any
additional sales and/or use tax liability caused by such storage.
(b) Hydril is not liable for delays in delivery or failure to make delivery caused by the elements, acts of God, lack of or inability to obtain
materials, fuel or supplies, acts of Buyer, acts of civil or military authorities, breakdown of equipment, differences with workmen, fire, flood, or
other casualty, labor shortages, governmental regulations or requirements, orders bearing priority rating established pursuant to law,
shortages or failure of raw materials, supplies, fuel, power or transportation, or other causes beyond the reasonable control of Hydril, whether
similar or dissimilar to those enumerated, and whether or not foreseeable, and any delivery date will be extended accordingly.
(c) Hydril shall maintain a purchase money security interest in the products for any portion of the purchase price not paid at the time of
delivery and shall retain this interest until Buyer has paid the full purchase price.
7. Subject to the limitations set forth in Paragraph 1 above and in this Paragraph 7, Hydril shall indemnify and hold harmless Buyer from and
against all claims, suits, actions, and costs for patent infringement (excluding any consequential damages, liabilities, costs, and loss of
revenue or profit resulting from loss of use of the product, but including costs of replacing the infringing product or otherwise curing the
infringement), provided that:
(a) Buyer shall give Hydril prompt written notice of any suit for or claim of infringement; and
(b) Hydril's liability under this indemnity shall not exceed the amount received by Hydril from Buyer for such product. This indemnity shall not
apply to any product not manufactured by Hydril or to any product made, in whole or in part, to Buyer's specifications, and also shall not apply
to the use of a product in combination with other materials in such a manner that the combination (and not the product manufactured by
Hydril) is the basis for the claim of infringement. Hydril shall be entitled, at its option, to settle or compromise any claim or suit for infringement
and to intervene in and/or to control the defense of any infringement suit. The Indemnity in this Paragraph 7 is in lieu of any other warranty or
indemnity, express or implied, with respect to infringement.
8. The partial invalidity of any of these Terms and Conditions arising by operation of law shall not affect the validity and applicability of the
remainder thereof. Hydril may assign its rights under this order to any entity that is controlled by Hydril, controls Hydril, or is under common
control with Hydril.
9. No statement or recommendation made or assistance given by Hydril or its representatives to Buyer or its representatives shall constitute
a warranty by Hydril or a waiver or modification of any of the provisions hereof or create any liability for Hydril. There are no understandings
or agreements between Buyer and Hydril relative hereto which are not fully expressed herein. These General Terms and Conditions contain
the entire agreement of the parties regarding the subject matter hereof.
10. With respect to any tubular goods acquired from Hydril by Buyer, Buyer agrees to handle such goods in accordance with API Publication
RP 5C1, Care and Use of Casing and Tubing, including without limitation § 6.3 thereof, Storage, and with good industry practice, and to
defend, indemnify and hold harmless Hydril from any loss, cost or damage resulting from Buyer's failure to perform its obligations under this
section 10.
11. Unless otherwise agreed, Hydril’s payment terms are net thirty (30) days from invoice date.
12. Buyer agrees to transmit a copy of the Terms and Conditions set forth herein to any and all persons to whom Buyer sells,
leases or otherwise furnishes the products and/or services provided Buyer by Hydril and to obtain such person's agreement
thereto, and Buyer agrees to defend and indemnify Hydril for any liability, loss, costs and attorneys' fees which Hydril may incur by
reason, in whole or part, of failure by Buyer to transmit the Terms and Conditions as provided herein, whether or not such damage
was caused in whole or in part by the negligence or fault of Hydril.
13. These General Terms and Conditions and any Special Conditions which may apply shall be construed under and governed by the laws of
the State of Texas, U.S.A. To the extent the laws of any other jurisdiction are held to apply, Buyer hereby waives to the full extent permitted
under such laws all rights given Buyer under such laws which are not also afforded by the laws of the State of Texas.
14. Each party shall defend and indemnify the other from claims relating to personal injury including death of their employees or contractors
and/or to damage to their property.
15. Buyer acknowledges that these General Terms and Conditions include provisions for the indemnification and/or exoneration of
Hydril against the consequences of its own negligence or fault, and agrees that these General Terms and Conditions comply with
the express negligence rule, are conspicuous and afford fair notice.
1’ 02 HYDRIL COMPANY LP, HOUSTON, TEXAS
 TABLE OF CONTENTS

Diverters
Gas Handler MSPTM Diverter . . . . . . . . . . . . . . . 16
GH Gas Handler . . . . . . . . . . . . . . . 40
Diverters . . . . . . . . . . . . . . . . . . . . . 40
BOP/Diverter Control Systems . . . 41

BOP Control Pods

BOP/Diverter Control Systems . . . . . . 41
Annular Blowout
Preventers
Introduction . . . . . . . . . . . . . . . . . . . 4
GX Annular . . . . . . . . . . . . . . . . . . . . 6
GK Annular BOP . . . . . . . . . . . . . . 10
Compact GK . . . . . . . . . . . . . . . . . . 14
MSP BOP . . . . . . . . . . . . . . . . . . . . 16
Ram Blowout Preventers
Packing Units . . . . . . . . . . . . . . . . . 22
Introduction . . . . . . . . . . . . . . . . . . . 23
Service . . . . . . . . . . . . . . . . . . . . . . 42
Ram Locking Systems . . . . . . . . . . . 26
Replacement Parts . . . . . . . . . . . . . 43
Ram Sizes and Styles . . . . . . . . . . . 28
Compact Blowout Preventers . . . . . 30
Sentry Workover Ram . . . . . . . . . . . 38
Service. . . . . . . . . . . . . . . . . . . . . . . 42
Replacement Parts . . . . . . . . . . . . . 43

On Cover: 18 3/4” 15000 psi CompactTM Ram Subsea BOP Stack with multiplex control pods.

1
 CONTINUING LEADERSHIP IN QUALITY,
SERVICE, AND NEW TECHNOLOGY
SINCE 1933

Specializing in high pressure and severe applica-

tions, Hydril's standard of quality has lead the oil tool
industry since the company was established in 1933.
Hydril's innovative tradition began in the 1930's when
it developed the first hydraulically operated blowout
preventer, the annular blowout preventer, and the
2-step high performance connection. Hydril has
continued to invest in substantial research and
development. Hence, Hydril designs and products
continue to lead the industry into new frontiers of high
pressure, high temperature service. When purchasing
Hydril equipment, customers can be assured they are
enjoying value and reliability for today's most critical
applications.

Advanced engineering means reliable assurance of

product performance. Hydril simulates field conditions
and tests products for specific applications of high
pressure, temperature, and stress, supporting Hydril's
efforts to innovate and improve product performance.
Hydril's quality control measures are exacting. Large or small, every part
of a Hydril product is checked repeatedly to make sure it is exactly as
designed.

Extensive computerization provides engineers with the

Customers benefit from reliable engineering
capability to evaluate testing and design equipment
assistance. Hydril engineers help customers select
systems. Finite element analysis provides computer
appropriate equipment, material and design after
models to predict product performance in the field,
evaluation of field applications. Hydril's engineering
which are double checked by testing. CAD packages
resources include years of metallurgical experience in
size and customize systems for specific applications.
high pressure service. In many cases, Hydril
Reliability analysis ensures that systems will function
engineers evaluate products continually after
when required.
installation.

Hydril's quality management system meets worldwide stan-

Product Design. Skilled engineers utilize advanced computer techniques for
product design and analysis.
dards. The ISO 9001 Certificate means Hydril has met accepted
international standards for marine and offshore products, structural
and mechanical metal products, and pressure vessels. Other certi-
fications include API 16A for the latest, most exacting specification
on drill through equipment; Det Norske Veritas (DNV), American
Bureau of Shipping (ABS), and Lloyds of London. Hydril's manu-
facturing plants are based worldwide to respond to regional needs.

2
 Service and product support are based worldwide.
The company offers field servicemen at convenient
locations to assist in the installation and maintenance
of Hydril equipment. Hydril engineers evaluate
operation of equipment in remote locations. For
restoring mechanical equipment, Hydril sends
engineers to the rig site, or a Hydril Authorized Repair
Facility evaluates the condition of equipment and
offers recommendations for overhaul and repair.

At Hydril Elastomer and Industrial Products, modern laboratories use a

wide range of equipment for testing. Genuine Hydril rubber replacement parts
provide the quality and durability customers expect from their Hydril blowout
preventers and diverters.

Genuine Hydril rubber replacement parts. Hydril

manufactures its own rubber for its blowout preventers
and diverters. Hydril Elastomer and Industrial Products
has set high industry standards of quality for today's
oilfield. The combination of high standards of an origi-
nal equipment manufacturer and years of specialty
rubber experience mean customers receive quality,
durability, and service unmatched by general rubber
suppliers. Purchasing genuine Hydril parts to replace
Hydril provides 24-hour-a-day field service after the sale. Hydril field
original rubber means customers receive the reliable service and sales personnel are available around the clock. In addition,
performance and long life they can expect from their Hydril engineers consult at customer locations to solve technical problems.
Hydril equipment.

Hydril's global base ensures that customers receive

responsive support. Outside the United States, Hydril
has major facilities for manufacturing in Canada,
Scotland, Singapore and Mexico. In addition, Hydril
has 19 sales offices, 17 authorized independent repair
facilities, and manufacturers' representatives in over
60 countries.

In North America, there are 13 locations for repair,

manufacturing, field service, and sales.

A Certified Test Label is on every Hydril packing unit. The label indicates
the unit was tested at full pressure on pipe and 50 percent of pressure on
open hole. Certifications of other tests are sent with the unit. Packaging
resistant to both moisture and sunlight and a reinforced crate provide the best
protection for shipping and storage. These measures ensure you will have the
finest quality packing unit when you are ready to use it.

3
 Annular Blowout Preventers

Hydril GX™
10,000 psi Annular Blowout Preventer

Hydril's complete line of annular blowout preventers
is based on more than 55 years of application
experience in all BOP types, sizes, and pressure ranges.
There is a Hydril Annular BOP to meet most operational
requirements in the petroleum industry today, both on the
surface and subsea.
Hydril designs are durable for dependable and efficient
operation. A standard annular BOP will strip drill pipe and
tool joints. The packing unit life is reduced when used for
stripping operations. It will also close off the annulus or open
hole to full working pressure.
The Hydril Annular BOP provides quick, positive closing
action with simplified controls to keep drilling fluids in the
hole when a blowout threatens. The universal seal off
feature of the annular blowout preventer permits closure and
seal off on drill pipe, kelly, tool joints, or tubing and wireline
as well as the open hole. Maintenance of the BOP is easy,
rapid, and economical with the use of standard tools.
The Low Alloy Steel Pressure Vessel represents Hydril's
50 years of experience in producing BOPs to provide
optimum strength and stress distribution control.
Full-spectrum testing meeting or exceeding API require-
ments ensures that the desired safety factors and reliability
are provided in each unit.
Finite Element Analysis of the body design is the
most advanced, in-depth technique of pressure vessel
design analysis and ensures a structurally sound body
configuration.
Shell (Hydrostatic) Testing of the BOP body meets the
API accepted industry standards to provide a safe, reliable
blowout preventer.
API 16A is the latest API specification covering drill
through equipment. Hydril is licensed to manufacture
Blowout Preventers to these exacting standards. In addition,
Hydril preventers may also be certified by such certifying
authorities as Det Norske Veritas (DNV), American Bureau
or Shipping (ABS), or Lloyds of London.
Operating Chambers are Pressure Tested to rated
working pressure of the BOP or 3000 psi, whichever is
greater. This ensures strength, reliability, safety, and
the ability to over-pressure the chambers in well-control
situations.
Stainless Steel and Inconel-lined Ring Grooves are
available as options.

4
 GX 13 5/8-10,000 psi
Annular BOP

Hydril GK
5000 psi Screwed Head BOP

Hydril MSP 21 1/4

2000 psi Latched Head BOP

SIZES AND PRESSURE RATINGS OF ANNULAR BLOWOUT PREVENTERS

Bore Size Working Pressure Ratings (psi)

(inches) 500 2,000 3,000 5,000 10,000 15,000 20,000
7-1/6 – MSP GK GK GK GK GK
9 – MSP GK GK – – –
11 – MSP GK GK GX GX –
13-5/8 – – GK GX/GK GX GX –
16-3/4 – – – GK – – –
18-3/4 – – – – GX – –
21-1/4 – MSP – – – – –
29-1/2 MSP – – – – – –

5
 HYDRIL GX® ANNULAR BOP

LATCHED
HEAD

WEAR
PLATE

PACKING
UNIT

OPEN
CHAMBER
HEAD

OPEN
CHAMBER

LIFTING
SHACKLES

CLOSING
CHAMBER

GX 18 3/4"-10,000 psi

The GX . . . the field proven flagship preventer

of Hydril's fleet
The GX offers extra performance and serviceability while
retaining the field proven features of Hydril annular BOPs.
The GX delivers extended operating service with few
packing unit changes, with a design that is simple and easy
to maintain in both surface and subsea operations.
The GX will close on virtually any drill stem member or
seal off the open bore. Operating volumes are lower,
resulting in faster closing times and smaller accumulator
requirements. Packing Unit fatigue and stripping life have
been increased beyond previous industry levels for equiva-
lent sized Annular BOPs.
The GX allows full control of packoff tightness during
stripping operations, regardless of wellbore pressures.
The structural design, quality and testing of the GX
continues Hydril's state-of-the-art advances.
Here are the field proven Hydril features the GX provides:
■ Simple design – only 2 moving parts, thus fewer areas
are subjected to wear meaning less maintenance and
downtime.
■ Proven operating principle provides full packing unit
seal off at maximum working pressure on open hole,
casing, drill pipe, tool joints, kelly or tubing.
■ Long piston design for optimum stability and reliable
operation.
■ Latched Head for fast and easy access to packing unit
and seals.
■ Opening Chamber Head to prevent inadvertent
contamination of the hydraulic system during packing unit
replacement.
■ Four large pressure energized lip seals are used for
dynamically sealing piston chambers.
■ Replaceable Wear Plate eliminates metal to metal
contact between the packing unit inserts and the BOP
head,making field repair fast and economical.
■ State-of-the-art structural design, quality and testing
for optimum reliability.
■ Stainless Steel Lined Connection Ring Grooves for
corrosion resistance.
■ Meets NACE MR-01-75 Material Standards for resistance
to sulfide stress cracking.
■ Fabricated from quench and tempered low alloy steel
suitable for service in both low and high
temperature applications.

6
 Stripping
The design of the GX effectively controls
positioning of the inserts. When
stripping, the inserts remain fixed as the
rubber flows in and out, allowing
the alternating diameters of pipe and
tool joints to pass through the closed
packing unit.

This results in a dramatic increase of the GX

packing unit stripping life – to approximately
twice that of similar sized annular BOPs.

Extra Packing Unit Life

The heart of any annular BOP is its packing unit – and
Balanced Piston the GX is no exception. Its packing unit has a greatly
increased reservoir of high-quality feedable rubber.
Piston stability is assured by Hydril's time proven long
Because the reservoir of feedable rubber is larger, the
piston design with contact points providing a length-to-
GX permits continuous rubber feeding as the bore
diameter ratio approaching 1. This design eliminates
surface wears.
any tendency to cock and bind during operations with
The packing units reinforcing flanged steel inserts
off-center pipe or unevenly distributed accumulations
are driven by the rubber during closure and quickly
of sand or cuttings.
reach a fixed position where they form a steel ring to
The GX piston is completely balanced. The opening
support the rubber from upward motion under wellbore
and closing chamber areas are of equal size. This
pressure.
equalizes the hydrostatic forces exerted on the piston
Once the inserts reach their fixed position, rubber
by the control fluid column in subsea operations. The
continues to flow inward, effecting a positive seal off
result is a BOP that utilizes a constant closing
on the drill string or the open bore.
pressure regardless of water depth or mud weight.
The rubber is primarily in compression and is there-
This piston design is such that the closing pressure
fore resistant to tears, cuts and abrasions. The steel
requirements are virtually independent of well bore
inserts stabilize the rubber and control the flow pattern
pressures.
to minimize rubber stress.
Contoured angular tapers on the piston bowl
Packing unit life due to routine testing at full working
compress and displace the reservoir of feedable
pressure has been increased beyond previous levels.
rubber in the back of the packing unit. This design
Because Hydril Company LP manufactures all its own
assures optimum rubber feeding and closing
packing units, rigid quality control is assured and field
efficiency. Movement of the piston to the open position
performance enhanced.
allows the packing unit to relax to full open bore.

More Precise Control

Tool joints can be stripped through the closed packing
unit while a full seal is maintained on the pipe.
The GX packing unit design permits precise control
of packoff tightness, regardless of wellbore pressures.
This allows a slight drilling fluid leakage to be
achieved during stripping operations to provide
lubrication, optimize pull through forces and prolong
packing unit life.
The result is the ability to strip long strings of pipe
and tool joints in or out of the hole at higher wellbore
pressures.

7
 HOW TO ORDER GX PACKING UNITS
The following information should be included when ordering a
genuine Hydril packing unit replacement.
1. BOP Type: GX
2. Bore Size
3. Pressure Rating: 5000, 10,000, 15,000 psi.
4. Type of Material: (NR)–Natural Rubber; (NBR)–Nitrile Rubber
5. Certification: API 16A, Monogramed, other.

