Professional Documents
Culture Documents
P2
1607690
1
ANALOG SENSOR SUPPLY +5V 2 997-E1 OR-18 F724-E13 PU-18
ANALOG SENSOR RETURN 3 993-E2 BR-18 G855-E38 PU-18
DIGITAL SENSOR POWER +8V 4 R800-E3 OR-18 G854-E37 PK-18
DIGITAL SENSOR RETURN 5 J842-E4 BK-18 F793-E6 OR-18(L461 GY) NOTE U
COOLANT LEVEL 6 M967-E5 OR-18 F723-E12 PK-18
7 G850-E7 BU-18
8
INLET AIR HEATER RELAY RETURN(NOTE U) 9 F793-E6 OR-18(L461 GY)
I 10
11
INLET AIR HEATER RELAY 12 G850-E7 BU-18 R817-E31 GY-18
13 H479-E15 OR-18 NOTE S
TRANSMISSION OIL PRESSURE(NOTE R) 14 G428-E8 BU-18 G849-E16 BR-18
TRANSMISSION OIL PRESSURE(NOTE R) 15 G428-E8 BU-18 R800-E3 OR-18
NOT USED(NOTE T) 16 A745-E9 WH-18(C991 PK) F421-E18 YL-18(A751 YL) NOTE V
TRANSMISSION OIL TEMPERATURE 17 R818-E10 YL-18 995-E17 BU-18
ANALOG TEMPERATURE SENSOR RETURN 18 G833-E11 PK-18 E963-E32 BK-18
19 R818-E10 YL-18
20 A745-E9 WH-18(C991 PK) NOTE T
21 A746-E25 PK-18
TIMING CALIBRATION (TC) PROBE+ 22 F723-E12 PK-18 M967-E5 OR-18
TIMING CALIBRATION (TC) PROBE- 23 F724-E13 PU-18 E965-E36 BU-18
ENGINE OIL PRESSURE 24 994-E14 GY-18 E966-E35 YL-18
25 994-E14 GY-18
FUEL LEVEL(NOTE S) 26 H479-E15 OR-18 G846-E19 YL-18 NOTE Y
INJECTION ACTUATION PRESSURE 27 G849-E16 BR-18 C967-E20 BU-18
28 G428-E8 BU-18
29 J842-E4 BK-18
30
31 G833-E48 PK-18
ENGINE COOLANT TEMPERATURE 32 995-E17 BU-18 G833-E11 PK-18 G833-E47 PK-18
FUEL TEMPERATURE(NOTE V) 33 F421-E18 YL-18(A751 YL) G833-E49 PK-18
ENGINE OIL TEMPERATURE(NOTE Y) 34 G846-E19 YL-18 G833-E50 PK-18 NOTE Y
INLET MANIFOLD TEMPERATURE 35 C967-E20 BU-18
INJECTOR 1 36 A701-E21 GY-18 N940-E26 BU-18 N940-E57 BU-18
INJECTOR 2 37 A702-E22 PU-18 N940-E58 BU-18
INJECTOR 3 38 A703-E23 BR-18
INJECTOR 4 39 J763-E24 GY-18 N941-E59 YL-18
BOOST PRESSURE 40 A746-E25 PK-18 N941-E27 YL-18 N941-E60 YL-18
ANALOG SENSOR POWER +5V 41 N940-E26 BU-18 N941-E61 YL-18 NOTE S
ANALOG SENSOR COMMON 42 N941-E27 YL-18
43
INJECTOR 1&2 RETURN 44 L983-E28 WH-18 997-E43 OR-18
H INJECTOR 3&4 RETURN 45 L984-E29 OR-18 997-E1 OR-18 997-E99 OR-18
INJECTOR 5&6 RETURN 46 L985-E30 YL-18 (A)
47
PRIMARY ENGINE SPEED/TIMING (TOP) + 48 R817-E31 GY-18
PRIMARY ENGINE SPEED/TIMING (TOP) - 49 E963-E32 BK-18 993-E40 BR-18
50 993-E2 BR-18 993-E98 BR-18
51 (A)
52
53
INJECTOR 5 54 A705-E33 BU-18 A701-E21 GY-18 A7
INJECTOR 6 55 A706-E34 GY-18 A702-E22 PU-18 A7
56 A703-E23 BR-18 A7
57 J763-E24 GY-18 J7
SECONDARY ENGINE SPEED/TIMING (BOTTOM) + 58 E966-E35 YL-18 A705-E33 BU-18 A7
SECONDARY ENGINE SPEED/TIMING (BOTTOM) - 59 E965-E36 BU-18 A706-E34 GY-18 A7
60 L985-E30 YL-18 L985-E55 YL-18 L9
INJECTION ACTUATION PRESSURE CONTROL VALVE + 61 G854-E37 PK-18 L985-E56 YL-18 L9
INJECTION ACTUATION PRESSURE CONTROL VALVE - 62 G855-E38 PU-18 L984-E29 OR-18 L984-E54 OR-18 L9
63 L984-E53 OR-18 L9
64 L983-E28 WH-18 L983-E51 WH-18 L9
65 L983-E52 WH-18 L9
66
67
68
69
70
1
2
3
4
HOUR METER - 5 L464-A2 BR-16
6
7
CAT DATA LINK + 944-A3 OR-16
G CAT DATA LINK -
8
9 945-A4 BR-16
10
11
12
HOUR METER + 13 F427-A5 PK-16
14
15
16
10 9 8
G833-E48 PK-18
G833-E47 PK-18
NOTE Y G833-E49 PK-18 J201
G833-E50 PK-18 NOTE Y 3E3370
