isin, duping orn ene ACCUMULATOR Bladder accumulater with grid - welded peessure vessel ~ a metalic pats in stainless steel - heavy dty ges inlet valve = detachable. Standard model - 15°C to + 100% T The mar ales gen inthe sleon ilo apy oly for | 1 2 werical installation thydraule assembly dovraeard). Ifthe accumulator is mounted horizentaly or hen the volumatiic flow i higher, please inquire of OLAER, (Other mediums, suchas bio-degradable hydraulic of, non irflarmnable Lquics, water, emulsions fuss, ect. should be specified at the time of ordering. Vertes hydraulic sssembly downwards) to heizontal Leave a apece of 200mm free above the ges init valve for attaching the tester and pressurize instrument. ‘Method of mounting Clamps with eubber inlays, see data shaet OSP 775 "Accumulatocdcessories". leave a accordance with PED 92/23/6C, wth CE maces “Inaied in aecrdance wth PED 97/2YEC, sca 3 danse 3, without CE maved Manufacturer’ tolerances not taken into scone Turbomach ACCUMULATOR ‘Technical data sheet | No. A726A002 A Caterpillar Company | “Spare parts lists Models: IBV 0,5 to IBV | Gas inlot Valve shel gasket | Gat inlot valve assembly TT eederaseney | {contains all gaske Order example : Bleeder assambly for Accumulator IBV 2,5 -40-RF Pos. 6b Turbomach | ‘A Caterpillar Company ACCUMULATOR Technical data sheet No. A726A002Ati tor keamiasion, splat oe 1620002 ACCUMULATOR ‘TBM code Type ‘Gas Volume VO Max. pressure Weight — Qmax. @, (bar) (Kg) min) _ 41620002 TAY 10-210/05-L_ 10 210 28 450 41620003 THY 5-120/05-L 3 120 f iH 41620005 IBY 2.5-50/0L 25 25 f i CONSTRUCTION ladder acourmulator with hydraulic valve - pressure ‘vessel of forged steel, seamless - heavy duly gas inlet valve - detachabie. ° ‘CHARGE PRESSURE Po Betwoen 0.9 P; and 0.2 Pz ‘Other pressure ratios on request ‘TEMPERATURE RANGE ‘Standard model 15 °C 10 +80 ‘Other ranges on request HYDRAULIC FLUID 1 Hydraulic ot (rninecal of} ‘Other medivmns, such as bio-degradable hydraulic cl, ron-inflarmmable qulds, water, emulsions fuels, etc | should be speciliod at tho time of ordering. VOLUMETRIC FLOW 0 The max, values given inthe selection table apply only | for a vertical installation (hydraulic assembly down- | ‘wards), Use Series GD accumulators for higher vvolumetic tows. INSTALLATION ‘Vertical (hydraulic assembly downwards) to horizontal Leave a space of 200 mm free above the gas init vaive forattaching the tester and pressurizer instrument 1 METHOD OF MOUNTING ‘Clamps and brackets with eudber inlays, or mounting set ‘See Data cheat 12 «Accessories - Mount WORKING PRESSURE The max. permitted working pressures given in the table refer to TUY approval, Othar approval could give lover working pressures. Working pressure Pz needs to be specie. Issued: FIS | Date: 14.14.08 Turbomach ACaterpillar Company ACCUMULATOR | Technical data sheet No. 41620002 Page: # of 42 | aor asso {tp = | Stren sare i | Bower neo © _[Saorovms SPARE PARTS SET a Conponias—) [2 | stacer assomoy 17 | Rubber spi ving oe 19 | O-tng 20, | Ant-extusion in 25 | Breeder ang seat Ea 28 os0r 61 | Oning at 29 a ao [eee Tare se} CHARGING PROCESS Bere = . | a 10 a s @ =, hen above 15 bar, continue charging to the required pressure SPARE PARTS LISTS ode Hv 10-1 0 Gad ving iaied FS [Dats tatt08 Techni daa set Turbomach Pecdaeerentieas No. 41620002 A Caterpillar Company Page? ofAllon for vosnissen, espeling orp DISMANTLING THE ACCUMULATOR = Disconnect and