GX ENGINEERING DATA
BORE SIZE (inches) 11" 11" 13-5/8" 13-5/8" 13-5/8" 18-3/4"
WORKING PRESSURE (psi) 10,000 15,000 5,000 10,000 15,000 10,000
SHELL TEST PRESSURE (psi) 15,000 22,500 10,000 15,000 22,500 15,000
(Factory Test Only)
CLOSURE RANGE (inches) 11" to 0 11" to 0 13-5/8" to 0 13-5/8" to 0 13-5/8" to 0 18-3/4" to 0
CLOSING CHAMBER VOLUME (U.S. Gal.) 17.9 24.1 15.5 24.1 34.0 58
OPENING CHAMBER VOLUME (U.S. Gal.) 17.9 24.1 15.5 24.1 34.0 58
FULL PISTON STROKE (inches) 7.00 8.50 7.00 8.50 9.50 11.50
HEIGHT FLANGED BOTTOM 5M – – 52.32 – – –
10M 57.12 – 54.31 63.25 – 80.15
15M 59.44 – – 65.38 77.00 82.50
HUB BOTTOM 5M – – 51 – – –
10M – – – – – 76.38
15M – – – – 71.88 74.75
STUDDED BOTTOM 5M – – – – – –
10M – – – – – –
15M – – – – 64.12 68.44
WEIGHT FLANGED BOTTOM 5M – – – – – –
10M 21,385 – – 28,000 – 52,250
15M 22,085 – – 28,885 – 54,360
HUB BOTTOM 5M – – 14,375 – – –
10M – – – – – 50,620
15M – – – – – 50,500
STUDDED BOTTOM 5M – – – – – –
10M – – – – – –
15M – – – – – 50,840
BODY CLEARANCE DIAMETER (inches) 60.38 67.12 58 64.50 73.25 84

8
 Exploded View of GX, 11", 13-5/8" Exploded View of GX 18-3/4"

PARTS LIST GX 11”, 13-5/8" and 18-3/4" BOPs

ITEM PART GX 11" &13-5/8" GX 18-3/4" ITEM PART GX 11" &13-5/8" GX 18-3/4"
NO. NAME Qty. Req'd. Qty. Req'd. NO. NAME Qty. Req'd. Qty. Req'd.
1 Head 1 1 22 Pipe Plug, Jaw Operating Screw 16 20
*2 Head Gasket – 1 23 Radial Latch 16 20
▲3 Packing Unit 1 1 24 Relief Fitting 1 1
4 Body 1 1 25 Shackle, Anchor 4 4
*5 U-Seal Ring, Inner 2 2 26 Wearplate 1 1
*7 Double U-Seal Ring, Middle 1 1 27 Capscrew, Wearplate 6 6
*8 Non-Extrusion Ring, Middle 2 2 28 Pulldown Bolt Assembly 4 4
9 Piston 1 1 ▲ Complete Seal Kit
*10 Double U-Seal Ring, Lower 1 1
*11 Non-Extrusion Ring, Lower 2 2
12 U-Seal Ring, Outer 1 –
*15 O-Ring, Head 1 1 ACCESSORIES
16 Slotted Body Sleeve 1 1 Protector Plate 1 1
17 Capscrew, Slotted Body Sleeve 12 12 Protector Plate Screws 4 4
*18 O-Ring, Jaw Operating Screw 16 20 Chain Sling Assembly 1 1
19 Jaw Operating Screw 16 20 Eyebolts for Piston 3 3
10 Head, Opening Chamber 1 1 Eyebolts for Head 3 3
21 Shoulder Screw 16 20 Eyebolt, Opening Chamber Head 3 3
* These parts included in seal kit.
▲Recommended Spares for One Year Foreign Service, quantity 1 each.

9
 HYDRIL GK® ANNULAR
BLOWOUT PREVENTERS
The GK Annular Blowout Preventer was designed especially
for surface installations and is also used on offshore
platforms and subsea. The GK is a universal annular
blowout preventer with a long record of proven, quality
performance.
Only Two Moving Parts (piston and packing unit) on the
Hydril Annular BOP mean few areas are subjected to
wear. The BOP is safer and more efficient, requiring less
maintenance and less downtime.
A Long Piston with a length to diameter ratio approaching
one eliminates tendencies to cock and bind during
operations with off-center pipe or unevenly distributed
accumulations of sand, cuttings, or other elements. This
design enhances the ability of the packing unit to reopen to
full bore position.
The Conical Bowl Design of the Piston provides a simple
and efficient method of closing the packing unit. With the
piston serving as a sealing surface against the rubber
packing unit, there is no metal-to-metal wear on the sealing
surface and thus longer life results.
A Field Replaceable Wear Plate in the BOP Head serves
as an upper non-sealing wear surface for the movement of
the packing unit, making field repair fast and economical.
Maximum Packing Unit Life is possible with the provision
10
WEAR
PLATE
PACKING
UNIT
HEAD
OPEN
CHAMBER
PISTON
CLOSING
CHAMBER
Cutaway View of Screwed Head GK BOP
With Packing Unit Fully Open
for measuring piston stroke. This measurement indicates
remaining packing unit life without disassembly and ensures
the longest and safest use of the packing unit.
Two Choices of Packing Unit Rubber Compounds
permit more flexible applications.
The Screwed Head Design of the GK BOP is a simple,
efficient, and strong method of connecting the head to the
body for safe operation with no loose parts to be lost down
the hole or overboard.
The Latched Head Design is available on the GK, 13-5/8"-
5000 and larger BOPs. It provides fast access to packing
units and seals for minimum downtime with no loose parts to
be lost down hole or overboard.
Large Pressure Energized Seals are used for
dynamically sealing piston chambers to provide safe
operation, long seal life, and less maintenance.
Piston Sealing Surfaces Protected by Operating Fluid
lowers friction and protects against galling and wear to
increase seal life and reduce maintenance time.
The Operating Chambers are Tested to Full BOP
Working Pressure to ensure strength, reliability, and the
ability to over-pressurize the chambers in emergencies.
Meets NACE MR-01-75 Material Standards for resistance
to sulfide stress cracking.
 OPERATION OF THE GK® BLOWOUT
PREVENTER

The GK BOP has been developed especially for use on

surface installations but it is also used subsea. Standard
operation requires both opening and closing pressure. Seal
off is effected by hydraulic pressure applied to the closing
chamber which raises the piston, forcing the packing unit
into a sealing engagement. Any normal closing unit having
a separate pressure regulator valve for the annular BOP
and sufficient accumulator volume can be used to operate
the GK.
The GK is designed to be well pressure assisted in
maintaining packing unit seal off once initial seal off has
been effected. As well pressure further increases, closure
is maintained by well pressure alone. Exceptions are the GK
7-1/16"-15,000 and 20,000 psi which are not well pressure
assisted and closing pressure must be maintained on the
BOP to assure seal off. (Refer to the operators manual for
closing pressure curves.)

Stripping Operations
During well control operations, drill pipe can be rotated and
tool joints stripped through a closed packing unit, while
maintaining a full seal on the pipe. Longest packing unit life
is obtained by adjusting the closing chamber pressure just
low enough to maintain a seal on the drill pipe with a slight
amount of drilling fluid leakage as the tool joint passes valve cannot respond fast enough for effective control, an
through the packing unit. This leakage indicates the lowest accumulator (surge absorber) should be installed in the
usable closing pressure for minimum packing unit wear and closing chamber control line adjacent to the BOP –
provides lubrication for the drill pipe motion through the precharge the accumulator to 50% of the closing pressure
packing unit.The packing unit life is reduced when used for required. In subsea operations it is sometimes advisable to
stripping operations. add an accumulator to the opening chamber line to prevent
The pressure regulator valve should be set to maintain the undesirable pressure variations with certain control system
proper closing chamber pressure. If the pressure regulator circuits.

AVERAGE CLOSING PRESSURE (PSI) TO ESTABLISH INITIAL SEAL OFF IN

GK BLOWOUT PREVENTERS FOR SURFACE INSTALLATIONS
Pipe ❍ ❍
O.D. 7-1/16- 7-1/16- 7-1/16- 7-1/16- 7-1/16- 13-5/8- 13-5/8- 13-5/8- 16-3/4
Inches 3M 5M 10M 15M 20M 9-3M 9-5M 9-10M 11-3M 11-5M 11-10M 3M 5M 10M 16-2M 16-3M 5M 18-2M*

6-5/8 – – – – – – – – – 350 – 700 600 – 350 450 – 500

5 – 400 – – – – – 350 450 450 500 800 650 700 400 500 – 550

4-1/2 350 400 350 2100 2200 400 450 380 450 450 500 900 650 700 500 500 600 600

3-1/2 400 450 550 2100 2200 500 600 570 550 525 700 1000 700 1200 600 600 650 650

2-7/8 400 450 750 2100 2200 550 650 760 650 800 800 1100 750 1400 700 700 750 700

2-3/8 500 500 850 2100 2200 650 750 860 750 900 1100 – 950 1400 800 800 850 740

1 90 600 600 900 – – 750 850 850 920 – – – 1000 1500 900 950 950 850

1 66 700 700 1000 – – 850 950 1000 950 – – – 1000 1500 1000 1000 1050 950

CSO 1000 1000 1150 – – 1050 1150 1150 1150 1150 1500 1200 1150 2200 1150 1150 1150 1150

The pressures above are a guideline. Maximum packing unit life will be realized by the Recommended test pipe for maximum packing unit life.
use of the lowest closing pressure that will maintain a seal. For subsea applications, see ❍ Reference only replaced by GX
the appropriate Operator's Manual for computation of best closing pressure.

11
 GK ENGINEERING AND DIMENSIONAL DATA

BORE SIZE (inches) 7-1/16 7-1/16 7-1/16 7-1/16 7-1/16 †9 †9 9 11 11 11 11

WORKING PRESSURE (psi) 3,000 5,000 10,000 15,000 20,000 3,000 5,000 10,000 3,000 5,000 5,000 10,000
HEAD TYPE SCREWED SCREWED SCREWED SCREWED SCREWED SCREWED SCREWED SCREWED SCREWED SCREWED LATCHED SCREWED
OLD NOMINAL SIZE 6" 6" – – – 8" 8" – 10 10 10 –
SHELL TEST PRESSURE Factory Only 6000 10,000 15,000 22,500 30,000 6000 10,000 15,000 6000 10,000 10,000 15,000
OPERATING CHAMBER TEST PRESSURE Factory Only 3000 5000 10,000 15,000 20,000 3000 5000 10,000 3000 5000 5000 10,000
• OPERATING
CHAMBER CLOSING 2.85 3.86 9.42 11.2 10.9 4.33 6.84 15.90 7.43 9.81 9.81 25.10
VOLUME (Gal.) OPENING 2.24 3.30 7.08 7.50 7.20 3.41 5.80 11.95 5.54 7.98 7.98 18.97
(For Full Piston Stroke)
FULL PISTON STROKE (inches) 4-1/8 4-1/2 5-1/2 5-1/2 5-1/2 5-3/4 5-3/4 6-3/4 6-1/8 7-1/8 7-1/8 8
BODY DIAMETER (inches) 26 29-1/4 43-3/4 50 55 28 34 50-1/2 33-3/4 37-1/2 42-1/4 56-1/2
CLEARANCE DIAMETER (inches) 32-1/4 35-3/4 49-1/2 61 58 34-1/2 41 56-3/4 40 44-1/4 44-1/4 61-1/2
FLANGED BOTTOM 32 36-7/8 10M:48-1/8 54-1/8 59 37-7/8 41-3/4 55-3/4 39-3/4 5M:47-13/16 5M:48-1/4 10M:63-1/2
15M:48-3/4 10M:48-9/16 10M:49 15M:65-13/16
**HEIGHT (inches) STUDDED BOTTOM 27-3/4 30-3/4 • 45-7/8 48-5/8 32-3/4 34-3/4 48-1/2 34-3/8 5M:39-5/8 5M:40-1/16 10M:55
10M:40-1/4 10M:40-11/16
CIW HUB BOTTOM 31-1/8 34-7/8 10M:47-1/8 • – 5M:36-7/8 • – 38-1/8 5M:44-7/8 45-5/16 10M:61-1/8
15M• 10M• – 15M:61
FLANGED BOTTOM 2715 4000 12200 14250 23000 3500 6000 18540 5500 5M:8200 • 10M:26140
10M• 15M•
**WEIGHT (lbs.) STUDDED BOTTOM 2585 3785 • • 22000 3300 5700 18340 5140 5M:7750 • 25460
10M•
approximate CIW HUB BOTTOM 2505 3850 11900 • – 5M:3450 • – 5350 5M:7920 • 10M:26000
10M• 15M:26100
FLANGED RX45 RX46 10M:BX156 BX156 BX156 RX49 RX50 BX157 RX53 5M:RX54 5M:RX54 10M:BX158
15M:BX156 10M:BX158 10M:BX158 15M:BX158
STANDARD RING GROOVE STUDDED RX45 RX46 – BX156 BX156 RX49 RX50 BX157 RX53 5M:RX54 5M:RX54 10M:BX158
10M:BX158 10M:BX158
CIW HUB RX45 BX156 BX156 – – RX49 • – RX53 5M:RX53 5M:RX53 10M:BX158
15M:BX158

BORE SIZE (inches) 11❍ 11❍ 13-5/8 13-5/8 13-5/8 13-5/8 HL 13-5/8 13-5/8❍ 13-5/8❍ 16-3/4▲ 16-3/4▲ 16-3/4 16-3/4
WORKING PRESSURE (psi) 10,000 *10/15,000 3000 3000 5000 5000 5000 10,000 10,000 2000 3000 5000 5000
HEAD TYPE LATCHED LATCHED SCREWED LATCHED SCREWED LATCHED SCREWED SCREWED LATCHED SCREWED SCREWEDSCREWEDLATCHED
OLD NOMINAL SIZE – – 12 12 – – – – – 16 16 – –
SHELL TEST PRESSURE Factory Only 15,000 22,600 6000 6000 10,000 10,000 7500 15,000 15,000 3000 45000 10,000 10,000
OPERATING CHAMBER TEST PRESSURE Factory Only 10,000 10,000 3000 3000 5000 5000 3000 10,000 10,000 3000 3000 5000 5000
• OPERATING
CHAMBER CLOSING 25.10 26.67 11.36 11.36 17.98 17.98 17.98 ††37.18 ††37.18 17.46 21.02 28.70 28.70
VOLUME (Gal.) OPENING 18.97 20.45 8.94 8.94 14.16 14.16 ††26.50 ††26.50 12.59 15.80 15.80 19.93 19.93
(For Full Piston Stroke)
FULL PISTON STROKE (inches) 8 8-1/2 7-1/8 7-1/8 8-1/2 8-1/2 8-1/2 ††10-1/2 ††10-1/2 8-1/2 9 10-1/2 10-1/2
BODY DIAMETER (inches) 58 64-3/4 40-1/2 45-1/4 45-1/2 47-3/4 44 61 63-1/2 46-1/4 48-1/2 53-1/2 54-1/2
CLEARANCE DIAMETER (inches) 60-3/4 69-3/4 47-1/2 47-1/2 52-1/4 52-1/4 48-1/2 68-1/8 68-1/8 53-1/4 55-1/2 59-1/2 59-1/2
FLANGED BOTTOM 10M:63-3/8 72-15/16 45-1/4 45-1/4 5M:54-1/8 5M:54-1/2 – 71-3/8 71-5/16 49-1/2 53-7/8 61-1/4 61-19/64
15M• 10M:56-3/16 10M:59-9/16
**HEIGHT (inches) STUDDED BOTTOM 10M:54-7/8 60-7/8 39-3/8 39-3/8 5M:46-1/2 5M• – 60-5/8 61-1/8 43-3/4 47-1/4 53 53-27/64
15M 10M:46-1/2 10M•
CIW HUB BOTTOM 10M:61 67-7/8 43 43 5M:51-1/2 5M:51-7/8 46 66-7/8 66-13/16 46-1/2 – 59-7/8 59-59/64
15M:60-1/4 10M:51-1/2 10M:51-7/8
FLANGED BOTTOM • • 8784 • 5M:13,800 5M:13,250 – 33,525 • 11,417 14,868 20,835 21,230
10M:14,500 10M:13,900
**WEIGHT (lbs.) STUDDED BOTTOM • 35,350 8522 • 5M:13,100 • – 32850 • 11,100 14,470 20,000 20,400
10M:
approximate CIW HUB BOTTOM • • 8650 • • • 9400 32,785 33,377 11,317 – 20,545 20.950
FLANGED 10M:BX158 BX158 RX57 RX57 5M:BX160 5M:BX160 – BX159 BX159 RX65 RX66 BX162 BX162
15M:BX158 10M:X159 10M:BX159
STANDARD RING GROOVE STUDDED 10M:BX158 BX158 RX57 RX57 5M:BX160 5M:BX160 – BX159 BX159 RX65 RX66 BX162 –
10M:BX159 10M:BX159
CIW HUB 10M:BX158 BX158 RX57 RX57 5M::BX160 5M:BX160 BX160 BX159 BX159 RX65 – BX162 BX162
15M:BX158 10M:BX159 10M:BX159

*15,000 psi Shell w/10,000 psi Packing Unit ▼ 1" NPT hydraulic connections are standard, 1-1/4" or -1 1/2" available on request.
▲ Information Only †Older models may have 8-5/16" bore
• Available on Request ††Older models have 9-3/4" piston stroke with 34.53 gallon closing chamber volume and 24.66 opening chamber volume
**With standard studded top connection rated to BOP working Pressure ❍ Reference only replaced by GX

WEIGHT (Lbs.) OF GK 2000, 3000 and 5000 PSI

TYPE GK BLOWOUT PREVENTERS
GK* GK* GK GK GK GK GK GK GK GK GK GK GK GK GK GK
7-1/16 7-1/16 9 9 11 11 11 13-5/8 13-5/8 13-5/8 13-5/8 13-5/8 16-3/4 16-3/4 16-3/4 16-3/4
3000 5000 3000 5000 3000 5000 5000 3000 3000 5000 5000 5000 2000 3000 5000 5000
Screwed Screwed Screwed Screwed Screwed Screwed Latched Screwed Latched Screwed Latched HL* Screwed Screwed Screwed Latched
Head Head Head Head Head Head Head▼ Head Head▼ Head Head Head Head Head Head
BOP Assembly FLANGED 2715 4000 3560 6000 5300 8250 8784 9550 13800 13250 9400 11417 14868 20830 –
STUDDED 2580 3830 3420 5740 5140 7800 8522 – 13100 – – 11100 14470 2000 –
BOP Head 546 1080 803 1308 1220 1835 2305 2160 3455 2585 2990 4064 5210 6641 3698
PACKING UNIT Natural Rubber 109 135 125 198 206 305 305 355 355 470 470 470 530 560 675 675
Nitrile Rubber 111 138 131 205 213 311 311 361 361 480 480 480 540 572 685 685
Piston 610 793 610 1054 1042 1380 1380 1680 1680 2455 2455 2060 2460 2878 3300 3300
BOP Body FLANGED 1240 2060 1855 3620 2600 4645 4135 4840 7120 7120 3983 5250 7146 9710 –
STUDDED 1000 1925 1710 2990 2400 4112 3910 – – – – 4860 6980 – –
Slotted Body Sleeve – – – – – – 180 180 230 230 190 – – 311 311

*Compact Model ▼ Available on Request

12
 ACCESSORIES FOR HYDRIL GK BLOWOUT PREVENTERS
Chain Sling Assembly 1 Eyebolts – Piston 2 Eyebolts – Head 2 Protector Plate 1 Protector Plate Screw 4

PARTS LIST – HYDRIL GK BLOWOUT PREVENTERS

GK- GK- GK- GK- GK- GK- GK- GK- GK- GK- GK- GK-
GK- GK- GK- GK- GK-
7-1/16 7-1/16 9 9 11 11 11 13-5/8 13-5/8 13-5/8 13-5/8 13-5/8
13-5/8 16-3/4 16-3/4 16-3/4 16-3/4
3000 5000 3000 5000 3000 5000 5000 3000 3000 5000 5000 5000
5000 2000 3000 5000 5000
Item HL
Screwed Screwed Screwed Screwed Screwed Screwed Latched Screwed Latched Screwed Latched Screwed Screwed Screwed Screwed Latched
Screwed
No. Part Name Head Head Head Head Head Head Head Head Head Head Head Head Head Head Head Head
Head
1 Head 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
t2 Packing Unit
Natural, Nitrile or
Neoprene Rubber 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
3 Piston 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
**4 Slotted Body Sleeve 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
5 Body 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
*6 Head Gasket 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
*7 Head Seal – – – – – – 1 – 1 – 1 – – – – 1
*8 U-Seal, Upper 2 2 2 2 2 2 2 2 2 2 2 – 2 2 – –
*9 U-Seal, Middle 2 2 2 2 2 2 2 2 2 2 2 – 2 2 – –
*10 U-Seal, Lower 2 2 2 2 2 2 2 2 2 2 2 – 2 2 – –
*11 Double U-Seal, Upper – – – – – – – – – – – 1 – – 1 1
*12 Non extrusion Ring, Upper – – – – – – – – – – – 2 – – 2 2
*13 Double U-Seal, Middle – – – – – – – – – – – 1 – – 1 1
*14 Non extrusion Ring, Middle – – – – – – – – – – – 2 – – 2 2
*15 Double U-Seal, Lower – – – – – – – – – – – 1 – – 1 1
*16 Non extrusion Ring, Lower – – – – – – – – – – – 2 – – 2 2
17 Pipe Plug, Piston Indicator 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
18 Capscrew, Slotted Body Sleeve 10 12 10 10 12 12 12 12 12 6 6 6 – 12 7 7
19 Head Lock Screw 1 1 1 1 1 1 – 1 – 1 – 1 1 1 1 –
20 Lock Collar – – – – – – – – – – – 1 – – 1 –
21 Jaw – – – – – – 16 – 16 – 20 – – – – 20
22 Jaw Operating Screw – – – – – – 16 – 16 – 20 – – – – 20
23 Capscrew, Jaw Holding – – – – – – – – – – 20 – – – – 20
*24 Seal, Jaw Holding Capscrew – – – – – – – – – – 20 – – – – 20
*25 Non extrusion Ring, Jaw – – – – – – – – – – 20 – – – – 20
Holding Capscrew
*26 O-Ring, Jaw Operating Screw – – – – – – 16 – 16 – 20 – – – – 20
27 Relief Fitting – – – – – – 1 – 1 – 1 – – – – 1
29 Wear Plate 1 1 1 1 1 1 1 1 1 1 1 – – 1 1 1
30 Cap Screw, Wear Plate 6 6 6 6 6 6 6 6 6 6 6 – – 6 6 6
31 Spacer Sleeve – – – – – – 16 – 16 – – – – – – –
32 Sleeve Screw – – – – – – 16 – 16 – – – – – – –
33 Pipe Plug – – – – – – 16 – 16 – – – – – – –
34 Head Clamp – – – – – – 4 – 4 – – – – – – 2
35 Head Clamp Cap Screw – – – – – – 4 – 4 – – – – – – 2
▼ Complete Seal Kit – – – – – – – – – – – – – – – –
* These parts included in Seal Kit. ** Older model BOPs equipped with welded type sleeve.
▼ Recommended spares for One Year Foreign Service, quantity 1 each.

