Owners Manual QSB4.5 and QSB6.7 Engine CALIFORNIA Proposition 65 4\ WARNING: Breathing diesel engine exhaust exposes you to chemicals known to the Stato of California to cause cancer and birth defects or other reproductive harm. + Always start and operate the engine in a well-ventilated area. * If in an enclosed area, vent the exhaust to the outside. + Do not modify or tamper with the exhaust system. * Do not idle the engine except as necessary. For more information go to www.P65warnings.ca.govidiesel. Off-Road Equipment CALIFORNIA Proposition 65 Warming Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm,Owners Manual QSB4.5 and QSB6.7 Engine Copyright© 2017 ‘Cummins Inc. All tights reserved Bulletin 4915973 Printed 29-JULY-2017 ‘To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our website at htipslistore.cummins.com First Name. Last Name (Gustamer Name: adores City State Zip Code Phone Number Emall Agaress Engine Serial Numbor (Must be & digits) vi ‘Date of Purchase (NiM-DD-YYYY) Cummins Product Registration In order to serve you better itis important to register your product. Use one ofthe following options to register your product + Scan the QR code and complete ‘the rogistration onlin, + Complete the registration online at prodreg.cummins.com + Fill out and return this cardForeword Thank you for depending on Cummins® products. If you have any questions about this product, please contact your ‘Cummins® Authorized Repair Location. You can also visit cumminsengines.com or quickserve.cummins.com for more information, or go to locator.cummins.com for Cummins® distributor and dealer locations and contact information. Read and follow all safety instructions. See the General Safety Instructions in Section i - Introduction. ‘To buy Cummins Parts and Service Manuals, Training Guldes, of Tools go to our website at httpe:yistore.cummins.com Table of Contents Section Introduction .. : i Engine and System Identification E Operating Instructions 1 Maintenance Guidelines 2 Service Literature L Service Assistance s Maintenance Specifications v Warranty . w Back... back ‘To buy Cummins Parts and Service Manuals, Training Guides, or Tools goto our website at ttesiistore.cummins.comimportant Reference Numbers Fill in the blank spaces provided below. This will provide a reference whenever service or maintenance is required. Description Number ‘Comments/Additional information Engine [Engine Model [Engine Serial Number (ESN) [Control Parts List (GPL) [Electronic Control Module (ECM) Par Number(s) [Electronic Control Module (ECM) |Serial Number(s) [Governor Control Module (GOM) (f applicable} Belt Part Number(s) Fiter Part Numbers: Air Lubricating Ol Fuel Fuel (Water Separator) Coolant (if equipped) Crankcase/Breather (if equipped) ‘To buy Curmmins Parts and Service Manuals, Training Guides, of Tools go to our webs at hitps:store.cummins.com Description Number ‘Comments/Additional information’ Eliminator™ Fier Centrifuge equipped) "The number of fuel fiters may vary by application Aftertreatment (if applicable): Record ail fuel fiters. [Aftertreatment Diesel Particulate Fiter (if equipped) /Aftertreatment Diesel Exhaust Fluid Dosing Unit Filter (if equipped) [Aftortreatment Diesel Exhaust Fluid Dosing Air Oil Separator (if equipped) Gear (if applicable): Model Serial Number Part Number ‘Oil ype [Sea Water Pump: Model Part Number ‘To buy Cummins Parts and Service Manuals, Training Guides, oF Tools go to our website at hitps:i/store.curmmi884.5 and 0886.7 Section | - Introduction Page ia Section i - Introduction Section Contents Acronyms and Abbreviations ....... General information. General Safety Instructions Altertreatment, Best Practices. ‘Common Hazard: ‘Common Substances. Electrical Components. Fuels. Hazardous Substances. Important Safety Notice. Job Safety Assessment. Personal Protective Equipment (PPE) Power Generation Applications. Work Environment, Mustrations General information. symbols General information. ‘To buy Cummins Parts and Service Manuals, Training Guido (oF Tools go to our wobeite at htps:/store.cummins.comQ8B4.5 and QSB6.7 Page I-b Section I= Introduction This Page Left Intentionally Blank asB45 and as867 symbols Section = introduction Page 1 Symbols General Information The symbols have been used in this manual to help communicate the intent of the instructions. When one of the symbols appears, it conveys the meaning defined below. NOTE: Itis possible to have four symbols for each text and graphic combination. Awarninc A Serious personal injury or extensive property damage can result if the warning instructions are not followed. To buy Cummins Parts ond Service Manuels, Training Guides, or Tools goto our website at httpsiistore.cummins.com‘symbols. Page F2 9884.5 and QSB6.7 Section I- Introduction AcautionA Minor personal injury can result or a part, and assombly, or the engine can be damaged. if the caution instructions are not followed. ge Indicates a REMOVAL or Dissassembly stop. ‘To buy Cumins Parts and Service Manuals, Training Guide QSB4.5 and QSB6.7 Section | - Introduction Indicates an INSTALLATION or ASSEMBLY step. INSPECTION is required. (F Tools go to our website at hitps:lstore.cumminsicom ‘Symbols Page 3 ‘To buy Cummins Parts and Service Manuals, Training Guid6s, or Tools go t6'6ur website ai https//store.cummins.com‘Symbols QSB4.5 and QS86.7 Page I Section i- Introduction CLEAN the part or assembly. PERFORM a mechanical or time MEASUREMENT. ‘Tobi Cummins Parts and Service Manuals, Training Guldes, or Toole goto our website at https:/store.cummins.com 9884.5 and asB6.7 Symbols Section i- Introduction Page iS LUBRICATE the part or assembly Indicates that a WRENCH or TOOL SIZE will be given. RI ‘To buy Cummins Parts and Service Manuals, Training Guides, or Tools goto our website at httpsiistorecummins.comSymbols, QSB4.5 ond QSB6.7 Page i-6 Section i - Introduction ) TIGHTEN to a specific torque. B PERFORM an olectrical MEASUREMENT. ‘To.buy Cummins Parts and Servica Manuals, Training Guides, or Tools go to our website at htips:istore.cummins.com QSB4.5 and asB6.7 ‘Symbols Section | - Introduction Page i-7 Refer to another focation in this manual or ancther «= publication for additional information, the possibility of personal injury, use a hoist or get ‘The component weighs 23kg [50 Ibs] or more. To reduce @ assistance to lift fhe component. ‘To buy Cummins Parts and Service Manuals, Training Guides, of Toole go to our website at https://store.cumimins:cotiWlustrations QSBA5 and a886.7 Page -8 ‘Section i- Introduction lilustrations General Information Some of the illustrations throughout this manual are generic and will not Iook exactly like the engine or parts Used in your application. The illustrations can contain symbols to indicate an action required and an acceptable oF not acceptable condition. The illustrations are intended to show repair or replacement procedures. The procedure will be the same for all applications, although the illustration can differ. ‘To buy Cummins Parts and Service Manuals, Training Guides, or Tools goto our website at htips:store.cummins.com Q8B4.5 and QsB6.7 General Safety Instructions Section i - Introduction Pago |-9 General Safety Instructions Important Satety Notice Read and understand the safety information and precautions before performing any repair or operating equipment. This procedure contains general safety precautions that must be followed to provide personal safety. Always follow procedures to mitigate safely concems. Work Environment Follow these recommended practices when servicing products. + Always follow on-site safety requirements. + Always follow local training, certification, authorization, and specific customer requirements. Do net work on products unless proper training has been completed to allow safe repair completion. Do not operate equipment Unless proper training has been completed to allow safe operation. + Work in a well-ventilated area away from ignition sources. + Ifadverse weather conditions are present, take appropriate safety precautions when performing work. + Always be aware of hazardous conditions that may exist in the work environment. Best Practices Follow these recommended practices when servicing or operating equipment. + Always wear protective glasses and protective shoes. + Remove rings, watches, long jewelry, or metalic items + Do not wear loose fitting or torn cothing, jewelry, long hair, ele... These increase the risk for personal injury. ‘To buy Cummins Parts and Service Manuals, Training Guides, or Toots goto our website at htpedstore.cummins.comGeneral Satety Instructions, (QSB4.5 and QSB6.7 Page 10 ‘Soction I= introduction Do not perform any repairs, or operate equipment, when fatigued or impaired due to drugs or alcohol. Always use tools that are in good condition. Do not work on equipment with the Key switch ON or that is running unless otherwise directed by troubleshooting procedures, If any work must be performed while the key switch is ON or the unit is running, use extreme caution around hot components, moving parts, etc. Exercise caution when working on products that have just been tumed off. Hot parts may cause butns or ignite or ‘melt common materials. Do not bleed the fuel system of a hot engine. Contact with het manifolds or other components can cause a fire, Do not attempt to rotate the crankshaft by pulling or prying on the fan. Only use proper engine barring techniques. Do net lft components that weigh 23 kg 50 Ib J or more. Use mechanical help or seek assistance Exercise caution when working around rotating parts. Rotating parts can cause cuts, mutilation, or strangulation. Exercise caution when working on electrical components. High voltages can cause serious injury or death Relieve system pressure as instructed before removing or disconnecting lines, fitings, or related items. Always test for pressure leaks as instructed Always torque fitings and connections to the required specifications. Over or under tightening can damage threads and create leaks. Always use the same fastener part number, or equivalent, when replacing fasteners. Perform the following prior to beginning work on any products. ‘Shutdown the equipment unless othenwise diracted by troubleshooting procedures. ‘To buy Cumming Parts and Sorvice Manuals, Training Guides, of Tools go to our website at https:!/store.curmmine.com QSB4.5 and QSB6.7 General Safety Instructions Section i - Introduction Pago 11 + Always allow the product to cool. + Always ensure the product is properly supported by blocks or stands. Do net work on a product supported only by lifting jacks or hoists. * Disconnect the battery unless otherwise directed by troubleshooting procedures. + Disconnect the starting motor, if equipped, unless otherwise directed by troubleshooting procedures. + Place a "Do NOT Operate" tag in the operator area or near the product controls. + Become familiar with the toots required for performing the task at hand and how to use those tools correctly + Use only genuine Cummins or Cummins Recon replacement parts as instructed, Personal Protective Equipment (PPE) ‘To reduce the possibiity of personal injury, personal protective equipment (PPE) should be uilized. Various types of PPE are listed below. Use proper judgment to determine which types of PPE are required for a given task. Always meet on-site safety regulations for required PPE. Proper maintenance of safety equipment must be practiced. Integrity of safety equipment must be checked to ensure equipment functionality is maintained. Eye Protection Eye protection must always be worn. Wear appropriate eye protection based on the task being completed. Types of eye protection to consider are listed below. + Safety glasses. Exposure to fiying particles or debris, chemicals or caustic liquids, gases or vapors. + Polarized safety glasses. Working in outdoor or bright lighting environments, + Over-the-glass safety glasses. Add protection to prescription glasses. + Safety goggles. Handling caustic liquids or chemicals. To buy Cummins Parts and Service Manuale, Training Guides, or Tools goto our website at httpslistore.cummins.comGeneral Safety Instructions QSB4.5 and QSB6.7 Pago I-12, Section I= Introduction + Shade or arc rated eyewear. Exposure to welding. Use appropriate fiter ratings, Foot Protection Protective shoes must alwaysbe worn. Wear appropriate foot protection based on the task being completed. Types of protective footwear to consider are listed below. + Steel toed shoes. Exposure to falling or roling objects. Working with or around parts, tools, and equipment. + Chemical resistant. Exposure to chemicals and other fluids. + Overshoes and overboots. Add protection to everyday work shoes. + Foot, toe, and metatarsal guards. Add protection to everyday work shoes. + Electrical hazard safety toe shoes. Exposure to electrical hazards, + Leather footwear or shoe protectors, Exposure to welding or arc flash. + Cold protection, Exposure to cold weather. Head and Face Protection ‘Wear appropriate face protection based on the task being completed. Types of head and face protection to consider are listed below. + Hard hats. Exposure varies. Consider welding, heat, or arc-rated, + Visors. Exposure varies. Consider welding, heat, or arc-rated, + Face liners. Exposure to cold weather. + Face shields. Exposure to liquid splash. Handling caustic liquids or chemicals. Hand Protection ‘To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our website at https //store.cummins.com QSB4.5 and QSB6.7 Goneral Safety Instructions Section i - Introduction Page 13 Wear appropriate type and fit of gloves based on the task being completed. Types of protective gloves to consider are listed below. + Heat resistant or insulated. Exposure to hot iterns. + Flame resistant. Exposure to welding or are flash. + Impact resistant. Performing repetitive impact and vibration work. Using pneumatic tools + Impervious. Exposure to high pressure fluids + Chemical resistant. Exposure to chemicals, fds, or batteries, + Cut resistant. Handling sharp objects or tools. + Cold weather. Exposure to cold weather. Hearing Protection When working around operating equipment, appropriately rated hearing protection should be wom. Types of hearing protection to consider are listed below. + Single use ear plugs. + re-formed ear plugs. + Earmuffs Protective Clothing ‘Wear appropriate protective clothing based on the task being completed. Types of protective clothing to consider are listed below. + Flame resistant. Exposure to electrical hazards, Exposure to oll and gas or generator set applications. Performing welding To buy Cummins Parts and Service Manuals, Training Guides, of Tools go to our website at https:/Istare.cummins.comBEE REESE RES General Safety Instructions QsB4.5 and asB6.7 Page i-14 Section i= Introduction + Chemical resistant. Exposure to chemicals. + High visibility. Exposure to reduced visibility working environments. Working on mining, oil and gas, or sites with large equipment. Respiratory Protection Wear appropriate respiratory protection based on the task being completed. Types of respiratory protection to consider are listed below. + Disposable respirators. Exposure to dust and particles, welding fumes, nuisance odors, nuisance level acid gas. + Reusable respirators. Exposure to cleaning, machining, welding, sanding, grinding, ete. Fall Protection Ullize fall protection if task is being completed more than 1.2 m [4 ft] above a solid surface. Types of fall protection to consider are listed below. + Fall harness and lanyard combinations. + Safety nets. + Guardrails Fuels Follow these recommended practices when interacting with equipment that uses different fuel types. For information regarding proper handling of various substances, refer to the manufacturer's safety data sheet. Diesel Fuel + Protect eyes. To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our website at https:listore.cummins.com QSB4.5 and QSB6.7 General Safety Instructions Section | - Introduction Page i-t5 + Protect skin, + Always test for fuel leaks as instructed. + Donot dilute. + Avoid sparks, arcing switches and equipment, cigarettes, pilot lights, flames, and other sourcas of ignition, + Provide extra ventilation to the work area, + Do not troubleshoot or repair fuel leaks while the engine is running. + If material is spilled, avoid contact and dispersal with runoff, soil, waterways, drains, and sewers. Absorb with ‘sand, clay, or commercial absorbent. Transfer to containers and neutralize the material, Flush spill area with soap and excess water. + Report spills effecting water source