SAFETY INSTRUCTION Be sure to read and keep in mind the following instructions before you install and use the FORTUNA SERVO MOTOR 1) Use and Purpose Keep in mind that the FORTUNA SERVO MOTOR has been designed for industriel sewing machines, and take care for safety of users when using it for any other purpose. 2) Working Environment © Power Source + It is desirable that voltage of the power source be kept within the range of 210% of the rated voltage. + It is desirable that frequency of the power source be kept within the range of +1% of the rated frequency.(50/60}z) + The SERVO MOTOR can be expected to work normally only in case the foregoing things are kept. @ Electromagnetic Noise + It is desirable that those equipments causing strong electromagnetic field or high frequency not use the same electrical outlet as this one and stay away from it. @ Temperature and Humidity + Keep the ambient temperature above 5 degrees and below 40 degrees Centigrade, + Never use it outdoors and avoid direct ray of light. + Keep it away from an hot object like a stove. + Keep the ambient humidity above 30% and below 95%. @ Never use it near gases and explosives. © Do not use it at a spot located 1,000m or bigher above sea-level. © Keep the storage temperature higher than 25 degrees below zero and lower than 55 degrees Centigrade when not in use, 3) Installation Follow the instruction carefully when installing it. © Be sure to start installing it after pulling the power plug off the outlet. @ Fix the cable so that it may not move, and do not allow the moving parts like belts to be interfered with. (Keep distance of at least 25mm from them.) @ Be sure to have the Controller, the Motor and the Sewing Machine grounded. @ Be sure that the voltage of power source fits the specification of the Controller before the power is on. © Be sure to use Safety Extra Low Voltage when an extra item or an accessory is fitted into the Controller. 4) Disassembly D In disassembling it, be sure to wait at least 360 seconds before taking any action after pulling the plug off the power source after turning it off. ® When pulling off the plug from the power source, be sure to hold the plug itself instead of the wire connected to the plug.5) Service and Maintenance © Make sure that service and maintenance are carried out by a skilled technician, @ Never try to operate with the Motor and the Controller open. ® When inserting a thread into or touching the machine, be sure to turn the power off and step down from the platform. @ Be sure to use standard products specitied for replacement of parts. 6) Other Safety Instructions © Take care not to let your fingers touch any moving parts including belts @ In case of remodelling or fitting of additional device, be sure to follow safety standards and do not ever try to go ahead based on your own judgments. @ Do not try to operate with the safety device removed, @ Take care not to let water or coffee or something like those admitted into the Controller or the Motor. © Never drop the Controller er the Motor to the ground.PRECAUTIONS BEFORE USE 1, Do not turn on the power while stepping on the pedal. 2, Turn off the power when leaving the servomotor overnight, x LS 3, Turn off the power when servicing the servomotor or 4, Be sure to keep the servomotor securely grouned, changing the needle, : + 5, Do not connect multiple servomator power plugs to 6, Install the servomnotor away from noise sources, the same power strip such as high-frequency equipments and welding x machines, (os) => 7. Avoid electrical shock when servicing the controller 8, Hold connectors such that arrow marks points box.(Wait for 6 minutes before opening the cover toward you when connecting and disconnecting after turning off the power.) them,9. When an error message “Er” appears on the digital 10, Adjust the belt tension to the optimum level. display, take a note of the “Er” code, and then turn ‘on and off before resuming operation (Contact the local See aera dealer if “Er” message persists on the display) the moe mated on the tale: Fist loosen both the upper ‘and ower arching bots(©,2), Te belt tron wil then be agusted by te weight of sero motor set. Fastn bath encharing bas. 11, Clean it every two or three weeks so that no 12, When replacing the fuse, use a standard item, dirt or a dirty substance may be piled up. ‘opening the cover as shown in the diagram, 2sov/15a 250V/2A — 250V/108 13, Make the length of the cable connected with an outside parts like stand-up pedal as short as possible, ‘XxLOCATING AND USING PARTS OF THE CONTROLLER BOX 1) Front panel Pedal Adjustment en tread In case the peda etal are er zn els hea when (yew) ! sevng foward, fi he peda es the sing the Not Ecer rea arco in the rear connect (Geen) ana te res 7 tee t presse to ee f cont eves, Ture Tena i 3 Reece Saleh) eer tien) [reno Lang Seen (Bu) arrest Fat ut sen (re) Connector fr wich and Lap a] connect (White) Seong Sta] bi Connect Volume Adjustment spf Sheed Limit oy the P/U zg Hod Here When & Connecting and Fy Disconnecting the 5 Connector Cable i. seg pes Din Connector pet ine Pedal Tine (cauton) (Caution) 1. Hold e comer upigt withthe arow |.lockwise tum wil increased the speed matk onthe come facng you when use caution not to force the control ylumes when adjusting them. comeing and dsomectng the conecar olume can be varied within the ranges set by the program unit 2, Grab te ndcated pat of he connect wren comestng a doen It 102) Rear panel4 INSTALLATION 1) Mounting your Servo Motor on the table © Make sure that the holes are bored on the table shown in the figure. 3-89 Hole Belt Hole 941-Cable Hole @ Insert three motor-fixing bolts through the three holes on the table, Attach the motor base padded with vibration-proof rubber, and slide flat and spring washers over the bolt stems, and then fasten the bolts with nuts, 4 Motor-Fixing Bolts(3ea) Motor-Fixing Bolts braten-Proot vse FR Flat Washer sere ne wwe Phe Sh Motor-Fixing Bolts(3ea) controller Box © Make sure that the center of motor pulley is matched to that of the sewing machine before tightening the motor-fixing bolts and nuts. 122) Assembling the belt cover and adjusting the batt tension CiBelt cover assembling procedure © Upon the completion of the motor mounting bring the two pulleys of motor and sewing machine closer to each other, by pulling back the sewing machine. You can then mount the belt easily as shown in the figure, ® Place the belt cover “B’. making sure that the belt cover does not contact the belt, and then fasten the cover with the fixing screw. Di Adjusting the beit tension » Optimum Tension Level: ‘The optimum tention level is achieved when the belt is pushed by 5-10mm when the top surface portion of the belt at about 30-50mm above the tabletop is pressed by a finger with a force of~Ikgtn/sec” or 1 Newton, D Adjusting the Tension Level: If the tension level is out of the optimum range, adjust the tension as follows. First, loosen both the ‘upper and lower nuts for the anchor bolt, letting the belt be stretched by the motor weight itselt. Second, tighten the upper nut only to the extent that the motor does not move. Third, fasten the bottom nut tightly so that the motor is securely fix Beit Cover *B* Belt Guide- Fixing Serew Beit Cover-Fixing Screw