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    © All Rights Reserved
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    956 views15 pages

    R W C Exam Paper

    Uploaded by

    Scott Trainor

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    of 15
    ‘TOV Course Examination for Responsible Welding Co-ornators RWC Examination Questionnaire TOV UK Limited Nest ofthe questons ae the mut-choie type wih answers marked by 288 Thee wi be some quesion that have more then one correc answer pelts warded only ie comet numberof answers are proved foreach question No pois ar award for lank or incomplete answers; hare ae no toler! pts ner the anewer isnot mut ene, otowinsucton nthe question ‘At questions are phrasad af thace ae 2 answers even tere i nly ae core, Itwrong answer ae mares in aon fo cet answer, no pins wl be award fer he ont question. {8 There 2 to Rau ime ia fortis questonneve ead each queton carly 8 Guest papers ae the propery of TOV UK Lis ana mut not elton ste, xamiaation Ale 1 The qeston papers closes bok 2. Nomobi telephones or elecronic davies are slowed cing the examin ry fardopantfaund ue these devices willbe topped om procecing wi he exam sd wero be eigbie for certian, Possioi a 4 Theexaminaton cori of 100 mip choice question, 2 The straight pass rate is 8% achieving a 60-00% mark woud bo @ paral pass requting a dscussn whch revisits neorect answers 3 Amarot as than 60% wi requ ares Seas Page a Company Page 3 Page 4 Page 9 Date Page Page Forotical na ony Page o Poss Fai Page 10 pssensant = Cd Page ty Page 12 Comments Page 13 Page i Signed (as roi] 1 Score ‘TOV Course Examination for Responsible Welding Cordnators TOV NORD TOV UK Limited! ‘ees he abbreviation CP Rm ‘Cardo-pumonaryResusetaton CConawusion roduts Regus Canadian Paci Raroad Wich ofthe fotouing pes of ain case “ae ey"? Inrevedraditon Vise radiation tre viet adaton Which of he folowing are partway imparant for wantingin conned spaces? “racing ye prtecion Sopession Flame resistant ovras Whtis the mos! evous hazard encountered in waling? tre viet adation ume How do you rede te eft of umes? Loca emnaut verlaton Keep shop doa open atl ies Welders aed resprator Incrose weaing gab velume Wich one flouting aw nat cesta othe ros Fame poo overais jacket Head shied wih caret las screon ‘Winy's timpotat wo undestang tht metaphases change when hated? ‘urn cooing hae a dec econ gn size ana stength ‘The phase changes alow dierent proceses of weting ‘The phates can are met cobung ‘change he metal propertee by heat weaken! Wien oftne fotoming ar? Whee grain meet he In up tema Where rain meet hey ogee cosly Where grain meel hee sre gaps in the boundary Where gains meet he etl srcture changes rom bec to for Score ‘TOV Couree Examination or Responsible Welding Co-ordinators TOV NORD Hest acid Zone (HAZ)- which stators ar tue? TOV UK Limited SI HAZ i usualy harder han he parent matrt ‘The HAZ uaty sae han he pve meter The HAZ hs the same suche ath wed meal “The HAZ s usualy place where nyragencackng occurs Wich ofthe owing hea estes does NOT ute lemperatres ahve 900°? Nerang ‘Stee eeving verona Co Post woishes weatment (PWT) which ofthe foouing ae te? WHT te ued to stress role he comenent PWT is ony sed on carbon steels PWT takes lace a 600°C PWT berea505 strength of material How do you cntet hyrogen exacting? (Conta nadnessin HAZ Use ownerogon process for woking Dont de any preeat Use rue MMA lected ‘5% marganese ‘2% nema 20% nies 08% earbon tere atte Ee Duplex ecouse of wald dacay? Formatin of evomivm extie Hest resent at $00 00°C rows sweet a What foes sould a MAG sheng gut have en he els? Proventng the fomation of cab Stabs he are ane chang peneaton carecterstios Reduirg the enanment of oxygen and nirogn ito he weld poo! Reduce he lrmaton of manganese sulphide Score- 8 ” 2 a FY ‘TOV Course Examination for Responsible Welding Co-ordinators How da you ensure good sion? Conia og Keopatong xe Use a wa neat np 8 you ean Dreat the araainst sd was of 2 but weld What are the posse eects