T3619 MWM AP-RN Spinning Milles - AGS PDF

0 1 2 3 4 5 6 7 8 9
Client R.N. Spinning Mills

A A
Empl. MWM Asia Pacific
Order no. 1244540
B B
Wiring colours Switching cabinet version
PE conductor : YE/GN Manufacturer : Rittal

Type : AE 1280
Multiwire cables : wire colours see wiring diagram
All other lines : BU Protection class : IP 54
Varnishing : RAL 7035
Width : 800 mm
Height : 1200 mm (2000 mm incl. console)
C C
Depth : 300 mm
Console : KBW (Supplier AVAT Automation GmbH)
Cons. height : 800 mm
Cons. varnishing : RAL 7035
Cable insertion : below
Door hinges : right
D D
E E
Plant specifications
Operating voltage 24 VDC
Protective measure extra low voltage
00 M0422-91-0096 14.02.11 Do
F Plant R.N. Spinning Mills Order no. Type = F
Date 05.03.10 TEM-Evo AGS 1244540 TCG 2020 V20
© 2010
Resp. Domanski Plant section +

Front page Part no. Indenture no.
00 Chkd. Bardel Engine Page 0
State Modif. Date Name Std. 10.12.08 Src. Repla. f. 1250 1397 UE 0422-91 of 81 Pa.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
Content of: R.N. Spinning Mills Page : 1

A A
no. Comment
0000 Front page
0001 Summary
0002 Summary
0003 reserved (3-9)
0010 Notes
0011 Feed-in
B 0012 Fuse 1 B
0013 Fuse 2
0014 Fuse 3
0015 reserved
0016 Protective system 1
0017 Protective system 2
0018 reserved (18-22)
0023 Protective system
0024 Safety contactor
C C
0025 Triggering of gas valves
0026 reserved (26-27)
0028 Ignition, starter
0029 Power switch
0030 Control relay
0031 reserved
0032 Supply analogue inputs
0033 combustion chamber temperatures side A
D D
0034 Measuring points
0035 combustion chamber temperatures side B
0038 Measuring points generator
0039 Measuring points PT100
0040 Measuring points 4-20mA
0041 Measuring points 4-20mA
E E
0042 reserved (42-43)
0044 Anti-knock governor side A
0045 Anti-knock governor side B
0046 reserved
0047 Speed measuring

© 2010

Summary Part no. Indenture no.
Chkd. Bardel Engine Page 1
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
Content of: R.N. Spinning Mills Page : 2

A A
no. Comment
0048 Throttle valve A
0049 Throttle valve B
0050 reserved (50-52)
0053 Gas mixer
0054 reserved (54-56)
0057 communication ignition
B 0058 communication CPU B

0059 reserved
0060 communication
0061 reserved (61-65)
0066 Slot assignment BGT
0067 Cable inlet
0068 reserved (68-79)
0080 Material list
0081 Material list
C C
D D
E E

© 2010

Summary Part no. Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E
F Plant R.N. Spinning Mills Order no. Type =A1 F

© 2010
Resp. Domanski Plant section +T1

reserved (3-9) Part no. Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
Notes
1.) Operating terminal and I/O Controller are delivered as loose parts. 10.) Safety-critical signals always must lead
. The I/O-Controller has to be mounted in the cabinet to switching off via security chain.
for auxiliaries or generator protection provided
by the customer. 11.) (not applicable)
..
2.) The feed-in is described on page 11. ..
B B
3.) Unless otherwise specified, external cables are to be wired with 12.) Notation system for location as per DIN EN 61346
at least 1.0 mm˛. Sign (+), location 4-digit
For shielded lines 0.75 mm˛ are sufficient. =A1+T1: TEM genset cabinet 1 ... =A+Tx: TEM-Evo cabinet x
Remark: Flexible oil-resistant and fine-stranded control lines must be =A1+A1: Genset 1 ... =A1+Ax: Genset x
control lines (e.g. NYSLYÖ or NYSLYCYÖ). =A1+M1: Engine 1
=A1+M2: Generator 1
4.) or the connection of shielded cables the shield may be removed to a =A1+H1: Auxiliaries cabinet 1 ... =A1+Hx: Auxiliaries
length of maximally 15 cm.. cabinet x
C C
=A1+ZAS: central field (incl. modem system)
5.) The contacts of the safety chain must be rated
with at least 1 A, 30 V. =A1+E1: External 1
=A1+S1: Cabinet door
6.) Digital inputs must apply for at least 150 ms, until they are
reliably identified by the TEM-Evo System..
13.) Notation system for component parts as per DIN 61346
7.) Unless otherwise specified, internal cables are to be wired with
Sign (-), page, type (K,F,U,A,...), counter e.g.: -10K1. -6Q2
at least 0.75 mm˛.
For shielded lines 0.25 mm˛ are sufficient.. 14.) Notation system for terminals and plugs as per DIN EN 61346
D D
(Sign (-), type (X = terminal, XG = connector)
8.) In case of mains or generator faults the
power switch must be opened immediately and quickly to 15.) Notation system for cross references as per DIN EN 61346
minimise delays. Page no. 1..2-digit, point, path of current no. 1-digit,
e.g.: 2.6, 18.0.: 2.6, 18.0
9.) To enable an idle circuit of the corresponding auxiliaries
in case of using the emergency button, the
operating voltage in the auxilaries cabinet must e switched
via potential-free contact of SERMOD2.
E E

