Professional Documents
Culture Documents
NAWARA PROJECT
(PIPELINE)
Contractor doc. n°: Engineering doc. n°: Job n°: P13IT02472 Company doc. n°:
This document is the property of ETAP & OMV. It shall not be copied, reproduced and circulated without the Authorization of ETAP & OMV.
INDEX
1 INTRODUCTION ..................................................................................................................... 3
1.1 Project Description............................................................................................................ 3
1.2 Definitions......................................................................................................................... 4
1.3 Purpose of Document ....................................................................................................... 4
1.4 Abbreviations .................................................................................................................... 4
2 CODES AND STANDARS ....................................................................................................... 5
2.1 International and National Standards ................................................................................ 5
2.2 Reference Documents ...................................................................................................... 5
3 RESPONSIBILITIES ................................................................................................................ 6
3.1 Site Manager .................................................................................................................... 6
3.2 Quality Manager ............................................................................................................... 6
3.3 Quality Inspector............................................................................................................... 6
3.4 HSE Manager ................................................................................................................... 6
3.5 Construction Manager ...................................................................................................... 7
3.6 Commissioning Manager .................................................................................................. 7
3.7 HSE Supervisor ................................................................................................................ 7
3.8 Company Site Representative .......................................................................................... 7
4 QUALITY ASSURANCE / QUALITY CONTROL ...................................................................... 7
5 CONTRACTOR PRE-COMMISSIONING WITNESSING DESCRIPTION ................................ 8
5.1 GENERALITIES ............................................................................................................... 8
5.2 WITNESSED ACTIVITIES ................................................................................................ 8
5.3 WITNESS LEVEL ............................................................................................................. 8
5.3.1 BIMS WITNESS LEVEL ............................................................................................ 8
5.3.2 Level 1: HOLD ........................................................................................................... 8
5.3.3 Level 2: WITNESS..................................................................................................... 8
5.3.4 Level 3: MONITOR .................................................................................................... 9
5.3.5 Summary of Notification Period:................................................................................. 9
6 COMPANY PRE-COMMISSIONING WITNESSING AND NOTICES ....................................... 9
6.1 GENERALITIES ............................................................................................................... 9
6.2 WITNESS LEVEL ............................................................................................................. 9
6.2.1 COMPANY WITNESS LEVEL ................................................................................... 9
6.2.2 Level 1: HOLD ........................................................................................................... 9
6.2.3 Level 2: WITNESS..................................................................................................... 9
6.2.4 Level 3: MONITOR .................................................................................................. 10
6.2.5 Summary of Notification Period:............................................................................... 10
7 COMPANY COMMISSIONING WITNESSING AND NOTICES.............................................. 10
8 APPENDIX ............................................................................................................................ 11
APPENDIX 01: Pre-Commissioning Witnessing Matrix ............................................................. 11
APPENDIX 02: Commissioning Witnessing Matrix .................................................................... 14
This document is the property of ETAP & OMV. It shall not be copied, reproduced and circulated without the Authorization of ETAP & OMV.
1 INTRODUCTION
In Gabès, the gas will be conditioned in a Gas Treatment PLANT (GTP) into commercial products,
and sold to the end users: STEG and SNDP. The “NAWARA Project - Pipelines” main
characteristics and facilities are as follows: - A 24” pipeline which will deliver the raw gas from
Nawara CPF to a Gas Treatment Plant (GTP) located at Gabès (L=371km); - A 6” pipeline which
convey to TRAPSA the separate condensate extracted at CPF (L=12km);
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- The export lines for Sales Products for delivery to customers at Gabès selected custody transfer
points. The 20” sales gas is delivered at STEG (L=1 km) while 6” Propane and 4” Butane are
delivered at SNDP (L=1, 6 km). The condensate that may form at GTP is exported by road Tanker.
1.2 Definitions
The following definitions will be used in this document without the needs of any further explanation:
Company: OMV (Tunisian) Production GmbH Project: Nawara Project (Pipeline) Contractor: Party
which carries out all or part of the Detail Design, Engineering, Procurement, Construction,
Installation and Commissioning for the Project. BIMS incorporates its approved Suppliers and
Subcontractors. Vendor: Selected provider of the Elements, Equipment, Subsystems or Systems.