13
 HYDRIL GK® COMPACT ANNULAR
BLOWOUT PREVENTERS
7 8
2
9 10

12
11

3
1

4
5 6

Hydril's new Compact GK Annular BOPs are lighter and
shorter than previous models. They are designed for use on
surface installations, both drilling and workover applications.
The new compact models incorporate the following features
that have given the GK a long record of proven and quality
performance.
Only Two Moving Parts (piston and packing unit) mean
few areas are subject to wear. The GK is safer and more
efficient, requiring less maintenance and less downtime.
The Long Piston has a length to diameter ratio approach-
ing one. This eliminates tendencies to cock and bind during
operations with off-center pipe or accumulations of sand,
cuttings, or other elements that are unevenly distributed.
Conical Bowl Design of the Piston provides a simple and
efficient method of closing the packing unit. With the piston
serving as a sealing surface against the rubber packing unit,
no metal-to-metal wear occurs on the sealing surface, result-
ing in longer life.
Field Replaceable Wear Plate in the BOP Head serves as
an upper non-sealing wear surface for the movement of the
packing unit, making field repair fast and economical.
Maximum Packing Unit Life is possible with the provision
for measuring piston stroke. This measurement indicates
remaining packing unit life without disassembly and ensures
the longest and safest use of the packing unit.
Two Choices of Packing Unit Rubber Compounds per-
mit more flexible applications.
Screwed Head Design is a simple, efficient, and strong
method of connecting the head to the body for safe opera-
tion, preventing loose parts from falling down the hole or
overboard.
Large Pressure Energized Lip Seals dynamically seal the
piston chambers, allow safe operation, provide long seal life,
and require less maintenance.
Piston Sealing Surfaces Protected by Operating Fluid
lowers friction and protects against galling and wear to
increase seal life and to reduce maintenance time.
Operating Chambers are Tested to Full BOP Working
Pressure to ensure strength, reliability, and the ability to
overpressure the chambers in emergencies.
Stainless Steel Connection Ring Grooves are optional.
NACE MR-01-75 Material Standards for resistance to sul-
fide stress cracking are standard.

Item Part Number

Qty. Description
Number 7 1/16" - 3,000 7 1/16" - 5,000 13 5/8" - 3,000 13 5/8" - 5,000
- 1 Assembly 3117010-0103 3117020-0103 3128982 3129009
1 1 Body 3117011-01 3117021-01 3128984 3129004
2 1 Head 3117013-03 3117023-03 3128988 3129023
3 1 Piston 3117025 3117025 3128992 3129027
4 1 Sleeve 3117027 3117027 3129033 3129029
5 6 Sleeve Retainer 3117028 3117028 - -
6 6 Cap Screw 1900125-10012 1900158-10012 1920026-12012 1920026-12012
7 1 Wear Plate 1002036 1002036 1001788 1001788
8 6 Cap Screw 1920026-08007 1920026-08007 1900097-08006 1900097-08006
9 1 Lock Screw 190049-12012 190049-12012 1002191-1 1002149
10 1 Lock Washer 1003700 1003700 - -
11 1 Packing Unit 1003252-02 1003252-02 1003262-02 1003263-02
12 4 Hoist Ring 1920752-3 1920752-3 1920752-5 1920752-7
13* 12 Studs 1900096-09050 1900096-11066 1900491-11054 1900491-13066
14* 12 Nuts 1900035-09 1900035-11 1900490-11 1900490-13
15* 1 Seal Kit 1002016 1002016 3130390 3130391
*Not pictured
14
 PARTS LIST / SPECIFICATIONS

Comparison Chart between Standard GK and Compact GK

Standard Compact Standard Compact Standard Compact Standard Compact
GK 7 1/16-3000 GK 7 1/16-3000 GK 7 1/16-5000 GK 7 1/16-5000 GK 13 5/8-3000 GK 13 5/8-3000 GK 13 5/8-5000 GK 13 5/8-5000
Overall Height 32" 31.9" 36.88 33.66" 45.25" 41.4 54 1/8 49.83
Body Diameter 26" 25.25" 29.25" 26" 40.5" 41" 45.25" 43.88"
Weight - lbs 2715 2600 4000 3000 8784 7300 13800 11200
Close Volume - gal 2.85 2.86 3.86 2.86 11.36 11.36 17.98 17.98
Open Volume - gal 2.24 2.25 3.3 2.25 8.94 8.94 14.16 14.16

H B G

F
A
C
E

7 1/16" - 3,000 7 1/16" - 5,000 13 5/8" - 3,000 13 5/8" - 5,000

Bore 7 1/16 in 179.4 mm 7 1/16 in 179.4 mm 13 5/8 in 346 mm 13 5/8 in 346 mm
Working Pressure 3000 psi 207 bar 5000 psi 345 bar 3000 psi 207 bar 5000 psi 345 bar
Operator Pressure 3000 psi 207 bar 3000 psi 207 bar 3000 psi 207 bar 3000 psi 207 bar
Volume to Close 2.86 gal 10.8 liter 2.86 gal 10.8 liter 11.36 gal 43 liter 17.98 gal 68.1 liter
Volume to Open 2.25 gal 8.52 liter 2.25 gal 8.52 liter 8.94 gal 33.8 liter 14.16 gal 53.6 liter
Operating Data

BOP Assembly 2,600 lb 1,180 kg 3,000 lb 1,361 kg 7,300 lb 3,313 kg 11,200 lb 5,083 kg
Weight Head 450 lb 209 kg 550 lb 250 kg 2,200 lb 998 kg 2,200 lb 998 kg
Piston 595 lb 270 kg 595 lb 270 kg 1,320 lb 599 kg 3,000 lb 1,362 kg
Hydraulic Shell Test Pressure (Factory Test Only) 6,000 psi 414 bar 10,000 psi 690 bar 6,000 psi 414 bar 10,000 psi 690 bar
Hydrostatic Chamber Test Pressure (Factory Test Only) 5,000 psi 345 bar 5,000 psi 345 bar 4,500 psi 310 bar 5,000 psi 345 bar
Top & Bottom Connection Ring Groove X-45 - X-46 - R-57 - BX-160 -
Hydraulic Connection, Open & Close 1-in NPT - 1-in NPT - 1-in NPT - 1-in NPT -
Lift Eye Safe Working Load Per Shackle 5,000 lb 2.27 tonne 5,000 lb 2.27 tonne 8,000 lb 3.63 tonne 15,000 lb 6.81 tonne
Packing Unit Closure Range (CSO to in/mm) 7 1/16 in 179.4 mm 7 1/16 in 179.4 mm 13 5/8 in 346 mm 13 5/8 in 346 mm

A - Height 31.19 in 792 mm 33.66 in 855 mm 41.40 in 1,052 mm 49.83 in 1,266 mm

B - Width 25.25 in 641 mm 26.00 in 660 mm 41.00 in 1,041 mm 43.88 in 1,115 mm
C - Bottom to Center Raduis Hoist Ring 21.25 in 540 mm 23.26 in 591 mm 29.33 in 745 mm 33.19 in 843 mm
Dimensions

D - Top to Center Hoist Ring 9.94 in 252 mm 10.40 in 264 mm 12.07 in 307 mm 16.64 in 423 mm
E - Bottom to Center Close Port 14.13 in 359 mm 16.13 in 410 mm 18.75 in 476 mm 22.70 in 577 mm
F - Center Close port to Center Open Port 8.44 in 214 mm 8.44 in 214 mm 10.13 in 257 mm 12.00 in 305 mm
G - Piston Stroke 4.125 in 105 mm 4.125 in 105 mm 7.12 in 181 mm 8.50 in 216 mm
H - Center Radius to Center Radius Hoist Rings 35.44 in 900 mm 36.19 in 919 mm 35.44 in 900 mm 36.19 in 919 mm

15
 HYDRIL MSP ™
DIVERTERS/BLOWOUT PREVENTERS
Hydril MSP-2000 psi
The MSP Annular Blowout Preventer is applicable to subsea
or surface installations requiring a 2000 psi universal
blowout preventer. As proven by its many field installations,
it will deliver long, dependable service life. This BOP will
seal off drill pipe, kelly, tool joints or tubing and wireline or
completely shut off the open hole to full rated pressure.
The following outstanding features of the MSP BOP make
it qualified to meet the industry's need for simple and reliable
blowout protection. A helicopter lift model of the MSP
21-1/4–2000 is also available.
The Screwed Head Design of the MSP BOP is a simple,
efficient, and strong method of connecting the head to the
body for safe operation with no loose parts to be lost down
the hole or overboard.
The Latched Head Design which is optional on the MSP
21-1/4–2000 BOP provides fast, positive access to the
packing unit and seals for minimum maintenance time.
Only Two Moving Parts (piston and packing unit) on the
Hydril Annular BOP mean few areas are subjected to wear.
The BOP is thus a safer and more efficient mechanism
requiring less maintenance and less downtime.
Back to Front Feedable Rubber on the Packing Unit
enables the packing unit to close and seal on almost any
shape in the drillstring or close off the open bore and to strip
tool joints under pressure. This safety feature permits confi-
dent closure of the BOP at the initial indication of a kick with-
out the delay of locating the tool joint.
The Conical Bowl Design of the Piston provides a simple
and efficient method of closing the packing unit. With the
piston serving as a sealing surface against the rubber
packing unit, there is no metal-to-metal wear on the sealing
surface and thus longer equipment life results.
A Field Replaceable Wear Plate in the BOP Head serves
as an upper non-sealing wear surface for the movement of
the packing unit, making field repair fast and economical.
16
Hydril MSP 29-1/2-500 psi
The MSP 29-1/2"-500 psi, developed for use on surface
installations, is a large bore annular type diverter whose
29-1/2" bore permits hole to be drilled full bore with diverter
protection. Its large bore permits the setting of large size
surface casing without removing the diverter. Thus it is
always ready for venting gas flows. Utilizing computerized
finite element techniques, the original design of the MSP
29-1/2"-500 has been revamped to provide a unit made up
of fewer parts to reduce cost. This unit may be ordered for
use in standard service (temperate climates) or for use in
cold environments such as the North Sea, Siberia, and
Alaska where low temperature metallurgy may be required.
This MSP provides an effective means of rerouting the flow
of shallow, low-pressure gas. The MSP 29-1/2"-500 can be
used either as a diverter or a 500 psi annular BOP.
Only Two Moving Parts (piston and packing unit) on the
Hydril Annular Diverter mean few surfaces are subjected to
wear. The Diverter is thus a safer and simpler mechanism
requiring less maintenance and less downtime.
Back to Front Feedable Rubber on the Packing Unit
enables the packing unit to close and seal on almost any
shape in the drillstring or close off the open bore and strip
tool joints under pressure. This safety feature permits
confident closure of the MSP-29-1/2"-500 at the initial indica-
tion of kick without the delay of locating the tool joint.
The Conical Bowl Design of the Piston provides a simple
and efficient method of closing the packing unit. With the
piston serving as a sealing surface against the rubber
packing unit, there is no metal-to-metal wear on the sealing
surface and thus longer equipment life results.
 OPERATION OF THE MSP ™ DIVERTER/BOP
The MSP Diverter/BOP has been developed as a simple,
reliable unit for moderate pressure drilling service, remedial
work, and well servicing. It can be used on surface and
subsea installations. MSP 21-1/4"-2000 operation requires
both opening and closing pressure. The MSP 29-1/2"-500
requires only closing pressure. Seal off is effected by
hydraulic pressure applied to the closing chamber that
raises the piston, moving the packing unit radially inward
into a sealing engagement. Any normal closing unit having a
separate regulator valve for the annular BOP and sufficient
accumulator volume can be used to operate the MSP.
FLOW
LINE
BELL
NIPPLE
HYDRAULIC
POWER FLUID
SUPPLY
MSP
CLOSE
OPEN
VENT
LINE DRILLING
SPOOL
FULL OPENING VALVE
(AUTOMATICALLY OPENS
BEFORE DIVERTER IS CLOSED)
DRIVE
OR
CONDUCTOR
PIPE
MSP HOOKED UP AS DIVERTER
Operation as a Diverter
When using the MSP as a Diverter during top hole drilling,
the primary purpose is to divert well flows away from the rig
and personnel. This application avoids shutting in the well,
but instead permits routing of the flow to a safe
distance on the down wind side of the rig.
In this application, the MSP is attached directly to the drive
or conductor pipe. Vent lines typically are installed directly
below the diverter. The lines should be sized in accordance
with API standards to prevent excessive well bore back
pressure buildup. This may be accomplished by using a
Hydril drilling spool between the diverter and the conductor
pipe.
The Hydril SXV Spool, described on page 38 of this
catalog provides integral venting without external valves.
If valves are to be used in the diverter system, standards
set forth in API RP64 (Recommended Practice for Diverter
Systems Equipment and Operation) should be followed.
STRIPPING
Cylindrical pipe sections can be rotated and standard size
tool joints can be safely stripped though the closed blowout
preventer packing unit. The pressure applied to the closing
chamber should be low enough to allow a slight leakage of
drilling fluid as the tool joint passes through the closed
packing unit. The drilling fluid lubricates and cools the
packing unit, reducing wear caused by rotation or stripping
of pipe. Overall packing unit life is reduced when used in
stripping operations.
The operation/maintenance manual for the specific MSP
model provides specifications and functional guidelines.
FLOW
LINE
BELL
NIPPLE
HYDRAULIC
POWER FLUID
SUPPLY
MSP
DRIVE
OR
CONDUCTOR
PIPE
MSP HOOKED UP AS BOP
Operation as a BOP
When using the MSP as an Annular Blowout Preventer, it
may be hooked up as shown (above, right). In this mode,
well control operations can be conducted within the MSP's
working pressure range
In either mode, pressure applied to the closing chamber
raises the piston closing the packing unit to effect the seal
between the packing unit and pipe. Well pressure or test
pressure also acts on the MSP 21-1/4"-2000 piston below
the sealed off packing unit and further increases the closing
force acting on the packing unit. The MSP 29-1/2"-500 is
not wellbore assisted.
17
 PARTS AND ACCESSORIES FOR HYDRIL TYPE MSP-2000 BOPs

7-1/16- 9- 11- 21-1/4- 21-1/4-

21-1/4- 7-1/16- 9- 11- 21-1/4- 21-1/4-
21-1/4-
2000 2000 2000 2000 2000
2000 2000 2000 2000 2000 2000 2000
Item Screwed Screwed Screwed Screwed Latched HL Item Screwed Screwed Screwed Screwed Latched HL
No. Part Name Head Head Head Head Head Screwed No. Part Name Head Head Head Head Head Screwed
Head Head
Standard Assembly 1 1 1 1 1 1 *21 Non extrusion Washer – – – – 20 –
1 Preventer Head 1 1 1 1 1 1 *22 O-Ring, Jaw Operating Screw – – – – 20 –
2 Pipe Plug Piston Indicator 1 1 1 1 1 1 23 Relief Fitting – – – – 20 –
3 Lock Collar 1 1 1 1 – 1 *24 Head O-Ring – – – – 1 –
4 Head Lock Screw 1 1 1 1 – 1 *25 Double U-Seal, Lower – – – – – 1
*5 Head Gasket 1 1 1 1 1 1 *26 Non extrusion, Lower – – – – – 2
❍6 Packing Unit *27 Double U-Seal, Inner – – – – – 1
Natural Rubber or 1 1 1 1 1 1 *28 Non extrusion Ring, Lower – – – – – 2
or Nitrile Rubber 29 Body Sleeve, Inner ▼1 ▼1 ▼1 ▼1 ▼1 1
*7 U-Seal, Upper 2 2 2 2 2 – 30 Sleeve Clamping Plate – – – – – 1
8 Piston 1 1 1 1 1 1 *31 Double U-Seal Ring, Upper – – – – – 1
*9 U-Seal, Lower 2 2 2 2 2 – *32 Non extrusion Ring, Upper – – – – – 2
*10 U-Seal, Inner 2 2 2 2 2 – 33 Wear Plate 1 1 1 1 1 –
11 Body 1 1 1 1 1 1 34 Capscrew, Wear Plate 6 6 6 6 6 –
12 Body Sleeve Outer 1 1 1 1 1 1 35 Capscrew Inner Body Sleeve – – – 16 16 –
13 Cap Screw Outer Body Sleeve 8 8 8 16 16 16 M– Complete Seal Kit – – – – – –
*14 O-Ring, Body Sleeve 1 1 1 1 1 1 ACCESSORIES
15 Head Clamp – – – – 4 – Chain Sling Assembly 1 1 1 1 1 1
16 Head Clamp Screws – – – – 4 – Eyebolts for Piston 2 2 2 2 2 2
17 Jaws – – – – 20 – Eyebolts for Head 2 2 2 2 2 2
18 Jaw Operating Screw – – – – 20 – Cap Screw (Hex Head) 4 4 4 4 4 –
19 Cap Screw, Jaw Holding – – – – 20 – Protector Plate 1 1 1 1 1 –
*20 Seal, Jaw Holding Capscrew – – – – 20 – Piston Assembly Tool – – – – – 4

▼ Older model BOPs have welded sleeve field replacement kit available on request. Field welding is not recommended.
* Three parts in Seal Kit
❍ Recommended Spares for One Year Foreign Service, quantity 1 each.