Upper nut for the Anchor Bot Lower Nut for the Anchor Bort 1314 3) Mounting and adjusting the foot-lift solenoid CO Sunstar KM-235 Model @ Attach the main power switch first since the power switch is located normally in between the solenoid brackets. @ By referring to the figure on the right and the ‘mounting instructions enclosed in the packaging box, locate the insertion surface of the oll pen, and then attach the foot-lit solenoid. CiSunStar Special-specifieation models ‘The same mounting procedure for KM-235 model is applicable for other models listed below. OT Pan Insertion Surface rounting Positon(4) for Automatic Foot-Lift Solenoid Belt Holes no [fe ‘oplcatle Models 2 caning Post 1 KM=T50-7 % | =] cescy 2 KM-TS08L-7 a Sa =e ‘Oi Fan insertion 2 Ln Suace |__| f : rete ‘Mounting Positions s je KM-657-7 (4) for Automatic 8 Foot-Lin Solenoid = [aoe KM-867-7 i (at KM-957-7 Belt Hole fae KM-957-7 Adjusting the stroke(Gap) of the automatic foot- lift solenoid D> Check Point Check to make sure that the stroke-adjusting screw {s located at the center of the solenoid axis, ie. the solenoid should be assembled in parallel with the bottom surface of the table. If the solenoid is not in parallel, make an adjustment so that the screw is in parallel with the center of the solenoid axis using the connection link-fixing screw. D Adjusting Procedare: ‘The vertical travel distance of the presser foot can be adjusted by the stroke-adusting screw. First, Toosen the two fixing screws, and adjust the verical stroke using the stroke-adjusting screw. Loosening and tightening the stroke-adjusting screw will decrease and increase the verical stroke of the presser foot respectively. After the adjustment, fasten the fixing screw tightly. Solenoid Ais Fixing Nuts4) Mounting the position sensor (Synchronizer) and cyt reney setting the fim i / Mounting the position sensor(Synchronizer) HH Synchro shatt-fixing screw(2) WH SunStar thread-cutting sewing machine, All SunStar thread-cutting sewing machines are equipped with a position sensor. Users, therefore, are required to the adjust the film position, if necessary, as shown in the figure. a Photo film (Adjusted lett and rignt) J] PHoTo INTERRUPT Wi All other sewing machines(including other manufacturers’ brands) First, attach the position sensor-mounting adapter to the upper shaft of the sewing machine. Second, attach the position sensor-fixing plate to the body of the sewing machine as shown below in the figure. Third. secure the position sensor to the adapter with the fixing screws. ening FOR] Oregon | {screw adopt: AAVPE [B-TYPE aww AT [eee saa. at | ‘Screw 8 TYPE | SM 5/I6n=24 Position Sensor-Fixing Bolts ‘Sewing Machine <\ Fosition sensor- Fixing Rod (Type A)! Position Sensor Position Sensor-Fixing Plate( Type 8) Nylon Cable Tle Fixing Bolt for Position Sensor-Flxing Plate 15Cl Adjusting the film of the position sensor © Assemble the films and position sensor in the order as shown in the figure. Fixing Washer Position Sensor Shaft Flm-Fixing Screw ® Upon the completion of the assembling, position the needle shaft right at the tising point from the lowest needle position by manually rotating the pulley. Loosen the film-fixing screw, and adjust the DOWN film so that the film-adjusting line and the sensor housing calibration line are matched. Tighten the film-fixing screw just to the extent that the film can not be rotated. Likewise, position the thread take-up at the highest position. Loosen the film-fixing screw. and adjust the UP film as shown in the figure, while using caution not to move the DOWN film which is already adjusted earlier. Tighten the adjusted film with the fixing screw. Setting Position ‘Sensor Callration Line Flim-Adjusting Line Fhxing Nut Fixing Nut oF y Down Film Adjustment nm tuning aeund fon Up Film Adjustment The highest position the lnest postion of of take-up lever ede bat ‘Sensor Housing G Adjustion the films of reverse rotation sewing machines % For reverse-rotation sewing machines, the film-adjusting lines located at right edge of the “UP” and “DOWN" film should be matched to the center line of the sensor. ‘Setting Position ‘Sensor Callbration Line Fim-Adjasting Uine( Reverse Rotation) Fixing Nut xing Nut eS Down Film Adjustment - tn UP FIM ABHSIMEN TH6 tigpest postion Sensor Housing ‘te lvest pst of of take-up lever ‘Ar adusiment the fim of the poston detector, be sure to rotate the motor for 3-5 seconds by pedaling so that the Conroler may | remember locaton of the fim. | 165) Mouning the Program Unit (P/U) Ci Sunstar KM-235 Sewing Machine First, attach the P/U bracket to the P/U using three fixing screws and supporting bolt with nut attached on it as shown in the figure. Second, securely attach the P/U to the head of the sewing machine using two fixing screws and washers, keeping a 3~4mm distance between the bottom surface of the nut and the base of the supporting bolt. Other SunStar thread-machine First, attach the P/U bracket to the P/U using the four fixing screws. Second, the sewing machine using the three bracket-firing screws as shown in the figure. Program Unit / P/U Bracket P/U Bracket-Fiing = ‘Screw(3) P/u-Fixing Screws( 4) (Caston ) Secure the cable using the cable eso that cable isnot in the way ofthe bet 76) An example of installing the SunStar sewing machineWIRING AND GROUNDING 1) Specification of the power plug @ Single phase 100V ~120V ST = CF [Lo EARTH @ Single phase 200V ~240V ee 19 220 ° ° ve a a © rom rel =) EARTH @ Three phase 200V ~240V 39 220V EARTH ¥ Be sure to connect Protective Barthing 2) Specification of electric current in wiring of power plug Be sure to use wiring materials which can stand etectric current of higher than 154 1920 3) Name and description on the outside connector of control box ® Standard solenoid connector @ Tension-release and auxiliary solenoid [Shape of pin] [No. of pin] 1, Back Tack Solenala 4 8: GND, VOC 2, 8: Thread-Cuttng (De 60 oF OC 32v) Solenols 9, 10 Buton @ to nsert/dete 3, Wiper Solenoid the back-tack operation 1, 12: Baton @ for manual back tack operation Connector Color: White ‘Auxiliary Solenoid Tension-Release Solenoid ® Foot-lift solenoid Connector Color:Green Foot-Lift Solenoid Switch Foot-Lift Solenoid @® Right/ left solenoid (Used in twin-needle sewing mechine) (Connector Color:8ive Right-Needle Control Solenoid Lett-Neeale Control Solenoid 4 For 30V-regular Solenoid [shape of pin] (fleoee [No. of in] FADS) [ovo] [IOLIO, O+8v @cno O@+v 4/4 (N.C) @L LED @3/4 (N.C) @R Leo 2/4 (NC) OL siw @1/4 (w/c) OR s/w @(NC) ® Switch and lamp(Used in twin-needie sewing machine) How to change the electric voltage supplied for solenoid (The factory installed setting is : J2) This is to make the movement of solenoid smooth in times of fluctuation in the incoming electric voltage. @ Set Value for electric voltage supplied (for 220V series) for Solenoid against the incoming voltage. For 24V-regular Solenoid Incoming Voltage Set Value Incoming Voltage Set Value Below 210V a Below 180V an 2iov~230v 32 180v~180V d2 ‘Above 230V 43 Above 180V 33@ Set Value for electric voltage supplied (for 110V series) for Solenoid against the incoming voltege. For 30V-regular Solencia For 24V-reular Solenoid Incoming Voltage Set Value Incoming Voltage Set Value Below 100V a Below