© 2010

Notes Part no. Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
L+ 12.0
L-
16.9
A A
SMOD1- 16.0
47.0
47.0
47.0
47.0
30.1
30.1
B B
Pickup-
UMESS-
U I/GND1
U I/GND2
GNDZKOT
GNDAKR
** PE PE 1 2 3 4 5 6 7
-11X1 1 2 -11X2
Adapt-
C C
DZRA-
SMKA-
Anl-
DZR-
VME-
L-/2
A1-
=A1 =A1
60.2
28.1
49.5
25.4
48.5
53.0
32.0
24.0
+E1 +M1
PE PE
Remarks:
D * Connection for external control battery . D
NEVER connect to the start battery!
*
* *
**Bridge between PE and power supply unit: GNYE
24V+
Remove connection L-, if the connection

in the power unit exists already.!
0V
PE
PE
Feed-in TEM cabinet
24 V ± 15 % Residual ripple < 0.5 Vss
required cross section

Equipotential bonding between TEM-Evo and genset Current draw Fuse protection 6 mm˛ 10 mm˛ 16 mm˛
E Gas valve mean up to up to up to E
The equipotential bounding has to be wired
before commissioning. RMG 90 W 15 A 25 A 8 m 13 m 20 m
RMG 160 W 21 A 25 A 8 m 13 m 20 m
Equipotential
RMG 200/20 W 9 A 25 A 8 m 13 m 20 m
Dungs .. 8 A 25 A 8 m 13 m 20 m
Feed-in
bonding

© 2010

Feed-in Part no. Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
11.9 L+ L+ 13.0
AFALL+ 13.0
A 1 1 1 1 1 A
-12F1 2 -12F8 2 -12F2 2 -12F3 2 -12F7 2
6A 6A 6A 6A 6A
type B type B type B type B type B
B B
1 2 3 4
-12X1
C C
VIS_24V
UMESS+
SMOD1+
Adapt+
DZRA+
VME+
DZR+
SF+
32.0
47.0
23.2
16.0
48.4
49.4
60.2
60.3
D D
E E
Supply interfaces
Speed governor B
Speed governor
Inputs supply
safety chain
CPU

© 2010

Fuse 1 Part no. Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
12.9 L+ L+ 14.0
12.9 AFALL+ AFALL+ 14.0
A 1 13 1 13 1 13 1 13 A
-13F9 2 14 -13F10 2 14 -13F11 2 14 -13F12 -13F13 2 14
6A 3A 10A 6A 6A
type B type C type B type B type B
B B
5
-12X1
C C
Pickup+
U I/O1
U I/O2
P157+
GV2L+
SMKA+
Anl+
ZA+
D D
28.1
29.2
47.0
24.0
28.3
30.0
30.1
53.0
E E
Protective system
Stepper motorcard
Ignition system
AGS internally
I/O-Card

© 2010

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
13.9 L+
AFALL+ AFALL+
13.9 23.7
A 1 13 1 13 A
-14F16 2 14 -14F17 2 14
10A 10A
type B type B
B B
2.5 mm˛ 2.5 mm˛
C C
A1+
A2+
D D
25.5
25.8
E E
Gas valve A1
Gas valve A2

© 2010

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

© 2010

reserved Part no. Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-30K10 Ix..0.01 Ix..0.02 Ix..0.03
SMOD1- 11.6
SMOD1+ 12.2
24.1
24.2
A DI1 DI2 DI3 A
S11
S21
-30XG10 22 23 24
WHBU
BNBU
WHRD
-30W1
10 9 6 8 1 2 3 4
B -16F1X2 -16F1X1 B
+24V_SK2
17.0
S22_SK1 17.0
S12_SK1
17.0
K17+
17.0
C C
S1 S2 S3 S4
a b a b a b a b
SERMOD2
K1 K2 K3 K4 K5 K6 K7 K8
L-
+24V 17.0
17.0
D D
-16F1 11+ 11S 12+ 12S 21+ 21S 22+ 22S 31+ 31S 32+ 32S 41+ 41S 42+ 42S
-16F1X4
=A1 -16S1 1 =A1 -16S117 -16S116

+S1 +E1
WDOG
2
23.5
opens in case of fault

pump follow-up move.
(e.g. emerge. stop)
E E
on cabinet door
follow-up move.
follow-up move.
Quick stop with

Emergency stop
without pump
without pump
1st channel
2nd channel
quick stop
Quick stop
opens with
Quick stop
Watchdog
Internal
control
fault
117a 117b 116

© 2010

Protective system 1 Part no. Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-30K10 Ix..0.04 Ix..0.05 Ix..0.06 Ix..0.08
24.1
24.1
A DI4 DI5 DI6 DI8 A
S22
S12
-30XG10 25 26 27 29
BNRD
WHBK
BNBK
YEGY
-30W1
5 6 7 8 7 5
B -16F1X1 -16F1X2 B
+24V_SK2
16.9
16.9 S22_SK1
S12_SK1
16.9
16.9 K17+
-S9
C a b C
S5 S6 S7 S8
a b a b a b a b
SERMOD2 K17
K9 K10 K11 K12 K13 K14 K15 K16
L-
16.9 +24V
16.9
D D
-16F1 -16F1X4
51+ 51S 52+ 52S 61+ 61S 62+ 62S 71+ 71S 72+ 72S 81+ 81S 3 4 82+ 82S 1 2
-16F1X2 -16F1X4 -16F1X3
=A1 =A1
-69X1
-17S123 -17S121 -17S308 1 2
+E1 +H1
engine cooling circ.
generator protection
intercooler circuit
E E
pressurer limiter
Collective fault
heating circuit
opens in case
opens in case
opens in case
not assigned
auxiliaries
e.g. pumps
Low water
Low water
Switchoff
of fault
of fault
of fault
Minimum
123 121 308 278
© 2010