18
 HYDRIL MSP™ BLOWOUT
PREVENTERS

MSP ENGINEERING DIMENSIONAL DATA

HL
BORE SIZE (inches) 7-1/16 †9 11 *20-3/4 *20-3/4 21-1/4 21-1/4 21-1/4 29-1/2
WORKING PRESSURE (psi) 2000 2000 2000 2000 2000 2000 2000 2000 500
HEAD TYPE SCREWED SCREWED SCREWED SCREWED LATCHED SCREWED LATCHED SCREWED LOCKRING
OLD NOMINAL SIZE 6” 8” 10” 20” 20” 20” 20” 20” 29-1/2”
SHELL TEST PRESSURE Factory Only 4000 4000 4000 3000 3000 3000 3000 3000 800
OPERATING CHAMBER TEST PRESSURE Factory Only 3000 3000 3000 3000 3000 3000 3000 3000 2275
• OPERATING
CHAMBER CLOSING 2.85 4.57 7.43 31.05 31.05 31.05 31.05 31.75 60
VOLUME (Gal.) OPENING 1.98 2.95 5.23 18.93 18.93 18.93 18.93 19.25 –
(For Full Piston Stroke)
FULL PISTON STROKE (inches) 4-1/8 5-3/4 6-1/8 11-1/4 11-1/4 11-1/4 11-1/4 11-1/2 13-9/16
BODY DIAMETER (inches) 25-3/8 27-1/2 32-3/4 52-3/4 56-5/8 52-3/4 56-5/8 52-1/2 75
CLEARANCE DIAMETER (inches) 29-/78 32 37-1/4 58-3/4 58-3/4 58-3/4 58-3/4 61-1/4 82.5
FLANGED BOTTOM 25-3/4 30-1/4 31-3/4 3M: 54-1/4 3M: ▲ 52 1/2 52 1/2 48 –
**HEIGHT (inches) STUDDED BOTTOM – – – – – ▲ 46 – –
CIW HUB BOTTOM – – – 3M: 50-1/2 3M: ▲ 51 ▲ 48 –
FLANGED BOTTOM 1850 2450 3520 ▲ ▲ 15100 16320 – 24500
**WEIGHT (lbs.)
STUDDED BOTTOM – – – – – ▲ 15290 – –
approximate
CIW HUB BOTTOM – – – ▲ ▲ 15000 ▲ 12700 –
FLANGED RX-45 RX-49 RX-53 3M: RX-74 3M: RX-74 RX-73 RX-73 – R-95
STANDARD RING GROOVE STUDDED – – – – – ▲ RX-73 – –
CIW HUB – – – 3M: RX-73 3M: RX-73 RX-73 ▲ RX-73 –

* 21-1/4-2000 BOP w/3000 psi Bottom ▲ Available on request. *MSP 29-1/2”-500 Blowout Preventers are furnished with 11/4” NPT Closing Ports. 1-1/2” NPT ports are
** With Standard Studded Top Connection rated to working pressure of BOP. available on special request.
• 1” NPT Hydraulic Connections are standard, 1-1/4” NPT & 1-1/2” NPT available on request. † Older models have 8-15/16” bore.

INITIAL CLOSING PRESSURE (PSI)

REQUIRED FOR MSP 29-1/2”-500 BOP/DIVERTER
Closing Pressure 500 psi Wellbore

12” Pipe 5” Pipe CSO

950 psi 1350 psi 1500 psi

AVERAGE CLOSING PRESSURE (PSI)

REQUIRED TO ESTABLISH INITIAL SEAL OFF IN MSP-2000 FOR A SURFACE INSTALLATION
OUTSIDE DIAMETER OF PIPE
BOP Size 5-1/2” 4-1/2” 3-1/2” 2-7/8” 2-3/8” 1.90” 1.65” Complete Shut Off
7-1/16”-2000 – 350 400 *400 500 600 700 1,000
9”-2000 – 400 *500 550 650 750 850 1,050
11”-2000 350 450 *550 650 750 850 850 1,150
21-1/4”-2000 500 *700 600 650 700 800 900 1,100

*Recommended test pipe size for maximum packing unit life.

19
 PARTS LIST AND WEIGHTS–MSP 29-1/2"-500
DIVERTER

Approx.
Item No. Net Weight
No. Part Name Req'd. Lbs.

– Diverter Assembly 1 24.010

1 Head 1 47100
▼2 Packing Unit - Natural
Nitrile 1 2145
Neoprene
3 Piston 1 3611
**4 Double U-Seal, Outer 1 12.5
**5 U-Seal, Inner 2 2.5
6 Body 1 11.050
**7 U-Seal Piston 2
8 Pipe Plug 2
9 Lock Ring – Square 6 16
10 Lock Ring – Beveled 6 17
11 Hex Head Cap Screw 12 31
12 Lever Assembly – not shown 1
13 Pointer Assembly – not shown 1
14 Cap Screw – not shown 1
15 Washer – not shown 1
16 Pipe Plug – not shown 1
*17 3-Piece Lock Ring Set – not shown 1
18 Welded Body Sleeve – not shown 1 1205
**19 O-Ring, Body Sleeve – not shown 1
20 Non-Extrusion Ring, Outer 2
21 O-Ring, Head 1 1.5
▼– Seal Set – Complete – 11.5
ACCESSORIES
– Lifting Ear – Piston 2 2.25
– Cap Screw 2 .44
– Eyebolt – Head 2 2.25
– Head Assembly Tool 1
consisting of:
Beam, Upper 1 100
Beam, Lower 1 100
Pulldown Studs, Long 2 9
Pulldown Studs, Short 2 6.2
Pulldown Nut 4 .81
Washer 4 .10

▼ Recommended Spares for One Year Foreign Service, quantity 1 each.

* Older model diverters may have 3-piece lock ring.
** Included in Seal Kit.

MSS* RING JOINT FLANGE CONNECTIONS FOR MSP 29-1/2”-500

STUD BOLTS
Bolting is in accordance with API 16A. Bolting material
shall be of a quality and strength not less than specified
by ASTM A-193. Grade B7. Nuts shall be of a quality
not less than ASTM A-194. Grade 2H.

BOLTS & STUDS

Max FLANGE SEAL RING *LENGTH Bolt
FLANGE Nominal Bore Service Size Stud Circle
TYPE* Size Dia. Pressure O.D. Thickness Pitch Dia. API No. Thread Bolts Studs Dia.
Inches Inches Rating Inches Inches “C” Inches Ring No. Required Form “A" “B” Inches
30”-300 MSS 30” 29 1/2” 720 WOG 43” 4 1/8” 33-3/4” R-95 28 1-3/4”-8 UN 12-7/8” 9-1/2” 39-1/4”
30”-600 MSS 30” 30” 1440 WOG 44-1/2” 5” 33-3/4” R-95 28 2”-8 UN 15-3/4” 10-1/2” 40-1/4”
Manufacturer’s Standardization Society of the Valve and Fitting Industry.

20
 HYDRIL "LL" LONG-LIFE PACKING UNITS
Outlasts other replacement units 5-to-1
The Long Life "LL" Packing Unit has been specifically
designed and tested to provide unsurpassed
performance and durability. In performance tests, it
outlasted other replacement units by a minimum of 5-to-1.
The key to this remarkable performance is a revolutionary
asymmetrical insert design which gives the unit dynamics for
longer life and reliability.
Independent tests conclusively show
the Hydril Long Life "LL" unit far
surpasses other replacement units.
The GK 13-5/8"-5000 "LL" packing unit was fatigue tested
on 5" drill pipe at full working pressure against three other
currently available replacement packing units for the Hydril
GK 13-5/8"-5000 Annular BOP. In this testing, the "LL" Unit
outlasted the other units by a minimum of 5-to-1.
Greater fatigue life means lower
operating costs.
Based on list prices for other available GK 13-5/8"-5000
replacement packing units, you can save 65% to 70% . . . or
more . . . on packing unit costs with the Hydril Long Life "LL"
HYDRIL "LL" PACKING UNITS ARE AVAILABLE
FOR THE FOLLOWING HYDRIL ANNULAR BOPs
BOP Type/Size
GK 13-5/8"-5000 psi
GK 11"-10000 psi
GL-13-5/8"-5000 psi
GL-16-3/4"-5000 psi
*GL 18-3/4"-5000 psi
*This is a "MD" Packing Unit
Packing Unit. WIth a life expectancy five times that of other
replacements tested, Hydril's "LL" Packing Unit was shown
to provide 3-1/2 times more closures per dollar.
Operating principles continue with
LL design
The Hydril "LL" Packing Unit is designed to provide greater
fatigue life without compromising the stripping performance
and operating characteristics of the Hydril GK and GL BOPs.
Hydril tested for quality assurance
As with all Hydril packing units, the "LL" unit is factory tested
in a blowout preventer at its rated working pressure. So you
can be sure of reliable performance, closure after closure.
Start Saving
When it's time for replacement, there's nothing like the origi-
nal. Contact the Hydril representative nearest you and ask
for the genuine article – the original equipment Hydril "LL"
Packing Unit.
"LL" Part Number
3131189
3104633
3105077
3105062
3112950
21
 ANNULAR BOP PACKING UNITS
One of the most important features of Hydril Annular
Blowout Preventers is the packing unit. These reliable units
are manufactured by Hydril from high-quality rubber material
reinforced with flanged steel segments. Each size packing
unit has a large volume of tough, feedable packing material
sufficient to meet most requirements.
Cutaway
Drawing Showing
How Rubber is
Molded
Around Steel Segments
The molded-in steel segments have flanges at the top and
bottom. These segments anchor the packing unit within the
BOP and control rubber extrusion and flow when sealing off
well pressures. Since the rubber is confined and kept under
compression, it is resistant to tears, cuts, and abrasions.
In the open position, the inside diameter of the packing unit
is flush with the full bore of the preventer; bits, drill collars, or
reamers pass through freely. The packing unit is squeezed
inward when closing pressure is applied to the piston. The
bore of the packing unit conforms automatically in size and
shape and seals off any part of the drillstring or seals off
completely if the tools are out of the hole.
Hydril manufactures packing units for the annular BOPs at
its own factory. This allows Hydril to maintain rigid quality
control of packing units.
Hydril Packing Units –
Fully Factory Tested
Each Hydril packing unit is factory tested in a BOP prior to
shipment. The packing unit is tested to 50% of working
pressure on open hole and 100% on pipe. The Certified Test
Seal on the packing unit ensures that the unit meets the
acceptance requirements based on years of experience and
development in designing blowout preventers for reliable
well control.
22
Selection
Because of the importance of the packing unit to the
operation of the blowout preventer and to the safety of crew
and rig, only genuine Hydril packing units should be used as
replacements for original equipment. All Hydril packing units
are tested to full rated pressure inside a test BOP at the
factory as part of rigid standard acceptance tests before
being furnished to the consumer.
Packing units for Hydril BOPs are manufactured from
compounded natural rubber or nitrile rubber.
Natural Rubber is compounded for drilling with water-base
drilling fluids. Natural rubber can be used at operating
temperatures between -30°F to 225°F (-35°C to 107°C).
When properly applied, the compounded natural rubber
packing unit will usually provide the longest service life. This
all-black packing unit is identified by a serial number with a
suffix "NR".
Nitrile Rubber (a synthetic compound) is for use with
oil-base or oil-additive drilling fluids. It provides the best
service with oil-base muds, when operated at temperatures
between 30°F to 180°F (-1°C to 82°C). The nitrile rubber
packing unit is identified by a red color band and a serial
number with the suffix "NBR".
Seals for Hydril BOPs are manufactured from a special
nitrile rubber material which provides long, trouble-free
service in sealing against oil, gas, or water.
Expected H2S and CO2 service does not affect selection of
packing unit material. H2S and CO2 service will reduce the
service life of rubber products, but the best overall service
life is obtained by matching the packing unit material with
the requirements of the specific drilling fluid.
Performance of elastomeric materials can vary significantly,
depending on the nature and extent of exposure to hydrogen
sulfide. The operator should monitor pressure sealing
integrity frequently to assure no performance degradation
has occurred.
Storage Conditions are important for realizing the
maximum life of the packing unit. Packing units should be
stored in a cool, dry, dark storage area. Atmosphere, light
and heat accelerate deterioration of rubber goods. It is also
essential to practice "first-in, first-out" when storing packing
units. Other significant storage factors are covered in the
applicable Operator's Manual.
HOW TO ORDER PACKING UNITS
The following information should be included when ordering
a genuine Hydril packing unit replacement:
1. BOP Type: GX, GK, GL, MSP, GS, GKS, or RS.
2. Bore Size.
3. Pressure Rating: 500, 1000, 2000, 3000, 5000, 10,000,
15,000, 20,000 psi.
4. Type of Material: NR – Natural Rubber; NBR – Nitrile
Rubber.
5. Certifications: API 16A Monogram, other.
RAM Blowout Preventers
There is a Hydril ram-type BOP to meet most operational • Preventer integrity is preserved in moving and installa-
requirements on surface or subsea. Hydril BOPs tion as well as operation in hostile environments because
provide quick, positive closure with simple controls, fluid connections are internal to bonnets.
to keep drilling fluids in the hole when normal or
abnormal pressures occur. • Safety and reliability are assured
because all Hydril ram BOPs
• Long life is assured through the use of meet the current
quality materials and workmanship. Field revision of NACE.
replaceable seal seats and hinged Hydril is also
bonnets provide easy licensed to
access for ram changes, manufacture to API
reducing downtime. Specification 16A, and its
preventers have been certi-
• Flexibility is built in fied to all applicable
with a wide selection standards, including DNV,
of options, including ABS and Lloyds of London.
automatic or manual
ram locking, blind,
variable, pipe and shear
rams, and a choice of positioning
for choke/kill line outlets.
Hydril Compact RAM Type Blowout Preventer

Designed For Workover Blowout Prevention

The Sentry™ blowout preventor is a ram product designed

to meet the special needs of workover operations. It is
shorter and lighter than Hydril’s standard BOP’s,
but doesn’t sacrifice any of Hydril’s
traditional strength and reliability.

Sizes and Pressure Ratings of Hydril Ram BOPs

Bore Sizes Working Pressure Ratings (psi)
(inches) 2,000 3,000 5,000 10,000 15,000 20,000
7 1/16 ● ● ● ●

9 ● ●

11 ● ● ● ●

13 5/8 ● ● ● ●

18 3/4 ● ● ●

20 3/4 ●

21 1/4 ● ●

23
 OUTSTANDING FEATURES MEAN GREATER
RELIABILITY, LONGER SERVICE LIFE,
EASIER MAINTENANCE
3. Field Replaceable
2. Ram Assembly
15. Bonnet Seal
17. Secondary
(Emergency)
Piston Rod Packing
22. Bonnet Bolts
11. Manual Locking
7. Replaceable
19. Piston Seals Cylinder Liner
18. A Weephole
1. The Ram Body has controlled and predictable structural
hardness and strength throughout the pressure vessel.
Hydril pressure vessel material has equal strength along all
axes to provide reliable strength and resistance to sulfide
stress cracking in hydrogen sulfide service. These materials
have high impact strength for low temperature service.
Advanced design techniques such as Finite Element Method
of Structural Analysis give a highly reliable BOP with the
desired safety factors.
2. The Ram Assembly provides reliable seal off of the
wellbore for security and safety. The Ram accommodates a
large volume of feedable rubber in the front packer and
upper seal for long service life.
3. The Field Replaceable Seal Seat provides a smooth
sealing surface for the ram upper seal. The seal seat utilizes
specially selected and performance effective materials for
maximum service life. The field replaceable seal seat
eliminates shop welding, stress relieving, and machining for
repair, thus reducing downtime and direct repair costs.
4. Hinged Bonnets swing completely clear of overhead
restrictions (such as another BOP) and provide easy access
for rapid ram change to reduce downtime.
5. Load Hinges separate from the fluid hinge and are
24
13. Connector Ring Grooves
Seal Seat 1. Ram Body Casting
6. Fluid Hinges
5. Load Hinges
12. Fluid Connections
And Hydraulic Passages
20. Side Outlets for Choke/Kill
24. Ram Block
Guide Rods
14. Sloped Ram Compartment 13-5/8"-10,000 psi Ram BOP
16. Piston Rod Mud Seal Manual Lock illustrated
equipped with self-lubricated bearings to support the full weight
of the bonnet for quick and easy opening of the bonnet.
6. Fluid Hinges, separate from the load hinges, connect the
control fluid passages between the body and bonnets. This
arrangement provides a reliable hydraulic seal and permits
full pressure testing and ram operation with the bonnets
open. The fluid hinges and bonnet hinges contain all the
seals necessary for this function and may be removed
rapidly for simple, economical repair.
7. Replaceable Cylinder Liner has a corrosion and wear
resistant bore for reliable piston operation. The cylinder liner
is easily field replaceable or repairable for reduced
maintenance cost and downtime.
8. Piston and Piston Rod Assembly are one piece for
strength and reliability in closing and opening the ram which
results in a secure operating assembly.
9. Choice of Ram Locks – Automatic Multiple-Position
Locking (MPL) or Manual Locking is available on Ram
BOPs.
10. Multiple-Position Locking (MPL) utilizes a reliable
hydraulically-actuated mechanical clutch mechanism to
automatically lock the rams in a seal off position.