contamination to local authorities immediately. + Proper disposal is required. Dispose of in accordance with local and environmental regulations. + Always torque fittings and connections to the required specifications. over or under tightening can damage threads and create leaks. Gasoline + Protect eyes. + Protect skin. + Always be alert for the smell of gas. + Always test for fuel leaks as instructed. + Donot dilute. + Avoid sparks, arcing switches and equipment, cigarettes, pilot lights, flames, and other sources of ignition. To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our website at httpslistore.cummins.comGonoral Safety Instructions Q8B4.5 and as86.7 Page 14 Section |= Introd + Chemical resistant. Exposure to chemicals. + High visibility. Exposure to reduced visibility working environments. Working on mining, oil and gas, or sites with large equipment. Respiratory Protection Wear appropriate respiratory protection based on the task being completed. Types of respiratory protection to consider ate listed below. + Disposable respirators. Exposure to dust and particles, welding fumes, nuisance odors, nuisance level acid gas, + Reusable respirators. Exposure to cleaning, machining, welding, sanding, grinding, etc. Fall Protection Utlze fall protection if a task is being completed more than 1:2 m {4 ft] above a solid surface. Types of fall protection to consider are listed below. + Fall hamess and lanyard combinations. + Safety nets. + Guardrails Fuels Follow these recommended practices when interacting with equipment that uses different fuel types, For information regarding proper handling of various substances, refer to the manufacturers safety data sheet. Diesel Fuel + Protect eyes. ‘To buy Cummins Parts and Service Manuals, Trainiig Guides, oF Tools go to our website at https:ifstore.cummins.com Q8B4.5 and QsB6.7 General Safety Instructions Section i - Introduction Page i-t5 + Protect skin. + Always test for fuel leaks as instructed. + Do not ditute + Avoid sparks, arcing switches and equipment, cigarettes, pilot lights, flames, and other sources of ignition. + Provide extra ventilation to the work area. + Do not troubleshoot or repair fue! leaks while the engine is running. + If material is spilled, avoid contact and dispersal with runoff, soil, waterways, drains, and sewers. Absorb with ‘sand, clay, or commercial absorbent. Transfer to containers and neutralize the material. Flush spill area with soap and excess water. + Report spills effecting water source contamination to local authorities immediately. + Proper disposal is required. Dispose of in accordance with local anid environmental regulations. + Always torque fittings and connections to the required specifications. over or under tightening can damage threads and create leaks. Gasoline + Protect eves. + Protect skin + Always be alert for the smell of gas. + Always test for fue! leaks as instructed. + Do not dilute + Avoid sparks, arcing switches and equipment, cigarettes, pilot lights, flames, and other sources of ignition. ‘To buy Cummins Parts and Service Manuals, Training Guldes, of Tools go to our website at https://store.cummins.comGeneral Safety Instructions QSB4.5 and QSB6.7 Page I-16 Section i - Introduction + Vapors accumulate near the floor. Check the work floor, sumps, and low lying areas for ignition sources before servicing equipment. + Provide extra ventilation to the work area + Do not troubleshoot or repair fuel leaks while the engine is running, + if material is spilled, avoid contact and dispersal with runoff, soil, waterways, drains, and sewers. Absorb with sand, clay, or commercial absorbent. Transfer to containers and neutralize the material. Flush spill area with soap ‘and excess water. + Report spills effecting water source contamination to local authorities immediately. + Proper disposal is required. Dispose of in accordance with local and environmental regulations. + Always torque fitings and connections to the required specifications. over or under tightening can damage threads and create leaks. Biodiesel + Protect eyes. + Protect skin + Always test for fuel leaks as instructed. + Donot dilute. + Avoid sparks, arcing switches and equipment, cigarettes, pilot lights, flames, and other sources of ignition, + Vapors accumulate near the floor. Check the work floor, sumps, and low lying areas for ignition sources before servicing equipment. + Provide extra ventilation to the work area, + Do not troubleshoot or repair fuel leaks while the engine is running, To buy Cummins Parts and Service Manuals, Tralning Guldes, of Tools goto our website at htipfstore.cummins.com Q8B4.5 and QSBE7 General Safety instructions Section i - Introduction Page I-7 + If material is spilled, avoid contact and dispersal with runoff, soil, waterways, drains, and sewers. Absorb with ‘sand, clay, or commercial absorbent, Transfer to containers and neutralize the material. Flush spill area with soap and excess water. + Report spils effecting water source contamination to local authorities immediately, + Proper disposal is required. Dispose of in accordance with local and environmental regulations. + Always torque fittings and connections to the required specifications. over or under tightening can damage threads and create leaks. Compressed Natural Gas + Protect eyes. + Protect skin. + Always be alert for the smell of gas. Compressed natural gas is typically treated with an odor producing chemical for leak detection. Non-refined sources of natural gas (landfil gas, biogas, coal bed gas, wellhead gas, etc.) can not always be detected by smell. + Always test for fuel leaks as instructed. Odorant can fade. + Upon entering a room or approat and ignition sources. + Natural gas ignites when there is a 8% - 15% mixture in the air. Asphyxlation can occur when concentration reaches 21% or more. + Do not start equipment or nearby equipment until a suspected gas leak is corrected and the area is ventilated. + Avoid sparks, arcing switches and equipment, cigarettes, pilot lights, flames, and other sources of ignition, + Work in areas that do not share common ventilation with areas containing ignition sources. ing a vehicle where the smell of gas is present, immediately shutoff all engines ‘To buy Cumming Parts and Service Manuals, Training Guides, oF Tools go to our wobsit at https://store.cummmins.comG ral Safety Instructions QSB4.5 and QSB6.7 Page i-t8 Section i= Introduction Store and service natural gas fueled equipment in large, well-ventilated areas, or outside. Provide extra ventilation to the work area, Natural gas accumulates near the celing, Check tho coiing of he work area fr igilon sources before servicing juipment Only disconnect gas lines in a well-ventilated area. Do not troubleshoot or repair gas leaks while the engine is running. Natural gas ignion systems produce high voltage during operation. Do not touch ignition wi while the engine is operating. If necessary, use only insulated tools. Sec eae scene Parotid oar ae ee i higher temperatures than similar diesel exhaust systems. Do not touch aust components, Do not route lines or hoses which deteriorate rom Heat exposure, nos ext components or in the flow path of the exhaust. ess aust Always torque fittings and connections to the required specifications. ove i Always torque filings ah 3p 18. over or under tightening can damage Liquefied Natural Gas Protect eyes. Protect skin, Always be alert for the smell of gas. Liquefied natural gas may not have an odor. Non-refined sources of natural 4928 (landfill gas, biogas, coal bed gas, wellhead gas, etc.) can not always be detected by smell. Always test for fuel leaks as instructed. Odorant can fade. Upon entering a room or approaching a vehicle where the smell of gas is immedi q Ucn entering 2 ro {888 is present, immediately shutoff all engines. ‘To buy Cumimins Parts and Service Manuals, Training Guides, or Tools go to our website at httpsilistore.cummins.com 9884.5 and aSB6.7 General Safety instructions. ‘Section i - Introduction Page i-19 + Naturat gas ignites when there is a 5% - 15% mixture in the air. Asphyxiation can occur when concentration reaches 21% or more, + Do not start equipment or nearby equipment until a suspected gas leak is corrected and the area is ventilated, + Avoid sparks, arcing switches and equipment, cigarettes, pilot lights, flames, and other sources of ignition. + Work in areas that do not share common ventilation with areas containing ignition sources. + Store and service natural gas fueled equipment in large, well-ventilated areas, or outside. + Provide extra ventilation to the work area. + Natural gas accumulates near the ceiling. Check the ceiling of the work area for ignition sources before servicing equipment, + Only disconnect gas lines in a well-ventilated area + Do not troubleshoot or repair gas leaks while the engine is running + Natural gas ignition systems produce high voltage during operation. Do not touch ignition wiring or components while the engine is operating. If necessary, use only insulated tools. + Natural gas exhaust systems operate at higher temperatures than similar diesel exhaust systems. Do not touch exhaust components. Do not route lines or hoses which deteriorate from heat exposure near exhaust ‘components or in the flow path of the exhaust. + Liquefied natural gas is stored in vehicle tanks at extremely cold temperatures. If there is a liquefied natural gas spill, evacuate the area immediately and do not attempt to make contact with the liquid. + Always torque fittings and connections to the required specifications. over or-under tightening can damage threads and create leaks. + Vapors accumulate near the floor. Check the work floor, sumps, and low lying areas for ignition sources before servicing equipment. To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our website at hitpsl/store.curmmins.comGeneral Safety Instructions QSBA.5 and QSB6.7 Page i-20 ‘Section {- introduction Liquefied Petroleum Gas Protect eyes. Protect skin Always be alert for the smell of gas. Liquefied petroleum gas is typically treated with an odor producing chemical for leak detection. Always test for fuel leaks as instructed. Odorant can fade. Upon entering a room or appfoaching a vehicle where the smell of gas is present, immediately shutoff all engines and ignition sources. Do not start equipment or nearby equipment until a suspected gas leak is corrected and the area is ventlated Avoid sparks, arcing switches and equipment, cigarettes, pilot lights, flames, and other sources of ignition. Work in areas that do not share commen ventilation with areas containing ignition sources. Store and service natural gas fueled equipment in large, well-ventilated areas, or outside. Provide extra ventilation to the work area, Liquefied petroluem gas accumulates near the floor. Check the work floor, sumps, and low lying areas for ignition sources before servicing equipment, Only disconnect gas lines in a well-ventilated area, Do not troubleshoot or repair gas leaks while the engine is running, Liquefied petroleum gas ignition systems produce high voltage during operation. De net touch ignition wiring or components wile the engine is operating. If necessary, use only insulated tools, ‘To buy Cummins Parts and Service Manuals, Tr ing Guides, oF Tools go to our website at hitps:/istore.cummins.com 9884.5 and QSB6.7 al Safety Instructions, ‘Section | - Introduction Page i-21 + Liquefied petroleum gas exhaust systems operate at higher temperatures than similar diesel exhaust systems. Do not touch exhaust components. Do not route lines or hoses which deteriorate from heat exposure near exhaust components or in the flow path of the exhaust. + Liquefied natural gas is stored in vehicle tanks al extremely cold temperatures. If there is a liquefied natural gas spill, evacuate the area immediately and do not attempt to make contact with the liquid. + Always torque fittings and connections to the required specifications. over or under tightening can damage threads and create leaks Power Generation Applications Follow these recommended practices when interacting with equipment in generator set applications. Power generation applications produce high voltage during operation. When servicing a generator set, the following safely precautions must be taken. + Remove any debris from the generator set + Keep the floor clean and dry throughout servicing + Service access doors must be secured in the "open" position before working on enclosed generator sets. + Use insulated or non-conducting tools. + Prevent accidental or remote starting. Disconnect the starting battery cables. Disconnect the negative ( - ) terminal first + Isolate ail auxiliary suppties. + Switch the generator set control panel “off.” + Place a "Do Not Operate" tag on the control panel ‘To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our wobsite at httpsiistoecummins.comeee General Safety instructions 884.5 and aSB6.7 Page i22 Section i- Introduction + Lock the generator set circult breaker in the "Open" position. + Activate the manual "Emergency Stop” device + "Do not step on the generator set when servicing, entering, or leaving the generator room. Aftertreatment Follow these recommended practices when interacting with equipment thet utilize aftertreatment systems. For Information regarding proper handling of various substances, refer to the manufacturer's safely data sheet. Diesel Exhaust Fluid + Avoid breathing vapor or mist, + Protect eyes. In case of contact with eyes. flush with water for a minimum of 16 minutes. + Protect ski In case of contact with skin, wash with soap and water + Donot ingest. If ingested, contact a physician immediately. Diese! Particulate Fitter + Protect eyes. + Protect skin. + Avoid sting up exhaust particulate dust. + Avoid inhalation of exhaust particulate dust. Wear a dust mask. If respiratory irtation or discomfort occurs, leave the dusty area, Utilize breathing assistance or oxygen If necessary. + Elevated concentrations of metals in the form of dust, soot, and contaminants are contained in these filters. Health regulations may exist for the materials found in these fillers such as Zinc, Molybdenum, polynuclear ‘To buy Cummins Parts and Service Manuals, Training Guid (oF Tools go to our website at htips:lstore.cummins.com QSB45 and QSB6.7 General Safety instructions Introduction Page I-23 Sectio aromatic hydrocarbons, Potentially toxic materials found in these filters are oxides of calcium, zinc, phosphorous, silicon, sulfur, and iron, + Proper disposal of the exhaust dust and filter are required. Dispose of in accordance with jocal and environmental regulations. + Diesel particulate filler maintenance must be completed by appropriately trained personnel. Selective Catalytic Reduction (SCR) Catalyst + Protect eyes. + Protect skin + Avoid stirring up exhaust catalyst dust. + Avoid inhalation of exhaust catalyst dust. Wear a dust mask. If respiratory irritation or discomfort occurs, jeave the dusty area. Utilize breathing assistance or oxygen if necessary. + Do not cut open exhaust catalyst assemblies, + Proper disposal of the exhaust catalyst is required. Dispose of in accordance with local and environmental regulations. Oxidation Catalysts “Types of Oxidation Catalysts may include, but are not limited to the following, + Diesel Oxidation Catalyst (DOC) + 3.way Oxidation Catalyst When working with oxidation catalysts, perform the following. + Protect eyes. ‘To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our website at httpsi/istore.cummins.comGeneral Safety Instructions QsB4.5 and QSB6.7 Page i-24 Section i= Introduction Protect skin. Avoid stirring up exhaust catalyst dust. Avoid inhalation of exhaust catalyst dust. Wear a dust mask. If respicatory irtation or discomfort occurs, leave the dusty area. Utilize breathing assistance or oxygen If necessary. Do not cut open exhaust catalyst assemblies. Common Substances - Follow these recommended practices when interacting with the following substances. For information regarding proper handling of various substances, refer to the manufacturer's safety data sheet, Coolant Coolant is also referred to as antifreeze. Protect eyes. In case of contact with eyes, flush with water for a minimum of 15 minutes, Receive medical attention immediately. Protect skin, In case of contact with skin, wash with soap and water, Remove contaminated clothing, If injection ‘occurs, itis @ medical emergency. Receive madical attention immediately. Do not ingest. If ingested, drink excess water for dilution and seek medical attention, Do not pour used antifreeze into