Protective system 2 Part no. Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

© 2010

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-30K10 Qx..1.00 Qx..1.10 I/Qx...1.14 Ix..0.00
A DO0 DO10 DI/DO14 DI0 A
-30XG10 12 3 7 21
GYPK
PKBN
GN
BU
-30W1
B 13 B
-24Q1
24.3 14
SF+ SF+
C 12.2 24.0 C
AFALL+
-23B1
3 Trigger 6
Out
14.9
1 Watchdog 5
24V
WDOG
A1
2 4
0V
-23K1
A2
16.1
D D
17.0 L- L- 29.2
14
12 11 24.2
E E
Reset emergency
Circuit breaker
cutoff module
Safety chain
dropped out
Watchdog
AGS
© 2010

Protective system Part no. Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
13.3 GV2L+
SF+ 21
23.7
-24Q1
A 24.3 22 A
21
-24Q2
24.4 22
B B
16.0
17.9
17.9
16.0
12 14
S11
S12
S22
S21
-23K1
23.2 11
24.024.024.0
-24F2 A1 S11 S12 S22 S21 S34 13 23 33
C C
Pilz In2- K1 K1 K1
PNOZ S4.1
K2 K2 K2
A2 14 24 34
D D
A1 A1
-24Q1 -24Q2
A2 A2 U
11.8 L-/2 L-/2 30.3
13 14 24.3 1 2 25.5 1 2 25.5

23 24 24.3 3 4 25.8 3 4 25.8
33 34 24.3 5 6 28.1 5 6 29.3
41 42 13 14 23.6 21 22 24.2
E 21 22 E
24.2
switching device
Triggering
gas valves
Safety

© 2010

Safety contactor Part no. Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
14.2
11.7
14.1
A2+
A A
A1-
A1+
1 3
-24Q1
24.3 2 4
Scheme of the gas valves: 1 3

-24Q2
B 24.4 2 4 B
13 33 43 13 33 43
-30Q3 -30Q4
30.4 14 34 44 30.5 14 34 44
of the gas to the gas

feed-in mixer
Gas valve Gas valve
C A1 A2 C
1 2 PE 3 4 PE
-25X1
=A1
+E1
YEGN
YEGN
1
2
D -25WA1 -25WA2 D
A2 A1 A2 A1 required cross section

* 160 W: 4.0mm˛
* 70/90 W: 2.5mm˛
PE PE
-25Q1 -25Q2 * 200 W/20 W: 4.0mm˛
E E
Gas valve A1
Gas valve A2
© 2010

Triggering of gas valves Part no. Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

© 2010

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
13.1
11.6
13.4
A A
Anl+
Anl-
ZA+
5
-24Q1
24.3 6
12 14 12 14
B B
-30K1 -30K2
30.2 11 30.3 11
SIFE 32.0
1 2 FE 3 4 FE
-28X1
=A1
C +M1 C
YE
GY
PK
1
2
+M1-28W_N +M1-28W_ZA
+M1
-28XG_N D E F
A B C
D D
1 2
B6 B5
A B C
-28VK1
A B C
E -28K1 E
Ignition
Starter
supply

© 2010

Ignition, starter Part no. Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-30K10 I/Qx..1.02 I/Qx..1.15
A DO2 DI31 A
-30XG10 14 8
WHGN
RD
-30W1
B B
5
-24Q2
24.4 6
13.1 P157+
23.5 L-
5 6 7 8
C -28X1 C
=A1 =A1
+H1 +E1
F_LS+
F_LS-
D D
back press. too high
E E
opens in case of
+24V on enable
power switch
overpressure
(demand)
Exhaust
Enable
157
© 2010

Power switch Part no. Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-30K10
A DO3 DO4 DO6 DO8 DO5 A

S US1 US2 GND1 GND2 GND3
-30XG10 37 20 11 10 9 15 16 18 1 17
YEBK
BNGN
WHYE
WHGY
YEBN
VT
BK
WH
-30W1
B B
U I/GND1
U I/GND2
U I/O1
U I/O2
C C
SDZR
13.5
13.5
11.8
11.8
48.0
A1 A1 A1 A1
-30K1 -30K2 -30Q3 -30Q4
A2 A2 A2 A2
D D
29.2 L-
L-/2
24.7
14 14 13 14 25.4 13 14 25.7
12 11 28.1 12 11 28.3 21 22 21 22
33 34 25.5 33 34 25.8
43 44 25.5 43 44 25.8
E E
Feed-in I/O-card
Speed governor
Gas valve A1
Gas valve A2
Ignition
Starter

© 2010

Control relay Part no. Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

© 2010

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-32T1
VMEbus Card power pack PS50 -32K10 -32K11
A A
Power Power
GND GND
0V 0V +24V +24V +15V GND -15V GND +15V GND -15V ISO GND +15V GND -15V ISO
1 4
. . . . 21 41 20 42 62 61 21 41 20 42 62 61
-32XG1 -32XG2 3 2 1 -32XG11
2 3
YEGNBK
WHBNBK
GYPKBK
YEBNBK
WHYEBK
YEGNBK
WHBNBK
GYPKBK
WHYEBK
11.8 VME- -32W11 -32W12
VME+
B 12.1 B
28.2 SIFE
-32U1 -32X3 1 2 3 FE -32XG4 21 41 20 42 62 61 -32XG6 21 41 20 42 61

