US Mode! AEP Model rly’ andthe double. symbol are the trade cnirks eee STEREO CASSETTE-CORDER © “A SPECIFICATIONS drrack 2enanna sieeo Inputs ‘mcroprone mput none jacks) Fast winding ime Approx 150 see wi Sony C0 Cassette sensiivty o25mv (7008) y Bins hequencys6ute fora lowimpedance microphone = ‘Signal sonote aio DOLBY NROFF Line inputs phono jack) : + With TYPE 1 cassette (Sony METALLIC) Senstiviy 775m (2008) Sat peak ive! ing impedance more then A? kl + With TYPE Ml canette Sony OUAD) outputs Liga output promo ck {ae a peak love ‘hut evel OAS (508) a sth TYBE i aaeette Sony JHE) St oad impedence 47 koh t 360 0 peak ive Suitable ond tnpedance more than i 4 vn TYPE I casete (ony BHF) iD konme dh a peak ive eagphene ouput i oolsy NON ‘max power output 20m mores by 50D al TAH. 10dB above (ation impedence Bonne) Sine Speater soprox Total harmonic distortion Power output 200miW/(EIAJOC) "OY (with Sony METALLIC ot OUAD) Frequency response DOLBY NR OFF + With TYPE IV cassette (ony METALLIC) OF erates i 48) : 18, 0 VU recording) 0a = 0776V + wun TYPE It cassete (Sony OUAD) 20-19,000H2 e 50-17,0004H (+308) + Wun TYPE I cassoto (Sony JH) 20-18.000H2 30-002 (236) + Yun TYPE I cassate (Sony BHF) SERVICE MANUALGeneral Power requirments 3V de, two UM batteries WEC designation R20) 100 a, 016012 with Sony ACSI 'AC Power Adaptor (optional 12V car battery with Sony OCC:127A Car Battery Cor optional. Power consumption 12VA (20 Ha), 11VA (00H with Sony ‘AC AC Power Adaptor Batior lite (IA) Approx. 2 hours using Sony SUMS ‘Super Batteries ‘Approx. 15 hours with metal tape using ‘SUMS. ‘Approx. 55 Nours using Sony Eveready "AMT Alkaline Battoies ‘Apptox. 4 hours with metal tape using aM Dimensions "23748168! (whi) Including projecting parts and comtols Weight 17g inc attenas)LA a TC-D5M SECTION 1 OUTLINE 1H. Lock DIAGRAM = i ss sso 4901 pte pata pee oe uo on | MPx FRTER ex a oa 3908-2 er arm & Cie a Zan Tae ae Puavaucr—=reconn LEVEL Ay see seato wets tr ene wi or ota i sto auro1 onanon eT (Ago OFF Oe ORDER Fe, Few ar05, 7065908 aan fac’) EA icar] A. PATON MUTE uD.) core) avid! aa, enon ica traccarion ORE ioe a+ Be ger (hoe FF OF ee Punete ee SwrTOHOeR ai ay MEN 5908-2 es U1 asi0~613 6, vou. 0644~617 Ry BATTERY SIE D (IEE DESIGNATION R20) ae ‘wIToHNG Jos0e, 607 Be surrLED SHinoeR Rec ‘riToHiNG 0601 Pus weren,TC-D5M [Use the charts together with th ploded views (Page 22 to 28). DIMENSIONS AND PART NO. OF PRECISION SCREWS or Sis md Tan ‘(Flat-countersunk- ir (axl Par nd tre aaa ie Te ar ae sf axa Ta Ssa7 . rx25 TeITSs327 ae! P2x3 7-627-553-37 [fom [nm [Dm | dam [Ham] Dm vx35 TSR0SS617 ee 14 [| os 2 14 [oss] 2 P2x4 74627-55347 j Type Fixes Tarr Fax6 TOD SS3-68 Fx8 Tar 85398 Kx? Ta27452.07 mG TaRTashI8 HARDWARE NOMENCLATURE wi ‘Nut, Waser, Retaining rng: 1 panera aera shate Sateen ee ‘ae cae ea ex] fe ; Kea 1 = Prewt "panhead sel/-t90ping Se 2 memoirs hed i se ern | Seerace "| oar escrmet Z | sees erapaa | [ee es [ ereern | Saran, | oamentenes | | leer] mresneen | oe | Sovtitsts | Batter = p [eam fester | [SPOT = pa ars ¥ TO [amon a =e) eae Sa = To ore Pa sae 7 | hetero eager ore TG) oa fF Bo ieee i evan ines i ace | ere z aaa [| eee a lean Z apecpoM SECTION 2 DISASSEMBLY