containers that have been used to store other chemicals or products, such as oil or gasoline, unless they have been thoroughly cleaned, If material is spilled, avoid contact and dispersal with runoff, soil, waterways, drains, and sewers. Provide adequate ventilation to the area. Absorb with sand, clay, or commercial absorbent. Transfer to containers and neutralize the material. Flush spill area with soap and excess water. ‘To buy Cummins Parts and Service Manuals, Training Guides, or Toole go to our website at httpslstore.curmmins.com QSB4.5 and QsB6.7 General Safety Instructions Section | - Introduction Page i-25 + Report spills effecting water source contamination to local authorities immediately. + Proper disposal is required. Dispose of in accordance with local and environmental regulations. Liquid Nitrogen + Work in a well-ventilated area, + Protect eyes. In case of contact with eyes, flush with water for 2 minimum of 15 minutes. Receive medical attention immediately. + Protect skin. In case of contact with skin, receive medical attention immediately. + Wear protective clothing and gloves that insulate. + Handle items with tongs or wire hooks. + Avoid prolonged breathing of liquid nitrogen vapors. Utlize breathing assistance or oxygen if necessary. Lubricating Oil See Lubricating Oil in the "Hazardous Substances" step. Refrigerant + Protect eyes. In case of contact with eyes, flush with water for a minimum of 15 minutes. In case of frostbite, use lukewarm water, not hot. Seek medical attention if inition continues. + Protect skin, Wear leather or insulated gloves. In case of contact with skin, wash with soap and water. Seek ‘medical attention if irritation continues. + Proper disposal is required. Dispose of in accordance with local and environmental reguiations. + Only disconnect liquid refrigerant lines in a well-ventilated area. liquid refrigerant systems must be properly emptied and filled using equipment that prevents the release of refrigerant gas into the atmosphere. Federal law requires capturing and recycling refrigerant in the United States of America ‘To buy Curnmins Parts and Service Manuals, Talning Guides, oF Tools go to our website at htpsstre.cummins.comGeneral Safety Instructions 0884.5 and QsB6.7 Page 26 Section i- Introduction Solvents + Follow the manufacturer's instructions for safe handling practices. + Follow the manufacturer's recommendations for use. + Some solvents are flammable and toxic. Protect eyes. In case of contact with eyes, follow manufacturer's recommendations. * Protect skin. In case of contact with skin, follow manufacturer's recommendations. + Dispose of in accordance with manufacturer's recommendations, Starting Aids (Starting Fluid) + Do notuse starting fuid if the intake air heater option Is used. + Do not use volatile cold starting aids in underground mine or tunnel operations. The local United States Bureau of Mines inspector can provide more information and instructions. Avoid sparks, arcing switches and equipment, cigarettes, pilot lights, flamies, and other sources of ignition, + Work in a well-ventitated area, + Avoid inhalation. Hazardous Substances Hazardous substances are known to some state and federal agencies to be carcinogenic and cause reproductive harm. Hazardous substances that may be encountered during service events are listed below. Diesel Engine Exhaust Protect eyes. In case of contact with eyes, flush with water for a minimum of 15 minutes. To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our website at htpsilstore.cummins.com QSB4.5 and asB6.7 General Safety Instructions Section | - Introduction Page I-27 + Protect skin. In case of contact with skin, wash with soap and water. + Avoid inhalation. Lubricating Oi! + Protect eyes. In case of contact with eyes, flush with water for a minimum of 15 minutes. + Protect skin. In case of contact with skin, wash with soap and water. + Do hotiingest. if ingested, contact a physician immediately. + Proper disposal is required. Dispose of in accordance with local and environmental regulations. + Do net allow water droplets to enter a container of hot oll. A violent reaction can result. Mercury + Protect eyes. In case of contact with eyes, flush with water for a minimum of 15 minutes. + Protect skin. In case of contact with skin, wash with soap and water. + Do not ingest. I ingested, contact a physician immediately. + Proper disposal is required. Dispose of in accordance with local and environmental regulations. Vanadium Pentoxide + Can be found in some selective catalytic reduction (SCR) catalysts, + Protect eyes. In case of contact with eyes, flush with water for a minimum of 15 minutes. + Protect skin, In case of contact with skin, wash with soap and water. + Do not ingest. If ingested, contact a physician immediately + Avoid inhalation of vapors or airborne particles, ‘To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our website at https:store.cummins.comGeneral Safety instructions QSB4.5 and QSB6.7 Page I-28 Section i- Introduction + Proper disposal is required. Dispose of in accordance with local and environmental regulations. Electrical Components Follow these recommended practices when interacting with electrical components. Batteries + Protect eyes. Wear safety glasses or goggles. In caso of battery acid contact with eyes, flush with water for a minimum of 15 minutes. Reosive medical attention immediately. + Protect skin. Wear rubber gloves and @ chemical apron. In case of battery acid contact with skin of clothing, rinse with water for several minutes. Avoid spreading the acid. Receive medical attention immediately. + Do not open the battery caps with your face over or near the battery. + Remove rings, watches, long jewelry, or metallic items when working with or near batteries, + Ventilate the battery compartment before servicing the battery. + Workin a well-ventilated area, + Avoid sparks, arcing switches and equipment, cigarettes, pilot lights, flames, and other sources of ignition + Use insulated or non-conducting tools. + Neutralize static buildup by contacting the nearest ground surface before working on a battery. + Do not lift batteries by the posts. + Do net touch both battery terminals with your bare hands at the same time. + Disconnect the negative ( - ) battery cable first. + Attach the negative ( - } battery cable last. ‘To buy Cummins Parts and Service Manuals, Training Guides, or Tools goto our website at htipsilstore.cummins.com QSB4.5 and QSB6.7 General Safety Instructions. Section I - Introduction Page 1-29 ‘Common Hazards Follow these recommended practices when interacting with equipment as the following hazards may exist. High Temperature Area Be alert for high temperature areas which may cause severe bums. High temperature areas may be encountered in the following situations, + On products that have just been turned off. + On or around exhaust related components (turbocharger, aftertreatment systems, etc) + In exhaust gas flow paths. + Contacting hot fluid lines, tubes, or compartments. Recommended Practices + Allow components to cool before servicing. Verify the temperature of the component. Utilize an infrared gun, ‘temperature sensor, temperature gauge, or other reliable method to determine component temperature. Take appropriate precautions before starting work. + Protect eyes. + Protect skin, Wear insulated gloves. + Ensure surrounding items do not come in contact with hot components ot exhaust, Contact may ignite or melt ‘those materials. Heavy Objects Be alert when working with heavy objects. + Do not lft components that weigh 23 kg [ 50 Ib ] or more. Use mechanical help or seek assistance, ‘To buy Cummins Parts and Service Manuals, Training Guides, or Tools goto our website at https:iistore.cummins.comBEE REE Re HERE eee eee General Safety Instructions QSB4.5 and QSBE.7 Page -30 Section i= Introduction + Use mechanical help to move items whenever possible. Make sure the load is securely fastened to the ‘equipment. + Make sure lifting devices, like chains, hooks, slings, etc., are in good condition and are rated for the correct capacity before use. + Make sure lifting devices are positioned correctly before use. + Use a spreader bar when necessary. + Ifthe item can be lifted manually, squat to lift and lower the item. Do not bend at the waist + Maintain balance wnen lifting items by keeping feet apart or staggered if possible. + If the item must be carried, make sure the path Is clear when carrying the item to, and placing the item in, the desired location. Pressurized Areas Be alert for pressurized areas, Pressurized areas may be encounteréd in the following situations. + Air, Oil, Fuel, and Cooling systems. + When disconnecting or removing lines, fittings, or related items. + When disconnecting a device from a pressurized system, + When removing or loosening caps on tanks or pressurized systems. Injuries that may result when interacting with pressurized areas are listed below. + High pressure spray can penetrate the skin. Serious injury or death may result, + Hot fluid spray can cause bums. See "High Temperature Area." Recommended Practices: ‘To buy Cummins Parts and Service Manuals, Training Guldes, or Tools go to our website at https:store.cummins.com Q8B4.5 and QSB6.7 Gonoral Safety Instructions Section i - Introduction Page I-31 + Protect skin. Wear impervious gloves. If skin penetration from high pressure spray occurs, it is @ medical emergency, Receive medical attention immediately, + Check for pressure leaks as instructed. Never check for pressure leaks with your hand + Allow product to cool before accessing pressurized areas. + Relieve system pressure as instructed. + Slowly loosen fil caps to relieve pressure before servicing, Job Safety Assessment Completing a Job Safety Assessment (JSA) prior to performing work helps identity job safety hazards and prevent incidents. Use the guidelines below to assess if a situation is safe of at risk prior to performing designated work. If deteremined to be at risk, take appropriate precautions to prepare for, or eliminate, the hazard, If the risks are uncontrollable, consult a knowiedgeable resource to find a safe practice solution. A knowledgeable resource may include, but is not limited to, one ofthe following: + Site supervisor + Customer + Work supervisor Always check with the site where work is being performed to determine if safety assessment documentation is required. Work Practices Job Safety Analysis. + Assess the job to identify safety hazards that may ocour during the repair event. ‘To buy Cummins Parts and Service Manuals, raining Guides, of Tools go to our website at httpsi'store.cummins.comGeneral Safety Instructions QSB4.5 and QSB6.7 Page i-32 Section I- Introduction Ascending or Descending + Maintain 3 points of contact when using steps, ladders, or entering and exiting a unit. Communication + When working with others, make sure you understand what each other is doing to safely complete the task. Eyes On Hands and Work. + Confirm if you will be able to maintain an unobstructed view of your hands at all times while performing the task. Eyes On Path + Watch for hazards in your path to avoid trip or slip hazards. Examples are pits, platform edges, ete. Line Of Fire + Position yourself so that you avoid striking against, or being struck by, anything that can swing, fall, or rll. Pinch Point + Prevent exposure of all parts of your body to a nip hazard or pinch point. Rushing + Take adequate time to safely perform the job. Do not rush or take short cuts, Follow Procedures + Uslize QuickServe® Online or other standard procedures when available. + Make sure the procedures are correct and safe, Ergonomics Back-Bending and Twisting To buy Cummins rts and Service Manuals, Training Guides, of Tools go to our website at httpevistore.cummins.com (0884.5 and QSB67 General Safety Instructions Section i - Introduction Page 1-33 + Avoid bending forward more than 45 at your waist, + Avoid working with your back twisted with loads over 23 kg [ 50 ID] Knee + Avoid bending your knee more than 90. + Avoid kneeling for more than 4 hours per day. Lifting and Lowering + Squat to piok up parts. + Keep loads close to the body when lifting or carrying. + Use a team lift ora iting device ifthe object is more than 23 kg [ 50 Ib]. Pulling or Pushing + Pull with your arms. + Push with your legs. + Avoid exerting more force than necessary. + Avoid moving heavy load{s) too quickly. Tools and Equipment Selection + Select the correct tool or equipment to perform the task Condition + Confirm the tool or equipment is free of defects before use. ‘To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our website at https:lfstore.cummins.comGenoral Safety instructions 9884.5 and QSB6.7 Page I-34 Section i- Introduction + Confirm that safety devices are in place before use. Use * Use the tool or equipment as directed. + Follow the manufacturer's instructions, Personal Protective Equipment (PPE) Eye, Face, and Head Protection + Confirm the eye, face, or head protection you plan to use are adequate for performing the task at hand. Foot Protection * Confirm the foot protection you plan to use is adequate for performing the task at hand in the current environment, Fall Protection + Fall protection should be used if you are working more than 1.2m [4 ft] above the floor. + Use fall protection if you have been properly trained to do so. If you are not trained to use fall protection, allow someone wha has received proper training to perform the task. Hand Protection + Avoid exposing hands to cuts or bums while completing the task. + Confirm the proper glove type is being used for the task at hand. Examples are cut-resistant, chemical-resistant, electric shock-resistant, electric arc flash, welding, etc. Hearing Protection + Hearing protection should be worn when required or recommended. Body Protection ‘To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our website at htipsstore.cummins.com 845 and asB6.7 General Safety instructions Section |- Introduction Page 135 + Body perts should be protected from work hazards. + Avoid contact with sharp edges, hot surfaces, etc Work Preedures Training + Confirm it you have received task and safety training for the job being performed Working Alone + Avoid working alone. + Avoid working where you are not able to be seen or heard by another person. + Ifyou must work alone, notity others of your location and schedule check-in times. Lockout and Tagout + Lock out or tag out eneray sources before work. Examples are electrical, mechanical, hydraulic, and pneumatic. Barricades and Warnings + Mark overhead work areas with barricade tape or signs. + Mark open floor hazards with barricade tape, signs, or cones. Confined Space + Confirm if @ confined space entry permit is required + If required, confirm the permit is posted, signed, and dated correctly Hot Work + Confirm a functional fire extinguisher is readily available ‘To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our website at https/istore.cummins.comGeneral Safety Instructions QSB4.5 and as86.7 Page i-36 Section I= Introduction + Maintain separation between ignition sources and fuel sources. Place Whee! Chocks + Place wheel chocks at either the front or back tire of the unit prior to starting the task. Spotter + Use a spotter when moving a customer's unit + Confirm the driver can see ani hear the spotter when moving. Housekeeping (The 5 S's - Scrap or Segregate, Set to Order, Spotless, Standardize, and Sustain) + Remove parts, extension cords, air hoses, and liquids from the work area that may cause trip, slip, or fall hazards, ‘To buy Cummins Parts and Service Manuals, Training Guides, of Tools go to our website at https/istae.cummins.com QSB4.5 and QSB6.7 Acronyms and Abbreviations Section i - introduction Page I-37 Acronyms and Abbreviations General Information The following list contains some of the acronyms and abbreviations used in this manual “ANSI ‘American National Standards institute APT ‘American Petroleum Institute ‘ASTM ‘American Society of Testing and Materials ‘ATOC ‘After Top Dead Center ‘bhp Brake Horsepower BTU British Thermal Unit BIDC Before Top Dead Center °C Celsius CAN Controller Area Network CARB Califomia Air Resources Board CCA Cold Cranking Amperes cov Closed Crankcase Ventilation CES ‘Cummins Engineering Standard cB Customer Interface Box CAD. Cubic Inch Displacement CNG Compressed Natural Gas co. Carbon Monoxide ‘To buy Cummins Parts and Service Manuals, Training Guides, oF Tools go to our website at htips://store.cummins.com‘Acronyms and Abbreviations 884.5 and asB6.7 8 Page