Sensor Interface SI 2
C C
D D
E E

© 2010

Supply analogue inputs Part no. Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-32K10
A A
NiCr-Ni1 NiCr-Ni2 NiCr-Ni3 NiCr-Ni4 NiCr-Ni5 NiCr-Ni6 NiCr-Ni7 NiCr-Ni8 GND
-32XG11 43 22 1 23 2 45 24 3 44
RDBUBK
WH
BN
GN
YE
GY
PK
BU
RD
-32W11
B B
-32XG4
43 22 1 23 2 45 24 3 44
GND
1 2 3 4 5 6 7 8 13 14
-32X5
C =A1 C
YEBN
+M1
WH
BN
GN
YE
GY
PK
BU
RD
+M1-33W_C
+M1-33XG_C A B C D E F G H S Z
D D
A C B A C B A C B A C B A C B A C B A C B A C B
+ - + - + - + - + - + - + - + -
E E
-33B461 -33B462 -33B463 -33B464 -33B465 -33B466 -33B467 -33B468

Cylinder A1
Cylinder A2
Cylinder A3
Cylinder A4
Cylinder A5
Cylinder A6
Cylinder A7
Cylinder A8
T461 T462 T463 T464 T465 T466 T467 T468
© 2010

combustion chamber temperatures side A Part no. Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
NiCr-Ni11 NiCr-Ni9 NiCr-Ni10
26 25 4
GYPK
BK
VT
-32W11
B B
-32XG4 -32XG4
26 25 4
11 9 10
-32X5 -32X5
C =A1 C
GYPK
RDBU
+M1
+M1
BK
-33W_C +M1-33W_C
+M1-33XG_C J +M1-33XG_C L M
D D
A C B A C B A C B
+ - + - + -
E E
Exhaust gas after
-34B494 -34B469 -34B470

Cylinder A10
Cylinder A9
ATL A
T494 T469 T470

© 2010

Measuring points Part no. Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-32K11
A A
NiCr-Ni1 NiCr-Ni2 NiCr-Ni3 NiCr-Ni4 NiCr-Ni5 NiCr-Ni6 NiCr-Ni7 NiCr-Ni8 GND
-32XG12 43 22 1 23 2 45 24 3 44
RDBUBK
WH
BN
GN
YE
GY
PK
BU
RD
-32W12
B B
-XG6
43 22 1 23 2 45 24 3 44
GND
1 2 3 4 5 6 7 8 13 14
-X7
C =A1 C
YEBN
+M1
WH
BN
GN
YE
GY
PK
BU
RD
+M1-35W_E
+M1-35XG_E A B C D E F G H S Z
D D
A C B A C B A C B A C B A C B A C B A C B A C B
+ - + - + - + - + - + - + - + -
E E
-35B471 -35B472 -35B473 -35B474 -35B475 -35B476 -35B477 -35B478

Cylinder B1
Cylinder B2
Cylinder B3
Cylinder B4
Cylinder B5
Cylinder B6
Cylinder B7
Cylinder B8
T471 T472 T473 T474 T475 T476 T477 T478
© 2010

combustion chamber temperatures side B Part no. Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-32K11
A A
NiCr-Ni17 NiCr-Ni11 NiCr-Ni9 NiCr-Ni10
-32XG12 6 26 25 4
RDBU
GYPK
BK
VT
-32W12
B B
-32XG6
6 26 25 4
15 11 9 10
-32X7
C =M1 C
GYPK
RDBU
+A1
VT
BK
+M1-35W_E
+M1-35XG_E K J L M
D D
A C B A C B A C B A C B
+ - + - + - + -
E E
-36B201 -36B495 -36B479 -36480

Exhaust after
Cylinder B10
Receiver AB
Cylinder B9
ATL B
T201 T495 T479 T480

© 2010

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-32K10
In K GND In K GND
A A
PT100.1 PT100.2
-32XG11 7WHGN 29 50 8 30 51
BNGN
WHYE
YEBN
WHGY
GYBN
-32W11
B B
-32XG4
7 29 50 8 30 51
26 25 27 29 28 30
-32X5
C =A1 C
WHGN
WHYE
BNGN
PKGN
WHRD
YEGY
+M1
+M1-33W_C
+M1-33XG_C
N R P h b g
D PT100 D
A B C D
1 2 3
1 2 3
T
E E
-37B202
Jacket water
junction A
GK inlet
Cold
T202
© 2010

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-32K10 -32K11
In K GND In K GND In K GND In K GND In K GND
A A
PT100.8 PT100.9 PT100.10 PT100.7 PT100.8
-32XG11 14 36 57 15 37 58 16 38 59 -32XG12 13 35 56 14 36 57
GNBU
YEBU
GNRD
YERD
GNBK
YEBK
GYBU
PKBU
GYRD
YEGY
PKGN
YEPK
GNBU
YEBU
GNRD
-32W11 -32W12
B B
-32XG4 -32XG6
14 36 57 15 37 58 16 38 59 13 35 56 14 36 57
38 37 39 46 41 40 42 47 44 43 45 48 38 37 39 43 41 40 42 44
-32X5 -32X7
=A1 =A1
C +M2 +M2 C
D D
T
T
E -38B317 -38B318 E
-38B209 -38B210 -38B211
Generator
winding U
Generator
winding V
Generator
winding W
Generator
bearing A
Generator
bearing B
T209 T210 T211 T459 T460
© 2010