Note: Follow the disassembly procedure in the numerical oer given, UPPER PANEL REC BOARD FRONT PANEL ASS'Y BOTTOM PANEL ASS'Y AUDIO AMP BOARD P2x8.5 v Caeiven, ORNAMENTAL FRAME MECHANISM ASS'Y pat TC-D5M _ —_—‘TC-D5h 4 PIN JACK gazeSECTION 3 ADJUSTMENTS 3-1, Mechanical Adjustments | Tc-D5m Motor Pressure Measurement Erect the set in a perpendicular condition and push the forward (FWD) button. Pull the spring scale hooked in the position shown below. Slowly touch the flywheel with the motor pulley and read the spring scale just when the flywheel starts rotating roo spring here. Specitcaion (1.78-3 G02) Flywheel Thrust Play Adjustment Slowly tighten the thrust serew with a screw: river, ‘Then loosen the thrust screw and adjust the screw position 1/55 turn from the point where the thrust screw touches the capstan shaft, There should be no play. (The clearance should be as in the following figure.) thrust screw appiy‘iccking compouna ste? bye sajatement} faTC-DS5M CrO; Tape Det Lever Adjustment Install a cassette tape (besides CrO3) and push the CrO, tape det lever in the direction of the arrow. Confirm that the clearance between the CrO; tape det lever and the cassette is 0.3 mm-0.5 mm. Return the CrOz tape det lever in the original position and confirm that $902 is OFF, (Be sure that the miniature switch lever is pushed.) * G vt Nico, ape ‘ot lever Bend this portion to + obtain the specification. Specification ECE Torques (Reference) FWD Ope 13oninch) FF ‘more than 80 gem (tt REW ‘more than 70 gem (0.97 oxinch) tack tension Tew than Spon (€.069 ozinch) Pinch Roller Pressure Measurement = Playback Mode — 1, Pull the spring scale, 2. Slowly teturn the pinch roller and read the spring scale just when the pinch roller starts rotating. razor _— pinch roller capstan ecitiction: 200 Paice! Neacge cea: spring scale Pause Timing Adjustment Under locked condition: Confirm that the take-up reel spindle stops rotating without the tape being in CUE mode after the pinch roller leaves the capstan, Under released condition: Confirm that the pinch roller touches the capstan after the take-up reel spindle starts rotating [Fito mode] | I adjustment screw feloate boera ‘lesrance must pinch lover assy poute iver = tionF -D5M ‘3-2, ELECTRICAL ADJUSTMENTS ‘Tape Speed Adjustment Gal iso Te Cooper Seting pe fenentay by een ie MONITOR LEVEL : mechanical mid ‘The adjusiments should be performed {for both L-CH and RCH. ne Se the TAPE SELECT vith scoring to the Se he Tate Mode: playback lee Tape TAPE SELECT ee csi0 | NORNALIGO, = aera S35 | NORWALIGO, ce (3 kHz, 0.08) i} ee ca ao] rar aes mer a a st HO pn wi ‘TAPE SELECT switch: NORMAL/CrO SSN Ne aa ee LIMITER wie OFF Speciesion MICATTsrichs —0GB ‘Speed checker | _Diital raquency counter 0.0% 2,970 3,030 Ha © Standard Record Deliver the standard input signal level to the input jack and set the REC LEVEL control 10 ‘obtain the standard output signal level Adjustment Location: eo Ponies ca eee ‘Standard Input Level are 3 me [tne Ww aur inpatenes | 3000 | 7a orev] 0 SE 60a) | C1008) Ge) Standard Output Level LINE OUT | HEAD. WIxeD) | PHONES Toad impedance aka. a0 output level pay: oo Avro (san) (6a) neeTC-D5M Record/playback Head