Section f= Introduction CPL Control Paris List cSt Centistokes DEF Diesel Exhaust Fluid DOG. Diesel Oxidation Catalyst DPF Diesel Particulate Filter ECM Engine Control Module EFC Electronic Fuel Control EGR Exhaust Gas Recirculation EPA Environmental Protection Agency ESN Engine Serial Number °F Fahrenheit feb Foot-Pound Force FMI Failure Wode indentifor ow “Gross Vehicle Weight Hg Mercury hp. Horsepower H20 Water inkig Taches of Mercury inH20 Tnches of Water TCM Ignition Control Module TEC Intemational Electrotechnical Commission ‘To buy Cummins Parts and Service Manuals, Training Guldes, or Tools goto our website at hitpsifstore.cummins.com QSB4.5 and QSB67 Acronyms and Abbreviations. Section | Introduction Page i38 ISA Tob Sally Assessment kml Kilometers per Liter kPa Kilopascal LNG Liauefied Natural Gas LPG Tiquefied Petroleum Gas TA Low Temperature Aftercooler MCRS. Modular Common Rail System iL Malfunction Indicator Lamp MPa Wegapascal mph Miles Per Hour mPa ‘Miles Per Quart Nem Newion-metor NOx Nitrogen Oxides: NG Natural Gas 2 ‘Oxygen ‘OAT Organic Acid Technology OBD ‘On-Board Diagnostics ‘OEM Original Equipment Manufacturer OSHA ‘Occupational Safety and Health Administration PID Parameter Identification Descriptions PPE Personal Protective Equipment To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our website at htipslistore.cummins.comeee eee eee ‘Acronyms and Abbreviations QSB4.5 and QSB6.7 Page 4d Section i= Introduction ppm Paris Per Million psi Pounds Per Square inch PTO Power Takeott ‘QSOL GuickServe® Online REPTO. Rear Engine Power Takeoff RGT Rear Gear Train Tpm Revolutions Per Minute SAE ‘Society of Automotive Engineers ‘SCA ‘Supplemental Coolant Additive ‘SCR Selective Catalytic Reduction STC Step Timing Control SID ‘Subsystem identification Descriptions TDC Top Dead Center TSB Technical Service Bulletin ULSD. Ulira Low Sulfur Diesel WoC. Volts of Direct Current GT Variable Geometry Turbocharger VS; Variable Speed vss Vehicle Speed Sensor ‘To buy Cummins Parts and Service Manuals, Training Guldes, of Tools go to our website at httpsfistore.cummins.com QSB4.5 and QSBE.7 Section E - Engine and System Identification Page E-a Section E - Engine and System Identification Section Contents Page Engine Identification : 4 Air Compressor. CE? Cummins® Engine Nomenclature... mene E5 Engine Control Module Dataplate. E6 Engine Dataplate. fon : 4 Fue! Injection Pump Dataplate ES To buy Cummins Parts and Service Manuals, Training Guides, or Tools goto our website at https:listore.cummins.comQsB4.5 and QSB6.7 Page E-b Soction E - Engine and System identification This Page Left Intentionally Blank Q8B4.5 and asB6. Section E - Engine and System Identification Engine Identification Engine Dataplate Engine Identification Page E-1 Eales ae The engine dataplate provides important information about the engine. The engine serial number (ESN) and contrat part list (CPL) provide information for service and for ordering parts. The engine dataplate must not be changed lunless approved by Cummins Inc. Have the following engine data available when communicating with a Cummins® Authorized Repair Location. The information on the dataplate is mandatory when sourcing service parts, To buy Cummins Parts and Service Manuals, Training Guides, or Tools goto our website at htips:listore.cummins.comEngine identifi 9884.5 and QS86.7 Page E2 Section E - Engine and System Identification NOTE: The engines covered by this manual are producad worldwide. The dataplates used on engines may differ in ‘appearance and location of information. The following illustrations show examples of common dataplates used and the information contained on the dataplate. 1, © Cummins ins. Peperioniherrd Engine No fe Fd Rate a Aes WP eH sete ain em sens tory | ate at | Fam ie aati ens is ie = Jwarnac: injury may rooutt and a weenie faceted ectinn mc ete wor 1 fees, mu frciaasor org ren om ha POTN etn 2 rene il arab onan nates at ‘To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our website at htips/istore,cummins.com QSB4.5 and Q8B8.7 Engine Identification Section E - Engine and Systom Identification Page E3 ESN Engine model information PL Valve fash (overhead) setting Horsepower and rpm rating OLE ESN Engine model information Horsepower and rpm rating ‘Valve lash (overhead) setting. Rene ‘To buy Cummins Parts and Service Manuals, Training Guides, of Tools go to our website at htips:!fstore.cummins.comEngine Identification Page E-4 QsB4.5 and aSB6.7 Section E - Engine and System Identification NOTE: Depending on the manufacturing plant, calibration data may also be found on the engine dataplate. If the engine dataplate (1) is not readable, the ESN (2) ‘can Be identified. The ESN location varies by engine plant. Check the engine block on top ofthe lubricating oll cooler housing. The ESN could also be located at the front face of the engine block. Additional. engine information is available by reading the ECM dataplate, To buy Cummins Parts and Service Manuals, Training Guides, or Tools goto our website at https:store.cummins.com Q8B4.5 and Qs86.7 ‘Section E - Engine ind System Identification Cummins® Engine Nomenclature The Cummins® engine nomenciature provides the data shown in the flustration, Fuel Injection Pump Dataplate The Bosch™ fuel injection pump dataplate is located on the fuel pump ‘The dataplate contains the following information to assist in servicing o replacement: + Pump serial number + Cummins® part number + Factory code + Bosch™ part number + Date code, ‘To buy Cummins Parts and Service Manuats, Training Guides, or Tools go to our website at https: Engine Identification Page E-5 188 4 Cylinder iB" "160" - 3.9 ter 190" - 8.9 liter tore curmmins.comEngine Identification ‘To buy Cummins Parts and Service Manuals, Training 9884.5 and QSB67 ‘Section E - Engine and Systom Identification Air Compressor NOTE: Not all engines are equipped with an air ‘compressor. The Cummins® branded alr compressor dataplate. identified by the Cummins Inc. logo, is typically located on the side of the air compressor. The dataplate contains the following information to assist in servicing or replacement: + Cummins® part number + Setial number + Date code. Q8B4.5 and QSB67 ‘Section E - Engine and System Identification Engine Control Module Dataplate ‘The ECM dataplate shows information about the ECM and how the ECM was programmed. The dataplate is located on the ECM, ‘The following information is available on the ECM Gataplate: + ECM part number (PN) + ECM serial number (SN) + ECM date code (DC) + Engine serial number (ESN) + ECM code: Identiies the software in the ECM. NOTE: Have the ECM code for the engine available when ‘communicating with a Cummins® Authorized Repair Location. NOTE: The presence of an ECM dataplate depends on the manufacturing plant and the date the engine was manufactured. If an ECM dataplate was not installed by the manufacturing plant, calibraton data can be found on the engine datapiate 5, oF Tools go to our wobsite at https:/store.cummins.com Engine Identification Page E-7 ‘To buy Cummins Parts and Service Manuals, Training Guides, oF Tools go to our website at hitps:!/store.cummins.com= ee Engine Identification 84.5 and as86.7 Page E-8 Section E - Engine and System identification Notes 884.5 and asB67, Section 1 - Operating Instructions Page t-e Section 1 - Operating Instructions Section Contents Page Cold Weather Starting : 18 General Information. iz Ee 18 Using Starting Aids : 19 Electromagnetic Interference (EMI) 1s General Information 15 System EMI Radiation Levels. 415 ‘System EMI Susceptibility. 16415 Engine Operating Range 112 General Information 412 Engine Shutdown 414 General Information. 1-14 Normal Starting Procedure 14 General information. 14 dump Starting... iz ee re 17 Operating Instructions - Overview 1 ‘General Information. a. a toeteneen sosseae ae Operating the Engine 4-10 Normal 440 Winterfionis and Shutters oH ‘Starting Procedure After Extended Shutdown or Oil canna 1-9 General Information. +9 ‘To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our website at https:l'store.cummins.comPage tb This Page Left Intentionally Blank (QSB4.5 and QsB6.7 Section 1 - Operating Instructions Operating Instructions - Overview General information Correct care of your engine will result in longer life, better performance, and more economical operation. Follow the daily maintenance checks listed in Maintenance Guidelines (Section 2). The new Cummins® engine associated with this manual does not require a "break-in" procedure. This section of the manual provides all of the necessary information required for proper engine operation U.S. legislation requires that stationary compression ignition intemal combustion engines designated for ‘emergency use are limited to emergency operations and required maintenance and testing, SS QSB45 and Q886.7 Section 4 - Operating Instructions Operating instructions - Overview Page 1-1 To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our website at htips:/store.cummins.comOverview 884.5 and @SB6.7 ‘Section 1 - Operating Instructions Check the oil pressure indicators, temperature indicators, warning lights, and other gauges daily to make sure they are operational. Check the oil pressure, coolant temperature, and other engine parameters daily via the OEM front panel to make sure they are operational. Check the panel regularly for ‘any alarm messages. Take appropriate action to rectify the alarm condition or contact your nearest Authorized Cummins® Distributor. ‘To buy Cummins Parts and:Service Manual, Training Guides, or Tools go to our website at https//store.cummins.com QSB4.5 and QSB6.7 Operating Instructions - Overview Section 1- Operating Instructions Page 1-3 Axwarninc A Bo not operate a diesel ongine where there are or can BE COMBUSTIBLE vapors. These vapors can be sucked through the air intake system and cause engine acceleration and over speeding that can result ina fire, an explosion, and extensive property damage. Numerous safety devices are available, such as air intake shutoff devices, to minimize the risk of over speeding where an engine, due to its application, is operating in a combustible environment, such as due to a fuel spill or gas leak. Remember, Cummins Inc. has no way of knowing the use you have for your ‘engine. The equipment owner and operator ARE responsible for safe operation in a hostile environment, Consult A Cummins® Authorized Repair Location for further information. AcautionA Do not expose the engine to corrosive chemicals. Corrosive chemicals can damage the engine. Cummins recommends the installation of an. air intake shutoff device or a similar safety device to minimize the risk of overspeeding when an engine is operating it combustible environment, such as due to a fuel 5 gas leak ‘To buy Cummins Parts and Service Manuals, Training Guides, of Tools go to our website at https!istore.cummins.comNormal Starting Procedure Page 1-4 QSB4.5 and QSB6.7 Section 1 - Operating instructions Normal Starting Procedure General Information Awarninc A Do net depress the accelerator pedal or move the accelerator lever from the Idle position while cranking th ‘engine. This can result in engine overspeed and severe ‘damage tothe engine. AcautionA ‘To prevent damage to the starting motor, do not engage the starting motor for more than 30 seconds. Wait 2 minutes Between each attempt to start (leteal staring motors only). NOTE: Engines equipped with air starting motors require & minimum of 480 kPa (70 psi. Disengage the driven unit, or if equipped, put the transmission in neutral With the accelerator pedal or lever in the idle position, tum the key switch to the ON position, and wait for the WAIT- TO-START lamp to go out; then, turn the key to the START position ifthe engine does not start after three attempts, check the fuel supply system, Absence of blue or white exnaust ‘smoke during cranking indicates no fuel is being delivered. ‘To buy Cummins Parts and Service Manuals, Training Guides, or Tools goto our website at httpsistore.cummins.com QsB4.5 and QSB6.7 Section 1 - Operating Instructions AcautionA The engine must have adequate oll pressure within 15 seconds after starting. ff the WARNING lamp indicating low oil pressure has not gone out or there is no oll pressure indicated on a gauge within 15 seconds, shut off the engine immediately to avoid engine damage. The low oil pressure troubleshooting procedure is located in Troubleshooting ‘Symptoms(Section TS). Idle the engine 3 to 5 minutes before operating with a load. ‘To buy Cummins Parts and Service Manual Normal Starting Procedure Page 1-5 © sto Training Gules, oF Tools go to our website at hitps:istore.cummins.comNormal Starting Procedure Pago 1-8 QSB4.5 and QSB6.7 Section 4 - Operating instructions After starting a cold engine, increase the engine speed (rpm) slowly to provide adequate lubrication to the bearings and to allow the oil pressure to stabilize. AcautionA Do not operate engine at low idle for ong periods with engine coolant temperature below the min specification in Maintonanco Specifications (Section V). This can result in the following: um Fuel Dilution of the lubricating oil Carbon build up in the cylinder Cylinder head valve sticking Reduced performance, To buy Cummins Parts ond Service Manuals, Training Guides, or Tools goto our website at httpsstore.cummins.com QSB4.5 and QSB6.7 Section 1 - Operating instructions Jump Starting Adwarnine Batteries can emit explosive gases. To avoid personal injury, always ventilate the compartment before servicing the batteries. To avold arcing, remove negative (-) battery cable first and attach the negative(-) battery cable last, AcautionA When using jumper cables to start the engine, make sure to connect the cables in parallel: Positive (+) to positive (+) and negative(-) to negative (). When using an external olectrical source to start the engine, turn the disconnect switch to the OFF position. Remove the key bofore attaching the jumper cables. AcautionA Jo avoid damage to engine parts, do not connect jumper starting or battery charging cable to any fuel system or electronic component. This ilustration shows 8 typical parallel battery connection This arrangement doubles the cranking amperage. NOTE: Always roforence the relevant OEM literature for jump sterling procedures. Failure to follow comect procedures can result in damage to the ECM and other electrical equipment ‘Normal Starting Procedure Page 1-7 Parallel Connection ‘To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our website at https:istore.cummins.comCold Weather Starting QsB4.5 and asB6.7 Page 1-8 Section 1 « Operating Instructions as This ilustration shows a typical series battery connection. < 3 @) This arangomont positve | to nopaive £) covets te voltage. NOTE: Always roference the relevant OEM tterature for jump ‘starting procedures. Failure 10 follow correct, procedures can result in damage to the ECM and other electrical equipment Connection Cold Weather Starting General Information Follow the normal starting procedure in this section. if equipped with an intake air heater, the WAIT-TO-START lamp will stay on longer. ‘See the equipment manufacturer service information for any additional cold weather starting procedures. Extreme cold conditions can cause oil pressure delays when using 15W-40 viscosity grade engine lubricating oil. For extreme cold conditions, the use of a different engine lubricating oll viscosity is recommended. Reference Procedure 018-003 in Section V in the appropriate Operation and Maintenance Manual. ‘To buy Cummins Parts and Service Manuals, Training Guldes, or Tools goto our wobsite at htips:!store.cummins.com QSB4.5 and QSB6.7 Starting Procedure After Extended Shutdown or Oll Chang Section 1 - Operating instructions Page i Using Starting Aids Axwarnine A Do not use starting fluids with this engine. This engine is equipped with an intake air heater: use of starting fluid can cause an explosion, fire, personal injury, severe damage to the engine, and property damage. Cold weather starting aids are avallable for this engine. Contact a Cummins® Authorized Repair Location for more information. Starting Procedure After Extended Shutdown or Oil Change General Information Follow the Normal Starting Procedure in this section. The engine will not start untit the minimum cranking oll pressure is detected by the ECM. It can take more cranking time to start the engine after an extended shut down or oil change. ‘To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our wobsite at httpe/istore.cummins.comOperating the Engine Page 1-10 ‘To buy Cummins Parts and Service Manuals, Tr Q8B4.5 and aSB6.7 Section 1 - Operating Instructions If an overheating condition starts to occur, reduce the power output of the engine by releasing the acoslerator ‘pedal or lever ar shifting the transmission to a lower gear, ‘or both, until the temperature retums to the normal operating range. If the engine temperature does not return to normal, shut off the engine, and refer to Troubleshooting Symptoms (Section TS), or contact @ ‘Cummins® Authorized Repair Location Winterfronts and Shutters Q8B4.5 and QSB6.7 Section 4 - Operating Instructions @) Operating the Engine Normal | equipped, monitor the oll pressure and coolant temperature gauges frequently. Refer to Lubricating Oil System specifications and Cooling Sysiem specifications, in Maintenance Specifications (Section V) for recommended operating pressures and temperatures. Shut off the engine if any pressure or temperature does not meet the specifications. Continuous operation with engine coolant temperature above or below the engine coolant temperature specifications listed in Maintenance Specifications (Section V) can damage the engine. ing Guides, of Tools go to our website at httpe:|/store.cummins.com Operating the Engine Page 111 Winterfronts and shutters can be used on a vehicle or ‘equipment to reduce air flow through the radiator core into the engine compartment. This can reduce the time sequired to warm the engine and help maintain the engine coolant temperature. The engine coolant temperature specifications’ are in the Maintenance Specification {Section V}. ‘To buy Cummins Parts and Service Manuals, Training Guides, or Tools goto our website at htips:listore.cummins.comEngine Operating Range Page 1-412 0884.5 and a8B6.7 Soction 1 - Operating instructions Engine Operating Range General Information AcautionA Do not operate the engine at full throttle below peak torque rpm (refer to engine dataplate for peak torque rpm) for more than 30 seconds. Operating the engine at full throttle below peak torque will shorten engine life to overhaul, can cause serious engine damage, and is considered engine abuse. AcautionA Do not operate the engine beyond the maximum engine speed. Operating the engine beyond the maximum engine speed can cause severe engine damage. Use proper operating techniques for the vehicle, vessel, or equipment to prevent engine overspeed. The maximum engine speed specification is listed in Maintenance Specifications (Section V). Cummins® engines are designed to operate successfully at full throttle under transient conditions down to peak torque engine speed. ‘This is consistent with recommended operating practices. ‘To buy Cummins Parts and Service Manuals, Training Guldes, or Tools go to our website at hiipslistore.cummins.com 98046 ana ase67 Engine Operating Range Section 1-Operating Instructions Pages AcautionA, pe 1 do not lle the engine for excessively long periods. long periods of lding, more than 10 minutes, can cause poor engine performance. ‘To buy Cummins Parts and Service Manuals, raining Guides, or Tools go to our website at httpej/stoe.cummins.comEngine Shutdown Q884.5 and QSB6.7 Page 1-14 Section 1 - Operating instructions Engine Shutdown ‘General Information AcautionA Failure to follow the correct shutdown procedure may result in damage to the turbocharger, if equipped, and shorten the turbocharger life. Allow the engine to idle 3 to 5 minutes before shutting the : zi ‘engine off after a full-load operation. This allows adequate 30 § MINUTES cool down of pistons, cylinders, bearings, and turbocharger, if equipped. eras NOTE: For engines equipped with an electronic control module (ECM) ensure the keyswitch is tumed off for a minimum of 100 seconds prior to disconnecting the ‘continuous (unswitched) battery power supply. If the tunswitched battery power supply Is disconnected In less than 100 seconds after the Keyswitch is tuned off active fault codes and incorrect ECM information can occur. Turn the ignition switch to the OFF position. If the engine | does not shut down, contact a Cummins® authorized | repair location, ‘To buy Cummins Parts and Service Manus, Training Guides, or Tools go to our website at httpeistore.cummins.com Q8B4.5 and 0886.7 Electromagnetic Interference (EM!) ‘Section 1 - Operating Instructions Page 1-15 Electromagnetic Interference (EMI) General Information Some applications utilize accessories such as (CB tadios, mobile transmitters, etc.) if not installed and used correctly the radio frequency energy generated by these accessories can cause electromagnetic interference (EMI) conditions to exist between the accessory and the Cummins electronically controlled systems. Cummins is not liable for any performance problems with either the electronically controlled systems or the accassory due to EMI. EMI Is not considered by Cummins to be a system failure and therefore is not warrantable. System EMI Susceptibility Your Cummins product has been designed and tested for minimum sensitivity to incoming electromagnetic energy. Testing has shown that there is no performance degradation at relatively high energy levels; however, if very high energy levels are encountered, then some noncritical diagnostic fault code logging can occur. The electronically controlled systems EMI susceptibility level will protect your systems from most, if not all, electromagnetic energy- emitting devices that meet the legal requirements. ‘System EMI Radiation Levels Your Cummins product has been designed to emit minimum electromagnetic energy. Electronic components are required to pass verious Cummins and industry EM specifications. Testing has shown that when the systems are properly installed, they will not interfere with onboard communication equipment or with the vehicle's, equipment's, or vessel's ability to meet any applicable EM! standards and regulated specifications. Ian interference: condition is observed, follow the suggestions below to reduce the amount of interference: 1. Locate the transmitting antenna as far away from the electronically controlled systems and as high as possible. 2. Locate the transmitting antenna as far away as possible from all metal obstructions (e.g., exhaust stacks) To buy Cummins Parts and Service Manvals, Training Guides, or Tools go to our wobsite at htips:/store.cummins.comElectromagnetic Interference (EMI) QsB4.5 and QSB6.7 Page 1-18 Section 1 - Operating Instructions 3 Consult a representative of the accessory supplier in your area to: Accurately calibrate the device for proper frequency, power output, and sensitivity (both base and remote site devices must be propery calibrated) Obtain antenna reflective energy data measurements to determine the optimum antenna location Obtain optimum antenna type and mounting arrangement for your application Make sure your accessory equipment model is built for maximum filtering to reject incoming electromagnetic ‘To buy Cummins Parts and Service Manuals, Training Guldes, or Tools go to our website at https:store.cummins.com 9884.5 and asB6. Section 2 - Maintenance Guidelines Page 2-2 Section 2 - Maintenance Guidelines Section Contents Page Maintenance Guidelines - Overview ... 24 General Information, 24 Maintenance Record Form 26 Maintenance Dat 26 Maintenance Schedule 22 General Information.. 22 Oil Drain Intervals. "24 ‘To buy Cummins Parts and Service Manuals, Tralning Guides, oF Tools go to our website at hitpe:/istore.cumnmins.comPeete eee esd eeeeeeeseeaseeeEEE Page2b 884s and ase67 Section 2- Maintenance Guidelines This Page Left Intentionally Blank | 8645 and S867 Maintenance Guidetins - Overview Section 2 Maintenance Guidelines Pogo et Maintenance Guidelines - Overview General Information ‘Cummins Inc. recommends that the system be maintained according to the Maintenance Schedule in this section. IF the system is operating in ambient temperatures below -18°C [0°F] or above 38°C [100"F}, perform maintenance at shorter intervals. Shorter maintenance intervals are also required ifthe system is operated in a dusty environment or i frequent stops are made. For gas fueled generator sets, shorter maintenance intervals are also required, i operating at loads below 70% for prolonged periods. Contact your local Cummins® Authorized Repair Location for recommended maintenance intervals. Some of these maintenance procedures require special tools or must be completed by qualified personnel. Contact your local Cummins® Authorized Repair Location for detailed information. I your system Is equipped with a component or accessory not manufactured or supplied by Cummins Inc,, refer to the ‘component manufacturer's maintenance recommendations. ‘OEM supplied equipment and components can impact on the performance and reliability of the engine if they are not correctly maintained, Use the chart provided in this section as a convenient way to record maintenance performed. ‘To buy Curmmins Parts and Service Manuals, Training Guides, or Tools goto our website at htipssiistore.cummins.com‘Maintonance Schedule Page 22 QSB4.5 and as86.7 Section 2 - Maintenance Guidelines Maintenance Schedule General Information Perform maintenance at whichever interval oocurs first. At each scheduled maintenance interval, perform all previous maintenance checks that are due for scheduled maintenance. Maintenance Procedures at Daily Interval? + Air Intake Piping - Check + Engine Lubricating Oil Level - Check + Air Tanks and Reservoirs - Drain + Crankcase Breather Tube - Inspect + Engine Coolant Level - Check + Fuel-Water Separator - Drain Maintenance Procedures at 250 Hours or 3 Months? * Air Cleaner Restriction - Check’ ‘+ Air Compressor Mounting Hardware - Check + Charge Air Cooler - Check + Charge Air Piping - Check + Radiator Hoses - Check + Air Intake Piping - Inspect :lstore.curmmins.com To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our website at ht Q8B4.5 and aS86.7 Section 2 - Maintenance Guidelines + Fan, Cooling - Check + Coolant Level - Check + Drive Belts - Check Maintonance Schedule Maintenance Procedures at 500 Hours or 6 Months" ®: "Section 5 + Engine Coolant - Antifreeze Check + Fuel Filter (Spin-On Type) - Change + Lubricating Oil and Filters - Change + Radiator Pressure Cap - Check Maintenance Procedures at 1000 Hours or 1 Year? + Cooling Fan Belt Tensioner - Check + Fan Hub, Bel-Driven - Check Maintenance Procedures at 2000 Hours or 2 Years®3 + Air Compressor Discharge Line - Check * Cooling System - Flush* + Vibration Damper, Rubber - Check + Vibration Damper, Viscous - Check Maintenance Procedures at 5000 Hours or 4 Years? + Overhead Set- Adjust To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our website at httpsiistore.cummins.comMaintenance Schedule QsB4.5 and 0886.7 Page 24 Section 2 - Maintenance Guidelines 1. The lubricating oil and lubricating olf fiter interval is determined by the sulfur content of the fuel used, the lubricating oll type used, and the engine rating. Soe the Oil Drain Intervais inthis section 2 Antifreeze check interval is every ail change or 500 hours or 6 months, whichever occurs first. The operator must Use a heavy-duty year-round antifteeze that meets the chemical composition of ASTM D6210. The aniifreeze change interval is 2 years or 2000 hours, whichever occurs first. Antifreeze is essential for freeze, overheat, and corrosion protection. 3 Follow the manufacturer's recommended maintenance procedures for the starter, aliemator, gonerator, batteries, electrical components, exhaust brake, charge air cooler, radiator, air compressor, air cleaner, refrigerant compressor, and fan clutch. 4 This cooling system requirement to Flush at this scheduled maintenance includes: Drain, Flush, and Fil 5 if a separate air fiter is used for the air compressor air supply, please reference the original equipment manufacturer (OEM) Manual for Maintenance Guidelines and Schedule. Oil Drain Intervals See table 1 to determine the maximum recommended oil change and filler change interval in hours or months, whichever comes first Table 1: Recommended Oil Change and Filter Change intervals ‘American Petroleum European Fuel Sulfur Content [Engine Rating is 261 Engine Rating is 260 Institute, Classification Hp (195 kW} or | Hp [194 kW] or less. Classification (API) (ACEA) greater ‘C4 (CES 20081) ACEAES = 500 ppm 250 hours or 6 500 hours or 6 months months JANA DAD "500 16 5000 pprn 7200 hours” oF 6 400 hours® or 6 months months ‘To buy Cummins Paris and Service Manuals, Tralning Guldos, or Tools go to our website at hiipedatore.cummins.com QsB4.5 and asB6.7 Maintenance Schedule Section 2 - Maintenance Guidelines Page 25 ‘Table 1: Recommended Oil Change and Filler Change Intervals ‘American Petroleum] European | Fuel Sulfur Content Engine Rating is 261 [Engine Rating is 260 Institute Classification Hp [195 kW] or | Hp [194 kW] or less Classification (API) (ACEA) greater Cl-4 (CES 20078) ‘AGEAET ‘up to 6000 ppm 250 hours or 6 BOO hours oF 6 months months API OA-SIST ROEAES upto 5000 pom 250 hours or 3 500 hours or {CES 20071, 20076, | JAMADH-1 ee fee or 20077) ‘APIGF-4/S6 ACEAES Upto 6000 ppm | 125 hours or 6 weeks] 250 hours ord (CES 20075) ACEAE2 months ‘API CD API CE APT ACEAET wpts 5000 ppm | Obsolete. Donot | Obsolete. Do Not c6-4sH Usi Use * The oil drain interval must be reduced by 20 percent if American Petroleum Institute (API) Cl-4 (Gummins® Engineering Standard 20081) lubricating oil is used with diesel fuel containing 0.08 to 0. mass percent [500 to 5000 pm] sulfur content, To buy Cummins Parts and Service Manuals, Training Guides, oF Tools go ta our website at https:/istoe,cummins.comMaintenance Record Form 0884.5 and Q8867 Page 26 Section 2 - Maintenance Guidelines Maintenance Record Form Maintenance Data Waintenance Record Product Serial No. Product Moder: [Owner's Name: [Equipment ModelNumber: Key to table headings: ‘A= Date B= Schedule km [Miles], Hours or Time Interval C= Actual km [Miles] Hour or Time: D = Maintenance Check Performed E = Check Performed By = Comments A 8 c D E ‘To buy Cummins Parts and Service Manuals, Training Guides, oF Tools go to our website at httpslistore.cummins.com (9884.5 and asB6.7 Maintenance Record Form Section 2 - Maintenance Guidelines Page 2.7 ‘To buy Cummins Parts and Service Manuals, Training Guides, oF Tools go to our wobsito at https:ifstore.cummins.comMaintenance Record Form QSB4.5 and QS86.7 Page 28 Section 2 - Maintenance Guidelines Notes 9884.5 and a8667 Service Assistance Section 8 - Service Assistance Page $-1 Service Assistance General Information To contact the nearest Cummins® Authorized Repair Location, utilize the Service Locator at www.cummins.com. ‘Cummins Inc. provides a 24-hour, toll free telephone number to aid in technical and emergency service when a ‘Cummins® Authorized Repair Location can not be reached or is unable to resolve an issue with a Cummins® product. U.S. and Canada + 1-800-CUMMINS™ (1-800-286-6467) Mexico + 01-800-CUMMINS (2866467) + Email: contacto. mexico@cummins.com Australia/New Zealand + For Australia: 1-800-CUMMINS (1800 286 646) + For New Zealand: 0-800-CUMMINS (0800 286 646) + Email: marketingsouthpac@oummins.com Brazil + 0800 CUMMINS (0800 286 6467) + Email: falecom@cummins.com Europe + From the UK, Ireland, Germany, France, and the Netherlands - Freephone: 00 8000 2866467 ‘To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our website at https:/Istore.cummins.comRoutino Service and Parts ‘9884.5 and aS867 Page S-2 Section $- Service Assistance + Email: emea.customerassistance@cummins.com China + 490 810 5252 or (+86) 400 810 5252 + Email: customersupport@cummins.com India + 800 210 2525 + Email: powetmaster-India@oummins.com Russia + Primary: +7 495 926 8624 + Altemate: +7 962 943 1211 For All Other Areas: + +44 (0) 1927 886464 Routine Service and Parts General Information ; Personnel at Cummins Authorized Repair Locations can assist you with the correct operation and service of your system. Curimins has a worldwide service network of more than 5,000 Distributors and Dealers who have been trained to provide sound advice, expert service, and complete parts support. Check the telephone directory, refer to the directory in this section, or the Service Locator at wwww.cummmins.com for the nearest Cummins Authorized Repair Location. ‘To buy Cummins Parts and Service Manuals, Training Guides, or Toole go to our website at httpsdstore.cummins.com QSB4.5 and QSB6.7 Section L - Service Literature Page La Section L - Service Literature Section Contents Additional Service Literature General Information. Cummins Customized Parts Catalog General Information (Ordering the Customized