Measuring points generator Part no. Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-32K11
In K GND In K GND In K GND In K GND In K GND
A A
PT100.1 PT100.2 PT100.3 PT100.4 PT100.5
-32XG12 7WHGN 29 50 8 30 51 9 31 52 10 32 53 11 33 54
BNGN
WHYE
YEBN
WHGY
GYBN
WHPK
PKBN
WHBU
BNBU
WHRD
BNRD
WHBK
BNBK
GYGN
-32W12
B B
-32XG6
7 29 50 8 30 51 9 31 52 10 32 53 11 33 54
23 22 24 26 25 27 29 28 30 32 31 33 35 34 36
-32X7
C =A1 C
WHGN
WHYE
BNGN
PKBN
BNBK
WHBK
WHGY
BNBU
WHRD
GNBU
YEBU
YEBK
YEGY
PKGN
GNRD
+M1
+M1-35W_E
+M1-35XG_E N R P W e d T a b k m s g h n
D PT100 D
K L M N E F G H A B C D F G H I
1 2 3 1 2 3 1 2 3 1 2 3
1 2 3 1 2 3 1 2 3 1 2 3
T
T
E E
-39B230 -39B207 -39B205 -39B208
engine outlet
Intake air A
Jacket water
engine inlet
Jacket water
engine inlet
junction B
Lube oil
Cold
T203 T207 T206 T208

© 2010

Measuring points PT100 Part no. Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-32K10
A A
0..20mA,2 GND 0..20mA,3
17 60 18
BNGNBK
GYBK
PKBK
B B
-32XG4
17 60 470R
18
+15 V +15 V
270R
16 19 23 20
-32X5
C =A1 C
WHPK
BNRD
WHBK
BNBK
+M1
+M1-33W_C
+M1-33XG_C V c d e
A B C E F G
D D
1 2
1 2
750
470
180
1 2 3
I 1 2 3 4 5 6 7
P
-40B145 -40B234
E E
Lube oil level
Crankcase
P145 L234
© 2010

Measuring points 4-20mA Part no. Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-32K11
A A
0..20mA,1
-32XG12 39
PKRD
-32W12
B B
-32XG6
39
+15 V
16 17
-32X7
C C
WHPK
BNRD
+M1-35W_E
=A1
+M1 +M1-35XG_E V c
6K2
D D
A J B C J I
1
1 3 2
P
1 3 2 -41B196.1 2
I
E P E
-41B196
bef. filter
Lube oil
P196
© 2010

Measuring points 4-20mA Part no. Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

© 2010

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-44K10
A A
A1+ A1- A2+ A2- A3+ A3- A4+ A4- A5+ A5- A6+ A6- A7+ A7- A8+ A8- A9+ A9- A10+ A10- AGND
45 46 47 48 49 50 51 22 24 1
-44XG10 2 44 3 4 5 6 7 8 9 23 25 1
WHPK
PKBN
WH
BK
BN
GN
YE
GY
PK
BU
RD
-44W10
B B
-44XG1
1 9 2 3 4 5 6 7 8 11 12 10
-44X2
1 21 3 5 7 9 11 13 15 17 19 23
=A1
+M1
RDBU
WHGN
YEBN
BNGN
WHYE
GYPK
WHGY
GYBN
WHPK
PKBN
YE
GN
BN
WH
BU
VT
PK
BK
GY
RD
C C
-44W_G
+M1
-43XG_G
+M1
A B C D E F G H J K L M N P Q R S T U V Z
D D
A C B A C B A C B A C B A C B A C B A C B A C B A C B A C B
-45B241
-45B242 -45B243 -45B244 -45B245 -45B246 -44B247 -44B248 -44B249 -44B250
E E
Cylinder A10
Cylinder A1
Cylinder A2
Cylinder A3
Cylinder A4
Cylinder A5
Cylinder A6
Cylinder A7
Cylinder A8
Cylinder A9
S241 S242 S243 S244 S245 S246 S247 S248 S249 S250
© 2010

Anti-knock governor side A Part no. Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-44K10
A A
B1+ B1- B2+ B2- B3+ B3- B4+ B4- B5+ B5- B6+ B6- B7+ B7- B8+ B8- B9+ B9- B10+ B10- AGND
52 18
17 59 16 15 14 13 12 11 10 39 37 24 18
-44XG10
GYBN
GYPK
RDBU
WHGN
BNGN
WHYE
YEBN
WHGY
WHBU
BNBU
VT
-44W10
B B
14 22 15 16 17 18 19 20 21 24 25 23
-44XG1
-44X2
2 22 4 6 8 10 12 14 16 18 20 24
=A1
+M1
RDBU
WHGN
YEBN
BNGN
WHYE
GYPK
WHGY
GYBN
WHPK
PKBN
-45W_H
YE
GN
BN
WH
BU
VT
PK
BK
GY
RD
C C
+M1
-45XG_H
+M1
A B C D E F G H J K L M N P Q R S T U V Z
D D
A C B A C B A C B A C B A C B A C B A C B A C B A C B A C B
-45B251
-45B252 -45B253 -45B254 -45B255 -45B256 -45B257 -45B258 -45B259 -45B260
E E
Cylinder B10
Cylinder B1
Cylinder B2
Cylinder B3
Cylinder B4
Cylinder B5
Cylinder B6
Cylinder B8
Cylinder B7
Cylinder B9
S251 S252 S253 S254 S255 S256 S257 S258 S259 S260
© 2010

Anti-knock governor side B Part no. Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