Sv Jy 1oov~ 120v J2 ‘sv ~ 100 J2 ‘Above 120V J3 ‘Above 100¥ 33 @ Setting of pin 24CONNECTION THE EARTH WIRE OF THE SEWING MACHINE AND MOTOR > Method Connect the motor and sewing mahine using the ground wire (green, green/yellow) as shown in the figure. Make sure that the factory-connected ground wire between the controller box and motor is securely in place. > Caution Failure to ground the motor can cause abnormal operations, such as over-speed rotation or unwanted stitching (Ground Wire (Green) THINGS TO BE CHECKED AFTER INSTALLATION 1) Before the power Is on... @ Make sure that the incoming voltage is in accordance with that shown in the name plate of the Control Box. @® Check whether the following connectors are connected. : * Connector for incoming AC power source + Connector for motor power * Connector for motor encoder * Connector for pedal + Connector for position detector * Connectors for others (option, knee-lift, program unit ete.) Check to see whether the belts are in touch with the wiring. Check the tensile strength of the belts Check to see the fixing nuts for pulley are tightly fastened. Check whether the sewing machines are right kinds (Chain Stitch Sewing M Sewing Machine) Check the rated voltage for Solenoid (Refer to “How to change the electric voltage supplied for Solenoid”) chine and Lock Stitch 8 e668 2) After the power is on... @ Check whether the lamp for the position detector is on. (Except in the case of built-in positon detector) ® Check whether the program unit is working, ® Check the direction of rotation of the Sewing Machine. + In case the direction of rotation is not right, action shall be taken to change set it right, referring to “the methods of changing the program and the list of changing functions” (No. 65 in Group “A"). @ Check to see whether there are abnormal heat, smell ot noise nearby. ‘In case there are, turn the power off and call our regional office. 22CONNECTION THE EARTH WIRE OF THE SEWING MACHINE AND MOTOR > Method Connect the motor and sewing mahine using the ground wire (green, green/yellow) as shown in the figure. Make sure that the factory-connected ground wire between the controller box and motor is securely in place. > Caution Failure to ground the motor can cause abnormal operations, such as over-speed rotation or unwanted stitching (Ground Wire (Green) THINGS TO BE CHECKED AFTER INSTALLATION 1) Before the power Is on... @ Make sure that the incoming voltage is in accordance with that shown in the name plate of the Control Box. @® Check whether the following connectors are connected. : * Connector for incoming AC power source + Connector for motor power * Connector for motor encoder * Connector for pedal + Connector for position detector * Connectors for others (option, knee-lift, program unit ete.) Check to see whether the belts are in touch with the wiring. Check the tensile strength of the belts Check to see the fixing nuts for pulley are tightly fastened. Check whether the sewing machines are right kinds (Chain Stitch Sewing M Sewing Machine) Check the rated voltage for Solenoid (Refer to “How to change the electric voltage supplied for Solenoid”) chine and Lock Stitch 8 e668 2) After the power is on... @ Check whether the lamp for the position detector is on. (Except in the case of built-in positon detector) ® Check whether the program unit is working, ® Check the direction of rotation of the Sewing Machine. + In case the direction of rotation is not right, action shall be taken to change set it right, referring to “the methods of changing the program and the list of changing functions” (No. 65 in Group “A"). @ Check to see whether there are abnormal heat, smell ot noise nearby. ‘In case there are, turn the power off and call our regional office. 22LOCATING AND OPERATING THE PROGRAM UNIT(P/U) FUNCTIONS 1) Locating the P/U function switches Ci SPU-100 Model ‘Start back-tack switch End back-tack switch ‘Needie-position selecting switch Presse-foot positon selecting switch Thread-cuting & wiper selection switch SunStar? [ive Stiten switen 4 Dist display & switch 2 Dat display & switch ‘Switch for program change ‘Switch for entering program change) Oi sPu-200 Model Pattern connection switch Pattern selection switch 2324 © SPU-300 (Optional Specification) model 2) Operating the Program Unit (P/U) C Setting normal sewing speed and upper speed limit % Adjust the sewing speed for a proper operation of the P/U as follows. Setting, Mode! Setting Procedure © Using the sewing ‘speed volume ‘Tum the “Sewing Speed Control Volume” clockwise to increase the sewing speed as shown in the figure. Decrease ing the defauit ; © Changing the det! Press the @key while pressing [EEkey after thread-cutting limits in to be in the program change mode as shown in the figure, Change the display code above the @and @ key to “02" set the desired speed by pressing the ©)and @)keys and press the [@E]key. Finally, press the [% blinking light, which well set the machine ready to operate with the new speed parameters. D Checking point when the setting speed of sewing machine is not availably. ‘The speed which can be changed from @ among the above adjusting methods is only variable between the minimum speed and maximum speed, which was inputted from 1 and 2 in the program “A” group. If the machine is set for too low speed, you should adjust it for proper speed.Operating the SPU-100 P/U 4rand 2-digit display Peace sorr TTT] Os omy we mae eet et we ae C—O: vivay te muntro te tack ick tes at tee eine ‘he plore sows tat the back ack sce tthe ar andthe al of evga both the. > Zeige dry @ @ : Disviay the code for partcler program changes WW (GQ) Switch:Used for Changing The Program tw (& switeh:Used to Input The Content of The Changed Program. MiStart Back Tack Switch: Used to prevent the fabric loosening at start edges of sewing work. Pressing the switch will shift the lighting sequentially to one of the following three back tack modes. we u tack sewing LJ tack mode | ™ es] GA x “ 1M Set the number of B/T stitches before operating at B/TT modes. End back tack switch: Used to prevent the fabric loosening at end edges of sewing work. Pressing the switch will gif the lighting sequentially to one of the following three back tack modes. : End back \ Bnd beck Ho ‘tack mode > ‘tack mode |_* Set the number of B/T stitches before operting at B/T modes. i Needle stop-position selection switch when sewing is interrupted: ‘The lighting is one of the two position modes whenever the po mode to snother. r is on, Pressing the switch will shift one position ‘The needle shaft will stop at ‘The needle shaft will stop at the needle “up’ position when the needle “down” position the sewing is interupted. ‘when the sewing is interrupted. | -|-26 WM Presser foot stop-position selection switch when sewing is interrupted: ¥ This function is available only with the optional foot-lit solenoid specification. ‘The lighting is one of the two postion modes whenever the power is on. The two foot-postioning modes are as follows: | fey) © TEs | toe peer ft wil stp at LL] the preset wil op = J atte “dows” paston eons ee, i a a @ Automatic thread-cutting & wiper Selection Switch: Tf you press switchs in order, the position of light will be changed as seen in the figure. ‘Three types of works are available according to the famp condition. 