Parts Catalog. Service Literature Ordering Locat Contact Information, To buy Cummins Parts and Service Manvals, Training Guides, or Tools go to our website at httpsistore.cummins.com BaaShS RAEEE EERE EEE EEE EE R> EEE HEE Ree eE HEH Hee ee eee eee ae QSB4.5 and asB6.7 Page L-b Section L - Service Literature This Page Left Intentionally Blank (QSB4.5 and QSB6.7 Additional Service Literature Section L - Service Literature Page L-4 Additional Service Literature General Information ‘The following publications can be purchased: ‘Additional Service Literature Bulletin Title of Publication “4021271 ISB, TSBe,ISB04, GSB4.5 GSBS., and GSB. (Common Rai Foe! Syston) Servicn fanual 021578 TSB CM2150 and ISB CM2150 E Service Manual 4021597 TSBe and [SDe CM2150 Service Manual 022188 1SB4.5, ISB6.7, ISD4.5, and ISD6.7 CM2150 SN Service Manual 022254 TSB6.7 CM2250 Service Manual 4021416 TSB, |SBe2, ISBe3, ISBe4, QSB4.5, OSB5.9, GSBG, ISC, QSCE.3, ISL, ISLe8, ISLe4, and QSLB GMB50 (CM2850) Electronic Control System Troubleshooting and Repair Manual 402570 ISB, ISC, ISL, (SDe, and QSB3.3 CM2150 Electronic Control System Troubleshooting land Repair Manual AORTA (QSB4.5, QSB6.7, GSBE.3 and GSL9 CMB5O (CMZ850) Electronic Control Module Wiring Diagram, WORE [Troubleshooting and Repair Manual, CM2250 Electronic Control System 4021532 ISBe4 with CM850 Electronic Control Module Wiring Diagram T0a1572_— se OMT 80 Wing Dram | 4021625 ISDe and ISBe with CM2150 Control Module Wiring Diagram To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our website at httpsistore.cummins.com= ‘Additional Service Literature 884.5 and QSB6.7 Page C2 ‘Section L - Service Literature ‘Additional Service Literature Bulletin Title of Publication 4021670 ISB62 71SBe3 CME50 Wiring Diagram A 22230 S867 CM2250 Wiring Diagram 4021531 [QSB4.5 and QSB6.7 CMB50 (CM2850) Operation and Maintenance Manual 4021646 ISBe4 (Common Rall Fuel System) Operation and Maintenance Manual 4021602 ISB CM2150 and ISB CM2750 E Operation and Maintenance Manual 4021679 ISB6 and ISDe CM2150 Operation and Maintenance Manual 4027680 1SB62 and ISBe3 CMB50 Operation and Maintenance Manual 4022189 1SB4.5, ISB6.7, 1SD4.6, and ISD6.7 CM2150 SN Operation and Maintenance Manual 4022263 TSB6.7 CM2250 Operation and Maintenance Manual 4021601 ISB CM2150 and ISB CW12160 E Owners Manual 4027620 TSBe and ISDe CM2150 Owners Manual 4027681 1SBe2 and ISBe3 CMB50 Owners Manual 4022220 1884.5, 1SB6.7, ISD45, and ISD6.7 CM2160 SN Owners Manual 4022262 1SB6.7 CM2250 Owners Manual 3379000 [Air for Your Engine 3379007 Fuels for Cummins® Engines 3378003, [Operation of Diesel Engines in Cold Climates 3666132 [Cummins® Coolant Requirements and Maintenance 3387266-R [Cold Weather Operation ‘To buy Cummins Parts and Service Manvals, Training Guides, or Tools go to our wobsite at htips:ilstore.cummins.com 9884.5 and QSB6.7 Section L.- Service Literature Additional Service Literaturs Page L-3 ‘Additional Service Literature Bulletin Title of Publication 3810340 [Cummins® Engine Oil and Oil Analysis Recommendations 4021866 [Diesel Exhaust Fluid (DEF) Specifications for Cummins® Selective Catalytic Reduction (SCR) Systems (i) Revision 07 or newer is required for ISBe4-ISBe5- (Minus) ‘To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our wobsite at hitps//storecummins.comService Litera ing Location fee ee ceeeececreaaaa section L=Service Feature Service Literature Ordering Location Contact Information ‘Service literature can be obtained from the appropriate location listed below: Any Cummins® Distributor + Iron Mountain Fulfilment Services + Help Desk (U.S.): 1-800-646-5609 + Help Desk (Outside U.S.) 1-630-283-2420 + Email: CECOteam@ironmountain.com + QuickServe® Online Store + https://store. cummins com/store To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our website at httpe/istore,cummins.com QSB4.5 and QSB6.7 Cummins Customized Parts Catalog Section L - Service Literature Page LS Cummins Customized Parts Catalog General Information ‘Cummins is pleased to announce the availabilty of a parts catalog compiled specifically for you. Unlike the generic versions of parts catalogs that support general high volume parts content; Cummins Customized catalogs contain only the new factory parts that were used to build your engine. The catalog cover, as well as the content, is customized with you in mind. You can use it in your shop, at your worksite, or a8 @ coffee table book in your RV or boat. The cover contains your name, company name, address, and felephone number. This new catalog was designed to provide you with the exact information you need to order parts for your engine. This will be valuable for customers that do not have easy access to Cummins QuickServe Online. Additional Features of the Customized Catalog include: + Engine Configuration Data + Table of Contents + Separate Option and Parts Indexes + Service Kits (when applicable) + ReCon Part Numbers (when applicable) Ordering the Customized Parts Catalog Ordering by Telephone + North American Distributors, Original Equipment Manufacturers and Cummins Factory personnel order by calling Iron Mountain Fulfilment Services (INFS) at 1-800-646-5609. ‘To buy Cummins Parts and Service Manuals, Training Guldes, or Tools go to our website at httpsl/store.cummins.comCummins Customized Parts Catalog QSB4.5 and 9886.7 Page L-6 Section L - Service Literature + International Distrioutors and Original Equipment Manufacturers order the CPC from their regional Cummins Parts Distribution Centers (PDC). + Intemational PDC orders are called into Iron Mountain at (++) 630-283-2420, + Retail Credit Card Orders require a 2 step ordering process. Ordering On-Line Access the Cummins QSOL store at htips://store.cummins.com + Find the Customized Parts Catalog button located on the left of the homepage + Select format, Your Price is also shown here + Finalize Shopping Cart and Check Process as described on the website North America call iron Mountain Fulfilment Services (IMFS) at 800-646-5609, International customers call (++) 630-283-2420. Provide IMFS the catalog detail as desorbed on the website. This step is required until we have our On Line form available. Required information needed for your Customized Parts Catalog Order. + Customer Name + Street Address + Company Name (optional) + Telephone no, + Credit Card No. + Cummins Engine Serial Number (located on the engine data plate) ‘To buy Cummins Parts and Service Manuals, raining Guides, of Tools go to our website at https//store.cummins.com Q8B4.5 and OSB6.7 ‘Cummins Customized Parts Catalog Section L - Service Literature Page L-7 Unfortunately not all Cummins Engines can be supported by Customized Parts Catalogs. Engines older than 1984 or newer than 3 months may not have the necessary parts information to compile a catalog. We will contact you if this ‘occurs and explain why we are unable to fill your order. Customized Parts Catalogs are produced specifically for a single customer. This means they are not retumnable for a refund. if we make an error and your catalog is not useable, we will correct that error by sending you a new catalog. ‘To buy Cummins Parts and Service Manuals, Training Guides, or Tools goto our wabsita at hifpslistore.cummins.coma Cummins Customized Parts Catalog QSB4.5 and asB6.7 Page LB Section L - Service Literature Notes QSB4.5 and QSB6.7 Section 8 - Service Assistance Page S-a Section S - Service Assistance Section Contents Routine Service and Parts : a oo S2 ‘General Information. Service Assistance .. General Information. ‘To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our website at hitpsi!store.cummins.comSection S - Service Assistan« This Page Left Intentionally Blank Q8B4.5 and as86.7 ‘Section V - Maintenance Specifications Section V - Maintenance Specifications Section Contents Coolant Recommendations and Specifications. Cooling System Sealing AGdILVES. nnn Cooling System Soluble Oils... Fly Formulated Coolanvantireeze, Cooling System Specifications. Filter Specification General Information. Fue! Recommendations and Specifications . Fuel Recommendations... .. General Engine... Specification: Lubricating Oil Recommendations and Specifications Generat Information... . New Engine Break-in Oils... Lubricating Oil System ‘Specifications ‘To buy Cummins Parts and Service Manuals, raining Guides, of Tools go to our website at hifps:/!store.cummins.com QsB4.5 and QSB6.7 Page VaQSB4.5 and as86.7 Page vb Section V - Maintenance Specifications This Page Left Intentionally Blank QSB4.5 and QSB6.7 Section V - Maintenance Specifications General Engine Specifications Listed below are the general specifications for this engine. Bore and Stroke... Horsepower... Displacement Four-Cylinder Engine. Six-Oylinder Engine. Firing Order Four-Cylinder Engine. Six-Cylinder Engine, Engine Weight (with standard accessories): Dry Weight for 4.5 Liters [274 C.D] Dry Weight for 6.7 Liters [409 C.D] Crankshaft Rotation (viewed from the front of the engine)... Valve Clearance: Intake, Exhaust. 407 mm [4.24 in] x 124 mm [4.88 in} Refer to engine dataplate 4.5 liters (274 CLD] 677 liters [409 CLD] 374 kg [825 Ib] 1» 485 kg [1070 Ib} ..- Clockwise 0.254 mm [0.010 in} (0.508 mm [0.020 in] NOTE: The engine features a no-adjust overhead, The valve train is designed such that adjustment of the valve lash is not required for normal service unti the first overhead set adjustment recommended under Maintenance Schedule in Section 2 of this manual. The valve train operates acceptably within the limits of 0.152- to 0.381-mm [0.006- to 0.015-in] intake valve lash and 0.381- to 0.762-mm [0.015- to 0.030-in] exhaust valve lash. ‘To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our website at https:istore.cummins.comil-regulating valve-opening pressure range... i fiter differential pressure to open bypass. Lubricating Oil Filter Capacity. Lubricating OW System Q8B4.5 and asB6.7 PageV2 Section V - Maintenance Specifications Lubricating Oil System Specifications lt Pressure Low idle (minimum allowed). 69 kPa [10 psi] At rated (minimum allowed). 207 kPa [30 psi) 446 kPa (65 ps to 517 KPa 75 sl sven 345 KPa [50 pi) 0.95 liters [1 qt] Oil Capacity of Standard Engine (four-cylinder) 45 tars [275 C.1D,] Engines (Suspended Cll Pan) Pan only .. ‘Total system, High to low (on dipstick)... 11 Iiters [11.8 af] 18 liters [13.7 qt) 4.9 liters [2.0 at ll Capacity of Standard Engine (four-cylinder) ‘65 ltors [275 C.L0.] Engines (Aluminlum Olt Pan) Pan only .. ‘Total system, High to low (on dipstick)... 13 liters (13.7 af] 15 liters [15.9 qt] 3.0 liters [3.2 qt] Oll Capacity of Standard Engine (four-cylinder) 408 Mer [275 C.LD.] Engines (High Capacity Oll Pan) Pan only .. Total systemic High to low (on dipstick)... Oil Capacity of Standard Engine (six-cylinder) 6:7 Mers 149 €.LD] Engines (Standard Oi Pan) Pan only 14.2 liters (15.0 at] Te buy Cummins Parts and Sonics Manns, Training Guide, or Tools oo our wabet at psatre cummins com 16 liters [16.9 qt] 18 liters [19.0 qt] z 6.0 iters 6.3 at] QSB4.5 and Q8B6.7 Lubricating om system Section V - Maintenance Specifications Page V-3 ‘Total System. 1.18.7 liters [17.6 gt] High to Low (on dipstick) 1.9 liters [2.0 at] Oil Capacity of Standard Engine (six-cylinder) 6:7 ltrs [409 C10] Engines (Suspended Oil Pan) Pan only .. Total System... High to Low (on dipstick). Oil Capacity of Standard Engine (six-cylinder) 8:7 tre [409 C.D} Engines (High Capacity Oil Pan) 17.2 liters [18.5 at] 19.7 liters [20.8 gf] 28 liters [3.0 at] Pan only... +23, liters [25.3 at] Total System... 26.4 lters (27.9 at] High to Low (on dipstick). 7-4 lters (7.8 at} Maximum Oil Temperature For 4.5 liters [275 C.1.D.] and 6.7 liters [409 C.1.0.] Engines... NOTE: If the type/oil capacity of the oil pan is not known: + Contact a Cummins® Distributor/Dealer. * Determine the capacity ofthe oil pan option for the engine being serviced by using QuickServe™ Online and the engine serial number. * Fill the lubricating oil pan to the smallest oil pan capacity listed for the engine being serviced. Then add 0.96 liters [1 at] of oil at @ time unti it reaches the high mark on the dipstick. Record the number of quarts added so that capacity is known the next time the oil is drained, 138°C [280°F] ‘To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our website at https:store.cummins.comling System Cooling Syst Q8B4.5 and QSB8.7 Section V - Maintenance Specifications Cooling System Specifications Coolant Capacity (four-cylinder engine only). Coolant Capacity (six-cylinder engine only). eae Standard Modulating Thermostat - Range - Industrial Applications.......... Maximum Allowed Operating Temperature - Industrial Applications ... Minimum Recommended Operating Temperature. Minimum Recommended Pressure Cap - Industrial Application: 6.5 ters [2.2 gal 10 liters [2.6 gall 8 to 97°C [190 to 207°F] 107°C [25°F] 71°C [160°F] 0 kPa [7 psi] ‘To buy Cummins Parts and Service Manuals, Training Guldes, or Tools go to our website at httpeistore.cummins.com QSB4.5 and QSB6.7 Filtor Specifications Section V - Maintenance Specifications Page V5 Filter Specifications General Information Fleetquard®/Nelson@ is a subsidiary of Cummins Inc. Fleetquard3/Nelson® filers are developed through joint testing at Curnmins® and Fleetguard@/Nelson®. Fleetguard®/Nelson® filters are standard on new Cummins® engines. Cummins Ine. recommends their use. Fleetguard®/Nelson® products meet all Cummins® Source Approval Test standards to provide the quality fitration necessary to achieve the engine's design fe. f other brands are substituted, the purchaser must insist on produots that the supplier has tested to meet Cummins Inc. high-quality standards Cummins inc. can not be responsible for problems caused by non-genuine filers that do not meet Cummins Inc. performance or durability requirements. Filter Part Numbers Lubricating Ol Filter (Cummins® Part Number [3937736 Flestguard@/Nelson® Part Number [LF3970 [Fuel Filter (Primary) [Cummins® Part Number 3078040 Fiestguard@/Nelson® Part Number Fr6421 Fuel Filter (Prefilter with WiF Sensor) [Cummins® Part Number (3973233, Ficeiguard@iNelson® Pan Number FS19732 ‘To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our website at httpssIstore.cummins.comFuel Recommendations and Specifications QSB4.5 and QSB6.7 Page V6 Section V - Maintenance Specifications ns and Specifications Fuel Recommendat Fuel Recommendations Awarnine & Do not mix gasoline, alcohol, or gasohol with diesel fuel. This mixture can cause an explosion. AcautionA Due to the precise tolerances of diesel injection systems, itis extremely important that the fuel be kept clean and free of dirt or water. Dirt or water in the system can cause severe damage to both the fuel pump and the ful injectors. AcautionA, Lighter fuets can reduce fuol economy or possibly damage fuel system components. ‘Cummins Inc, recommends the use of ASTM number 2D fuel. The use of number 2D diesel fuel will result in optimum engine performance. ‘At operating temperatures below 0°C [32°F], acceptable performance can be obtained by using blends of number 2D and number 1D. ‘The following chart lists acceptable sub: ite fuels for this engine. ‘To buy Cummins Parts and Service Nanuals, Training Guides, or Tools go fo our website at htipslistore.ctummins.com QSB4.5 and asB6.7 Fuel Recommendations and Specifications Saction V - Maintenance Specifications Page V-7 ‘Acceptable Substitute Fuels Number] Number | Number] JetA | Jet-A1 ] JP-5 | JP-8 | vetS | vP-4 | CITE 1D 2D 1K Diesel” | Diesel | Kerosene a x OK | NotoK | A A a A Not OK | NotOK | NotOK ‘An "A" means OK only if fuel lubricity is adequate. This means the BOCLE number is 3100 or greater as measured by ASTM specification D6078, Scutfing Load Ball On Cylinder Evaluator (SLBOCLE). Lubriity can also be measured by ASTM, specification D6079, ISO 12156, High Frequency Reciprocating Rig (HFRR) in which the fuel ‘must have a wear scar diameter of 0.45 mm {0.02 in] of less. ‘Any adjustment to compensate for reduced performance with @ fuel system using altemate fuel is not warrantable. Winter blend fuels, such as found at commercial fuel-dispensing outlets, are combinations of number 1D and 2D diasel fuels and are acceptable. NOTE: Cummins Inc. recommends that the cetane number of diesel fuel be @ minimum of 45 for engines that are expected to operate at temperatures below 0°C [32°F] and a minimum of 40 for engines that are operated at temperatures above 0°C [32°F] NOTE: Using diesel fuel_with lower than recommended cetane number can cause hard starting, instability, and ‘excessive white smoke. To maintain