© 2010

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-44K10 -57K10
I/O
A A
ZK OT M UMESS- UMESS+ ZK+ OT+ GND
-44XG10 20 21 62 -47XG3 13 5 2 1 9
GN
BN
WH
BK
GY
BN
WH
PK
-47W10
-47W11
UMESS+
12.1 GNDZKOT
11.7
B B
11.7 GNDAKR
11.7 UMESS-
Pickup-
11.8 Pickup+
13.1
1 2 FE 3 4 5 6
-47X1
=A1
C +M1 C
2
3
4
5
+M1
-47W_R
+M1
-47XG_R B C D E F G
D D
A B C D A B C D A B C D E
1 2 3 A B C A B C D E
+ - Q + - Q A B C D E
E E
Engine speed
transmitter
Camshaft
Ignition
S200 S319
© 2010

Speed measuring Part no. Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-48K10
A A
S PWM F/B FDBK S US 0V Rel-Rel+U- U+ P V- V+ M+ M-
1 3 5 6 7 9 1 2 14 3 15 16 4 17 7 19 6 18 5 8 9 21 10 22 23
-48XG10 -48XG11
WH
BN
GN
-48W10
GYPK
RDBU
WHGN
BNGN
WHYE
YEBN
WH
BN
GN
YE
GY
PK
BU
RD
BK
VT
-48W12
B B
SDZR
30.8
1 7 8 2 3 4 FE 5 6 FE
-48X1
F/B
1.5mm˛ BU
=A1
DZR_A_ON
-48W1
57.5
+M1
DZR+
12.3
DZR-
C C
49.6
11.8
+M1
1
2
3
6
D -48W_YD D
A E D C B
A E D C B
Actuator
E E
Throtlle valve
position
G197
© 2010

Throttle valve A Part no. Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-49K10
A A
S PWM F/B FDBK S US 0V Rel-Rel+U- U+ P V- V+ M+ M-
1 3 5 6 7 9 1 2 14 3 15 16 4 17 7 19 6 18 5 8 9 21 10 22 23
-49XG10 -49XG11
WH
BN
GN
-49W10
GYPK
RDBU
WHGN
BNGN
WHYE
YEBN
WH
BN
GN
YE
GY
PK
BU
RD
BK
VT
-49W12
B B
DZR_A_ON
F/B_A
1 2 3 4 FE 5 6 FE
-49X1
48.5
1.5mm˛ BU
57.5
-49W1
DZRA-
DZRA+ =A1
12.4
+M1
C C
11.7
+M1
1
2
3
6
D -49W_YD D
+M1-49XG_YD A E D C B
A E D C B
E Actuator E
Throttle
valve B
G177
© 2010

Throttle valve B Part no. Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

© 2010

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-53K10
Stepper motorcard
A A
US 0V
S
-53XG10 9 PK 10 21 22 12 13 24 25 14 1 2 3 15 4 16 17 5 6 18 7 19 20
BU
WH
BN
GN
YE
GY
-53W10
B B
11.8 SMKA-
13.6 SMKA+
1 2 3 4 5 6 7 8 9 FE
-53X1
GYPK
RDBU
=A1
WH
BN
GN
BK
VT
C +M1 +M1-28W_N C
+M1-28XG_N A B C K L M N J
+M1
-53XG_F N P Q R S T U V
D D
A B C D E F G H
1 2 3 5 3 2 4
-53S159 -53M1516
+ Q -
E E
Stepper motor
Limit switch
gas mixer
gas mixer
G159
© 2010

Gas mixer Part no. Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

© 2010

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-57K10 CPU-P -57K10 CPU-P

36.3
A CAN/COMM LINK A
S 25 12 13 19 18 6 5 4 S DZR 1 DZR 2 DZR 3 DZR 4
-57XG2 -57XG4 2 3 4 5 6 7
BNGN
WHGN
RDBU
BU
RD
PK
GY
YE
-57W10 F/B
48.2
B B
-58XG4
49.2 F/B_A
-58A1
25 12 13 19 18 6 5 4
CAN1 IGNITION
6 7 8 9 1 (FE) 2 3 4
-58XG9 -58XG8
C C
D =A1 =A1 D
+H1 +M1
+M1-57W3
WH
BN
GN
2
3
1
+H1
-57W2
C_GD
C_H
C_L
D B C A
+M1
-57XG9530
E E
I/O-Controller
Communication
Communication
ignition

© 2010

communication ignition Part no. Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-57K10 CPU-P
A A
Host
US 0V S
1 9 3 7 2 6 4 5 8
-58XG1 WH
BK
GN
BU
BN
PK
YE
GY
RD
-58W1
-58A1 -58X5
B B
1 9 3 7 2 6 4 5 8
Host
CPU-P Comm Adaptor
Host
1 2 3 4 5 6 7 8 9
-58X7
C C
=A1
WH
BN
GN
YE
+E1
-58W2
5 6 7 8
-58T1 +Rx- +Tx-
Insulation voltage against L-
(ground of 24V-supply
imin the TEM cabinet): max. 100 V
20mA
D D
AVAT CON 20/232
RS232
Rx GND Tx
2 3 1
E E
communication
Serial

