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Abstract
A current transformer test set (CTTS) calibrator consisting of capacitors and resistors was
fabricated. The calibrator was utilized for the calibration of several commercial CTTSs and
covered a ratio error and phase error range up to ±10% and ±10 crad, respectively. From the
calculated and measured values of the corresponding readings, the errors in the ratio and phase
readings are derived. The calibration results for several commercial CTTSs are presented
with the measurement uncertainty and are compared with the specifications provided by the
manufacturer. The absolute uncertainty of a CTTS for both the ratio and the phase for the
entire investigated range was obtained. The absolute uncertainty for the ratio error range of
–0.1% to +0.05% was found to be less than 10 × 10−6 and the absolute uncertainty of the
phase error range of –0.1 to +0.1 crad was not more than 6 μrad.
Keywords: current transformer, current transformer test set, calibrator, ratio error, phase error,
calibration, measurement uncertainty
Figure 2. A diagram of the system used for the calibration of the
ratio error for negative polarity region of a CTTS.
Here, The ratio error for negative polarity (α−) at the corre-
Kn: rated transformation ratio. sponding calibration point is obtained by subtracting the offset
Ip: actual primary current of the CT under testing flowing kX measurement (α0 −) from measurement (αV −), as follows:
of the CTTS.
Is: actual secondary current of the CT under testing flowing −CX CV
α−(%) = αV − − α0 − =
(6) × 100.
kX of the CTTS. CN (CN + CV )
βp: primary current vector of the CT under testing flowing kX
of the CTTS. Because we could measure the capacitance values of CN , CX
βs: secondary current vector of the CT under testing flowing and CV , we can obtain the calculated value of the ratio error of
kX of the CTTS. the negative region using equation (6).
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Meas. Sci. Technol. 26 (2015) 085015 Y S Lee et al
Figure 4. A diagram of the system used for the calibration of the
Figure 3. A diagram of the system used for the calibration of the phase error for negative polarity region of a CTTS.
ratio error for positive polarity region of a CTTS.
On the other hand, the calibration of the ratio error for the pos-
itive polarity of the CTTS is performed by interchanging the con-
nections between kN and kX from figure 2, as shown in figure 3.
Using equation (3), the equation for the calibration point’s
ratio error for positive polarity (αV +) is obtained as follows:
⎛ C + CV ⎞
αV +(%) = ⎜ N − 1⎟ × 100.
⎝ CX ⎠
(7)
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Meas. Sci. Technol. 26 (2015) 085015 Y S Lee et al
βV − (crad) = βX − βN
⎛ (ωCN (rN + RV ))3 ⎞
Figure 6. A diagram of the system used for the calibration of the
≅ ωCX r X − ⎜ωCN (rN + RV ) − ⎟. phase error for positive polarity region of a CTTS.
⎝ 3 ⎠
(15)
Equation (15) is used to obtain the calculated phase error
of negative polarity.
To obtain the offset of figure 4, RV should be shorted from
the circuit. From equation (15), the phase error for the offset
point of negative polarity ( β0−) is given as follows:
(ωCN rN )3
β0 −(crad) ≅ ωCX r X − ωCN rN +
(16) .
3
The phase error at the calibration point in the negative
region is obtained by subtracting the offset measurement ( β0−)
Figure 7. The circuit of the CTTS ratio calibrator with negative
from the measurement ( βV −), as follows: polarity.
β−(crad) = βV − − β0 −
polarity. The internal structure is composed of a capacitor CN ,
(ωCN RV )3 with a nominal value of 10 uF; a capacitor CX , with a nominal
≅ −ωCN RV + . (17)
3 value of 10 uF; and variable capacitors CV consist of seven
Meanwhile, the calibration of the phase error for posi- capacitors ranging from 0.119 24 nF to 1000.27 nF. The vari-
tive polarity is performed by interchanging the connections able capacitors connected in parallel to CN could be selected by
between the kN and kX terminals from figure 4, as shown in nine toggle switches to obtain the desired calibration points.
figure 6. The ratio error at positive polarity could be measured by
Due to the interchange of the connections, we could obtain interchanging the kN and kX . The principle of calibration for
the calculated value of the positive phase error by reversing both polarities was mentioned in the previous section. With
the sign of equation (17), as follows: the method mentioned in the previous section, we could
measure the ratio error range up to ±10% by varying the CV
(ωCN RV )3 value with the switches. The precise values of the capacitors
β+(crad) ≅ ωCN RV −
(18) .
