Design and function of CCB 161

12 Design and function of CCB

12.1 Printed circuit board CCB2

Purpose and structure

Design

1 Component side 5 LED (yellow) “CAN Hi PLD”

2 Soldering side 6 LED (yellow) “INFO”
3 LED (yellow) “CAN1 SAEJ1993” 7 LED (red) “ERROR”
4 LED (yellow) “CAN2 CANopen” 8 LED (green) “RUN”

Use
CCB 2-03 is only used in PIM3/ PIM5/ PIM7 or in conjunction with SAM (in slot 3 only).
Features
• Microcontroller MPC565 with 3 integral CAN controllers.
• Dual-Port RAM 4K*8 for data interchange via MCS5 bus.
• EEPROM 8K*8 connected via SPI.
• Status indication by LEDs.
• SAEJ1939/CANopen interface is electrically isolated.

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Function
Printed circuit board CCB2 is a gateway between several physically and logically different CAN buses and the
MCS-5 system. CCB2 is an intelligent protocol converter integrated as a module in the MCS-5 system. 2 CAN
buses as per ISO11898 (SAEJ1939 / CANopen) and 1 CAN bus as per ISO 11992 (24V-CANHigh) may be
connected as standard. The scope of measuring points is configurable. The CAN-High communication channel
serves exclusively for connection of the engine governor (unit-pump system) MR (Temic)/MR2 to MCS-5. CCB2
incorporates a charger. The gateway software and the project configuration data are loaded automatically from
MPU27 / SAM. Downloading takes place in 2 stages and is indicated by the LEDs. When the system is started
CCB2 checks that software and project configuration data are up-to-date with MPU27 / SAM. Software and
project configuration data are compared before they take up normal operation synchronously.
Function of the LEDs

Action Function Meaning

Supply voltage LED (green) “RUN” and LED (yellow) Awaiting communication with MPU27 /
power-up “INFO” flash at 1-second intervals. SAM.

Basic software LED (green) “RUN” flashes at 1-second Software versions are compared.
comparison intervals. If necessary, software is download
LED (yellow) “INFO” flashes at 0.5-second followed by rebooting. LEDs are dark for
intervals. approx. 8 s in this case.

Project configuration LED (green) “RUN” flashes at 1-second Project configuration data versions are
data comparison intervals. compared.
LED (yellow) “INFO” flashes at 0.3-second If necessary, project configuration data are
intervals. downloaded.

Normal operation LED (green) “Run” steady.
LED (yellow) “INFO” flashes.
Depending on project configuration and
channel use (SAEJ 1939/CANopen/CAN
24V-High), the yellow channel LEDs light
up when the CCB2 board is transmitting
telegrams on the CAN channel concerned.

An internal fault has occurred if LED (yellow) “INFO” does not flash. Restart the board with a power-up in this case.
An internal fault has occurred if the LED (red) “ERROR” lights up even after several downloading
attempts and the board must be replaced.

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Design and function of CCB 163

Connection assignment
Terminal Abbreviation Designation

n01 CAN 1 L Channel SAEJ1939 negative input

n02 CAN 1 H Channel SAEJ1939 positive input

n03 CAN 1 GND Channel SAEJ1939 ground

n04 CAN 2 GND Channel CANopen ground

n05 CAN 2 L Channel CANopen negative input

n06 CAN 2 H Channel CANopen positive input

n07 Not assigned

n08 Not assigned

n09 Not assigned

n10 Not assigned

n11 Not assigned

n12 Not assigned

n13 Not assigned

n14 CANHigh H Channel CAN High unit-pump

system positive input

n15 CANHigh GND Channel CAN HIGH unit-pump

system ground

n16 CANHigh L Channel CAN High unit-pump

system negative input

Channel description

Printed circuit board Function

CCB2-03 • 1 CAN interface as per ISO 11898 for SAEJ1939, electrically isolated
• 1 CAN interface as per ISO 11898 for CANopen, electrically isolated
• 1 CAN interface as per ISO 11992 for unit-pump system MR
• Use with MPU 27 and SAM only

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164 ""Functional Description

Available channels

Data CAN bus SAEJ1939 CAN bus CANopen CAN bus CANHigh

Channel CAN 1 SAEJ1939 CAN2 CANopen CANHigh 24 V

Specification 11898 11898 11992

(ISO DIN)

Data rate Up to 500 Up to 500 125 (max. 13 m star four cable)

Kbits/s

Protocol SAEJ 1939 CANopen For engine governor unit-pump system

MR (Temic)/MR2 only

Connector 3-pole / CAN1_H, 3-pole / CAN2_H, CAN2_L, 3-pole / CANHigh_H, CANHigh_L,

designation CAN1_L, CAN1_GND CAN2_GND CANHigh_GND

Electrical Yes: 500 V Yes: 500 V No

isolation

Max. GND – – 6 VDC

shift

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Design and function of CCB 165

12.2 CCB 2 – Technical Data

General

Item Unit Value

Dimensions (H x W x D) mm 59 x 63 x 15

Weight kg 0.2

Input voltage VDC +5 (–5 %, +3%) from MPU 27 / SAM

+24V (±5 %) from MPU27 / SAM

Power consumption mA at 5 VDC < 600

at 24 VDC < 60

Power loss W Approx. 4

E531439/07E 07-03 © MTU