997-E45 OR-18 A OR-18 +5V ENGINE OIL P
N940-E57 BU-18 993-E39 BR-18 B YL-18 GROUND 194-6725
N940-E58 BU-18 994-E14 GY-18 C GN-18 SIGNAL
N941-E59 YL-18
NOTE S N941-E60 YL-18
N941-E61 YL-18 NOTE S
997-E43 OR-18
997-E44 OR-18 3E3370
997-E99 OR-18 997-E46 OR-18 997-E44 OR-18 A OR-18 +5V
(B) BOOST PRESSU
997-E45 OR-18 993-E41 BR-18 B YL-18 GROUND 194-6724
A746-E25 PK-18 C GN-18 SIGNAL
993-E40 BR-18
993-E41 BR-18
993-E98 BR-18 993-E42 BR-18
J300 P300 (B) 993-E39 BR-18 P209
3E5179 1552252 1698670
A701-E21 GY-18 1 A701-T1 GY-16 997-E43 OR-18
A702-E22 PU-18 2 A702-T2 PU-16 993-E40 BR-18 NOT USED
A703-E23 BR-18 3 A703-T3 BR-16 NOTE T A745-E9 WH-18(C991 PK)
J763-E24 GY-18 4 A704-T4 GN-16
A705-E33 BU-18 5 A705-T5 BU-16
A706-E34 GY-18 6 A706-T6 GY-16
8 L985-E55 YL-18 7 L985-T11 YL-16 J204
8 L985-E56 YL-18 8 L985-T12 YL-16 3E3370
8 L984-E54 OR-18 9 L984-T9 OR-16
997-E46 OR-18 A OR-18 +5V
8 L984-E53 OR-18 10 L984-T10 OR-16 INJECTION A
993-E42 BR-18 B YL-18 GROUND 224-4536
8 L983-E51 WH-18 11 L983-T7 WH-16
G849-E16 BR-18 C GN-18 SIGNAL
8 L983-E52 WH-18 12 L983-T8 WH-16
INJECTOR HARNESS
CONNECTOR P301 P302 P303 P304 P305 P306
1539693 1539693 1539693 1539693 1539693 1539693
NOTE X NOTE X NOTE X NOTE X NOTE X NOTE X
A
B
A
B
A
B
A
B
A
B
A
B
J137 P137
3E3370 1552267
INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR A
N940-E57 BU-18 N940-R1 BU-18
CYLINDER #1 CYLINDER #2 CYLINDER #3 CYLINDER #4 CYLINDER #5 CYLINDER #6 N941-E59 YL-18 B N941-R2 YL-18
R818-E10 YL-18 C R818-R3 YL-18
P401
1003320
E963-E32 BK-18 A SIGNAL
GROUND PRIMARY (TOP)
R817-E31 GY-18 B (+)BATTERY UNSWITCHED
(+)BATTERY UNSWITCHED
(+)BATTERY UNSWITCHED
ENGINE SPEED / TIMING SENSORS (+)BATTERY KEYSWITCH
169-3300 (+)BATTERY KEYSWITCH
REMOTE START
P402
1112416
E965-E36 BU-18 A SIGNAL
B GROUND SECONDARY (BOTTOM)
E966-E35 YL-18
P103
1552269
C967-E20 BU-18 1 SIGNAL INLET MANIFOLD TEMPERATURE SENSOR CUSTOMER PROVIDED
G833-E47 PK-18 2 GROUND 130-9811 ENGINE SHUTDOWN SWITCH
NOTE E
J101
3E3364
G846-E19 YL-18 1 BK-18 SIGNAL ENGINE OIL TEMPERATURE SENSOR
BOOST PRESSURE SENSOR NOTE Y GROUND 191-6587
194-6724 G833-E50 PK-18 2 BK-18
(OPTIONAL)
NOTE Y
P803
1552269
NOTE S H479-E15 OR-18 1 SIGNAL FUEL LEVEL SENSOR
NOTE S N941-E61 YL-18 2 GROUND (OPTIONAL)
NOTE S
P515
1552269
052T0
INJECTION ACTUATION PRESSURE SENSOR 391-A54 PK-16(391-H71 PK-16) 1 BK-18
224-4536 C229-A53 BK-14(229-H31 BK-14) 2 BK-18
059T
START
RELAY
(SMMS)
()TO CUSTOMER HARNESS SCHEMATIC
3E-0075(24V)
194-1592 LOCATION C-9
3E-7278(12V)
177-4273 LOCATION C-5
P137A
1552267
8 N940-R1 BU-18 A OR-18 +5V TRANSMISSION OIL TEMPERATURE SENSOR
8 N941-R2 YL-18 B BK-18 GROUND 106-0735
8 R818-R3 YL-18 C WH-18 SIGNAL (OPTIONAL)
P212A
1552267
8 N940-R4 BU-18 A OR-18 +5V
8 N941-R5 YL-18 B YL-18 GROUND TRANSMISSION OIL PRESSURE SENSOR
161-9932
8 G428-R6 BU-18 C GN-18 SIGNAL (OPTIONAL)
5 4 3
ST B
CB ON S REMOTE START
OFF C
PROVIDED
UTDOWN SWITCH
(+)BATTERY
BUS BAR
(+)BATTERY UNSWITCHED
CB
(+)BATTERY UNSWITCHED
(-)BATTERY
BUS BAR
NEG POS
12V OR 24V
WIRE AS WIRE AS
215-9457 215-9271(12V/24V)
CIRCUIT BREAKER
171-2211(24V)90A
171-2215(12V)150A