satisfactory operation at low ambient temperatures, it is important to ‘specify diesel fuel of the correct cetane number. Additional information for fuel recommendations and specifications can be found in Fuel for Cummins® Engines, Bulletin 3379001. See ordering information in the back of this manual. To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our website at htips/store.cummins.comLubricating Ol! Recommendations and Specifications @884.5 and QSB6.7 Page V.8 Section V - Maintenance Specifications Lubricating Oil Recommendations and Specifications General Information AcautionA The fuel sulphur content should not exceed 0.5 mass percent sulphur, if the fuel sulphur content is greater than 0.5 mass percent sulphur, seek advice from your local Cummins® Distributor, For recommendations of fuel for Cummins® engines, refer to Fuel for Cummins® Engines, Bulletin 3379001. AcautionA Extending the oll and filter change interval beyond the recommendations will decrease engine life due to factors such as corrosion, deposits and wear. AcautionA, ‘Cummins tne, does not recommend the use of ACEA E4/MB 228.5 formulation oils, which do not attain one or more of the following lubricant qualifications: A.Pi, CH-4, Cl-4, ACEA ES, ET, CES 20071, CES 20072, CES 20076, CES 20077, CES 20078, If ACEA E4/MB 228.5 formulation oils, which do not comply with the oil ‘specifications listed above, are used in Cummins® automotive engines, problems such as wear fo overhead, sliding tappets, camshaft and crankshaft bearings may be experienced. The use of quality engine lubricating oils, combined with appropriate oll drain and filer change intervals, is a critical factor in maintaining engine performance and durability. Extending the of and filter change interval beyond the recommendations will decrease engine life due to factors such as corrosion, deposits, and weer. NOTE: The responsibilty is with the owner, f recommendations are ignored, warranty could be affected NOTE: ACEA = Association des Constructeurs Européen d'Automobiles, API = American Petroleum Institute and CES = Cummins® Engineering Standard ‘To buy Cumming Parts and Service Manuals, Trl ing Guides, or Toole go to our webeite at https/store.cummins.com QsB4.5 and Q886.7 Lubricating Oi! Recommendations and Specifications Section V - Maintonance Specifications Page V9 Cummins Inc. recommends the use of a high-quality Society of Automotive Engineers (SAE) 18W-40 heavy-duty engine oil, such as Valvoline Premium Blue™, which meets of excseds the American Petroleum Institute (API) performance classification CH-4/SJ or Cl-4/SK and the Association des Constructeurs Européen d'Automobiles (ACEA) performance classification ES or E7, Cummins® Engineering | American Petroleum | European Classification Comments Standard Classifications | Institute Classification (ACEA) (CES) (apy API CD API CE ACEAE-1, ACEAE-2 _|OBSOLETE. DO NOT USE. ‘CES 20075 ‘API CF-4/SG, API CG-4/SH ACEA E-3 Minimum acceptable oil classification for MidRange engines.) ‘CES 20071, CES 20072, APICH-4/SJ ACEA E-5, E-7 Good oil classification for CES 20076, CES 20077 MidRange engines without EGR. ‘CES 20078 API CI-4/SK Excellent oil for MidRange engines, 1. CG-4/SH and E-3 oils can be used in areas where none of the recommended oils are available, but the oil drain. interval must be reduced by one half of the interval given in the maintenance schedule. See the oil drain interval information in Section 2 A sulfated ash limit of 1.0 mass percent is suggested for optimum valve and piston deposit, and oll consumption control. The sulfated ash must not exceed 1.85 mass percent. Special ‘breakin’ oils are not recommended for use in new or rebuilt Cummins® engines. Use the same lubricating cil that will be used in normal engine operations. ‘To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our website at hitps/istore.cummins.comLubricating Oil Recommendations and Specifications Page V-10 QSB4.5 and QS86.7 ‘Section V - Maintenance Specifications Use of "synthetic engine oils” (those made with API group 3 or group 4 base stocks) is permitted subject to the same performance and viscosity limitations of petroleum (mineral) based engine oils. The same oil change intervals must be applied to synthetic oils that are applied to petroleum (mineral) based engine oils. For further details and discussion of engine lubricating oils for Cummmins® engines, refer to Cummins® Engine Oil and Oil Analysis Recommendations, Bulletin 3810340. ‘To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our website at httpsfistore.cummins.com QSB4.5 and asB6.7 Section V - Maintenance Specifications AcauronA, ‘An SAE 10W-30 dosignation on a product is a viscosity {esignation only. This designation alone does not imply thatthe Product meets Cummins Inc. requirements. Only T0W-30 cils With diesel porformance credentials listed in table above can be Used in Cummins engines i the reduced ambiont tomporature indicated in chart above 's observed. ‘Tho primary Cummins Ine, recommendation is forthe use of 151-40 ‘multgrade for normal operation at ambient tomparatures above “15°C IS°FL Tho use of mutigrade ol reduces deposi formation, improves engine cranking in low lomperature condtions, and increases engine urebiliy by maintaining lubrication during hightemperature operating ondions.” Since muligrads olls have been shown 10 provide approximately 30 percent lower oll consumption, compared. with monograde ois, It's important fo use multigrace ols to be cortaln yout engine wil mest applicable emissions requirements, While the Preferred viscosity grade is 75W-40, lower viscosty muligrades can be used in colder cimates. See the accompanying chart lle mocting 2 101030 viscosity grade, must meet a minimum high temperaturesigh shear viscosity of 3.5 cSt. and ring woarliner weat requirements of Cummins® and Mack™ iesia. Thus, they can by used over a wider temperature range than TOW-30 ols meeting older [AP\ parformance classifications, As these olls wil have arectionally ‘inner ol fims than 15W.40 ols, top quality Fleelguard® firs must bo used above 20°C [70°F]. Some ail suppliers might claim better fuel economy for these all, Cumming ine. can neither approve. nor tdsapprove any product not manufactured by Cummins Ine. These claims are between the customer and oll supplier. Obtain the ol supplier's commitment thet the ol wil give saisfactory performance in Cummins® engines or d0 not use the Lubricating Oil Recommendations and Specifications Page V-11 gnome, > TT. se semene vnc Consens Wiser consione | ETE A Citi :| TE emowatre's 700172 ‘To buy Cummins Parts and Service Manuals, Tralning Guides, of Toole go to our website at https:i/store.cummins.comLubricating Oi! Recommendations and Specifications Q8B4.5 and 0886.7 Page V2 Section V - Maintenance Specifications <> An example of the API service symbols are shown in the accompanying illustration. The upper half of the symbol displays the appropriate oil categories. ‘The center section identifies the SAE oil viscosity grade. vrited asvenaines| qspas and 08867 met must submit ow Goexion W - Warranty pe considered. inption cor excess ot cere shed Stans oe 2 supplied by OH ton, ar of operat 4 the frat 500 Hous oF OT yer jared Deyn re a calm are not Ov Bef nin ee Reto, curenn oxen Failures. of belts oe fataryer occurs wa a copa 2 ean ace eee 1 APE E ‘ro CURIS rtd tte OMT repaired it parts of roves rob cummins ep0roved onrr . may be new Cote use Spars not oe eames the Kentiy oF * able Faire MAY Pe rom the : ted pment wil be inte ortable ecuipment iy tor nansraneponat espana svel reimburse yimit are the C ced a industria, (2 Ona this a ge ogni tn AY Se ERED PARTS: - il A Ser je anc : iT GAT Br Sh Ze EAROR eed on CONSEQUENTIAL ae cums OR OF g DOES NO" RINCIDEN’ IARRANTIES: eS RM a CUMMINS DF NSIBLE FO! e SOL! IES, EXPRI RESPO! IN ARE NTIES, Ng 1S NOT 4 HERE! state, co WARRANTIES, SET CONS TAKES, NOOR PURPOSE. ach vary mete? WeesTiese ENGINES, FrrNESS FORAPARTC. a lsohave ome" : rr 1 ight a : St an MERCHAN' ocifc tes! United jves you 9° used in the re ultimate This Warrant ins tat jnes delivered Ty engines Emission Warranty martes Waray PONE er sane 170° 2 Products or warrenty 70012" quaial ONO 7e9 orsepowe ‘This Emissi0" cies desi” 39, for EN ga in vehicles onl 1, 199% o.cumins.co™ Catena on oF ater OE uc wabate a peo Bigt horsepower AF gotoAll Engines United States And Canada Industrial (Off-Hi Q8B4,5 and QS86.7 Page W-6 Section W - Warranty Cummins warrants to the ultimate purchaser and each subsequent purchaser that the Engine is designed, built and ‘equipped so as to conform at the time of sale by Cummins with all U.S. Federal emission regulations applicable at the {ime of manufacture and that tis free from defects in workmanship or material which would cause it not to meet these regulations within the longer of the following periods: (A) **Five years or 3,000 hours of operation for industrial applications, five years or 3,500 hours of operation for industrial spark-ignited Engines (GTA85S, G855, G5.9C, G&.3- C, GTAB.9E, QSK19G) and five years or 2,500 hours of operation for industrial spark-ignited Engines (GKTA19-GC). Whichever occurs first, as measured from the date of delivery of the Engine to the ultimate purchaser, or (B) The Base Engine Warranty. If the vehicle in which the Engine is installed is registered in the state of Califomia, a soparate California Emission Warranty also applies. Limitations Engines with an emissions certification listed below must be operated using only diesel fuel having no more than the cortesponding maximum sulfur content. Failure to use the specified fuel as listed in the Cummins Fuel Bulletin #3379001 Table 1 (Cummins Inc. Required Diesel Fuel Specifications) can damage the Engine and aftertreatment system within @ short period of time. This damage could cause the Engine to become inoperable and failures attributable to the use of Incorrect fuels will be denied Warranty Coverage. Fuel specifications also need to comply with local fuel regulations (EN590 for Europe and ASTM D975 for North America) for Warranty eligibilty Maximum sulfur levels by emissions certificati level as listed on the Engine's dataplate are: EPA 2007/2010/2013/2017 max. 16 parts per milion : EPA Tier 4 Interim/ Final max. 15 parts per million EU Stage IV 2011 max. 15 parts per million Euro 4/5, max. 50 parts per million Euro 6 max. 10 parts per million To buy Cummins Parts and Service Manuals, Te ing Guides, or Tools go to our website at htipsiistore:cummins.com 884.5 and 0SB67 All Engines United States And Canada industrial (Of-Hi[.] Section W - Warranty Pago W-7 Fallures, other than those resulting from defects in materials or workmanship, are not covered by this Warranty. Cummins is not responsibie for failures or damage resulting from what Cummins determines to be abuse or neglect, including, but not limited to: operation without adequate coolant or lubricants; overfueling; overspeeding: lack of maintenance of lubricating, cooling or intake systems; improper storage, starting, warm-up, run-in or shutdown practices; unauthorized modifications of the Engine. Cummins is also not responsible for failures caused by incorrect, «ll, fuel or diesel exhaust uid or by water, ditt or other contaminants in the fuel, cil or diesel exhaust fui. Cummins is not responsible for non-Engine repairs, “downtime” expenses, catgo damage, fines, all business costs or other losses resulting from a Warrantable Failure ‘CUMMINS IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. * United States includes American Samoa, the Commonwealth of Norther Mariana Isiands, Guam, Puerto Rico and the U.S. Virgin Islands. * Emissions Warranty for BLPG Industrial Off-Highway Engines is 5 years / 3,500 hours. To buy Cummins Parts and Service Manuals, Trai ing Guides, or Tools goto our website at https:listore.cummins.comAll Engines International Industrial (Ft-Highway) asb45 and 95867 Page We Section W- Warranty All Engines international Industrial (Off-Highway) Coverage Products Warranted This Warranty applies to new Engines sold by Cummins and delivered to the first user on or after April 1, 1999, that are used in Industrial (Off-Highway) applications anywhere in the world where Cummins approved service {s available, except the United States and Canada. Different Warranty Coverage is provided for Engines used in marine, generator drive, QSK95 Ta locomotive and certain defense applications. Base Engine Warranty This Warranty covers any failures of the Engine, under normal use and service, which result from a defect in material oF factory workmanship (Warrantable Failure), Coverage begins with the sale of the Engine by Cummins. Coverage continues for two years or 2,000 hours of operation, whichever occurs firs, from the date of delivery of the Engine to the fist user, or from the date the unit is first leased, rented or loaned, or when the Engine has been operated for 50 hours, whichever occurs fist. Ifthe 2,000 hour limit is exceeded during the first year, Coverage continues until the end of the first year. Engine aftertreatment components included in the Cummins Critical Paris List (CPL) and marked with a Cummins part number are covered under Base Engine Warranty. Extended Major Components Warranty The Extended Major Components Warranty covers Warrantable Failures of the Engine oylinder block, camshaft, ‘crankshaft and connecting rods (Covered Parts) Bushing and bearing failures are not covered This Coverage begins with the expiration of the Base Engine Warranty and ends three years or 10,000 hours (3,000 hours for A Series Engines) of operation, from the date of delivery of the Engine to the first user, or from the date the Units first eased, rented or loaned, or when the Engine has been operated for 50 hours, whichever occurs first. ‘To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our website at httpey/istore.cummins.com Q8B45 and QSBE7 AAll Engines Intemational Industrial (Off-Highway) Section W - Warranty Page W-9 These Warranties are made to all Owners in the chain of distribution, and Coverage continues to all ‘subsequent Owners until the end of the periods of Coverage. Cummins Responsibilities During The Base Engine Warranty Cummins will pay for all parts and labor needed to repair the damage to the Engine resulting from a Warrantable Failure. Alternators, starters, and fans ARE covered for the duration of the Base Engine Warranty on A Series and B3.3 Engines. Alternators and starters are covered for the duration of the Base Engine Warranty on QSK23 Engines. Cummins will pay for the lubricating oil, antifreeze, fiter elements and other maintenance items that are not reusable due to a Warrantable Failure. Cummins will pay reasonable costs for mechanics to travel to and from the equipment site, including meals, mileage and lodging, when the repair is performed at the site of the failure. Cummins will pay reasonable labor costs for Engine removal and reinstall Warrantable Failure. During The Extended Major Components Warranty Cummins will pay for the repair or, at its option, replacement of the defective Covered Part and any Covered Part damaged by a Warrantable Failure of the defective Covered Part Owner Responsibilities During The Base Engine Warranty Owner is responsible for the cost of lubricating oil, antifteeze, fiter elements and other maintenzance items replaced during Warranty repairs unless such items are not reusable due to the Warrantabie Failure. During The Extended Major Components Warranty In when necessary to repair a ‘To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our website at htips:/store.cummins.comAll Engines international industrial (Off-Highway) Q8B4.5 and OS86.7 Page WA0 Section W - Warranty Owner is responsible for the cost of all labor needed to repair the Engine, including the labor to remove and reinstall the Engine. When Cummins elects to repair a part instead of replacing it, Owner Is not responsible for the labor needed to repair the part. Ouner is responsible for the cost of all parts required for the repair except for the defective Covered Part and any Covered Part damaged by a Warrantable Failure of the defective Covered Patt. ‘Over is responsible for the cost of lubricating oil, antifreeze, fer elements and other maintenance items replaced during repair of a Warrantable Failure, During The Base Engine Warranty And Extended Major Components Warranties Owner is responsible for the operation and maintenance of the Engine as specified in the applicable Cummins Operation and Maintenance Manual. Owner is also responsible for providing proof that