3 in figure 7 are shown in table 1. The values of the capacitors in
The subscripts − and +, as shown in equations (17) and table 1 are measured using a known commercial capacitance
(18), indicate the negative and positive polarity, respectively, bridge at 100 V and 60 Hz.
which means signs of phase error.
Because we measured the capacitance of the capacitor, 3.2. Design of the phase error calibrator
CN , CX and the resistance of resistor RV , we could calculate
the phase error at both polarities. Therefore, we obtained the Figure 8 shows the internal structural layout of the capacitors
phase error in both polarities by comparing the calculated and resistors (CN , CX , RV ) for the calibration of the phase error.
values with the measured values. The internal structure is composed of a capacitor CN , with a
nominal value of 10 μF; a capacitor CX , with a nominal value
of 10 μF; and variable resistor RV , consisting of nine resistors
3. Design and fabrication of the CTTS calibrator
ranging from 0.0361 Ω to 26.989 Ω. The variable resistors
3.1. Design of the ratio error calibrator
connected in a series to CN could be selected by seven toggle
switches to obtain the desired calibration points.
Figure 7 shows the internal structural layout of the capacitors The phase error at positive polarity could be measured by
(CN , CX , CV ) used for the calibration of the ratio error at negative interchanging the kN and kX . The principle of calibration in
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Meas. Sci. Technol. 26 (2015) 085015 Y S Lee et al
Table 1. The values of the capacitor component of the CTTS ratio
calibrator.
Capacitors Measured capacitance (nF)
CN 9933.07
CX 9933.90
C1 0.11924
C2 0.51998
C3 1.0213
C4 5.0283
C5 10.017
C6 50.006
C7 100.046
C8 500.724
C9 1000.27
Figure 9. Front panel and overall shape of the fabricated error
CTTS calibrator.
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Meas. Sci. Technol. 26 (2015) 085015 Y S Lee et al
Table 3. (a) Calibration results of the ratio error at negative polarity for CTTS A. (b) Calibration results of the ratio error at positive
polarity for CTTS A.
(a)
Ratio error (%) Difference in ratio error (%)
Capacitance (CV ) (nF) Calculated Measured KRISS
0.11924 − 0.0012 − 0.0012 0.0000
0.51998 − 0.0052 − 0.0052 0.0000
1.0213 − 0.0103 − 0.0103 0.0000
5.0283 − 0.0506 − 0.0506 − 0.0001
10.017 − 0.1007 − 0.1008 − 0.0001
50.006 − 0.501 − 0.502 − 0.001
100.046 − 0.997 − 1.001 − 0.004
500.724 − 4.80 − 4.80 0.00
1000.27 − 9.15 − 9.14 0.01
(b)
Ratio error (%) Difference in ratio error (%)
Capacitance (CV ) (nF) Calculated Measured KRISS
0.11924 0.0012 0.0012 0.0000
0.51998 0.0052 0.0053 0.0001
1.0213 0.0103 0.0103 0.0000
5.0283 0.0506 0.0506 0.0000
10.017 0.1008 0.1009 0.0001
50.006 0.503 0.504 0.001
100.046 1.007 1.011 0.004
500.724 5.04 5.04 0.00
1000.27 10.07 10.07 0.00
Table 4. (a) Calibration results of the phase error at negative polarity for CTTS A. (b) Calibration results of the phase error at positive
polarity for CTTS A.
(a)
Phase error (crad) Difference in phase error (crad)
Resistance (RV ) (Ω) Calculated Measured KRISS
0.0361 − 0.0135 − 0.0134 0.0001
0.1359 − 0.0509 − 0.0505 0.0004
0.2717 − 0.1018 − 0.1017 0.0001
1.3559 − 0.508 − 0.509 − 0.001
2.6808 − 1.004 − 1.010 − 0.006
13.431 − 5.03 − 5.04 − 0.01
26.989 − 10.07 − 10.09 − 0.02
(b)
Phase error (crad) Difference in phase error (crad)
Resistance (RV ) (Ω) Calculated Measured KRISS
0.0361 0.0135 0.0136 0.0001
0.1359 0.0509 0.0509 0.0000
0.2717 0.1018 0.1025 0.0007
1.3559 0.508 0.510 0.002
2.6808 1.004 1.011 0.007
13.431 5.03 5.04 0.01
26.989 10.07 10.09 0.02
offset, the voltage source V was connected to the CN directly in a range of 0.0361 Ω to 26.989 Ω using the aforementioned
in figure 8. After the offset measurement, it was necessary to toggle switches. The measured value was obtained by sub-
connect CN to RV by the connection with SN . Next, the phase tracting the offset measured value from the value measured
error was measured while varying the resistance of resistor RV when RV was connected.