OR-2 OR-2
G S
CIRCUIT BREAKER
MTR BAT 171-2211(24V)90A
171-2213(12V)135A
053T264 OR-4 250T265 OR-4 ALT
MOTOR
+ R BUSS BAR P501
211-8945(24V) 1552269
GND NOTE U
BK-18 1 F793-E6 OR-18(L461 GY)
051T251 BK-4 BK-18 2 G850-E7 BU-18
BK-2 OR-2
INLET AIR
INLET AIR HEATER RELAY
052T056 RD-10 HEATER 235-9629(24V)
WIRE AS
212-0620(12V/24V) 202-6545(24V) WIRE AS
212-2762(24V)
059T265 RD-10
WIRE AS 173-1824(12V)
V) 173-1826(12V)
V)
P501
BK-2 1552269
NOTE U
BK-18 1 F793-E6 OR-18(L461 GY)
BK-18 2 G850-E7 BU-18
BK-2
INLET AIR
OR-2 HEATER RELAY
OR-2 235-8633(12V)
WIRE AS
212-0620(12V/24V) INLET AIR
HEATER
202-6545(12V)
173-1828(12V)
2 1
(NOTE D)
(NOTE D)
(NOTE D)
10
11
12
HOUR METER + 13 F427-A5 PK-16
14
15
16
17
18
DIAGNOSTIC INDICATOR 19 F429-A6 BU-16
WARNING INDICATOR 20 F473-A7 YL-16 101-A22 RD-14
MAINTENANCE INDICATOR 21 F424-A8 YL-16 101-A25 RD-14
REMOTE ENGINE SHUTDOWN SWITCH 22 G966-A9 PU-16 101-A24 RD-14 101-A36 RD-14
MAINTENANCE CLEAR SWITCH 23 F426-A10 BU-16 101-A40 RD-14
24
25 945-A4 BR-16 945-A37 BR-16
26 945-A35 BR-16
27 944-A3 OR-16 944-A39 OR-16
LOW OIL PRESSURE INDICATOR 28 F400-A11 GY-16 944-A38 OR-16
HIGH COOLANT TEMPERATURE INDICATOR 29 F401-A12 GY-16
LOW COOLANT LEVEL INDICATOR 30 L463-A13 GY-16 229-A28 BK-14 229-A99 BK-14
(B)
GENERAL ALARM DRIVER 31 X416-A56 OR-16 229-A98 BK-14
32
33 229-A29 BK-14
CAN J1939 DATA - 34 K990-A14 GN 229-A31 BK-14
SYNCHRONIZE SWITCH INPUT 1 35 M973-A15 BR-16
36 229-A27 BK-14 229-A1 BK-14
(A)
37 229-A33 BK-14
TACH0METER + 38 450-A16 YL-16
TACH0METER - 39 451-A17 BR-16 A234-A58 BK-14
TRIP CLEAR SWITCH 40 L460-A18 YL-16 (B)
TROLLING MODE SWITCH 41 F425-A19 PU-16 A234-A41 BK
CAN J1939 SHIELD 42 A234-A20 BK A234-A43 BK
43 A234-A60 BK A234-A42 BK
F SYNCHRONIZE SWITCH INPUT 2 44 M974-A21 YL-16 A234-A20 BK
(A)
45
(B)
K900-A44 YL
46 K900-A45 YL
47 K900-A61 YL K900-A46 YL
(A)
(+)BATTERY UNSWITCHED 48 101-A24 RD-14 K900-A23 YL
49
(B)
K990-A47 GN
CAN J1939 DATA + 50 K900-A23 YL K990-A48 GN
51 K990-A62 GN K990-A49 GN
(A)
(+)BATTERY UNSWITCHED 52 101-A22 RD-14 K990-A14 GN
(+)BATTERY UNSWITCHED 53 101-A25 RD-14 J906-A34 BR-16 J906-A51 BR-16
54 J906-A50 BR-16
55 C212-A57 BK-14
56 F429-A6 BU-16
57 F426-A10 BU-16
58 451-A17 BR-16
SLOW VESSEL MODE SWITCH 59 R819-A26 GY-16 450-A16 YL-16
60 L463-A13 GY-16
(-)BATTERY 61 229-A27 BK-14 M972-A32 PK-16
62 M971-A30 BR-16
(-)BATTERY 63 229-A28 BK-14 F427-A5 PK-16
64 L464-A2 BR-16
(-)BATTERY 65 229-A29 BK-14 G966-A9 PU-16
PRIMARY THROTTLE POSITION 66 M971-A30 BR-16 M973-A15 BR-16
(-)BATTERY 67 229-A31 BK-14 F424-A8 YL-16
SECONDARY THROTTLE POSITION 68 M972-A32 PK-16 F425-A19 PU-16
MULTI-STATION CONTROL SYSTEM RETURN 69 C212-A57 BK-14 F401-A12 GY-16
(+) BATTERY KEYSWITCH 70 J906-A34 BR-16 R819-A26 GY-16
ELECTRONIC CONTROL MODULE (ECM) 1607689 M974-A21 YL-16
P1 L460-A18 YL-16
F473-A7 YL-16
F400-A11 GY-16
X416-A56 OR-16
E HARNESS 233-8335
ENR2242-04
30 Page, Color 2, JVD
1
2
3
DIGITAL SENSOR POWER (+8V) 4 A700-H79 OR-16 NOTE H
HOUR METER (-) 5 L464-H62 BR-16
6
7
CAT DATA LINK (+) 8 944-H3 OR-16
CAT DATA LINK (-) 9 945-H4 BR-16
10
11
1
2
3