all recommended maintenance has been performed Before the expiration of the applicable Warranty, Owner must notify a Cummins distributor, authorized dealer or other repair location approved by Cummins of any Warrantable Fallure and make the product available for repair by such facility. Service locations are listed in the Cummins Worldwide Service Locator at cummins.com, Owner is responsible for communication expenses, meals, lodging and similar costs incurred as a result of a Warrantable Failure. ‘Owner is responsible for non-Engine repairs, "downtime" expenses, cargo damage. fines, all applicable taxes, all business costs and other losses resulting from a Warrantable Failure Limitations Engines with an emissions certification listed below must be operated using only diese! fuel having no more than the corresponding maximum sulfur content. Failure to use the specified fuel as listed in the Cummins Fual Bulletin #3379001 Table 1 (Cummins Inc. Required Diesel Fuel Specifications) can damage the Engine and aftertreatment system within a short period of time. This damage could cause the Engine to become inoperable and failures attributable to the use of incorrect fuels will be denied Warranty Coverage. Fuel specifications also need to comply \with local fue! regulations (EN590 for Europe and ASTM D975 for North America) for Warranty eligibility ‘To buy Cummins Parts and Service Manuals, Training Guides, or Tools goto our website at httpslistore.cummins.com QSB4.5 and asB67 All Engines International Industrial (Off-Highway) Section W - Warranty Page W-11 Maximum sulfur levels by emissions certification level as listed on the Engine's dataplate are: EPA 2007/2010/2013 ‘max. 15 parts per million EPA Tier4 Interim Final max. 16 parts per milion EU Stage IIIB 2011 max. 15 parts per milion Euro 4/5 max. 50 parts per milion Euro 6 max. 10 parts per million ‘Cummins is not responsible for failures or damage resulting from what Cummins determines to be abuse or neglect, including, but not limited to: operation without adequate coolants or lubricants; overfueling; overspeeding; lack of maintenance of lubricating, cooling or intake systems; improper storage, starting, warm-up, run-in or shutdown practices; unauthorized modifications of the Engine. Cummins Is also not responsible for failures caused by incorrect oll, fuel or diesel exhaust fluid or by water, dit or other contaminants in the fuel, cil or diesel exhaust fui. For power units and fire pumps (package units) the Warranty applies to accessories, except for clutches and filters supplied by Cummins which bear the name of another company. ‘Cummins Compusave units are covered by a separate Warranty. Before a claim for excessive oil consumption will be considered, Owner must submit adequate documentation to show that consumption exceeds Cummins published standards Failures of belts and hoses supplied by Cummins are not covered beyond the first S00 hours or one year of operation, whichever ocours frst. Parts used to repair a Warrantable Failure may be new Cummins parts, urmmins approved rebuilt parts or repaired parts. Cummins is not responsible for failures resulting from the use of parts not approved by Cummins, A new Cummins or Cummins approved rebuilt part used (0 repair a Warrantable Failure assumes the identity of the part it replaced and is entitled to the remaining Coverage hereunder. ‘To buy Cummins Parts and Service Manuals, Training Guides, of Tools go to our website at httpsJ/istore.cummins.comAll Engines International Industrial (Off-Highway) QSB4.5 and QS36.7 Page Wz Section W - Warranty For all A Series Applications, including Industrial, travel reimbursement for non-transportable equipment will be limited to 4,0 hours, $0.25/mile and 250 miles maximum. Any costs beyond this limit are the customer's responsibility CUMMINS DOES NOT COVER WEAR OR WEAROUT OF COVERED PARTS. CUMMINS IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THESE WARRANTIES SET FORTH HEREIN ARE THE SOLE WARRANTIES MADE BY CUMMINS IN REGARD TO THESE ENGINES. CUMMINS MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, OR OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. In the case of consumer sales, in some countries, the Owner has statutory rights which cannot be affected or limited by the terms of this Warranty. Nothing in this Warranty excludes or restricts any contractual rights the Owner may have against third parties. ‘To buy Cummins Parts and Service Manuals, Training Guldes, or Tools goto our website a htipe:fistore.cummine.com QSB4.5 and QSB6.7 California Emission Control System Warranty, Off-Highwa |. Section W - Warranty Page W-13, California Emission Control System Warranty, Off-Highway Products Warranted This Emission Controi System Warranty apolies to off-road diesel engines certified with the California Air Resources Board beginning with the year 1996 for engines up to 750 horsepower, beginning with the year 2000 for 751 horsepower and over, marketed by Cummins, and registered in California for use in industrial off-highway applications. Your Warranty Rights and Obligat ‘The California Air Resources Board and Cummins Engine Company, Inc., are pleased to explain the emission control system warranty on your engine. In California, new offroad diesel engines must be designed, built and equipped to meet the State's stringent anti-smog standards. Cummins must warrant the emission control system on your engine for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your engine, Your emission control system may include parts stuch as the fuel injection system and the air induction system. Also included may be hoses, belts, connectors and other emission~elated assembiies. Where @ warrantable condition exists, Curmmins will repair your off-road diesel engine at no cost to you including diagnosis, parts and labor. Manufacturer's Warranty Coverage This warranty coverage Is provided for 5 years or 3,000 hours of engine operation, whichever first occurs from the date of delivery of the engine to the first user. If any emission-related part on your engine is defective, the part will be repaired or replaced by Cummins. ‘To buy Cummins Parts and Service Manuals, Training Guides, of Tools go to our website at https//store.cummins.comi QSB4.5 and a8B6.7 Page We14 Section W - Warranty Coverage This emission control system warranty applies only to the following A series, 83.3, B3.9, B4.5s, B5.9, BE.7s, QSB3.9-30, QSB4.5-30, QSB5.9-30, QSB5.8-44, CB.3, QSC8.3, QSF2.8, QSF3.8, and QSLS emission control parts: EPA Diosol Aftertreatment System ‘Component Aliertreatment Electrical Connections ‘Aftertreatment Fuel Drain Valve Afterireatment Fuel Injector/Regulator Aftertreatment Fuel Pressure Sensor Aftertreatment Fuel Shut-Off Valve ‘Aftertreatment Injector Manifold Aftertreatment inlet and Outlet Modules ‘Attertreatment Temperature Interface Module Aftertreatment Temperature Sensors Aftertreatment System (cont’) ‘Component Decomposition Tube Base Engine System ‘Component Camshaft Camshaft Injector Lobe Camshaft Valve Lobe Coolant Temperature Sensor Crankease Breather Engine Oil Pressure Sensor Engine Speed, Position Sensor, Cam Position Sensor Exhaust Valve Static Cam Timing EGR System ‘Component EGR Cooler ‘To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our website at htipsdstore.cummins.com QSB4.5 and QSB6.7 Section W - Warranty Page W-15 EPA Diesel DEF Dosing Controller (DCU) DEF Dosing Unit (Pump) DEF Dosing Valve Diesel Oxidation Catalyst Diesel Particulate Filter (except for ash maintenance) Diese! Particulate Filter Differential Pressure Sensor NHS Sensor NOx Sensors SCR Catalyst Air Handling ‘Component Barometric Air Pressure Sensor Exhaust Gas Pressure Sensor Exhaust Manifold Grid Heater Humidity Sensor Intake Air Throttle Actuator To buy Cummins Parts and Service Manvals, Training Guides, EGR Differential Pressure Sensor EGR Mixer/Venturl EGR Temperature Sensor EGR Valve Electronic Control System ‘Component Engine Control Module Wiring Hamess Circuits Connected at Both Ends to Emissions Watrantable Components Engine Control Module Calibration or Tools go to our website at hitpsistore.cummins.comQsB4.5 and QSB6.7 Page W-16 Section W - Warranty EPA Intake Manifold Intake Manifold Air Temperature Sensor Air Handling (cont’) restevern Component ‘Component Intake Manifold Temperature/Pressure Sensor Fuel Control Valve Turbocharger Actuator Fuel Lines, Turbocharger Assembly Fuel Pressure Sensor Turbocharger Compressor Inlet Air Temperature Sensor Fuel Pump ‘Turbocharger Speed Sensor Fueling/Timing Actuators Fuel System (cont’) Component Component Ignition Coils Injector Ignition Control Module ‘Secondary Fuel Pressure/Temperature Sensor ‘To buy Cummins Parts and Service Manuals, Tralning Guldes, or Tools go to our wabsite at httpelistore.cummins.com (Q8B4,5 and Qs86.7 Section W - Warranty Page W-17 Owner's Warranty Responsibilities As the offroad diesel engine owner, you are responsible for the performance of the required maintenance listed in your Cummins Operation and Maintenance Manual. Cummins recommends that you retain all receipts covering maintenance on your off-toad diesel engine, bul Cummins cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance, You are responsible for presenting your off-road diesel engine to a Cummins dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. ‘As the off-road diesel engine owner, you should also be aware that Cummins may deny you warranty coverage if your off-road diesel engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications, Your engine is designed to operate on diesel fuel only. Use of any other fuel may result in your engine no longer ‘operating in compliance with California's emissions requirements, I you have any questions regarding your warranty rights and responsibilities, you should contact Cummins Customer ‘Assistance Department at 1-800-343-7367 (1-800-DIESELS) or the California Air Resources Board at 9528 Telstar ‘Avenue, Ei Monte, CA 91731 Prior to the expiration of the applicable warranty, Owner must give notice of any warranted emission control failure to a Cummins distributor, authorized dealer or other repair location approved by Cummins and deliver the engine to such faclty for repair. Repair locations are listed in Cummins United States and Canada Service Directory. Owner is responsiple for incidental costs such as: communication expenses, meals, lodging incurred by Owner or employees of Owner as a result of a warrantable failure. Owner is responsible for business costs and losses, "downtime" expenses. and cargo damage resulting from a warrantable failure. CUMMINS 1S _NOT RESPONSIBLE FOR OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDE BUT ARE NOT LIMITED TO FINES, THEFT, VANDALISM OR COLLISIONS. Replacement Parts ‘To buy Curamins Parts and Sorvice Manual Training Guides, oF Tools go to our website at hitps:ilstore.cummins.comQSB4.5 and QsB6.7 Page W-18 ‘Section W- Warranty ‘Cummins recommends that any service parts used for maintenance, repair or replacement of emission control systems be new, genuine Cummins or Cummins approved rebuilt parts and assemblies, and that the engine be serviced by a Cummins distributor, authorized dealer or the repair location approved by Cummins. The owner may elect to have maintenance, replacement or repair of the emission control parts performed by a facility other than a ‘Cummins distributor, an authorized dealer or a repair location approved by Cummins, and may elect to use parts other than new genuine Cummins or Cummins approved rebult parts and assembles for such maintenance, replacement or repair; however, the cost of such service or parts will nol be covered under this emission control system warranty. Cummins Responsibilities Repairs and service will be performed by any Cummins distributor, authorized dealer or other repair location approved by Cummins using new, genuine Cummins or Cummins approved rebuilt parts and assemblies. Cummins will repair any of the emission control parts found by Cummins to be defective without charge for parts or labor (including diagnosis which results in determination that there has been a failure of a warranted emission control part). Emergency Repairs In the case of an emergency where a Cummins distibutor, authorized dealer, or other repair location approved by Cummins is not available, repairs may be performed by any available repair location using any replacement parts. Cummins will reimburse the Owner for expenses (including diagnosis), not to exceed the manufacturer's suggested retail price for all warranted parts replaced and labor charges based on the manufacturer's recommended time allowance for the warranty repair and the geographically appropriate hourly labor rate. A part not being available within 30 days or a repair not being complete within 30 days constitutes an emergency. Replaced paris and paid invoices must be presented at a Cummins authorized repair facility as a condition of reimbursement for emergency repairs not performed by a Cummins distributor, authorized dealer, or other repair location approved by Cummins. Warranty Limitations Cummins is not responsible for failures resulting from Owner or operator abuse or neglect, such as: operation without adequate coolant, fuel or lubricants; overfueling: overspeeding; lack of maintenance of lubricating, cooling or a intake systems; improper storage, starting, warm-up, runin or shutdown practices. ‘To buy Cummins Parts and Service Manuals, Traling Guides, of Tools goto our website at httpsistore.cummins.com 0884.5 and QSB6.7 Section W - Warranty Page W-19 ‘The manufacturer warrants to the ultimate purchaser and each subsequent purchaser that the engine is designed, bult, and equipped so as to conform with all applicable regulations adopted by the Air Resources Board, and that itis {ree irom defects in materials and workmanship which cause the failure of a warranted part Any warranted part which is not scheduled for replacement as required maintenance, or which is scheduled only for regular inspection to the effect of "repair or replace as necessary" is warranted for the warranty period, Any warranted part which is scheduled for replacement as required maintenance is warranted for the period of time prior to the first scheduled replacement point for that part ‘The owner will not be charged for diagnostic labor which leads to the determination that a warranted partis defective, if the diagnostic work is performed at a warranty station. The manufacturer is liable for damages to other engine components caused by the failure under warranty of any warranted part. Cummins is not responsible for failures resulting from Improper repair or the use of parts which are not genuine Cummins oF Curmmins approved parts. ‘These warranties, together with the express commercial warranties and emission warranty are the sole warranties of ‘Cummins. There are no other warranties, express or implied, or of merchantability or fitness for a particular purpose. ‘To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to aur website at hitpe/istore.cummins.comPage W-20 Q8B4.5 and Q886.7 ‘Section W - Warranty Notes Indox Page X:1 Acronyn aa Abrovatons 12 FostRecommendatons and Spectestons us Serra ivemetin ir atRacmmertatae ‘e Adana Soot here Cr camera Engine ‘a eon hers Sian ci Specter “a allo Emanian Conia ys Waray, ORG Wits conor Sty icone Sener Warenty Reoponatin Sir “inamespeat ie etd eater Strang eet Prose is ‘Sener tomato Sormon Hara. iss ig stag Ate SerononSubaans te coal Reconimendaions ans Spacicaione crea Coroners. ta ong Span Soairg hadtnat an tte Sesig Seon Sous Ol ena Saini i Foy Pomona Coma inperar Sale hoes ie coging sytem {ob Say seeder iat Seleon ene Prtcve er OPE i omer Generar hypcaions i iin Gin Bars Caio Si eter fa Cara inom waters i Seer te Comes Par Cig General iii is ier Spocheatone Latyeating Ot Recommends an Spoccabons va Encromagnetie meron eh Now Engie Broach Sia wes ‘Seer romain Latest Sytem “a Sytem End Rn Speco Wa Syn eM Saxton tmaenane Guidlines Over s warlesten 1 Sera rernton 3 est: ET mamiecance Record For 20 Gorin Ei isin. es Maeno Bas. 2 Seine Cond Modus Osos. ES Manionanse Sohesio 3 Erde Gate £1 “mera inomauon 33 Fin nection urd Dai. ss Olbraninarvas aa Engine Operating Range 152 Noana Saring Procedure i "Sone roman 1a “*Soneerincnaioe G Engine Shutgown {at erp stg 3 Sone nora 154 a Engines menatinalinaiaia (igh weIndex Page X-2 Indust (OF Highway) wt ‘4 io 10 on 82 St 34 - i re) Starting Procedure After Exisded Shutdows Gr Oi Change ‘a ‘Gener! oman te ‘Symbol i "Seoaal ira, Hh Bulletin 4915973 einer ee