2. Ram Assembly
22. Bonnet Bolts
10. Multiple-Position
Locking (MLP)
8. Piston and Piston
Rod Assembly
7. Replaceable
Cylinder Liner
19. Piston Seals
11. Manual Locking utilizes a heavy-duty acme thread to
manually lock the ram in a sealed-off position or to manually
close the ram if the hydraulic system is inoperative.
12. Fluid Connections and Hydraulic Passages are
internal to the bonnets and body and preclude damage
during moving and handling operations.
13. Connector Ring Grooves are stainless steel lined for
all connectors (top, bottom and side outlets) for corrosion
resistance of the sealing surface.
14. Ram Compartment is self-draining.
15. Bonnet Seal utilizes field proven material in an
integrated seal design which combines the seal and backup
ring for reliability and long life. An advanced pressure ener-
gized bonnet seal for high pressure BOP’s providing improved
seal integrity and lower bolt torques is also available.
16. Piston Rod Mud Seal is a rugged, field-proven,
integrally designed lip seal and backup ring retained in the
bonnet by a stainless steel spiral lock ring.
17. Secondary (Emergency) Piston Rod Packing pro-
vides an emergency piston rod seal for use in the event of
primary seal leakage at a time when repair cannot be imme-
diately effected, except in Subsea BOPs.
18. A Weephole to atmosphere isolates wellbore pressure,
indicates when seal is achieved and possible leakage in the
primary seat. (Shown out of position.)
3. Field Replaceable
Seal Seat
13. Connector Ring Grooves
1. Ram Body Casting
20. Side Outlets for Choke/Kill
14. Slopped Ram Compartment
15. Bonnet Seal
16. Piston Rod Mud Seal
18. A Weephole
18-3/4"-10,000 psi Ram BOP
Automatic Multiple Position Lock
(MPL)illustrated
19. Piston Seals are of a lip-type design and are pressure-
energized to provide a reliable seal of the piston to form the
operating chambers of the BOP.
20. Side Outlets for choke/kill lines are available on all
drilling ram models. Two outlets, one on each side, may be
placed below each ram. In single and double configurations,
outlets may be placed below the upper and lower ram,
below the bottom ram only, or below the top ram only,
therefore providing great versatility in stack design.
21. Single and Double Configurations are available with
a choice of American Petroleum Institute (API) flanged,
studded or clamp hub connections. This allows for the most
economical use of space for operation and service. (Not
shown.)
22. Bonnet Bolts are sized for easy torquing and arranged
for reliable seal between bonnet and body. This prevents
excessive distortion during high pressure seal off. (See
Torque Chart on page 35.)
23. Bonnet Bolt Retainers keep the bonnet bolts in the
bonnet while servicing the BOP.
24. Guide Rods align ram with bonnet compartment,
preventing damage to the ram, piston rod or bonnets while
retracting the rams.
25. Ram Seal Off is retained by wellbore pressure. Closing
forces are not required to retain an established ram seal off.
25
 RAM LOCKING SYSTEMS
FOR CONVENTIONAL BOP
Hydril Offers A Choice of
Automatic Multiple Position
Locking or Manual Locking On
Ram BOPs.
Hydril Ram Blowout Preventers are available with automatic
Multiple-Position Ram Locking. Multiple-Position Locking
(MPL) allows the ram to seal off with optimum seal squeeze
at every closure. MPL automatically locks and maintains the
ram closed with the optimum rubber pressure required for
seal off in the front packer and upper seal.
Front packer seal wear (on any ram BOP) requires a
different ram locking position with each closure to ensure an
effective seal off. Multiple-Position Locking is required to
ensure retention of that seal off position.
A mechanical lock is automatically set each time the ram is
closed. Ram closure is accomplished by applying hydraulic
pressure to the closing chamber which moves the ram to a
seal off position. The locking system maintains the ram
mechanically locked while seal off is retained even after
releasing closing pressure. The ram is opened only by
application of opening pressure which releases the locking
system automatically and opens the ram, simultaneously.
26
LOW HYDRAULIC
CLOSING FLUID PRESSURE
LOW HYDRAULIC
OPENING FLUID PRESSURE
How MPL works
The figure above shows the ram maintained closed and
sealed off by the MPL. Hydraulic closing pressure has been
released. The Hydril Ram Blowout Preventer with MPL
automatically maintains ram closure and seal off. MPL will
maintain the required rubber pressure in the front packer
and upper seal to ensure a seal off of rated working
pressure. MPL will maintain the seal off without closing
pressure and with the opening forces created by hanging the
drill string on the ram.
Locking and unlocking of the MPL are controlled by a
unidirectional clutch mechanism and a lock nut. The
unidirectional clutch mechanism maintains the nut and
ram in a locked position until the clutch is disengaged by
application of opening pressure.
Hydraulic opening pressure disengages the clutch plates to
permit the lock nut to rotate freely and the ram to open.
 Motion of the piston and tail rod during closing or
opening the ram causes the lock nut to rotate. The
fast lead, six path helical thread rotates the nut
three turns per foot of travel.
CLUTCH ASSEMBLY
PREVENTER WITH
MANUAL LOCK
MPL Components
The component parts of the MPL utilize basic mechanisms
and proven techniques to achieve reliable and positive
automatic multiple position locking.
The tail rod is threaded with a fast lead, six path, helical
thread. These threads make three turns per foot.
The mating lock nut and clutch assembly screws onto the tail
rod. Tail rod linear motion causes the lock nut to rotate as the
piston moves to close or open the ram.
The clutch assembly permits or prevents lock nut rotation.
Preventing lock nut rotation prevents piston motion. The clutch
assembly allows unrestrained closing motion. Application of
opening pressure disengages the clutchassembly permitting
opening motion.
LOCKOUT DEVICE
Incorporated in the MPL is provision for testing the locking
mechanism. Manually operated lockout devices prevent
opening pressure from disengaging the clutch assembly.
Application of opening pressure then simulates opening forces
applied to the ram thus testing proper functioning of the lock.
The lockout device position is visually indicated.
Manual Locking
The manual type lock is shown fully locked. The manual lock
can be set after the ram has been hydraulically closed, to
ensure retention of seal-off. Clockwise rotation of the tail rod
locks the ram and counter-clockwise rotation unlocks it. The
ram can also be closed manually, should failure of the
hydraulic system occur. When the ram is open, clockwise
rotation of the tail rod closes the ram and locks it. The ram
must be opened hydraulically after it has been unlocked.
The screw on the manual lock uses a left hand heavy-duty
acme-type thread and is located within the BOP, where it is
protected from weather, corrosion and external damage. The
thread is protected and lubricated by hydraulic operating fluid
for minimum torque requirement.
Setting of the manual lock, after having closed the rams
hydraulically, is facilitated by reducing the closing pressure. Do
not reduce the closing pressure when hanging off drillpipe on
the ram blocks. Ram seal is ensured by the wellbore pressure.
27
 RAM SIZES & STYLES
These types of rams are available:
1. Type: Blind Rams (CSO)-Complete Shut-off; Blind/Shear
Rams; Pipe Rams; Tubing Rams; Casing Rams, Variable
Rams (HVR's); Single Rams and Single Offset Rams, and
Dual Offset Rams for multiple completions are also
available. Blind Rams can be provided on all
BOPs. Shear Rams may require larger than standard
operator size.
2. Specify location of each set of rams when ordering
double preventers. Pipe/hanging rams equipped with
special hardened steel inserts which permit drill pipe
hangoff are standard for 13-5/8"-15,000, 18-3/4"-10,000,
and 18-3/4"-15,000 BOPs and are optional for 13-5/8"-
5000 and 10,000, 20-3/4"-3000, 21-1/4"-2000 and
21-1/4"-5000 BOPs.

TABLE 1 RAM SIZES FOR HYDRIL BLOWOUT PREVENTERS

Bore
Size Pipe Size
(in.)
Blind
Shear Blind 1.315 1.660 1.9 2-1/16 2-3/8 2-7/8 3-1/2* 4* 4-1/2* 5* 5-1/2* 5 6-/58 7 7-5/8 8-5/8 9-5/8 10-3/4 13-3/8 16
7-1/16 ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼
9 ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼
11 ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼
13-5/8 ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼
18-3/4 ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼
20-3/4 ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼
21-1/4 ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼
*Hanging Rams are standard for 13-5/8-15,000, 18-3/4-10,000, 18-3/4-15,000 and are optional for 13-5/8-5000 ,
10,000, 20-3/4-3000, 21-1/4-2000, and 21-1/4-5000.

(C) CENTERLINE DIMENSION (INCHES)

2-1/16 2.781 4.000

Dual
2-3/8 3.546 4.000 Offset
Ram
2-7/8 4.000 Center
Dimensions
3-1/2 5.046
2-1/16 2-3/8 2-7/8 3-1/2
(B) PIPE SIZE DIAMETER (INCHES)

Single Offset Ram Center Dimensions

How to use this chart:
Ram BOP bore size smaller than 9” centerline Locate “A” pipe ram diameter and “B” pipe ram diameter. The square on the chart
are 1-3/4” (A). Larger Ram bore sizes have a where these diameters meet is the centerline C
2” centerline (A). L (dimension “C”).
Example: Dia. “A” Dia. “B” C
L
2-3/8” X 2-7/8” = 4.00”
OPERATOR SIZES MANUAL OR MPL LOCK
BOP Bore Size (in.) 7-1/16 7-1/16 7-1/16 7-1/16 9 9 11 11 11
Pressure Rating (psi) 3000 5000 10,000 15,000 3000 5000 3000 5000 10,000
Standard Operator (in.) 5-1/2 5-1/2 7-1/2 10 7-1/2 7-1/2 8-1/2 8-1/2 10
Shear Ram Operator (in.) – – 12-3/4 12-3/4 – – 10-3/4 10-3/4 12-3/4
BOP Bore Size (in.) 13-5/8 13-5/8 13-5/8 13-5/8 16-3/4 18-3/4 18-3/4 20-3/4 21-1/4 21-1/4
Pressure Rating (psi) 3000 5000 10,000 15,000 10,000 10,000 15,000 3000 2000 5000
Standard Operator (in.) 10 10 14-1/4 14-1/4 14-1/4 14-1/4 15-1/2 10 10 14-1/4
Shear Ram Operator (in.) 14-1/4 14-1/4 14-1/4 14-1/4▼ 14-1/4 14-1/4 15-1/2▼ 14-1/4 14-1/4 14-1/4▼
▼19” and 22” Shear Ram Operators available on special request.

28
 HYDRIL VARIABLE RAM

HVR FRONT PACKERS

Each Hydril Variable Ram (HVR)

is designed to close and seal on a
range of pipe sizes.
Universal Seal Off HVR RAM ASSEMBLY

The HVR gives a universal seal off feature especially

useful on tapered drill strings and drill pipe that does not positive mechanical lock at all positions of the variable ram.
have a constant diameter over its length. Two ram BOPs This means the MPL automatically compensates for the
with HVRs can be used on a tapered string to provide a different positions the HVR attains when sealing on different
backup for all drill pipe sizes. This application eliminates pipe sizes.
having one pipe ram for small diameter pipe and one for
large diameter pipe. If a BOP stack is assembled with a
blind or blind/shear ram and two sets of Hydril Variable Laboratory Tested . . .
Rams 3-1/2"-6" size, the HVRs will seal on the drill pipe from
3-1/2" to 5-1/2", providing the backup seal off capability
Field Proven
needed on a tapered string. The HVR is therefore ideally
The Hydril Variable Ram functional reliability has been
suited for subsea use by expanding the seal off capability of
proven by extensive field use and testing. HVR field tests
one ram assembly within a BOP.
have been conducted on wells operated by major oil
companies. Tests include fatigue testing, which simulated
Interlocking I-Beam Inserts over a year and a half of service by numerous cyclic
operations and pressure tests of the ram packers.
The HVR has a variable front packer with interlocking
Ram BOP sizes and applicable HVR seal off ranges are
I-beam inserts molded into the rubber. These inserts confine
listed below.
the rubber within the packer and against the pipe thus
preventing extrusion of the sealing element. During seal off
on small diameter pipe, the inserts move radially inward to
contact. On large diameter pipe the inserts are displaced Variable Ram Assemblies
into the front packer. Application of load by the BOP Ram BOP Size Seal Off Range Part Number
operator squeezes the sealing element within the confines of 7-1/16"-3,000/5,000
2-3/8"-2-7/8" 3117555
the inserts and the pipe O.D. This action establishes a steel Sentry
2-7/8"-5" 3118935
contained sealing element. A key feature is automatic
13-5/8"-5,000 3-1/2"-5-1/2" 3104815
adaptation to the pipe size as the ram closes and seals off. 3-1/2"-6" 3112085
4-1/2"-7" 3112083
2-7/8"-5" 3118954
Large Volume of 13-5/8"-10,000 3-1/2"-5-1/2"
3-1/2"-6"
3104817
3104348
Feedable Rubber 5"-7"
3-1/2"-5"
3117613
3112535
13-5/8"-15,000
5"-7" 3112536
The ram block upper seal provides a large volume of 18-3/4"-5,000 2-7/8"-5" 3112204
feedable rubber to deliver a long and dependable service Conventional 4-1/2"-7" 3112205
life. The HVR operates inside standard Hydril ram blowout 2-7/8"-5 1/2” 3117341
18-3/4"-5,000 3-1/2"-5 1/2" 3118836
preventers and utilizes the standard hydraulic operator. This Compact 4-1/2"-7" 3117342
design permits interchangeability with fixed size pipe rams, 3-1/2"-5 1/2" 3118836
casing rams and/or blind rams at any time. 18-3/4"-10,000 4-1/2"-7" 3117342
3-1/2"-5-1/2" 3116833
Excellent Compatibility 18-3/4"-15,000 5"-7"
4-1/2"-7"
3116836
3118844
20-3/4"-3,000 2-7/8"-5" 3112204
The HVR has excellent compatibility with Hydril's proven 4-1/2"-7" 3112205
automatic Multiple Position Ram Locking Mechanism (MPL) 21-1/4"-2,000/5,000 2-7/8"-5" 3112204
and the Manual Lock Model. The automatic MPL ensures a 21-1/4"-2,000/5,000 4-1/2"-7" 3112205

29
 COMPACT™ BLOWOUT PREVENTERS

Lighter Weight
Lower Height

Ideal for both rig upgrades and new builds where space is limited. Hydril’s compact blowout preventers are
typically up to 20 percent shorter than comparable conventional dual ram BOPs, and approximately
15 percent lighter. Here’s an example:

Conventional Dual RAM BOP Compact Dual RAM BOP

18 3/4 inch bore 18 3/4 inch bore
15,000 psi pressure 15,000 psi pressure
Typical weight: 70,000 pounds Typical weight: 53,100 pounds
Typical height: 93-1/2 inches Typical height: 75 inches

No compromise in operating capabilities. Hydril’s • Increased fluid flow capacity: Hydraulic mani-
compact BOPs provide the same reliability and fold design increases fluid flow capacity through
long service life the industry has come to expect the hinge by as much as 40 percent.
in its standard size ram BOPs. • Operating flexibility: Hydraulic manifold installs
• Easy field maintenance: Patented bonnet seal on either side of the BOP, permitting change of
permits low torque makeup, less time to open bonnet opening side as required to fit various
bonnet and access ram blocks. Fewer bonnet stack configurations.
bolts further reduce maintenance time.
• Reduced downtime: Upper seal seats and Compact Blowout Preventer Specifications
bottom wear plates can be replaced in service. No (Values are typical, and may vary with configuration. Studded
top, flanged bottom, dual ram types are shown)
need to disassemble the stack, remove it
from the rig and ship to an offsite repair facility Type Units Sizes
for time-consuming welding, stress-relief and Bore Inches 18 3/4 18 3/4 18 3/4 13 5/8
re-machining. The hydraulic manifold is also Pressure psi 5,000 10,000 15,000 15,000
field replaceable. Height Inches 59 63 75 60
Weight Pounds 34,000 35,000 53,100 31,000

30
 Conventional Ram Bonnet Seal Upgrade

Conversion of Hydril High Pressure Ram BOPs to difficulties at low pressures, especially in cold temperatures.
accept New Bonnet Seal Improves Seal Integrity and The results of Hydril's new bonnet seal design improves seal
Lowers Bonnet Bolt Torque. integrity at both low and high pressures and lowers bonnet
Based on Hydril's record of providing the newest and most bolt torque significantly to 1500 - 2000 ft.-lbs.
advanced designs in blowout prevention equipment, Hydril Hydril's original bonnet seal consists of a single seal ring
has again met the challenge by developing a new patented installed in a groove in the bonnet face (see Figure A).
bonnet seal that overcomes bonnet gap problems caused by Hydril's new bonnet seal design consists of a set of special
high pressures. Minimizing these gaps currently requires the compound O-rings installed in a seal ring carrier. Conversion
use of very high BOP bonnet bolt torques on high pressure of the BOPs containing the original style bonnet seal to the
BOPs. Seal gap problems become more severe in both cold new bonnet seal requires removal of the bonnet, machining
weather and high temperature applications. Standard high a new cavity for the new seal ring carrier, and installing the
pressure seals tend to loose their preload without internal seal ring carrier and the O-rings in the cavity as shown in
pressure in the BOP which sometimes causes sealing Figure B.