Azimuth Adjustment ee (edit, -10d8) a eeca x Lik Bina BTN ta x | | aH ‘Seraw Peek 3, Phase Check Mode: _ playback (eset -10 08) oseiloseope ie i: Lew ana. ‘Scieen pattern CQOOQVQ> | | inphate 4590", 136" 100", “ged wrong Playback Level Adjustment Procedure: Mode: Playback wi tee (333, 008) Lime OUT 2, Adjust RV401 (L-CH) and RVSOI (R-CH) so that the LINE OUT level is within the specif cation. Specification: 0.55V (3 4B) Adjustment Location: audio amp board ~ iconduetor side) vsor —avaot tren) fecn) Adjustment Location: ajiastmene serow 12TC-D5M Battery Indicator Calibration Adjustment Procedure’ Power: 2.2V de Mode: playback (No cassette tape installed.) Adjust RV301 so that the pointer of th meter is positioned as shown below when BATT CHECK/LIGHT button is pushed eee level meter Adjustment Locatio ~ record board ~ 150180 22° a7p Record Bias Adjustment Serting: TAPE SELECT switch; NORMAL/CrO2 LIMITER switch: OFF Record 333He signal and adjust the REC LEVEL control to obtain -$dB LINE OUT level. Procedure: 1. Mode: record io pees SHI8000 =}. | ae ac. 1) 33342, 0.77mY (-60 48) 2) THz, 10kHz, 77 nV 80 08) 2. Mode: playback ‘recorded vr Line our 3. Playback | kHz, 10kH2 and adjust by changing the pattern to obtain the specified LINE OUT level. (When the specified value cannot be ‘obtained by bridging only one pattern, then bridge another pattern.) When the 10 kHz output is high | * increase the capacitance When the 10 kHz output is low + decrease the capacitance | Specification Within 10 kHz level difference +0.5 4B relative to 1kH2, Adjustment Location: audio amp board ( Conductor Side) 13TC-D5M Record Level Adjustment Setting MIC ATT switeh: oaB LIMITER switeh OFF TAPE SELECT switch: NORMAL/CrO; REC LEVEL control: standard record (See page 11.) Procedure! 1. Mode: record at ose iam sts00 0%} 000% er blank rope ib mic S85He, 077mv (-6048) 2 Record ~60dB (0.77 mV), 333 Hz signal in a blank tape (CS-10), 3. Playback the recorded tape in step 2 4, Mode: playback recorded vr pardon ri = cay Line our 5. Repeat steps 2 and 3 and adjust RV402 (L-CH), RVS02 (R-CH) so that the LINE OUT level is -5 4B, 6. Repeat steps 1 to 4 also for €S-25 and obtain the specified value, Install CS-30 and set the TAPE SELECT switch to FeCr/METAL, ‘Then adjust as in step 6 8, Install C$-40 and adjust as in step 6 "TAPE SELECT NORMAL/CiO, NORMAL/CrO. FeCrIMETAL | FeCr/METAL Adjustment Location: = audio amp board ~ vso2 ——av4on (Rew = (Lem \ / Meter Level Adjustment Setting MIC ATT switch: as LIMITER switch OFF REC LEVEL control: standard record (See page 11.) Procedure: 1 Mode: record 3008 “LINE OUT. Micinck 0-48-58) SB3H2, 0.72mV (60.46) Adust RVLO1 (L-CH) and RV201 (R-CH) so that the pointer of the level meter points OdB as shown below Tevel meter Adjustment Locatio ~ record board —3 4-1, MOUNTING DIAGRAM x17. ureasac Batoare Ve 2sa936 SECTION 4 -TC-DSN a A | DIAGRAMS 28K 308 jo: 2sassi ‘©; eas mein (2801364 ee ams et a a wrsaazt nore DM-101 eng ee! 3 j« 1 PAs : 8x335 4 i aa ace al aska313 5 eee Note: 0: parts extracted from the component side © e—: parts extracted from the conductor side, 1B: part mounted on the conductor side. ‘LOH signal path + Seemeh : RCH signal peth ‘© Color