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Meas. Sci. Technol. 26 (2015) 085015 Y S Lee et al
Table 5. Measurement uncertainty budget in the ratio error measurement for CTTS calibration.
The phase error at negative polarity is calculated by equa- Table 6. Measurement uncertainty budget during the phase error
tion (17), as shown in the second column of table 4(a). The measurement for CTTS calibration.
measured results for the phase errors are presented in the Source of uncertainty (μrad)
third column of table 4(a). The fourth column of table 4(a) Phase error ucp Up
(crad) uAp uB1p uB2p uB4p uB5p (μrad) (μrad)
implies the difference between the calculated and the meas-
ured values. The difference in-phase error obtained at KRISS − 10.07 11 − 81 − 56 30 50 115 230
for the overall range of the phase dials was found to be less − 5.03 6 − 45 − 28 30 17 64 127
than 6 × 10−5 crad, except for the calculated phase errors − 1.004 2 − 15 − 6 3 7 18 36
of −5.03 crad and −10.07 crad, for which the corresponding − 0.508 1 − 9 − 3 3 2 10 20
absolute error was 0.01 crad and 0.02 crad, respectively. − 0.1018 0 − 3 − 1 0 0 3 5
Likewise, the negative polarity, the evaluation of the posi- − 0.0509 0 − 2 0 0 0 2 4
tive polarity was performed in a similar manner after inter- − 0.0135 0 − 1 0 0 0 1 3
changing the kN and kX terminals. The calibration results are + 0.0135 1 1 0 0 0 2 5
displayed in table 4(b). The difference in-phase errors was + 0.0509 1 2 0 0 0 2 6
found to be less than 7 × 10−5 crad up to the overall positive + 0.1018 1 3 1 0 0 3 6
phase error range, except for the calculated phase errors of + 0.508 0 9 3 3 2 10 20
5.03 crad and 10.07 crad, for which the corresponding differ- + 1.004 1 15 6 3 0 16 33
+ 5.03 0 45 28 30 17 63 127
ence was 0.01 crad and 0.02 crad, respectively.
+ 10.07 8 81 56 30 17 105 209
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Meas. Sci. Technol. 26 (2015) 085015 Y S Lee et al
(a)
Difference in ratio error (%) (a)
0.00 0.00
-0.02
0.001 -0.15
-0.04
0.000
-0.06 -0.001
-0.30
-0.08 -0.1 0.0 0.1
-10 -5 0 5 10
-10 -5 0 5 10
Calculated ratio error (%)
Calculated ratio error (%)
(b)
(b)
0.06
: Specification
0.04 30 V
0.0
100 V
0.02 133 V
-0.1 0.02
0.00
-0.02 -0.2 0.00
0.005
-0.04 -0.02
0.000 -0.3 -0.5 0.0 0.5
-0.06 -0.005 -4 -2 0 2 4
-0.08 -1 0 1 Calculated phase error (crad)
-10 -5 0 5 10
Figure 11. (a) Plot of the difference in ratio error and the
Calculated phase error (crad) manufacturer’s specification versus the calculated ratio error
for CTTS B. (b) Plot of the difference in-phase error and the
Figure 10. (a) Plot of the difference in ratio error with voltage manufacturer’s specification versus the calculated phase error for
dependence and the manufacturer’s specification versus the CTTS B.
calculated ratio error for CTTS A. (b) Plot of the difference in-phase
error with voltage dependence and the manufacturer’s specification
versus the calculated phase error for CTTS A. difference in ratio error was found to be less than ±0.0004%
corresponding to an uncertainty source for DF dependence.
contain the repeated measurement uncertainty, the capaci- Table 6 shows the measurement uncertainty budget for
tance CN , the CX and CV measurement uncertainty values, and the investigated phase error range during the CTTS calibra-
the resolution of the CTTS. The combined standard uncer- tion process. The values of CX and CV are not included in the
tainty and expanded uncertainty are also given in the seventh equation of the phase error calculation; hence, only the uncer-
and eighth columns in table 5, respectively. The absolute tainty budget of CN is included in table 6. The RV measurement
expanded uncertainty increases with an increase in the ratio uncertainty value is also included. The absolute expanded
error. The absolute expanded uncertainty Ur for a ratio error uncertainty increases with an increase in the phase error.
in the range of −9.15% to +10.07% ranges from 8 × 10−6 The absolute expanded uncertainty Ur for the phase error in
to 184 × 10−6. Specifically, the absolute expanded uncer- the range of −10.07 to +10.07 crad ranges from 3 × 10−6 to
tainty for the ratio error range of −0.1% to +0.1% was not 207 × 10−6. Specifically, the absolute expanded uncertainty
more than 10 × 10−6 except for the calculated ratio error for the phase error range of −0.1 crad to +0.1 crad was not
of +0.1008%, for which the corresponding uncertainty was more than 6 × 10−6.