DIGITAL SENSOR POWER (+8V) 4 A700-K79 OR-16
HOUR METER (-) 5 L464-K62 BR-16
6
7
CAT DATA LINK (+) 8 944-K3 OR-16
CAT DATA LINK (-) 9 945-K4 BR-16
10
11
12
HOUR METER (+) 13 F427-K9 PK-16
14
15
16 A700-K79 OR
17 229-K78 BK-
18 945-K77 BR-
DIAGNOSTIC INDICATOR 19 F429-K33 BU-16 944-K76 OR-
202-6545(12V)
173-1828(12V)
P
PRIMARY THROTTLE +BAT. A
POSITION SENSOR -BAT. B
(121-7029) SIGNAL C
(NOTE C & F)
OPTIONAL
¹) ENGINE VISION DISPLAY POWER ENGINE VISION
212-7481 CABLE DISPLAY
163-3974 ON-OFF CB
POSITIVE BATTERY A RD-14 30A
NEGATIVE BATTERY B BK-14
C
DCD A
RX B GPS
TX C INTERFACE MODULE
DTR D (GPSIM)130-6191
GND E
NOT USED F NOT USED 1
NOT USED G TX 2 GPS
RECEIVER
NOT USED H RX 3 (CUSTOMER SUPPLIED)
NOT USED J NOT USED 4
NOT USED K DATA NOT USED 5
CABLE NOT USED 6
163-3973 GND 7
ENGINE VISION INTERFACE DCD 8
MODULE(EVIM)193-0258
DTR 20
NOT USED 1
TX 2 NOT USED 25
RX 3
NOT USED 4 POSITIVE BATTERY T1
NOT USED 5 NEGATIVE BATTERY T2
NOT USED 6 CAT DATA LINK + T3
GND 7 CAT DATA LINK - T4
DCD 8
DTR 20
NOT USED 25 CB
5A
POSITIVE BATTERY T1
NEGATIVE BATTERY T2
CAT DATA LINK + T3
CAT DATA LINK - T4
OPTIONAL
EMS UNIT CATERPILLAR
COMPUTERIZED
31 DISPLAY MODULE
3
40
39
38
TACHOMETER QUAD GAUGE GROUP
37
36
32 15
10 20
aulty. 30
29 25
5
c control module 28
27 RPM X100
26 0 30
24
22
1
2
3
4
5
6
1
2
3
4
5
6
1 2
RPM RPM
21
19
18
17
16
35
CkPaMILESKMRPMSERV CODE
x10
34
25
15
12
11
10
(REF 121-4017 AND 117-1575)
9
8
6 J1-P99
1 +BAT. 1
2 -BAT. 2
20 US-METRIC 3
23 SCROLL FORWARD 4
14 CAT DATA LINK - 5
5 CAT DATA LINK + 6
7 MON XMSN TEMP-PRESS. 7
13 8
4 WARNING-ALARM LAMP 9
33 BACKLIGHT LAMP PWR 10
11
12
SCROLL BACKWARD
OPTIONAL
MARINE POWER DISPLAY
MPD
NEGATIVE BATTERY 12 ON-OFF CB
POSITIVE BATTERY 11 5A
MPD ENABLE 10
J1939 SHIELD 9
P64
3E3373 J1939 DATA - 8
J1939 DATA + 7
A700-K79 OR-16 1 BUS POSITIVE 6
229-K78 BK-14 2 DATA BOOSTER ALARM
1.5K 143-4518 BUS NEGATIVE 5 DEVICE
945-K77 BR-16 3 2.4K EXTERNAL ALARM 4
944-K76 OR-16 4 CONFIGURATION RTN 3 CB
(NOTE D)
(NOTE D)
(NOTE D)
(NOTE D)
(NOTE D)
P403 (NOTE D)
A (NOTE D)
B SYNC SWITCH INPUT 1
C PRIMARY THROTTLE POSITION
SECONDARY THROTTLE POSITION
TROLLING MODE SW TROLLING MODE SW
A SLOW VESSEL MODE SW
B MAINTENANCE CLEAR SW
C SLOW VESSEL MODE SW
SYNC SWITCH INPUT 2
P404 TRIP CLEAR SW
MAINTENANCE CLEAR SW LOW OIL PRESS. INDICATOR
HIGH COOLANT TEMP INDICATOR
LOW COOLANT LEVEL INDICATOR
SECONDARY THROTTLE MAINTENANCE INDICATOR
ENABLE SW
WARNING INDICATOR
DIAGNOSTIC INDICATOR
TRIP CLEAR SW
J1939 SHIELD
J1939 DATA(-)
J1939 DATA(+)
HOUR METER(-)
HOUR METER(+)
(NOTE M) TACHOMETER(-)
TACHOMETER(+)
F
CAT DATA LINK(+)
CB CAT DATA LINK(-)
30A (+)BATTERY KEYSWITCH
(-)BATTERY
PS TACHOMETER
IVER (HIGH COOLANT TEMP LAMP)
SUPPLIED)
+ -
(MAINTENANCE INDICATOR)
HOUR METER
(WARNING LAMP) (6T-7337)
(DIAGNOSTIC LAMP)
CB
5A
E
J42
CUST SUPPLIED ENG
SERVICE TOOL CONN
KEYSWITCH A
-BATTERY B
J
H
CAT DATA LINK + D
CAT DATA LINK - E
J1939 SHIELD C STUB KEY
J1939 DATA - F
J1939 DATA + G P68-J68
C
A THROUGH KEY
MAX LENGTH 1 METER B
A
B
C
A J68-P68
B (153-2707)
C (NOTE K & L)
P68-J68
THROUGH KEY
RECEPTACLE AS.