This term also includes “Manufacturer”. Shall Is to be understood mandatory Should Is to be
understood as strongly recommended May be is to be understood as giving freedom of choice The
work all activities for the construction of the defined elements as detailed in the scope of work.
Approved Agreed and approved by Company in writin
The matrix contained in this document summarizes the minimum implication of Commissioning
team in witnessing Pre-commissioning activities per check or test as defined in Co-CONSOLE and
as populated in CCMS database.
1.4 Abbreviations
This document is the property of ETAP & OMV. It shall not be copied, reproduced and circulated without the Authorization of ETAP & OMV.
This document is the property of ETAP & OMV. It shall not be copied, reproduced and circulated without the Authorization of ETAP & OMV.
3 RESPONSIBILITIES
The QAQC Manager or the Quality Control Coordinator shall be responsible for:
Monitoring the implementation of this document.
Quality surveillance and implementation of the quality plan.
Ensuring that work execution is in compliance with the overall project quality plan.
Implementation of relevant Inspection and Test Plans (ITP).
Delegating, where necessary, part of the above responsibilities to the QC
Coordinator/Field QA/QC personnel.
Assignment of quality personnel in order to follow and inspect the job, as well as assure
that the procedure has been distributed through DCC.
Quality personnel ensure that Contractor adheres to approved procedure and check
non-conformity or noncompliance to Client Quality standard
Ensure that all welds are accepted and required materials certificates are available.
He is responsible for all the necessary inspections and verifications as per required
standards and contractor procedures.
Collect the site data and preparation of site reports signed off by BIMS and TPA
approval of OMV
Shall ensure that a fit for purpose JSA is produced for the activity.
Shall ensure that there is proper control of all activities throughout the operation in such
a way that safety of personnel and equipment are not compromised.
Shall ensure that is appropriate signage’s
Shall ensure the use of appropriate and certified equipment for various activities and the
operation of such equipment by certified personnel.
This document is the property of ETAP & OMV. It shall not be copied, reproduced and circulated without the Authorization of ETAP & OMV.
This document is the property of ETAP & OMV. It shall not be copied, reproduced and circulated without the Authorization of ETAP & OMV.
5.1 GENERALITIES
An important Commissioning activity is the witnessing of some Pre-commissioning
activities (preparation, conformity checks, pre-commissioning tests, Ready for
Commissioning (RFC) walk downs) performed by the CONTRACTOR Construction and
Pre-Commissioning teams.
The witnessing matrix consists in the list of check sheets and tests sheets to be filled up
during pre-commissioning performance, listed by disciplines and indicating for each one
the level of follow-up by Commissioning team.
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6.1 GENERALITIES
The same representation as above is made and inserted in the matrix for the level of follow-up of
the pre-commissioning activities by COMPANY Commissioning. The level indications are based on
appendix 2.
The COMPANY, or its nominated representative in attendance, will personally sign only the
relevant conformity/test sheet attached to the Pre commissioning activities actually witnessed.
This document is the property of ETAP & OMV. It shall not be copied, reproduced and circulated without the Authorization of ETAP & OMV.
If COMPANY, for whatever reason, is unable to personally attend the proposed Pre-commissioning
activities, then CONTRACTOR may commence these Pre-commissioning activities without the
COMPANY in attendance.
This document is the property of ETAP & OMV. It shall not be copied, reproduced and circulated without the Authorization of ETAP & OMV.
8 APPENDIX
INSTRUMENTATION
Check condition of equipment, quality of installation, and compliance with
X X
Project drawings, MANUFACTURER instructions, safety rules, specifications.
Remove in-line instruments before hydraulic tests. X X
Carry out preliminary cleaning of hydraulic tubing lines and check the
X X X
cleanliness conformity.
Air Sub-header flushing X X X
Perform required pressure tests on: - Instrument take-off piping - Air piping - Air
X X X
tubing - Hydraulic tubing
Reinstall instruments after pressure tests and flushing of the process lines. X X
Calibrate all instruments other than F & G detectors prior to installation X X
Check continuity of transmission and identification of indication, control and
alarm signals. - Perform continuity and insulation tests for instrument cables. - X X
Perform continuity and tightness tests for pneumatic tubing.
Install sealing fluids where required X X
Checking of the earthing network X X
PIPING
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Remove all temporary supports, protections, bracing, sea fastening stops, which
were installed to prevent equipment damage during shipping, storage and X X
erection.