Back-Up Ring

O-Ring Seal
Bonnet
Original Bonnet Seal Seal

Spring
O-Ring
BOP Body Bonnet Screw

Seal
BOP Carrier
BODY
BONNET

Figure B. Bonnet Converted to New Bonnet

Figure A. Hydril's Original Bonnet Seal Design
Seal Design (U.S. Pat. No. 5255890)

RAM BOP BOLT TORQUE CHART

BOP Bore Size (in.) 7-1/16 7-1/16 7-1/16 7-1/16 7-1/16 9 9 11 11 11 11 13-5/8

Pressure Rating (psi) 3000 5000 10,000 15,000 20,000 3000 5000 3000 5000 10,000 20,000 3000

Bonnet Bolt Size 2-8 UN 2-8 UN 2-1/4-8 UN 2-1/2-8 UN 2-3/8-8 UN 1-7/8-8 UN 1-7/8-8 UN 2-8 UN 2-8 UN 2-3/4-8 UN 3-5/8-8 UN 2-1/4-8 UN

*Bonnet Bolt Torque (ft. lbs.) 950 1,600 1,700 2,350 2,400 600 1,000 850 1,400 3,100 1,500 1,400

Cylinder Nut Size 1-1/4-8 UN 1-1/4-8 UN 1-1/4-8 UN 1-3/8-8 UN 1-3/8-8 UN 1-1/14-8 1-1/4-8 UN 1-3/8-8 UN 1-3/8-8 UN 1-1/2-8 UN 1-1/2-8 UN 1-3/8-8 UN

Cylinder Nut Torque (ft. lbs) 640 640 580 1,500 880 580 580 760 760 960 880 960

BOP Bore Size (in.) 13-5/8 13-5/8 13-5/8 16-3/4 18-3/4* 18-3/4** 18-3/4* 18-3/4** 18-3/4* 18-3/4** 20-3/4 21-1/4 21-1/4

Pressure Rating (psi) 5000 10,000 15,000 10,000 5000 5000 10,000 10,000 15,000 15,000 3000 2000 5000

Bonnet Bolt Size 3-1/4-8 UN 3-1/4-8 UN 3-1/4-8 UN 3-1/2-8 UN 2-3/8-8 UN 3-1/4-8 UN 3-1/2-8 UN 3-1/4-8 UN 3-1/4-8 UN 4-8 UN 2-8 UN 2-8 UN 2-3/8-8 UN

*Bonnet Bolt Torque (ft. lbs.) 2,350 4,900 8,500 6,750 2,400 2,000 7,500 2,000 8,500 2,000 1,300 900 2400

Cylinder Nut Size 1-3/8-8 UN 1-1/2-8 UN 1-1/2-8 UN 1-1/2-8 UN 1-3/8-8 UN 1-1/4-8 UN 1-1/2-8 UN 1-1/4-8 UN 1-1/2-8 UN 1-1/4-8 UN 1-3/8-8 UN 1-3/8-8 UN 1-3/8-8 UN

Cylinder Nut Torque (ft. lbs.) 1,160 880 880 880 880 550 880 550 1,280 550 960 960 880

*Torque values were determined by using Hydril Thread Lubricant (Coefficient of friction 0.069)
*Conventional RAM **Compact RAM
31
 CONVENTIONAL RAM BOP
OPERATIONAL DATA CHART

13-5/8”-10,000 psi Ram BOP

Manual Lock illustrated

Bore Size (in.) 7-1/16 7-1/16 7-1/16 7-1/16 9 9 11 11 11 11

Working Pressure (psi) 3000 5000 10,000 15,000 3000 5000 3000 5000 10,000 20,000
Old Nominal Sizes (in.) 6 6 7-1/16 7-1/16 8 8 10 10 11 11
Pipe Ram 5-1/2 5-1/2 7-1/2 10 7-1/2 7-1/2 8-1/2 8-1/2 10 –
Manual Lock
Shear Ram – – 12-3/4 12-3/4 – – 10-3/4 10-3/4 12-3/4 –
Cylinder Bore (in.)
Pipe Ram 5-1/2 5-1/2 7-1/2 NA NA NA NA NA 10 14-1/4
MPL
Shear Ram 12-3/4 – – 10-3/4 10-3/4 12-3/4 14-1/4
Pipe Ram 1.0 1.0 1.9 3.7 1.9 1.9 3.3 3.3 5.2 –
Manual Lock
Shear Ram – – – – – – 5.5 5.5 8.8 –
Gallons To Close (1 Set)
Pipe Ram 1.2 1.2 2.0 3.9 – – – – 5.7 12.5
MPL
Shear Ram – – – – – – 6.0 6.0 9.3 12.5
Pipe Ram 93 93 1.8 3.4 1.9 1.9 3.2 3.2 5.0 –
Manual Lock
Shear Ram – – – – – – 5.0 5.0 8.2 –
Gallons To Open (1 Set)
Pipe Ram 93 93 1.8 3.4 – – – – 5.0 11.5
MPL
Shear Ram – – – – – – 5.0 5.0 8.2 11.5
Pipe Ram 4.8 4.8 7.7 7.1 4.5 4.5 6.0 6.0 6.9 –
Manual Lock
Shear Ram – – – – – – 5.6 5.6 11.7 –
Closing Ratio
Pipe Ram 5.4 5.4 8.2 7.6 – – – – 7.6 12.69
MPL
Shear Ram – – – – – – 6.0 6.0 12.4 12.69
Pipe 1.5 1.5 1.7 6.6 2.6 2.6 2.0 2.0 2.4 –
Opening Ratio Manual MPL
Shear Ram – – – – – – 4.2 4.2 4.0 –
Max. Hydraulic Operating Pressure (psi) 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000
Bonnet Bolts 950 1600 1700 2350 600 1000 850 1400 3100 1500
†Torque Required (Ft. Lbs.)
†Based on Hydril Thread Lubricant with coefficient of friction = 0.069
32
 18-3/4”-10,000 psi Ram BOP
Automatic Multiple Position Lock (MPL) illustrated

Bore Size (in.) 13-5/8 13-5/8 13-5/8 13-5/8 18-3/4 18-3/4 18-3/4 20-3/4 21-1/4 21-1/4
Working Pressure (psi) 3000 5000 10,000 15,000 5000 10,000 15,000 3000 2000 5000
Old Nominal Sizes (in.) 12 13-5/8 13-5/8 13-5/8 18-3/4 18-3/4 18-3/4 20 20 21-1/4
Pipe Ram 10 10 14-1/4 NA 14-1/4 NA NA 10 10 14-1/4
Manual Lock
Shear Ram 14-1/4 14-1/4 14-1/4 NA NA NA NA 14-1/4 14-14 14-1/4
Cylinder Bore (in.)
Pipe Ram 10 10 14-1/4 14-1/4 14-1/4 14-1/4 15.5 14-1/4 14-1/4 14-1/4
MPL
Shear Ram 14-1/4 14-1/4 14-1/4 14-1/4 14-1/4 14-1/4 15.5 14-1/4 14-1/4 14-1/4
Pipe Ram 5.4 5.4 12.2 NA 17.1 NA NA 8.1 8.1 17.5
Manual Lock
Shear Ram 11.5 11.5 12.2 NA 17.1 NA NA 17.2 17.2 17.5
Gallons To Close (1 Set)
Pipe Ram 5.9 5.9 12.8 12.6 17.9 17.1 19.4 18.0 18.0 19.3
MPL
Shear Ram 12.0 12.0 12.8 12.6 17.9 17.1 19.4 18.0 18.0 19.3
Pipe Ram 4.9 4.8 11.6 NA 16.1 NA NA 7.2 7.2 16.6
Manual Lock
Shear Ram 11.2 11.2 11.6 NA 16.1 NA NA 16.3 16.3 16.6
Gallons To Open (1 Set)
Pipe Ram 4.9 5.2 11.6 11.0 16.1 15.6 16.7 16.3 16.3 16.6
MPL
Shear Ram 11.2 11.2 11.6 11.0 16.1 15.6 16.7 16.3 16.3 16.6
Pipe Ram 4.8 4.8 10.2 NA 10.1 NA NA 4.75 4.75 10.2
Manual Lock
Shear Ram 10.1 10.1 10.2 NA 10.1 NA NA 10.14 10.14 10.2
Closing Ratio
Pipe Ram 5.2 5.2 10.6 7.74 10.6 10.6 7.27 10.6 10.6 10.6
MPL
Shear Ram 10.6 10.6 10.6 7.74 10.6 10.6 7.27 10.6 10.6 10.6
Pipe 2.1 2.1 3.8 3.56 1.9 1.9 2.15 .98 .98 1.9
Opening Ratio Manual MPL
Shear Ram 4.7 4.7 3.8 3.56 2.2 1.9 2.15 2.2 2.2 1.9
Max. Hydraulic Operating Pressure (psi) 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000
Bonnet Bolts 1400 2350 4900 8500 2400 7500 8500 1300 900 2400
†Torque Required (Ft. Lbs.) *2000 *2000 *2000 *2000 *2000 *2000
†Based on Hydril Thread Lubricant with coefficient of friction = 0.069
* Low torque bonnet seal 33
 CONVENTIONAL RAM BLOWOUT PREVENTER
DIMENSIONAL CHART

Ram Blowout Preventer Dimensional Chart

Bore Size (inches) 7-1/16 7-1/16 7-1/16 7-1/16 9 9 11 11 11 11 13-5/8
Working Pressure (psi) 3000 5000 10,000 15,000 3000 5000 3000 5000 20,000 10,000 3000
Old Nominal Sizes (inches) 6 6 7-1/16 7-1/16 8 8 10 10 11 11 12
L (Length, inches) Manual Lock 77-1/16 77-1/16 79 86-3/16 82-1/2 82-1/2 95 95 106-1/4 116-3/4
MPL 133.16 104-1/2 115-11/16
W (Width, inches) 24-3/4 24-3/4 31-1/4 32-1/4 30-7/8 30-7/8 37-7/8 37-7/8 52.88 39-3/4 40
Flg x Flg 22-9/16 24-1/4 29-1/4 34-3/16 28-3/16 31-11/16 30-1/4 35-1/2 36-1/4 33-1/4
Single Flg x Std 49.19 28
H (Height, inches) Hub x Hub 21-5/8 25-3/4 23-3/4 24-1/4 25-3/4 20-3/4 22-3/8
Flg x Flg 35-9/16 37-3/8 46 54-5/8 48-9/16 52-1/16 ▼49-3/4 55 56-7/8 ▼55-1/8
Double Flg x Std 84.0 48-5/8
Hub x Hub 38-3/8 46 44-1/8 ▼ 43-3/4 45-1/4 41-3/8 44-1/4
Flanged 16-3/4 16-3/4 19-1/16 23-1/8 *18-25/32 *18-25/32 22-3/16 22-3/16 32.75 25-9/16 23
D (inches) Centerline Preventer to Outlet Face Hub 18-3/16 22-7/8 *17-9//16 *17-9/16 21 21 23-5/8
Studded 19-1/16 24-3/8 *18-25/32 *18-25/32 22-3/16 22-3/16 22.13 25-9/16 23
Flanged 8-7/16 9-7/16 10-9/16 13-1/8 9-29/32 11-21/32 10-1/8 12-3/4 21.6 12-1/2 9-5/8
E (inches) Centerline Lower Outlet to Lower Connection Hub 7-3/16 6-3/4 8-13/16 7-11/16 7-1/8 7-7/8 8-3/8
Studded 5-5/16 5-1/16 6-7/17 4-7/8 4-7/8 6-1/4 6-1/4 4-3/4 4-1/2
Flanged 21-7/16 22-9/16 27-5/16 33-3/8 30-9/32 32-1/32 41-5/8 32-1/4 56.41 33-1/8 31-1/2
F (inches) Centerline Upper Outlet to Lower Connection Hub 20-3/16 23-1/2 29-1/16 28-1/16 28-4/8 27-3/8 29
Studded 18-5/16 18-5/16 21-7/8 26-11/16 25-1/4 25-1/4 27-3/4 25-3/4 25-3/8 26-3/8
G Centerline to Off-Hinge Side (inches) 9-1/4 9-1/4 12-5/8 15-1/2 11-7/8 11-7/8 16-3/4 16-3/4 22.13 17-3/4 17-13/16
J Centerline to Hinge Side (inches) 15-1/2 15-1/2 19 22-1/4 19 19 21-1/8 21-1/8 30.75 25 22-3/16
K Centerline to Body Face (inches) 8 8 9-7/16 10 10 10 11-1/2 11-1/2 20.38 12-7/8 14-5/16
M Centerline to Hinge Pine Centerline (inches) 12 12 17 19-1/8 17 17 18-5/8 18-5/8 27.38 21-3/8 19-3/4
N Body Face to Hinge Pin Centerline (inches) 2-5/8 2-5/8 2-1/4 2-3/4 2-1/4 2-1/4 2-3/4 2-3/4 5.09 2-3/4 2-3/4
O Ram Cavity (inches) 5 5 6 6 5-19/32 5-19/32 6-5/8 6-5/8 17.75 7-1/8 8
Flanged 8-9/16 9-1/8 11-5/8 14-3/16 11-13/32 13-5/32 11-3/4 14-3/8 14-7/8 12-5/8
P Top of Cavity to Top Connection Face (inches) Hub 6-1/2 7-3/16 9-7/8 9-3/16 8-3/4 9-1/2 10-5/8
Studded 4 4 6-3/16 7-1/2 6-3/8 6-3/8 8 8 10.44 7-1/16 6-1/2
Q Bottom of Upper Ram to Top of Lower Ram (inches) 13 13 22-1/2 14-1/2 14-25/32 14-25/32 13-3/32 13-3/32 25.94 13-1/2 13-7/8
R O.D. Cylinder Head or Manual Lock Protector (inches) Manual Lock 5 5 5 7 7 7 7 7 7 7
MPL 5-1/2 5-1/2 5-1/2 5-1/2 5-1/2 5-1/2 8.54 5-1/2 5-1/2
Manual Lock 44-5/8 44-5/8 47-3/4 55-5/8 50-13/16 50-13/16 58 58 63-15/16 66-1/4
S Preventer Center Line to End of Bonnet Door Open 90° MPL 46-1/2 46-1/2 49-3/4 55-5/8 50-13/16 50-13/16 58 58 78.67 63-1/2 64-1/2
Flanged 45-1/8 45-1/8 38-1/8 46-1/4 37-9/16 37-9/16 44-3/8 44-3/8 65.50 51-1/8 46
T Width From Outlet to Outlet (inches) Hub N/A N/A 36-3/8 45-3/4 35-1/8 35-1/8 42 42 47-1/4 43-1/2
Studded 38 38 38-1/8 48-3/4 37-9/16 37-9/16 44-3/8 44-3/8 44.26 51-1/8 46
U Swing Radius (inches) Manual Lock 36-3/16 36-3/16 37 42-3/8 N/A N/A 44-5/8 44-5/8 62-1/2 52-1/4
MPL 36-3/16 36-3/16 37 42-3/8 N/A N/A 44-5/8 44-5/8 59.75 49-5/8 51-1/2
ø Minimum Bonnet Angle to Remove Ram (degrees) (not shown) 66° 66° 51° 45° 56° 56° 56° 56° 36° 53° 65°
Approx. Manual Assembly Weight (lbs.) Single 2350 2465 5600 5370 5200 5400 5600 6000 31,000 9750 8450
Flanged Connections Double 4910 4930 10,600 10,200 10,200 10,400 10,800 12,000 59,000 18,100 16,300
Max. Size Pipe Ram 5-1/2 5-1/2 5-1/2 5-1/2 7 7 8-5/8 8-5/8 7-5/8 8-5/8 10-3/4
API Flange BX158
Ring Gasket Studded R-45 R-46 BX156 BX156 R-49 R-50 R-53 R-54 BX158 R-57
C.I.W. Hub BX156 BX156

* Hinge side centerline to outlet face dimensions for 9”-3M & 5M Preventers as follows: 20” & 25-3/32 for 2”-5M and 3”-3M & 5M
studded outlets; 22-1/2” for 2”-5M flanged outlet; 23” for 3”-3M flanged outlet; 24” for 3-1/8-5M Hub outlet; and 23-1/2” for 3”-5M flanged outlet
▼ Height dimensions shown are for integral cast bodies. Heights for fabricated bodies are slightly higher.
NOTE: API Clamp Type connection requires the use of SR ring grooves and RX Ring Joint Gaskets Paragraph 4.3.4.2.2.1 API 16A 2nd Edition.
NOTE: Operating Pressure is the same for both Blind Ram and Pipe Ram.

34
CONVENTIONAL RAM BLOWOUT PREVENTER
DIMENSIONAL CHART

Ram Blowout Preventer Dimensional Chart (con’t.)

Bore Size (inches) 13-5/8 13-5/8 13-5/8 18-3/4 18-3/4 18-3/4 20-3/4 21-1/4 21-1/4
Working Pressure (psi) 5000 10,000 15,000 5000 10,000 15,000 3000 2000 5000
Old Nominal Sizes (inches) 13-5/8 13-5/8 13-5/8 18-3/4 18-3/4 20 20 21-1/4
L (Length, inches) Manual Lock 116-3/4 124-3/4 N/A 147.88 N/A N/A 151-1/2 151-1/2 148
MPL 115-11/16 114 119-1/8 139.60 138-1/4 150-3/4 147
W (Width, inches) 40 50-3/4 47-5/8 46-3/4 59-5/8 59-7/8 52-1/4 52-1/4 46
Flg x Flg 36-1/4 41-3/4 51-3/8 54-1/4① 65-1/2➁ 38-1/2 35-1/4 47
Single Flg x Std 37.90
H (Height, inches) Hub x Hub 30-1/8 31-1/4 39-7/16 43-1/8 51 28-7/8 29-1/4 40
Flg x Flg ▼58-1/8 66-3/4 80-5/8 85-3/4 103-1/2 83-1/2 60-1/4 75-1/4
Double Flg x Std 66.38
Hub x Hub ▼52 56-1/4 68-11/16 74-5/8 89 53-7/8 54-1/4 68-1/4
Flanged 23 28-5/8 29-1/2 26.70 33-3/8 34-1/8 28-1/2 28-1/2 28-5/8
D (inches) Centerline Preventer to Outlet Face Hub 21-3/4 22-1/4 N/A 25-1/4 31-1/2 34-1/8 29-3/16 29-3/16 27-7/16
Studded 23 28-5/8 N/A 33-1/8 34-1/8 28-5/8
Flanged 11-1/8 13-3/4 18-5/8 15.40 18-7/8 21-3/4 13-5/16 11-11/16 15-1/4
E (inches) Centerline Lower Outlet to Lower Connection Hub 8-1/16 8-1/2 12-5/8 12.54 13-5/16 16-1/2 8-1/2 8-11/16 12-7/16
Studded 4-1/2 4-3/8 6-5/8 6-5/16 13-3/4 7-1/4
Flanged 33 38-3/4 47-7/8 50-3/8 61-3/4 42-15/16 36-11/16 44-3/16
F (inches) Centerline Upper Outlet to Lower Connection Hub 29-15/16 33-1/2 41-15/16 41.20 44-13/16 54-1/2 33-1/2 33-11/16 40-3/4
Studded 26-3/8 30-3/8 35-9/16 51-3/4 35-1/2
G Centerline to Off-Hinge Side (inches) 17-13/16 22-1/2 19-5/8 19-1/2 25-1/2 25-5/8 23-1/4 23-1/4 21-1/2
J Centerline to Hinge Side (inches) 22-3/16 28-1/4 28 27-1/4 34-3/16 34-1/4 29 29 29-1/4
K Centerline to Body Face (inches) 14-5/16 15-1/8 17-7/16 15.63 20-1/2 20-5/8 16-7/8 16-7/8 16-7/8
M Centerline to Hinge Pine Centerline (inches) 19-3/4 25-1/2 25 24-1/4 30-3/4 30-7/8 26-1/4 26-1/4 26-1/4
N Body Face to Hinge Pin Centerline (inches) 2-3/4 3-1/4 3-1/4 3-1/4 3-1/2 3-1/2 3-1/4 3-1/4 3-1/4
O Ram Cavity (inches) 8 8-1/4 8-3/4 7-1/4 10 11 7-1/4 7-1/4 7-1/2
Flanged 14-1/8 16-3/4 21-15/16 22-1/8 27-1/4 15-5/8 13-15/16 19-5/8
P Top of Cavity to Top Connection Face (inches) Hub 11-1/16 11-1/2 15-7/8 16-9/16 20 10-13/16 10-15/16 16-1/8
Studded 6-1/2 6-5/8 9-1/2 11 9-9/16 17-1/4 11
Q Bottom of Upper Ram to Top of Lower Ram (inches) 13-7/8 16-3/4 20-1/2 21.40 21-1/2 27 17-11/16 17-11/16 21
R O.D. Cylinder Head or Manual Lock Protector (inches) Manual Lock 7 7 N/A 7 N/A 7 7 7
MPL 5-1/2 5-1/2 5-1/2 5.58 5-1/2 5-1/2 5-1/2 5-1/2 6-1/2
Manual Lock 66-1/4 75-1/8 N/A 91.78 N/A N/A N/A N/A 86-7/8
S Preventer Center Line to End of Bonnet Door Open 90° MPL 64-1/2 71 70-3/8 87.51 84-3/8 89-1/4 88-3/8 88-3/8 86-1/2
Flanged 46 57-1/4 58-1/4 53.90 66-3/4 68-1/4 57 57 57-1/4
T Width From Outlet to Outlet (inches) Hub 43-1/2 44-1/2 58-1/4 54.10 63 58-1/4 58-3/8 58/38 54-7/8
Studded 46 57-1/4 48-1/4 66-3/4 68-1/4 N/A N/A 57-1/4
U Swing Radius (inches) Manual Lock 52-1/4 58-1/4 45-3/8 67.53 62 N/A 59-3/4 59-3/4 66
MPL 51-1/2 53-1/4 45-3/8 63.20 62 65-15/16 59-3/4 59-3/4 65-3/4
ø Minimum Bonnet Angle to Remove Ram (degrees) (not shown) 65° 49° 52° 65° 50° 52° 63° 63° 70°
Approx. Manual Assembly Weight (lbs.) Single 8850 17,000 **21,150 19,900 28,500 **31,900 14,500 14,000 18,000
Flanged Connections Double 16,700 37,000 **41,150 38,300 52,000 **62,750 28,000 27,000 32,000
Max. Size Pipe Ram 10-3/4 10-3/4 10-3/4 16 16 16 16 16 16
API Flange BX163 BX164
Ring Gasket Studded BX160 BX159 N/A BX164 CX-18 R-74 R-73 BX165
C.I.W. Hub BX164
BX160 BX159 BX159 Bx164 CX-18 R-73 R-73 BX165

**Hub Connections Ram Bop Btm Top Ht. Wt.

▼ Height dimensions shown are for integral cast bodies. Heights for fabricated bodies are slightly higher. 18-3/4-10000 DR Flg x Std. 73-3/16 51,300 lb.
NOTE: API Clamp Type connection requires the use of SR ring grooves and RX Ring Joint Gaskets ① 18-3/4-10000 EDR Flg. x Std. 81-11/16 51,800 lb.
Paragraph 4.3.4.2.2.1 API 16A 2nd Edition. 18-3/4-15000 DR Flg x Std. 93-1/2 69,900 lb.
NOTE: Operating Pressure is the same for both Blind Ram and Pipe Ram. ➁ 18-3/4-15000 EDR Flg x Std 96-1/2 70,400 lb.