(133-0970)
STUB KEY C
P68-J68
C
14
15
16
R
17
NOT USED 18 A235-H98 BK-16 NOTE N
C DIAGNOSTIC INDICATOR
WARNING INDICATOR
19
20
F429-H33 BU-16
F473-H7 YL-16
229-H78 BK-14
A700-H79 OR-16
MAINTENANCE INDICATOR 21 F424-H17 YL-16
REMOTE SHUTDOWN SWITCH 22 G966-H65 PU-16 229-H31
MAINTENANCE CLEAR SWITCH 23 F426-H1 BU-16 229-H27 BK-14 229-H28
24
25 A234-H
NOT USED 26 H479-H97 OR-16 NOTE N A234-H
27 A234-H20 BK A234-H42
LOW OIL PRESSURE INDICATOR 28 F400-H11 GY-16
HIGH COOLANT TEMPERATURE INDICATOR 29 F401-H12 GY-16 K900-H45
LOW COOLANT LEVEL INDICATOR 30 L463-H13 GY-16 K900-H
31 K900-H23 YL K900-H46
32
33 K990-H49
J1939 DATA LINK (-) 34 K990-H14 GN K990-H
SYNCHRONIZE SWITCH 1 35 M973-H15 BR-16 K990-H14 GN K990-H4
36
37 945-H77
TACHOMETER (+) 38 450-H66 YL-16 945-H4 BR-16 945-H37
TACHOMETER (-) 39 451-H54 BR-16 945-H35
TRIP CLEAR SWITCH 40 L460-H18 YL-16
TROLLING MODE SWITCH 41 F425-H19 PU-16 944-H76
J1939 SHIELD 42 A234-H20 BK 944-H3 OR-16 944-H39
43 944-H38
SYNCHRONIZE SWITCH 2 44 M974-H21 YL-16
45 229-H80 BK-14
46 229-H90 BK-14
47 229-H67 BK-14
(+)BATTERY UNSWITCHED 48 101-H22 RD-14
49 J906-H34 BR-14 J906-H51
J1939 DATA LINK (+) 50 K900-H23 YL J906-H50
51
(+)BATTERY UNSWITCHED 52 101-H40 RD-14 F427-H9 PK-16
(+)BATTERY UNSWITCHED 53 101-H24 RD-14 G966-H65 PU-16
B 54
55
L464-H62 BR-16
F473-H7 YL-16
56 F424-H17 YL-16
57 F429-H33 BU-16
58 F401-H12 GY-16
SLOW VESSEL MODE SWITCH 59 R819-H26 GY-16 F425-H19 PU-16
60 450-H66 YL-16
(-)BATTERY 61 229-H67 BK-14 M973-H15 BR-16
62 451-H54 BR-16
(-)BATTERY 63 229-H27 BK-14 L463-H13 GY-16
64 F400-H11 GY-16
(-)BATTERY 65 229-H90 BK-14 101-H24 RD-14
PRIMARY THROTTLE POSITION 66 M971-H30 BR-16 101-H22 RD-14
(-)BATTERY 67 229-H80 BK-14 L460-H18 YL-16
SECONDARY THROTTLE POSITION 68 M972-H32 PK-16 R819-H26 GY-16
(-)BATTERY 69 229-H78 BK-14 NOTE H M974-H21 YL-16
(+)BATTERY KEYSWITCH 70 J906-H34 BR-14 101-H40 RD-14
ELECTRONIC CONTROL MODULE (ECM) 1607689 M971-H30 BR-16
P1 M972-H32 PK-16
H479-H97 OR-16
A235-H98 BK-16
F426-H1 BU-16
12 11
P64
3E3373
NOTE H A700-H79 OR-16 1
NOTE H 229-H78 BK-14 2 DATA BOOSTER
NOTE H 945-H77 BR-16 3 1.5K 143-4518
2.4K
78 BK-14 NOTE H NOTE H 944-H76 OR-16 4
79 OR-16 NOTE H
P515
1552269
229-H31 BK-14
229-H28 BK-14 391-H71 PK-16 1 BK-18 TO START RELAY
229-H31 BK-14 2 BK-18 LOCATION G-6
A234-H43 BK
A234-H41 BK
A234-H42 BK P67
1740502
K900-H45 YL 944-H76 OR-16 NOTE H K990-H49 GN A TERMINATION HIGH C
K900-H44 YL 945-H77 BR-16 NOTE H K900-H46 YL B RESISTOR
K900-H46 YL 229-H78 BK-14 NOTE H A234-H42 BK C 120 134-2540
A700-H79 OR-16 NOTE H
K990-H49 GN A234-H42 BK
K990-H48 GN K990-H49 GN J60
K990-H47 GN K900-H46 YL 8T8736
J906-H51 BR-16 J906-H51 BR-16 A (+)BATTERY KEYSWITCH
945-H77 BR-16 NOTE H 229-H31 BK-14 229-H80 BK-14 B (-)BATTERY
945-H37 BR-16 229-H80 BK-14 A234-H43 BK C J1939 SHIELD
945-H35 BR-16 A234-H43 BK 944-H39 OR-16 D CAT DATA LINK (+)
944-H39 OR-16 945-H37 BR-16 E CAT DATA LINK (-)
944-H76 OR-16 NOTE H 945-H37 BR-16 K990-H48 GN F J1939 DATA (-)
944-H39 OR-16 K990-H48 GN K900-H45 YL G J1939 DATA (+)
944-H38 OR-16 K900-H45 YL H
391-H71 PK-16 J
0 BK-14 SERVICE TOOL CONNECTOR
0 BK-14
7 BK-14 229-H28 BK-14
101-H22 RD-14
J906-H51 BR-16
J906-H50 BR-16 229-H67 BK-14 CUSTOMER CONNECTOR
M972-H32 PK-16 J61 P61
9 PK-16 101-H40 RD-14 9X1343 8T9834
65 PU-16 945-H35 BR-16 101-H22 RD-14 1 (+)BATTERY UNSWITCHED
2 BR-16 944-H38 OR-16 229-H67 BK-14 2 (-)BATTERY
7 YL-16 101-H24 RD-14 229-H28 BK-14 3 (-)BATTERY
7 YL-16 229-H90 BK-14 M972-H32 PK-16 4 SECONDARY THROTTLE POSITION
33 BU-16 M971-H30 BR-16 101-H40 RD-14 5 (+)BATTERY UNSWITCHED