code of slooving over the end of the jacket. TT. e[gga] F 4301 _ex587 > botod ie TureSTABILIZER BOAROT ES: Me He Tear 408 a os . $02 403 ae ge scree42. SCHEMATIC DIAGRAM A = =a eon) asa pe aon | heweassce enh, Le ae ne Fa SE. oe se 2 | a se eB ‘swe as L-c4 ty “ltsanE fe G u 5 Baio Sn ee 4 at isan =e : Sai) fies t ee La ago aa Or COS ices cig, gas - 7 co 238738 tiGR, Corasicizer poaroy o yntte ‘© All eapscitors are in uF unless otherwise noted. pF: uaF | SOWIV or less are not indicated except for electolytics and tantalum, | ‘© 4: internal component. VOM (20 ka). {J recora/8908 (LIMITER) ON. 404 Value whan $902 CrO,/METAL, $903 (TAPE SELECT) ar selected, ne mark: playback0.2445 (biack! poe bors mark wae D5M EXPLODED VIEWS garrasaxx + P2045 (once) _ Pte 1B), rubber + 243 (bck! 3638852280 Stoner Aas. ld .9556:2050 Ta Rey, couserte 867.804.00 + P2x45 (black) aS ggar4anxx ert \ F201 Panel Bay, root: nclding) $.556-208.00 Koo, tare 3556 204.0 ‘g Knob Assy record level (R)_/ xassom00 7 ino sr, record level (t) | / 6 / 5.556.206.00 Voteer kod 0 3.586.23500 / Spring tnd / sp2K4s Serena marked « are precsion sere. (Refer to the chart on page 5 for their part numbers.) matted "Bae not socked sine (Gloted mead (GOT) howe the number of cis in evn SECTION 5 Refer to page 5 for notes on screws + P2K45 (black) 8247.00 ~~ Site, levee slice Liar ts) 3557-89101 (Al, insulation Lene se200. ‘Seater 150901) toot 955629400 ie baeery 3701-849.11 Washer plate: Simm ce 36-3855, 260 ‘Knob Ass. took % arg 21100 aoe, Bovey Note: The components identified by shading and mark are critical for safety. Replace only with art number specified.(104) so “due ‘reais ovo opr TC-D5M _fioenw aang? 234 Oe ow opeceacet wes secure ibe leoggy rys9m0. inetd lag ‘aoacrees? smmuoue ag <> nile eae er romans hg ooizessse ‘Dotsecae! « fovscecss't @ @ a T a I 2 I a v ex9(a) TC-D5M 2509.10700 age 249287600 Biter pect mor 4 2557.0200 1 2 3 a 4TC-D5M A B c D “4 5 545.696.00 Hiab bloc; 12mm da. 3548:601.00 Bett, pulley asus s210, = ‘pg ee B12 ec, 5as-542.00 Sg 3707-43601, Warren. plastic: 16mm a re oa 3701-49701 Kasse 2180 Whasnen postic: 2m ta Bitep dey, mermetate nas ens 25 axase5 5330 Ser (8) As, forward hee ee Fon * Kasse 2300 “9 ‘Spinaie assy rs § 545.9600. 370143701 Wissen Pasi: 12m oa. Wade pare: 20m ds 15 ae oe 2K2 FSG 260, .3527-188.00 Tier Aas shut off ncucing | pats marked’ <0) ass 5120 —— Toei avy, forward a . == 3701-49011 5.52702800. S $.s2r028.09 Wiesner plastic: 3mm da Futon ore 2 SN gir pis 9 3707-49601, Wham. 1.6mm oo nary ‘e/ amen Y> x.9566,2170, Pitter Ay. rewind [a 2556 2080 over ary brake ‘pats marti. Fini pare inched in the ‘chante cass ve 14) ‘3701-43601, er platie: 6m a 1 wars ~ a7oa6.21 Se eee eee 2242 + 355788400 : oe b 2.546:508.00 Lever 6), bur off hs X3556 2230 he meer (8) Assy, remind _- 24:602.00 Bei toe counter 2556221. Cover (Al Assy, cord ageTC-D5M SECTION 6 ELECTRICAL PARTS LIST net aS a Denon fet No, Prt Nn esrion compLeTe cincUrT BOARDS ont ssa asks Grose sraseee47 —asci364 ssoroosa Aud Amp sa0rso074 eore cao: srmpseaay 2801064 itz eyanszs10 2sarmaa3 brunreo ciRcuiT BOARDS ats-sos 723647 sci364 100259200 sor 876321300 asa 30339200 3 ts0zso400 ies ‘100238500 8 -60239600 