35
 HYDRIL CONVENTIONAL RAM BOP HYDRIL CONVENTIONAL RAM BOP
PARTS LIST PARTS LIST

7-1/16”-10,000, 7-1/16”-15,000,
7-1/16”-3000 Model A, 7-1/16”-5000 Model A, 11”-10,000, 13-5/8”-10,000,
9”-3000, 9”-5000, 11”-3000, 11”-5000, 13-5/8”-15,000, 16-3/4”-10,000,
13-5/8”-3000, 13-5/8”-5000, 18-3/4”-10,000, 18-3/4”-15,000
20-3/4”-3000, 21-1/4”-2000, 21-1/4”-5000

PARTS LIST—HYDRIL RAM BLOWOUT PREVENTER WITH MULTI-POSITION OR MANUAL LOCK PARTS LIST—HYDRIL RAM BLOWOUT PREVENTER WITH MULTI-POSITION OR MANUAL LOCK
Quantity Rec. Quantity Rec. Quantity Rec. Quantity Rec. Quantity Rec. Quantity Rec.
Item Per Cavity* Square Item Per Cavity* Square Item Per Cavity* Square Item Per Cavity* Item Per Cavity * Item Per Cavity*
Part Name Part Name Part Name Part Name Square Part Name Square Part Name Square
No. No. No. No. No.
Parts ✝ Parts ✝ Parts ✝ No. ✝ ✝ ✝
MPL Manual MPL Manual MPL Manual MPL Manual Parts MPL Manual Parts MPL Manual Parts

1 Body single 1 1 59 Ring, Retaining 2 2 (2) 143 Nut, Lock 2 1 Body single 1 1 56 Pin, Ram Guide 4 4 134 Scraper 2 (2)
2 Name Plate not shown 1 1 60 Seal, Bonnet to Piston 2 2 (2) 144 Screw, Lock 2 2 Name Plate not shown 1 1 57 Seal, Piston Rod Mud 2 2 (2) 135 Piston, MPL 2
3 Screw, Drive not shown 4 4 61 Pin, Hinge 4 4 145 Plate, Retainer 2 3 Screw, Drive not shown 4 4 58 Ring, Spacer 2 2 (2) 136 Seal, Piston 4 (4)
4 Seat, Upper Seal 1 1 62 O-Ring, Hinge Pin 4 4 (4) 146 Plate, Front Clutch 2 4 Seat, Upper Seal 1 1 59 Ring, Retaining 2 2 (2) 137 Cylinder, MPL 2
5 Ring, Lock 1 1 63 O-Ring, Pin 8 8 (8) 147 Capscrew, Socket Head Front 5 Ring, Lock 1 1 60 Seal, Bonnet to Piston 2 2 (2) 138 O-Ring, Cylinder to Bonnet 2 (2)
6 O-Ring, Lower, Seat to Body 1 1 64 Screw, Socket Head Set, Hinge Pin 4 4 Clutch Plate 16 ✦ 6 O-Ring, Lower, Seat to Body 1 1 61 Pin, Hinge 4 4 139 Liner, Cylinder 2
7 Backup Ring, Lower, Seat to Body 1 1 ▼ 65 Ring, Plastic Packing 2 2 (2) 148 Plate, Rear Clutch 2 ✦ 7 Backup Ring, Lower, Seat to Body 1 1 62 O-Ring, Hinge Pin 4 4 (4) 140 O-Ring, Cylinder Liner to Bonnet 2 (2)
8 O-Ring, Upper, Seat to Body 1 1 ▼ 66 Ring, Plastic Energizing 2 2 (2) 149 Bearing, Lock Nut 4 ✦ 8 O-Ring, Upper, Seat to Body 1 1 63 O-Ring, Pin 8 8 (8) 141 Stud, Cylinder see specific size
9 Screw, Socket Head Set, ▼ 67 Valve, Check 2 2 150 Spring, Clutch 16 9 Screw, Socket Head Set, Seal Seat 4 4 64 Screw, Socket Head Set, Hinge Pin 4 4 7 1/6-10,000 12
Upper Seal Seat 4 4 ▼ 68 Packing, Plastic 2 2 (2) 151 Key, Rear Clutch Plate 8 10 Connection, Hydraulic 2 2 ▼ 65 Ring, Plastic Packing 2 2 (2) 11-10,000 16
10-20 Reserved for future use ▼ 69 Screw, Socket Head Set 2 2 152 O-Ring, Cylinder Head Dirt Seal 2 (2) 11 O-Ring, Hydraulic Connection 2 2 (2) ▼ 66 Ring, Plastic Energizing 2 2 (2) 13 5/8, 16 3/4, 18 3/4-10,000 28
21 Hinge, Load 4 4 70 Plug, Hex Head Pipe 2 153 Backup Ring, Cylinder Liner to Bonnet 4 (4) 12 Cap Screw, Socket Head 8 8 ▼ 67 Valve, Check 2 2 142 Nut, Heavy (see specific size)
22 Pin, Locator 8 8 71 Hinge, Bonnet 2 2 154 Head, Cylinder MPL 2 13-20 Reserved for future use ▼ 68 Packing, Plastic 2 2 (2) 7 1/16-10,000
23 Cap Screw, Socket Head 16 16 72 Hinge, Bonnet 2 2 155 O-Ring, Cylinder Head 2 (2) 21 Hinge, Load 4 4 ▼ 69 Screw, Socket Head Set 2 2 (2) 11-10,000
24 Hinge, Fluid 2 2 73 Capscrew, Bonnet Hinge 16 16 156 Capscrew, Cylinder Head 16 22 Pin, Locator 8 8 ▼ 70 Plug, Hex Head Pipe 2 2 13 5/8, 16 3/4, 18 3/4 28
25 Sub, Fluid Hinge 4 4 74 O-Ring, Bonnet Hinge 4 4 (4) 157 Pin, Locating, Bonnet (Not Shown) 2 23 Cap Screw, Socket Head 16 16 71 Hinge, Bonnet 2 2 143 Nut, Lock 2
26 O-Ring, Sub to Bonnet Hinge 4 4 (4) 75-80 Reserved for future use 158 Pin, Locating, Retainer Plate 2 24 Hinge, Fluid 2 2 72 Hinge, Bonnet 2 2 144 Screw, Lock 2
27 Energizer, Sub 4 4 117-120 Reserved for future use 159 Stem, Lockout 4 25 Sub, Fluid Hinge w/Integral Face Seal 4 4 73 Capscrew, Bonnet Hinge 16 16 145 Plate, Retainer 2
28 O-Ring, Sub to Energizer 4 4 (4) 121 Piston, Manual Lock 2 160 Gland, Lockout 4 26 Reserved for future use 74 O-Ring, Bonnet Hinge 4 4 (4) 146 Plate, Front Clutch 2
29 Backup Ring, Sub to Energizer 4 4 (4) 122 Seal, Piston 4 (4) 161 Segment, Lockout 4 27 Energizer, Sub 4 4 75-80 Reserved for future use 147 Capscrew, Socket Head
30 O-Ring, Energizer to Fluid Hinge 4 4 (4) 123 Lock, Mechanical 2 162 O-Ring, Lockout Stem 4 (4) 28 O-Ring, Sub to Energizer 4 4 (4) 117-120 Reserved for future use Front Clutch Plate 16
31 Backup Ring, Energizer to Fluid Hinge 4 4 (4) 124 Washer, Thrust 2 163 Backup Ring, Lockout Stem 4 (4) 29 Backup Ring, Sub to Energizer 4 4 (4) 121 Piston, Manual Lock 2 148 Plate, Rear Clutch 2
32 Spring 4 4 125 O-Ring, Cylinder Liner to Bonnet 2 (2) 30 O-Ring, Energizer to Fluid Hinge 4 4 (4) 122 Seal, Piston 4 (4) 149 Bearing, Lock Nut 4
33 Screw, Socket Head Set, Fluid Hinge 4 4 126 Liner, Cylinder 2 31 Backup Ring, Energizer 123 Lock, Mechanical 2 150 Spring, Clutch 16
34 Plug, Hex Head Pipe 4 4 127 O-Ring, Cylinder to Bonnet 2 (2) to Fluid Hinge 4 4 (4) 124 Washer, Thrust 2 151 Key, Rear Clutch Plate 8
35 O-Ring, Fluid Hinge to Body 4 4 (4) 128 Ring, Retaining 2 (2) 32 Spring 4 4 125 O-Ring, Cylinder Liner to Bonnet 2 (2) 152 O-Ring, Cylinder Head Dirt Seal 2 (2)
36 Cap Screw, Hex Head 4 4 129 Ring, Spacer 2 (2) 33 Screw, Socket Head Set, Fluid Hinge 4 4 126 Liner, Cylinder 2 153 Backup Ring, Cylinder
37 Bearing, Hinge Pin 4 4 130 Seal, Cylinder to Mechanical Lock 2 (2) 34 Plug, Hex Head Pipe 4 4 127 O-Ring, Cylinder to Bonnet 2 (2) Liner to Bonnet 4 (4)
38 Washer, Thrust 4 4 131 Stud, Cylinder 12 35 O-Ring, Fluid Hinge to Body 4 4 (4) 128 Ring, Retaining 2 (2) 154 Head, Cylinder MPL 2
39 Washer, Fluid Hinge 4 4 132 Nut, Heavy Hex 12 36 Cap Screw, Hex Head 4 4 129 Ring, Spacer 2 (2) 155 O-Ring, Cylinder Head 2 (2)
40 O-Ring, Fluid Hinge to Bonnet Hinge 4 4 (4) 133 Cylinder, Manual Lock 2 37 Bearing, Hinge Pin 4 4 130 Seal, Cylinder to Mechanical Lock 2 (2) 156 Capscrew, Cylinder Head 16
41-50 Reserved for future use 134 Scraper 2 (2) 38 Washer, Thrust 4 4 131 Stud, Cylinder (see specific size) 157 Pin, Locating, Bonnet Not Shown 2
51 Ram Assembly 1 Set 1 Set 135 Piston, MPL 2 39 Washer, Fluid Hinge Capscrew 4 4 7 1/16-10,000 12 158 Pin, Locating, Retainer Plate 2
52 Bonnet 2 2 136 Seal, Piston 4 (4) 40 O-Ring, Fluid Hinge to Bonnet Hinge 4 4 (4) 11-10,000 16 159 Stem, Lockout 4
53 Bolt, Bonnet 20 20 137 Cylinder, MPL 2 41-50 Reserved for future use 13 5/8, 16 3/4, 18 3/4-10,000 28 160 Gland, Lockout 4
54 Retainer, Bonnet Bolt 20 20 138 O-Ring, Cylinder to Bonnet 2 (2) 51 Ram Assembly 1Set 1Set 132 Nut, Heavy Hex (see specific size) 161 Segment, Lockout 4
55 Seal, Bonnet 2 2 (2) 139 Liner, Cylinder 2 52 Bonnet 2 2 7 1/16-10,000 12 162 O-Ring, Lockout Stem 4 (4)
56 Pin, Ram Guide 4 4 140 O-Ring, Cylinder Liner to Bonnet 2 (2) 53 Bolt, Bonnet 20 20 11-10,000 16 163 Backup Ring, Lockout Stem 4 (4)
57 Seal, Piston Rod Mud 2 2 (2) 141 Stud, Cylinder 12 54 Retainer, Bonnet Bolt 20 20 13 5/8, 16 3/4, 18 3/4-10,000 28 164 Ring, Transfer 2
58 Ring, Spacer 2 2 (2) 142 Nut, Heavy Hex 12 55 Seal, Bonnet 2 2 (2) 133 Cylinder, Manual Lock 2
*Quantities per cavity are the same for all blowout preventer sizes, except where differences are noted. ✝One year foreign service. ▼Available on models used in surface applications only. *Quantities per cavity are the same for all blowout preventer sizes, except where differences are noted. ✝One year foreign service. ▼Available on models used in surface applications only.
✦ Items 6 and 7 are a one piece backup/seal arrangement for the 18 3/4"-10,000 psi and 18 3/4"-15,000 psi ram BOPs.
✦ Item 8 is no longer required for the 18 3/4"-10,000 psi and 18 3/4"-15,000 psi ram BOPs.
36 37
 HYDRIL CONVENTIONAL RAM BOP HYDRIL CONVENTIONAL RAM BOP
PARTS LIST PARTS LIST

7-1/16”-10,000, 7-1/16”-15,000,
7-1/16”-3000 Model A, 7-1/16”-5000 Model A, 11”-10,000, 13-5/8”-10,000,
9”-3000, 9”-5000, 11”-3000, 11”-5000, 13-5/8”-15,000, 16-3/4”-10,000,
13-5/8”-3000, 13-5/8”-5000, 18-3/4”-10,000, 18-3/4”-15,000
20-3/4”-3000, 21-1/4”-2000, 21-1/4”-5000

PARTS LIST—HYDRIL RAM BLOWOUT PREVENTER WITH MULTI-POSITION OR MANUAL LOCK PARTS LIST—HYDRIL RAM BLOWOUT PREVENTER WITH MULTI-POSITION OR MANUAL LOCK
Quantity Rec. Quantity Rec. Quantity Rec. Quantity Rec. Quantity Rec. Quantity Rec.
Item Per Cavity* Square Item Per Cavity* Square Item Per Cavity* Square Item Per Cavity* Item Per Cavity * Item Per Cavity*
Part Name Part Name Part Name Part Name Square Part Name Square Part Name Square
No. No. No. No. No.
Parts ✝ Parts ✝ Parts ✝ No. ✝ ✝ ✝
MPL Manual MPL Manual MPL Manual MPL Manual Parts MPL Manual Parts MPL Manual Parts