ofnecershelsing of he ae? Poresty Hyatogen nthe wold ett Oxisation of he ago Sica depos Undorcit What the otect t ncressed weting cent? Les flac onside watson The penetration ineases ore wo metas deposed Watis he ec ct esuces votage? Wier wens bas raul shag of he weld cap Longer are Which wel postin has he owes (right IM] het np? put rH box) 2 answers) PR tet PC eraontavertia! PE vencalve g i TOV UK Limited | 10 ol [ “Ht MMA 137 FoMAG 6 Wien MMA slocades can ge a weld ow nyogen? Cetlosic eis ase ‘Which ofthe ftoning are caused by preheat? Reduction nosing rata Ineraaeae rat of hyarogen diftuion otf te weld Inerasns te hardness of he wes Increases rps torperatre Score- 18 25 26 28 ” ‘TOV Course Examination for sponse Welding Co-ordinators How shui low hyetogen lactodes be stores? TOV UK Limited Inter ovina! open pacaging When opened, van oven ot 120°C Wrapped inn absotant Banker na ved Vacuum pack Put the MAG modes of wastrin ere of ncrasing heat input put 1.2in tone} ‘Gebusrrentor Dip transtor ‘Seay vanstor Wie af he lowing are ol ved for MAG welding of cabon ste? ‘gon CO, Pure agen Pure co; ‘egon 603/02 Which are the two most ingot fact for 1G welding? (Gaon at Covet ype of Turgston elecvodo Keeping torch at 90" o work ce Hh froqunoy are staring ina othe fotonng symbols meen fra see ype entiation? s Suc Slee 218 inimum yes evengh Ninn wo tary Imgac valve of 21 at FC nN normateed ersten 0 sootcenicaon nas 2° at he en, wha dos ime? “The mater hae gustened hough hikers proper ‘The materi has Bon downgraded ter testng ‘Tha mateal has igh carbon enivalent ‘The materal needs aig prehest, hic of he folowing cor postons is const or 316 stiness sce? 49% Cr, %N 19% Cr 98 N48 An 10% Cr 9 Ns 3 No 19% Cr 94 N Wat do you ned to sen a matoral Cora? (Grade of mater ‘Chamical composition ‘Altres stove Score - 35 a “0 ‘lv Cause Examination for Responsible Welding Co-ordinators TGV NORD ‘Who deciles on the EXC class ane the filet wed sizes? TOV UK Limited The Designer The Managing Dre ‘The Daughsran The RWC 1a crosing has 2 filet weld of Bm lg lang he dace iis single or multipass? “a Oesgnee ‘The Managing Dee: ‘The Ornughtsman Toe RIC Whien oe fotowing ce ul stengh welds? Tut welt Peril pensation wel Fle els What ar the factors which can case faq fore? Low irpact ae Flacusing tense sess ‘Steady compressive sess [crak nitro sess concentration Wien to tataments are cree? ‘Matrl upe ae specfed in BSEN 15606 ‘Mattia! groups ae on used for carbon sels WPS quatiodin 9 govp ean be wes fr any tern ht group {WPS quate in a group canbe uses fr equal lower that oup ‘Which of the ftoning ae requred by SEN 15608 (uring @ WPSY? Name of Manufacurer Name of welder Altre of t0%e Win of foowing ere not required to qualify abut wed 0 BSEN 1581417 Chemical anata Moco and Hardness et Wien othe folowing ate rogured io ally 8 WPS? WPS, WeS ‘WPaR, WPS pws, WeaR, WPS IPS, WPOR. Weer Qual, WPS: Som 8 “ 2 2 a TOV Course Examination Respensble Welding Co-oriratore Which of te fotoning are card out to quality WPS? Tov Weld the jl under superison NOT tattag Mechanica esting Aline of above Which ofthe floning do you not need o record forthe WR records? Wildng sarametrs fam, vats atc) ‘The make and capac fe weling sot Mata! erties for pl (oF pa) and ar mater ‘Denonsions of et ioce Wat roperys teste by an impact est charpy) ‘Seergth uty ercnese eat inputs ae clei rom the average valves rom he WPOR oat inputs are calcul usin ees, vols, rave peod Heat inputs ae cslclse mth maximum values tom ha WPOR Heat inputs ae measured nowt pr aro Which ofthe allowing ara coract? ‘The cent stan fe welder quaicaton is BSEN 287 ‘The cron standard or welder qualicaton's BSEN 9808 SEN 287 wi bane ie quiatlon when BSEN 9605 expos ‘The caren stand er welder quaifeaton is BSEN 1581 ‘Alt qualieston qua for abut 8 well ‘Amutipas fie quae fora single pas iat ‘Awl inte ft positon (PA) qualifies fr alposons In BSEN 9600-1, now do you prolong a welders qualficaton? ‘Welder quatfieaton avery 3 years Use volume NOT test erty canting quay Koop cart