Alleviate any excess piping stresses that may be imposed on pipes,
X X
compressors or pump flanges.
Provide and install all strainers, both temporary and permanent, spectacle blinds
X X
and temporary blanks.
Check packing and packing materials and lubrication of valves; repack and
X X
lubricate if necessary.
Supply and install line identification tags and signs, stencil lines for identification. X X
Set or check pipe anchors, guides, spring hangers and supports after hydrotest.
X X
Provide cold and hot setting data.
Install safety valves or temporary spool pieces during construction. X X
Remove as necessary and transport all safety valves to and from test facilities. X X
Test, set and tag all safety valves, then carry out safety valves final installation. X X X
Supply car seals or locking devices for block valves and safety equipment. X X
VESSELS
Check condition of equipment, quality of installation, and compliance with
X
Project drawings, MANUFACTURER instructions, safety rules, specifications
Clean all vessels and pig traps internally X
Carry out vessels final inspection X X
Properly close up all vessel internal manways and openings after final
X
inspection or after loading of chemicals, catalysts, etc. is completed
LIFTING EQUIPMENT
Check condition of equipment, quality of installation, and compliance with
Project drawings, MANUFACTURERS instructions, safety rules, specifications, X X
third party certification
HVAC EQUIPMENT
Check condition of equipment, quality of installation, and compliance with
X X
Project drawings, VENDOR's instructions, safety rules, specifications
Check alignment of motors/ fans and drivers X X
Check that tensions on drivers are correct X X
Check that fans and motors rotate manually and run freely X X
Check that anti-vibration mountings are correctly installed X X
Check that sealing compound of fire dampers is installed correctly X X
Check that linkage and blades of dampers operate correctly and freely X X
Check that airflow direction in pre heaters is correct X X
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Check that all Escape Routes signs are clearly marked to indicate escape ways
X X
and muster points (such as arrows, numbers, display boards and routes)
TELEPHONES
X
Check condition of equipment, quality of installation, and compliance with
X
Project drawings, MANUFACTURERS instructions, safety rules, specifications
FOC
Structure Earth Resistance Test X X X
Phase Continuity Test X X X
Insulation Resistance Test X X X
Earth Current Injection Test X X X
OPGW Tests X X X
This document is the property of ETAP & OMV. It shall not be copied, reproduced and circulated without the Authorization of ETAP & OMV.
INSTRUMENTATION
Calibrate all F&G detectors, synchronize with F&G panel. X X
Test marshalling relay boxes, programmable logic controllers, sequential operators
X X
and all numeric control systems
Carry out loop testing X X
Test functions of hydraulic control cabinet (Wellhead Safety Cabinet) and
associated valves and instruments
X X
VESSELS
Carry out vessels final inspection. X X
PIPING
Install car seals or locking devices on block valves and safety equipment. X X
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LIFTING EQUIPMENT
Fill-in lube and hydraulic oil systems of lifting equipment X X
Test lifting equipment in presence of Certifying Authority X X X
Calibrate all solid weighing and measuring devices in their field-installed operating
positions. Show that equipment meets specified tolerance for accuracy over full X X
range of operating conditions
HVAC EQUIPMENT
Check that dampers actuators operate correctly X X
Carry out ductwork leak tests X X
Energise and run unit. Test sequences and interlocks. Check vibrations X X
Carry out airflow and balancing tests X X
Control and adjust room temperature and pressurisation X X
TELEPHONES
Energise and carry out equipment functional tests X X
T est actual operation of all equipment X X
PUBLIC ADDRESS
Energise and carry out PA loops functional tests. X X
Test actual operation of loudspeakers, flashing and non-directional beacons,
including check and adjustment of operational features on field such as: X X
range/coverage, visibility, etc.
SCADA
Checking the hardware X X X
Testing inputs and outputs X X X
Transferring and testing of software X X X
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SOLAR PANEL
General system level X X X
Circuit voltage and current requirement X X X
Conductors and wiring methods X X X
Over current protection X X X
grounding X X X
Marking and labels X X X
FOC
Radio Frequency Radiation Test X X X
This document is the property of ETAP & OMV. It shall not be copied, reproduced and circulated without the Authorization of ETAP & OMV.