6 x ‘No automatic Only the Both automatic tired citing axtonatic thread eating and ox wiper thread cuting ier fein ae Ge) functions is activated aaliaed Lb 1/2 Stiten Switch: If you press switches in order, the machine turns 1/2 time, and if you press a switch for 05 second, the machine tums I time, If you pres it continuously, slow speed sewing will be protease, Ci Re-adjusting the number of start and end B/T stitches : ‘Use the following procedure to re-adjust the number of B/T stitches since the actus! number of B/T stitches can be different from the set value due to varying default setting conditions of different models of sewing machines. © Obtain the desired number of stitches, say 3 each on esch path, by experimenting different numbers the above brttons and ef the Hise delays as shown in te example blow. = sz > i (he inal P/U setting) (Re-adjusted setting to obtain 3 stitches) Bowing result ater the re-alstment) @ After confirming that B/T stitching numbers are all_ three each for B/T paths (6) @) © and Dpaiter the readjustment is made in Q , pens both the ['&Q Jand [iL ]ewitchs sinultancusly. You wil heat a beep and intial setting. ([3[g]a[a] will then reappear on the 4 digit dspley. @ After the above sequential steps, you will now be able to abtain correct numbers of B/T stitches set by the input values, (lela XOXO} = Example User input stitch values) Actual B/T sewing result)Operating the SPU-200, 300 (Optional Model) P/U % Switches functions are all the same as in the SPU-100 model unless otherwise stanted here. Switch : Used for setting the production quantity (Optional specification spu 200) (GD) Switch : Used for sowing material edge-detecting sensor (Optional specification spu 300) Wi "Pattern Selection” switch Used for multiple pattern-sewing. Turn “on” or Pattern mode PO |] Pattern mode “OFF “On” the pattem mode by pressing the button. WH Operating Procedure for the Pattern Sewing. > Precautions when using the pattern sewing feature, @ Execute thread cutting before turning on the switch for the pattern sewing. @® The pattern lamp will not go out antil the completion of the current patterning work even if you press the button “OPE” @ Each pattern mode setting will be saved even if the power is turned off. Thus, just press the particular mode button to use the previously set pattern setting at later time. Initialization, however, erases all the pattern sewing input parameters, requiring new parameter inputs. @ Adjust the pattern-sewing speed to an optimum level beforehand because high-speed pattern sewing can often result in incorrect numbers of stitches on each pattern, ‘ D Adjusting the pattern-sewing speed: ¥ First, confirm the pattern-sewing switch is turned on. and then adjust the set the number of stitches of sch path. Do not set the speed at too high level because the actual number of stitches may come out different from the requested value @ Factory speed setting is 2400 SPM. @® Press the @button to obtain the following setting display. ‘Then, set the desired pattern-sewing speed using buttons @and COCR @ Start the pattern sewing.Setting the number of stitches in pattern sewing. © Turn on the pattern mode by pressing the pattern mode switch aco @ Select a desired pattern, and the 4 and 2-digit display will change as shown in the figure CTT ele) COO) @ For back-tack stitching, set the numbers of stitches for the start and end back-tack using the “@®® OO" buttons. Press on the start and end back-tack button to turn on the light. ‘Set the path(1. 2, 3.) and the corresponding number of stitches. @ Press the [EX] switch to get the following display. Then set paths of the corresponding pattern sing the @® and @ switches. © Set the number of stitches for each path using the ©) ©) buttons of the 4-digit display. Press the [@eJkey to input the selected number of stitches. If you do not know the required number of stitches, step on the pedal until the sewing proceeds to a desired point. The number of stitches will then be displayed automatically on the 4-digit display. Press the [Ge] key to input the measured number of stitches for the particular path, (Automatic measurement of the number of stitch.) ‘The current display of the figure indicates “30° stitches for the ‘measured number of stitches along the path “1” © Upon completioin of setting the number of stitches of each path, turn off the blinking light by pressing the [63] key.Mi Pattern sewing of variolus designs: ® Each programmed pattern can be entered in the same manner as you enter the number of stitches for patterning paths as described previously. 0-255 stitches are the available number of stitches for path 1 Useful for stralaht sewing where the sewing requires repeated stitching of a singe path, 0-255 stitches are the avallable number of stitches for each of the paths 1, 2 and 3 Useful for Sewing a pattern where the sewing requires a repeated stitching of three consecutive paths as shown on the left. 0-255 stitches can be entered for each of patht, 2, 3 and 4 Useful for the four sides sewing, (0-255 stitches are the available number of stitches for each of paths 1-8. aeide Useful for continuous back-tack stitching such a8 belt hook sewing. (0-285 stitches are the avallable number of stitches for each of paths 1-20. ‘sed for programmed sewing of user-designed polygon patterns. WW One-Touch Auto/Manual Switching in Pattern Sewing: % In the automatic pattern mode, stitching of one path precedes to completion even if you take your step off the pedal in the middle of the patterning work, while you need to keep pushing down the pedal until the end of stitching in the manual pattern mode. © Press the [3] button to obtain the display as shown in the figure. @ From @and select the auto oF manual pattern aa Manual ‘Auto ® Press the (x) key. © ‘Tum off the blinking light by pressing the button, [&P] which completes the mode selection WH Chain-Sewing Multiple Patterns: © Program input each pattern, @Press the [3] key, and then [2] key to obtain the following 4-digit display as shown, @ Press appropriate pattern modes in the order of desired pattern sewing sequence, and then press the (&2 ]key to tum off the blinking t, which completes the chain programming. In the chain-sewing the light of the start mode and a mode in progress blinks, and the lamp of the next mode to be executed is on constantly. If you want to cancel the chain-sewing mode, wait until the current mode is over, and then press [&S}key. The lamp will be turned off 291) Basic operation Wh Initializing Use in case that user forgot original value by changing value at will. + In pressing “Start Back-Tack” + “End Back-Tack”+"NEEDLE Up/Down Key”, the power must be on. % Caution : + If initializing was done, all value set-up by user is changed into the factory-set-up-value, So, if not necessary, do not use the initializing. + After initializing, user must toe down the pedal over 1,000RPM for sec so thet controller may memorized the positon of synchronizer, Mi Inertia adjustment Inertn-adjustng is done to get optimel control-gsins suitable to the sewing machine inerts. + User it recommanded not to do the Inera-adjustment if the sewing machine do stop without any abnormal motion. + Press “FQ]" end ” [GD] keys sincltaneoualy until twinkling “Une” on the pend, end toe down the pedal until hearing the buzz (During the Inertia-adjustment is done, the sewing machine will repeat running and stoping automatically 8 times) MH Automatic memorizing of the position synchronizer-film + Before sewing very after user purchases the controller, user is recommanded to attach the controller to the sewing ‘machine and toe down the pedal so that controller may memorize the position of synchronizer attached to the sewing machine pulley. (But itis not necessary in case without synchronizer.) * Hi Usage of dip switches + Dip switches is used when the user do not have Program-Unit(P/U). ‘Therefore in having the Frogram-U>nit, the motor is working on the values set by Propram-Unit © 8Pin dip switch [Se es eee 4 5 6 i 8 ON | Select | Select | Up position] Up Select OFF| Deselect | Deselect [Down patton] Down Deselect ‘AUB Start |_C/D End | Needle stop | i / | Back-Tack | Back-Tack | petim | Feser fo04 Wier | | © 4Pin dip switch © Setting method of max speed limit Gee z 3 4 NO. ON/OFF ON |Up dip switches 7 Ue 3 OFF OFF ON ON as val wt] Inertia oFF| "Sy [adjustment 4 | or | on | ovr | on EP] aaoo | aom | sow | sew Inertia-adjustment can be done only after thread trimming by the pedal.2) Changing the P/U setup @ Group “A” : Ordinary Functions of the Sewing Machine. x Various additional sewing functions of Fortuna AC Servo Motor can be used by changing the P/U default codes. The group "A" programs described below correspond to the initial sewing functions of appropriate codes. The user can modify these initial sewing setups to meet the varying sewing needs. Wi Procedure for the program change + Execute the thread-cutting before you make any program changes. ( + Press the (&9} and @) keys simultaneously in order to get the P/U ready for Leiomes rogram changes as shown in the figure. COOK + Press @ and/or) to get the code to be modified on the 2-digit display. Then, change the initial setup by pressing the ©. Okeys. Hit the [Ge] key to enter the program mo . Finally, hit the F&Q) key to turn off the blinking light. For returning to the initial set-value, press [SB/T]+[EB/T]+[ND UP/DN] keys at the same time. mee Gini minimum sper) foe on Cini maximum seed) ee ee (OAM ope tac) 300 spm 20~510 2 spm (Gomi wien Gir pol ee eee Nee enn speed by “Button a 300 spm (20-510 2 spm Pedal curve AL 255 0~255 1 Start back-tack speed 1704 spm. 24~2040 8 opm End back-tack speed 1704 spm. 24~2040 8 spm “Threed trimming time (Must be A24=1 and use for pneumatic Type) | 100 ms 41020 (T/T solenoid working time) ara ‘Tension release working time [Toad working tne (Must be A24=1 and use for pneumatic Type) | 200 ms 4~1020 (T/R Solenoid working time) ‘Tension release time (Must be A2 type) 258 0~ 255; 1 (Tension release working section in CAM type) Wait dine Tere operation fr red Aaa oa Wiper working time (Wiper solenoid working time) 48 ms 4~1020 4m oty ‘Thread-wiper-return completing time 40 ms 4~1020 4ms 15 — | Wait-time after thread-wiper return completed 100 ms 4~1020 4m 3Keep-Up time of presser foot After the time, presser foot is down automatically) 100 ma 41020 4m Presser-foot lift after thread trimming ° oA 1=Select O=at rev ‘Thread trimming validity position by pedal ° on | teat rev 2eat neutral Not Used Not Used Double start back tack —/ MV 0 o/L 1=Select Double end back tack /\/—/\\/ ° on 1=Select O=CAM type ‘Thread trimming mode 0 an o | 1 After upstap (For the sewing machine model) b= Aner down sol ee ak en ‘The usage of the Default Sequence when A2 ° ia dt 0=A-AP (It is & sequence settled by the value of A9 and A10.) ‘Une he quan of I=Delaa 0 o/L 1=Select ‘Semi-auto-conering speed = zi Gr aren 200 spr 24-2040 8 spm 3 Stiten o~64 1 Stiteh 3 Stitch o~64 1 Stitch 3 Stitch 0-64 1 Stitch 3 Stiteh 0-64 1 Stiteh Keep-up time of R/L solenoid Pre ae oe (After the time, the solenoid is off automatically) Not Used Not Used Not Used One touch(Automatic) function select (Applied to the sewing mode use automatic function)Pre-atitch sewing (The sewing done before doing each sewing mode) Select 3 Stitch 1 Stiteh Pre-sttch apeed 2040 «pm 3 om during back tack when pedal poses at Select of the mode of start back tack 1 Stop disable during back tack even when pedal poses at neutal 2= Back tack done accurately leet of end back tac ack tack Select of the mode of end back tack ° a eee Speed ofthe Ist stitch in “Accurate back tack mode” | 200 spm | 24~1020 8 apm Speed manual back-tack awiteh in sewing (Button A or B) : wa 0: Manual-back= i Jne-touch needle down wo-touch needle up 3:Siow sewing at stop O:Insert/delete back-tack elect of button B function ; 1:One-touch needle down 2:Slow sewing at atop 3:Manual-back-tack only ) Speed standard for manual back-tack during the sewing | OP met ve (RM-967B-1) a 7 || Not Usea Not Used Not Used T_| Reverse run after thread trimming (Motor will “ho | reverse run after thread trimming. and the ° on 1=Enable ceil] needle stop at the highest. dead point) G@___| Feverse-run distance( Encoder pulte value) 20 Pulse 0-285 1 Pulee | Pulley-lock in stop 0 m7 1=Select "G3___| Power for pulleylock (Valid in case of AG2=1) 0 10~100 7 G4__| Restorate distance (Valid in case of AG2=1) 20 10~100 1Ro. Funetion Initiet Setting | Range Step 6 [Motor rotating discon’ F—__ fcew ‘Jew ) 1 on ‘os [Tart spowdisped that “Terget sped” sgnel is output. (CTanget speed” is allocated to Aux(Output06) in default) or~ | Not Used 1000 spm, 40-9660 40 pm Not Used ® Explanation for shaded section + Each shaded section in previous page has priority about 3 sewing modes. Priority 1: A40~A42: The sewing mode with edge sensor Priority 2: A44~Ad5 One-Shot sewing mode ity 3:A46: N-Stitch sewing mode Sewing modes is not used in “Pattern sewing mode”, except “The sewing mode with edge sensor” @ Group “B” : You can confirm the parameter in relation to every solenoid and all kinds of signals for input and output. 4 It is @ function which does not exist for general users, but for engineers after sales service. If you want to correct ‘B, C, D’ Group, the Power should be On in a state that ‘Prog’ is pressed down. No. Function Intiat Setting | Renge | Step 1 [etopin duty rato for back tack wea sooxais | 05~1000 | 05% 2 pra wave opt time for back tack sei 1000 ma | _4~1020 ame 2 [Chopping duty rato for pre fot soled 50% 0~100 10% 4 Full wave output time for presser foot solenoid 200 ms 4~ 1020 4ms 5 Chopping duty ratio for wiper solenoid 100% 0~100 10% © [Fan wave output tne for wie seal 100m | 41020 tm 7% | choping duty rai for gt stoi vin ede) 50% 0~100 1096 [Pa wave eps tine frit et or erin ned) 100 me | 41020 Ame Fo [eonpin dy rao for lt solr er evn ned 50% 0~100 105 10 [Pat wave output tine fort stor twin ne) 100 me | _4~1020 ams ll Chopping duty ratio for tension release solenoid 100% 0~100 10% 12, Full wave output time for tension release solenoid 100 ms 4~1020 4 at 18, [Chopin duty ratio trad winning eno 1086 0~100 10% 14 [Fa wave ouput time for teed tinning scene 100 ma | 4=1020 [ap | chopping duty ratio Aux solenoid 10096 0~100 10% 16 [Fan wave ouput tine fr Avr sl 100 me | 4=1020 ims 17 [Now UdNo. Function Initial Setting Range ‘Step 18 | Not Used 19 Not Used 20 Compensation of “Start back-tack A” (Alias “B/T