records of wolas quay usig BSEN 3834 ‘Atos othe above ‘A wolde i qusifed owls a bt wth backing sp. Can he Weld a mutipess Met wed Weld a but wth an open ot Weld singe pass Mt wed Score - UK Limited 0 o a Response Weldng Cosrdratere >) TUVNORD ‘Whi of e foonirg ae ve npecton cigs rat stae) TOV UK Limited ‘Uraconic orig Radlogreohy Magnetic parle epecton ye Peneant examination Which ote ftoning ace creer? ‘Awe must be 105 ual inepectd Examinaton must be bys quate external Inspector ‘Atwelds mus be 100% vu pact amino shuld be wih 9 tong ght Which ate ftoning con be lated using MP Carbon sie! ‘amino ‘copper Liratone nspecton canbe. ‘Ureato measure mate ickness Used with angle rabes to “ee” under wel aps Alttee othe stove What he aterance batwasn a delet and an inpertecton? ‘They a6 bah te same ‘An imertecton aways neds tobe pared [Adetectis an merecion which age than at atowedn spac Uncerot iit ‘Caused by high curent ‘Adetecthatean ays be ignored [defect wih aay noes opaeng (Caused by incorrect ectrode angie ‘ina re the causes of nk of pontraon na bt weld? et gop to smal Ret aoe too arge alg erento igh Atte of above Whats he sitarencabatwoan and when measuring 2 at 25? atin the hoa knees, beg angi Els the wea hcenes, 9 fag longh ‘arislarger an? Eistargortan"st ‘score 1 58 6 @ 6 TOV Course Examination ie - Respontble Welding Co-ordirators TUVNORD ‘What are the tel causes of oe cracks? TOV UK Limited Excess hydrogen inthe HAZ igh hardness a HAZ ah ses athe toe of th wal [Atv of he above What are the causes of erate cracks? vain to lang tne bore reking the ae at he end of pass Peusing to shor atime bere breaking he aca the endof a pase Catenin Curent ow Wien does the CPR come in re for sruca toa products? “et.une 2014 ‘at July 2018, 1st July 2014 ‘st Jaruary 2015 Whatie te harmonised staan or Stucura Stel? 10 9001 BSEN 1014 ‘he CE marie ‘A qustty mak Arafat from te manuscter of fnes fr purpose A necossay reqiemant 9 continue rading under CPR | *Carticate of Excalence™ What arth design coes for CPR? ‘BSEN 1000 ‘AaocaD NSBS odton 5 (pul BSA) Which oe flowing are re for ‘nial pe testing’? ‘Ademenstaton of the fines or purpose’ of he component Type tsing can be done by pyscal means. desucve els “Type tsing ean be don yee dation and pret empire ‘tee of he above Ws oos FEC msn? Factory Proauct Conormation Fabicaton Proves Croton Factor Proaucton Coto Formulaton of Preventive Calaboraton U O10 nt 10 ‘TOV Course Examination for Responsible Welding Co-ordinators TeV NORD 109001 requires an actors snd for weling quaty bien is? TOV UK Limited SEN 3094 aseN ser sen 10035 Whatis an Execution Cass? ‘Arassure ofthe sever fhe stresses dur he feo prosuct ‘An assurance thal he desig fe component's conect ‘Armaasie ofthe gully ve required 6 ge fhe produc vay Which fhe fotowing are used to esabish be EXC lve? Consequence ass Seno category Productonestegory Hoe he EXC determined? Enler te caesor in BSEN 1000 to reference tablet nd EXC [rtermined by Works Manager, based an aczapance standards CCleuate by the Designer, durag ana of he pedi poperiot ‘Selby the craughtsman aurng he deta ravings Ir BX clas i ot specie hal eel habe use? exo When is Company required to use @ Responsibe Waking Coordinator? For Gxacsion Clas 2 and above For Execuaon Class 3 and sb010 {hie personne shal be qua to comply wih BSEN 10807 Responsble Welsg Ceordnatr Wiser Inspector When oe folowing atonal ats ar equredby BSEN 10807 Parent mal mpactes Heriness esting of harmaly ct 6905 Revere bred ns on pe are mee Senn Co % n " TOV Course Examination for Responsible Weising Co-ordinators TOV NORD SEN 1090 requires weldeg contol io caries ou0.? TOV UK Limited SEN 1014 SEN 5e17 SEN 3634 Wien part of BSEN 2804 used for which EXC? one part rumberin he Box exct aca ‘Guat cannot be inspected int 2 wolfe product, thas tbe.” amid ut 80 8034 Ensure by conta ard inspection at al tages Fly visual inspected Bustin at every stage “The een revo [2894 par 5] enous elude. ‘The quaifatons of eapecton personnel ldentfeaton of any aional WPSé