reso1 874337000 Bxaa7 140259700 (0. STSRL3S80—uReHERC a ao2sean tens 71338000 Bxaae tam 674335000 Bxa3s SCERECT ONE ICA01,5018-759-101-74 exi4 rownaso2e7s184000 — cxiae ‘re ites icrot—asoussen —yncasac : iero2 873069000 X06 101201, grasszese —asc14s ois sree asciset a Gono sramio013 —aSCaN0L iesans srasses47—2sci364 a 0 a" CER acta 101.201. §-719422211T22AM 302 s6033s40 asci474 nies : pso1aot vonsot saneiz77 aston pei scores osozso2 srsause — 2sciMs ea esas aye To peat beor.c0s 871991065 Hzsnat : srivsisss . ton4Os rapgsaa7 251364 atsc10 1si88 Oz srasei277 —asato2TR ee os04s08 : 902 871990028 stPstn Os04s08 ranesna7 250136 v0, su Qsi2 sray6iz7 —asasozTR ‘ae cece ole rovol 87480001 MOL Cet amggesay 250136 Gate e7zsv013 2sc2001 capac 2609 (8-729-663-47 2SC1364 fone si is ip oa ne csi ergosssio asc seins — Osi srasaess 250105 tro at on aps 31 and 32 or he Osi brasacaay —_28c1364 ae Qsiaei7 srapanso4 —2Sk30A Osieeis byzeei377 —gAt027R cutns4o 140723400. 1Ss186226219 S0OV min Ose s7oosz10 28477228 eae 113008200 00086 630V" am Oris erseeea — asci364 cio t43014000 0039 100¥. fim G2 sraysiz7—2sas0z7R Goo loz074a0 0001. SOV. xm Toms marked “8” are not stocked because they are seldom required for routine service. Some. delay Should be anticipated when ordering thee items. 2ef Ma ali re a ear ant ie ce ae ae At ror ain ohms Common XW eon metres eo eee Mee RE gre i ta oe retloset2a ie ieee ges ee mA Gahauemi as see ae ol craeue-caew foeetaee poisons se emo alia ene ext hs ey en Pete ee pe ire mito cope ee ee een Wii sarbicahaere Oe Saeee eerste “jl arin, gisisene steno gi ae ons oer ep ene ost Zh S00dE00 en an Tieij ppeapesita gions Gas sl real o. \ eosgipond peice atid etree ee ae rin: een Meee ee nee eS en. ov ae raed cuusbias Hore ieee Meee ml iSlgee wieder ee ie essen sup aly, la deeiag ee eee Fl ged ranean oon io ichaaghe gee hea kee ai caeens een eee esa ee mee ree cigs gem) Boia. entra emote SS esas ame Plggib aaron fee Fil sieges ee pach Sssreno) Pots Us ao De lademmpaaneeoini nen tia jecrenitoe ge Bae 0 et a oon i ees Section, “os pang ee en copa’ geaneee a eeeeteney s701ss1a0 bag poset Gum. “1sraea jeean ine nvine cor || sre” aerate ett. Aen a a aap dese apse ee” abla Sees if colacalatg cly Srpeaaett Ota baci, oan SecTC-D5M ore: Cs men tai Euan macy Taine Di ih ore waver ever evo. | ver 36 VOLT VOT Care eaRT Na PART Nn | ‘PART No. PART Ne "PART Wo. PART No. 3 | iatooo Sie 84 on to | tizsaa00 @ | ti2s2s00 0 rattasos {hala B | tities @ | inaton acy alee [oa 2 ‘CERAMIC CAPACITORS @) co 2 ise se 2039 ‘insatiao" aoe —} tan 300] > Hicamen | aoa | heaton Daan OE — ae1) we woke oop mal ny 00 WOU aoe WORT. Ge vour._ [100 VOUT. [300 VOLT. PART ne. PART ne PART Ho _PARY to [PART Ho Lionasheo 110.9300, 105-3720 033) Trorsseag) = ‘oat are tah a bon se vour | —wevorr. [m0 vour.|_25 vor] a5 vO, sans va | EO a 08) s1aib00@ 15200 1600) nsrason@ | | sano @ eRe TIETeseeD | HST S560 rawrauum cavncrrons ={__)= 9-954-890-11 ea aaa ee eater evan firs wr a | | ine g Bee [yn e. Sse I} isa sescargeieee = iacsop A see ee URRY vO risen Siiet wy | artim = onl 1 = = treo} 2. = e tone @ | EET nine @ 3 yi @ [ pase “ = t : ‘Sony Corporation : © 1980 a aia 20c0677-1 | Printed in dopan