A”) 0 Stitch 0~64 1 Stitch a Compensation of “Start back-tack B” (Alias “B/T B”) 0 Stitch 0~64 1 Stiteh 22 | Compensation of “End back-tack C” (Alias "B/T C") 0 Stiteh 0~64 1 Stiteh 23 ‘Compensation of “End back-tack D” (Alias "B/T D") 0 Stitch 0~64 1 Stitch, ‘Keep-on of back-tack solenoid in thread-timming = 24 | (stust be “B/C” enable and “B/T D” disable) 2 on 1 Select Count mode (Select “Count by counter” or “Count = By counter 2 after thread-trimming) : ae 1= After trimming 26 |Up/down count in “Count after thread-trimming” (Must be “Thread-trimmin” enable) . oe 27 |The action after count over ° one 2 Counter auto clear/preset after “Count over” 0 Of 2 [Not Used 30 B/T Solenoid check (“7" Displayed-output00) 31 ‘T/T Solenoid check (“6" Displayed-output07) 32 W/P Solenoid check (“1" Displayed-output02) 33 P/F Solenoid check ("0" Displayed-output0l) 4 'T/R Solenoid check (“4” Displayed-output05) 4 Press “+1/2( (GEL) )” key on P/U after a setting function No. of solenoid to be 35 _| Left Solenoid check ("3" Displayed-output04) checked, 36 Right Solenoid check (“2" Displayed-output03) 37 Aux, Solenoid check (“5" Displayed-output06) 38 Left LED check (“8" Displayed-outputl0) 39 Light LED Check ("9" Displayed-outputl1) my Select of non*ordermade sewing machine Enter the No. in “Non-order-made sewing machine List” “Trimming sequence and some functions value is copied ° 0-255 1 user want to change the trimming-sequence, user should change AF1~AF64, (But if initialization done, all functions are reset for “SunStar 235/250 machine” % B20~B23 : Function used to compensate in case that Back-Tack stitch is not correct = B30~B39 : Output-Pin test functionsfs “0” and if user want to use another trimming sequence beside DEFAULT, o~64 enter the No. of trimming sequence made ‘additionaly. (Refer “Usage of trimming sequence”) 4) Sclect of MMIII sewing machine = Enter the No. in “Order-made sewing machine lise” - Trimming sequence and come functions value is copied. 0~255 1 If user want to change the trimming sequence, ‘user should change AF1~AF64, (But if initialization done, all functions are reset for “SunStar 235/250 machine) Not Used Not Used (0ff/0n | Inpt “On delayed 0ff/On | nt “On” done Off /0n | Lapa “On” played Of1/0n | laps “On” dela Off /On | Int “Os” diplaged f/0n | lap “Oa” dad Tnput06 input-pin check (Right switch) f6/0n | Input "On" pled Input07 input-pin check (Left switch) Oft/On | Input “On” diplayed Tnputt0 input-pin cheek (Presser foot switch) 0ff/0n | apt “Oa dpa 59 _| Inputit input-pin check (+1/2 Stitch buton on P/U) ff/0n | opt "Os" dina 60 _| Inputt2 input-pin check (Pedal forward step 1) OfF/Om {Inst “Oo” layed 1 | Inputt3 input-pin check (Pedal reverse step 2) f/m | Int “Oe” dead 62 _| Inputl4 input-pin check (Pedal reverse step 1) Off/On | Inpt “On” dled 8 Off/On | Tap “On” deed | Inputs input-pin chock (P/U Edge sensor)Pedal analog value input-pin chec Pedal mex volume input-pin check ‘Synchronizer signal check (Increase by per rotation) alalals| # Encoder A7B phase signal check(The absolute position of the machine pulley) Not Used Version of EEPROM XXX Displayed % B50~B67:Input-pin(Input signal) test functions. @Group “C” : Speed curve by pedal distance and slow start function User is recommanded not to use the functions at will. The functions should be adjusted by technician, No. Function Initial Setting | Range Step 2 [Range of patel Forward step 1 (Pedal toe-down distance 1) 10/64 0~64 1/64 2 | Range of pedal Forward step 2 (Pedal toe-down distance 2) 15/64 0~64 1/64 8 | Range of pedal Forward step 3 (Peial toe-down distance 3) 31/64 0~64 1/64 4 [Range of pedal Forward step 4 (Pedal toe-down distance 4) 40/64 0~64 1/64 5 | Range of paal Forward sep 5 (Pedal toedown distance 5) 36/52 0~64 1/64 6 [Max sewing speed in pedal forward step 1 440 spm 40~9960 40 spm 7 [Max sowing speed in pedal forward step 2 920 apm 40~9960 40 spm 8 | Max sewing speed in pedal forward step 3 4000 spm. 40~9960 40 spm 9 | Max sewing speed in pedal forward step 4 5480 spm. 40~9960 40 spm 10. _| Mar sewing speed in pedal forward step 5 9960 spm 40 ~9960 40 spm 11 | Not Used 12__| Not Used 13. | Not Used 14 | Not Used % C1~C5:Deviding pedal-distance by 64 step 5 range, set max speed of each range. So user can make curve of “Speed . vs. pedal-distance” at will. Pedal Stroke 37-Funetion Initial Setting | Range Step 15 | Not Used 16. _| Not Used YW | Not Used 1B | Not Used Not Used 29 |Slow-start after thread-trimming ° on 1=Select Slow-start in restart after stop by pedal ° on 1= Select 22 | Slow-sewing-speed change in slow start ° 0A ‘The Ist stitch speed in slow start 400 spm 40~9960 40 apm ‘The 2nd stitch speed in slow start 400 spm | 40~9960 40 apm ‘The Srd stitch speed in slow start 640 spm | 40~9960 40 spm 2 06 | The 4th stiteh speed in slow start 1000 spm_ | 40~9960 40 spm Woe7 | The Sth stitch speed in stow start 1680 spm | 40~9960 40 spm tia | Not Usea “29 | Not Usea 30. Limit of motor maximum speed 3405 rpm 15 ~3405 15 rpm 31 | Check-time of synchronizer output signal (1308) | 40x01 see | 5~1275, 05 see ~ 82. | Check-time of motor over-load (129Ex) soxol see | §~1275 05 see Liem 38 __| Checktime of solenoid over-eurrent 100 ms 41020 4 ms 34 | Check-time of power-off 300 ms 41020 4 ms 35~ | Not Used 1 ¥ C31 : Error is occured if sincroniger signal is not detected in given time. ¥ C32 : Error is occured if motor speed not reach at the speed in given time. @ Group “D” : Solenoids working position in CAM-Type-Trimming % User is recommanded not to use the functions at will. The functions should be adjusted by technician. % Set thread-trimming (T/T) & tension-release(T/R) working positions needed in CAM~Type~Trimming. %® Functions are i alid in case of general-sequence not used in CAM~Type-Trimming.range | we, roncton va Sete Step 1 [Select auto point setting of T/T & T/R working in i on O= User define Chitpe Some ‘cae 2 Pulley-size detected by controller @ 3 Needle-up position detected by controller ay 4 ‘T/T solenoid working position a) 5 ‘T/T solenoid releasing position Lo) 6 Operating position of T/R solenoid tt} z Cancellation Position of T/R solenoid operation @ . Sa ere ot a @ | Nex Uns cn | Ne ted te | Nw ons | Ne una | ne om | Ne ued [ne oot oe ee es | ve una a | na una at | Net et Bee have Z| Not uma m4 | Ne | to ta m8 _ | No Una | ww ts we _| Nor ted 29 Not Used 2 | Ne Ua a | ar Uo 39Not Used (85) Hex 00~FF | 1/Hex(Not used) | Not Used (00) Hex 00~FF —_|1/Hex(Not Used) Not Used (00) Hex 00~FF —|1/Hex(Not Used) Not Used Not Used ®© Group “AF” : [Thread-Trimming Sequence] and motor control gains x User is recommanded not to use the functions at will. The functions should be adjusted by technician. ‘The Srd addres of thread-trimming sequence 00 Hex 00~FF O1 Her ‘® AP1~AF64 are the sequential address of user-oriented “Thread-trimming sequence” program. ‘% This function gives user many facility which can program many user-defined “Thread-trimming sequence”. ¥ Thread-timming sequrnce programming method © Star. fom next eddre of the “End” of previous sequence. @ Vs ofthe Int adres of ech sequence means tll bytes of sequence to be programmed, including tt © From the 2d adress ofeach soqunce. The sequence can be programed sequential refering “Usage of trming-equen™ @ “End command” must be written when the sequence is end. Not Used Not Used Not Used Hot Used Not Used Position sensing speed for stop (pos_spa) 20 spt 2~510 2 spt Wait-time for position stop completed (Stopdelay) 80 msDecelgration from “Position sensing speed” to “Stop || speed” after stop-simal input sccelD lept Tnertia value detected by controller Inertia (0255 | Use “Inertia tung Rapid speed reduction by peda! Pos_spd ost | =}— 2¢"(0812) Up, Down Edge Explanation for shaded section AF72 (DIST1)~ Distance from up/down edge for immediate deceleration compieted when motor stop. This value more large, “Stable immediate stop” more enable. But stop motion may be slightly slow. AF76 (KC2)~This can be obtained by “Inertia tuning” and this value more large, distance pursuit more slow. (User is recommanded not to use the functions at will. The functions should be adjusted by technician) AF80 (KF2)-This can be obtained by “Inertia tuning” and this value more large, speed pursuit more slow (User is recommanede not to use the functions at will. The functions should be adjusted by technician.) AF81 (accel AJ~This can be obtained by “Inertia tuning” and, means the deceleration until immediate deceleration completed after stop signal input. This value more large, immediate stop more fast, but excessively large, immediate stop may be ratherly slow. [AF83 (accel B)-This value means how fast speed acceleration is done. And this valus more large speed acceleration by pedal more fast, but over shoot may be occured slightly. ‘AF84 (accel C)-This value means how fast speed deceleration is done. And this valus mote large speed deceleration by pedal more fast, but under shoot may be occured slightly. % Example of using above shaded functions © When immediate stop is not good end additional one stitch is occured = This ease may be occured in case that the sewing machine is run at very high speed or “Inertia” of the sewing Machine is very large, motor may not do immediate deceleration. In this case, user can make the problem correct by increasing AF72 and increasing/decreasing AF81 properly. ® When speed acceleration/deceleration by pedal is slow = This case may be occured in case the speed acceleration/decelertion is not suitable to “Inertia” of the sewing machine. In this case, user can make the problem correct by increasing AF83 and A8¢4 properly. a© Group “BF” Changing of input/output signal functions 1% User is recommanded not to use the functions at will. The functions should be adjusted by technician. Nau a: s Function Initial Setting Note 1 | OUTPUTOS (Right solenoid) 6 2 | OUTPUTOE (Lett solenoid) 1 a 2 one = user ean set the OUTPUTOG (Aur solenoid) i function of each OUTPUTOT (Thread trimming solenoid) 4 output pin. OUTPUTIO (Left LED) 5 re | 7 © | ouTPUTIL (Right LED) 6 Db A: Out-pin function table Fun, No Function Fun, No. Funetion| 0 Riehe steoia 100 [ine Right sled 1 [tet saenia TOL__[inw: Lat sens Tension release sles 102 [ine Tension reese sienna 2 3_[AUX solenoid (or nowile cole) 103 _[inv. AUX solenoid (or noodle cooler) 4 | Phresd eimining wlenoid 104 [inv. Thread trimming solenoid 5 [ten Lap 105 _[inv. Lett LED 6 [Riek uz 106 _[iav. Right LED T__ [Neel up-son" Signal | 107 _|linv. “Newt up-stoppe™ Sigal 8 | "Nese down-stop™ Slanal | 108 inv. “Nowe dowe-stopoed” __Simal 9 [Motor unig” Signet | 109 inv. “Motor running” ‘Sigel 10 | "Paret speed” Signal | 110 fine, “Target opeed” ‘Siena! 1 _[Peimming™ Signal | 111 [ine “Trimming” ‘Signal 12 [Bnd back tack & wimming” Signal | 112 _ inv, “Bad back tack & trimming” Signal 13 113 [Not avataie “4 114_[Not avaiable 15 [Bmoreeny stopped” 115 [ine “Bmergency stopped” Signal 16 {Not evaliable 116 _ [Not avaiable 17__[Rter it solenoid 117 [nw roller it solenoid 200 [Low zor [Hie * Caution: available. % Roller Lift Solenotd = Presser Foot-1 In case any other function except above Funetion, is set, the pin function is not it Solenoid-+Back Tack Solenoid-+Roller Lift SwitchNo. Function Initial Setting Note | Not Used 9] Not Used do ‘Not Used | INPUTO (Button a) 7 1 INPUTOI (Button B) a 13 INPUTO2 (1/4 Stitch switch) 2 4 INPUTOS (2/4 Stitch switch) 3 18 INPUTON (3/4 Stitt switch) 4 16 INPUTOS (4/4 Stitch switch) 5 © Refering below table. 7 INPUTOG (Right sol, switch) 6 ‘user can set the 18 INPUTO? (Left sol. switch) Gl function of each ig INPUTIO (Presser foot-lift_switch) B input pin. 20 INPUT (+1/2 stitch switch on P/U) 9 21 INPUTI2 (Start signal by pedal) 10 22 INPUTI3 (Trimming signal by pedal) i 23 INPUTI4 (Presser foot-lift signal by pedal) 12 24 [INPUTIS (age sensor autached to P/ optionally) 13 > B: Input pin function table Fun Na Furation Fun, No Funeton @ [Baan a evi 100 [inv Button A svtch 1 [Baton Been 101 [inv Baton B omic [AM Site wwites 102 [inv 174 Sch ait 3 [274 Sic owes 108 [ine 2/4 Suite ein [9/4 Sc eviteh re EE) B/W Stik switch 105 [ior 74 Stich switch 6 [Rib secid switch 105 [i Right wend awich 7 [lat seid eves 107 [in Lat sect evi [Preset ewtch 108 [inv Pree foie etch 9 [AM Site ewes on PT 108 [inv +172 Stich switch on P/U 10 [Pedal sat sent 110 [iny Pedal wae weal " Pedal thread trimming signal 111__]inv Pedal theaed ¢eieating signal a 12 Pedal pre fo seal 112 Pedal presser fot siral 13 [Bee wntor attached to PW optonlly 113 [i Bae seer ataced to P/U optima 14_[ Brora ina 14 [inw Exteroal signa 15 [Safety ewiten 115 [inv Salety ewe 16 | Trning abi ail 116 [fv Timming abe seal 17 [Rote ie evi 117 [iw Rae eet Caution If cach funtion of input colncides each other. The functions of euinciding Japa Pa, are not availabe. inc sa ny eb eon xp toe Fano, bt hpi finn em Standard of Input Devices output level is Active High. 25~30_| Not Weed ‘B1___| Collective Logical Change-Over of Output Signal Level 0 on 1=Sder 32 Collective Logical Change-Over of Input Signal Level o OAL 1= Select 33~ | Not ted 9 Not Used1 Usage of thread-trimming sequence 1) Structure of a command O #tee |_ W—— 2) Structure of @ data # te Byte of the data the command hi Weather any solenoid is needed or not (0/1) Command Code (o~3) © Solenoide : Programmable Port Fixed Port Bit 7 6 5 4 3 2 1 0 Solenoid wt [| ax | we [iso [Rso| we | pF | et X User can make the solenoid active by 1 & inactive by 0” ® When 2 byte data : Low byte of the data first, high byte of che data after 3) Command Code Dec, | Bin | Hex C.P.U Function Command, Data ANS2 Output 0 {| 00000 | 0+ | Bad of sequence 1 | coo | 0+ | Wait unt anse=1 2 | ono | 1+ | Wait poston, ebeck skip Byte (1=15") 3 {| ooo | 16 | Wait postion, not check skip 1Byte (1=15") 4 | ooo | 2+ | Time delay 2Byte (0.5ms/Unit) S| ooror | 26 | Wait extemal signal (PINP 150) 6 | ono | 3% | Wait pont (1/7 Stan) 7 | oom | 3+ | Wait pox (1/7 Ena) 8 | oro | 4+ | Wait needle down pos 8 | crm | 4+ | Wait needle up pos 10 | cio | 5+ | L move stop 1Byte (1=1.5") ur | oon | 5° | onbod 2 | on | 6+ | ofnod 1 | oor | 6+ | On motor um [| omo | 7+ | of motor 35 | om | 7+ | Change speed Byte (1=25rpm) 16 | 10000 | 8+ | Set apeed (Target spend) 1Byte (1=25rpm) | Active 17 | 1001 | + | Set direction 1Byte (lew) ‘Active 18 | 10010 | 9» | Top stop down ‘Active 19 | 10011 | 9» | Top stop up ‘Active 20 10100 | Ae | Up stop (Pos-spd) 1Byte (1=25rpm) Active | [a | aon | A+ | Down stop Byte (1=25rpm) ‘ActiveDec. @ | 1010 DACC down wig (Enda) Byte (1=250pm} | tom | Be | DACC op eee (Entra) Byte (1=25mm) | Active 2% | 11000 | Ce | Move down edge (por) 1Byte (1=25rpm) | Active | 11001 | Ce | Move up edge (por-ma) Byte (i=25rpm) | Active 2 Bye 2% ro | De | Pos stop down (por) © 1=25rpm Active © Stitch No 2 Byte gz | union | De | Por stop up (poespd) © 1=25rpm Active © Stitch No 3 Byte | ino | Ee | Pos Dace down (por-spd) © Posrspa Active © End-spat © Stiteh No 3 Byte 2% | mo | ge | Pee Dace w eae Active © End-spél © Stitch No wm | uo | Fe | Resdom sop S| a | Fe | Gomera operation 4) Meaning of the main commands © End of Sequence : The end of thread-trimming sequence @ Wait Unit ANS2=i : Wait until excution of the command which has ANS2-Output, is completed. @ Time Delay : Make time-delay as much as given time data with solenoid being on/off. @ Wait External Sig : Wait for “External Signal” input. © L Move Stop : Stop after rotating in given angle from down-edge of synchronizer © Change Speed : Change motor speed into different speed © Top Step Up : Immediate stop at needle-up position ® Up Stop : Stop at needle-up position as close as possible from current position in rotating. ® DACC Down Edge : For immediate stop, decelerate motor immediately to down-edge of synchronizer ® Move Down Edge : Make speed “pos-spd” in down-edge of synchronizer. decelerating current speed Pos Stop Down : Stop in down-edge of synchronizer after sewing as many as given stitches with “pos-spd” ® On Hold : Lock the sewing machine pulley for motor not to rotate. ® Pos DACC Down : Decelerate immediately up to down-edge of synchronizer after sewing as many as given stitches. 5 Caution when user programs thread-trimming sequence ® Thread-trimming sequence always starts from next address of the “End” of previous sequence. ® Value of the Ist address of each sequence means total bytes of sequence to be programmed, including itselt. ® “End command” must be written when the sequence is ended. @ Thread-trimming sequence No. in B4l, is determined from ‘0’ in turn without any relation to the length of the sequence.@ Selection method for use of other company’ s machine 1) For the selection above mentioned, you are able to do it at no. 42 of B-GROUP On P.U.Box. + ENCL. : Application list of our motor for other company’ 2) Use of B~GROUP /'s machine. ® Whill you are pressing “Prog” button On P.U.Box. Power On, You are required to do it before you Power On. ("Prog” + Power On) ©® After “Pren” will be shown on screen for several seconds, ffartrelx DODO PP LFLALe then 3, 3, 3, 3, will be shown, io© Set “42” by pressing N1, N2 buttons. “0” means setting for single needle lockstiteh M/C (EX ) KM-235). © After you select number 42, select the model number of sewing machine which you want. + List of sewing machines. @® After you select the desired model number of sewing machine, insert the changed parameter by pressing “Enter” On P.U.Box. Only after you press “Enter” button, the changed parameter might be saved. @® After the changed parameter is completely saved and press “Prog” button On P.U.Box. ‘Then, first stitch number(3, 3, 3, 3) will be shown. 3) Setting method of P-U.Box after you change single needle lockstitch M/C into 3 thread cover stitch M/C. = The condition of P.U.Box after you select other company’s machine. No. | Start 6/T | End 8/T | Needle | Press Foot [Thread Trm,| Wiper Contents OFF ofr | up| down | oN ‘ON/OFF ‘The above setting should be done by manual. That is to say, if you select a desired model number ‘of sewing machine, the program will be automatically changed suitable for specification of selected sewing machine but, the setting of P.U.Box is required to do by user. 47@ Series 2 another sewing machine order No. List o KM-2354/B 4000 A SASS-OA 2 KM-2354 4520 OEM acw-oa | 3 KM-506-7 ete. 2400 B SAC35-OB ‘ KM-750-7, KM-750BL~7, KM-650-7 2800 OEM AC4-OB 5 KM-190-7, KM-790BL-7 2400 c SACS5-C1C 6 KM-790-7, KM-790BL-7 2800 OEM acw-Oc 7 UNION 34700, SIRUBA UTP/UTQ 6000 ELEC |SAcss-) X-007| 8 UNION 34700, YAMATO VC7Z700, SIRUBA UTC/UTQ } 4520 AIR |8AC55-O) x-os| 10 Maier Unitas D1376 1720 SACS5-C) X-010] n PPAFF 563 SACS5-O) X-011 13 YAMATO VC2700 6000 ELEC |SACS5-L) X-013} “4 BROTHER DB2-B737, JukiD DLSS0N 4000 ISACS5-O X-014| 16 DURKOPP 273-140042/E9 3000 ISACS5-OI X-016| 18 DAE WOO DLS-640 4000 ISACS5-O) X-018| 19 TOYOTA L82-AD341-102 4000 sAcs5-D) x-019} a STROBEL KLI70-2-FD 2480 [SACS5-0) X-021 2 KM-250 AU, BH 5000 Ac40-[1B-022 a KANSAI RX, DX,WX Series 5400 ELEC | SAcS-(] X-024 B DURKOPP 271-140082 4800 SAC-O) X-025 6 PEGASUS WS00/UTIO0, 400, W600/UTI00, 400 6000 AIR — |SAC55-O) x-25| 2 PEGASUS W00/UT200, W600/UT200 6000 ELEC |SAcs5-C) x-039| 8 KANSAI RX, DX WX Series 5400 AIR |SACS5-C) X-031| a KINGTEX CT6500-0-56M 4480 AIR |8AC55-() x-o22 30 KM-640BL-7 2000 ISACS5-C) X-033| 3 KM-967BL-7 3000 /SACS5-O) X-004|PROBLEM CODES AND TROUBLESHOOTING x Fortuna AC Servo Motor buzzes and displays codes, which are listed below, by its self-checking mechanism for any abnormal condition changes. Check those points recommended below for each displayed code for problems, and resume the sewing work. If the problem sti persists, contact our sales offices. Possible Cause Check/Ds the folowing Operation of the protection circuits against + Check the solenoid wire is improper condition + Check ifthe inadequate solencid(below 59 is used + Check if itis exposed to cold weather long time 128 Er intermittent Durr twice Bad connection of the moter encoder + Confirming the breakage of motor Encoder cable + Check the connection of motor encoder || 129 Br intermittent buzz three times Overload of the sewing machine + Check the machine by manully rotating it Internal circuit problem of the controll box + Check the connector connection and the intelligent power module for damege + Check the intemal fuse of the contller 130 Er intermittent ‘buzz three times ‘The position detecting sensor is ‘not properly functioning ~ Check the connector of the controller box + Check for mechanical problems of position~detetions 4 SN 60 Br continuous intermittent buzz Te occurs when connecting the position detecting sensor when the power is on. + Tum off the power and tum it again. Resume the sewing work ‘SN 61 Er continuous 5) intermittent buza Tt occurs when disconnecting the| Position detecting sensor when the power is on + Tum off the power and tum it agein, Resume the sewing work 182 Er intermittent Keep the servo motor far away from high-curent ‘equipments | long continuous buzz 1 tern buzz once Ladera! + Damaging of internal fuse that occurs immediately after the power turned on It occurs when connecting Or | . Tum off the power and tur it egain. Resume the 8 | No code continuous buzz | disconnecting the P/U connector] * ovine work power is on. Cond Er * Check if the P/U cables are interfering with the 9 PAU Problem with in the P/U long continuous buzz an belt AC 19 Br wy | BCE Intemal communication error on] + Tum off the power and tum it again. Resume the CB AT Br the controller box sewing, work intermittent buzz four times Internal communication error on| * Turn off the power and turn it agein, Resume the TR | PU 26 inert ta fe ins | (eer Op sewing work 1g. | 1000-9000 Br Internal circuit problem due to | Turn off the power and tum it again. Resume the sewing. work