14 × 10−6. Figure 10(a) displays a plot of difference in ratio error
To investigate the uncertainty contribution of the dissipa- with voltage dependence and the manufacturer’s specifi-
tion factor (DF) dependence referred to in table 5, we per- cation versus the calculated ratio error of CTTS A at both
formed the ratio error calibration by varying the DF value. polarities, with the results shown in tables 3(a) and (b). The
The DF value was changed by connecting the additional resis- ratio error variation for the applied voltage 30 to 133 V was
tors RA in parallel with CN in figure 2. The variation for the found to be less than ±0.001% for the overall calculated ratio
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Meas. Sci. Technol. 26 (2015) 085015 Y S Lee et al
(a) (a)
0.02
Difference in ratio error (%)
0.00
0.00
0.005
-0.05
-0.01 0.000
-0.005
-0.02 -0.10 -1 0 1
-10 -5 0 5 10 -10 -5 0 5 10
Calculated ratio error (%) Calculated ratio error (%)
(b) (b)
0.03
0.04 : Specification
: Specification
0.02
0.02
0.01
0.00
0.00 -0.02
0.005
-0.01 -0.04
0.000
-0.02 -0.06
-0.005
-0.03 -0.08 -1 0 1
-10 -5 0 5 10 -5 0 5
Calculated phase error (crad) Calculated phase error (crad)
Figure 12. (a) Plot of the difference in ratio error and the Figure 13. (a) Plot of the difference in ratio error and the
manufacturer’s specification versus the calculated ratio error manufacturer’s specification versus the calculated ratio error
for CTTS C. (b) Plot of the difference in-phase error and the for CTTS D. (b) Plot of the difference in-phase error and the
manufacturer’s specification versus the calculated phase error for manufacturer’s specification versus the calculated phase error for
CTTS C. CTTS D.
error region, except for the calculated ratio error of −9.14% Specifically, the phase error variation for the range of −0.5
and −4.80%, for which the corresponding variation in error crad ~+1 crad was found to be less than ±0.0005 crad. The
was ±0.005%. Specifically, the ratio error variation for the specification was calculated by the error equations with a
range of −0.1% ~+0.1% was found to be less than ±0.0001%. 0.5% reading +0.001 crad for the phase as provided by the
The specification of the ratio error was calculated using the manufacturer [9]. The error bar shown in figure 10(b) indi-
error equation with a 0.5% reading + 0.001% as provided by cates the measurement uncertainty obtained in table 6. The
the manufacturer [11]. The error bar shown in figure 10(a) inset in figure 10(b) shows an enlarged scale for a better view
implies the measurement uncertainty obtained in table 5. The of the phase error range of −0.1 crad to +0.1 crad. The cali-
inset in figure 10(a) shows an enlarged scale for a better view bration result for the phase error was also found to satisfy the
of the ratio error range of −0.1% to + 0.1%. The calibration manufacturer’s specification for CTTS A.
result for the ratio error was found to satisfy the manufac- The calibration results for the other three commercial
turer’s specification for CTTS A. CTTSs, i.e. CTTS B, CTTS C and CTTS D are displayed in
Figure 10(b) shows a plot of the difference in the phase error figures 11–13, respectively. These CTTSs were calibrated at
with voltage dependence and the manufacturer’s specification 133 V. All calibration results satisfy the specification provided
versus the calculated phase error of CTTS A at both polari- by the manufacturer, except for the phase error calibration
ties, as already shown in tables 4(a) and (b). The phase error result of CTTS B in figure 11(b).
variation for applied voltage from 30 to 133 V was found to The comparison results between the manufacturer’s speci-
be less than ±0.005 crad for the overall calculated phase error fications and the calibration results for the four CTTSs are
region, except for the calculated phase error of 10.07 crad, for summarized in table 7 for the ratio errors and in table 8 for
which the corresponding variation in error was ±0.015 crad. the phase error.
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Meas. Sci. Technol. 26 (2015) 085015 Y S Lee et al
Table 7. Comparison of the ratio error between the manufacturer’s specification and the calibration results for four CTTSs.
Table 8. Comparison of the phase error between the manufacturer’s specification and the calibration results for four CTTSs.
10