hat ae needed “Te sateen a ere are encughsppropately quakes welders When using Subcontractor, ensure hat tay? Have slicer conte ver he woksng processes Have sunt coat vere npacton processes Dont alow extemal montong of hae precedes ‘hae the above inspection personne shall? ‘Be qe lo NOTX w WECCO as appropriate ‘Be quo fo CSW or PON ae oppoprate Be emsloyed bya Cempany hat UXAS aproved ‘Be capi of supenisatng al weld polos \Winieh of the ftowing need equi calraon? Wilda sets Measuring equipment Ge eros ameter ‘Avtres stove What shou te Equipment List ned? Crane MAG wires ano Me odes Score — =| 2 2 ‘TOV Course Examination for Responsible Welding Co-rtinators TSVNORD ‘A materi wed o ay faricatn sathave me folowing etematon TOV UK Limitedd ‘Arvalaia certcate to BSEN 10204 tends 34 ‘Amotariol cafe BSEN 10204 sandra 21 ‘Attocknoléas tstementhat the malr s'a8ordero Subablo marking Wet the materi ‘Atwoldag consumables papererk shall have..? ’Aoodicale of hecomposton ard mocharical et ests ‘rterance tothe appropriate aplication standard [For MA] The composon of te coating Inretton to NCRS[non-contomance repr tic i caret? ‘ALL repasartabe recorded as NORS ‘Any Slo! rood str al despete sal be a NCR ‘sates of smile defects shall nol be NCR NGRS need not be lsd or welding detects “Te eaponbites of 8 RWC ince he folowing? Enouring hat the WPSé ae auc forte cent corals Ensuring at he welders are apeopratey qulid Ensuring tat he WPSs ae beng used corecty Ine Company sytem 'S0900%L which af te floning needs tbe adresse? RWC pb deserpton ‘Cec lace of RWI win the Company Organiram Tho dbs ofthe RWC in elabon with Append Bot 1472 ‘Atte othe above For tne requremant of materi raceabity, which are conect? Fol cea ofa materia rage or 3896 pa 3 Fultraceabity of mata equtes or 3834 pan 2 Ful cea is required for faq level 23 ‘Nimaterl vd lor EXC2 and above, shall bewaceale © sy Production Panning the reponsityof.? The RNC ‘The Wooks Manager “The Werks Manager and he RWC ‘he Shit Foreman nt does a RWC do weh NDT repons? Fes them, uead Read hem, ne lee thar Reade them and stamps them 25 re React rd ceca ne rooney eps Score. 8 1 95 96 8 ‘TOV Course Examiration fr Responsible Welding Coordinators How long must youkeop your reports and recor or? 4 yeor _Wnatve: tie i specledin yourlSO 900% syst pected S yer Indeinitay ‘Woe respons or ne maiienance and updating of he WPS? ‘The Shop Supenisor ‘The Managing Oro The RWC “The NOT Cempany What othe WAR tot you? Parameters used dung he procedure wads Mechanical eet reas of prcede weld Limis of apptcaton of tho guafcation How shoul proeotntepasstmporature be measur? With crayon whicn mets t species temperature With an rred thermometer wih a erayon which changes cout spaced tempore Wi ofthe allowing resorts nee tobe hap? Registro qunifiod wel rocadres Registro cuss waaers Register of qunifog superors Whi ofthe flowing are needed calcuate peahestavls to BSEN 10117 Hestinpt Combines hens ‘vas above Wht coos the weldeRWC not inspect belore welding? oct gap for but wols Is coect rawing bing used Ha welder he correct WPS What oes the welder RWC inspec ding welding? Comet welding parameters Has welder te core WPS Wilding detects Aliee above Score TOV UK Limited TH o 100 4 TO Course Examination for Responsible Welding Coordinators What dows the wliedRWC nol inapac er wedng? Wild pote eat fuion fit was Recuiremonts ofa god visul examination? Correct angle of examinaton Keowadge of x vats {Gees ighing Why chock the cloning ofa wel? {markup to answers Ne slog / excess sicates Ensure correct wold profs Ensure ping er gavansing canbe cae ou propery Look athe atsed diagrams of mgatctns andidenty ‘he Wpe of detect by pt Is let th boxes below Incomplete ‘Threat ekness oo sma Lack of fasan Cente ne erackng LUrequa og ora Lack of pneraton ‘Angular dstoion| Excess wg meat rater racking TOV UK Limited ole} ‘TOV Course Examiraton for ~~) Responsible Welding Coordinators TGV NORD TOV UK Limited Welding Imperfections =

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