1 Body single 1 1 59 Ring, Retaining 2 2 (2) 143 Nut, Lock 2 1 Body single 1 1 56 Pin, Ram Guide 4 4 134 Scraper 2 (2)
2 Name Plate not shown 1 1 60 Seal, Bonnet to Piston 2 2 (2) 144 Screw, Lock 2 2 Name Plate not shown 1 1 57 Seal, Piston Rod Mud 2 2 (2) 135 Piston, MPL 2
3 Screw, Drive not shown 4 4 61 Pin, Hinge 4 4 145 Plate, Retainer 2 3 Screw, Drive not shown 4 4 58 Ring, Spacer 2 2 (2) 136 Seal, Piston 4 (4)
4 Seat, Upper Seal 1 1 62 O-Ring, Hinge Pin 4 4 (4) 146 Plate, Front Clutch 2 4 Seat, Upper Seal 1 1 59 Ring, Retaining 2 2 (2) 137 Cylinder, MPL 2
5 Ring, Lock 1 1 63 O-Ring, Pin 8 8 (8) 147 Capscrew, Socket Head Front 5 Ring, Lock 1 1 60 Seal, Bonnet to Piston 2 2 (2) 138 O-Ring, Cylinder to Bonnet 2 (2)
6 O-Ring, Lower, Seat to Body 1 1 64 Screw, Socket Head Set, Hinge Pin 4 4 Clutch Plate 16 ✦ 6 O-Ring, Lower, Seat to Body 1 1 61 Pin, Hinge 4 4 139 Liner, Cylinder 2
7 Backup Ring, Lower, Seat to Body 1 1 ▼ 65 Ring, Plastic Packing 2 2 (2) 148 Plate, Rear Clutch 2 ✦ 7 Backup Ring, Lower, Seat to Body 1 1 62 O-Ring, Hinge Pin 4 4 (4) 140 O-Ring, Cylinder Liner to Bonnet 2 (2)
8 O-Ring, Upper, Seat to Body 1 1 ▼ 66 Ring, Plastic Energizing 2 2 (2) 149 Bearing, Lock Nut 4 ✦ 8 O-Ring, Upper, Seat to Body 1 1 63 O-Ring, Pin 8 8 (8) 141 Stud, Cylinder see specific size
9 Screw, Socket Head Set, ▼ 67 Valve, Check 2 2 150 Spring, Clutch 16 9 Screw, Socket Head Set, Seal Seat 4 4 64 Screw, Socket Head Set, Hinge Pin 4 4 7 1/6-10,000 12
Upper Seal Seat 4 4 ▼ 68 Packing, Plastic 2 2 (2) 151 Key, Rear Clutch Plate 8 10 Connection, Hydraulic 2 2 ▼ 65 Ring, Plastic Packing 2 2 (2) 11-10,000 16
10-20 Reserved for future use ▼ 69 Screw, Socket Head Set 2 2 152 O-Ring, Cylinder Head Dirt Seal 2 (2) 11 O-Ring, Hydraulic Connection 2 2 (2) ▼ 66 Ring, Plastic Energizing 2 2 (2) 13 5/8, 16 3/4, 18 3/4-10,000 28
21 Hinge, Load 4 4 70 Plug, Hex Head Pipe 2 153 Backup Ring, Cylinder Liner to Bonnet 4 (4) 12 Cap Screw, Socket Head 8 8 ▼ 67 Valve, Check 2 2 142 Nut, Heavy (see specific size)
22 Pin, Locator 8 8 71 Hinge, Bonnet 2 2 154 Head, Cylinder MPL 2 13-20 Reserved for future use ▼ 68 Packing, Plastic 2 2 (2) 7 1/16-10,000
23 Cap Screw, Socket Head 16 16 72 Hinge, Bonnet 2 2 155 O-Ring, Cylinder Head 2 (2) 21 Hinge, Load 4 4 ▼ 69 Screw, Socket Head Set 2 2 (2) 11-10,000
24 Hinge, Fluid 2 2 73 Capscrew, Bonnet Hinge 16 16 156 Capscrew, Cylinder Head 16 22 Pin, Locator 8 8 ▼ 70 Plug, Hex Head Pipe 2 2 13 5/8, 16 3/4, 18 3/4 28
25 Sub, Fluid Hinge 4 4 74 O-Ring, Bonnet Hinge 4 4 (4) 157 Pin, Locating, Bonnet (Not Shown) 2 23 Cap Screw, Socket Head 16 16 71 Hinge, Bonnet 2 2 143 Nut, Lock 2
26 O-Ring, Sub to Bonnet Hinge 4 4 (4) 75-80 Reserved for future use 158 Pin, Locating, Retainer Plate 2 24 Hinge, Fluid 2 2 72 Hinge, Bonnet 2 2 144 Screw, Lock 2
27 Energizer, Sub 4 4 117-120 Reserved for future use 159 Stem, Lockout 4 25 Sub, Fluid Hinge w/Integral Face Seal 4 4 73 Capscrew, Bonnet Hinge 16 16 145 Plate, Retainer 2
28 O-Ring, Sub to Energizer 4 4 (4) 121 Piston, Manual Lock 2 160 Gland, Lockout 4 26 Reserved for future use 74 O-Ring, Bonnet Hinge 4 4 (4) 146 Plate, Front Clutch 2
29 Backup Ring, Sub to Energizer 4 4 (4) 122 Seal, Piston 4 (4) 161 Segment, Lockout 4 27 Energizer, Sub 4 4 75-80 Reserved for future use 147 Capscrew, Socket Head
30 O-Ring, Energizer to Fluid Hinge 4 4 (4) 123 Lock, Mechanical 2 162 O-Ring, Lockout Stem 4 (4) 28 O-Ring, Sub to Energizer 4 4 (4) 117-120 Reserved for future use Front Clutch Plate 16
31 Backup Ring, Energizer to Fluid Hinge 4 4 (4) 124 Washer, Thrust 2 163 Backup Ring, Lockout Stem 4 (4) 29 Backup Ring, Sub to Energizer 4 4 (4) 121 Piston, Manual Lock 2 148 Plate, Rear Clutch 2
32 Spring 4 4 125 O-Ring, Cylinder Liner to Bonnet 2 (2) 30 O-Ring, Energizer to Fluid Hinge 4 4 (4) 122 Seal, Piston 4 (4) 149 Bearing, Lock Nut 4
33 Screw, Socket Head Set, Fluid Hinge 4 4 126 Liner, Cylinder 2 31 Backup Ring, Energizer 123 Lock, Mechanical 2 150 Spring, Clutch 16
34 Plug, Hex Head Pipe 4 4 127 O-Ring, Cylinder to Bonnet 2 (2) to Fluid Hinge 4 4 (4) 124 Washer, Thrust 2 151 Key, Rear Clutch Plate 8
35 O-Ring, Fluid Hinge to Body 4 4 (4) 128 Ring, Retaining 2 (2) 32 Spring 4 4 125 O-Ring, Cylinder Liner to Bonnet 2 (2) 152 O-Ring, Cylinder Head Dirt Seal 2 (2)
36 Cap Screw, Hex Head 4 4 129 Ring, Spacer 2 (2) 33 Screw, Socket Head Set, Fluid Hinge 4 4 126 Liner, Cylinder 2 153 Backup Ring, Cylinder
37 Bearing, Hinge Pin 4 4 130 Seal, Cylinder to Mechanical Lock 2 (2) 34 Plug, Hex Head Pipe 4 4 127 O-Ring, Cylinder to Bonnet 2 (2) Liner to Bonnet 4 (4)
38 Washer, Thrust 4 4 131 Stud, Cylinder 12 35 O-Ring, Fluid Hinge to Body 4 4 (4) 128 Ring, Retaining 2 (2) 154 Head, Cylinder MPL 2
39 Washer, Fluid Hinge 4 4 132 Nut, Heavy Hex 12 36 Cap Screw, Hex Head 4 4 129 Ring, Spacer 2 (2) 155 O-Ring, Cylinder Head 2 (2)
40 O-Ring, Fluid Hinge to Bonnet Hinge 4 4 (4) 133 Cylinder, Manual Lock 2 37 Bearing, Hinge Pin 4 4 130 Seal, Cylinder to Mechanical Lock 2 (2) 156 Capscrew, Cylinder Head 16
41-50 Reserved for future use 134 Scraper 2 (2) 38 Washer, Thrust 4 4 131 Stud, Cylinder (see specific size) 157 Pin, Locating, Bonnet Not Shown 2
51 Ram Assembly 1 Set 1 Set 135 Piston, MPL 2 39 Washer, Fluid Hinge Capscrew 4 4 7 1/16-10,000 12 158 Pin, Locating, Retainer Plate 2
52 Bonnet 2 2 136 Seal, Piston 4 (4) 40 O-Ring, Fluid Hinge to Bonnet Hinge 4 4 (4) 11-10,000 16 159 Stem, Lockout 4
53 Bolt, Bonnet 20 20 137 Cylinder, MPL 2 41-50 Reserved for future use 13 5/8, 16 3/4, 18 3/4-10,000 28 160 Gland, Lockout 4
54 Retainer, Bonnet Bolt 20 20 138 O-Ring, Cylinder to Bonnet 2 (2) 51 Ram Assembly 1Set 1Set 132 Nut, Heavy Hex (see specific size) 161 Segment, Lockout 4
55 Seal, Bonnet 2 2 (2) 139 Liner, Cylinder 2 52 Bonnet 2 2 7 1/16-10,000 12 162 O-Ring, Lockout Stem 4 (4)
56 Pin, Ram Guide 4 4 140 O-Ring, Cylinder Liner to Bonnet 2 (2) 53 Bolt, Bonnet 20 20 11-10,000 16 163 Backup Ring, Lockout Stem 4 (4)
57 Seal, Piston Rod Mud 2 2 (2) 141 Stud, Cylinder 12 54 Retainer, Bonnet Bolt 20 20 13 5/8, 16 3/4, 18 3/4-10,000 28 164 Ring, Transfer 2
58 Ring, Spacer 2 2 (2) 142 Nut, Heavy Hex 12 55 Seal, Bonnet 2 2 (2) 133 Cylinder, Manual Lock 2
*Quantities per cavity are the same for all blowout preventer sizes, except where differences are noted. ✝One year foreign service. ▼Available on models used in surface applications only. *Quantities per cavity are the same for all blowout preventer sizes, except where differences are noted. ✝One year foreign service. ▼Available on models used in surface applications only.
✦ Items 6 and 7 are a one piece backup/seal arrangement for the 18 3/4"-10,000 psi and 18 3/4"-15,000 psi ram BOPs.
✦ Item 8 is no longer required for the 18 3/4"-10,000 psi and 18 3/4"-15,000 psi ram BOPs.
36 37
 7-1/16” 3000-5000 PSI SENTRY
DUAL WORKOVER RAM BOP

Combines Easy Maintenance, Operational Flexibility

with a Range of Options
Easy to Maintain
• No special tools required – all maintenance can be done
with standard tools.
• No hydraulic lines to disconnect during ram change.
• External piping eliminated by porting hydraulics through
BOP body.
• Piston seal installation simplified by bidirectional seal
design.
• Hydraulic fluid contamination eliminated by weep hole
between wellbore ram shafts packing and hydraulic seal.
• All parts are interchangeable between 3000psi and
5000 psi Sentry models.
Flexible Operations
• Visual determination of ram position through slots in
cylinder head and protective cover.
• Operates with a wide range of accumulator systems: less
than 1500 psi closes the BOP with full working pressure
in the bore.
• All wetted surfaces comply with NACE MR 01-75.
• Rugged, one-piece ram blocks available in a wide
range of sizes.
Options
• Two inch side outlet can be provided beneath each set
of rams.
• Double drilled 2000/3000 psi flanges.
• Stainless steel-lined connection ring grooves.

RAM BLOCK SIZES (In.)

Pipe Variable
Blind 1.900 2-7/8 4-1/2 2-3/8 – 2-7/8
1.315 2-3/8 3-1/2 5.0
1.660 2-1/16 4.0 5-1/2

38
 7-1/16” 3000-5000 PSI SENTRY
DUAL WORKOVER RAM BOP PARTS LIST
9 4 1

3
8

3 27
18
19 42 36
13
6 26
32 5 34
33 30 34
29 7
30 37
15 35 28
38 8
2 25
39 24
40 14
16 41 10 22
17 23

20
21

Item Part Number Item Part Number

No. Qty. Description 7”-3K/5K No. Qty. Description 7”-3K/5K
1 1 Body 3116561 28 4 Pipe Plug 1900066-03
2 2 Pressure Plate 3116567 *29 8 O-Ring 1900002-226
3 4 Right Bonnet 3116565 *30 8 O-Ring 1900002-255
4 4 Left Bonnet 316566 *31 32 O-Ring** 1900002-017
5 4 Poston 3116571 *32 4 O-Ring 1900002-339
6 4 Piston Rod 3116572 *33 4 Backup Ring 1920012-339
7 4 Cylinder 3116577 *34 8 Backup Ring 1920012-255
8 4 Right End Cover 3116563 *35 8 Backup Ring 1920012-226
9 4 Left End Cover 3116564 *36 4 T Seal TP049 1920004-427
10 4 Lock Screw 3116576 *37 4 T Seal TR025 1920070-327
11 4 Spool** 3116574 *38 4 T Seal TR029 1920070-331
12 4 Spool** 3116575 *39 4 Wiper Ring 1920119-33
13 4 Guide Pin 3116573 *40 8 Seal 1920073-134
14 4 Lock Screw Cover 3116578 *41 4 Energizer Ring 3100234-14
15 2 Ram Block (Assy.) 3116580-X *42 4 Check Valve** 3103199
16 20 Stud 1900096-10040 43 4 Set Screw** 1900056-1616
17 20 Nut 1900183-10 44 4 Top Seal - Pipe 3116587
18 4 Stud 1900195-06012 44a 4 Top Seal - Variable 3116880
*19 4 O-Ring 1900002-442 45 4 Front Packer-Pipe 3116586-X
20 8 Stud 1900195-04058 45a 4 Front Packer-Variable 3116874
21 8 Hex Nut 1900196-04 4 Handwheel** 3120085
22 16 Stud 1900095-08088 4 U-Joint** 3120089
23 16 Hex Nut 1900036-08 * 4 Ring Plastic Packing 3100233-14
24 16 Hex Hd. Cap Screw 1900097-04004 * AR Plastic Packing 3100453
25 16 Lock Washer 1900159-09 Kit – Seal Kit 3117169
26 4 Set Screw 1900121-408 Com. Assem. 7” 3,000 3116560-0101
27 4 Pipe Plug 1900131-06 Com. Assem. 7” 5,000 3116560-0202
*Seal Kit Items ** Not Shown

39
 Diverters
FSP 28-2000 Diverter/BOP, a
surface diverter system with integral
venting for use on jack-ups, plat-
forms, and submersibles.
R
SXV Diverter Spool with integral
venting for use with large bore
(20”-30” range) annular blowout
preventer. This spool can be used
for surface or subsea diverting.
Subsea Diverter Stack permits
subsea diverting, circulation of kill
mud or shearing of pipe, and dis-
connecting of the riser as alternative
means of dealing with shallow
40 gas from a floating rig.
FS 21-500 Diverter System with
integral venting for use on semisub-
mersibles, drillships, and platforms.
(Available for 49-1/2” and 60” rotary
tables.)
GH Gas Handler is a specialized
annular closing device for deepwater
floating drilling. The GH is located
below the telescopic joint, and it has
integral valving to permit circulating
mud to neutralize a gas intrusion
trapped in the riser above the BOP’s.
12’ or 16” Flow Selector is a
massive two-position target for
selecting port/starboard venting.
Diverters Hydril diverter systems are designed
for strength and simplicity to provide
safe venting of shallow gas flows.
The rugged equipment endures
sustained punishment from erosion,
impact, thrust and pressure loads.
Hydril systems are actuated by a
single hydraulic signal. By eliminating
For more information, sequencing malfunctions, integral
ask for Catalog 9102 venting substantially reduces the risk
on Diverters.
of catastrophes. In the past,
inoperative valves have caused many
accidents. Hydril diverter systems eliminate all these valves
including flowline valves, vent line valve, port/starboard
valves and fill-up valves.
Hydril diverters need no insert bushing and the packing
elements can close on any pipe in the bore or on the
open hole.
Hydril systems have accumulated years of service
on numerous world class drilling rigs. Hydril has developed
a variety of diverter systems to cover a wide range
of rig configurations, well requirements and environmental
conditions.
Rig Survivability. Massive flows of gas and sand can
quickly destroy a rig's diverter system. Hydril diverters are
stout and built to endure the brutal blast of fluid, rocks and
sand. They are thoroughly tested. Valves, insert cartridges,
linkages and sequencing processes that frequently cause
malfunction are completely eliminated.
Economical, easily installed and maintained.
Quick connects, scope and spacer spools enable easy
nipple-up and down. Hydril diverters use dependable
annular packing units. They are routinely maintained and
handled in the same way as BOP's on the rig.
Hydril diverter equipment can be tailored to any rig,
bottom founded, floating or tethered. Arrangements can be
made to permit diverting at the surface and/or subsea. Full
redundancy of surface-subsea options can significantly
enhance reliability.
Simplicity is derived from the patented integral vent design
that eliminates extraneous valves and interconnections.
One command, a hydraulic signal, does it all. Upward
motion of the piston stops the flow of the well fluid and
opens the vent line. Fast response time is ensured, since
there is no waiting for valve functions. Risk of malfunction
during component sequencing is eliminated.
Subsea diverting provides safety advantages by
dissipating destructive forces into the sea, remote from the
rig. Surface support is spared from impact and erosion.
Safety of personnel and rig is enhanced.
BOP/Diverter Control Systems
Multiplex And Hydraulic
Control Systems
For Subsea Blowout
Preventer Stacks
Multiplex Subsea
Control Systems:

State-of-the-art micro-
processor-based
multiplex control tech-
niques use software and
microelectronic circuitry to
provide fast response and
redundancy. Painstaking
mechanical design and
specially selected con-
struction materials provide
easy maintenance and
superior protection for the
system, to water depths of
10,000 feet or more.

Multiplex controlled BOP stack, raised from an underwater depth of more

than 6,000 feet. (Transocean Offshore Inc. Discoverer Seven Seas

Conventional Hydraulic Subsea Control Systems:

Based upon proven design concepts, components and
subsea experience. This category includes shallow-to- Hydril BOP stack on Smedvig’s
medium-depth systems, generally down to the 3,000 Drillship West Navion rated for
10,000 foot water depth.
foot range of water depth.

Surface Control Systems

for Blowout Preventers
Conventional Surface Control Systems:
Hydril offers control for blowout preventers used
during surface drilling projects, from workover to stan-
dard drilling operations.

• Reliable: Field-proven in worldwide drilling opera-

tions, using components which have passed
extended life cycle testing.
• Rugged: Hydril’s experience in hostile environments
provides the know-how to tailor a system to any
requirements.
• Serviceable: Field-proven performance also includes
designs that allow fast, effective service and repair.
Electro-pneumatic system for controlling BOPs.

41
 Service
REMANUFACTURED EQUIPMENT AND
OVERHAUL AND REPAIR SERVICES

Hydril serviceman prepares to close and test a remanufactured 13-5/8”-5000 RAM blowout preventer.

FOR RAM AND ANNULAR BLOWOUT PREVENTERS, PULSATION DAMPENERS, AND DRILL STEM VALVES

Hydril provides fast delivery and quick turnaround on
remanufactured equipment by buying used BOPs,
rebuilding them, and maintaining an inventory. These BOPs
meet Hydril’s high performance standards for used
equipment, but they cost less than a new blowout preventer.
Customers receive value, quality,
reliability, and economy. There is no
comparison between a Hydril
remanufactured BOP and other used
BOPs on the market. All Hydril
remanufactured BOPs carry a 12
month warranty. An owner’s certifica-
tion book documents all inspections,
charts of tests, and manufacturing
For more information, procedures.
request the brochure,
Hydril Remanufactured
Hydril buys selected used BOP equip-
Equipment and
Overhaul and Repair ment and parts for remanufacturing.
Services. Hydril has strict procedures for the
remanufacturing process, taking no
shortcuts to value, quality, and reliability.
All remanufacturing is closely controlled on a dedicated line
in Houston, Texas.
Hydril products are supported by a worldwide network of
independent Authorized Repair Facilities equipped to pro-
vide comprehensive service for the company’s ram and
annular blowout preventers, pulsation dampeners and drill
stem valves.
In most circumstances, Hydril evaluates and services BOPs
at regional Repair Service Centers. In remote locations, a
Hydril serviceman can inspect at the rig site and can often
supervise local repair work at a selected regional shop. This
minimizes down time and costly shipping expenses.
Hydril supports its products and its customers through a
global network of service and manufacturing facilities. In
Houston, Hydril operates three manufacturing plants. Other
U.S. based locations offer field service assistance and sales
expertise. Hydril has a worldwide presence with internation-
al sales offices, field service personnel, Authorized Repair
Facilities and manufacturer’s representatives.

42
Reliable Replacement Parts
HYDRIL MANUFACTURES PARTS IN A FULL RANGE OF SIZES,
PRESSURE RATINGS AND ELASTOMERS.

Diaphragms for Pulsation Packing Unit and Seals for Annular Blowout Preventers Diverter Packing Unit and Seals
Dampeners

Hydril Variable Ram (HVR) Packer

Bonnet Seal for Ram BOP

LL Packing Unit MD Packing Unit

Top Seal for Hydril Variable Ram (HVR)

Ram Blocks and Rubber for Ram Blowout Preventers

43
 1-800-999-1601
TOLL FREE IN THE U.S.A. AND CANADA
http://www.hydril.com

Headquarters
Hydril Company LP
P.O. Box 60458 ▼ Houston, TX 77205-0458
3300 N. Sam Houston Parkway East ▼ Houston, TX 77032-3411
Telephone: (281) 449-2000 ▼ Fax: (281) 985-3353

For a Hydril Sales, Service or Manufacturing location nearest you,

please check our website at www.hydril.com/locations
GRAPH2M 9/01