2 GY-16 F427-H9 PK-16 945-H35 BR-16 6 CAT DATA LINK (-)
9 PU-16 L464-H62 BR-16 944-H38 OR-16 7 CAT DATA LINK (+)
YL-16 450-H66 YL-16 101-H24 RD-14 8 (+)BATTERY UNSWITCHED
5 BR-16 451-H54 BR-16 229-H90 BK-14 9 (-)BATTERY
BR-16 A234-H41 BK M971-H30 BR-16 10 PRIMARY THROTTLE POSITION
3 GY-16 K900-H44 YL 11
GY-16 K990-H47 GN F427-H9 PK-16 12 HOUR METER (+)
RD-14 L460-H18 YL-16 L464-H62 BR-16 13 HOUR METER (-)
RD-14 L463-H13 GY-16 450-H66 YL-16 14 TACHOMETER (+)
8 YL-16 F401-H12 GY-16 451-H54 BR-16 15 TACHOMETER (-)
6 GY-16 F424-H17 YL-16 A234-H41 BK 16 CAN J1939 (SHIELD) TO LOCATION F-9
YL-16 F400-H11 GY-16 K900-H44 YL 17 CAN J1939 DATA (+)
0 RD-14 F429-H33 BU-16 K990-H47 GN 18 CAN J1939 DATA (-)
0 BR-16 F473-H7 YL-16 L460-H18 YL-16 19 TRIP CLEAR SWITCH ELECTRONIC CONTRO
2 PK-16 J906-H50 BR-16 L463-H13 GY-16 20 LOW COOLANT LEVEL INDICATOR
7 OR-16 NOTE N M973-H15 BR-16 F401-H12 GY-16 21 HIGH COOLANT TEMPERATURE INDICATOR
8 BK-16 NOTE N M974-H21 YL-16 F424-H17 YL-16 22 MAINTENANCE INDICATOR
1 BU-16 G966-H65 PU-16 F400-H11 GY-16 23 LOW OIL PRESSURE INDICATOR
F425-H19 PU-16 F429-H33 BU-16 24 DIAGNOSTIC INDICATOR
R819-H26 GY-16 F473-H7 YL-16 25 WARNING INDICATOR
F426-H1 BU-16 26
A235-H98 BK-16 NOTE N 27
H479-H97 OR-16 NOTE N 28
391-H71 PK-16 29 REMOTE START
J906-H50 BR-16 30 (+)BATTERY KEYSWITCH
31
32
NOTE N H479-H97 OR-16 33
M973-H15 BR-16 34 SYNC SWITCH INPUT 1
M974-H21 YL-16 35 SYNC SWITCH INPUT 2
G966-H65 PU-16 36 REMOTE ENGINE SHUTDOWN SWITCH
F425-H19 PU-16 37 TROLLING MODE SWITCH
R819-H26 GY-16 38 SLOW VESSEL MODE SWITCH
F426-H1 BU-16 39 MAINTENANCE CLEAR SWITCH
NOTE N A235-H98 BK-16 40
10 9 8
14
15
16 A700-K79 OR
17 229-K78 BK-
18 945-K77 BR-
DIAGNOSTIC INDICATOR 19 F429-K33 BU-16 944-K76 OR-
WARNING INDICATOR 20 F473-K7 YL-16
MAINTENANCE INDICATOR
REMOTE SHUTDOWN SWITCH
MAINTENANCE CLEAR SWITCH
21
22
23
F424-K17 YL-16
G966-K65 PU-16
F426-K1 BU-16
HARNESS 177-4273
24 391-K71 PK
25 229-K31 BK
26
27 229-K78 BK-14
LOW OIL PRESSURE INDICATOR 28 F400-K11 GY-16 A700-K79 OR-16
HIGH COOLANT TEMPERATURE INDICATOR 29 F401-K12 GY-16
LOW COOLANT LEVEL INDICATOR 30 L463-K13 GY-16 229-K31 BK-14 L461-K98 G
31 229-K27 BK-14 229-K28 BK-14 G850-K97
32
33 A234-K20 BK
J1939 DATA LINK (-) 34 K990-K14 GN K900-K23 YL
SYNCHRONIZE SWITCH 1 35 M973-K15 BR-16 K990-K14 GN 944-K76 OR-16
36 945-K77 BR-16 J906-K51 BR
37 945-K77 BR-16 229-K78 BK-14 229-K80 BK
TACHOMETER (+) 38 450-K66 YL-16 945-K4 BR-16 945-K37 BR-16 A700-K79 OR-16
TACHOMETER (-) 39 451-K54 BR-16 945-K35 BR-16 J906-K51 BR-16 944-K39 OR
TRIP CLEAR SWITCH 40 L460-K18 YL-16 229-K31 BK-14 945-K37 BR
TROLLING MODE SWITCH 41 F425-K19 PU-16 944-K76 OR-16 229-K80 BK-14
J1939 SHIELD 42 A234-K20 BK 944-K3 OR-16 944-K39 OR-16 944-K39 OR-16
43 944-K38 OR-16 945-K37 BR-16
SYNCHRONIZE SWITCH 2 44 M974-K21 YL-16 391-K71 PK-16
45 229-K80 BK-14 L461-K98 GY-16
46 229-K90 BK-14 G850-K97 BU-16
47 229-K67 BK-14
(+)BATTERY UNSWITCHED 48 101-K22 RD-14
49 J906-K34 BR-14 J906-K51 BR-16 G850-K97 BU-16
J1939 DATA LINK (+) 50 K900-K23 YL J906-K50 BR-16 L461-K98 GY-16 CUSTOMER CONNECT
51 391-K71 PK-16 J61 P61
(+)BATTERY UNSWITCHED 52 101-K40 RD-14 F427-K9 PK-16 229-K28 BK-14 9X1343 8T98
(+)BATTERY UNSWITCHED 53 101-K24 RD-14 G966-K65 PU-16 101-K22 RD-14 101-K22 RD-14 1 (+)
54 L464-K62 BR-16 229-K67 BK-14 229-K67 BK-14 2 (-)
55 F473-K7 YL-16 M972-K32 PK-16 229-K28 BK-14 3 (-)
56 F424-K17 YL-16 101-K40 RD-14 M972-K32 PK-16 4 SEC
57 F429-K33 BU-16 945-K35 BR-16 101-K40 RD-14 5 (+)
58 F401-K12 GY-16 944-K38 OR-16 945-K35 BR-16 6 CAT
SLOW VESSEL MODE SWITCH 59 R819-K26 GY-16 F425-K19 PU-16 101-K24 RD-14 944-K38 OR-16 7 CAT