© 2010

communication CPU Part no. Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

© 2010

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-57K10 CPU-P
A A
CAN/COMM
1 2 3 14 15 16 S
11.6 Adapt-
-57XG2
Adapt+
12.8 -57W10
WH
BN
GN
BK
VT
GYPK
-58X1 -58X4
-58A1 1 3
B B
Terminal Remote SPC
1 2 3 5 10 11 12 13 1 2 3 4 5
-58X9 -58X2
VIS_24V
12.8
WH
BN
GN
YE
WH
BN
GN
YE
GY
PK
-60W1 -60W2
. . . . . . . . . .
E
-60W3 1 2 3 4 5 1 2 3 4 5
C 1 C
Vis In Prog In
YE 2 -60S1
A Remote visualisation
GN 3 B Local visualisation FAE-M
4 Modem C Vis. loc./prog. remote
D Vis. loc./rermote auto
WH 5
BN 6 Vis Out Prog Out
GY 1 2 3 4 5 1 2 3
. . . . .
D =A1 D
=A1 =A1 +S1
+ZAS +H1
-60XG1
B
YE
GN
BN
-60W4 6 3 4 2 1
SPC
IAE_SGND
IAE_Prog
IAE_DCD
Vis_TxD
Vis_RxD
Vis_Gnd
IAE_Rx
IAE_Tx
E E
operating terminal
visualisation
not assigned
Service-PC
See wiring diagram See wiring diagram
Interface
Interface
interface
TEM-Evo MS TEM-Evo I/O
IAE
Page 74

© 2010

communication Part no. Indenture no.
14.02.11 Chkd. Bardel Engine Page 60
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

© 2010

0 1 2 3 4 5 6 7 8 9
F
E
D
C
B
A
0
0
-66K10
State Modif.
Date
ETH 1
-58
1
-57K10 XG11
CPU-P
1
1
CAN/COMM Host
Name Std.
Date
-57XG2 -58XG1
2
CPU
1247 3959 KZ
LINK I/O
Chkd. Bardel
-47XG4 -57XG3
Resp. Domanski
05.03.10
10.12.08
-44K10
-44XG10
4
Antiknock governor
2
2
1247 3965 KZ
Src.
Plant
-32K10 ON
-32XG11
5
Analogue input 1240 4597 EE
Engine
LSB MSB
ON
Plant section
-32K11
-32XG12
6
Analogue input
1240 4597 EE LSB MSB
-30K10 ON
3
3
-30XG10
Digital input/output 7 1240 4593 EE LSB MSB
-48K10 ON
Repla. f.
R.N. Spinning Mills
-48XG11 -48XG10
8
Throttle valve A
1240 4590 EE MSB LSB
-49K10 ON
-49XG11 -49XG10
9
Throttle valve B
1240 4590 EE MSB LSB
4
4
Blind covering
10
Blind covering
11
TEM-Evo AGS
Blind covering
12
Slot assignment BGT

5
5
-53K10 ON
Stepper motorcard
-53XG10
13
Gas mixer 1240 4591 EE MSB LSB
-XG1 -XG2
1
1
© 2010 Feed-in 24V

-32T1
6
6
Power pack
1247 0976 KZ
Settings
DIP switch
7
7
1244540
Part no.
Order no.
1250 1397
UE
1240 0974 KZ
8
8
Type
0422-91
TCG 2020 V20
Indenture no.
of
9
9
+T1
=A1
66 Page
81 Pa.
F
E
D
C
B
A
0 1 2 3 4 5 6 7 8 9
A A
220 mm
176 mm
B 119 mm B
57 mm
40 mm
M 32
45 mm
M 32
80 mm
85 mm
115 mm
C C
R DZR N Feed-in
AKR AKR
37 mm
M 16 M 16 C E M 16
Generator
HAS temperature. Gas valve A Gas valve A Ignition
switch-off Ser. interface Interface Interface
dig. outp. ignition to site ctr. operating terminal
32 mm
M 16
D D
CAN connect. Enable Exhaust Equipotential
to the power back pressure DZR B bonding
HA cabinet switch
Security chain
Borings:
E M 16: 16.5 mm E
M 25 25.5 mm
M 32 32.5 mm

© 2010

14.02.11 Cable inlet Part no. Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E

© 2010

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A Material list A
no. Qty. Name Item no Part no. Supplier Ref. Remark
1 5 Circuit breaker 6A Type B =A1+T1-12F1, =A1+T1-12F2

=A1+T1-12F3, =A1+T1-12F7
=A1+T1-12F8
B 2 1 Circuit breaker 3A type C, with auxi. contact =A1+T1-13F10 B