close he hydropreumatic accurnulator inlet, and discharge the hydraulic uid from the accumulator. + Remove the accumulator rom its mounting ar! lay I herizontaly ina vce or ahar fixation system, Take care not o damage the accumulate. - Where necessary, remove the ead sel rom the protective cap(s) ofthe gas inet valve. Unserevr the protective cop(}. + Delle the bladder using he CLAER tester ang preseurizer inetrument (Fig. 1), Operato the tester and pressurizer instrument as dasciibed in OSP 740 or SP 745, ~ Unscrew the gas net valve (ig. 2. - Felease the gas inlt valve sub-assembly nt, and remove the nameplate (Fig. 3) Unscrew the flange of reduction from the hydraulic fui end DDismantle the venting screw, without damaging the gasket rng (Fig, 4), + Release the ring nut and remove gland rng (Fig. 8) + Carefuly push the hydraulic valve inside the vessel casing (Fig, 6). + Extract the O-ing, + Separate the dvided ant-extusin ring! retention sng from the hydraulic valve sub-assembly, carefully fol together, and remove from the wessel (Fig. 7), + Remove the hydraulic valve + Extract the bladder through the hydraue end opening (Fig. 8). Tesued: FIS | Date: 14.11.08 ACCUMULATOR Turbomach A Caterpillar Company Technical data shoot No. 41620002 Page:3 of 4hs for vasrissin,eoealing a rp ess CLEANING, INSPECTION AND REPAIRS: ‘Coratuty loan al metalle pars of he accumulator snd ‘oy win compressed a Inspect he vestel foray eral damage. ‘By aapressing ea valve Read, chece a vate for ‘ones aperaten, ‘Choe that ta catty nut on the vale lapels uly tapered eneezed with Lact + Check thatthe Oring shows no sgn of wes any Ineagen of subbing, ‘Choo that he baer nae no elgn of mae eons ‘rest er oter damage, Under ckcumstances atmeto repair the Hadar Replace all won or darayes pass AsseueLy Enauo Oat no foreign baces a in he acount. To aciitata te rassouming of the acer, meat And ne vassal tae uth ast ya ed ross tne unpe parol ada together ond feed in ‘tough the yeas end opening (Fg 8). Lighty sere ne namopate and gas ine valve sub- assembly to (FG 8) Check that he boderis nha ld rte ute hydra valu intothe esse (ig 10 Poutthe dived anedrusion ing! retnten gino the ‘esse, anc poston en ha mjetaule valve. Revact ia Tyce valve co that ston the ro fe voce Mount the Oving an te gland Fog (Fg. 11, Seve tein ton. Cetralie a parts ith a pasts hare, ttn hytauc val (Fig. 12) cartly From eden wh eering eng ty Mars. Titer te tng rs hy (Fl. 13. fora moun he raducton onthe hyrae en, ile tsar slay th miecen oa prasure of 1 1 par athteeseaapresutcarnsbunent ‘Sette n OS 740 or OS? 75, + Chev hyeetc ae asl by manipulating te va tappet aunt ho vening sr and gasket (Fig #8). Tighten he sels and ga nit vale svb-azsembiy rut uly Fa. 8 Inte he accu reared by meyer inst OPERATION toto precharge pressure Before prseueng th ester, vent a he wating ee, esgten tna cz catty a5 acon as ho hye uid hae tn vescl. Fal, erereudze te hyralo stor to maim. arc chk he sal ofa snnecsone Sd garters, ottclagtldeing or mechanical oporatons of any kad imuetbe underken on the secur. Hyeicenaumate accunulatosare suljectto oft pressure vessel regulatens. These regulations domant {hatte acculcor Ee nspecedon a regular basis. “The inna between mepeetions vars fem staf Fecuost tho apgrairng ier trom te suanaies respon, or your eparation Issued: FIS | Date: Turbomach | — ACaterpillar Company | 14.11.08 ACCUMULATOR Technical data sheet No. 41620002