60 450-K66 YL-16 229-K90 BK-14 101-K24 RD-14 8 (+)
(-)BATTERY 61 229-K67 BK-14 M973-K15 BR-16 M971-K30 BR-16 229-K90 BK-14 9 (-)
62 451-K54 BR-16 F427-K9 PK-16 M971-K30 BR-16 10 PRI
(-)BATTERY 63 229-K27 BK-14 L463-K13 GY-16 L464-K62 BR-16 11
64 F400-K11 GY-16 450-K66 YL-16 F427-K9 PK-16 12 HOU
(-)BATTERY 65 229-K90 BK-14 101-K24 RD-14 451-K54 BR-16 L464-K62 BR-16 13 HOU
PRIMARY THROTTLE POSITION 66 M971-K30 BR-16 101-K22 RD-14 A234-K20 BK 450-K66 YL-16 14 TAC
(-)BATTERY 67 229-K80 BK-14 L460-K18 YL-16 K900-K23 YL 451-K54 BR-16 15 TAC
SECONDARY THROTTLE POSITION 68 M972-K32 PK-16 R819-K26 GY-16 K990-K14 GN A234-K20 BK 16 CAN
(-)BATTERY 69 229-K78 BK-14 M974-K21 YL-16 L460-K18 YL-16 K900-K23 YL 17 CAN
(+)BATTERY KEYSWITCH 70 J906-K34 BR-14 101-K40 RD-14 L463-K13 GY-16 K990-K14 GN 18 CAN
TRONIC CONTROL MODULE (ECM) 1607689 M971-K30 BR-16 F401-K12 GY-16 L460-K18 YL-16 19 TRI
P1 M972-K32 PK-16 F424-K17 YL-16 L463-K13 GY-16 20 LOW
F426-K1 BU-16 F400-K11 GY-16 F401-K12 GY-16 21 HIG
F429-K33 BU-16 F424-K17 YL-16 22 MAI
F473-K7 YL-16 F400-K11 GY-16 23 LOW
J906-K50 BR-16 F429-K33 BU-16 24 DIA
M973-K15 BR-16 F473-K7 YL-16 25 WAR
M974-K21 YL-16 26
G966-K65 PU-16 27
F425-K19 PU-16 G850-K97 BU-16 28
R819-K26 GY-16 391-K71 PK-16 29 REM
F426-K1 BU-16 J906-K50 BR-16 30 (+)
31
32
33
M973-K15 BR-16 34 SYN
M974-K21 YL-16 35 SYN
G966-K65 PU-16 36 REM
F425-K19 PU-16 37 TRO
R819-K26 GY-16 38 SLO
F426-K1 BU-16 39 MAI
L461-K98 GY-16 40
8 7 6
P64
3E3373 J1939 DATA - 8
J1939 DATA + 7
A700-K79 OR-16 1 BUS POSITIVE 6
229-K78 BK-14 2 DATA BOOSTER ALARM
1.5K 143-4518 BUS NEGATIVE 5 DEVICE
945-K77 BR-16 3 2.4K EXTERNAL ALARM 4
944-K76 OR-16 4 CONFIGURATION RTN 3 CB
CONFIGURATION 2 2 + - NOTE W
P515 CONFIGURATION 1 1
3E3360
391-K71 PK-16 1 BK-18 TO START RELAY
229-K31 BK-14 2 BK-18 LOCATION G-6
TERMINATIO
RESISTO
J648
(174-3016
3E3363
L461-K98 GY-16 1 INLET AIR HEATER
G850-K97 BU-16 2 LAMP ALARM
RELAY
THE ALARM RELAY IS NOT REQUIRED
FOR ALARMS THAT DRAW LESS THAN 100mA.
J60
8T8736
J906-K51 BR-16 A (+)BATTERY KEYSWITCH
229-K80 BK-14 B (-)BATTERY
C
944-K39 OR-16 D CAT DATA LINK (+)
945-K37 BR-16 E CAT DATA LINK (-)
F
G
H
J
SERVICE TOOL CONNECTOR
TOMER CONNECTOR
J61 P61
9X1343 8T9834
D-14 1 (+)BATTERY UNSWITCHED
K-14 2 (-)BATTERY
-14 3 (-)BATTERY
PK-16 4 SECONDARY THROTTLE POSITION
-14 5 (+)BATTERY UNSWITCHED
R-16 6 CAT DATA LINK (-)
R-16 7 CAT DATA LINK (+)
D-14 8 (+)BATTERY UNSWITCHED
K-14 9 (-)BATTERY
BR-16 10 PRIMARY THROTTLE POSITION
11
K-16 12 HOUR METER (+)
BR-16 13 HOUR METER (-)
L-16 14 TACHOMETER (+)
R-16 15 TACHOMETER (-)
BK 16 CAN J1939 (SHIELD)(NOTE Z) TO LOCATION F-9
YL 17 CAN J1939 DATA (+)(NOTE Z)
GN 18 CAN J1939 DATA (-)(NOTE Z)
YL-16 19 TRIP CLEAR SWITCH
GY-16 20 LOW COOLANT LEVEL INDICATOR
GY-16 21 HIGH COOLANT TEMPERATURE INDICATOR (+) BATTERY SUPPLY WIRES
YL-16 22 MAINTENANCE INDICATOR
GY-16 23 LOW OIL PRESSURE INDICATOR INPUT SIGNAL WIRES TO ECM
BU-16 24 DIAGNOSTIC INDICATOR
YL-16 25 WARNING INDICATOR OUTPUT SIGNAL WIRES FROM ECM
26
27 SENSOR SUPPLY VOLTAGE
BU-16 28
SIGNAL PLUS
-16 29 REMOTE START
BR-16 30 (+)BATTERY KEYSWITCH SIGNAL MINUS
31
32
(-) BATTERY / SENSOR RETURN
33
BR-16 34 SYNC SWITCH INPUT 1
YL-16 35 SYNC SWITCH INPUT 2
PU-16 36 REMOTE ENGINE SHUTDOWN SWITCH = Circuit Connection
PU-16 37 TROLLING MODE SWITCH
GY-16 38 SLOW VESSEL MODE SWITCH = Circuit Connection (Harness Splice)
U-16 39 MAINTENANCE CLEAR SWITCH
GY-16 40
5 4 3
STUB KEY C
P68-J68
C
A THROUGH KEY
B
A
B
C
TERMINATION A J68-P68
120 B
RESISTOR
(174-3016) C (153-2707)
(NOTE K & L)
RECEPTACLE AS.