3 3 Circuit breaker 6A type B, with auxi. contact =A1+T1-13F9
=A1+T1-13F12
=A1+T1-13F13
4 3 Circuit breaker 10A type B, with auxi. contact =A1+T1-13F11
=A1+T1-14F16
=A1+T1-14F17
5 1 COUPLING CONTA., 3S1O, DC24 V; DIODE CAGE, S00 5 801 100 MWM =A1+T1-30Q4
6 2 VMEbus Card DZR SERV 24//3-1 4 000 003 1240 4590 EE MWM =A1+T1-48K10 **
C C
=A1+T1-49K10
7 1 VMEbus Card I/O 32-1 4 000 004 1240 4593 EE MWM =A1+T1-30K10 **
8 1 VMEbus Card SMK STEP 24/2-1 4 000 018 1240 4591 EE MWM =A1+T1-53K10 **
9 1 EMERGENCY STOP Pilz-pushbutton w. accessories 4 000 054 MWM =A1+S1-16S1
10 1 Module SERMOD 2.0 4 000 056 1247 3962 KZ MWM =A1+T1-16F1
11 1 Safety control unit PNOZ s4.1, 24VDC 4 000 060 MWM =A1+T1-24F2
12 1 Module WAT24-1 4 000 061 1240 4599 EE MWM =A1+T1-23B1
13 1 VMEbus-CPU unit CPU-P 4 000 072 1247 3959 KZ MWM =A1+T1-57K10 **
D D
14 1 CPU-P Comm Adaptor 4 000 076 1247 3962 KZ MWM =A1+T1-58A1 **
15 2 VMEbus Card A-IN 32-1 4 000 080 1240 4597 EE MWM =A1+T1-32K10 **
=A1+T1-32K11
16 1 Function selection unit FAE-M 4 000 095 1247 0982 KZ MWM =A1+T1-60S1
17 1 Service PC connection (SPC-P) 4 000 100 MWM =A1+S1-60XG1
18 1 VMEbus sub-rack (RACK13) 4 000 161 1247 0974 KZ MWM =A1+T1-66K10
19 1 VMEbus Card power pack PS50 4 000 162 1247 0976 KZ MWM =A1+T1-32T1
20 1 AVAT CON 20/232 4 500 018 MWM =A1+E1-58T1
E 21 1 1247 3968 KZ MWM =A1+T1-32U1 ** E
Sensor interface SI 2 4 700 110
22 1 Antiknock governor card DSP-AKR-P 4 000 023 1247 3965 KZ MWM =A1+T1-44K10 **
23 1 CONTACTOR 16-30-10, DC 24 V 5 700 670 MWM =A1+T1-24Q1
* not in the scope of delivery of MWM ** Please indicate the order number on your spare part ordering

© 2010

Material list Part no. Indenture no.
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A Material list A
no. Qty. Name Item no Part no. Supplier Ref. Remark
24 1 CONTACTOR TNL31E 24 V DC 5 700 680 MWM =A1+T1-30Q3

25 1 CONTACTOR 7.5KW;DC 24V 5 800 420 MWM =A1+T1-24Q2
26 3 Interface relay 24 VDC, 1We, 16A 5 700 730 MWM =A1+T1-23K1, =A1+T1-30K1
B =A1+T1-30K2 B
C C
D D
E E
* not in the scope of delivery of MWM ** Please indicate the order number on your spare part ordering

© 2010

Material list Part no. Indenture no.
0 1 2 3 4 5 6 7 8 9

T3619 MWM AP-RN Spinning Milles - AGS PDF

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0 1 2 3 4 5 6 7 8 9

Client R.N. Spinning Mills

PE conductor : YE/GN Manufacturer : Rittal

Resp. Domanski Plant section +

Content of: R.N. Spinning Mills Page : 1

F Plant R.N. Spinning Mills Order no. Type = F

Resp. Domanski Plant section +

Content of: R.N. Spinning Mills Page : 2

B 0058 communication CPU B

F Plant R.N. Spinning Mills Order no. Type = F

Resp. Domanski Plant section +

F Plant R.N. Spinning Mills Order no. Type =A1 F

Resp. Domanski Plant section +T1

F Plant R.N. Spinning Mills Order no. Type =A1 F

Resp. Domanski Plant section +T1

Remove connection L-, if the connection

required cross section

F Plant R.N. Spinning Mills Order no. Type =A1 F

Resp. Domanski Plant section +T1

-12F1 2 -12F8 2 -12F2 2 -12F3 2 -12F7 2

F Plant R.N. Spinning Mills Order no. Type =A1 F

Resp. Domanski Plant section +T1

-13F9 2 14 -13F10 2 14 -13F11 2 14 -13F12 -13F13 2 14

F Plant R.N. Spinning Mills Order no. Type =A1 F

Resp. Domanski Plant section +T1

2.5 mm˛ 2.5 mm˛

F Plant R.N. Spinning Mills Order no. Type =A1 F

Resp. Domanski Plant section +T1

F Plant R.N. Spinning Mills Order no. Type =A1 F

Resp. Domanski Plant section +T1

-30K10 Ix..0.01 Ix..0.02 Ix..0.03

=A1 -16S1 1 =A1 -16S117 -16S116

opens in case of fault

Quick stop with

117a 117b 116

Resp. Domanski Plant section +T1

-30K10 Ix..0.04 Ix..0.05 Ix..0.06 Ix..0.08

Resp. Domanski Plant section +T1

F Plant R.N. Spinning Mills Order no. Type =A1 F

Resp. Domanski Plant section +T1

-30K10 Qx..1.00 Qx..1.10 I/Qx...1.14 Ix..0.00

A DO0 DO10 DI/DO14 DI0 A

Resp. Domanski Plant section +T1

11.8 L-/2 L-/2 30.3

13 14 24.3 1 2 25.5 1 2 25.5

F Plant R.N. Spinning Mills Order no. Type =A1 F

Resp. Domanski Plant section +T1

Scheme of the gas valves: 1 3

of the gas to the gas

A2 A1 A2 A1 required cross section

Resp. Domanski Plant section +T1

F Plant R.N. Spinning Mills Order no. Type =A1 F

Resp. Domanski Plant section +T1

F Plant R.N. Spinning Mills Order no. Type =A1 F

Resp. Domanski Plant section +T1

-30K10 I/Qx..1.02 I/Qx..1.15

back press. too high

Resp. Domanski Plant section +T1

A DO3 DO4 DO6 DO8 DO5 A

F Plant R.N. Spinning Mills Order no. Type =A1 F

Resp. Domanski Plant section +T1

F Plant R.N. Spinning Mills Order no. Type =A1 F

Resp. Domanski Plant section +T1