P57-J68 (133-0970)
THROUGH KEY
THIS SCHEMATIC IS FOR THE 3126B MARINE ENGINE (S/N:9ZF & 3GS)
IDENT. HARNESS CHG
E 194-1591 06 (J2 / ENGINE)
A 233-8335 03 (J1 / CUSTOMER 70 PIN)
H 194-1592 04 (J1 / CUSTOMER 40 PIN LATE)
K 177-4273 03 (J1 / CUSTOMER 40 PIN EARLY)
T 153-8920 02 (INJECTOR HARNESS)
R 177-1638 01 (TRANSMISSION SENSORS)
- 171-8790 07 (ALTERNATOR/STARTER)
NOTE A: -BAT. ON CUSTOMER CONNECTOR MUST BE CONNECTED DIRECTLY
TO THE -BATTERY BUS BAR AND NOT CONNECTED
TO -BATTERY THROUGH ANY OTHER INDIRECT PATH.
NOTE B: 0.3A CURRENT LIMIT ON EACH OPTIONAL OUTPUT DRIVER
NOTE C: CATERPILLAR SUPPLIED, SHIPPED LOOSE WITH ENGINE. USE IS
CUSTOMER'S OPTION
NOTE D: INTERFACE TO ADDITIONAL ENGINES. FOR DETAILED INSTALLATION B
REFER TO 3126B MARINE ENGINE INSTALLATION GUIDE.
NOTE E: AN ENGINE SHUTDOWN SWITCH SHOULD BE INSTALLED
AT EACH STATION TO SHUTDOWN THE ENGINE
WITHOUT REMOVING POWER TO ECM.
NOTE F: DO NOT ENGINE MOUNT.
NOTE G: REQUIRED CIRCUIT PROTECTION. CIRCUIT PROTECTION
WILL VARY BASED ON THE NUMBER AND TYPE OF DISPLAYS.
SEE INSTALLATION GUIDE.
NOTE H: ONLY HARNESSES 194-1592 -00 THRU -02 WERE MANUFACTURED
WITH THIS WIRE.
NOTE J: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR
TO TERMINATION RESISTOR) IS 40 METERS
NOTE K: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939
SPECIFICATIONS FOR ALL J1939 DATA LINK CONNECTIONS
NOTE L: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL
INSTALLATION DETAILS
NOTE M: CAT DATA LINK MUST BE UNSHIELDED TWISTED PAIR
OF 18 AWG OR LARGER WIRE. ONE TWIST PER 25.4mm MINIMUM
NOTE N: HARNESSES 194-1592 -00 THRU -03 WERE NOT MANUFACTURED
WITH THIS WIRE.
NOTE R: WHEN UPDATING THE ECM WITH THE LATEST VERSION OF THE SOFTWARE, IT
IS NECESSARY TO MOVE WIRE G428 FROM POSITION 15 ON P2 OF THE ECM
TO POSITION 14 ON P2 OF THE ECM. (194-1591 -03 thru -04)
NOTE S: HARNESSES OLDER THAN 194-1591 -06 WERE NOT MANUFACTURED WITH
FUEL LEVEL CIRCUIT WIRES (H479 OR-18 AND N941 YL-18).
NOTE T: HARNESS 194-1591 -03 WAS MANUFACTURED WITH A C991 PK-18 WIRE
INSTEAD OF AN A745 WH-18 WIRE FOR THIS CIRCUIT.
NOTE U: HARNESSES 194-1591 -03 THRU -04 WERE MANUFACTURED WITH A
AN L461 GY-18 WIRE INSTEAD OF AN F793 OR-18
WIRE FOR THIS CIRCUIT.
NOTE V: HARNESS 194-1591 -03 WAS MANUFACTURED WITH AN A751 YL-18 WIRE
INSTEAD OF AN F421 YL-18 WIRE FOR THIS CIRCUIT.
NOTE W: SIZE ALARM SUPPLY CIRCUIT BREAKER BY ALARM DEVICE
POWER REQUIREMENT.
NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.
NOTE Y: HARNESS 194-1591 -03 WAS NOT MANUFACTURED WITH
ENGINE OIL TEMPERATURE CIRCUIT WIRES (G846 YL-18 AND G833 PK-18).
NOTE Z: HARNESS 177-4273 WAS NOT MANUFACTURED WITH A TERMINATION RESISTOR.
THEREFORE, THE CUSTOMER MUST INSTALL A TERMINATION RESISTOR FOR
THE J1939 DATA LINK NEAR THE CUSTOMER CONNECTOR. REFER TO
SENR5002 FOR ADDITIONAL DETAILS.
2 1